HomeMy WebLinkAboutWQ0004956_Final Permit_20150923North Carolina Department of Environmental Quality
Pat McCrary Donald R. van der Vaart
Governor Secretary
September 23, 2015
TERRY B. WOOD, III — PRESIDENT
BROOKWOOD FARMS, INC.
POST OFFICE Box 277
SILER CITY, NORTH CAROLINA 27344-0277
Subject: Permit No. WQ0004956
Brookwood Farms RLAP
Land Application of Class B
Industrial Wastewater
Treatment Plant Residuals
(Non -Dedicated)
Chatham County
Dear Mr. Wood:
In accordance with your permit major modification and renewal request received April 9, 2015,
and subsequent additional information received April 22, 2015 and May 8, 2015, we are forwarding
herewith Permit No. WQ0004956 dated September 23, 2015, to Brookwood Farms, Inc. for the continued
operation of the subject residuals management program.
The wastewater treatment system primarily treats wash -down water from meat processing; cooling
water, and boiler discharge, with no domestic components.
Modifications to the subject permit are as follows: Some site acreages have been modified to
maintain proper setback distances from new residences and property line changes. A new site (HMF-01-08
with 7.9 acres) is being added to the program. Two existing sites, KP-01-01 and KP-01-02, totaling 14.10
acres, have been removed from the program. Together, all of these modifications result in a reduction of
7.1 acres in applicable area, reducing the area from 45.7 acres to 38.6 acres.
This permit shall be effective from the date of issuance until August 31, 2020, shall void Permit
No. WQ0004956 issued October 13, 2006, and shall be subject to the conditions and limitations as specified
therein. Please pay particular attention to the monitoring requirements listed in Attachment A, for they may
differ from the previous permit issuance. Failure to establish an adequate system for collecting and
maintaining the required operational information shall result in future compliance problems.
Please note that on September 1, 2006, North Carolina Administrative Code Title 15A Subchapter
02T — Waste not Discharged to Surface Waters was adopted. Accordingly, this permit incorporates the
requirements of these rules; therefore, please take the time to review this permit thoroughly. The
following conditions have been added, modified or deleted from those in the last permit issuance:
➢ Condition I.1. — Describes the procedure for renewing the permit.
➢ Condition 1.2. — Requires compliance with the Regional Office notification requirements.
➢ Condition I.3. — Requires submission of an Operation and Maintenance plan.
Non -Discharge Permitting Unit
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Phone: 919-8g7-64641Internet: hitp:llportal.ncdenr.onahvehlwp
An Equal Opportunity) Af�rmative Action Employer— Made in part with recycled paper
Mr. Jerry B. Wood
September 23, 2015
Page 2 of 3
➢ Condition 1.4. — Requires compliance with the site signage requirements.
➢ Condition II.1. — The program shall be effectively maintained and operated.
➢ Condition I1.5. — Lists allowable ceiling concentrations and cumulative pollutant loading rates.
➢ Condition 11.6. -- Requires the residuals to meet the Class B pathogen reduction requirements.
➢ Condition II.10. — Agronomic application rates are based on Realistic Yield Expectations.
➢ Condition H.11. — Grazed pasture sites require special nitrogen application rates.
➢ Condition IH.1. — The program shall be properly maintained and operated.
➢ Condition HI.2. — Describes notification requirements prior to the initial application event.
➢ Condition 111.4. — Describes the minimal requirements of the Operation and Maintenance Plan.
➢ Condition IH.10. — Requires maintaining a suitable vegetative cover on the application sites.
➢ Condition IU.11. — Lists the site conditions which disallow the application of bulk residuals.
➢ Condition 111.12. — Lists the public access restrictions on the application sites,
➢ Condition Hl.13. — Describes the signage requirements for the application sites.
➢ Condition III.15. — Information is required on any previous applications of nutrients.
➢ Condition IV.3. — Lists the metals analyses required for the residuals from each source.
➢ Condition IVA. — Requires monitoring for pathogen and vector attraction reduction.
➢ Condition IV.6. —Requires sampling of the residuals as they are being land applied.
➢ Condition IV.7. — Describes the requirements for recording residual application events.
➢ Condition IV.9. — Requires submission of an annual report each year.
➢ Condition IV.10. — Describes Non -Compliance events and appropriate responses.
➢ Condition V.1. — Requires adequate inspection and maintenance of the subject facilities.
➢ Condition VI.6. — The permit may be revoked or modified under certain circumstances.
➢ Condition VI.7. — The permitted facilities may not be expanded if certain conditions prevail.
Mr. Jerry B. Wood
September 23, 2015
Page 3 of 3
If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee
has the right to request an adjudicatory hearing upon written request within 30 days following receipt of
this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service
Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding.
If you need additional information concerning this permit, please contact David Goodrich at (919)
807-6352 or by email at david..goodrichAncdenr. og_v.
Sincerely,
l,-S. Jay Zimmerman, P.G., Director
Division of Water Resources
cc: Chatham County Health Department (Electronic Copy)
Raleigh Regional Office, Water Quality Regional Operations Section (Electronic Copy)
Christopher McGee, LSS — Agri -Waste Technology, (cmc ee a riwaste.com) (Electronic Copy)
Beth Buffington — Protection and Enforcement Branch (Electronic Copy)
Digital Permit Archive (Electronic Copy)
Central Files
THIS PAGE BLANK
NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENTAL QUALITY
RALEIGH
LAND APPLICATION OF CLASS B INDUSTRIAL WASTEWATER TREATMENT PLANT
RESIDUALS PERMIT (NON -DEDICATED)
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations
PERMISSION IS BEREBY GRANTED TO
Brookwood Farms, Inc.
