HomeMy WebLinkAboutNC0024333_Industrial Wastewater Survey/Application_20180223--r
�Monroe
North Carolina
February 23, 2018
Mr. Monti Hassan
NCDWQ PERCS Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Dear Mr. Hassan:
RECEIVED/DENR/DWR
MAR 0 1 2018
Water Resources
Permitting Section
Please find enclosed for your review a copy of the IUP for NC BioGas LLC. Also enclosed is an
Industrial Wastewater Survey and Application, IUP Synopsis, and an updated Allocation Table.
Facility property has not been purchased and issued an address at this time. The permit will need
to be modified for facility address, SPCC and additional information as received.
Should you require additional information please do not hesitate to call me at (704)-282-4632.
Respectfully, (� n
Kevin Keesler
Pretreatment Coordinator
C: WWTP/IUP file
I:\8040 WWTP and Collection\Pretreatment program\DWQ\Correspondence
City of Monroe e PO Box 69 e Monroe, NC 28111-0069
Tel (704) 282-4601 • Fax (704) 283-5764
www.monroenc.org
�r
�Monroe
North Carolina
February 23, 2018
Mr. Anwar Shareef
LLC Manager
NC BioGas LLC
900 Ridgefield Dr. Suite 145
Raleigh, NC 27609
CERTIFIED MAIL
RETURN RECEIPT REQUESTED
Dear Mr. Shareef:
Please find enclosed herein Industrial User Permit CM -35 authorizing NC BioGas LLC to
discharge process wastewater to the City of Monroe sewer system for further treatment at the
City of Monroe Wastewater Treatment Plant March 1, 2019 through March 1, 2020 and
specifying the conditions governing this discharge. Please review this entire permit carefully in
order to meet all requirements. Permit will need to be modified when facility completion date
approaches.
Consistent with the provisions of § 52.051 of the City's Sewer Use Ordinance, the terms and
conditions of this permit are binding upon the industrial user.
Should you require additional information please do not hesitate to contact me.
Respectfully,
Kevin Keesler
Pretreatment Coordinator
c: WWTP files
Mr. Russell Colbath
I:\8040 WWTP and Collection\Pretreatment program\Industries\NC BioGas
City of Mom oe � PO Box 69 �- Mom oe, NC 28111-0069
Fel (701) 282-4601 ^ Fax (704) 283-5764
ZUww.inonroene.org
City of Monroe WWTP
Municipality Name
hereafter in this permit to as the
Control Authority
PERMIT
Industrial User Pretreatment Permit (IUP)
To Discharge Wastewater Under the
Industrial Pretreatment Program
CM -35 - N/A
IUP Number 40 CFR Category
(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable
federal categorical pretreatment regulations, all other lawful standards and regulations promulgated
and adopted by the North Carolina Environmental Management Commission, and the City of Monroe
Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee:
Industry name, permittee
NC BioGas LLC
Facility Located at Street Address
Intersection of Acme Dr. and Ammunition ltd
City
Monroe
State, Zip
North Carolina, 28110
is hereby authorized to discharge wastewater from the facility located at the above listed address into
the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe
listed below:
IUP Control Authority WWTP name
City of Monroe WWTP
NPDES Number
NCO024333
WWTP Address
Post Office Box 69
State, Zip
Monroe, NC 28111-0069
in accordance with effluent limitations, monitoring requirements, and all other conditions set forth
in Parts 1, II, and III of this Industrial User Pretreatment Permit (IUP).
Effective date, this permit and the authorization to discharge shall
become effective at midnight on this date
March 1, 2019
Expiration date, this permit and the autlionzation to discharge shall
expire at midnight on this date
March 1, 2020
.:? "2 -,;' -/
O V
Date
Effective Date March 1, 2019
Director of Water Resources
Page: I
IUP, Part I
Industrial User (Ill) Specific Conditions
IUP, PART I, OUTLINE:
A) IUP Basic Information
B) IUP Modification History
C) Authorization Statement
D) Description of Discharges
E) Schematic and Monitoring Locations
F) Effluent Limits & Monitoring Requirements
G) Definitions and Limit Page(s) notes
A IUP Basic Information
Receiving POTW name
POTW NPDES#
City of Monroe Wastewater Treatment Plant
NCO024333
IUP Name
IUP Number
NC BioGas LLC
CM -35
IUP Effective date
Pipe Numbers, list all regulated pipes
Marcia 1, 2019
01
IUP Expiration date
IUP 40 CFR # (if applicable), or N/A
Marcia 1, 2020
N/A
B. IUP History:
Effective Date Renewal or Modification Description of modifications
3/1/19 New Permit Permit issued
1UP# => CM -35
Page:2
Effective Date March 1, 2019
IUP, Part I
Industrial User (IU) Specific Conditions
C) Authorization Statement.
1) The Permittee is hereby authorized to discharge wastewater in accordance with the
effluent limitations, monitoring requirements, and all other conditions set forth in this
Industrial User Pretreatment Permit (IUP) into the sewer collection system and
wastewater treatment facility of the City of Monroe.
2) The Permittee is hereby authorized to continue operation of and discharge wastewater
from the following treatment or pretreatment facilities These facilities must correspond
to the treatment units listed on both the application and inspection forms.
II IU Treatment Units II
List all Treatment Units
Process Wastewater flow equalization
Air stripping
Chlorination
Filtration
pH adjust
Other biological treatment
Reverse osmosis
3) The Permittee is hereby authorized to, if required by the City of Monroe and after
receiving Authorization to Construct (A to C) from the City of Monroe, construct and
operate additional pretreatment units as needed to meet final effluent limitations.
D) Description of IUP Discharge(s).
Describe the discharge(s) from all regulated pipes
Pipe # 01, Description of Discharge
Wastewater from digester dewatering
Evaporator condensate
Scrubber blowdown
Pipe # 02, Description of Discharge
WP# _> CM -35
Page:3
Effective Date March 1, 2019
IUP, Part I
Industrial User (Ii) Specific Conditions
E.) Schematic and Monitoring ]Locations:
The facility schematic and description of monitoring location(s) given below must show
enough detail such that someone unfamiliar with the facility could readily find and
identify the monitoring location(s) and connection to the sewer. Include and identify all
regulated pipes. See figure 1 on Page 4A.
IUP# => CMM -35
Page:4
Effective Date March 1, 2019
CONDENSATE FROM REFRIGERATED I
SIOGAS DRYER AND REHEATER —J
1000GPD
TREATED WASTEWATER
RECYCLE TO PROCESS
295,000 GPD (6DNJK)
TREATED WASTEWATER RECYCLE
TO POLYMER SECONDARY DILUTION
27 000 GPD (7DNJK)
CAUSTIC & HYPOCHLORITE
TREATED BELT
SCRUBBERS (2)
— — —
DRYER AIR
FM
ACID SCRUBBERS (2)
CAUSTIC 8 HYPOCHLORITE
SCRUBBERS (2) — J
BELT DRYER AIR— — —
—
1 7101bi6 H3S0a (90%)
_
<5 PPM NH3
7101X N'OCI (12%)
3 PPM NO3
GPD
ACID SCRUBBERS (2)
26 000 % HzSO4 (90%)
FILTRATE FROM FILTRATE
AMMONIA
220 % N.OH (25%)
STRIPPERS
DE-AMMONIAFIE
312 000 GPD
160 KGAL 326 000 GPD
AMR (2) FILTRATE
SLOWDOWN
FROM BELT
02%TSS
28% TS
3600 PPM NH3
02%TSS
DRYER & AMMONIA STRIPPER
500 PPM NH3
7,000 GPD
SCRUBBERS 13000 GPD
CONDENSATE FROM REFRIGERATED I
SIOGAS DRYER AND REHEATER —J
1000GPD
TREATED WASTEWATER
RECYCLE TO PROCESS
295,000 GPD (6DNJK)
TREATED WASTEWATER RECYCLE
TO POLYMER SECONDARY DILUTION
27 000 GPD (7DNJK)
CAUSTIC & HYPOCHLORITE
MULTIPLE EFFECT
SCRUBBERS (2)
— — —
22'A N.00I (12%)
FM
71A N,OH (25%)
RO PERMEATE
SAMPLING PORT
OR POTABLE
SP 15500 GPD
WATER MAKEUP
<5 PPM NH3
WATER 8,000
3 PPM NO3
GPD
ACID SCRUBBERS (2)
26 000 % HzSO4 (90%)
FILTRATE FROM FILTRATE
AMMONIA
DIGESTATE DEWATERING EQUALIZATION
TANK FILTRATE
STRIPPERS
DE-AMMONIAFIE
312 000 GPD
160 KGAL 326 000 GPD
AMR (2) FILTRATE
28%TS
319,000 GPD
02%TSS
28% TS
3600 PPM NH3
02%TSS
2 960 PPM BODS
500 PPM NH3
CONDENSATE FROM REFRIGERATED I
SIOGAS DRYER AND REHEATER —J
1000GPD
TREATED WASTEWATER
RECYCLE TO PROCESS
295,000 GPD (6DNJK)
TREATED WASTEWATER RECYCLE
TO POLYMER SECONDARY DILUTION
27 000 GPD (7DNJK)
TS = TOTAL SOLIDS
TSS = TOTAL SUSPENDED SOLIDS
MBR = MEMBRANE BIOREACTOR
AMR = AMMONIA RECOVERY
AMS = AMMONIUM SULFATE
RO = REVERSE OSMOSIS
TREATED AIR
— —�5 000 GPD WATER VAPOR
AMS TANKS (2) AMMONIUM SULFATE (38%)
11 000 GDP
15 KGAL (TO TANKER FOR SALE)
WMONIARED MBR ANOXIC
RLTRATE
STTANK
ORE E DE-AMMONIAMED 140 GAL
320 KGAL FILTRATE
65,000 GPD
28% TS
02%TSS
500 PPM NH3
2 960 PPM BODS
WASTE ACTIVATED SLUDGE
RECYCLE TO PROCESS
13,000 GPD (7D/WK)
SODIUM
1YPOCHLOF
TANK 400 G
MBR
AEROBIC
TANK
285 KGAL
EMERGENCY RETURN
(AS NEEDED)
RO
,NCENTRA
STORAGE
TANK
5 KGAL
OSMOSIS SYSTEM
(66% RECOVERY)
E
CITRIC ACID
TANK 400 GAL
IMMERSED
MEMBRANE
TANK
NOTES
1 FLOW RATES ROUNDED TO NEAREST THOUSANDTH
2 TONS PER DAY (TPD) CONVERTED TO GALLONS PER DAY
(GPD) USING 8 333 LB/GAL CONVERSION FACTOR
6 000
LEGEND
MULTIPLE EFFECT
LIQUID PHASE
— — —
VAPOR PHASE
FM
FLOWMETER
SP
SAMPLING PORT
TS = TOTAL SOLIDS
TSS = TOTAL SUSPENDED SOLIDS
MBR = MEMBRANE BIOREACTOR
AMR = AMMONIA RECOVERY
AMS = AMMONIUM SULFATE
RO = REVERSE OSMOSIS
TREATED AIR
— —�5 000 GPD WATER VAPOR
AMS TANKS (2) AMMONIUM SULFATE (38%)
11 000 GDP
15 KGAL (TO TANKER FOR SALE)
WMONIARED MBR ANOXIC
RLTRATE
STTANK
ORE E DE-AMMONIAMED 140 GAL
320 KGAL FILTRATE
65,000 GPD
28% TS
02%TSS
500 PPM NH3
2 960 PPM BODS
WASTE ACTIVATED SLUDGE
RECYCLE TO PROCESS
13,000 GPD (7D/WK)
SODIUM
1YPOCHLOF
TANK 400 G
MBR
AEROBIC
TANK
285 KGAL
EMERGENCY RETURN
(AS NEEDED)
RO
,NCENTRA
STORAGE
TANK
5 KGAL
OSMOSIS SYSTEM
(66% RECOVERY)
E
CITRIC ACID
TANK 400 GAL
IMMERSED
MEMBRANE
TANK
NOTES
1 FLOW RATES ROUNDED TO NEAREST THOUSANDTH
2 TONS PER DAY (TPD) CONVERTED TO GALLONS PER DAY
(GPD) USING 8 333 LB/GAL CONVERSION FACTOR
6 000
PERMEATE SODIUM
YDROXIDE
STORAGE E \330 GAL )
5 KGAL TOT
PH PROBE&
CONTROLLER
1
RECYCLED TO BRINE STORAGE TANK
MULTIPLE EFFECT
THEN TO VERTICAL SCREW MIXER
EVAPORATOR
THEN TO BELT DRYERS
2,500 GPD
EFFLUENT TO SEWER (70/WK)
FM
SP 15500 GPD
<5 PPM NH3
3 PPM NO3
<10 PPM BODS
<5 PPM TSS
<300 PPM TDS
<60 PPM CHLORIDE
26 PPM PHOSPHORUS
RO PERMEATE
0 31 PPM COPPER
STORAGE
0 2 ZINC
TANK
TREATED WASTEWATER TO
5 KGAL
PRIMARY POLYMER DILUTION
7,000 GPD
AIR TREATMENT MAKEUP
WATER (AS NEEDED)
AMR CAUSTIC & ACID
SCRUBBER MAKEUP WATER
(AS NEEDED)
PERMEATE SODIUM
YDROXIDE
STORAGE E \330 GAL )
5 KGAL TOT
PH PROBE&
CONTROLLER
1
IUP, Part 1, Section F:
Effluent Limits and Monitoring Requirements
The permittee may discharge from this specific pipe
number according to these specific dates, effluent
limits, and monitoring requirements.
