WQ0006594_Final Permit_19930319

State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27604
James B. Hunt, Jr., Governor
March 19, 1993
Mr. Timothy Cole, Environmental Affairs Manager
Unifi, Incorporated
Post Office Box 698
Yadkinville, North Carolina 27055
Dear Mr. Cole:
Jonathan B. Howes, Secretary
Subject: Permit No. W00006594
Unifi, Inc. Plant # 2 Reidsville
Unifi, Inc. Plant # 15 Mayodan
Land Application of Sludge
Rockingham County
In accordance with your application received November 24, 1992, we are forwarding herewith
Permit No. WQ0006594 dated March 19, 1993, to Unifi, Incorporated for the operation of a land
application of sludge program. This permit is for the addition of of sludge from Unifi, incorporated's Plant
No. 15 in Mayodan.
Please be advised that this permit does not authorize the application of any residuals that contain
d—omestic waste. Prior to any mixing of domestic wastes with the permitted industrial residuals, a permit
amendment must be obtained from the Division.
This permit shall be effective from the date of issuance until August 31, 1997, and shall be subject
to the conditions and limitations as specified therein. Please pay particular attention to the monitoring
requirements in this permit. Failure to establish an adequate system for collecting and maintaining the
required operational information will result in future compliance problems. Issuance of this permit hereby
voids Permit No. WQ0006594 issued September 17, 1992.
If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have
the right to request an adjudicatory hearing upon written request within 30 days following receipt of this
permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding.
Regional Offices
Asheville Fayetteville Mooresville Raleigh Washington Wilmington Winston-Salem
704/251-6208 919/486-1541 704/663-1699 919/5714700 919/946-6481 919/395-3900 919/896-7007
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

If you need additional information concerning this matter, please contact Mr. John Seymour at 919/
733-5083.
Sincerely,
A. Presto Howard, Jr.�,1 P.E. ,
Director
cc: Rockingham County Health Department
Environmental Waste Recycling Incorporated
Winston-Salem Regional Office, Water Quality Section
Winston-Salem Regional Office, Groundwater Section
Jack Floyd, Groundwater Section Central Office
Training and Certification
Facilities Assessment Unit

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
SLUDGE LAND APPLICATION PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION 1S HEREBY GRANTED TO
Unifi, Incorporated
Rockingham County
FOR THE
operation of a sludge land application program consisting of the application of approximately 70 dry tons
per year of sludge from the Unifi, Inc. Plant No. 2 Reidsville and the Unifi, Inc. Plant No. 15 Mayodan
wastewater treatment facilities to approximately 178.2 acres of land in Rockingham County with no
discharge of wastes to the surface waters, pursuant to the application received November 24, 1992, and in
conformity with the project plan, specifications, and other supporting data subsequently filed and
approved by the Department of Environment, Health and Natural Resources and considered a part of this
permit.
This permit shall be effective from the date of issuance until August 31, 1997, and shall be subject
to the following specified conditions and limitations:
I. PERFQRMANCE STANDARDS
1. The Winston-Salem Regional Office, telephone number 919/ 896-7007 and the appropriate
local governmental official (county manager/city manager) shall be notified at least twenty-
four (24) hours prior to the initial application of the Mayodan sludge so that an inspection
can be made of the application sites and application method. Such notification to the
regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00
p.m. on Monday through Friday, excluding State Holidays. Also the Rockingham County
Manager's office must be notified prior to the initial application so that they will be aware
that the operation has commenced.
2. This permit shall become voidable if the soils fail to adequately absorb the wastes and may
be rescinded unless the sites are maintained and operated in a manner which will protect
the assigned water quality standards of the surface waters and ground waters.
3. The land application program shall be effectively maintained and operated as a non -
discharge system to prevent the discharge of any wastes resulting from the operation of this
program.

4. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
5. In the event that the land application program is not operated satisfactorily, including the
creation of nuisance conditions, the Permittee shall cease applying sludge to the sites and
take any immediate corrective actions, including the construction of additional or
replacement wastewater treatment or disposal facilities.
b. No crops for direct human consumption shall be raised on these sites for a period of 18
months following sludge application.
7. Maximum slope for sludge application shall be 10% for surface application and 18% for
subsurface applications.
8. The following buffer zones shall be maintained:
a) 400 feet from residences or places of public assembly under separate ownership for
surface application method; however, the buffer zone requirement may be reduced
to a minimum of 100 feet upon written consent of the owner and the appropriate
DEM regional office,
b) 200 feet from residences or places of public assembly under separate ownership for
injection method; however, the buffer zone requirement may be reduced to a
minimum of 100 feet upon written consent of the owner and the appropriate DEM
regional office,
c) 100 feet from "SA and SB" classified waters and public surface water supplies for
both methods,
d) 50 feet from "WS" classified waters and other streams, creeks, lakes, rivers, and
surface water drainage ways for injection method,
e) 100 feet from "WS" classified waters and other streams, creeks, lakes, rivers and
surface water drainage ways for surface application method,
f) 50 feet from property lines for both methods; however, this requirement may be
reduced upon written concurrence from the adjoining property owner and the
appropriate DEM regional office,
g) 50 feet from public right of ways for surface application methods,
h) 25 feet from public right of ways for subsurface disposal methods,
i) 10 feet from upslope interceptor drains and surface water diversions for both
methods,
j) 25 feet from downslope interceptor drains, surface water diversions, groundwater
drainage systems and surface drainage ditches for both methods.
Some of the buffers specified above may not have been included in previous permits
for this land application operation. Any sites or fields that are included in this permit,
but were approved with different applicable buffers, will continue to be regulated by
those originally approved buffers. All new sites and fields will be regulated by the
buffers specified above.
9. A copy of this permit shall be kept at the land application site when sludge is being applied
during the life of this permit. A spill prevention and control plan shall be kept in all sludge
transport and application vehicles.
10. No domestic sludges shall be land applied or mixed with the sludges that are listed as part
of this permit.
11. Specific sludge application area boundaries shall be clearly marked on each site prior to and
during sludge application.
12. No sludge at any time shall be stored at any application site.
iA

II.MAINTENANCE REQUIREMENIS
I . The facilities and disposal sites shall be properly maintained and operated at all times.
2. A suitable vegetative cover as listed in condition II 3, shall be maintained in accordance
with the crop management plan approved by this Division.
3. The application rates shall not exceed the following for the specified crops:
Crop
PAN Ob./acre/vr)
Alfalfa
250
Blue Grass
220
Coastal Bermuda Grass
350
Corn (Silage & Grain)
200
Cotton
100
Fescue
250
Forest (Hardwood & Softwood)
75
Small Grain (Wheat, barley, milo, oats)
100
Sorghum
120
Soybeans
150
Sudex (Hay)
160
Sudex (Silage)
200
Timothy, Orchard, & Rye Grass
200
4. No sludges other than the following are hereby approved for land application in accordance
with this permit:
Permit Estimated
Source _ County _ Number Volume( , tones, ear
Unifi, Inc. Rockingham City of Reidsville 30.0
Plant No. 2 wwTP
Unifi, Inc. Rockingham Town of Mayodan 40.0
Plant No, 15 WWTP
Total 70.0
5. The lifetime heavy metal
loadings shall
not exceed the following for the corresponding
Cation Exchange Capacities (CEC):
Lifetime Loadings Obslacre)
Parameter
CEC <5
CEC ,5 - 15
CEC > 15
Lead
500
1000
2000
Zinc
250
500
1000
Copper
125
250
500
Nickel
125
250
500
Cadmium
4.5
9
18
3

6. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
7. Adequate procedures shall be provided to prevent surface runoff from carrying any
disposed or stored sludge material into any surface waters.
8. Animals shall not be grazed on sludge applied land within a 30-day period following the
sludge application. Application sites that are to be used for grazing shall have fencing that
will be used to prevent access after each application.
9. Surface applied sludge will be plowed or disced within twenty-four (24) hours after
application on lands with no cover crop established.
10. For areas that are prone to flooding or within the 100-year flood elevation, sludge may be
applied only during periods of dry weather. The sludge must be incorporated into the soil
within twenty-four (24) hours of application.
11. Appropriate measures must be taken to control public access to the land application sites
during active site use and for the 12-month period following the last sludge application
event. Such controls may include the posting of signs indicating the activities being
conducted at each site.
12. Adequate provisions shall be taken to prevent wind erosion and surface runoff from
conveying pollutants from the sludge application area onto the adjacent property or into the
surface waters.
13. Sludge shall not be applied in inclement weather or until 24 hours following a rainfall event
of 1/2-inch or greater in 24 hours. Any emergency sludge disposal measures must first be
approved by the Division of Environmental Management.
14. The site shall be adequately limed to a soil pH of at least 6.5 prior to sludge application.
Sludge may be applied to sites with a pH of less than 6.5 provided a sufficient amount of
lime is also applied to achieve a final pH of the lime, sludge and soil mixture of at least 6.5.
Any monitoring (including groundwater, surface water, sludge, soil, or plant tissue
analyses) deemed necessary by the Division of Environmental Management to insure
protection of the environment will be established and an acceptable sampling and reporting
schedule shall be followed. If monitoring data indicates minimal or no concern to the
Division, reduction of monitoring requirements may be pursued after two annual reporting
periods.
rd

2. Proper records shall be maintained by the Permittee tracking all disposal activities. These
records shall include, but are not necessarily limited to the following information:
a) source of sludge
b) date of sludge application
c) location of sludge application (site, field, or zone #)
d) method of application
e) weather conditions
f) soil conditions
g) type of crop or crop to be grown on field
h) volume of sludge applied in gallons/acre and dry tons/acre
i) annual and cumulative totals of dry tons/acre of sludge, annual and cumulative
pounds/acre of each heavy metal (which shall include, but not be limited to lead,
nickel, cadmium, copper and zinc), annual pounds/acre of plant available nitrogen
(PAN), and annual pounds/acre of phosphorus applied to each field.
3. A representative annual soils analysis (Standard Soil Fertility Analysis) shall be conducted
of each site receiving sludge in the respective calendar year and the results maintained on
file by the Permittee for a minimum of five years. The Standard Soil Fertility Analysis
shall include, but is not necessarily limited to, the following parameters:
% Base Saturation
Magnesium
Phosphorus
Potassium
Leads
Zinc t
PH
Manganese
Cation Exchange Capacity
Sodium
Nickell
Cadmium1
Copper,
Calcium
1 Soils analysis for these parameters shall be conducted once prior to permit renewal on
soils from each site which has received sludge during the permit cycle.
4. A quarterly sludge analysis and annual Toxicity Characteristics Leaching Procedure
(TCLP) analysis shall be conducted by the Pern-ittee and the results maintained on file by
the Permittee for a minimum of five years. if land application occurs at a frequency less
than quarterly, sludge analysis will be required for each instance of land application.
The sludge analysis shall include but is not necessarily limited to the following parameters:
% total solids
Magnesium
Chlorides
Sulfate
Phosphorus
Potassium
Lead
Zinc
Copper
Nickel
Cadmium
Chromium
Sodium
Calcium
Total Nitrogen
Ammonia Nitrogen
Nitrate/Nitrite Nitrogen
pH
Plant Available Nitrogen (by calculation)
5

The TCLP analysis shall include the following parameters:
Arsenic
Barium
Benzene
Cadmium
Carbon tetrachloride
Chlordane
Chlorobenzene
Chloroform
Chromium
o-Cresol
m-Cresol
p-Cresol
Cresol
2,4-D
1,4-Dichlorobenzene
1,2-Dichloroethane
1,1-Dichloroethylene
2,4-Dinitrotoluene
Endrin
Heptachlor (and its hydroxide)
Hexachlorobenzene
Hexachloro-1,3-butadiene
Hexachloroethane
Lead
Lindane
Mercury
Methoxychlor
Methyl ethyl ketone
Nitrobenzene
Pentachlorophenol
Pyridine
Selenium
Silver
Tetrachloroethylene
Toxaphene
Trichloroethylene
2,4,5-Trichlorophenol
2,4,6-Trichlorophenol
2,4,5-TP (Silvex)
Vinyl chloride
5. All sludges included in this permit must be monitored for compliance with condition 110 of
this permit. Data to verify that no domestic sludge is mixed with the sludges that are listed
as part of this permit, or land applied in any form on the application sites listed as part of
this permit, must be maintained by the Permittee. The required data should be sufficient to
clearly demonstrate compliance.
6. Three copies of all monitoring and reporting requirements as specified in conditions III 1,
III 2, III 3, III 4, and III 5 shall be submitted annually on or before March 1 of the
following year to the following address:
NC Division of Environmental Management
Water Quality Section
Facility Assessment Unit
PO Box 29535
Raleigh, NC 27626-0535
7. Noncompliance Notification:
The Permittee shall report by telephone to the Winston-Salem Regional Office, telephone
number 919/ 896-7007 as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence with the land application program which results in the land
application of significant amounts of wastes which are abnormal in quantity or
characteristic.
b. Any failure of the land application program resulting in a release of sludge material
to receiving waters.
c. Any time that self -monitoring information indicates that the facility has gone out of
compliance with the conditions and limitations of this permit or the parameters on
which the system was designed.