Chatham County
FOR THE
continued operation of a residuals management program for Brookwood Farms, Inc. and consisting of the
land application of Class B Industrial Wastewater Treatment Plant residuals generated by the approved
facility listed in Attachment A to the approved sites listed in Attachment B with no discharge of wastes to
surface waters, pursuant to the application received April 9, 2015, and subsequent additional information
received by the Division of Water Resources, and in conformity with other supporting data subsequently
filed and approved by the Department of Environmental Quality and considered a part of this permit. The
use and disposal of residuals are regulated under Title 40 Code of Federal Regulations Part 503, This permit
does not exempt the Permittee from complying with the federal regulations.
This permit shall be effective from the date of issuance until August 31, 2020, shall void Permit No.
WQ0004956 issued October 13, 2006, and shall be subject to the following specified conditions and
limitations:
I. SCHEDULES
No later than six months prior to the expiration of this permit, the Permittee shall request renewal of
this permit on official Division forms. Upon receipt of the request, the Division will review the
adequacy of the facilities described therein, and if warranted, will renew the permit for such period of
time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A
NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application.
[I5A NCAC 02T .0108(b)(2), 02T .0105(d), 02T .0109]
2. The Permittee shall be in full compliance with the regional office notification requirements established
in Condition III.3. within 90 days of the effective date of this permit. [ 15A NCAC 02T .0108(b)(2)]
3. The Permittee shall submit the Operation and Maintenance (O&M) plan as required in Condition 111.4.
to the Division within 90 days of the effective date of this permit. [15A NCAC 02T .0108(b)(2)]
4. The Permittee shall be in full compliance with the signage requirements established in Condition Ill. 13.
within 180 days of the effective date of this permit. [ 15A NCAC 02T .0108(b)(2)]
WQ0004956 Version 3.0 Shell Version 150101 Page 1 of 12
H. PERFORMANCE STANDARDS
I . The subject residuals management program shall be effectively maintained and operated at all times so
there is no discharge to surface waters, nor any contravention of groundwater or surface water
standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance
conditions due to improper operation and maintenance, the Permittee shall immediately cease land
applying residuals to the site, contact the Raleigh regional office supervisor, and take any immediate
corrective actions. [G.S. 143-215.11
2. This permit shall not relieve the Permittee of responsibility for damages to groundwater or surface
water resulting from the operation of this residuals management program. [15A NCAC. 02B .0200,
02L .0100]
3. Only residuals generated by the facilities listed in Attachment A are approved for land application in
accordance with this permit. [G.S. 143-215.1]
4. Only the sites listed in Attachment B are approved for residuals land application. (G.S. 143-215.1]
5. Pollutant concentrations in residuals applied to land application sites listed in Attachment B shall not
exceed the following Ceiling Concentrations (i.e., dry weight basis) or Cumulative Pollutant
Loading Rates (CPLRs):
Parameter
Ceiling Concentration
(milligrams per kilogram)
CPLR
(pounds per acre)
Arsenic
75
36
Cadmium
85
34
Copper
4,300
1,338
Lead
840
267
Mercury
57
15
Molybdenum
75
n/a
Nickel
420
374
Selenium
100
89
Zinc
7,500
2,498
The Permittee shall determine compliance with the CPLRs using one of the following methods:
a.. By calculating the existing cumulative level of pollutants using actual analytical data from all
historical land application events of residuals, or
b. For land where residuals application have not occurred or for which the required data is incomplete,
by determining background concentrations through representative soil sampling.
[I5A NCAC 02T. 11051
6. Residuals that are land applied shall meet Class B pathogen reduction requirements in 15A NCAC 02T
.1106 (a) and (c). Exceptions to this requirement shall be specified in Attachment A. [15A NCAC 02T
.1106]
7. Biological residuals (i.e. residuals generated during the treatment of domestic or animal processing
wastewater, or the biological treatment of industrial wastewater, and as identified in Attachment A)
that are land applied shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T
.1107(a). Exceptions to this requirement shall be specified in Attachment A. [ 15A NCAC 02T .1107]
WQ0004956 Version 3.0 Shell Version 150101 Page 2 of 12
8. Setbacks for Class B land application sites shall be as follows:
Setback by application type
(feet)
Setback Description
Vehicular
irrigation
Surface
Surface
Injection 1
Application
Application
Incorporation
Habitable residence or place of public assembly
under separate ownership or not to be maintained as
400*
400*
200*
art of the project site
Habitable residence or places of public assembly
owned by the Permittee, the owner of the land, or the
lessee/operator of the land to be maintained as part
0
200
0
of the project site
Property lines
50
150
50
Public right of way
50
50
50
Private or public water supply
100
100
100
Surface waters (streams — intermittent and perennial,
perennial waterbodies, and wetlands
100
100
50
Surface water diversions (ephemeral streams,
waterways, ditches
25
100
25
Groundwater lowering ditches {where the bottom of
the ditch intersects the SHWT
25
100
25
Subsurface groundwater lowering system
0
I00
0
Wells with exception to monitoring wells
100
100
100
Bedrock outcrops
25
25
25
Top of slope of embankments or cuts of two feet or
more in vertical h5i ht
15
15
15
Building foundations or basements
0
15
0
Water lines
0
10
0
Swimming pools
100
100
100
Nitrification fields
0
20
0
*The setback requirement may be reduced to a minimum of 100 feet upon written consent of the owner
and approval from the Water Quality Regional Operations Section of the appropriate Division's regional
office in Attachment B of this permit.