LIMITS for ENTIRE permit period => X
INTERIM Limits for period # 1 =>
INTERIM Limits for period # 2 =>
FINAL Limits Page =>
Receiving POTW name => City of Monroe IU name=> NC BioGas LLC
Receiving POTW NPDES # _> NC0024333 IUP # _> CM -35
Effective date for these Limits = 3/1/19 Pipe # _> 01
Expiration date for these Limits => 3/1/20 40 CFR#=> N/A
THE LIMITS ON THIS ARE, (Check one below):
if not applicable put N/A
Conventional
Parameters)
Concentration Limits
Mass -Based Limits
Monitoring Fre uency
Sample
Required
Daily
Max
Monthly
Avg.
Units
Dally
Max
Monthly
Avg.
Units
by Industry
by POTW
Collection
Method
(C or G)
laboratory
Detection
Limits
Flow
0.025
C
MGD
Chromium
monitor
MGD
Daily*
lbs/day
1/month
BOD
C
.010 mg/1
mg/1
52
only
lbs/day
1/month
1/6 months
C
2.0 mg/1
TSS
.010 mg/1
Cyanide
mg/l
41
mg/1
lbs/day
1/month
1/6 months
C
2.5 mg/1
Temperature
Nickel
monitor
Deg. C
mg/1
Deg. C
1/month
1/6 months
C
.010 mg/l
pH
6 to 11
only
Std. Units
6 to 11
lbs/day
Std. Units 11
1/month
1/6 months
G
Total P
Other Parameters, Please list alphabetically
Ammonia
mg/l
4
lbs/day
1/month
1/6 months
C
.5 mg/1
Chloride
75
mg/1
lbs/day
1/month
1/6 months
C
10mg/1
Chromium
monitor
only
mg/l
lbs/day
1/month
1/6 months
C
.010 mg/1
Copper
monitor
only
mg/1
lbs/day
1/month
1/6 months
C
.010 mg/1
Cyanide
monitor
only
mg/1
lbs/day
1/month
1/6 months
G
.010 mg/1
Nickel
monitor
only
mg/1
lbs/day
1/month
1/6 months
C
.010 mg/l
Zinc
monitor
only
mg/1
lbs/day
1/month
1/6 months
C
.010 mg/1
Total P
5
mg/1
lbs/day
1/month
1/6 months
C
0.5mg/1
Oil & Grease
monitor
only
mg/1
lbs/day
1/month
1/6 months
G
5 mg/1
1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section, IUP, Part I, Section G.)
City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes:
z 1 month shall be 1 sampling event consisting of one day every month. IUP, PART 1, Page: 5
* The flow meter totalizer shall be recorded each day of discharge with the data submitted as required In PART H (2).
Effective Date March 1. 2019
IUP, PART I
Industrial User (IU) Specific Conditions
G) Definitions and Limit Page(s) notes:
In addition to the definitions in the City of Monroe Sewer Use Ordinance the following
definitions and requirements apply:
1. Composite Sample:
a) A composite sample for the monitoring requirements of this IUP, is defined as the
automatic or manual collection of a series of grab samples of constant volume, not
less than 100 ml, collected at equal time intervals during the entire discharge period
on the sampling day. The time interval between grab samples shall be no greater
than once per hour, or
b) a single, continuous sample collected over a 24 hour period proportional to the rate
of flow. Sampling day shall be a typical production, and discharge day.
2. Daily Monitoring Frequency
Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge.
3. Grab Sample
Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take"
sample collected at a representative point in the discharge stream over a period of time not
exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be
representative of the discharge.
4. Instantaneous measurement
An Instantaneous measurement for the monitoring requirements of this IUP is defined as a
single reading, observation, or measurement.
IUP#=> CM -35
Page: 6
Effective Date March 1, 2019
PAIN II
General Conditions
Industrial User Pretreatment Permit (IUP)
Outline of PART Il,
1. Representative Sampling
2. Reporting
3. Test Procedures
4. Additional Monitoring by Permittee
5. Duty to comply
6. Duty to Mitigate
7. Facilities Operation, Bypass
8. Removed substances
9. Upset Conditions
10. Right of Entry
11. Availability of Records
12. Duty to Provide Information
13. Signatory Requirements
14. Toxic Pollutants
15. Civil and Criminal Liability
16. Federal and/or State Laws
17. Penalties
18. Need to Halt or Reduce
19. Transferability
20. Property Rights
21. Severability
22. Modification, Revocation, Termination
23. Reapplication
24. Dilution Prohibition
25. Reports of Changed Conditions
26. Construction of Pretreatment Facilities
27. Reopener
28. Categorical Reopener
29. General Prohibitive Standards
30. Reports of Potential Problems
1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the volume and
nature of the monitored discharge. All samples shall be taken at the monitoring points
specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by
any other wastestream, body of water, or substance. Monitoring points shall not be changed
without notification to , and approval by, the permit issuing authority.
2. Reporting
a) Monitoring results obtained by the permittee shall be reported on forms specified
by the City of Monroe, postmarked no later than the twentieth day of the month
following the month in which the samples were taken. Results based on laboratory
analysis shall include the laboratory report. If no discharge occurs during a reporting
period (herein defined as each calendar month) in which a sampling event was to have
occurred, a form with the phrase "no discharge" shall be submitted under the
signatory requirements of Part H, Section 13. Copies of these and all other reports
required herein shall be submitted to the City of Monroe to the following address:
Pretreatment Coordinator
City of Monroe
PO Box 69
Monroe, NC 28111
b) If the sampling performed by the permittee indicates a violation, the permittee shall
notify the City of Monroe within 24 hours of becoming aware of the violation. The
permittee shall also repeat the sampling and analysis and submit the results of the
repeat analysis to the City of Monroe within 30 days after becoming aware of the
violation.
IUP#=> CM -35
Page: 7
Effective Date March 1, 2019
PART II
General Conditions
Industrial User Pretreatment Permit (IUP)
c) Laboratory reports shall include the following:
1. sample preparation - type and date(s) and time(s) performed;
2. analysis start dates and times;
3. analyst(s) initials;
4. analytical techniques and methods used;
5. results of the analyses;
6. chain of custody records which contain the following Information
a. sampling location;
b. date(s)/time(s) sample(s) taken;
c. sample type: composite (time, flow or hand) or grab
d. container type;
e. teflon liner and/or zero headspace, if applicable;
f. type of preservative used, if any;
g. sample iced upon receipt;
h. parameters to be run from that particular bottle;
i. individual(s) who performed the sampling and/or field measurements;
,g. samples relinquished/received by who and when (date & time).
In addition, the laboratory performing the analysis shall maintain on file for up to three
years after the analysis all laboratory data taken and calculations during the analysis,
including dates and times, the analyst performing the work, and the data and
calculations from all quality assurance procedures and testing. This data shall be
available for inspection by personnel of the City of Monroe upon request.
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified
Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and
amendments thereto unless specified otherwise in the monitoring conditions of this permit. The
laboratory shall be certified by the State of North Carolina for each specific test parameter on
which their results are reported.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more frequently
than required by this permit, using approved analytical methods as specified above, the results
of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require
more frequent monitoring or the monitoring of other pollutants not required in this permit by
written notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit. Any permit noncompliance
constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible
enforcement action; for Permit termination, revocation, and reissuance, or modification; or
denial of a Permit renewal application.
IUP#=> CM -35
Page: 8
Effective Date March 1, 2019
PART II
General Conditions
Industrial User Pretreatment Permit (IUP)
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation
of this permit which has a reasonable likelihood of adversely affecting human health, the
POTW, the waters receiving the POTW's discharge, or the environment.
7. Facilities Operation, Bypass
The permittee shall at all times maintain in good working order and operate as efficiently as
possible, all control facilities or systems installed or used by the permittee to achieve
compliance with the terms and conditions of this permit. Bypass of treatment facilities is
prohibited except when approved in advance by the City of Monroe. Bypass approval shall be
given only when such bypass is in compliance with 40 CFR 403.17. Treatment facilities shall be
as diagrammed in Figure 2.