d. Any process unit failure, due to known or unknown reasons, that render the facility
incapable of adequate sludge treatment.
e. Any spillage or discharge from a vehicle or piping system transporting sludge to the
application site.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within 15 days following first knowledge of the occurrence- This report must outline
the actions taken or proposed to be taken to ensure that the problem does not recur.
1. No sludge shall b e applied to proposed application field number 4, due to drainage
problems caused by SR 2432.
2. The -Coml2liqnceBoundaU for the disposal system is specified by regulations in 15 NCAC
2L, Classifications and Water Quality Standards applicable to the groundwater of North
Carolina. An exceedance of Groundwater Quality Standards beyond the Compliance
Boundary is subject to penalty provisions applicable under General Statute 143-215.6A.
The sale of property, by the Permittee, which is within or contiguous to the disposal
system site may alter location of the Compliance Boundary.
For facilities permitted on or after December 30, 1983, the Compliance Boundary is
established at the lesser of 250 feet from the application area or 50 feet within the property
boundary.
If the title to any property which may affect the location of the Compliance Boundary is
changed, the permittee shall notify the Division Director within 14 days. The Director shall
then establish a modified Compliance Boundary which will be done as a modification to the
Permit.
The REVIEW BOUNDARY for the disposal system is specified by regulations in 15
NCAC 2L, Groundwater Classifications and Standards. A REVIEW BOUNDARY is
established around disposal systems midway between the Compliance Boundary and the
perimeter of the waste disposal area. When the concentration of any substance equals or
exceeds the maximum allowable concentration of that substance at the REVIEW
BOUNDARY, as determined by monitoring, the permittee shall either (i) demonstrate,
through predictive calculations or modeling, that natural site conditions, facility design and
operational controls will prevent a violation of standards at the Compliance Boundary; or,
(ii) submit a plan for the alteration of existing site conditions, facility design or operational
controls that will prevent a violation of standards at the Compliance Boundary, and
implement that plan upon its approval by the Director.
3. No land application of waste activities shall be undertaken when the seasonal high water
table is less than three feet below land surface.
4. Any additional groundwater quality monitoring as deemed necessary by the Division of
Environmental Management shall be provided.
VI

190 a oleo 9 1139P
1. The Permittee or his designee shall inspect the sludge storage, transport, and disposal
facilities to prevent malfunctions and deterioration, operator errors and discharges which
may cause or lead to the release of wastes to the environment, a threat to human health, or a
nuisance. The Permittee shall keep an inspection log or summary including at least the date
and time of inspection, observations made, and any maintenance, repairs, or corrective
actions taken by the Pere- ttee. This log of inspections shall be maintained by the Permittee
for a period of three years from the date of the inspection and shall be made available upon
request by the Division of Environmental Management or other permitting authority.
2. Any duly authorized officer, employee, or representative of the Division of Environmental
Management may, upon presentation of credentials, enter and inspect any property,
premises or place on or related to the disposal site and facility at any reasonable time for the
purpose of determining compliance with this permit; may inspect or copy any records that
must be kept under the terms and conditions of this permit; or may obtain samples of
groundwater, surface water, or leachate.
' #0 a a 8 LIN
1. This permit shall become voidable unless the land application activities are carried out in
accordance with the conditions of this permit and in the manner approved by this Division.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. This permit is not transferable. In the event there is a desire for the facilities to change
ownership or a name change of the Pennittee, a formal permit request must be submitted to
the Division of Environmental Management accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of this request will be considered on its merits and may or may
not be approved.
4. This permit shall become voidable unless the agreements between the Permittee and the
I and owners/les sees are in full force and effect.