[l5A NCAC 02T .1108]
9. Land application areas shall be clearly marked on each site prior to and during any residuals application
event. [15A NCAC 02T .0108(b)(1)]
WQ0004956 Version 3.0 Shell Version 150101 Page 3 of 12
10. Bulk residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in exceedance
of agronomic rates. Appropriate agronomic rates shall be calculated using expected nitrogen
requirements based on the determined Realistic Yield Expectations (RYE) using any of the following
methods:
a. Division's pre -approved site specific historical data for specific crop or soil types by calculating
the mean of the best three yields of the last five consecutive crop harvests for each field.
b. North Carolina Historical Data for specific crop and soil types as provided by North Carolina State
University Department of Soil Science htt://nutrients.soil.nesu.edu/ ields/index. h ). A
copy shall be kept on file and reprinted every five years in accordance with Condition IV.5.
c. If the RYE cannot be. determined using methods (a) or (b) above, the Permittee may use the RYE
and appropriate nutrient application rates reported in any of the following documents:
i. Crop management plan as outlined by the local Cooperative Extension Office, the North
Carolina Department of Agriculture and Consumer Services, the Natural Resource
Conservation Service, or other agronomist.
ii. Waste Utilization Plan as outlined by the Senate Bill 1217 Interagency Group - Guidance
Document: Chapter 1
(http://www.ncau.gov/SWC/tech/documents/9th_Guidance Doc 100109.pdD.
iii. Certified Nutrient Management Plan as outlined by the Natural Resources Conservation
Services (NRCS). These plans must meet the USDA-NRCS 590 Nutrient Management
Standards (ftp://ftp-fc.sc.egov.usda.szov/NH _practice-standards/standards/590.pdf).
d. If the RYE and appropriate nutrient application rates cannot be determined, the Permittee shall
contact the Division to determine necessary action.
[15A NCAC 02T .1109(b)(1)(k)]
11. When residuals are land applied to grazed pasture, hay crop realistic nitrogen rate shall be reduced by
25% in accordance with the USDA-NRCS 590 Nutrient Management Standards. [15A NCAC 02T
.0108(b)(1)]
12. If land application sites are to be over -seeded or double -cropped (e.g., bermuda grass in the summer
and rye grass in the winter with both crops to receive residuals), then the second crop can receive an
application of PAN at a rate not to exceed 50 pounds per acre per year (lbs/ac/yr). This practice may
be allowed as long as the second crop is to be harvested or grazed. If the second crop is to be planted
for erosion control only and is to be tilled into the soil, then no additional PAN shall be applied. [15A
NCAC 02T .0I08(b)(1)]
13. Prior to land application of residuals containing a sodium adsorption ratio (SAR) of 10 or higher, the
Permittee shall obtain and implement recommendations from at least one of the following: the local
Cooperative Extension Office; the Department of Agriculture and Consumer Services; the Natural
Resource Conservation Service; a North Carolina Licensed Soil Scientist; or an agronomist. The
recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a
mechanism for maintaining site integrity and conditions conducive to crop growth. The Permittee shall
maintain written records of these recommendations and details of their implementation. [15A NCAC
02T .0108(b)(1)]
WQ0004956 Version 3.0 Shell Version 150101 Page 4 of 12
14. These residuals land application sites were individually permitted on or after December 30, 1983;
therefore, the compliance boundary is established at either 250 feet from the residual land application
area, or 50 feet within the property boundary, whichever is closest to the residual land application area.
An exceedance of groundwater standards at or beyond the compliance boundary is subject to
remediation action according to 15A NCAC 02L .0106(d) (2) as well as enforcement actions in
accordance with North Carolina General Statute 143-215.6A through 143-215.6C. Any approved
relocation of the COMPLIANCE BOUNDARY will be noted in Attachment B. [15A NCAC 02L
.0107(a)]
15. The review boundary shall be established midway between the compliance boundary and the residual
land application area. Any exceedance of groundwater standards at the review boundary shall require
action in accordance with 15A NCAC 02L .0106. [ 15A NCAC 02L .0108]
1QI. OPERATION AND MAINTENANCE REQUIREMENTS
The residuals management program shall be properly maintained and operated at all times. The
program shall be effectively maintained and operated as a non -discharge system to prevent any
contravention of surface water or groundwater standards. [15A NCAC 02T .I 110]
2. The Raleigh Regional Office, telephone number (919) 791-4200, and the appropriate local government
official (i.e., county manager, city manager, or health director) shall be notified at least 48 hours prior
to the initial residuals land application event to any new land application site. Notification to the
regional supervisor shall be made from 8:00 a.m, until 5:00 p.m. on Monday through Friday, excluding
State Holidays. [15ANCAC 02T .0108(b)(1)]
3. The Raleigh Regional Office shall be notified via email or telephone, (919) 791-4200, at least 24 hours
prior to conducting any land application activity. Such notification shall indicate, at a minimum, the
anticipated application times, field IDs, and location of land application activities. If it becomes
necessary to apply to additional fields due to unforeseen events, the Regional Office shall be notified
prior to commencing the application to those fields. [15A NCAC 02T .0108(b)(1)]
4. The Permittee shall maintain an approved Operation and Maintenance Plan (O&M Plan) Modifications
to the O&M Plan shall be approved by the Division prior to utilization of the new plan. The O&M Plan,
at the minimum, shall include:
a. Operational functions;
b. Maintenance schedules;
c. Safety measures;
d. Spill response plan;
e. Inspection plan including the following information:
i. Names and/or titles of personnel responsible for conducting the inspections;
ii. Frequency and location of inspections, including those to be conducted by the ORC, and
procedures to assure that the selected location(s) and inspection frequency are representative
of the residuals management program;
iii. Detailed description of inspection procedures including record keeping and actions to be taken
by the inspector in the event that noncompliance is observed pursuant to the noncompliance
notification requirements under the monitoring and reporting section of the permit;
f. Sampling and monitoring plan including the following information:
i. Names and/or titles of personnel responsible for conducting the sampling and monitoring;
ii. Detailed description of monitoring procedures including parameters to be monitored;
WQ0004956 Version 3.0 Shell Version 150101 Page 5 of 12
iii. Sampling frequency and procedures to assure that representative samples are being collected.