8. Removed Substances
Solids, sludges, falter backwash, or other pollutants removed in the course of treatment or
control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from
such materials from entering the City of Monroe sewer system or the surface waters of the
State of North Carolina. The permittee is responsible for assuring its compliance with any
requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous
Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee
shall maintain records of disposal of these substances for a minimum of three years.
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and temporary
noncompliance with the effluent limitations of this permit because of factors beyond the
reasonable control of the permittee. An upset does not include noncompliance to the extent
caused by operational error, improperly designed or inadequate treatment facilities, lack of
preventative maintenance, or careless or improper operations.
An upset may constitute an affirmative defense for action brought for the noncompliance. The
permittee has the burden of proof to provide evidence and demonstrate that none of the factors
specifically listed above were responsible for the noncompliance. Such evidence shall include
operating logs properly signed, or other relevant evidence that:
1. An upset occurred and that the permittee can identify the cause(s) of the upset;
2. The permittee facility was at the time being properly operated; and
3. the permittee submitted notice of the upset as required in Part H, Section 30, of
this permit
4. The permittee complied with any remedial measures required under Part II,
Section 5, of this permit
fUP#--> CM -35
Page: 9
Effective Date March 1, 2019
PART II
General Conditions
Industrial User Pretreatment Permit (IUP)
10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of Environment
and Natural Resources, Division of Water Quality, the Regional Administrator of the
Environmental Protection Agency, the City of Monroe, and/or their authorized representative,
upon the presentation of credentials:
1. To enter upon the permittee's premises where a real or potential discharge is located
or in which records are required to be kept under the terms and conditions of this
permit; and
2. At reasonable times to have access to and copy records required to be kept under
the terms and conditions of this permit; to inspect any monitoring equipment or
monitoring method required in this permit; and to sample any discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration and
maintenance records as well as copies of reports and information used to complete the
application for this permit for at least three years. All records that pertain to matters that are
subject to any type of enforcement action shall be retained and preserved by the permittee until
all enforcement activities have concluded and all periods of limitation with respect to any and
all appeals have expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all reports
prepared in accordance with terms of this permit shall be available for public inspection at the
City of Monroe. As required by the Sewer Use Ordinance, effluent data shall not be considered
confidential.
12. Duty to Provide Information
The permittee shall furnish to the Director of Water Resources or his/her designees, within a
reasonable time, any information which the Director, his/her designee, or the Division of Water
Quality may request to determine compliance with this permit. The permittee shall also
furnish, upon request, copies of records required to be kept by this permit.
13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be
accompanied by the following certification by the Authorized Representative:
"I certify under penalty of law that this document and all attachments were prepared under
my direction or supervision in accordance with a system designed to assure that qualified
personnel properly gather and evaluate the information submitted. Based on my inquiry of
the person or persons who manage the system, or those persons directly responsible for
irur#=> CM -35
Page:10
Effective Date March 1, 2019
PART II
General Conditions
Industrial User Pretreatment Permit (YUP)
gathering the information, the information submitted is, to the best of my knowledge and belief,
true, accurate, and complete. I am aware that there are significant penalties for submitting
false information, including the possibility of fine or imprisonment for knowing violations. "
The Authorized Representative shall be as defined by the City of Monroe Sewer Use
Ordinance. If the designation of an Authorized Representative is no longer accurate because a
different individual or position has responsibility for the overall operation of the facility, or
overall responsibility for environmental matters for the company, a new authorization
satisfying the requirements of this section must be submitted to the City of Monroe Water
Resources Director or his/her designee prior to or together with any reports to be signed by an
authorized representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance specified in
such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean
Water Act for a toxic pollutant which is present in the discharge and such standard or
prohibition is more stringent than any limitation for such pollutant in this permit, this permit
may be revised or modified in accordance with the toxic effluent standard or prohibition and
the permittee so notified.
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal
penalties for noncompliance.
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or
relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to
any applicable Federal and/or State law or regulation.
17. Penalties
The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit
condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation.
Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms,
conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false
statement, representation, or certification in any record or other document
submitted or required to be maintained under this permit, including monitoring reports or
reports of compliance or noncompliance. These crimes are enforced at the prosecutorial
discretion of the local District Attorney.
rUP#=> CM -35
Page:11
Effective Date March 1, 2019
PART II
General Conditions
Industrial User Pretreatment Permit (IUP)
The City of Monroe enforcement response will be in accordance with an Enforcement
Response Plan approved by the North Carolina Division of Water Quality and on file in the
office of the Pretreatment Coordinator
18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been
necessary to halt or reduce the permitted activity to maintain compliance with the conditions
of the permit.
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user, different
premises, or a new or changed operation without approval of the City.
20. Property Rights
This permit does not convey any property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion of
personal rights, nor any infringement of Federal, State or local laws or regulations.
21. Severability
The provisions of this permit are severable and, if any provision of this permit or the
application of any provision of this permit to any circumstance is held invalid, the application
of such provision to other circumstances and the remainder of this permit shall not be affected
thereby.
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in accordance
with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General
Statute or implementing regulations.
23. Re -Application for Permit Renewal
The permittee is responsible for filing an application for reissuance of this permit at least 120
days prior to its expiration date. The permittee is not authorized to discharge after the
expiration date of this permit if this re-application deadline has not been met.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way attempt
to dilute the discharge as a partial or complete substitute for adequate treatment to achieve
compliance with the limitations contained in this permit.
IUP#=> CM -35
Page:12
Effective Date March 1, 2019
PANT II
General Conditions
Industrial User Pretreatment Permit (IUP)
25. Reports of Changed Conditions
The permittee shall give notice to the City of Monroe of any planned significant changes to the
permittee°s operations or system which might alter the nature, quality, or volume of its
wastewater at least 60 days before the change. Such changes, however, do not stay any
condition of this permit. If the changes require additions or modifications to pretreatment
facilities to comply with this permit, all such modifications shall be approved and constructed
before planned changes are made. The permittee shall not begin the changes until receiving
written approval from the City of Monroe. Also see PART II, 30 below for additional reporting
requirements for spill/slug issues.
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final Plans
and Specifications have been submitted to the City of Monroe and written approval and an
Authorization to Construct has been issued.
27. Reopener
The permit shall be modified or, alternatively, revoked and reissued to comply with any
applicable effluent standard or limitation for the control for any pollutant shown to contribute
to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW
discharge permit. The permit as modified or reissued under this paragraph may also contain
any other requirements of State or Federal pretreatment regulations then applicable.
28. Categorical Reopener
This permit shall be modified, or alternatively, revoked and reissued, to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and
(ID), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so
issued or approved:
1) contains different conditions or is otherwise more stringent than any effluent
limitation in this permit; or
2) controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other
requirements of the Act then applicable.
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR
403.5(x) and (b) of the Federal pretreatment regulations, and shall comply with the prohibitive
discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as
specifically stated otherwise in this permit.
WP#=> CM -35
Page:13
Effective Date March 1, 2019
PART II
General Conditions
Industrial User Pretreatment Permit (IUP)
30. Reports of Potential Problems
The permittee shall provide protection from accidential and slug discharges of prohibited
materials and other substances regulated by this permit. The permittee shall also notify the
City of Monroe immediately of any changes at its facility affecting the potential for spills and
other accidential discharge, discharge of a non -routine, episodic nature, a non -customary batch
discharge, or a slug load as defined in the City of Monroe Sewer Use Ordinance.
Additionally, the permittee shall notify by telephone the City of Monroe immediately of all
discharges that could cause problems to the POTW including any slug loadings as defined in
the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the
City of Monroe Pretreatment Coordinator, telephone number (704) 282-4632, if no answer, the
Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no
answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093
immediately upon the first awareness of the commencement of the discharge. Leaving a
message will not be acceptable until all phone numbers listed above have been attempted.
Notification shall include location of the discharge, type of waste, concentration and volume if
known and corrective actions taken by the permittee. A written follow-up report thereof shall
be filed by the permittee within (5) days, unless waived by the City of Monroe.
IUP#--> CM -35
Page:14
Effective Date March 1, 2019
PART III
Special Conditions
Industrial User Pretreatment Permit (IUP)
1. Slug/Spill Control Plan
The permittee shall provide protection from accidental and slug discharges of prohibited
materials and other substances regulated by this permit. The permittee shall develop and
update, as required, a written slug/spill plan including procedures for preventing a slug or spill
which could cause a violation of the discharge standards of this permit. Any revison of this
plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are
made. If no changes are made to the spill plan, a written statement to that effect must be
submitted to the City of Monroe on or before January 31, throughout the duration of the
permit. The plan shall include the following at a minimum:
1) identification of all chemicals, by name, quantity, and storage location which would
cause a violation of this permit in the event of a spill and the means at each location to
prevent the spill from entering the City sewer system or surface waters of the State of
North Carolina.
2) who has the authority to halt production and/or wastewater discharge in the event
of a spill or upset condition (include phone numbers)
3) who is responsible for implementation and updating of the plan
4) the personnel that should be familiar with the plan
5) the person(s) responsible for notifying the City of Monroe immediately upon
discovery of a problem affecting the characteristics of the wastewater
2. Flow Measurement
1. The Permittee shall provide and operate monitoring facilities for the inspection,
sampling and flow measurement of the permittee's process wastewater discharges.
2. The permittee shall maintain appropriate discharge flow measurement devices and
methods consistent with approved engineering and scientific practices to ensure the
accuracy and reliability of measurements of the volume of monitored discharges.
Devices installed shall be a continuous recording flow meter capable of measuring flows
with a maximum deviation of less than 5% from true discharge rates throughout the
range of expected discharge volumes.
3. The approved wastewater meter shall be installed, maintained, and calibrated once
every six months.
4. The wastewater meter must have a non-resettable mechanical totalizer that reads in
gallons.
IUP4--> CM -35
Page:15
Effective Date March 1, 2019
PARI' III
Special Conditions
Industrial User Pretreatment Permit (IUP)
5. Flow monitoring equipment and sampling point should be located in an area
accessible to the City of Monroe personnel without prior notification. The City of
Monroe must be supplied with any keys and/or other tools necessary to perform the
aforementioned.
6. There shall be no by-pass capability of the wastewater metering devices or the
sampling point.
7. The permittee shall maintain flow, maintenance, and calibration records for a
minimum of three years.
8. In the event of temporary unintentional failure of the flow meter, the permittee shall
notify the Pretreatment Coordinator as soon as possible, but in no case beyond 24 hours
after first becoming aware of the failure. Repair shall be under taken as quickly as
possible.
3. High Strength Surcharges
Notwithstanding any concentrations permitted for total suspended solids, 5 day'BOD or
nitrogen ammonia stated in Part I, Section F of the Permit, the permittee shall be responsible
for the payment of high strength surcharges at rates that may be established in the future by
the Monroe City Council.
4. Special Reopener
The City of Monroe reserves the right to reopen and modify/change limits and or sampling
frequency as deemed necessary.
