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Home My WebLink AboutNC0023868_Request to drop_20180503 C,TONAro� fp; -� Cit ofBurlington 4%43.14 Ve Robert C. Patterson,Jr., P.E. Water Resources Director RECEIVED/DENR/DWR May 14 2018 ay 8, 2018 Water Resources Permitting Section Ms. Vivien Zhong Division of Water Resources Department of Environmental Quality 1617 Mail Service Center Raleigh, N.C. 27699-1617 Subject Request to drop National Spinning Permit Number 0007 Dear Ms. Zhong, National Spinning has ceased operations at their Burlington location. A final inspection was completed May 7, 2018 with company representative Mansfield Minton. National Spinning's facility is currently acting as a storage warehouse. All dyes and chemicals are currently being stored and contained in such a way as to prevent harm to the WWTP. These chemicals will be transferred or disposed of off-site within the next two months. National Spinning will notify the City of Burlington once everything has been removed from the premises. Please find enclosed a copy of National Spinning's Inspection Report dated May 7, 2018 and an updated allocation table for the East Burlington Wastewater Treatment Plant. If you have any questions please feel free to contact Kristy King or myself at 336-222- 5133. Sincerely, elett.t4CAA-11N Robert C. Patterson,Jr., P.E. Water Resources Director City of Burlington Connecting the Triad and the Triangle 1302 Belmont Street-PO Box 1358-Burlington,NC 27216 336-222-5133 Fax:336-570-6175-wwwBurlingtonNC.gov SIU INSPECTION FORM Name Of Industry: National Spinning IUP # 0007 Address Of Industry: 226 Glen Raven Road IUP Expiration Date: Glen Raven,NC 27215 12/31/2021 Industry Representatives: Title Mayrs-rieIct POTW Representatives: Title Kristy King Industrial Pretreatment Specialist Glenn McGirt Superintendent of Lab Services Date Of Inspection: 5/7/2018 Time Of Inspection: 2:00 am/pm Purpose of Inspection: Annual Other(Describe) Final Inspection X POTW to which IU discharges EBWWTP NPDES# NC0023868 Is SIU currently in SNC? No If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product 'E /NO Oc' t. Raw materials used *sal /NO no r\e. Manufacturing processes '/NO rkbYle.. Categorical, if applicable ---••- fl) Production rate *S/NO Ce&�ec�. 3! Number of employees 434/NO c1 Number of shifts ` /NO / Comments: Prc MOJe,d +a Reids Ile PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? S)NO Where do they go? ECA X4'9 7 SS ? -CA tAC cneeei trio blbriOcr in re ie.e 2. Are production areas diked, cont. ned,or othdhvise constructed in such a way as to prevent harm to the WWTP, especially from spills or slugs? 4E4 NO Comments: (IA n rery iAA k 3. Ar- there floor drains in the storage area? • NO Where do they go? a afAsiy, 7 33 4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? 411010 NO Comments: 5. Are process and storage tanks and pipes labeled? g NO 6. How are off-spec raw materials,and products dispose. of? pJlia _- 7. When is the production area cleaned? /c}- 8. Is the wastewater from cleaning the productn area discharged to the POTW? 6.5)/NO 9. What non-process wastewaters are discharged to POTW? dbrNlesttc Comments: Only dowie,l-iC i 5 bei iA5 dis&is ed Title: SIU lnpsection Form File name: COMP.INSP App 7-D SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. I. Does operator seem knowledgable about the system? YES/NO Co •. ents: 2. Are all units operational? YES/NO 3. How often does operator/maintenance person check system? 4. Is there an operator for each shift? YES/NO 5. How and when is sludge disposed of? 6. Is there a schedule for preventative mainten.