Fluctuation in temperature, flow, and other operating conditions can affect the quality of the
residuals gathered during a particular sampling event. The sampling plan shall account for any
foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to
meet pathogen and vector attraction reduction requirements (e.g. facilities that land apply
multiple times per year but have an annual sampling frequency, may need to sample during
winter months when pathogen reduction is most likely to be negatively affected by cold
temperatures).
[I 5A NCAC 02T . 1100]
Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC)
classification of the facility, the Permittee shall designate and employ a certified operator in responsible
charge (ORC) and one or more certified operators as back-up ORCs in accordance with 15A NCAC
08G .0201. The ORC or his back-up shall visit the facilities in accordance with ISA NCAC 08G. 0204,
or as specified in the most recently approved O&M plan (i.e., see Condition IH.4.), and shall comply
with all other conditions of 15A NCAC 08G. 0204. For more information regarding classification and
designation requirements, please contact the Division of Water Resources' Protection and Enforcement
Branch at (919) 707-9105. [15A NCAC 02T .0117]
6. When the Permittee land applies bulk residuals, a copy of this permit and a copy of O&M Plan shall be
maintained at the land application sites during land application activities. [ 15A NCAC 02T
.0108(b)(1)]
7. When the Permittee transports or land applies bulk residuals, the spill control provisions shall be
maintained in all residuals transport and application vehicles. [15A NCAC 02T .1110]
8. Residuals shall not be stored at any land application site, unless written approval has been requested
and received from the Division. [G.S. 143-215.1]
9. When the Permittee land applies bulk residuals, adequate measures shall be taken to prevent wind
erosion and surface runoff from conveying residuals from the land application sites onto adjacent
properties or into surface waters. [G.S. 143-215.1]
10. When the Permittee land applies bulk residuals, a suitable vegetative cover shall be maintained on land
application sites onto which residuals are applied, or application shall be in accordance with the crop
management plan outlined by the local Cooperative Extension Office, the Department of Agriculture
and Consumer Services, the Natural Resource Conservation Service, or an agronomist and as approved
by the Division. [15A NCAC 02T .1109(b)(1)]
11. Bulk residuals shall not be land applied under the following conditions:
a. If the residuals are likely to adversely affect a threatened or endangered species listed under section
4 of the Endangered Species Act or its designated critical habitat;
b. If the application causes prolonged nuisance conditions;
c. If the land fails to assimilate the bulk residuals or the application causes the contravention of surface
water or groundwater standards;
d. If the land is flooded, frozen or snow-covered, or is otherwise in a condition such that runoff of the
residuals would occur;
e. Within the 100-year flood elevation, unless the bulk residuals are injected or incorporated within a
24-hour period following a residuals land application event;
f. During a measurable precipitation event (Le., greater than 0.01 inch per hour), or within 24 hours
following a rainfall event of 0.5 inches or greater in a 24-hour period;
WQ0004956 Version 3.0 Shell Version 150101 Page 6 of 12
g. If the slope is greater than 10% for surface applied liquid residuals, or if the slope is greater than
18% for injected or incorporated bulls liquid residuals;
h. If the soil pH is not maintained at 6.0 or greater, unless sufficient amounts of time are applied to
achieve a final soil pH of at least 6.0, or if an agronomist provides information indicating that the
pH of the soil, residuals and lime mixture is suitable for the specified crop. Any approved variations
to the acceptable soil pH (6.0) will be noted in this permit;
i. If the land does not have an established vegetative cover unless the residuals are incorporated or
injected within a 24-hour period following a residuals land application event. Any field that is in a
USDA no -till program shall be exempted from meeting this vegetative cover requirement;
j. If the vertical separation between the seasonal high water table and the depth of residuals
application is less than one foot;
k. If the vertical separation of bedrock and the depth of residuals application is less than one foot;
1. Application exceeds agronomic rates.
[ 15A NCAC 02T .1109]
12. The following public access restrictions apply to residual land application sites:
a. Public access to public contact sites (e.g., golf courses, parks, ball fields, etc.) shall be restricted
far-365 days after a residuals land application event;
b. Public access to non-public contact sites shall be restricted for 30 days after a residuals land
application event.
