HomeMy WebLinkAboutNC0020567_Revision of IUP_20180306 EXECUTIVE DIRECTOR (Sin V r CHAIRMAN
Nicole Johnston _— y J L Lowe,Jr
SECRETARY * VICE-CHAIRMAN
Rheajean Benge i' EL IN Wayne Moore
TREASURER * R A BOARD OF DIRECTORS
JONESVILLE
Wayne Moore r� IU,6 Rheajean Benge
ADMINISTRATIVE ASSISTANTte E'r'A0`' ®4 Anita
woodyFarnell
aulk
Susan White a'Au '
March 6, 2018
Ms. Deborah Gore R ECE IV
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PERCS Unit Supervisor MAR 1 3 2n1B
Division of Water Resources Water Resourc®s
Department of Environmental Quality permitting Section
1617 Mail Service Center
Raleigh,NC 27699-1617
RE: Transmittal Letter for Revision of IUP No. IWP001
Dear Ms. Gore:
Enclosed are two (2) copies of the renewal for PGW IUP (IWP001). The permit renewal is for
two years, starting March 7, 2018 and expiring March 6, 2020. Please note that a certified copy
of the permit was mailed to PGW on March 6, 2018 as well as a copy was hand delivered to
staff onsite on the same day.
One modification was made to the permit as shown in the IUP History on the second page of the
permit. The grit monitoring frequency has been changed from once per 6-months to monthly.
Please contact me at(336) 835-9819 with any questions.
Sincerely,
4/6,c--41 are-A,d-46
Nicole Johnston
Executive Director
Enclosure: IUP #IWP001 Renewal
cc• Rodney Orr—Plant Manager
Will Fritz—Facilities Manager
500 NC Hwy 268 W Elkm,NC 28621
Phone 336-835-9819 www yvsa org - Fax 336-835-9840
EXECUTIVE DIRECTOR aKiCI Vis; CHAIRMAN
Nicole Johnston 4 €.1k. J L Lowe,Jr
SECRETARY VICE-CHAIRMAN
Rheajean Benge ELKIN Wayne Moore
*
TREASURER ` �O�Da BOARD OF DIRECTORS
Wayne Moore r w� Rheajean Benge
�� Anita Darnell
ADMINISTRATIVE ASSISTANT �` � Woody Faulk
Susan White a`A110°
March 6, 2018 DECEIVED/D4NR/DWR
MAR 1 3 2018
Mr Rodney Orr, Plant Manager Water Resources
Pittsburgh Glass Works, LLC Permitting Section
300 PGW Drive
Elkin,NC 28621
RE: Transmittal Letter for Revision of IUP No. IWP001
Dear Mr Orr:
Enclosed is the renewal for PGW IUP (IWP001). The permit renewal is for two years, starting
March 7, 2018 and expiring March 6, 2020.
One modification was made to the permit as shown in the IUP History on the second page of the
permit. The grit monitoring frequency has been changed from once per 6-months to monthly.
Please contact me at (336) 835-9819 with any questions
Sincerely,
Nicole Johnston
Executive Director
Enclosure. IUP #IWP001 Renewal
cc: Will Fritz—Facilities Manager
Deborah Gore, PERCS Unit Supervisor
500 NC Hwy 268 W Elkin,NC 28621
Phone 336-835-9819 — www.vvsa org — Fax 336-835-9840
Yadkin Valley Sewer Authority
Control Authority
PERMIT
Industrial User Pretreatment Permit(IUP)
To Discharge Wastewater Under the
Industrial Pretreatment Program
IWP001 N/A
IUP Number 40 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215 1, any
applicable federal categorical pretreatment regulations, all other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Yadkin Valley Sewer Authority Sewer User Ordinance (YVSA SUO).
