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HomeMy WebLinkAboutNC0024333_Industrial Wastewater Survey/Application_20180223--r �Monroe North Carolina February 23, 2018 Mr. Monti Hassan NCDWQ PERCS Unit 1617 Mail Service Center Raleigh, NC 27699-1617 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Hassan: RECEIVED/DENR/DWR MAR 0 1 2018 Water Resources Permitting Section Please find enclosed for your review a copy of the IUP for NC BioGas LLC. Also enclosed is an Industrial Wastewater Survey and Application, IUP Synopsis, and an updated Allocation Table. Facility property has not been purchased and issued an address at this time. The permit will need to be modified for facility address, SPCC and additional information as received. Should you require additional information please do not hesitate to call me at (704)-282-4632. Respectfully, (� n Kevin Keesler Pretreatment Coordinator C: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\DWQ\Correspondence City of Monroe e PO Box 69 e Monroe, NC 28111-0069 Tel (704) 282-4601 • Fax (704) 283-5764 www.monroenc.org �r �Monroe North Carolina February 23, 2018 Mr. Anwar Shareef LLC Manager NC BioGas LLC 900 Ridgefield Dr. Suite 145 Raleigh, NC 27609 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Shareef: Please find enclosed herein Industrial User Permit CM -35 authorizing NC BioGas LLC to discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant March 1, 2019 through March 1, 2020 and specifying the conditions governing this discharge. Please review this entire permit carefully in order to meet all requirements. Permit will need to be modified when facility completion date approaches. Consistent with the provisions of § 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP files Mr. Russell Colbath I:\8040 WWTP and Collection\Pretreatment program\Industries\NC BioGas City of Mom oe � PO Box 69 �- Mom oe, NC 28111-0069 Fel (701) 282-4601 ^ Fax (704) 283-5764 ZUww.inonroene.org City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit (IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM -35 - N/A IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Monroe Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name, permittee NC BioGas LLC Facility Located at Street Address Intersection of Acme Dr. and Ammunition ltd City Monroe State, Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name City of Monroe WWTP NPDES Number NCO024333 WWTP Address Post Office Box 69 State, Zip Monroe, NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts 1, II, and III of this Industrial User Pretreatment Permit (IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date March 1, 2019 Expiration date, this permit and the autlionzation to discharge shall expire at midnight on this date March 1, 2020 .:? "2 -,;' -/ O V Date Effective Date March 1, 2019 Director of Water Resources Page: I IUP, Part I Industrial User (Ill) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits & Monitoring Requirements G) Definitions and Limit Page(s) notes A IUP Basic Information Receiving POTW name POTW NPDES# City of Monroe Wastewater Treatment Plant NCO024333 IUP Name IUP Number NC BioGas LLC CM -35 IUP Effective date Pipe Numbers, list all regulated pipes Marcia 1, 2019 01 IUP Expiration date IUP 40 CFR # (if applicable), or N/A Marcia 1, 2020 N/A B. IUP History: Effective Date Renewal or Modification Description of modifications 3/1/19 New Permit Permit issued 1UP# => CM -35 Page:2 Effective Date March 1, 2019 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement. 