[15A NCAC 02T .l 109(b) (2)]
13. Public access controls shall include the posting of signs with a minimum area of 3 square feet (e.g.,
1.5' x 2'). Each sign shall indicate the activities conducted at each site, permit number, and name and
contact information, including the Permittee or applicator's telephone number. Signs shall be posted
in a clearly visible and conspicuous manner at the entrance to each land application site during a land
application event, and for as long as the public access restrictions required under Condition III.12.
apply. [15A NCAC 02T .0108(b)(1)]
14. The following harvesting and grazing restrictions apply to residual land application sites after each
land application event:
Harvesting and Grazing Description
Restricted
Duration
Animals shall not be allowed to graze during land application activities and
restricted period. Sites that are to be used for grazing shall have fencing to
30 days
prevent access after each land application event.
Food crops, feed crops and fiber crops shall not be harvested for;
30 days
Turf grown on land where residuals have been applied shall not be harvested for:
12 months
Food crops with harvested parts that touch the residual/soil mixture and are
totally above the land surface (e.g., tobacco, melons, cucumbers, squash, etc.)
14 months
shall not be harvested for:
When the residuals remain on the land surface for four months or longer prior to
incorporation into the soil, food crops with harvested parts below the land
surface (e.g., root crops such as potatoes, carrots, radishes, etc.) shall not be
20 months
harvested for:
When the residuals remain on the land surface for less than four months prior to
incorporation into the soil, food crops with harvested parts below the land
3 8 months
surface shall not be harvested for:
WQ0004956 Version 3.0 Shell Version 150101 Page 7 of 12
[15A NCAC 02T .1109(b) (3)]
15. The Permittee shall acquire from each landowner or lessee/operator a statement detailing the volume
of other nutrient sources (i.e., manufactured fertilizers, manures, or other animal waste products) that
have been applied to the site, and a copy of the most recent Nutrient Management Plan (NMP) for those
operations where a NMP is required by the US Department of Agriculture - National Resources
Conservation Service (NRCS) or other State Agencies. The Permittee shall calculate allowable nutrient
loading rates based on the provided information and use appropriate reductions.
For the purpose of this permit condition, a Crop Management Plan (CMP), Waste Utilization: Plan
(WUP) or Certified Nutrient Management Plan (CNMP) shall also be considered a Nutrient
Management Plan. [15A NCAC 02T .0108(b) (1), 02T .1104(c) (4)]
16. No residuals shall be land applied unless the submitted Land Owner Agreement Attachment (LOAA)
between the Permittee and landowners or lessees/operators of the land application site is in full force
and effect. These agreements shall be considered expired concurrent with the permit expiration date,
and shall be renewed during the permit renewal process. [15A NCAC 02T .1104(c)(4)]
IV. MONITORING AND REPORTING REQUIREMENTS
1, Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses)
necessary to ensure groundwater and surface water protection shall be established, and an acceptable
sample reporting schedule shall be followed. [15A NCAC 02T .0108(c)]
2. Residuals shall be analyzed to demonstrate they are non -hazardous under the Resource Conservation
and Recovery Act (RCRA). Residuals that tests or is classified as a hazardous or toxic waste
under 40 CFR Part 261 shall not be used or disposed under this permit. The analyses
[corrosivity, ignitability, reactivity, and toxicity characteristic leaching procedure (TCLP)l shall
be performed at the frequency specified in Attachment A, and the Permittee shall maintain these results
for a minimum of five years. Any exceptions from the requirements in this condition shall be specified
in Attachment A.
The TCLP analysis shall include the following parameters (the regulatory level in milligrams per liter
is in parentheses):
Arsenic (5.0)
1,4-Dichlorobenzene (7.5)
Nitrobenzene (2.0)
Barium (100.0)
1,2-Dichloroethane (0.5)
Pentachlorophenol (100.0)
Benzene (0.5)
1,1-Dichloroethylene (0.7)
Pyridine (5.0)
Cadmium (1.0)
2,4-Dinitrotoluenc (0.13)
Selenium (1.0)
Carbon tetrachloride (0.5)
Endrin (0.02)
Silver (5.0)
Chlordane (0.03)
Hexachlorobenzene (0.13)
Tetrachloroethylene (0.7)
Chlorobenzene 100.0
( )
Heptachlor (and its hydroxide)
(0.008)
Toxaphene (0.5)
Chloroform (6.0)
Hexachloro-1,3-butadiene (0.5)
Trichloroethylene (0.5)
Chromium (5.0)
Hexachloroethane (3.0)
2,4,5-Trichlorophenol (400.0)
m-Cresol (200.0)
Lead (5.0)
2,4,6-Trichlorophenol (2.0)
o-Cresol (200.0)
Lindane (0.4)
2,4,5-TP (Silvex) (1.0)
p-Cresol (200.0)
Mercury (0.2)
Vinyl chloride (0.2)
Cresol (200.0)
MethoxychIor (10.0)
2,4-D (10.0)
Methyl ethyl ketone (200.0)
WQ0004956 Version 3.0 Shell Version 150101 Page 8 of 12
Once the residuals have been monitored for two years at the frequency specified in Attachment A, the
Permittee may submit a permit modification request to reduce the frequency of this monitoring
requirement. In no case shall the monitoring frequency be less than once per permit cycle.
