WQ0006552_Final Permit_19970310

State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mr. John Hubbard, Plant manager,
Georgia-Pacific Corporation
120 Warren Road
Bowdens, North Carolina 28398
Dear Mr. Hubbard:
A N1.K?FA
[DEHNR
March 10, 1997
Subject: Permit No. WQ0006552
Georgia-Pacific Corporation
Bowdens Sawmill, Wet Deck & Vehicle Wash
Wastewater Recycle Systems
Duplin County
In accordance with your application received December 18, 1996, we are forwarding herewith
Permit No. WQ0006552 dated March 10, 1997, to Georgia-Pacific Corporation for the continued
operation of the subject wastewater recycle systems. Please note, in accordance with your request, Permit
No. WQ0008884, vehicle wash recycle system, is now combined with this permit. Please be informed
that upon issuance of this permit, Permit No. WQ0008884 issued April 19, 1994, is hereby rescinded.
This permit shall be effective from the date of issuance until February 28, 2002, shall void Permit
No. WQ0006552 issued September 24, 1992, and shall be subject to the conditions and limitations as
specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to
establish an adequate system for collecting and maintaining the required operational information will result
in future compliance problems.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the
right to request an adjudicatory hearing upon written request within thirty (30) days following receipt of
this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North
Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Drawer 27447,
Raleigh, NC 27611-7447. Unless such demands are made this permit shall be final and binding_
If you need additional information concerning this matter, please contact Mr. John Seymour :at
[phone] extension 546.
Sincerely,
A. Preston Howard, Jr., P.F.
cc: Duplin County Health Department
Mr. Stanley K. Ricker, Georgia-Pacific Corporation Environmental Engineering
Wilmington Regional Office, Water Quality Section
Training and Certification Unit
Facilities Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES
RALEIGH
RECYCLE SYSTEM PERMIT
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS HEREBY GRANTED TO
Georgia-Pacific Corporation
Duplin County
FOR THE
continued operation of a 0.3 MGD wastewater recycle system consisting of two settling ponds, dual 200
GPM irrigation pumps, a water supply well and all associated piping, valves, sprinklers, controls and
appurtenances to serve the Bowdens, N.C. Saw Mill Wet Deck; and the continued operation of a 350 GPD
wastewater recycle system consisting of a covered concrete slab with a sump pit, an RGF Ultrasorb Model
LD multi -component recycling system, a 550 gallon storage tank, a 30 gallon pressure tank, and all
associated piping, valves, controls and appurtenances to serve the Bowdens, N.C. Saw Mill Vehicle
Wash; with no discharge of wastes to the surface waters, pursuant to the application received December
18, 1996, and in conformity with the project plan, specifications, and other supporting data subsequently
filed and approved by the Department of Environment, Health and Natural Resources and considered a
part of this permit.
This permit shall be effective from the date of issuance until February 28, 2002 shall void Permit
No. WQ0006552 issued September 24, 1992, and shall be subject to the following specified conditions
and limitations:
This permit shall become voidable unless the facilities are constructed in accordance with
the conditions of this permit, the approved plans and specifications, and other supporting
data.
2. This permit is effective only with respect to the nature and volume of wastes described in
the application and other supporting data.
3. The facilities shall be properly maintained and operated at all times.
4. This permit is not transferable. In the event there is a desire for the facilities to change
ownership, or there is a name change of the Permittee, a formal permit request must be
submitted to the Division of Water Quality accompanied by an application fee,
documentation from the parties involved, and other supporting materials as may be
appropriate. The approval of the request will be considered on its merits and may or may
not be approved.

5. In the event that the facilities fail to perform satisfactorily, including the creation of
nuisance conditions, the Permittee shall take immediate corrective action, including those
actions that may be required by this Division, such as the construction of additional or
replacement treatment or disposal facilities.
6. The residuals generated from these treatment facilities must be disposed in accordance with
General Statute 143-215.1 and in a manner approved by the North Carolina Division of
Water Quality.
7. The issuance of this permit shall not relieve the Permittee of the responsibility for damages
to surface or groundwaters resulting from the operation of this facility.
8. The facilities shall be effectively maintained and operated as a non -discharge system to
prevent the discharge of any wastewater resulting from the operation of this facility.
9. Diversion or bypassing of untreated wastewater from the treatment facilities is prohibited.
10. Freeboard in the wet deck settling ponds shall not be less than two feet at any time.
11. Any monitoring deemed necessary by the Division of Water Quality to insure surface and
ground water protection will be established and an acceptable sampling reporting schedule
shall be followed.
12. Adequate inspection, maintenance, and cleaning shall be provided by the Permittee to
insure proper operation of the subject facilities.
13. The Permittee or his designee shall inspect the wastewater recycle facilities to prevent
malfunctions and deterioration, operator errors and discharges which may cause or lead to
the release of wastes to the environment, a threat to human health, or a nuisance. The
Permittee shall maintain an inspection log or summary including at least the date and time of
inspection, observations made, and any maintenance, repairs, or corrective actions taken by
the Permittee. This log of inspections shall be maintained by the Permittee for a period of
three years from the date of the inspection and shall be made available to the Division of
Water Quality or other permitting authority, upon request.
14. Any duly authorized officer, employee, or representative of the Division of Water Quality
may, upon presentation of credentials, enter and inspect any property, premises or place on
or related to the recycle system at any reasonable time for the purpose of determining
compliance with this permit, may inspect or copy any records that must be maintained
under the terms and conditions of this permit, and may obtain samples of groundwater,
surface water, or leachate.
15. The annual administering and compliance fee must be paid by the Permittee within thirty
(30) days after being billed by the Division. Failure to pay the fee accordingly may cause
the Division to initiate action to revoke this permit as specified by 15A NCAC 2H .0205
(c)(4)•
16. Failure to abide by the conditions and limitations contained in this permit may subject the
Permittee to an enforcement action by the Division of Water Quality in accordance with
North Carolina General Statute 143-215.6(a) to 143-215.6(c).
17. The issuance of this permit does not preclude the Permittee from complying with any and
all statutes, rules, regulations, or ordinances which may be imposed by other government
agencies (local, state, and federal) which have jurisdiction.
18. A set of approved plans and specifications for the subject project must be retained by the
Permittee for the life of this project.
M