5. The following are approved sites for sludge application (see attached map(s)):
Site No.
Owner/Lessee
Application Areas acres
UN 1
Clinton Hanks
4.0
UN2
Clinton Hanks
3.3
UN3
Clinton Hanks
13.2
UN6
Clinton Hanks
12.0
UN12
Clinton Hanks
3.5
UN 14
Clinton Hanks
5.0
UN16
Clinton Hanks
2.8
UN17
Clinton Hanks
3.3
UN19
Clinton Hanks
15.0
UN20
Clinton Hanks
3.8
UN22
Clinton Hanks
3.3
UN23
Clinton Hanks
3.8
UN24
Clinton Hanks
6.0
UN25
Clinton Hanks
5.0
UN26
Clinton Hanks
3.5
UN27
Clinton Hanks
6.0
UN28
Clinton Hanks
2.8
The following are approved sites for sludge application that require specified modifications
and/or deletions (see
attached map(s)):
Site No.
Owner/Lessee
Application Areal acres
UN5
Clinton Hanks
9.0
Insure minimum 50 ft. buffer
from floodplain
UN7
Clinton Hanks
25.2
Delete southwest corner and
northern tip from site where
low (potentially wet) areas
exist
UN8
Clinton Hanks
8.0
Require incorporation within
24 hours*
UN9
Clinton Hanks
7.2
Require incorporation within
24 hours*
UN10
Clinton Hanks
4.6
Require incorporation within
24 hours*
UN11
Clinton Hanks
3.7
Require incorporation within
24 hours*
UN13
Clinton Hanks
3.0
Delete Southern tip of site+
UN15
Clinton Hanks
1.7
Delete Southern tip of site+
z

Site No. Owner/Lessee Application Areal (acres) continued
UNI8 Clinton Hanks 6.3 Delete Southwestern tip of
site+
UN2 1 Clinton Hanks 6.7 Delete Southern rip of site+
UN29 Clinton Hanks 6.5 Delete Southern tip of site+
Total
t - Application Area excludes buffer areas.
178.2 acres usable
* - Until a more stable & uniform vegetative cover is established.
+ - Questionable moderate slope and/or nearness to surface water during rainfall.
Site # 4 (UN 4) is deleted from this program due to wet conditions. No sludge is allowed
to be land applied on this site.
There are several manmade waterways through these fields which will require upslope and
downslope buffers as required by condition 1.8 of this permit.
6. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Environmental Management in
accordance with North Carolina General Statute 143-215.6A to 143-215.6C.
7. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205
(c)(4).
8. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
9. A set of approved documents for the subject project must be retained by the applicant for
the life of the permit.
10. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
11. This permit may be modified, or revoked and reissued to incorporate any conditions,
limitations and monitoring requirements the Division of Environmental Management deems
necessary in order to adequately protect the environment and public health.
10

12. Issuance of this permit hereby voids Permit No. WQ0006594 issued September 17, 1992.
Permit issued this the 19th day of March, 1993
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
A. Preston II ward, Jr., P.E , Director
Division of Environmental Management
By Authority of the Environmental Management Commission
Permit No. WQ0006594
11

LONGITUDE AND LATITUDES
UNIFI, INC.-
SITE UN1
FIELD #
1--4
79'
43'
00" E
36'
17'
00" N
5-6
79'
42'
45" E
36'
17'
30" N
7
79'
42'
45" E
36'
17'
45" N
8-9
79'
43'
45" E
36'
17'
30" N
10-11
79'
43'
45" E
36'
17'
45" N
12
79'
43'
35" E
36'
17'
45" N
13
79'
44'
00" E
36'
17'
35" N
14
79'
44'
15" E
36'
17'
30" N
IS
79'
44'
45" E
36'
17'
00" N
16-18
79'
44'
30" E
36'
16'
50" N
19
79'
44'
30" E
36'
16'
50" N
20-21
79'
45'
30" E
36'
16'
45" N
22
79'
45'
45" E
36'
16'
45" N
23
79'
45'
45" E
36'
16'
50" N
24-26
79'
45'
45" E
36'
17'
00" N
27-28
79'
45'
50" E
36'
17'
15" N
29
79'
46'
00" E
36'
17'
20" N