[15A NCAC 13A .0102(b), 02T .1101, 02T .11051
3. An analysis shall be conducted on residuals from each source generating facility at the frequency
specified in Attachment A, and the Permittee shall maintain the results for a minimum of five years.
The analysis shall include the following parameters:
Aluminum
Mercury
Potassium
Ammonia -Nitrogen
Molybdenum
Selenium
Arsenic
Nickel
Sodium
Cadmium
Nitrate -Nitrite Nitrogen
Sodium Adsorption Ratio
(SAR)
Calcium
Percent Total Solids
TKN
Copper
pH
Zinc
Lead
Phosphorus
Magnesium
Plant Available Nitrogen
(by calculation)
[ 15A NCAC 02T.1101]
4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction
requirements at the frequency specified in Attachment A, and at the time indicated in the sampling and
monitoring sections of the approved O&M plan. The required data shall be specific to the stabilization
process utilized, and sufficient to demonstrate compliance with the Class B pathogen reduction
requirements in 15A NCAC 02T .1106 (a) and (c), and one vector attraction reduction requirement in
15A NCAC 02T .1107 (a) shall be met. Any exceptions from the requirements in this condition shall
be specified in Attachment A. [15A NCAC 02T .1106, 02T .1107, 02T .1111(c)]
5. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on
each land application site listed in Attachment B on which a residuals land application event will occur
in the respective calendar year. This analysis shall be in accordance with the "Guidance on Soil
Sampling" located in the Sampling Instructions section of the NC Department of Agriculture &
Consumer Services' website (hqp://www.ngnr.gov/agronomi/pubs.htm). The Permittee shall maintain
these results and a description of the sampling methodologies used to determine soil fertility for a period
of no less than five years, and shall be made available to the Division upon request. At a minimum, the
Standard Soil Fertility Analysis shall include the following parameters:
Acidity
Exchangeable Sodium Percentage
Phosphorus
Base Saturation (by calculation)
Magnesium
Potassium
Calcium
Manganese
Sodium
Cation Exchange Capacity
Percent Humic Matter
Zinc
Copper
pH
[15A NCAC 02T .I 111(d)]
6. Laboratory parameter analyses shall be performed on the residuals as they are land applied, and shall
be in accordance with the monitoring requirements in 15A NCAC 02B .0505. [ 15A NCAC 02B .0505]
WQ0004956 Version 3.0 Shell Version 150101 Page 9 of 12
7. The Permittee shall maintain records tracking all residual land application events. At a minimum, these
records shall include the following:
a. Source of residuals;
b. Date of land application;
c. Location of land application (i.e., site, field, or zone number as listed in Attachment B);
d. Approximate areas applied to (acres);
e. Method of land application;
f. Weather conditions (e.g., sunny, cloudy, raining, etc.);
g. Predominant Soil Mapping Unit (e.g., CbB2);
h. Soil conditions (e.g., dry, wet, frozen, etc.);
i. Type of crop or crops to be grown on field;
j. Nitrogen Application Rate based on RYEs (if using data obtained from the North Carolina State
University Department of Soil Science Website, the printout page shall be kept on file and reprinted
every five years);
k. Volume of residuals land applied in gallons per acre, cubic yard per acre, dry tons per acre, or wet
ton per acre;
1. Volume of animal waste or other nutrient source applied in gallons per acre, dry ton per acre, or
wet tons per acre;
m. Volume of soil amendments (e.g., lime, gypsum, etc.) applied in gallons per acre, dry ton per acre,
or wet tons per acre; and
n. Annual and cumulative totals in dry tons per acre of residuals as well as animal waste and other
sources of nutrients (e.g., if applicable), annual and cumulative pounds per acre of each heavy metal
(e.g., shall include, but shall not be limited to, arsenic, cadmium, copper, lead, mercury,
molybdenum, nickel, selenium, and zinc), annual pounds per acre of PAN, and annual pounds per
acre of phosphorus applied to each field.
[I 5A NCAC 02T .0109(a)]
8. The Permittee shall maintain records tracking all residual surface disposal events. At a minimum, these
records shall include the following:
a. Source of residuals;
b. Date of surface disposal; and
c. Volume of residuals land applied in gallons per acre, cubic yard per acre, dry tons per acre, or wet
ton per acre.
[ 15A NCAC 02T .0109(a)]
9. Three copies of an annual report shall be submitted on or before March 151. The annual report shall
meet the requirements described in the Instructions for Residuals Application Annual Reporting Forms.
Instructions for reporting and annual report forms are available at
hqp://portal.ncdenr.org/web/wq/Us/lau/reporting, or can be obtained by contacting the Land
Application Unit directly. The annual report shall be submitted to the following address:
Division of Water Resources
Information Processing Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
[ 15A NCAC 02T . I I I I (a)]
WQ0004956 Version 3.0 Shell Version 150101 Page 10 of 12
10. Noncompliance Notification
The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 791-
4200, as soon as possible, but in no case more than 24 hours or on the next working day following the
occurrence or first knowledge of the occurrence of any of the following:
a. Land application of residuals abnormal in quantity or characteristic.
b. Any failure of the land application program resulting in a release of material to surface waters.
Any time self -monitoring indicates the facility has gone out of compliance with its permit
limitations.
d. Any process unit failure, due to known or unknown reasons, rendering the facility incapable of
adequate residual treatment.
e. Any spill or discharge from a vehicle or piping system during residuals transportation.
Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of
a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency
Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300.Persons
reporting such occurrences by telephone shall also file a written report in letter form within five days
following first knowledge of the occurrence. This report shall outline the actions taken or proposed to
betaken to ensure that the problem does not recur. [15A NCAC 02T .0105(1), 02T .0108(b) (1)]
V. INSPECTIONS
1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the
subject facilities and shall be in accordance with the approved O&M Plan. [15A NCAC 02T .0108(b)]
2. Prior to each bulk residuals land application event, the Permittee or his designee shall inspect the
residuals transport and application facilities to prevent malfunctions, facility deterioration and operator
errors resulting in discharges, which may cause the release of wastes to the environment, a threat to
human health or a public nuisance. The Permittee shall maintain an inspection log that includes, at a
minimum, the date and time of inspection, observations made, and any maintenance, repairs, or
corrective actions taken. The Permittee shall maintain this inspection log for a period of five years
from the date of inspection, and this log shall be made available to the Division upon request. [15A
NCAC 02T .0108(b)]
3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect
any property, premises or place on or related to the land application sites or facilities permitted herein
at any reasonable time for the purpose of determining compliance with this permit; may inspect or copy
any records required to be maintained under the terms and conditions of this permit; and may collect
groundwater, surface water or leachate samples. [G.S. 143-215.3(a)(2)]
VI. GENERAL CONDITIONS
1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an
enforcement action by the Division in accordance with North Carolina General Statutes 143-215.6A to
143-215.6C. [G.S. 143-215.6A to 143-215.6C]
2. This permit shall become voidable if the residuals land application events are not carried out in
accordance with the conditions of this permit. [15A NCAC 02T .0110]
WQ0004956 Version 3.0 Shell Version 150101 Page i 1 of 12
3. This permit is effective only with respect to the nature and volume of residuals described in the permit
application and other supporting documentation. [G.S. 143-215.11
4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies
(e.g., local, state, and federal). Of particular concern to the Division are applicable river buffer rules in
15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and
under the Division's General Permit NCG010000; any requirements pertaining to wetlands under 15A
NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter
143 of the General Statutes. [15A NCAC 02T .0105(c)(6)]
In the event the residuals program changes ownership or the Permittee changes his name, a formal
permit modification request shall be submitted to the Division. This request shall be made on official
Division forms, and shall include appropriate documentation from the parties involved and other
supporting documentation as necessary. The Permittee of record shall remain fully responsible for
maintaining and operating the residuals program permitted herein until a permit is issued to the new
owner. [15A NCAC 02T .0104]
6. This permit is subject to revocation or unilateral modification upon 60 days notice from the Division
Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. [15A NCAC 02T .0110]
7. Unless the Division Director grants a variance, expansion of the permitted residuals program contained
herein shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b).
[I 5A NCAC 02T .0120]
S. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay
the annual fee accordingly shall be cause for the Division to revoke this permit. [15A NCAC 02T
.0105(e)(3)]
Permit issued this the 23' day of September 2015
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
S. Jay Zimmerman, P.G., Director
Division of Water Resources
By Authority of the Environmental Management Commission
Permit Number WQ0004956
WQ0004956 Version 3.0 Shell Version 150101 Page 12 of 12
ATTACHMENT A - Approved Residual Sources
Brookwood Farms, Inc.
Residuals Source -Generating Facility
Certification Date: September 23, 2015
Permit Number: WQ0004956 Version: 3.0
Approved
Maximum
Monitoring
Monitoring
Monitoring
Frequency for
Mineralization
Owner
Facility Name
County
Permit
Biological
Dry Tons
Frequency for
Frequency for
Pathogen &
Rate
[Raw — 0.4;
Number
Residuals
Per Year j
Non -hazardous
Metals and
Vector Attraction
Aerobic = 0.3;
Characteristics a
Nutrients 3> s
Reductions 4, 5
Anaerobic = 0.2;
Compost = 0.1
Brookwood Farms, Inc.
Brookwood Farms WWTP
Chatham
IUP003
Yes
162.63
Annually
Annually
Annually
0A0
1. Maximum Dry Tons per Year is the amount of residuals approved for land application from each permitted facility_
2. Analyses to demonstrate that residuals are non -hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) as stipulated under permit Condition IV.2.
3. Testing of metals and nutrients as stipulated under permit Condition IV.3.
4. Analyses of pathogen and vector attraction reductions as stipulated under permit Condition. IVA.
5. Monitoring frequencies are based on: the actual dry tons applied per year using the table below, unless specified above.
Dry Tons Generated
short tons per ear
Monitoring Frequency
Established in 40 CFR 503 and 15A NCAC 02T .1111
<319
1/Year
>319 - <1,650
1/ Quarter (4 times per ear
=>1,650 - <16,500
1/60 Days 6 times er car)
=>16,500
1/month 12 times per ear)
.If no land application events occur during a required sampling period (e.g. no land application occur during an entire year when annual monitoring is required), then no
sampling data is required during the period of inactivity. The annual report shall include an explanation for missing sampling data. Those required to submit the annual
report to EPA may be required to make up the missed sampling, contact the EPA for additional information and clarification.
WQ0004956 Version 3.0 Attachment A Page 1 of 1
THIS PAGE BLANK
ATTACHMENT B - Approved Land Application Sites
Brookwood Farms, Inc.