5. Sludge Management Plan
Within sixty days of the effective date of this Industrial User Permit, the permittee shall submit
a sludge management plan to the City of Monroe.
6. Certified Operator
Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of
the facility by the Certification Commission, the permittee shall employ a certified
wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater
treatment facilities. Such operator must hold a certification of the type and grade equivalent
to, or greater than the classification assigned to the wastewater treatment facilities by the
Certification Commission. The permittee must also employ a certified backup operator of
the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A.0202.
The ORC of the facility must visit the wastewater facility as required; must properly manage
and document daily operation and maintenance of the facility; and must comply with all
other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter
designating the operator in responsible charge to the Certification Commission or their
designee within thirty days after facility classification.
IUP# => CM -35
Page:16
Effective Date March 1, 2019
PART III
Special Conditions
Industrial User Pretreatment Permit (IUP)
7. Pretreatment System
)Facility shall have qualified and trained staff member on-site to operate and monitor when
system is discharging to the City of Monroe collection system.
IUP#=> CM -35
Page:17
Effective Date March 1, 2019
IUP Synopsis
A. IUP Basic Information
Receiving POTW name
POTW NPDES#
City of Monroe
NCO024333
IUP name
IUP Number
NC BioGas LLC
CM -35
IUP Effective date
Pipe Numbers, list all regulated pipes
March 1, 2019
01
IUP expiration date
IUP 40 CFR#, if applicable
March 1, 2020
N/A
B. IUP Survey & Application form
Attach a completed copy of the Industrial User Wastewater Survey &
Application Form (see appendix 6-A)
C. IU Inspection form
Attach a copy of an Industrial User Inspection Form (see chapter 7) completed
by the Control Authority within the past 12 months.
D. RATIONALE FOR LIMITATIONS:
As listed on the IUP Limits Page(s), PART I, Section F of the IUP.
RATIONALE #1:
Review of IU Monitoring Data, with no Over Allocation situation:
The following pollutants were assigned numerical limits in this IUP based on
a review of monitoring data for the permittee to determine what ranges of
concentrations are currently being discharged. To account for sample
variability a factor was applied to the monitoring data to determine the permit
limit. Permit limits assigned by the Local IUP Control Authority can not
result in an Over Allocation situation for any pollutants.
IUP Synopsis
RATIONALE #2a:
Categorical Industrial Limits, with no Over Allocation situation:
Check here if Combined Wastestream Formula (CWF) or other categorical
limits calculations were used. If used, Please attach calculations: (see CWF
Spreadsheet, Appendix 6-F)
Were used (attach calculations)
Were not used X
The following pollutants were assigned numerical limits in this IUP based on
the cateaorical regulations. These limits do not result in over allocations.
RATIONALE #3 a:
Over Allocation Prevention, with IU pollutant reduction:
The following pollutants were assigned numerical limits in this IUP based on
allocating the Maximum Allowable Industrial Loading (MAIL) determined
with the Headworks Analysis (HWA) among all Industrial Users. The total
loading of each pollutant from all permitted discharges does not exceed the
MAIL. These limits do not result on over allocations.
BOD, TSS, Ammonia
RATIONALE #3b:
Interim Limits for IU pollutant reduction:
The following pollutants were assigned interim numerical limits in this IUP
to allow time for the industry to come compliance with final limits that will
not result in over allocations.
0a
IUP Synopsis
RATIONALE #4:
4.) Other Rationale for Limitations:
The following rationale was used for developing IUP Limits.
Parameter
Rationale
Chloride
Stream Standard
Total Phosphorus
Stream Standard
RATIONALE #5a:
Non -Categorical Parameters where No Limit needed or assigned in an IUP:
The following pollutants were not assigned numerical limits in this IUP
because the loadings for these pollutants from this IU were less than 5% of
the MARL. The loading of these pollutants from this IU is considered
insignificant at this time.
11 Pollutant [—Avg SIU mg/l 1[ Avg SIU lbs/day 5% MARL, lbs/day
RATIONALE #5b:
Categorical Parameters with Waived Monitoring:
Monitoring is waived for the following categorical parameters (attach
documentation of waiver justification).
C
Industrial User Wastewater Survey
& Permit Application
COVER PAGE
j! -eco a -aq-la y"A
DECEIVED/DENR/DWR
MAR 0 .i 2018
Water Resources
Parn7lttinn i
Company Name y �+c�aiUn
NC BioGas LLC
Name of responsible person on site at the facility authorized to represent the
Name of alternative on site person familiar with the day to day operations,
company in official dealings with the Sewer Authority and/or the City
environmental permitting requirements, monitoring, record keeping, and data
Mr Anwar Shareef
management
To Be Determined
Title LLC Manager
Years with firm 1
Title TBD
Years with firm TBD
Phone 4 919-882-3901
Fax # 919-954-0379
Phone # 919-882-3901
Fax # 919-954-0379
Physical street address of facility
Official mailing address, if different Note if same
Intersection of Acme Drive and Ammunition Road
900 Ridgefield Drive, Suite 145
Raleigh, NC 27609
City Monroe
State NC
Zip 28111
City Raleigh
State NC
Zip 27609
The information provided by you on this questionnaire serves two functions:
1. The information is used to determine if your facility needs an
Industrial User Pretreatment Permit (IUP) for the discharge of
wastewater to the local sewer
2. If an Industrial User Pretreatment Permit (IUP) is required, this survey
serves as the application for an Industrial User Pretreatment Permit
(IUP).
Requests for confidential treatment of information provided on this form shall be governed by
procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal
Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and
data provided In this questionnaire which identifies the content, volume and frequency of discharge
shall be available to the public without restriction.
This is to be signed by an authorized official of your firm, as defined in the Local Sewer Use Ordinance or the NC Model
Sewer Use Ordinance, Section 1.2, after completion of this form
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based upon my inquiry of the person
or persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true,
accurate and complete. I am aware that there are significant penalties for submitting false
information, including the possibility of fine and/or imprisonment for knowing violations.
01 -� January 29, 2018
Signature of Authoriz6d Representative Date
listed above (seal if
Page 1 of 21
Industrial User Wastewater Survey
& Per -mit Application
Provide a brief narrative description of the type of business, manufacturing
processes, or service activities your firm conducts at this site.
The plant will receive poultry manure and use it to produce biogas that will be
combusted in a combined heat and power unit to produce electric power and hot water.
2. List the primary products produced at this facility:
Electric power, hot water, granular Class A residual biosolids
List raw materials and process additives used:
Poultry manure. Process additives include select chemicals (citric acid, sulfuric acid,
sodium hydroxide, sodium hypochlorite, ferric chloride and polymer)
4. Are biocides added to any water discharged to the POTW,
if yes describe:
Yes
No X
5. Describe weekly production schedule, including shifts worked per day,
employees per shift, and primary operation during shift.
The facility will receive wastes Monday through Saturday, 12 hours per day. The
number of employees is estimated to be between 4 to 6 for normal operations.
Wastewater pre-treatment`systems will be operated 7 days per week.
6. Production process is: Check: if all continuous X
Check: if all batch
If both please enter % continuous = % % Batch = %
Page 2 of 21
Industrial User Wastewater Survey
& Permit Application
7. Does production vary significantly (+- 20 %) by season. Describe.
Yes
No X
8. Are any significant (+- 20 %) changes in production that will affect wastewater
discharge expected in the next 5 years. If yes, please describe.
Yes
No X
9. List all current waste haulers. Give name, address, phone numbers, volume and
materials hauled off.
To Be Determined
10. Attach a copy of laboratory analyses performed in the last year on the wastewater
discharge(s) from your facilities. Summarize data on the attached Data Summary
Form.
Engineering Data Only — see application
11. Attach sketch or schematic showing sampling points and all connections to the
sewer.
To Be Determined
12. Complete the Wastewater Pollutants Checklist attached to this Survey.
Page 3 of 21
Industrial User Wastewater Survey
& Permit Application
13. Do you have, or have you ever applied for, been issued, or been denied an
NPDES permit to discharge to the surface waters or storm sewers of North
Carolina? If yes, list all other NPDES permits, permit numbers, dates, and
names used to apply for them, or reason denied.
If yes Permit #, date, applicant name
If yes Permit #, date, applicant name
Yes
No X
14. Do you have, or have you ever applied for or been issued an Industrial
User Pretreatment Permit (IUP) to discharge wastewater to the sewer
collection system. If yes,'list all other IUP permits, permit numbers, dates,
and names used to apply for them.
If yes Permit #, date, applicant name
If yes Permit #, date, applicant name
Yes
No X
15. Do you have, or have you ever applied for or been issued any other
Environmental Permits (for example; air, RCRA, groundwater,
stormwater, general, Non -Discharge, septic tank, etc.). If yes, list all other
permits, permit numbers, dates, and names used to apply for them.
If yes Permit type, #, date, applicant name
Air Permit No. 10515R00, Issued to NC Biogas LLC, Facility ID# 0400060,
December 2016
If yes Permit type, #, date, applicant name
If yes Permit type, #, date, applicant name
Yes X
No
16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared
for this facility?
Yes
No X
Not required, facility will not store more than 1320 gallons of petroleum products.
Page 4 of 21
Industrial User Wastewater Survey
& Permit Application
17. Is a Spill /Slug Control Plan required by the POTW, prepared for this
facility?
A waste/chemical spill control plan will be completed after final
design is completed and a permit issued for the facility.
18. Do you have any underground storage tanks at your facility? If yes, list
contents and volume of each tank.
19. Do you have any above ground storage tanks at your facility? If yes, for
each tank, list the contents, volume, whether the tank has any spill
prevention or containment devices, such as dikes, and procedures for
draining any containment devices.
Yes To be
done
No
Yes
No X
Yes # of Tanks See below
No
Page 5 of 21
Industrial User Wastewater Survey
& Permit Application
List of Facility Tanks
Tank ID
Contents
Volume
(gal)
Buffer Tank
Poultry Manure Slurry
730,000
Triton Digester 41
Combined Poultry Manure
3,300,000
Slurry & Process return flow
Triton Digester #2
Combined Poultry Manure
3,300,000
Slurry & Process return flow
Emulsion Polymer
Polymer
4,000
Tank
Ferric Chloride Tank
Ferric Chloride
4,000
Filtrate Equalization
Filtrate from Dewatering
160,000
Tank
Immersed Membrane
Filtrate (acid, alkaline, &
TBD
Tank
oxidation cleaners added
Membrane Permeate
Immersed Membrane
5,000
Storage Tank
Permeate
MBR Anoxic Tank
Filtrate being treated
140,000
MBR Aerobic Tank
Filtrate being treated
285,000
De-Ammoniafied
Filtrate after Ammonia
320,000
Filtrate Storage Tank
Strippers
Sulfuric Acid Storage
H2SO4 (90%)
4,000
Tank at Dryer
Scrubbers
Sulfuric Acid Storage
H2SO4 (90%)
4,000
Tank at Ammonia
Scrubbers
Sodium Hypochlorite
Sodium Hypochlorite NaOCI
4,000 each
Tanks 1&2
(12%)
Sodium Hydroxide
Sodium Hydroxide (25%)
4,000 each
Tanks 1&2
Hypochlorite Storage
Sodium Hypochlorite NaOCI
400
Tank
Page 6 of 21
Industrial User Wastewater Survey
& Permit Application
Citric Acid Tank
Citric Acid
400
New Oil Tank
Oil
400
Used Oil Tank
Oil
400
RO Permeate Storage
Treated effluent ready for
5,000
Tank
discharge or reuse
RO Concentrate
Concentrated reject
5,000
Storage Tank
wastewater (brine) from the
ROS stem
Ammonium Sulfate
Recovered 38% Ammonium
15,000
Tanks (2)
Sulfate Solution (product)
from Ammonia Strippers
Acid Scrubber
Page 7 of 21
Industrial User Wastewater Survey & Permit
Application
PARI' II: Water Supply, Use, & Disposal
Worksheet:
Water Used for.