• e? YES/NO Comments: PART II - Plant Tour Section C - SAMPLING POINT . AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO f yes,name of lab. /7 2. If industry completes sampling,ask the industry re. - entative to describe sampling procedures. Comments: 3. Is flow measurement equipment operation. . YES/NO Comments: 4. Is there a calibration log for the fl. meter? YES/NO Comments: Comments: PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. / �J 1. Are files well organized? YES/NO Comments: /T 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO Comments: 3. Do results in files agree with reports sent . 'OTW? YES/NO Comments: 4. Who has authority to shut down prt suction should a spill or slug discharge occur? 5. How does SIU inform emp . ees of whom to call at POTW in case of spill/slug? If slug/spill plan is alrea• required by POTW,review procedures. 6. Is SIU implemen ' g slug/spill plan? YES/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES 0 Comments, Required Or Recommended Actions: VrOd ue:tj OYN. bC15 c o.eck n...kk5 `oenJk►hYt.`Cne �n�a1i is C_wrre nay eei; as (I Lw rnl- rxx ° ttik'l441 ever 441i - 1$ re.wtcAled j 41iii h kiext 2 mo 6. Signature of Inspector(s) Date:Date: Date: Title: SIU Inpsection Form File name: COMP.INSP App 7-D Rrvicinn data Auouct 1 1994 Page 2 , Workbook Name : 2018_update_allocation_noNatSpin, Worksheet Name: AT Printed: 5/8/2018,8:25 AM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/02/16 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is Allocation Table updated: 05/08/18 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Permits last modified: 01/01/17 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=> East Burlington NPDESrk> NC0023868 FLOW BOD TSS Amn Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits Permit IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Conc. Count ,,,iwu hNiJi,,i,w.i,, number number Industry Date Date Expires _ MGD gal/day nhiri.17 lbs/day tnri.L, lbs/day illrir I Burlington Mfg.Services 0004 0001 Textile 01/01/17 12/31/21 _ 2 Carolina Dyeing and Fin. 0003 0001 Textile 05/01/16 01/01/17 04/30/21 3 Copland Industries 0010 0001 Textile 01/01/17 12/31/21 4 Engineered Controls 0019 0001 433 01/01/17 12/31/21 0.0120 12,000 5 Glen Raven Tech.Fabrics 0008 0001 Textile 01/01/17 12/31/21 6 Graham Dyeing&Finishing 0015 0001 Textile 01/01/17 12/31/21 7 FIG Burlington House Fin. 0006 0001 Textile 01/01/17 12/01/21 �r 8 Indulor 0089 0001 414.111 01/01/17 12/31/21 0.0050 5,000-~ r Column Totals=> 0.0170 17.000, 0 0 1 Basis=> NPDES Design Design MAHL from HWA(lbs/day)_> NPDES Permitted Flow=> 12.0000 45036 22518 Uncontrollable Loading(lbs/day)_> 2.4835 7258 7539 Total Allowable for Industry(MAIL)(lbs/day)=> 9.5165 37778 14979 Total Permitted to Industry(lbs/day)_> 0.0170 0 0 MAIL left(lbs/day)_> 9.4995 37778 14979 Percent Allow.Ind.(MAIL)still available 0/0)=> 99.8% 100.0% 100.0% Percent MAHL still available(%)=> 79.2% 83.9% 66.5% 5 Percent MAHI.(lbs/day)=> 0.6000 2252 1126 HWA.AT Revised:November 2005 Workbook Name : 2018_update_allocation_noNatSpin, Worksheet Name: AT Printed 5/8/2018, 8:25 AM Page 2 of 4 Allocation Table Headworks last approved 02/02/16 Allocation Table updated 05/08/18 Permits last modified. 01/01/17 POTw=> East Burlington NPDES#=> NC0023868 Ionia Arsenic Cadmium Chromium Copper Cyanide Lead Industry Limits Permit Limits Permit Limits _ Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Load Conc. Load Conc. Load Conc. Load C one. Load Conc. Load Conc. Load Count (*.se hat aiPnanaueiy) number number lbs/day �� lbs/day mg/1 lbs/day mg/I lbs/daymg/I lbs/day mg/I lbs/day mg/I lbs/day 1 Burlington Mfg.Services 0004 0001 0.80 2.00 2 Carolina Dyeing and Fin. 0003 0001 3 Copland Industries 0010 0001 0.60 0.90 4 Engineered Controls 0019 0001 0 0700 0.01 1.7100 0.172.0700a 0.21 0.6500 0.07 0.4300 0.04 5 Glen Raven Tech.Fabrics 0008 0001 1.75 1.00 6 Graham Dyeing&Finishing 0015 0001 _ 0.29 i 0.75 ` ro 7 ITG Burlington House Fin. 0006 0001 1.001 8 Indulor 0089 0001 