The following Industry, hereafter referred to by name or as the permittee
Industry name,permittee
Pittsburgh Glass Works (PGW), LLC
Facility Located at Street Address
300 PGW Drive
City
' Elkin
State,Zip
NC, 28621
is hereby authorized to discharge wastewater from the facility located at the above listed
address into the sanitary sewer collection system and the wastewater treatment facility of
the Control Authority listed below
IUP Control Authonty-WWTP name
Yadkin Valley Sewer Authority(Authority)—Elkin WWTP
NPDES Number
NC0020567
WWTP Address
Marion Rd
City,State,Zip
Elkin,NC 28621
in accordance with effluent limitations, monitoring requirements, and all other conditions
set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP).
Effective date, this permit and the authorization to discharge shall become
effective at midnight on this date
March 7, 2018
Expiration date,this permit and the authonzation to discharge shall expire at
midnight on this date
March 6, 2020
/M"cuz,a Co, a-t) le Z±.c.; --J 5-v--"
Date signed Executive Director
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
IUP, PART I, OUTLINE:
A.) IUP Basic Information
B.) IUP Modification History
C.) Authorization Statement
D ) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits &Monitoring Requirements
G.) Definitions and Limit Page(s)notes
A. IUP Basic Information:
Receiving Control Authonty&WWTP Name POTW NPDES#
Yadkin Valley Sewer Authority—Elkin WWTP NC0020567
IUP Name IUP Number
Pittsburgh Glass Works (PGW), LLC IWP001
IUP Effective Date Pipe Numbers,list all regulated pipes
March 7, 2018 001
IUP Expiration Date IUP 40 CFR#(if applicable),or N/A
March 6, 2020 N/A
B. IUP History (Complete Permit History is required):
Effective Date Renewal or Modification Descnption of Changes Over Previous IUP
March 7, 2013 None This represents the first issuance of IWP001
April 17, 2013 Modification PGW address correction and change TSS
Required Laboratory Detection Level
to 2.5 mg/L (from 2.0 mg/L).
March 7, 2015 Renewal Monitoring requirement parameters have
been limited to flow, pH, grit, and
oil/grease. The grit and oil/grease
frequencies have changed to once every
6 months
June 14, 2016 Modification pH limit requirement changed from
6.0-9.0 SU to 6.0-10 0 SU.
March 7, 2018 Renewal Grit monitoring frequency changed from
once/6 months to monthly.
2
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
C.) Authorization Statement:
1.) The Permittee is hereby authorized to discharge wastewater in accordance with
the effluent limitations, monitoring requirements, and all other conditions set
forth in this Industrial User Pretreatment Permit(IUP)into the sewer collection
system and wastewater treatment facility of the Authority
2.) The Permittee is hereby authorized to continue operation of, and to discharge
wastewater from, the following treatment or pretreatment facilities. These
facilities must correspond to the treatment units listed on both the application
and inspection fonns.
IU Treatment Units
Flow equalization facilities that limit the peak instantaneous flow rate of the
total IU discharge to 300 gallons per minute, as averaged over any consecutive
10-minute period
3.) The Permittee is hereby authorized to, if required by the Authority and after
receiving Authorization to Construct(A to C)from the Authority, construct and
operate additional pretreatment units as needed to meet final effluent
limitations
D.) Description of IUP Discharge(s):
1. Describe the discharge(s) from all regulated pipes.
Pipe# 001 , Description of Discharge-
All process flow (regulated wastestream) from the various glass fabrication
activities a)cutting,b)edge grinding, c)hole drilling, d)washing, e)enamel
and/or conductive paste screening, f) enamel and/or conductive paste drying,
g)heatmg,bending and tempering, h) lamination, i)mirror button or bracket
application,ands)air compressor condensate from compressors using oil-less
motors Boiler and cooling tower blowdowns (diluted wastestream)
Exceptions — concentrated volumes of oils, hydraulic fluids, coolants, and
paint wastes which must be hauled off(i.e.,not part of production line normal
use in process) - no discharge to Elkin WWTP allowed No domestic flow
will discharge through pipe #001. Additionally, no glass fragments (solids)
shall be discharged to pipe#001 per Part II Section 8 of this IUP.