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities These facilities must correspond to the treatment units listed on both the application and inspection forms. II IU Treatment Units II List all Treatment Units Process Wastewater flow equalization Air stripping Chlorination Filtration pH adjust Other biological treatment Reverse osmosis 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s). Describe the discharge(s) from all regulated pipes Pipe # 01, Description of Discharge Wastewater from digester dewatering Evaporator condensate Scrubber blowdown Pipe # 02, Description of Discharge WP# _> CM -35 Page:3 Effective Date March 1, 2019 IUP, Part I Industrial User (Ii) Specific Conditions E.) Schematic and Monitoring ]Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See figure 1 on Page 4A. IUP# => CMM -35 Page:4 Effective Date March 1, 2019 CONDENSATE FROM REFRIGERATED I SIOGAS DRYER AND REHEATER —J 1000GPD TREATED WASTEWATER RECYCLE TO PROCESS 295,000 GPD (6DNJK) TREATED WASTEWATER RECYCLE TO POLYMER SECONDARY DILUTION 27 000 GPD (7DNJK) CAUSTIC & HYPOCHLORITE TREATED BELT SCRUBBERS (2) — — — DRYER AIR FM ACID SCRUBBERS (2) CAUSTIC 8 HYPOCHLORITE SCRUBBERS (2) — J BELT DRYER AIR— — — — 1 7101bi6 H3S0a (90%) _ <5 PPM NH3 7101X N'OCI (12%) 3 PPM NO3 GPD ACID SCRUBBERS (2) 26 000 % HzSO4 (90%) FILTRATE FROM FILTRATE AMMONIA 220 % N.OH (25%) STRIPPERS DE-AMMONIAFIE 312 000 GPD 160 KGAL 326 000 GPD AMR (2) FILTRATE SLOWDOWN FROM BELT 02%TSS 28% TS 3600 PPM NH3 02%TSS DRYER & AMMONIA STRIPPER 500 PPM NH3 7,000 GPD SCRUBBERS 13000 GPD CONDENSATE FROM REFRIGERATED I SIOGAS DRYER AND REHEATER —J 1000GPD TREATED WASTEWATER RECYCLE TO PROCESS 295,000 GPD (6DNJK) TREATED WASTEWATER RECYCLE TO POLYMER SECONDARY DILUTION 27 000 GPD (7DNJK) CAUSTIC & HYPOCHLORITE MULTIPLE EFFECT SCRUBBERS (2) — — — 22'A N.00I (12%) FM 71A N,OH (25%) RO PERMEATE SAMPLING PORT OR POTABLE SP 15500 GPD WATER MAKEUP <5 PPM NH3 WATER 8,000 3 PPM NO3 GPD ACID SCRUBBERS (2) 26 000 % HzSO4 (90%) FILTRATE FROM FILTRATE AMMONIA DIGESTATE DEWATERING EQUALIZATION TANK FILTRATE STRIPPERS DE-AMMONIAFIE 312 000 GPD 160 KGAL 326 000 GPD AMR (2) FILTRATE 28%TS 319,000 GPD 02%TSS 28% TS 3600 PPM NH3 02%TSS 2 960 PPM BODS 500 PPM NH3 CONDENSATE FROM REFRIGERATED I SIOGAS DRYER AND REHEATER —J 1000GPD TREATED WASTEWATER RECYCLE TO PROCESS 295,000 GPD (6DNJK) TREATED WASTEWATER RECYCLE TO POLYMER SECONDARY DILUTION 27 000 GPD (7DNJK) TS = TOTAL SOLIDS TSS = TOTAL SUSPENDED SOLIDS MBR = MEMBRANE BIOREACTOR AMR = AMMONIA RECOVERY AMS = AMMONIUM SULFATE RO = REVERSE OSMOSIS TREATED AIR — —�5 000 GPD WATER VAPOR AMS TANKS (2) AMMONIUM SULFATE (38%) 11 000 GDP 15 KGAL (TO TANKER FOR SALE) WMONIARED MBR ANOXIC RLTRATE STTANK ORE E DE-AMMONIAMED 140 GAL 320 KGAL FILTRATE 65,000 GPD 28% TS 02%TSS 500 PPM NH3 2 960 PPM BODS WASTE ACTIVATED SLUDGE RECYCLE TO PROCESS 13,000 GPD (7D/WK) SODIUM 1YPOCHLOF TANK 400 G MBR AEROBIC TANK 285 KGAL EMERGENCY RETURN (AS NEEDED) RO ,NCENTRA STORAGE TANK 5 KGAL OSMOSIS SYSTEM (66% RECOVERY) E CITRIC ACID TANK 400 GAL IMMERSED MEMBRANE TANK NOTES 1 FLOW RATES ROUNDED TO NEAREST THOUSANDTH 2 TONS PER DAY (TPD) CONVERTED TO GALLONS PER DAY (GPD) USING 8 333 LB/GAL CONVERSION FACTOR 6 000 LEGEND MULTIPLE EFFECT LIQUID PHASE — — — VAPOR PHASE FM FLOWMETER SP SAMPLING PORT TS = TOTAL SOLIDS TSS = TOTAL SUSPENDED SOLIDS MBR = MEMBRANE BIOREACTOR AMR = AMMONIA RECOVERY AMS = AMMONIUM SULFATE RO = REVERSE OSMOSIS TREATED AIR — —�5 000 GPD WATER VAPOR AMS TANKS (2) AMMONIUM SULFATE (38%) 11 000 GDP 15 KGAL (TO TANKER FOR SALE) WMONIARED MBR ANOXIC RLTRATE STTANK ORE E DE-AMMONIAMED 140 GAL 320 KGAL FILTRATE 65,000 GPD 28% TS 02%TSS 500 PPM NH3 2 960 PPM BODS WASTE ACTIVATED SLUDGE RECYCLE TO PROCESS 13,000 GPD (7D/WK) SODIUM 1YPOCHLOF TANK 400 G MBR AEROBIC TANK 285 KGAL EMERGENCY RETURN (AS NEEDED) RO ,NCENTRA STORAGE TANK 5 KGAL OSMOSIS SYSTEM (66% RECOVERY) E CITRIC ACID TANK 400 GAL IMMERSED MEMBRANE TANK NOTES 1 FLOW RATES ROUNDED TO NEAREST THOUSANDTH 2 TONS PER DAY (TPD) CONVERTED TO GALLONS PER DAY (GPD) USING 8 333 LB/GAL CONVERSION FACTOR 6 000 PERMEATE SODIUM YDROXIDE STORAGE E \330 GAL ) 5 KGAL TOT PH PROBE& CONTROLLER 1 RECYCLED TO BRINE STORAGE TANK MULTIPLE EFFECT THEN TO VERTICAL SCREW MIXER EVAPORATOR THEN TO BELT DRYERS 2,500 GPD EFFLUENT TO SEWER (70/WK) FM SP 15500 GPD <5 PPM NH3 3 PPM NO3 <10 PPM BODS <5 PPM TSS <300 PPM TDS <60 PPM CHLORIDE 26 PPM PHOSPHORUS RO PERMEATE 0 31 PPM COPPER STORAGE 0 2 ZINC TANK TREATED WASTEWATER TO 5 KGAL PRIMARY POLYMER DILUTION 7,000 GPD AIR TREATMENT MAKEUP WATER (AS NEEDED) AMR CAUSTIC & ACID SCRUBBER MAKEUP WATER (AS NEEDED) PERMEATE SODIUM YDROXIDE STORAGE E \330 GAL ) 5 KGAL TOT PH PROBE& CONTROLLER 1 IUP, Part 1, Section F: Effluent Limits and Monitoring Requirements The