Water
Avg
Max
Meas
Estim
Disposal Method(s)
Avg
Max
Mea
Estima
Source(s)
gal/day
gal/day
ured
ated
gal/day
gal/day
sure
ted
d
(see Source List
(see Disposal List
below)
below
City / Public
22,000
33,000
X
Sanitary sewer,
15,500
23,250
X
Process water
supply
w/ retreatment
City /Public
Included
Discharged into
Included
Washdown water
supply
in Process
process
above
Included
Waste Hauler (TBD)
4,000
6,000
X
Water into process outputs
in Process
Air Quality Permitted units
City / Public
Included
Evaporation
33,500
50,250
X
supply
in Process
(50 Employees)
1,000
1,500
X
In marketable by-
8,000
12,000
X
Domestic - toilets, drinking, cafe
City / Public
products leaving site
supply
Sanitary sewer,
1,000
1,500
X
Cooling water, Process NON -Contact
without pretreatment
Boiler / Cooling tower blowdown
Cooling water, HVAC
Other
Contained in raw
39,000
58,500
X
materials
Totals =>
62,000
93,000
Totals =>
62,000
93,000
Typical Water Sources:
1 City / Public supply
2 Private wells, drinking
3 Groundwater
remediation wells
4 Private ponds
Possible Water Disposal Methods
1 Sanitary sewer, with pretreatment
2 Sanitary sewer, without pretreatment
3 Storm sewer
4 Surface waters of
NC
Page 8 of 21
5 Surface waters of NC, please 5 Evaporation
identify
6 Include others if 6 Land applied
applicable
7 To groundwater
8 Septic Tank
9 Waste Haulers (identify)
10 Water into Product
11 Include others, if applicable
Page 9 of 21
PART III, PRETREATMENT FACILITIES:
Are there any pretreatment devices or processes used for treating wastewater
before being discharged to the sewer? Check all that are present, and describe.
No pretreatment facilities =>
1 Flow equalization Aerated equalization =>
NON -Aerated equalization => X
Total volume of equalization (million gal.) => 0.32
2.
3.
4.
5.
6.
7
8.
9.
10
11
12
13.
14
15.
16.
17.
18.
19
20
21
22
23.
24
25.
Activated Carbon
Activated Sludge
Air Stripping
Centrifugation
Chemical Precipitation
Chlorination
Cyanide Destruction
Cyclone
Dissolved Air Floatation
Filtration
Flocculation
Grease Trap
Grit Removal
Ion Exchange
Neutralize, pH adjust
Other Biological Treatment
Ozonation
Reverse Osmosis
Screening
Sedimentation
Septic Tank
Silver Recovery
Solvent Separation
Spill protection
List any others
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Describe any, if present
A process flow of the pretreatment
facility will be provided
Page 10 of 21
PART IV, CATEGORICAL INFORMATION:
When were operations started at this facility Facility start-up To be
date determined
2. List all Standard Industrial Classification (SIC) codes for your facility.
These may be found on State Unemployment forms, tax forms,
accounting records, or from the Chamber of Commerce.
SIC -4931/
NAICS-221117
Has this facility ever been considered a Categorical Industrial User
(CIU) as described by the Code of Federal Regulations (40 CFR)?
If yes, give complete 40 CFR number =>
No X
4. Are any other facilities owned and/or operated by your company
permitted as Categorical Industrial Users (CIUs) as described by the
Code of Federal Regulations (40 CFR)?
If yes please give name(s), location, and 40 CFR number.
Yes
No X
Page 11 of 21
PART IV, CATEGORICAL INFORMATION:
(continued)
5. Check any activities listed below that are performed at your facility:
Check
40
Industrial Activity
Check
40
Industrial Activity
below
CFR#
below
CFR#
Page 12 of 2 I
467 Aluminum Forming
427 Asbestos Manufacturing
461 Battery Manufacturing
431 Builders paper & board mills
407 Canned & preserved fruits & veg
408 Canned & preserved seafood
458 Carbon black Manufacturing
411 Cement Manufacturing
437 Centralized Waste Treatment
434 Coal Mining
465 Coil Coating
468 Copper Forming
405 Dairy products processing
469 Electrical, electronic components
413 Electroplating
457 Explosives Manufacturing
412 Feedlots
424 Ferro allay Manufacturing
418 Fertilizer Manufacturing
464 Foundries, Metal Mold & Casting
426 Glass Manufacturing
406 Grain mills
454 Gum & Wood Chemicals Mfg
460 Hospitals
447 Ink formulating
415 Inorganic chemical Manufacturing
420 Iron & Steel Manufacturing
425 Leather Tanning & Finishing
432 Meat products
433 Metal finishing
464 Metal molding and casting
436 Mineral mining and processing
471 Nonferrous Metal, Form & Powders
421 Nonferrous Metals Manufacturing
414 OCPSF, Organic Chemicals, Plastics,
& Synthetic Fiber Manufacturing
435 Oil & gas extraction
440 Ore mining and dressing
446 Paint formulating
443 Paving and roofing materials Mfg
455 Pesticide Manufacturing
419 Petroleum Refining
439 Pharmaceutical Manufacturing
422 Phosphate Manufacturing
459 Photographic supplies
463 Plastics molding and forming
466 Porcelain enameling
430 Pulp, paper, and paperboard
428 Rubber Manufacturing
417 Soap & Detergent Manufacturing
423 Steam Electric power Generation
409 Sugar processing
410 Textile Mills
429 Timber products processing
442 Transportation Equipment Cleaning
Others
;(
Page 12 of 2 I
Wastewater Pollutant Checklist
Chemical Name
EPA
Check if
Check if
Check if
Check if
Concentration
34616
Storet
Present at
Absent at
Present in
Absent in
in Discharge,
4-Nitrophenol
Code
Facility
Facility
Discharge
Discharge
if Known
34621
2 6-Dinitrotoluene
34626
(Mg/1)
Acid Extractable Organics i
2 -Chlorophenol
34586
2 4-Dichloro henol
34601
2,4 -Dimethylphenol
34606
2 4-Dinitro henol
34616
2 -Meth 1-4 6-dinitro henol
34657
4 -Chloro -3 -meth 1 henol
34452
2-Nitrophenol
34591
4-Nitrophenol
34646
Pentachlorophenol
39032
Phenol
34694
2 4 6-Trichloro henol
34621
Base Neutral Organics
1 2 4-Trichlorobenzene
34551
1,2 -Dichlorobenzene
34536
1 2 -Di hen lh drazme
34346
1,3 -Dichlorobenzene
34566
1.4 -Dichlorobenzene
34571
2 4-Dinitrotoluene
34611
2 6-Dinitrotoluene
34626
2-Chloronaphthalene
34581
x
x
3,3-Dichlorobenzidme
34631
x
x
4-Bromophenyl phenyl ether
34636
x
x
4-Chlorophenyl phenyl ether
34641
x
x
Acenaphthene
03405
x
x
Acenaphthylene
34200
x
x
Anthracene
34220
x
x
Benzidine
39120
x
x
Benzo (a) anthracene
34526
x
x
Benzo (a) pyrene
34247
x
x
Benzo (b) fluoranthene
34230
x
x
Benzo (ghi) perylene
34521
x
x
Benzo (k) fluoranthene
34242
x
x
Bis(2-chloroethoxy) methane
34278
x
x
Bis(2-chloroethyl) ether
34273
x
x
Bis(2-chloroisopropyl) ether
34283
x
x
Bis(2-ethylhexyl) phthalate
39100
x
x
Butyl benzyl phthalate
34292
x
x
Chrysene
34320
x
x
Di -n -butyl phthalate
39110
x
x
Page 13 of 21
Wastewater Pollutant Checklist
Chemical Name
EPA
Check if
Check if
Check if
Check if
Concentration
Dibenzo (a,h) anthracene
Storet
Present at
Absent at
Present in
Absent in
in Discharge,
Diethyl phthalate
Code
Facility
Facility
Discharge
Discharge
if Known
Dimethyl phthalate
34341
x
x
Chromium
x
(mg/1)
Base Neutral Organics (continued)
Di-n-octyl phthalate
34596
x
x
01097
Dibenzo (a,h) anthracene
34556
x
01002
x
x
Diethyl phthalate
34336
01012
x
x
x
Cadmium
Dimethyl phthalate
34341
x
x
Chromium
x
x
Fluoranthene
34376
Copper
x
x
0.31
Fluorene
34381
x
x
x
71900
Hexachlorobenzene
39700
x
01062
x
x
Hexachlorobutadiene
34391
01067
x
x
x
Selenium
Hexachlorocyclopentadiene
34386
x
x
Silver
x
x
Hexachloroethane
34396
Thalium
x
x
x
Indeno(1,2,3-cd) pyrene
34403
x
0.2
x
Isophorone
34408
x
x
N-nitroso-di-n-propylamine
34428
x
x
N-nitrosodimethylamine
34438
x
x
N-nitrosodiphenylamine
34433
x
x
Naphthalene
34696
x
x
Nitrobenzene
34447
x
x
Phenanthrene
34461
x
x
Pyrene
34469
x
x
Metals
Aluminum
01104 x
x
Antimony
01097
x
x
Arsenic
01002
x
x
Beryllium
01012
x
x
Cadmium
01027
x
x
Chromium
01034
x
x
Copper
01042 x
x
0.31
Lead
01051
x
x
Mercury
71900
x
x
Molybdenum
01062
x
x
Nickel
01067
x
x
Selenium
01147
x
x
Silver
01077
x
x
Thalium
00982
x
x
Zinc
01092 x
x
0.2
Page 14 of 21
Wastewater Pollutant Checklist
Chemical Name
EPA
Check if
Check if
Check if
Check if
Concentration
00951
Storet
Present at
Absent at
Present in
Absent in
in Discharge,
2-Chloroeth 1 vinyl ether
Code
Facility
Facility
Discharge
Discharge
if Known
34030
Bromodichloromethane
32101
Bromoform
32104
Bromomethane
m /1
Other Inorganics
Barium
01007
Chloride
00940
Cyanide
00720
Fluoride
00951
Purgeable Volatile Organics
1 1 1 -Trichloroethane
34506
1 1,2,2 -Tetrachloroethane
34516
1 1,2 -Trichloroethane
34511
1 1-Dichloroethane
34496
1 1-Dichloroeth lene
34501
1 2-Dlchloroethane
34531
1 2-Dichloro ro ane
34541
2-Chloroeth 1 vinyl ether
34576
Acrolein
34210
Acrylonitrile
34215
Benzene
34030
Bromodichloromethane
32101
Bromoform
32104
Bromomethane
34413
Carbon tetrachloride
32102
Chlorobenzene
34301
Chloroethane
34311
Chloroform
32106
Chloromethane
34418
cis 1 3-Dichloro ro ene
34704
Dibromochloromethane
32106
Eth lbenzene
34371
Methylene chloride
34423
Tetrachloroethylene
34475
Toluene
34010
trans 1 3-Dichloro ro ene
34699
trans -1 2-Dichloroeth lene
34546
Trichloroethylene
39180
Trichlorofluoromethane
34488
Vinyl chloride
39176
Others
Xylene X X
Page 15 of 21
Data Summary Form
City of Monroe <= Receiving POTW
NC0024333 <= Receiving NPDES
Engineering Data <= Specific Sample I.