3
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
E.) Schematic and Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must
show enough detail such that someone unfamiliar with the facility could readily find
and identify the monitoring location(s) and connection to the sewer. Include and
identify all regulated pipes
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4
FLOW DIAGRAM 2-LAMINATED SIDE OR BACK WINDOW&WINDSHIELD MANUFACTURING Notes:
Raw Glass Warehouse 8. Waste water consists of city or reverse osmosis generated water. Basic H may be added to the water as outlined
Delivery in a separate letter submitted to the YVSA(letter dated September 27, 2012).Water is used to clean dirt, dust,
4, and trace amounts of a glass separation media from the glasssurface (see example Glass Separation Media MSDS-
Glass Loaded Onto Cold Endura PB-6293-30).
End
8 9. A mineral oil based glass cutting fluid is dripped onto the glass to facilitate cutting the glass to shape (see example
Glass Pre Wash&Dry > Wastewater > Glass Cutting Fluid GC 6B MSDS). A closed loop glassedgegrinding coolant is used to cool the glass and the
grinding wheel. The coolant is 96%-97%water and 3%-4%glass grinding coolant concentrate.The grinding
Y 9 10 coolant passes through a centrifuge to separate glass solids.The liquid coolant is reused.The solids are recycled or
Glass Cutting& Edge Solids Separation Via Wastewater > disposed of as solid waste.There will be two (2) closed loop coolant centrifuge systems with project Phase 2.
Grinding Centrifuge Each system will have a capacity of approx. 700 liters or 185 gallons. (See example Glass Grinding Coolant
concentrate MSDS-GF 1500).
Glass Wash&Dry 11 Wastewater
10. Trace amounts of the glass cutting fluid and coolant noted in Item 9 above may be carried over to wastewater.
4/ The glass grinding coolant will also periodically need to be replaced. PGW also requests permission to release the
Glass Screening& coolant to the sanitary sewer as slug releases. Slug releases will be periodic(e.g.quarterly, semi-annually, or
Drying some other yet-to-be-determined frequency).
W
11. Waste water consists of city or reverse osmosis generated water. Basic H may be added to the water as outlined
Furnace-Glass Bending
in a separate letter submitted to the YVSA(letter dated September 27, 2012). Water is used to clean glass cutting,
4 12 edge grinding, drilling, and/or water jet cutting residue from the glass surface.Trace amounts of the glass cutting
> > > Pipe 001 fluid and coolant noted in Item 9 above will be carried over to wastewater.
Glass Wash&Dry Wastewater
4Daily Maximum: 319,040 gal/day 12. Waste water consists of city or reverse osmosis generated water.Water is used to clean ambient dust/dirt from
Vinyl Cut,Assembly& Monthly Average: 245,280 gal/day the glass.
Glass Matching Annual Average: 134,904 gal/day
4/ 13. Waste water consists of city or reverse osmosis generated water. Basic H may be added to the water as outlined
Pre-Press in a separate letter submitted to the YVSA(letter dated September 27, 2012). Water is used to clean vinyl
(Air Elimination) trimming residue and ambient dust/dirt from the glass surface.
4
Mirror Button
Attachment
1
Autoclave
Vinyl Trimming
13
Glass Wash&Dry > Wastewater
4/
Inspection&Packing > LAMINATED SIDELITE
OR WINDSHIELD
!I -
FLOW DIAGRAM 1-TEMPERED SIDE AND/OR BACK WINDOW MANUFACTURING Notes:
Raw Glass Warehouse 1. Waste water consists of city or reverse osmosis generated water. Basic H may be added to the
Delivery water as outlined in a separate letter submitted to the YVSA(letter dated September 27, 2012).
W Water is used to clean dirt, dust, and trace amounts of a glass separation media from the glass
Glass Loaded Onto Cold surface (see example Glass Separation Media MSDS-Endura PB-6293-30).
