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Home My WebLink AboutWQ0004689_Final Permit_19910628`0 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 1-7626-0535 James G. Martin, Governor William W. Cobey, Jr., Secretary Mr. A. A. Blake American Skin Company Krauss Lane Wilmington, North Carolina 28401 Dear Mr. Blake: George T. Everett, Ph,D. Director June 28, 1991 Subject: Permit No. WQ0004689 American Skin Company Wilmington Area Wastewater Treatment, Evaporation and Infiltration Pond New Hanover County In accordance with your application received February- 6, 1991, we are forwardino7 Herewith Permit No. WQ0004689, dated June 28, 1991, to American Skin Company for the continued operation of the subject wastewater treatment, evaporation and infiltration pond. This permit shall be effective from the date of issuance until May 31, 1996, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements in this permit. Failure to establish an adequate system for collecting and maintaining the required operational information will result in future compliance problems. Issuance of this permit hereby voids Permit No. 7068R issued September 10, 1986. If any parts, requirements, or limitations contained in this pernut are unacceptable to you, you have the right to request an adjudicatory hearing upon \vritten request within 30 days following receipt of this permit. This request must be in the form of a written petition, conforming to Chapter 150B of North Carolina General Statutes, and filed with the Office of Administrative Hearings, P.O. Box 11666, Raleigh, NC 27604. Unless such demands are made this permit shall be final and binding. If you need additional information concerning this matter, please contact Mr. John Seymour at 919f 7 33-5083. cc: New Hanover County Health Depart iit Wilmington Regional Office Groundwater Section. Training and Certification Unit Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT, HEALTH AND NATURAL RESOURCES RALEIGH INFILTRATION GALLERY PERMIT In accordance with the provisions of Article 21 of Chapter 143. General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO American Skin Company New Hanover County FOR THE operation of an existing 7,800 GPD wastewater treatment system consisting of collection piping and an evaporation and infiltration pond with a storage volume of approximately- 2.5 million gallons to serve the American Skin Company with no discharge to the surface waters, pw-suant to the application received February 6, 1991 and in conformity with the project plan, specifications, and other supporting data subsequently filed and approved by the Department of Environment, Health and Natural Resources and considered apart of this permit. This permit shall be effective from the date of issuance until 1•[ay 31, 1996. and shall be subject to the following specified conditions and limitations: I. PERFORMANCE STANDARDS I. This permit shall become voidable if the soils fail to adequately absorb the wastes and may be rescinded unless the facilities are installed, maintained, and operated in a manner which will protect the assigned water quality standards of the surface waters and ground waters. 2. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such as the construction of additional or replacement treatment or disposal facilities. 5. The issuance of this permit shall not relieve the Permittee of the responsibility for damages to surface or groundwaters resulting from the operation of this facility. 6. Any sludge generated from these treatment facilities must be disposed of in accordance with General Statute 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. 7. Diversion or bypassing of the untreated groundwater from the treatment facilities is prohibited. II. OPERATION AND MAINTENANrE_ REOI,JZRENiFNT�_ 1. The facilities shall be properly maintained and operated at all times 2. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to the classification assigned to the wastewater treatment facilities by the Certification Commission. Once the facility is classified, the Permittee must submit a letter to the Certification Commission which desi anates the operator in responsible charge within thirty days. 3. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. III. MONITORING AND REPORTING REQUIREMENTS 1. Any monitoring deemed necessary by the Division of Environmental Management to insure surface and ground water protection will be established and an acceptable sampling reporting schedule shall be followed. 