0
- Houac
- Pcnd water
- Dame3Lic Sttppl7 Well 4 House
C - dugar Boring
Buffered dress
Fence
Yc rta
• J4
- Houac
- Pcnd water
- Dame3Lic Sttppl7 Well 4 House
C - dugar Boring
Buffered dress
Fence
Yc rta
• J4

i
SITE SUMMARY SHEET
County: AnC., i n$h�n►
Owner: cg-. _�,� nm - _�.
Operator: rlinrnn RA"kg - -
RI A. Bay RAO
Address:
Phone:[phone]
Fields
Total Acres
Est.
Applicable
Acres
Crops
UN1-1
4.2
4.0
corn/wheat
UNI-2
3.3
3.3
wheat
UN1-3
13.2
13.2
wheat/soybeans
UN1-4
3.0
2.0
grass
UN1-5
10.4
9.0
wheat
UN1-6
12.5
12.0
wheat/corn
UNI-7
25.2
25.2
grass
Cie,
a

r_
SITE SUMMARY SHEET
(Continued)
County:
Owner:
Operator:
Address:
Phone: -
Fields
Total Acres
Est.
Applicable
Acres
Crops
UNI-8
10.4
8.0
grass/tobacco
UN1-9
8.6
7.2
wheat/corn
UN1-10
4.6
4.6
tobacco
UN1-11
3.7
3.7
tobacco
UN1-12
4.1
3.5
wheat
UNI-13
4.0
3.0
corn
UNI-14
3.0
5.4
tobacco
Comments:
r
4"W
r,

r
1
r
1
1
1
STTT� SUMMARY SHEET
(Continued)
County: Bnrkinahnm
Owner:
Operator: rl in_ton HAnks
Address: 2-t 4. n^. RAO
Phone: ofo 162-1 11 _
Fields
Total Acres
Est.
Applicable
Acres
Crops
UN1-15
1.7
1.7
wheat
UN1-16
3.4
2.8
wheat
UN1-17
3.3
3.3
wheat/soybeans
UN1-18
6.3
6.3
tobacco
UN1-19
15
is
corn
UN1-20
4.3
3.8
wheat
UN1-21
6.7
6.7
wheat
r -

SITE SUMMARY SHEET
(Continued)
County:
Omer:
Operator:
Address:
Phone:
Fields
Total Acres
Est.
Applicable
Acres
Crops
UN1-22
3.3
3.3
Wheat/grass
LN1-23
5.0
3.6
wheat/soybeans
UN1-24
7.4
6.0
corn
UN1-25
5.5
5.0
wheat/grass
UN1-26
4.2
3.5
grass
UN1-27
6.7
6.0
tobacco
UN1-28
3.2
2.8
grass
UN1-29
7.1
6.5
grass
Total
195.3
180.2
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111