1 End J
✓ 1 2. A mineral oil based glass cutting fluid is dripped onto the glass to facilitate cutting the glass to
shape (see example Glass Cutting Fluid GC 6B MSDS). A closed loop glass edge grinding coolant is
Glass Pre Wash&Dry > Wastewater
used to cool the glass and the grinding wheel.The coolant is 96%-97%water and 3%-4%glass
4 2 3 grinding coolant concentrate.The grinding coolant passes through a centrifuge to separate glass
Glass Cutting,Edge Solids Separation Via solids.The liquid coolant is reused. The solids are recycled or disposed of as solid waste.There
Wastewater
Grinding&Drilling Centrifuge will be three (3)closed loop coolant centrifuge systems with project Phase 1. Each system will
4 5 have a capacity of approx. 700 liters or 185 gallons. (See example Glass Grinding Coolant
V
Or Glass Water Jet Cutting Solids Separation Via concentrate MSDS GF 1500 .
)Wastewater Pipe 001
&Grinding Centrifuge ,
6 Daily Maximum: 319,040 gal/day 3. Trace amounts of the glass cutting fluid and coolant noted in Item 2 above may be carried over to
V Glass Wash&Dry > Wastewater >^ Monthly Average: 245,280 gal/day wastewater.The glass grinding coolant will also periodically need to be replaced. PGW also
Annual Average: 134,904 gal/day requests permission to release the coolant to the sanitary sewer as slug releases. Slug releases
W will be periodic(e.g. quarterly, semi-annually, or some other yet-to-be-determined frequency).
To Work In Progress
(WIP)Racks
✓ 4. Glass water jet cutting will use water and a garnet cutting media.A small amount of glass
grinding coolant will also be used.The water jet cutting water passes through a centrifuge system
From Work WIP Racks
to separate the garnet and glass solids.The water is not reused. The solids are recycled or
W 7 disposed of as solid waste. The centrifuge tank volume is 525 gallons.
Glass Wash&Dry > Wastewater > 5. Trace amounts of the coolant noted in Item 2 above will be carried over to wastewater. In
✓ addition, excess water will continuously drain from the centrifuge tank noted in Item 4 above
Glass Screening& (approximately 45 gallons per minute).
Drying
4, T6. Waste water consists of city or reverse osmosis generated water. Basic H may be added to the
Furnace-Glass Bending water as outlined in a separate letter submitted to the YVSA(letter dated September 27, 2012).
&Tempering -
,T, � t. 75n -x � : :e y i �;.: ,.. . ,,,,, t :.,,, Water is used to clean glass cutting, edge grinding, drilling, and/or water jet cutting residuefrom
✓ the glass surface.Trace amounts of the glass cutting fluid and coolant noted in Item 2 above will
be carried over to wastewater.
Glass Cooling&Packing
W 7. Waste water consists of city or reverse osmosis generated water.Water is used to clean ambient
TEMPERED SIDE OR dust/dirt from the glass.
BACK WINDOW
•
FLOW DIAGRAM 3- UTILITIES SUMMARY Notes:
14. Waste water consists of city water and/or boiler blow down. It is not known at this time what boiler
14 treatment chemicals will be used.
Hot Water Boilers 1 Wastewater —�
15. Waste water consists of air compressor condensate.
15 16. Waste water consists of reverse osmosis generation waste water.
Air Compressors > Wastewater —�
17. Possible future cooling tower. Waste water consists of cooling tower blow down. It is not
known at this time if a cooling tower will be needed or what treatment chemicals would
16 be needed.