p_____, �� 0.3444' 0.01 0.2624° 0.01 Column Totals=> 0r 0.0000 0.0070 4.6111 4.8572 0.0794 0.05401 Sludge Sludge AS/Nit/TF AS/Nit/TF Sludge Basis=> Design Ceiling Ceiling inhibition inhibition Stream Std Ceiling MAHL from HWA(lbs/day)_> 3002.40 1.5482 1.1784 37.2251 31.0490 3.5122 12.7913 Uncontrollable Loading(lbs/day)_> 528.17 0.0621 0.0621 0.3790 1.8289 0.8492 0.2423 Total Allowable for Industry(MAIL)(lbs/clay)=> 2474.23 1.4860 1.1163 36.8461 29.2201 2.6630 12.5489 Total Permitted to Industry(lbs/day)_> 0.00 0.0000 0.0070 4.6111 4.8572 0.0794 0.0540 MAIL left(lbs/day)=> 2474.23 1.4860 1.1093 32.2349 24.3629 2.5836 12.4950 Percent Allow.Ind.(MAIL)still available(%)=> 100.0% 100.0% 99.4% 87.5% 83.4% 97.0% 99.6% Percent MAHL still available(%)_> 82.4% 96.0% 94.1% 86.6% 78.5% 73.6% 97.7% 5 Percent MAHL(lbs/day)=> 150.12 0.0774 0.0589 1.8613 1.5524 0.1756 0.6396 HWA.AT Revised:November 2005 Workbook Name : 2018_update_allocation_noNatSpin, Worksheet Name: AT Printed: 5/8/2018. 8 25 AM Page 3 of 4 Allocation Table Headworks last approved 02/02/16 Allocation Table updated. 05/08/18 Permits last modified. 01/01/17 POTW= East Burlington NPDES#=> NC0023868 Mercury Molybdenum Nickel Selenium Silver Zinc Industry Permit Limits Permit Limits Permit Limits r Permit Limits Permit Limits Permit Limits IUPINDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count I (please Its(alph.n oiy) number 1 number mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 Burlington Mfg.Services 0004 0001 `_� _� 0.50 2.00 . 2 Carolina Dyeing and Fin. 0003 0001 2.50 3 Copland Industries 0010 0001 _ 0.50 0.60 4 Engineered Controls 0019 0001 r� 2.3800 0.24 0.2400 0.02 1.4800 0.15 5 Glen Raven Tech.Fabrics 0008 0001 0.70 1.00 6 Graham Dyeing&Finishing0015 0001 '-- 0.10 0.75 7 ITG Burlington House Fin. 0006 0001 0.50 2.00 8 Indulor 0089 0001 r 0.8610 0.04 Column Totals=> 0.000000 0.0000 2.5382 0.0000 , 0.0240 , 9.03401 Sludge Sludge Sludge AS/Nit/TF AS/Nit/TF Basis=> Stream Std Ceiling Ceiling Ceiling inhibition inhibition MAHL from HWA(lbs/day)_> 0.148471 3.6822 7.3389 1.8720 11.4675 69.6055 Uncontrollable Loading(lbs/day)_> 0.006214 0.0228 0.1595 0.0228 0.1036 6.2655 Total Allowable for Industry(MAIL)(lbs/day)_> 0.142257 3.6594 7.1794 1.8492 11.3639 63.3400 Total Permitted to Industry(lbs/day)=> 0.000000 0.0000 2.5382 0.0000 0.0240 9.0340 MAIL left(lbs/day)=> 0.142257 3.6594 4.6412 1.8492 11.3399 54.3059 Percent Allow.Ind.(MAIL)still available(%)_> 100.0% 100.0% 64.6% 100.0% 99.8% 85.7% Percent MAHL still available(%)=> 95.8% 99.4% 63.2% 98.8% 98.9% 78.0% 5 Percent MAHL(lbs/day)=> 0.007424 0.1841 0.3669 0.0936 0.5734 3.4803 HWA.AT Revised:November 2005 Workbook Name : 2018_update_allocation_noNatSpin, Worksheet Name: AT Printed: 5/8/2018, 8:25 AM Page 4 of 4 Allocation Table Headworks last approved: 02/02/16 Allocation Table updated: 05/08/18 Permits last modified: 01/01/17 POTw=> East Burlington NPDESC> NC0023868 Total Nitrogen Total Phos. Aluminum Industry Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Count (plow hat alpn.betioly) number number mg/I lbs/day mg/1 lbs/day mg/I lbs/day I Burlington Mfg.Services 0004 0001 2 Carolina Dyeing and Fin. 0003 0001 3 Copland Industries 0010 0001 4 Engineered Controls 0019 _ 0001 5 Glen Raven Tech.Fabrics 0008 0001 6 Graham Dyeing&Finishing 0015 0001 7 ITG Burlington House Fin. 0006 0001 8 Indulor 0089 _ 0001 Column Totals=> 0.00 1 0.00 I 0.00001 Basis=> NPDES MAHL from HWA(lbs/day)_> 225.12 Uncontrollable Loading(lbs/day)_> 112.78 16.6652 Total Allowable for Industry(MAIL)(lbs/day)_> 112.34 Total Permitted to Industry(lbs/day)_> 0.00 0.00 0.0000 MAIL left(lbs/day)_> 112.34 Percent Allow.Ind.(MAIL)still available(%)=> ####### 100.0% ####### Percent MAHL still available(%)=> ####### 49.9% ####### 5 Percent MAHL(lbs/day)=> 11.2559 HWA.AT Revised:November 2005