permittee may discharge from this specific pipe number according to these specific dates, effluent limits, and monitoring requirements. LIMITS for ENTIRE permit period => X INTERIM Limits for period # 1 => INTERIM Limits for period # 2 => FINAL Limits Page => Receiving POTW name => City of Monroe IU name=> NC BioGas LLC Receiving POTW NPDES # _> NC0024333 IUP # _> CM -35 Effective date for these Limits = 3/1/19 Pipe # _> 01 Expiration date for these Limits => 3/1/20 40 CFR#=> N/A THE LIMITS ON THIS ARE, (Check one below): if not applicable put N/A Conventional Parameters) Concentration Limits Mass -Based Limits Monitoring Fre uency Sample Required Daily Max Monthly Avg. Units Dally Max Monthly Avg. Units by Industry by POTW Collection Method (C or G) laboratory Detection Limits Flow 0.025 C MGD Chromium monitor MGD Daily* lbs/day 1/month BOD C .010 mg/1 mg/1 52 only lbs/day 1/month 1/6 months C 2.0 mg/1 TSS .010 mg/1 Cyanide mg/l 41 mg/1 lbs/day 1/month 1/6 months C 2.5 mg/1 Temperature Nickel monitor Deg. C mg/1 Deg. C 1/month 1/6 months C .010 mg/l pH 6 to 11 only Std. Units 6 to 11 lbs/day Std. Units 11 1/month 1/6 months G Total P Other Parameters, Please list alphabetically Ammonia mg/l 4 lbs/day 1/month 1/6 months C .5 mg/1 Chloride 75 mg/1 lbs/day 1/month 1/6 months C 10mg/1 Chromium monitor only mg/l lbs/day 1/month 1/6 months C .010 mg/1 Copper monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Cyanide monitor only mg/1 lbs/day 1/month 1/6 months G .010 mg/1 Nickel monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/l Zinc monitor only mg/1 lbs/day 1/month 1/6 months C .010 mg/1 Total P 5 mg/1 lbs/day 1/month 1/6 months C 0.5mg/1 Oil & Grease monitor only mg/1 lbs/day 1/month 1/6 months G 5 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section, IUP, Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: z 1 month shall be 1 sampling event consisting of one day every month. IUP, PART 1, Page: 5 * The flow meter totalizer shall be recorded each day of discharge with the data submitted as required In PART H (2). Effective Date March 1. 2019 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml, collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour, or b) a single, continuous sample collected over a 24 hour period proportional to the rate of flow. Sampling day shall be a typical production, and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP, is defined as a single "dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading, observation, or measurement. IUP#=> CM -35 Page: 6 Effective Date March 1, 2019 PAIN II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART Il, 1. Representative Sampling 2. Reporting 3. Test Procedures 4. Additional Monitoring by Permittee 5. Duty to comply 6. Duty to Mitigate 7. Facilities Operation, Bypass 8. Removed substances 9. Upset Conditions 10. Right of Entry 11. Availability of Records 12. Duty to Provide Information 13. Signatory Requirements 14. Toxic Pollutants 15. Civil and Criminal Liability 16. Federal and/or State Laws 17. Penalties 18. Need to Halt or Reduce 19. Transferability 20. Property Rights 21. Severability 22. Modification, Revocation, Termination 23. Reapplication 24. Dilution Prohibition 25. Reports of Changed Conditions 26. Construction of Pretreatment Facilities 27. Reopener 28. Categorical Reopener 29. General Prohibitive Standards 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to , and approval by, the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period (herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part H, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe, NC 28111 b) If the sampling performed by the permittee indicates a violation, the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=> CM -35 Page: 7 Effective Date March 1, 2019 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation - type and date(s) and time(s) performed; 2. analysis start dates and times; 3. analyst(s) initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s) sample(s) taken; c. sample type: composite (time, flow or hand) or grab d. container type; e. teflon liner and/or zero headspace, if applicable; f. type of preservative used, if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s) who performed the sampling and/or field measurements; ,g. samples relinquished/received by who and when (date & time). In addition, the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=> CM -35 Page: 8 Effective Date March 1, 2019 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment. 