Reverse Osmosis Water Generation > Wastewater Pipe 001
18. Waste water consists of potential hot water and/or reverse osmosis water pump leaks to floor drains.
Daily Maximum: 319,040 gal/day
17 Monthly Average: 245,280 gal/day
Cooling Tower Annual Average: 134,904 gal/day
(Possible Future) Wastewater —�
18
Pump Room > Wastewater
I
IUP Part 1 Section F: Receiving POTW name=> YVSA WWTP IU name=> PGW
Receiving POTW NPDES#=> NC0020567 IUP#=> IWP001
Effluent Limits and Monitoring Requirements Effective date for these Limits=> 3/7/2018 Pipe#=> 001
Expiration date for these Limits=> 3/6/2020 40 CFR#=> N/A
The Permittee may discharge from this specific if not applicable put N/A
Pipe number according to these specific dates, THE LIMITS ON THIS PAGE ARE, (Check one below)
LIMITS for ENTIRE permit period => X
effluent limits, and monitoring requirements INTERIM Limits for period# 1 =>
INTERIM Limits for period#2 =>
FINAL Limits Page =>
Concentration Limits Mass Limits Monitoring Frequency -
Sample Required
Collection Laboratory
Daily Monthly Annual Daily Monthly Method Detection
Max Average Average Units Max Average Units By Industry By POTW (C or G) Level
1 Flow 0.319 0.245 0.135 MGD Continuous/Daily zi Once/year V Meter V
2 pH 6.0-10.0 SU Every sample Once/year G 0.1 SU
3 Gnt12 mg/L Monthly Once/year G 2.5 mg/L
4
5
OTHER PARAMETERS, (Permit is temporary.Additional parameters will be established based on the monitoring and sampling to be completed)
6 Oil and Grease <100 mg/L Once/6 Months Once/year G 5.0 mg/L
7
8
9
_ 10
11
12
13
14
15
16
17
18
1/Peak instantaneous flow as averaged over any consecutive 10-minute penod shall not exceed 300 gpm(see Part I, C 2)
2/ See Part I, G, 3 and 4, and III, 3
3/Defined as fixed solids retained on 65 mesh(i e 210 micron)
8
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
G.) Definitions and Limit Page(s) notes:
In addition to the definitions in the YVSA SUO the following definitions and
requirements apply:
1. Composite Sample:
Unless defined differently below, a composite sample for the monitoring
requirements of this IUP, is defined as the automatic or manual collection
of one grab sample of constant volume,not less than 100 ml,collected every
hour during the entire discharge period on the sampling day Sampling day
shall be a typical production, and discharge day.
2. Daily Monitoring Frequency
Daily monitonng frequency as specified in this IUP shall mean each day of
discharge.
3. Continuous/Daily Monitoring Frequency
For flow, "continuous" refers to the requirement to use a continuous
recording discharge flow meter. See Part III, 3 for more details For flow,
"daily" shall mean the permittee shall read the flow meter totalizer every
day, including weekends and holidays, convert this to a daily flow, and
report these daily flows to the Authority with the report due under Part II,
2.
4. "Every Sample" Monitoring Frequency
A monitoring frequency of"every sample" as specified in this IUP shall
mean each time a composite or grab sample is collected
5. Grab Sample
Grab sample for the monitoring requirements of this IUP, is defined as a
single "dip and take" sample collected at a representative point in the
discharge stream.
6. Instantaneous measurement
An instantaneous measurement for the monitoring requirements of this IUP
is defined as a single reading, observation, or measurement.
9
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
7. Flow
Daily maximum is defined as the highest "daily discharge" during the
calendar month
Monthly average is defined as arithmetic mean of all "daily discharges" of a
pollutant or flow measured during the calendar month
Annual average is defined as arithmetic mean of all "daily discharges" of a
pollutant or flow measured during the calendar year
10
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Outline of PART II,
1 Representative Sampling 16. Federal and/or State Laws
2 Reporting 17. Penalties
3 Test Procedures 18 Need to Halt or Reduce
4 Additional Monitoring by 19. Transferability
Permittee
5. Duty to comply 20. Property Rights
6 Duty to Mitigate 21. Severability
7. Facilities Operation, Bypass 22. Modification, Revocation,
Termination
8. Removed substances 23 Reapplication
9. Upset Conditions 24. Dilution Prohibition
10. Right of Entry 25 Reports of Changed Conditions
11. Availability of Records 26 Construction of pretreatment
facilities
12. Duty to provide information 27. Reopener
13. Signatory Requirements 28 Categorical Reopener
14. Toxic Pollutants 29. General Prohibitive Standards
15. Civil and Criminal Liability 30 Reports of Potential Problems
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the
volume and nature of the monitored discharge. All samples shall be taken at the
monitoring points specified in this permit and, unless otherwise specified, before
the effluent joins or is diluted by any other wastestream, body of water, or
substance. Monitoring points shall not be changed without notification to, and
approval by, the Authority
2. Reporting
a) Monitoring results obtained by the permittee shall be reported on forms
specified by the Yadkin Valley Sewer Authority, postmarked no later than the
twentieth day of the month following the month in which the samples were
taken. If no discharge occurs during a reporting period (herein defined as each
calendar month) in which a sampling event was to have occurred, a form with
the phrase "no discharge" shall be submitted. Copies of these and all other
reports required herein shall be submitted to the Authority and shall be sent to
the following address.