2. Noncompliance Notification: The Permittee shall report by telephone to the Wilmington Regional Office, telephone no. 919/ 395-3900, as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Any occurrence at the wastewater treatment facility which results in the treatment of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a basin or tank: the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. C. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass directly to receiving waters without treatment of all or any ponion of the influent to such station or facility. d. Any time that self -monitoring information indicates that the facility is not in compliance with its permit limitations. Persons reporting such occurrences by telephone shall also file a written report in letter form within 15 days following first knowledge of the occurrence. This report must outline the actions taken or proposed to be taken to ensure that the problem does not recur. KI 7. The ann0ladministering and compliance fee must be paid by the Permittee within thirty (30) days after being billed by the Division. Failure to pay the fee accordingly may cause the Division to initiate action to revoke this permit as specified by 15 NCAC 2H .0205 (c)(4). 8. The issuance of this permit does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. 9. Freeboard in the infiltration pond shall not be less than two (2) feet at any time. 10. Upon the availability of a municipal or regional sewerage collection system, the subject wastewater treatment seepage pond shall be abandoned, and all wastewater discharged into the municipal or regional sewerage system. 11. Issuance of this permit hereby voids Permit No. 7068R issued September 10, 1986. 12. The Permittee, at least six (6) months prior to the expiration of this permit, shall request its extension. Upon receipt of the request, the Commission will review the adequacy of the facilities described therein, and if warranted, will extend the permit for such period of time and under such conditions and limitations as it may deem appropriate. Permit issued this the 28th day of June, 1991 M �_ •MW 6 Z#eorge T. Everett, Division of Enviror By Authority of the 'AL MANAGEMENT COMM IS S ION Management Connnission T RATING SCALE FOR CLASSIFICATION OF FACILITIES Name of Plant: Awle✓'l rn&I ftLrl T- Owner or Con€act Person: mailing Address:— auto.-4Le _ __11�11 r�T_ Sri f.-...—__------------------- Counly: ci Y Telephone: NPDES Permit No. NCOO Nondisc. Per. No. WrrDda4f6�'9 Issue Date: J r44'e I$, 199! Expiration Date: %nab /�1g9T Existing Facility ✓ New Facility Rated By: Date:_ Reviewed (Train- & Cerl Reg. Office_ Reviewed (Train. & Cert.) Central Office ORC Grade ITEM POINTS ITEM (1) Industrial Pretreatment Units andlor Industrial Pretreatment Program (see-delinilion No. 33) 4 (2) DFSSGN FLOW OF PLAN7IN GPD (not applicable to non -contaminated cooling waters, sludge handling facilities for water purification plants, totally closed cycle systems (def. No. 11), and facilities consisting only of Item (4) (d) or Items (4) (d) and (11) (d)) 0 -- 20,000...........I.............. 1 O 20.001 50.000...... ................... 2 50,001 100,000.......................... 3 100,001 -- 250,000.......................... 4 25o,001 -- so0,o00 .......................... 5 500,001--1,000,000.......................... 8 1,000,001 -- 2,000,000 ........................ 10 2,000,001 (and up) - rate 1 point additional for each 200,000 gpd capacity up to a maximum of 30 Design Flow (gpd) (3) PRELIMINARY UNITS (see definition no. 32) (a) Bar Screens ................................ or (b) Mechanical Screens, Slaiic Screens or Comminuting Devices ........... ............. (c) Grit Removal ..... - - - ............ Of (d) Mechanical or Aerated Grit Removal .......... . (e) Flow Measuring Device ..... ............... Of (1) Instrumented Flow Measurement .............. (9) Preaeralion .. - ................ . (h) Inlluenl Flow Equalization ....... ......... . (i) Grease or Oil Separators - Gravity ......... Mechnn ical ......... . Dissolved Air Flotation. (I) Prechlorinalion ...... . ... . .. .... . . ... . POINTS (4) PAIMARYTREATMENT UNITS (a) Septic Tank (see definition no. 43) .............. (b) Imhoff Tank .................................. (c) Primary Clarifiers ............................ (d) Settling Ponds or Satlling Tanks for Inorganic Non -toxic Materials (sludge handling facilities for water purification plants, sand, gravel, stone, and other mining operations except recreational aclivities such as gem or gold mining) ...................................... (5) SECONDARY TREATMENT UNITS (a) Carbonaceous Stage (i)Aera;ion - High Purify Oxygen System Dillused Air System ......... Mechanical Air System (fixed, Iloating or rotor) ............. Separate Sludge Reaeralion .... . (it) Trickling Filler High Rate ................... Standard hale .............. . Packed Tower ............... (iii) Biological Aerated Filler or Aerated Biological Filler ..................... . (iv) Aerated Lagoons .......... - ...... .. - . (v) Rotating Biological Conlaclors ......... . (vi) Sand Filters - intermittent biological .... . recirculating biological .... . (vii) Slahikzailion Lagoons ............ I .... . (viii)Clarifier . . ........................... . (ix) Single stage system for combined carbonaceous removal of 800 and nitrogenous removal by nitrification (see def. No. 12) (Points for this item have to be in addition la 'stems (5) (a) (i) Through (5) (a) (viii) ........ . ....... . (x) Nuleient additions to enhance BOD removal.,. ............................ (x i) piologica: Culture (-Super Bugs') addition to cnhar.,e organic compound removal .... . 2 20 10 10 10 10 2 3 0 5 ❑Fp1NiT+Q)S (1)Aairand Etrbon B,da. A phy-klVlh•mkA m•Vwa for reducing +nlvbl• o.ganik m •,iaa Iwm wal•I •1du,nF; .h. rah,mn.yp. btd, 1 fn IN, m•dapd Ij. 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A prdc.ra b m+k• b.U.d •Wig. Ifla ad. Pea and PW,selah. IW Ia r.duk, IN- pt Nop•nk •e9ardsm ennllni: Thit m.y b• don. by pµ adjv,Vn .!Yana.. d.a;np, a, br heal vat=mink; (51)Shdp. Tbiek•nar, A 1yp, •I a •nnlinn lank W which IN. eh,dp it pam:."d in a -It, ..itWitt- Nrwgh sphalion and grarky;•m (Sp)S1aGYIad.n L>goeta A tl 4 al OW";- I,goon In which biabpkat wkal:en al wank man•. „ ,il•c..d by mhaal Van,$. of otyp.n 1. N...awr k.m av [MI . pOG,h;nq pnnd); {ss)31aM•8y PPwer 5vppy On ad. It j..Hlbl• .I.cbkal q.n llgrg •Gu1pm•n (SC) Stagg iMa.faf, A av6on.ry f, , n drr;gn,d id ..Uda inandaw n� ;np bl.d,pradabl. la-k' M- (Baafabl- I-Ud, SY,P.,a�.d-Lid, and BOO .d-r.,l fit. mun;dp.l Ind ;ndv ,W wa41.wa1.I kaaimaM ayalama: (55)T41141y 71--liti-- A IBga W twon-m f.401rd,p s-tard.q whirh i. pr;mar)y lot IN. pwpose df •JfW.n[ P41Mn.0; A I 2N !.peen o sand w coal Q., ndg1Y ba .mplgfad LPr W, pa pea.. (5t)Th-rrael P-*"- Camel Devk.. A dark. ji oyi ng I. N. vanaln .1 W., Lem a rlu;d now;n9 in ToW. la .nod.., Aufd PY Td, da, 1p ,, or k. yr oNtr mean; el l.9•da1:g [quid I.mp.r.Wr.a; (34Thnmal Sludge CPnCdwt•r, A ccnddalitg jarmotr by whch h•-1 I. ,dd.d I., a p,vb-c1a0 Faded oI dm, It 41p.w- lh. dew .bM, PI IWp by In• agWbijlkg and hydr•VGs;,•q .1 N..map.f and m.•. h1pw byd,atad aka Gat p.l(kl.r; I5!)Twk hialadata, Thai- w+11,1 w comLlntiana 0 mat•. L ckdhg & ....... us L.p ap•nl, 1rhkN aSS•I dsehnp. and upon aepalvn• il-lian, 'vNtlalioR N eri,mil.dan W. any drgini- at-, diracdy h.m N• •nldronni- a! LIC l dr by {ng.lhvn »tough Toad dIa-. wall I.. d.alh, di... a., b-h.vaual abnaDnaGdas; cancer• ,asset myla4gna, phrslPkgk.l m-Ih,.niona (irlch,C✓g m.dtncden. in r.p9-V.ka.) or phytkal d•(ora.6-. In such otgardlma of thik ollaprirg- Tosie m-nrssse 7r,tlud,, by way Blva➢tdon and not Fi,ilal;on: $.ad, Padmballx dal .;vm, m.Iturr, vinadk,m a,rdc, I;nt, NNevlItii- ]nr•bIftIM0 )ONCE) pplychlorinaud bgb-nrlf [PCBs) and 4thI0,pdip4anrl tkchinta-N-AI LOOT);, ana anf III-, Ia.1•60. Nat Aare Pr may 11.f-ah.r b. d.,umwd Ia Aar. 1eik pwp••du; [3917rkI[np Fn,+. A bfof.,1,4 ha- unit can,j,Gn, a maud;F atdh as Woken a IM err+ wMth xa.lawaiH 'a C,Libwld; A h;gh rat- Vllkling NNI It Ma wh" Ia tap.nt.a'a1•bt:... eD ID and 3v .nod pat aka.. A law nl. 0041 hull k on• whkh Is d•a9n•4 to opera!• a1 on••k taw ng6 pit acre; [6P)71kk9V pier {Packed Tcww). A plug How typo o) bp.la"n In which rn.l.watn flows down 9uovph -urels,b. "It"' .1 "if- nn M -1• mauAxl; plwk m11.&1 i, a. -,ad ton,in..�, by ufra b[Piopui F,•d t,clnh in oath +arru l}r. [art,. ThL m1Nod ,say W dx. 't.rardaX _.[Ir 611"hL w ,my b• adapl•d 1. prpq,t• a 1";A.d .Ihv,ni; (t 1)yatbVm FlUll, Cardrin111, v1 Fbrr FI • L a. 00Ic-1 w96 a,. d..{?n.d NI r•mw• a,c.aa wx -1 bom -;then dlq.-s.d cr tMy.,AC sludge p,;ar 1. dapelal a Inlhar vra➢n.ni RATING SCALF FOR CLASSIFICATION! OF FACILITIES Name of Plant: AImIrri can _�_ft;1. 1+1 "'q( Owner or Con(act Person: A A B6lok,c 7 Mailing Address:�k _ga_��_�g��__ 2 Y_!