i e, Give IU Name, IUP
TNS => Total number of samples =>
Max value => Maximum data value (mg/1) =>
Avg (use 1/2 BDL) => Avg data value, Include BDL values as 1/2 detection limit =>
Data Summary Form
City of Monroe <= Receiving POTW
Page 16 of 21
ocation!
#, and/or pipe #
BOA
TSS
Ammonia
Lab =>
Laboratory performing analysis =>
MDL =>
Laboratory Method Detection Limits =>
Notes =>
Notes =>
Q = Flow
Sample Date
All Data is Engineering
Conc Results
Conc Results
Conc Results
ID, or Sample
Data Only
from Lab
from Lab
from Lab
Count Collected
mgd gal/day <? I
mg/1 <?
mg/l
<? mg/I
I
Engineering Data only
Average
15,500
10
5
5
2
Please
23,250
15
75
75
permit for
a Max
value of
3
4
5
6
7
TNS => Total number of samples =>
Max value => Maximum data value (mg/1) =>
Avg (use 1/2 BDL) => Avg data value, Include BDL values as 1/2 detection limit =>
Data Summary Form
City of Monroe <= Receiving POTW
Page 16 of 21
NC0024333 <= Receiving NPDES #
Engineering -Data <= Specific Sample Location!
1 e, Give IU Name, IUP#, and/or pipe #
Sample
ID or
Count
1
2
3
4
5
6
7
8
9
10
11
12
etc
Arsenic
Copper
Chromium
Cadmium COD
Copper
Lab =>
MDL =>
Notes =>
Date Sample Cone Results
Collected from Lab
<? mg/l
Cone Results
from Lab
<? mg/l
Cone Results
from Lab
<? mg/l
Cone Results
from Lab
<? mg/l
Cone Results
from Lab
<? mg/l
Cone Results
from Lab
<? mg/l
031
TNS =>
Max Value =>
Avg (use 1/2 BDL)=>
City of Monroe <= Receiving POTW
NC0024333 <= Receiving NPDES #
Data Summary Form
Page 17 of 21
Engineering Data <= Specific Sample Location!
i e, Give IU Name, IUP#, and/or pipe #
Sample
ID or
Count
1
2
3
4
5
6
7
8
9
10
11
12
etc
Cyanide Lead
Mercury
Nickel
Silver
Zinc
Lab =>
MDL =>
Notes =>
Date Sample Cone Results Cone Results
Collected from Lab from Lab
<? mg/I <? mg/1
Cone Results
from Lab
<? mg/l
Cone Results
from Lab
<? mg/1
Cone Results
from Lab
<? mg/1
Cone Results
from Lab
<? mg/l
02
TNS =>
Max Value —
Avg (usel/2 BDL) _>
Data Summary Form
City of Monroe <= Receiving POTW
NC0024333 <= Receiving NPDES #
Engineering Data <= Specific Sample Location!
Page 18 of 21
Sample
ID or
Count
1
10
it
12
etc
1 e, Give IU Name, IUP#, and/or pipe #
NO3-N
Total Solids
Chloride
Total P
Other
Other
Lab =>
MDL =>
Notes =>
Date Sample Cone Results
Collected from Lab
<? mg/l
Cone Results
from Lab
<? mg/I
Cone Results
from Lab
<? mg/l
Cone Results
from Lab
<? mg/1
Cone Results
from Lab
<? mg/1
Cone Results
from Lab
<? mg/1
Engineering 3
305
60
26
Data only
TNS =>
Max Value =>
Avg (usel/2 BDL) _>
Page 19 of 21
Industrial User Wastewater Survey
& Permit Application
Part V, Waste Reduction Information:
State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial
Users to include a description of current and projected waste reduction (pollution
prevention) activities. The codes listed are standard EPA codes found on Toxic Release
Inventory and other environmental forms. Please check all applicable codes for your
facility related to wastewater discharge.
Current Projected Code Description
Title IU Wastewater Survey & Permit Application
File name S \AAA -Master Projects\BioGas Corp (BGC)\BGC-001 Wadesboro\Clty of Monroe\W W PermltTinal IUS and
Permit App_Monroe_January 26 2018.docx
Revision date 12/30/97 Page 20 of 18
W13
Improved maintenance scheduling recordkee in , or procedures
W14
Changed production schedule to minimize equipment and feedstock
changeovers
W19
Other changes in operating ractices (explain briefly in comments
W21
Instituted procedures to ensure that materials do not stay in inventory
beyond shelf -life
W22
Began to test outdated material -continue to use if still effective
W23
Eliminated shelf -life requirements for stable materials
W24
Instituted better labeling procedures
W25
Instituted clearinghouse to exchange materials that would otherwise
be discarded
W29
Other changes in Inventory control (explain briefly in comments
W31
Improved storage or stacking procedures
W32
Improved procedures for loading, unloading and transfer operations
W33
Installed overflow alarms or automatic shutoff valves
W34
Installed secondary containment
X
W35
Installed vapor recovery systems
W36
Implemented inspection or monitoring program of potential spill or
leak sources
W39
Others ill and leak prevention (explain briefly in comments
W41
Increased purity of raw materials
W42
Substituted raw materials
W49
Other raw material modifications (explain briefly in comments
X
W51
Instituted recirculation within a process
Title IU Wastewater Survey & Permit Application
File name S \AAA -Master Projects\BioGas Corp (BGC)\BGC-001 Wadesboro\Clty of Monroe\W W PermltTinal IUS and
Permit App_Monroe_January 26 2018.docx
Revision date 12/30/97 Page 20 of 18
5
i
M
SODIUM
IYPOCHLOF
TANK 400 C
MBR
AEROBIC
TANK
285 KGAL
EMERGENCY RETURN
(AS NEEDED)
RO
INCENTRA
STORAGE
TANK
5 KGAL
OSMOSIS SYSTEM
(66% RECOVERY)
CITRIC ACID
TANK 400 GAL
IMMERSED
MEMBRANE
TANK
TS = TOTAL SOLIDS
CAUSTIC 8 HYPOCHLORITE
TREATED BELT
LIQUID PHASE
— — — —
DRYER AIR
BELT DRYER AIR— —
ACID SCRUBBERS (2) _ _
— — 1 710 %6 H1S0. (90%)
CAUSTIC 8 HYPOCHLORITE
SCRUBBERS (2) — J
710% N.00I (12%)
22 %6 N.00I (12%)
— —5. 000 GPD WATER VAPOR
(GPD) USING 8.333 LB/GAL CONVERSION FACTOR.
RO = REVERSE OSMOSIS
7 %(3 ICOR (25%)
220 %(3 N.OH (25%)
<3 PPM NO3
RO PERMEATE
<10 PPM BODS
SLOWDOWN
FROM BELT
OR POTABLE
<300 PPM TOS
<60 PPM CHLORIDE
DRYER 8 AMMONIA STRIPPER
2.6 PPM PHOSPHORUS
20 PERMEATE
0.31 PPM COPPER
WATER 8,000
LEFILTRATE
0.2 ZINC
SCRUBBERS 13,000 GPD
SODIUM
IYPOCHLOF
TANK 400 C
MBR
AEROBIC
TANK
285 KGAL
EMERGENCY RETURN
(AS NEEDED)
RO
INCENTRA
STORAGE
TANK
5 KGAL
OSMOSIS SYSTEM
(66% RECOVERY)
CITRIC ACID
TANK 400 GAL
IMMERSED
MEMBRANE
TANK
TS = TOTAL SOLIDS
CAUSTIC 8 HYPOCHLORITE
TSS = TOTAL SUSPENDED SOLIDS
LIQUID PHASE
— — — —
SCRUBBERS (2)_
TREATED AIR
FLOW METER
SP
22 %6 N.00I (12%)
— —5. 000 GPD WATER VAPOR
(GPD) USING 8.333 LB/GAL CONVERSION FACTOR.