Nicole Johnston, Executive Director
Yadkin Valley Sewer Authority
PO Box 828
11
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Elkin, NC 28621
b.) If the sampling performed by the permittee indicates a violation, the permittee
shall notify the Authority within 24 hours of becoming aware of the violation
The permittee shall also repeat the sampling and analysis and submit the results
of the repeat analysis to the Authonty within 30 days after becoming aware of
the violation.
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with
the techniques prescribed in 40 CFR part 136 and amendments thereto unless
specified otherwise in the monitoring conditions of this permit
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more
frequently than required by this permit, using approved analytical methods as
specified above, the results of such monitoring shall be submitted to the Authority.
The Authority may require more frequent monitoring or the monitoring of other
pollutants not required in this permit by wntten notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit Any permit
noncompliance constitutes a violation of the YVSA SUO and is grounds for
possible enforcement action.
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge
in violation of this permit,which has a reasonable likelihood of adversely affecting
human health, the POTW, the waters receiving the POTW's discharge, or the
environment.
7. Facilities Operation, Bypass
The permittee shall at all times maintain in good working order and operate as
efficiently as possible, all control facilities or systems installed or used by the
permittee to achieve compliance with the terms and conditions of this permit.
Bypass of treatment facilities is prohibited except when approved in advance by the
Authority Bypass approval shall be given only when such bypass is in compliance
with 40 CFR 403 17
8. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of
treatment or control of wastewaters shall be disposed of in a manner such as to
prevent any pollutants from such materials from entering the sewer system The
permittee is responsible for assuring its compliance with any requirements
12
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
regarding the generation, treatment, storage, and/or disposal of"Hazardous waste"
as defined under the Federal Resource Conservation and Recovery Act.
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and
temporary noncompliance with the effluent limitations of this permit because of
factors beyond the reasonable control of the permittee An upset does not include
noncompliance to the extent caused by operational error, improperly designed or
inadequate treatment facilities, lack of preventative maintenance, or careless or
improper operations.
An upset may constitute an affirmative defense for action brought for the
noncompliance The permittee has the burden of proof to provide evidence and
demonstrate that none of the factors specifically listed above were responsible for
the noncompliance
10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of
Environment and Natural Resources, Division of Water Quality, the Regional
Administrator of the Environmental Protection Agency, the Authonty, and/or their
authorized representatives, upon the presentation of credentials:
1. To enter upon the permittee's premises where a real or potential discharge
is located or in which records are required to be kept under the terms and
conditions of this permit; and
2 At reasonable times to have access to and copy records required to be kept
under the ten-ns and conditions of this permit, to inspect any monitoring
equipment or monitoring method required in this permit; and to sample
any discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitonng infonnation, including all
calibration and maintenance records as well as copies of reports and information
used to complete the application for this permit for at least three years All records
that pertain to matters that are subject to any type of enforcement action shall be
retained and preserved by the penmttee until all enforcement activities have
concluded and all penods of limitation with respect to any and all appeals have
expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all
reports prepared in accordance with terms of this permit shall be available for public
inspection at the Authonty. As required by the Sewer Use Ordinance, effluent data
shall not be considered confidential.
13
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
12. Duty to Provide Information
The permittee shall furnish to the Authority's Director, within a reasonable time,
any information which the Director, his/her designee, or the Division of Water
Quality may request to determine whether cause exists for modifying,revoking and
reissuing, or terminating this permit or to determine compliance with this permit.