�Er.I-------------------------- County: N-ew ligmcyf'r^ Telephone: NPDES Permit No. NCOO Nondisc. Per. No. W6 2yg61 IssueDate: _Jamy 2F, IUI Expiration Date: L1?gv 21 /99� Existing Facility ✓ New Facility Rated By: _ Spg.raaWr Date:_ get r_ ZS Reviewed (Train. & Cert.) Reg. Office, Reviewed (Train- & Cert.) Central Office ORC Grade ITEM POINTS ITEM (1) Industrial Pretreatment Units andtor Industrial Pretreatment Program (see -definition No. 33) 4 (2) DESIGN FLOWOPPLANT114GPO (not applicable to non-conlaminated cooling waters, sludge handling facilities for water purification plants, totally closed cycle systems (del. No. 11). and facilities consisting only of Item (4) (d) or Items (4) (d) and (11) (d)) 0 -- 20,0ao.......................... Q 20,001 •. 50,000.......................... 2 50,001 -- 100,000 ............ . ............. 3 100,001 -- 250,000.......................... 4 250,001 •• 500,000.......................... 5 500,001-•1,000,000.......................... 8 1.000,001 •• 2.000.000 ......................... 10 2,000.001 (and up) - rate 1 point additional for each 200,000 gpd capacity up to a maximum of 30 Design Flow (gpd) (3) PAELIMINARY UNITS (see delnition no. 32) (a) Bar Screens ................................ or (b) Mechanicat Screens, Slavic Screens or Comminuting Devices ........... ............. (c) GritRemoval ............................... or Mechanical or Aerated Grit Removal ........... (e) Flow Measuring Device ...................... . or (1) Inslrumenled Flow Measurement .............. (9)Preaeralion................................ (h) Influent Flow Equalization ... . ..... . .. . ..... . (i) Grease or Oil Separators - Gravity ........ Mechanical.......... Dissolved Au Flota4ion U) Prechlorinalion ....... ........... POIM1'TS (4) PRIMARY TREATMENT UNITS (a) Septic Tank (see definition no. 43) ....... (b) Imhoff Tank .................................. (c) Primary Clarifiers ............................ (d) Settling Ponds or Settling Tanks for Inorganic Non-loxic Materials (sludge handling facilities for water purification plants, sand, gravel• stone, and other mining operations except recreational aclivilies such as gem or gold mining) ...................................... (5) SECONDARY TREATMENT UNITS (a) Carbonaceous Stage (i)Aeralion - High Purity Oxygen System .. . Diffused Air System ........... Mechanical Air System (fixed, floating or rotor) .............. Separate Sludge Reaeralion ..... (ii) Trickling Fitter High Rate ................... Standard Rate ............... Packed Tower ............... (111) Biological Aerated Filler or Aerated Siological Filter ..................... . (fv) Aerated Lagoons ..................... . (v) Rotating Biological Conlaclors .......... (v1) Sand Filters - intermittent biological .... . recirculating biological .... . (vii) Slab'ilizalion Lagoons ............. . .... . (viii)Claririer .............................. (ix) Single stage system for combined carbonaceous removal of BOD and nitrogenous removal by nitrification (see del. No. 12) (Points for this item have to be in addition to items (5) (a) (i) through (5) (a) (viii) ................. (x) Nulriem additions to enhance BOO removal ............................. (xi) Biologiczi Culture (-Super Bvgs') addition to enhance organic compound removal - ... . 2 20 10 10 10 10 2 3 0 5 Nilrogenous Stage (i) Aeration - High Purity Oxygen System . .... 20 (i) Sludge Holding Tank - Aerated ......... .... . 5 Diffused Air System ........... 10 Non -aerated ............ 2 Mechanical Air System (fixed, (j) Sludge Incinerator - (not including' activa(ec, floating, or rotor) ...... . - - . • . a carbon regeneration) ..... 10 Separate Sludge Reaeralion ..... 3 (k) Vacuum Filter, Centrifuge or Filler 'Press or other (ii) Trickling Filler - similar dewalering devices .................. High Rate .............. 7 Standard Rate ............ 5 (8) SLUDGE DISPOSAL (including incineraled ash) Packed Tower,........... 5 (a)Lagoons............... (iii) Biological Aerated Filter or Aerated (b) Land Application (surlace and subsurface) Biological Filler ......................... 10 (see definition 22a) (fv) Rotating Biologicai Conlaclors ............ 10 -where the facility holds the land app. perry 10 (v) Sand Filler- -by contracting to a land application operalL .,o intermittent biological ........ 2 holds the land application permit ................ 2 recirculating biological ........ 3 -land application or sludge by a contractor who does (vi) Clarilier................................ 