RO = REVERSE OSMOSIS
7 %(3 ICOR (25%)
<3 PPM NO3
RO PERMEATE
<10 PPM BODS
<5 PPM TSS
OR POTABLE
<300 PPM TOS
<60 PPM CHLORIDE
WATER MAKEUP
2.6 PPM PHOSPHORUS
20 PERMEATE
0.31 PPM COPPER
WATER 8,000
LEFILTRATE
0.2 ZINC
TANK
GPD
ACID SCRUBBERS (2)
AMS TANKS (2) AMMONIUM SULFATE (38%)
PRIMARY POLYMER DILUTION
26,000 %{� H2SO4 (90%)
15 KGAL
11.000 GDP
AIR TREATMENT MAKE UP
(TO TANKER FOR SALE)
FILTRATE FROM
AMMONIA
OEAMMONIAFIED
RLTRATE
MBR ANOXIC
EQUALIZATION
DIGESTATE DEWATERING
STRIPPERS
sroaAGE
TANK
312.000 GPD TANK FILTRATE
AMR (2) DE-AMMONIAFIED
TANK DE-AMMONIAFIED
140 KGAL
160 KGAL 326,000 GPD
FILTRATE
320 KGAL FILTRATE
2.8%TS
319,000 GPD
65,000 GPD
0.2%TSS
2.8% TS
2.8% TS
3,600 PPM NH3
0.2%TSS
0.2%TSS
2,960 PPM BODS
500 PPM NH3
500 PPM NH3
RECYI
2,960 PPM BODS
CONDENSATE FROM REFRIGERATED
BIOGAS DRYER AND REHEATER
WASTE ACTIVATED SLUDGE
1,000 GPD
RECYCLE TO PROCESS
TREATED WASTEWATER
13.000 GPD (7D/WK)
RECYCLE TO PROCESS
296,000 GPD (6D/WK)
TREATED WASTEWATER RECYCLE
TO POLYMER SECONDARY DILUTION
27,000 GPD (7D/WK)
SODIUM
IYPOCHLOF
TANK 400 C
MBR
AEROBIC
TANK
285 KGAL
EMERGENCY RETURN
(AS NEEDED)
RO
INCENTRA
STORAGE
TANK
5 KGAL
OSMOSIS SYSTEM
(66% RECOVERY)
CITRIC ACID
TANK 400 GAL
IMMERSED
MEMBRANE
TANK
TS = TOTAL SOLIDS
LEGEND
TSS = TOTAL SUSPENDED SOLIDS
LIQUID PHASE
— — — —
VAPOR PHASE
FM
FLOW METER
SP
SAMPLING PORT
SODIUM
IYPOCHLOF
TANK 400 C
MBR
AEROBIC
TANK
285 KGAL
EMERGENCY RETURN
(AS NEEDED)
RO
INCENTRA
STORAGE
TANK
5 KGAL
OSMOSIS SYSTEM
(66% RECOVERY)
CITRIC ACID
TANK 400 GAL
IMMERSED
MEMBRANE
TANK
TS = TOTAL SOLIDS
RECYCLED TO BRINE STORAGE TANK
TSS = TOTAL SUSPENDED SOLIDS
THEN TO VERTICAL SCREW MIXER
MBR = MEMBRANE BIOREACTOR
NOTES:
AMR = AMMONIA RECOVERY
1. FLOW RATES ROUNDED TO NEAREST THOUSANDTH.
AMS = AMMONIUM SULFATE
2. TONS PER DAY (TPD) CONVERTED TO GALLONS PER DAY
FM
(GPD) USING 8.333 LB/GAL CONVERSION FACTOR.
RO = REVERSE OSMOSIS
<5 PPM NH3
ST KHYDROXIDE
ATANK
E IOL ) 0T
5 KGAL 330 GA
PH PROBE 8
CONTROLLER
RECYCLED TO BRINE STORAGE TANK
MULTIPLE EFFECT
THEN TO VERTICAL SCREW MIXER
EVAPORATOR
THEN TO BELT DRYERS
2,500 GPD
EFFLUENT TO SEWER (7D/WK)
FM
SP 15,500 GPD
<5 PPM NH3
<3 PPM NO3
<10 PPM BODS
<5 PPM TSS
<300 PPM TOS
<60 PPM CHLORIDE
2.6 PPM PHOSPHORUS
20 PERMEATE
0.31 PPM COPPER
STORAGE
0.2 ZINC
TANK
5 KGAL
TREATED WASTEWATER TO
PRIMARY POLYMER DILUTION
7,000 GPD
AIR TREATMENT MAKE UP
WATER (AS NEEDED)
AMR CAUSTIC 8 ACID
SCRUBBER MAKEUP WATER
(AS NEEDED)
ST KHYDROXIDE
ATANK
E IOL ) 0T
5 KGAL 330 GA
PH PROBE 8
CONTROLLER
Workbook Name : PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet NameRrilli9d: 2/21/2018, 8:45 AM
Page 1 of 6
Allocation Table
Headworks last approved: 05/29/15
Allocation Table updated: 02/15/18
Permits last modified: 01/01/18
City of Monroe
NCO024333
Spreadsheet Instructions:
1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2".
2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C.
3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT
worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK.
IUP
Count
I
INDUSTRY NAMES
(ple listalphabcticly)
ATI Allvac 01
Industry
Permit
number
CM -15
Pipe
number
0001
Type
of
Industry
CFR 471
Renewal
Effective
Date
07/01/16
btodiftcatiot
Effective
Date
Date
Permit
Ex fires
06/30/19
124,000
AT[ Allvac 02
CM -15
0002
CFR 471
07/01/16
12663
06/30/19
2
ATI S ecialt Materials- Bakers South
CM -30
0102
CFR 471
02/06/17
0.125
06/30/20
3
NC BioGas , LLC
CM -35
0001
Bio as/Power
03/01/19
0.090
03/01/20
4
ELG Utica Alloys, LLC
CM -34
0001
CFR 433
02/06/17
0.020
06/30/20
5
Great American Snacks
CM -32
0001
appetizers/food
07/01/15
10/19/16
06/30/18
6
Charlotte Pipe & Foundry Co. Plastics
CM -29
0001
plastic pipe 463
07/01/16
0.950
06/30/19
7
CHS - Union
CM -14
0001
hospital
03/16/15
3.61231
06/30/18
8
Glenmark Generics, Inc.
CM -33
0001
CFR 439
09/01/15
06/30/18
9
GM Nameplate
CM -20
0002
CFR 433
07/01/17
06/30/20
10
Goulston Company
CM -01
0002
chem blend
07/01/16
06/30/19
11
Norton Door Controls
CM -16
0001
CFR 433 -door closers
07/01/16
06/30/19
12
ORO Manufacturing company
CM -25
0001
CFR 433
07/01/16
06/30/19
13
Pilgrims Pride Corporation
CM -28
0001
chicken
07/01/15
06/30/18
14
Tyson Farms
CM -11
0001
chicken
01/01/18
06/30/21
Column Totals =>
FLOW
Permit Limits
BOD
Permit Limits
TSS
Permit Limits
MGD
gaUday
Conc. Load
m lbs/day
Conc. Load
mg1l lbs/da
0.12401
124,000
310.00
310.00
0.06231
62,300
15537
12663
0.025
25,00
52.0
41.00
0.005
5,000 monito
monitor
0.125
125,00
750.0
250.00
0.050
50,0001
1
0.090
90,00
221.0
144.00
0.017
17,00
monitormonitor
0.020
20,00
47.0
42.00
0.03001
30,000
65.0
50.00
0.01001
10,000
30.0
30.00
0.004
4,00
0.950
950,000
1980.00
1585.00
2.100
2,100,000
5004.00
3750.00
3.61231
3,612,300
8459
6202
Basis=>
MAHL from HWA (lbs/day) => NPDES Permitted Flow=>
Uncontrollable Loading (lbs/day) =>
Total Allowable for Industry (MAIL) (lbs/day) _>
Total Permitted to Industry (lbs/day) _>
MAIL left (lbs/day) =>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) =>
5 Percent MAHL (lbs/day) =>
NPDES
Design
Design
10.4000
21857
20817
3.7893
6321
8154
6.6107
15537
12663
3.6123
8459
6202
2.9984
7078
6461
45.4%1
45.6%
51.0%
28.8%
32.4%1
31.0%
0.5200
1093
1041
HWA.AT
Revised: February 2018
Workbook Name : PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet Namep-riAjd: 2/21/2018,8:45 AM
Page 2 of 6
Allocation Table
Headworks last approved: 05/29/15
Allocation Table updated: 02/15/18
Permits last modified: 01/01/18
City of Monroe
NCO024333
IUP INDUSTRY NAMES
Count (pi� list aipnencncg)
1 ATI Allvac 01
ATI Allvac 02
2 ATI Specialty Materials- Bakers Soutl
3 NC BioGas LLC
4 ELG Utica Alloys, LLC
5 Great American Snacks
6 Charlotte Pipe & Foundry Co. Plastics
7 CHS - Union
8 Glenmark Generics Inc.
9 GM Nameplate
10 Goulston Company
I 1 Norton Door Controls
12 ORO Manufacturing company
13 JPilgrims Pride Corporation
14 ITvson Farms I CM -11
Column Totals =>
Basis=>
MAHL from HWA (lbs/day) _>
Uncontrollable Loading (lbs/day) _>
Total Allowable for Industry (MAIL) (lbs/day) _>
Total Permitted to Industry (lbs/day) _>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) _>
5 Percent MAHL (lbs/day) =>
HWA.AT
Revised: February 2018
18.0 9.35
Ammonia
Arsenic
Cadmium
Chromium
Copper
Cyanide
Industry
4.00
Permit Limits
Permit Limits
Permit Limits
Permit Limits
Permit Limits
Permit Limits
Permit
Pipe
Conc. Load
Conc. Load
Conc. Load
Conc. Load
Conc. Load
Conc. Load
number
number
m lbs/da
mg/1 lbs/da
m l lbs/da
mg/1 lbs/da
mg/1 lbs/da
m l lbs/da
CM -15
I 0001
100.0
1
0.81001
0.3600
CM -15
1 0002
24.00
monitor
0.3700
0.2600
0.0500
Basis=>
MAHL from HWA (lbs/day) _>
Uncontrollable Loading (lbs/day) _>
Total Allowable for Industry (MAIL) (lbs/day) _>
Total Permitted to Industry (lbs/day) _>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) _>
5 Percent MAHL (lbs/day) =>
HWA.AT
Revised: February 2018
18.0 9.35
1
0.2800
0.1455 monitor
0.1200
0.0623
4.00
1
monitor
monitor
monitor
120.0 5.00
0.00301
0.0001
1.5000
0.0626
1.500
0.0626
0.5000
0.0209
15.00
1
0.001250
monitor
0.110
15.00
0.0690
0.0740
0.0080
nitor
monitor
monitor
monitor
monitor
8.00
0.003
0.0005
0.500
0.0834
0.500
0.0834
0.2000
0.0334
4.00
0.0500
0.0060
1.80
0.003U
1.5000
0.1251
1.500
0.1251
0.5000
0.0417
0.003
1.500
0.050
1.500
0.050
0.3000
0.0100
730.0
0.0400
550.0
monitor
monitor
1366
0.0000
0.9056
0.8151
0.2723
Sludge
Stream
Stream
AS/NitrTF
Design
Ceiling
Std
Std
inhibition
NPDES
2203.09
1.0456
0.3503
16.0568
26.6253
0.9126
638.38
0.0200
0.0009
0.2212
1.6497
0.4740
1564.72
1.0256
0.3494
15.8356
24.9756
0.4385
1366.16
0.0000
0.0022
0.9056
0.8151
0.2723
198.56
1.0256
0.3472
14.9300
24.1605
0.1663
12.7%
100.0%
99.4%
94.3%
96.7%
37.9%
9.0%
98.1%
99.1%
93.0%
90.7%
18.2%
110.15
0.0523
0.0175
0.8028
1.3313
0.0456
Workbook Name: PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet Name?rip(9d: 2/21/2018,8:45 AM
Page 3 of 6
Allocation Table
Headworks last approved: 05/29/15
Allocation Table updated: 02/15/18
Permits last modified: 01/01/18
Porw=> City of Monroe
NPDES#K NC0024333
IUP INDUSTRY NAMES
Count (pi- use Mph bn,dy)
I ATI Allvac 01
ATI Allvac 02
2 ATI Specialty Materials- Baker
3 INC BioGas. LLC
4 ELG Utica Alloys, LLC
5 Great American Snacks
6 Charlotte Pipe & Foundry Co. 1
7 CHS - Union
8 Glenmark Generics Inc.
9 IGM Namealate
10 Goulston Cor
I 1 Norton Door
12 ORO Manuf<
13 Pilgrims Prid
14 Tyson Farms
Basis-
MAHL from HWA (lbs/day) _>
Uncontrollable Loading (lbs/day) _>
Total Allowable for Industry (MAIL) (lbs/day) _>
Total Permitted to Industry (lbs/day) _>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) _>
5 Percent MAHL (lbs/day) _>
HWA.AT
Revised: February 2018
Stream
Std
3.7054
0.1201
3.5853
0.2550
3.3304
92.9%
89.9%
0.1853
Mercury Molybdenum Nickel Selenium Silver
Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load
0.9300
0.3117
0.0992 1 1 0.20001 0.0083
0.4300
0.0834 0.1800 0.0300
0.1985 0.200 0.0167
0.03341 0.200 0.0067
0.000000
0.0000
Lead
Industry
1 0.4917
Permit Limits
Permit
Pipe
Cone.