The permittee shall also furnish,upon request, copies of records required to be kept
by this permit
13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit
must be signed and certified by the IU Authorized Representative as defined under
the Sewer Use Ordinance. If the designation of an IU Authorized Representative
is no longer accurate because a different individual or position has responsibility
for the overall operation of the facility, or overall responsibility for environmental
matters for the company, a new authorization satisfying the requirements of this
section must be submitted to the Authority's Director prior to or together with any
reports to be signed by an IU Authorized Representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance
specified in such effluent standard or prohibition) is established under Section
307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the
discharge and such standard or prohibition is more stringent than any limitation for
such pollutant in this permit, this permit may be revised or modified in accordance
with the toxic effluent standard or prohibition and the permittee so notified
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or
criminal penalties for noncompliance
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal
action or relieve the permittee from any responsibilities, liabilities, or penalties
established pursuant to any applicable Federal and/or State law or regulation
17. Penalties
The YVSA SUO provides that any person who violates a permit condition is subject
to a civil penalty not to exceed $25,000 dollars per day of such violation
Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to
violate terms, conditions, or requirements of pretreatment permits It is a crime to
knowingly make any false statement, representation, or certification in any record
or other document submitted or required to be maintained under this permit,
14
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
including monitoring reports or reports of compliance or noncompliance These
cnmes are enforced at the prosecutorial discretion of the local District Attorney
18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have
been necessary to halt or reduce the permitted activity to maintain compliance with
the conditions of the permit
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner,new user,
different premises, or a new or changed operation without approval of the
Authority
20. Property Rights
This permit does not convey any property rights in either real or personal property,
or any exclusive privileges, nor does it authorize any injury to private property or
any invasion of personal rights,nor any infnngement of Federal, State or local laws
or regulations.
21. Severability
The provisions of this permit are severable and, if any provision of this permit or
the application of any provision of this permit to any circumstance is held invalid,
the application of such provision to other circumstances and the remainder of this
permit shall not be affected thereby
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in
accordance to the requirements of the YVSA SUO and North Carolina General
Statute or implementing regulations
23. Re-Application for Permit Renewal
The permittee is responsible for filing an application for reissuance of this permit
at least 180 days pnor to its expiration date.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other
way attempt to dilute the discharge as a partial or complete substitute for adequate
treatment to achieve compliance with the limitations contained in this permit.
25. Reports of Changed Conditions
The permittee shall give notice to the Authonty of any planned significant changes
to the permittee's operations or system which might alter the nature, quality, or
15
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
volume of its wastewater at least 180 days before the change The permittee shall
not begin the changes until receiving written approval from the Authority. Also
see Part II, 30 below for additional reporting requirements for spill/slug issues
Significant changes may include but are not limited to:
(a) increases or decreases to production;
(b) increases in discharge of previously reported pollutants;
(c) discharge of pollutants not previously reported to the Authority,
(d) new or changed product lines,
(e) new or changed manufacturing processes and/or chemicals
The Authonty will respond within 10 days of such notice stating if it deems the
proposed "changed conditions"to be significant or not.
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until
Final Plans and Specifications have been submitted to the Authority and written
approval and an Authorization to Construct (A to C)have been issued
27. Reopener
The permit shall be modified or, alternatively,revoked and reissued to comply with
any applicable effluent standard or limitation for the control of any pollutant shown
to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise
limited by the POTW discharge permit The permit as modified or reissued under
this paragraph may also contain any other requirements of State or Federal
pretreatment regulations then applicable
28. Categorical Reopener
This permit shall be modified, or alternatively, revoked and reissued, to comply
with any applicable effluent standard or limitation issued or approved under
Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if
the effluent standard or limitation so issued or approved-
1 )
pproved•1 ) contains different conditions or is otherwise more stringent than any
effluent limitation in this permit, or
2.) controls any pollutant not limited in this permit
The permit as modified or reissued under this paragraph shall also contain any other
requirements of the Act then applicable.
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40
CFR 403.5 (a) and (b) of the Federal pretreatment regulations
16
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
30. Potential Problems
The permittee shall provide protection from accidental and slug discharges of
prohibited matenals and other substances regulated by this permit. The permittee
shall notify the Authority immediately of any changes at its facility affecting the
potential for spills and other accidental discharge, discharge of a non-routine,
episodic nature, a non-customary batch discharge, or a slug load as defined in the
Sewer Use Ordinance.