Certification Date: September 23, 2015
Permit Number: WQ0004956 Version: 3.0
Field/ Site
Owner
Lessee
County
Latitude
Longitude
Aeret a
Dominant Soil Series
Footnotes
BFP-01-02a
Brookwood Farms, Inc.
Chatham
35.783333'
-79.500556°
1.5
GeB2 - Georgeville
BFP-01-02b
Brookwood Farms, Inc.
Chatham
35.7827780
-79.5022220
1.6
GeB2 - Georgeville
BFP-01-03a
Brookwood Farms, Inc.
Chatham
35.7852780
-79.501389'
7.4
NaC—Nanford-Badin
HMF-01-01
Brookwood Farms, Inc.
Chatham
35.7058030
-79.3884250
2.6
GcB2 - Georgeville
HMF-01-02
Brookwood Farms, Inc.
Chatham
35. 7039070
-79.3899990
] .I
GeB2 - Georgeville
HMF-01-04
Brookwood Farms, Inc.
Chatham
35,7054920
-79.3945820
0.2
GeB2 - Georgeville
HMF-01-05
Brookwood Farms, Inc.
Chatham
35.7052960
-79.3931500
3.2
GeB2 - Georgeville
HMF-0I-06
Brookwood Farms, Inc.
Chatham
35.7044490
-79.3913420
0.2
GeB2 - Georgeville
HMF-01-07
Brookwood Farms, Inc.
Chatham
35.7059390
-79.3931750
2.3
GeB2 - Georgeville
HMF-01-08
Brookwood Farms, Inc.
Chatham
35.7066240
-79.3907830
7.9
GeB2 - Georgeville
HMF-01-09
Brookwood Farms, Inc.
Chatham
35.7077880
-79,3945310
2.8
PsB -- Pittsboro-Iredell
HMF-01-10
Brookwood Farms, Inc.
Chatham
35.7080320
-79.393043'
1.5
PsB —Pittsboro-Iredell
HMF-01-1I
Brookwood Farms, Inc.
Chatham
35.7082480
-79.3950560
L7
PsB —Pittsboro-Iredell
HMF-01-12
Brookwood Farms, Inc.
Chatham
35.7059000
-79.3898830
2.0
GeB2 - Georgeville
HMF-0I-PL
Brookwood Farms, Inc.
Chatham
35.707059°
-79.3897680
2.6
GeB2 - Georgeville
Total
38.6
WQ0004956 Version 3.0 Attachment B Page 1 of 1
AVWT ie
AgOW#Ata ToUmo[W
$400 Efts Burke Cdutt
FfId"h, NO 276M
Ph: Di"59-066%
For- 919-233-1070
www'ww*IIt*'Mn
Siler Ci
Ifookwood Farms
AcInity map
,hatham Go, NC
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Brookwood Farms, Inc
Broolcwood Fields — Buffer Map
I Chatham Co., NC
,0`w
:400" �
Brookwood
Farms, Inc.
.... . ........ Propertya
50 �
Right —of Way H]�•-t��
Buffer :•
Buffer
0.'.' 100' On —Site
400'
sidence
luffer �'�-- ....:-.• .Surface Water -
' - Drainage Feature-:-:-:-:.,-,_
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Property Line
APPUcatlon Area
Field 10
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Spring
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urxer
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er
Brookwood Faris, Inc.
Brookwood Fields — Buffer Map
( __ Chatham Co., N.C. ®I e,ems'
_ _ I
FIGURE 2
Elf BROOKWOOD FARMS, INC.
LAND APPLICATION PROGRAM
CHATHAM COUNTY
WQ0004956
DETAIL MAP FOR SITES
BFP-01-02a, BFP-01-02b & BFP-01-03a
Agri -Waste Technology, Inc.
501 N. Salem, St. Swle 203
Apex NC 27502
P: 919.859.0669
www.agriwasta.com
RC Fields Soil Boring
Setback and Soil Boring Map
RC Fields
ChethamCo., NC
2013Aerial N
-The Compliance Boundary is
established either 260 feet from
the rasidnais application area or
5o feet within the property
boundary, whichever is closest
to the application area.
The Review Boundary is established
midway betwsenthe Compliance
Boundary and theperimetar of the
residuals application area.`**
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***This map was created for proposed planning purposes only. It is not intended to be used as a plat or survey map of any type.—
Agri -Waste Technology, Inc.
501 N. Salem St, Suite 203
Apex NC 27502
P: 919.859.0669
www.agnwasts.com
BFP Fields
Setback Map
RC Fields
ChathamCn., NC
2013Aenat N
-The Compliance Boundary is
estabitshad either 250 feet from
the residuals application area or
50 feet within the property
boundary, whichever is driest
to the application area.
The Review Boundary Is established
midway betweenlhe Compliance
Boundary and thaponmater of the
residuals application area."
Legend
— Road
Field
Q Residence
fl web
�— Surface Water
Qrelnsga
i Property Line -Brookwood
Property Setback 50'
O Drainage Setback 25'
® Residence Setback 400'
Surface Water Setback 11
Well Setback 250'
Drawn
Reviewed By: Jeff Vaughan
Dale: 516115
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90 to Q1 Z
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1 9 4
`*' This map was created for proposed planning purposes only. It is not intended to be used as a plat or survey map of any type.'*'