RATING SCALE FOR CLASSIFICATION OF FACILITIES
R,f �s v,-#e AIX, rr1 v, y m V , At,
Name of Plant:_(d� r7er,, >�fz. Ian. 2 4� f jS
Owner or Contact Person:
Mailing Address: 0, �� 9T Q r n vr1>'� N-C, Z 7G5'S'
County: oC kio�40kn _ Telephone:
NPDES Permit No. NC100 Nondisc. Per. No._
IssueDate:u_?1 tZ /9y Expiration Date: D* Z' ?7
Existing Facility t/ New Facility
Rated By: 7, Date: c? Z 15:473
Reviewed (Train. Cert.) Reg. Office
Reviewed (Train. & Cert.) Central
Office
ORC
Grade
Plant Class: (circle one) 1
II III IV Total Points 10
ITEM POINTS
(5) SECONDARY TREATMENT UNITS
(a) Carbonaceous Stage
(1)
Industrial Pretreatment units and/or
(i)Aeration - high Purity Oxygen System .....
20
industrial Pretreatment Program
Diffused Air System ...........
10
(see definition No. 33)
4
Mechanical Air System (fixed,
(2)
DESIGN FLOW OF PLANT IN GPA
floating or rotor) ..............
8
(not applicable to non -contaminated cooling waters, sludge
Separate Sludge Reaeration .....
3
handling facilities for water purification plants, totally
(ii) Trickling Filler
closed cycle systems (del. No. 11). and facilities
High Rate ...................
7
consisting only of Item (4) (d) or Items (4) (d) and (11) (d))
Standard Rate ...............
5
0 -- 20,000..........................
1
Packed Tower.
5
20,001 -- 50,000..........................
2
(iii) Biological Aerated Filter or Aerated
50,001 — 100,000 ..........................
3
Biological Filter ......................
10
100.001 - 250.000 ..........................
4
(iv) Aerated Lagoons .....................
10
250,001 - 500,000..........................
5
.
500,001--1,000,000 ..........................
8
(v) Rotating Biological Contactors ..........
10
1,000,001 -- 2,000,000 ........................
10
2,000,001 (and up) - rate 1 point additional for each
(vi) Sand Filters-
200,000 gpd capacity up to a
intermittent biological .....
2
maximum of 30
recirculating biological .....
3
Design Flow (gpd) .
(vu Stabilization Lagoons ...................
5
(3)
PRELIMINARY UNITS (see definition no. 32)
(vCu)Cfarifier . . ............................
5
(a) Bar Screens ................................
i
(ix) Single stage system for combined
or
carbonaceous removal of SOD and
(b) Mechanical Screens, Static Screens or
nitrogenous removal by nitrification
Comminuting Devices ........... .............
2
(see def. No. 12) (Points for this item
(c) Grit Removal ...............................
1
have to be in addition to items (5) (a)
or
(7 through (5) (a) (viri) .................
8
(d) Mechanical or Aerated Grit Removal ...........
2
(x) Nutrient additions to enhance BOD
(e) Flow Measuring Device .......................
1
femovat...............................
5
or
(xi) Biological Culture (`Super Bugs") addition
(1) Instrumented Flow Measurement ..............
2
to enhance organic compound removal .....
5
(g) Preaeralion................................
2
(b) Nitrogenous Stage
(i) Aeration - High Purity Oxygen System .....
20
(h) Influent Flow, Equatization ...................
2
Diffused Air System ...........
10
[) Grease or Oil Separators - Gravity ..........
2
Mechanical Air System (fixed,
Mechanical .. ..... .
3
floating, or rotor) ...... ......
a
Dissolved Air Flotation.
8
Separate Sludge Reaeration .....
3
(f) Prechlorination ..................:...........
5
(ii) Trickling Filter -
High Rate ..............
7
(4)
PRIMARY TREATMENT UNITS
Standard Rate ............
5
(a) Septic Tank (see definition no. 43) ..............
2
Packed Tower............
5
(b) Imhoff Tank ..................................
5
(IN) Biological Aerated Filter or Aerated
(c) Primary Clarifiers ............................
5
Biological Filler .........................
10
(d) Settling Ponds or Settling Tanks for Inorganic
(iv) Rotating Biological Conlaclors ............
10
Non -toxic Materials (sludge handling facilities
(v) Sand Filter.
for water purification plants, sand, gravel,
intermittent biological ........
2
stone, and other mining operations except
recirculating biological ........
3
recreational activities such as gem Or gold
(vi) Clarifier..... ..
5
mining) .....................................
2
...................