5 not hold the permit for the wastewater treatment facility where the sludge is generated ......... 10 TIARY OR ADVANCED TREATMENT UNIT (c) Landfilled (burial) . . . . .... . .................... 5 Activated Carbons Beds - (a) DISINFECTION Without carbon regeneration .................. 5 (a) Chlorination .............................. 5 with carbon regeneration ................. . .. 15 (b) Dechlonnafion ............ Powdered or Granular Activated Carbon Feed - (c) Ozone .............. . ............... 5 Without carbon regeneration ................. 5 (d) Radiation .......... - wilh carbon regeneration ................... 15 (10) CHEMICAL ADDITION SYSTEM (S) (See definition No. 9) Alf Stripping ............................. 5 (not applicable to chemical additions rated as item Denilrification Process (separate process) ..... 10 (3) 6). (5) (a) (xi), (6) (a), (6) (b), (7) (b), (7) (e), Eleclrodialysis .............................. 5 (9) (a). (9) (b), or (9) (c) 5 points each: List: Foam Separation ............................. 5 ... . . . 5 Ion Exchange ................................. 5 .. . . . . 5 lend Application of Treated Effluent 5 (see definition no. 22b) (not applicable for 5 sand, gravel, stone and other similar mining (11) MISCELLANEOUS UNITS operations) (a) Holding Ponds, Holding Tanks or Settling Ponds ,(i) on agriculturally managed sites (See clef, for Organic or Toxic Materials including wastes No. 4)................................. . . 10 from mining operations containing nitrogen and/or (R) by high rate infiltration on non -agriculturally phosphorous compounds in amounts significantly managed sites (includes rotary distributors greater than is common for domestic wastewater .......... 4 and similar fixed nozzle systems).......... , . 4 (b) Effluent Flow Equalization (not applicable to storage (iii) by subsurface disposal (includes low pressure basins which are inherent in land application systems). 2 pipe systems and gravity syslems except at (c) Stage Discharge (not applicable to storage basins plants consisting of septic tank and nitrifica- inherent in land application systems ....................................... 5 lionlines only) ............................. 4 (d) Pumps ..................... ........... -............................... ............ —---.....-. 3 Microscreens .. . ............................... 5 (e) Stand -By Power Supply ....................... -............... ........ ...—........... 3 Phosphorus Removal by Biological Processes (f) Thermal Pollution Control Device ......... _.................................. 3 (See del. No. 26) ............................. 20 Polishing Ponds - without aeration ........ 2 with aeration .......... 5 Post Aeration - cascade .............. 0 dtfused or mechanical . - . 5 TOTAL POINTS } Reverse Osmosis ............................... 5 Sand or Mixed -Media Fillers - low rate ........... 2 high into .......... 5 CLASSIFICATION Treatment processes for removal at metal or cyanide .................................... 15 lass5 - 25 Points Treatment processes for removal of toxic _....._..._....................................... ass ll............... ............................ .......... 26- 50 Points materials other than metal or cyanide ......... is Class III ....................................................... 51. 65 Points Class IV ........................................................ 66. Up Points 1pGE TREATMENT Facilities having a rating of one through four points. inclusive, Sludge Digestion Tank - Healed ........... . . . . 1 0 do not require a certified operator. Classilicalion Or all ocher Aerobic............ _ 5 laciblies requires a comparable grade operator in responsible Unhealed ...... .. _ _ .. 3 charge. Sludge Stabilization (chemical or ihermal) 5 Sfudge Drying Beds - Gravity . ......... ... 2 Facililies having an activated sludge process will be assigned Vacuum Assisted 5 a minimum classification or Class 11. Sludge Eluliiaiion ................... .. 5 Sludge COndslioner (chemical or thermal) _ _ 5 Facilities having Srealmen€ processes ror the removal or metal Sludge Thickener (gravity) ... .... _ _ _ 5 Or cyanide will be assigned a minimum cizssi€italic-n of Class Ir. Dissolved Air Flotation Unit (nol applicable to a unit rates as (3) (i) a Faciltie5 having treatmenl processes for the biological removal Sludge Gas Uidizalion (including gas slurage) 2 cl Phosphorus will be assigned a minimum classification of Cla':s` III