Additionally, the permittee shall notify the Authority immediately of all discharges
that could cause problems to the POTW including any slug loadings as defined in
the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall
inform the Authonty immediately upon the first awareness of the commencement
of the discharge. Notification shall include location of the discharge,type of waste,
concentration and volume if known and corrective actions taken by the permittee
A wntten follow-up report thereof shall be filed by the permittee within five (5)
days, unless waived by the Authority.
17
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
1. Slug/Spill Control Plan
In addition to the requirements in Part II, the permittee shall implement, operate,
and/or maintain the specific protection measures, activities, plans, etc as outlined
within the approved permittee slug/spill control plan and enclosed herein.
Description of Measure, Activity, Plan, Etc. Implementation Date
Revised Slug/Spill Plan Submitted on 2/2/18 Approved 3/6/18
Implement Slug/Spill Plan Continuous for duration of permit
Permittee shall submit new slug/spill plan if changes occur that were not previously
outlined in the approved plan
If a measure fails, the permittee shall notify the Authority within 24 hours
2. Sludge Management Plan
Ninety days prior to the initial disposal of sludge generated by any pretreatment
facility, the permittee shall submit a sludge management plan to the Authority
3. Flow Measurement Requirements
(For SIUs with discharge flow meters)
The permittee shall maintain appropriate discharge flow measurement devices and
methods consistent with approved scientific practices to ensure the accuracy and
reliability of measurements of the volume of monitored discharges Devices
installed shall be a continuous recording flow meter capable of measunng flows
with a maximum deviation of±0.5%from true discharge rates throughout the range
of expected discharge volumes At the time of issuance of the permit, this method
consists of ultrasound discharge flow meter at sample point for Pipe 001 The
totalizer shall be non-resettleable. The devices shall be installed, calibrated, and
maintained to ensure accuracy. The meter shall be calibrated every year and
documentation submitted to the Authority within 15 days. Modifications to the
flow metering equipment shall be approved by the Authority prior to installation
If a required flow measurement device fails, the Authority shall be notified within
24 hours
4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water
Quality Certified Laboratory that is certified in the analysis of the pollutant in
wastewater.
18
IUP Synopsis
A IUP Basic Information
Receiving Control Authonty&WWTP Name POTW NPDES#
Yadkin Valley Sewer Authonty—Elkin WWTP NC0020567
IUP Name IUP Number
Pittsburgh Glass Works (PGW), LLC IWP001
IUP Effective Date Pipe Numbers,list all regulated pipes
March 7, 2018 001
IUP Expiration Date IUP 40 CFR#(if applicable),or N/A
March 6, 2020 N/A
B. IUP Survey & Application Form (see Appendix B.6 1 b). Appendix B 6 1.b also
includes a listing of the expected process wastes and material safety data sheets.
C. IU Inspection Form (N/A)
D Rationale For Limitations. (As listed on PART I, Section F of the IUP)
RATIONALE#1 (General Explanation):
Discharge restrictions are set based on expected flow from plant production
phases, WWTP pH and gnt limitation, YVSA SUO, and evaluation of the
STMP.
1
IUP Synopsis
RATIONALE#2 (Rationale Specifics for Limitations).
The following rationale was used for developing IUP Limits.
Parameter Rationale
Flow Per IU request (peak instantaneous flow is based on limit
of receiving Candlewycke Pump Station capacity).
pH Per WWTP NPDES Permit. IU's flow is significant and
would require additional buffering at WWTP if outside 6
to 9 SU's
Gnt ! Based on WWTP gnt removal system capacity, IU
monthly average discharge of 0.12 mgd,particle size>
0 2 mm, and specific gravity(S.G) of glass 2 65
Limitation also needed to protect downstream equipment,
and is therefore limited to normal domestic sewage
characteristic
Oil and Grease Per YVSA SUO (Section 2 3 Local Limits)
RATIONALE#3 (Categorical Industrial Limits, with no Over Allocation Situation).
Check if Combined Wastestream Formula (CWF) or other categorical limits
calculations were used
Were used(attach calculations)
Were not used X
2