�} TERTIARY OR ADVANCED TREATMENT UNIT
(10) -CHEMICAL ADDITION SYSTEM (S) (See definition No. 9)
(a) Activated Carbons Beds -
(not applicable to chemical additions rated as item
without carbon regeneration . • . • • • 5
(3) U}. (5) (a) (xi), (6) (a), (6) (b), (7) (b). (7) (e),
with carbon regeneration ................ .... 15
(9) (a), (9) (b), or (9) (c) 5 points each: Lis[:
(b) Powdered or Granular Activated Carbon Feed -
5
without carbon regeneration ................. 5
5
with carbon regeneration .... . ............. 15
. . . . . 5
(c) Air Stripping .........................- 5
5
(d) Denitrificalion Process (separate process) ..... 10
(e) Electrodialysis ............................. 5
(11) MISCELLANEOUS UNITS
(t) Foam Separation ............................. 5
(a) Holding Ponds, Holding Tanks or Settling Ponds
(g) Ion Exchange ................................ 5
for Organic or Toxic Materials including wastes
(h) Land Application of Treated Effluent
from mining operations containing nitrogen and/or
(see definition no. 22b) (not applicable for
phosphorous compounds in amounts significantly
stand. gravel, stone and other similar mining
greater than is common for domestic wastewater .......... 4
operations)
(b) Effluent Flow Equalization (not applicable to storage
(Q on agriculturally managed sites (See def.
basins which are inherent in land application systems). 2
No. 4) ................................... 10
(e) Stage Discharge (not applicable 10 storage basins
(if) by high rate infiltration on non -agriculturally
inherent in land application systems..._ .................................. 5
managed siles (includes rotary distributors
(d) Pumps. �
and similar foxed nozzle systems) ... .. .... 4
(e) Stand -By Power 5uppty..— _ __. ._ .. 3
(fit) by subsurface disposal ('includes low pressure
(f) Thermal Pollution Control 3
pipe systems and gravity systems except at
plants consisting of septic lank and nitrifica-
tion fines only) ................. _ ......... 4
TOTAL POINTS /a
(i) Microscreens.................................. 5
(j) Phosphorus Removalby Biological Processes
CLASSIFICATION
(See def. No. 26) ............................ 20
(k) Polishing Ponds - without aeration ....... 2
ss ---- 5 - 25 Points
avith aeration .......... 5
s Il. T. 26- 50 Points
(1) Post Aeration - cascade .............. 0
Class 51- 65 Points
diffused or mechanical ... 5
Class lV_.. .. _ __ _ 66- Up Points
(m) Reverse Osmosis ............................... 5
(n) Sand or Mixed -Media Filters - low rate ........... 2
Facilities having a rating of one through lour points, inclusive,
high rate .......... 5
do not require a certified operator. Classification of all other
(o) Treatment processes for removal of metal or
facilities requires a comparable grade operator in responsible
cyanide .................................... 15
charge.
(p) Treatment processes for removal or toxic
materials other than metal or cyanide ......... 15
Facilities having an activated sludge process will be assigned
a minimum classification of Class 11,
SLUDGE TREATMENT
Facilities having treatment processes for the removal of metal
(a) Sludge Digestion Tank - Heated ...............
10 or cyanide will be assigned a minimum classification of Class If.
Aerobic ...............
5
Unheated .............
3 Facilities having treatment processes for the biological removal
5
(b) Sludge Stabilization (chemical or thermal) .......
of phosphorus will be assigned a minimum classification of Class
(c) Sludge Drying Beds - Gravity...... ........
2 III.
Vacuum Assisted .......
5
(d) Sludge Elutrialion .............................
5 In -plant processes and related control equipment which are an
(e) Sludge Conditioner (chemical or thermal) ........
5 integral part of industrial production shall not be considered waste
(1) Sludge Thickener (gravity) ......................
5 treatment. Likewise, discharges of wastewater from residences
(g) Dissolved Air Flotation Unit
having a design flow of 1.000 gpd or less, shall not be subject to
(not applicable to a unit tales as (3) (Q .........
8 rating.
(h) Sludge Gas Utilization (including gas storage) ....
2
(i) Sludge Holding Tank- Aerated... ...........
5 ADDITIONAL POMMENne
Non -aerated ............
2
{j) Sludge Incinerator - (not including activated
carbon regeneration) .....
10
(k) Vacuum Filler, Centrifuge or Filler Press or other
similar. dewalering devices ....................
10
(3) SLUDGE DISPOSAL (including incinerated ash)
(a) Lagoons .........................................
2
(b) Land Application (surface and subsurface)
(see derin'slion 22a)
0
-where the facility holds the land app. permit ...
-by contracling to a land application operator who
holds the land appTicalion permit ... ....... ..
2
-land application of sludge by a contractor who does
not hold the permit for the waslewaler treatment
facility where the sludge -is generated .........
10
(c) Landfilled (burial) .............................
5
19) DISINFECTION
(a) Chlorination.............................
5
(b) Dechtorinafion........................
5
(c) Ozone.---..........................
5
(d) Radiation ..........................
5