Load
number
number
mg/1
lbs/da
CM -15
0001
0.1500
7.1874
CM -15
0002
0.009481
0.1000
,uth CM -30
01,02
0.1500
0.0779
CM -35
0001
0.5591
13.7978
CM -34
0001
0.2000
0.0083
CM -32
0001
1.0932
5.2120
ics CM -29
0001
100.0%
0.037
CM -14
0001
96.4%
86.3%
CM -33
0001
monitor
96.0%
CM -20
0002
0.0500
0.0083
CM -01
0002
CM -16
0001
1 0.200
0.0167
CM -25
0001
0.200
0.0067
CM -28
0001
1
CM -11
0001
Column Totals =>
0.2550
Basis-
MAHL from HWA (lbs/day) _>
Uncontrollable Loading (lbs/day) _>
Total Allowable for Industry (MAIL) (lbs/day) _>
Total Permitted to Industry (lbs/day) _>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) _>
5 Percent MAHL (lbs/day) _>
HWA.AT
Revised: February 2018
Stream
Std
3.7054
0.1201
3.5853
0.2550
3.3304
92.9%
89.9%
0.1853
Mercury Molybdenum Nickel Selenium Silver
Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits
Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load
0.9300
0.3117
0.0992 1 1 0.20001 0.0083
0.4300
0.0834 0.1800 0.0300
0.1985 0.200 0.0167
0.03341 0.200 0.0067
0.000000
0.0000
1 1.6562
1 0.00001
1 0.4917
Sludge
Sludge
Stream
AS/Nit/TF
Stream Std
Ceiling
Ceiling
Std
inhibition
0.069365
1.2512
7.1874
0.5780
13.8673
0.009481
0.1580
0.3192
0.0190
0.0695
0.059885
1.0932
6.8682
0.5591
13.7978
0.000000
0.0000
1.6562
0.0000
0.4917
0.059885
1.0932
5.2120
0.5591
13.3061
100.0%
100.00%0
75.9%
100.0%
96.4%
86.3%
87.4 %
72.5 %
96.7%
96.0%
0.003468
0.0626
0.3594
0.0289
0.6934
Workbook Name: PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet NamdRrXII: 2/21/2018, &45 AM
Page 4 of 6
Allocation Table
Headworks last approved: 05/29/15
Allocation Table updated: 02/15/18
Permits last modified: 01/01/18
rpoes#>
NC0024333
'
Zinc
TKN Aluminum
Fluoride
Chloride
Oil &
Grease
Industry
Permit Limits
Permit Limits Permit Limits
Permit Limits
Permit Limits
Permit Limits
IUP
INDUSTRY NAMES Permit
Pipe
Cone.
Load
Cone. Load Cone.
Load
Cone.
Load
Cone. Load
Cone.
Load
Count
(I'l- list eiPnaxuclr) number
number
m
lbs/da
m lbs/da m
lbs/da
m l
lbs/da
m lbs/da
mgA
lbs/da
1
ATI Allvac 01 CM -15
0001
1.0000
50.0000
AT[ Allvac 02 CM -15
0002
0.3000
monitor
2
AT[ Sxcialty Materials- Bakers South CM -30
01,02
1.0000
0.5196
monitor
50.0000
25.9791
3
NC BioGas, LLC CM -35
0001
monitor
75.00 15.6375
4
ELG Utica Alloys, LLC CM -34
0001
1.4800
0.06171
monitor
1
15.0000
0.6255
monitor
5
Great American Snacks CM -32
0001
Imonitor
monitor
50.000
52.1250
6
Charlotte Pipe & Foundry Co. Plastics CM -29
0001
0.410
7
CHS - Union CM -14
0001
0.800
8
Glenmark Generics, Inc. CM -33
0001
monitor
monitor
9
GM Nameplate CM -20
0002
0.5000.0834
monitor
10
Goulston Company CM -01
0002
0.070
11
Norton Door Controls CM -16
0001
1.4800
0.1234
monitor
12
ORO Manufacturing com an CM -25
0001
1.4800
0.049
monitor
monitor
13
Pilgrims Pride Corporation CM -28
0001
monitor
50.000
396.1500
14
ITyson Farms CM -11
0001
monitor
monitor
30.000
525.4200
Column Totals =>
2.4175
1 0.00
0.00
26.6046
15.6375
973.6950
AS/Nit/TF
Basis-->
inhibition
MAHL from HWA (lbs/day) =>
55.4693
Uncontrollable Loading (lbs/day) =>
9.4682
29.2484
794.0668
Total Allowable for Industry (MAIL) (lbs/day) =>
46.0012
Total Permitted to Industry (lbs/day) =>
2.4175
0.00
0.00
26.6046
15.6375
973.6950
MAIL left (lbs/day) =>
43.5836
Percent Allow. Ind. (MAUL) still available (%) _>
#VALUE!
########
#VALUE!
#######
#VALUE!
Percent MAHL still available (%) =>
N27735
#VALUE!
########
#VALUE!
#######
#VALUE!
5 Percent MAHL (lbs/day) =>
HWA.AT
Revised: February 2018
POTW=:
NPOESJk:
IUP
Count
I
2
3
4
5
6
7
8
9
10
11
12
13
14
Workbook Name: PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet Nameptrigi 9d: 2/21/2018,8:45 AM
Page 5 of 6
Allnrn inn Tnhla I
Headworks last approved:
05/29/15
1.6944
1.1626 1.1626 1.1626 1.1626
#VALUE!
#VALUE! #VALUE! I #VALUE! I #VALUE!
#VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
Allocation Table updated:
02/15/18
Permits last modified:
01/01/18
City of Monroe
NC0024333
TTO
Acetone
n-Amylacetate
Ethyl acetate
Isopropyl acetate
Industry
Permit Limits
Permit Limits
Permit Limits
Permit Limits
Permit Limits
INDUSTRY NAMES
Permit
Pipe
Conc.
Load
Conc. Load
Conc. Load
Conc. Load
Conc. Load
(pl-1w Wphnbdicly)
number
number
mgJI
lbs/da
mg/1 lbs/da
m 1 lbs/da
mg/1 lbs/da
m l lbs/da
ATI Allvac 01
CM -15
0001
2.13001
ATI Allvac 02
CM -15
0002
ATI Specialty Materials- Bakers South
CM -30
01,02
2.130
1.1067
NC BioGas , LLC
CM -35
0001
ELG Utica Alloys, LLC
CM -34
0001
2.130
0.0888
Great American Snacks
CM -32
0001
Charlotte Pipe & FoundryCo. Plastics
CM -29
0001
CHS - Union
CM -14
0001
Glenmark Generics, Inc.
CM -33
0001
8.200 1.162
8.200 1.1626
8.200 1.162
8.200 1.1626
GM Nameplate
CM -20
0002
1.500
0.2502
Goulston Com an
CM -01
0002
Norton Door Controls
CM -16
0001
2.130
0.177
ORO Manufacturingcom an
CM -25
0001
2.130
0.0711
Pilgrims Pride Corporation
CM -28
0001
T son Farms
CM -11
0001
Column totals =>
Basis=>
MAHL from HWA (lbs/day) =>
Uncontrollable Loading (lbs/day) _>
Total Allowable for Industry (MAIL) (lbs/day) =>
Total Permitted to Industry (lbs/day) =>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) _>
5 Percent MAHL (lbs/day) =>
HWA.AT
Revised: February 2018
1.07YY1
I 1.1 VLVI I I.I VLVI I �I I �I
1.6944
1.1626 1.1626 1.1626 1.1626
#VALUE!
#VALUE! #VALUE! I #VALUE! I #VALUE!
#VALUE!
#VALUE! #VALUE! #VALUE! #VALUE!
POTW=,
NPDES#--
IUP
Count
I
2
3
4
5
6
7
8
9
10
11
12
13
14
Workbook Name : PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet NamFP.rij(ll: 2121/2018,8:45 AM
Page 6 of 6
All—+i— T.hlo
Headworks last approved:
Allocation Table updated:
Permits last modified:
City of Monroe
NCO024333
INDUSTRY NAMES
(pl— list alphabaicly)
05/29/15
02/15/18
01/01/18
Industry
Permit
number
Pipe
number
Methylene Chloride Total Phosphorus
Permit Limits Permit Limits
Conc. Load Conc. Load
m I lbs/da m lbs/da
ATI Allvac 01
CM -15
0001
ATI Allvac 02
CM -15
0002
ATI Specialty Materials- Bakers South
CM -30
0102
NC BioGasLLC
CM -35
0011
5.0000 1.0425
ELG Utica Alloys, LLC
CM -34
0001
Great American Snacks
CM -32
0001
Charlotte Pipe & Foundry Co. Plastics
CM -29
0001
CHS - Union
CM -14
0001
Glenmark Generics Inc.
CM -33
0001
8.2000 1.1626
GM Nameplate
CM -20
0002
Goulston Company
CM -01
0002
Norton Door Controls
CM -16
0001
ORO Manufacturing com an�Im
0001
Pil 'ms Pride Corporation
0001
T son Farms
0001
Column Totals =>
Basis=>
MAHL from HWA (lbs/day) =>
Uncontrollable Loading (lbs/day) =>
Total Allowable for Industry (MAIL) (lbs/day) =>
Total Permitted to Industry (lbs/day) _>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) _>
Percent MAHL still available (%) =>
5 Percent MAHL (lbs/day) =>
HWA.AT
Revised: February 2018
1 1.1626 1l .U4Z:)
1.16261 I 1.0425
#VALUE! #VALUE!
#VALUE! #VALUE!