19. Noncompliance Notification:
The Permittee shall report by telephone to the Wilmington Regional Office, telephone
number 910/ 395-3900 as soon as possible, but in no case more than 24 hours or on the
next working day following the occurrence or first knowledge of the occurrence of any of
the following:
a. Any occurrence at the wastewater treatment facility which results in the treatment of
significant amounts of wastes which are abnormal in quantity or characteristic, such as
the dumping of the contents of a basin or tank, the known passage of a slug of
hazardous substance through the facility, or any other unusual circumstances;
b. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater treatment, such as mechanical or electrical failures of
pumps, aerators, compressors, etc.;
c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass
directly to receiving waters without treatment of all or any portion of the influent to
such station or facility; or
d. Any time that self -monitoring information indicates that the facility is not in compliance
with its permit limitations.
Persons reporting such occurrences by telephone shall also file a written report in letter
form within five (5) days following first knowledge of the occurrence. This report must
outline the actions taken or proposed to be taken to ensure that the problem does not recur.
20. Upon classification of the facility by the Certification Commission, the Permittee shall
employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of
the wastewater treatment facilities. The operator must hold a certificate of the type and
grade at least equivalent to or greater than the classification assigned to the wastewater
treatment facilities by the Certification Commission. The Permittee must also employ a
certified back-up operator of the appropriate type and grade to comply with the conditions
of Title 15A, Chapter 8A, .0202. The ORC of the facility must visit each Class I facility at
least weekly and each Class II, III, and IV facility at least daily, excluding weekends and
holidays, and must properly manage and document daily operation and maintenance of the
facility and must comply with all other conditions of Title 15A, Chapter 8A, .0202.
21. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its
extension. Upon receipt of the request, the Commission will review the adequacy of the
facilities described therein, and if warranted, will extend the permit for such period of time
and under such conditions and limitations as it may deem appropriate.
22. Upon permit issuance, the Bowdens, N.C. Saw Mill Vehicle Wash facilities are added to
this permit, and Permit No. WQ0008884 issued. April 19, 1994, is hereby rescinded.
Permit issued this the loth day of March, 1997
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
A Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Permit Number WQ0006552

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RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS
Name of Facility:. Geo,ra;c, Petc;- �Lc(4 W<j4dQ,.k
Owner or Contact Person: MA. Torn i3 G �✓oi___
Mailing Address: I z_ a R_d s (3o wden 5 Alc- Z S 3 21 8
County: 1Ju i; Telephone:_ L old) Z53-3 !-3
Present Classification: New Facility Existing Facillty ✓
NPDES Per. No. NC00 Nondisc. Per. No.WO bo o'S Health Dept Per No.
Rated by: vss Ca !bv _ Telephone: C � it 3 S- 3 Sao Date: 2/ j!/ IF
Reviewed by: Health Dept. Telephone:
Regional Office
Central Office
ORC: Grade:
Check Classification(s): Subsurface Spray Irrigation
Wastewater Classification: (Circle One) 6 it III IV
Telephone:
Telephone:
Telephone:
_ Land Application
Total Points:
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SUBSURFACE CLASSIFICATION
(check all units that apply)
1. septic tanks
2. pump tanks
3. siphon or pump -dosing systems
4. sand filters
5. grease trapAnterceptor
6. oillwater separators
7. gravity subsurface treatment and disposal:
8. pressure subsurface treatment and disposal:
SPRAY IRRICATICN CtASS4FICATION
(check all units that apply)
1. preliminary treatment (definition no, 32 )
2. lagoons
3. septic tanks
4. pump tanks
5. pumps
6. sand filters
7. grease trapinterceptor
8. cillwater separators
9. disinfection
10. chemical addition for nuirientlalgae control
11. spray irrigation of wastewater
In addition to the above classifications, pretreatment of wastewater In excess of these components shell
be rated using the point rating system and will require an operator with an appropriate dual certification.
LAND APALICATfON/RESIDUALS CLASSIFICATION (Applies only to permit holder)
1. Land application of biosolids, residuals or contaminated soils on a designated site.
WASTEWATER TREATMENT FACILITY CLASSIFICATION
The following systems shall be assigned a Class I classification. Unless the flow is of a significant quantity or the technology is unusually
complex, to require consideration by the Commission on a case -by -case basis: (Check K Appropriate)
1. 011wwater -separator Systems consisting only of physical separation, pumps and disposal;
2. Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection
and direct discharge;
3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for
algae or nutrient control, and direct discharge;
4. ✓ Closed -loop Recycle Systems;
5. Groundwater Remediation Systems consisting only of oil/water separators, pumps, air -stripping, carbon adsorption, disinfecien
and disposal;
6. Aquaculture operations with discharge to surface waters;
7. Water Plant sludge handling and back -wash water treatment;
8. Seafood processing consisting of screening and disposal_
9. Single-family discharging systems, with the exception of Aerobic Treatment Units, will be classified if permitted after July 1,
1993 or if upon inspection by the Division, it is found that the system is not being adequately operated or maintained. Such
systems will be notified of the classification or reclassification by the Commission, in writing.