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, falter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed, or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s) of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part H, Section 30, of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5, of this permit fUP#--> CM -35 Page: 9 Effective Date March 1, 2019 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency, the City of Monroe, and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance, effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees, within a reasonable time, any information which the Director, his/her designee, or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish, upon request, copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for irur#=> CM -35 Page:10 Effective Date March 1, 2019 PART II General Conditions Industrial User Pretreatment Permit (YUP) gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. rUP#=> CM -35 Page:11 Effective Date March 1, 2019 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Water Quality and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re -Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. IUP#=> CM -35 Page:12 Effective Date March 1, 2019 PANT II General Conditions Industrial User Pretreatment Permit (IUP) 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee°s operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes, however, do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe. Also see PART II, 30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (ID), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(x) and (b) of the Federal pretreatment regulations, and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. WP#=> CM -35 Page:13 Effective Date March 1, 2019 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge, discharge of a non -routine, episodic nature, a non -customary batch discharge, or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall inform the City of Monroe Pretreatment Coordinator, telephone number (704) 282-4632, if no answer, the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge, type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within (5) days, unless waived by the City of Monroe. IUP#--> CM -35 Page:14 Effective Date March 1, 2019 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update, as required, a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revison of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made. If no changes are made to the spill plan, a written statement to that effect must be submitted to the City of Monroe on or before January 31, throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals, by name, quantity, and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition (include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed, maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. IUP4--> CM -35 Page:15 Effective Date March 1, 2019 PARI' III Special Conditions Industrial User Pretreatment Permit (IUP) 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter, the permittee shall notify the Pretreatment Coordinator as soon as possible, but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day'BOD or nitrogen ammonia stated in Part I, Section F of the Permit, the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 5. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit, the permittee shall submit a sludge management plan to the City of Monroe. 6. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes, and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP# => CM -35 Page:16 Effective Date March 1, 2019 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 7. Pretreatment System )Facility shall have qualified and trained staff member on-site to operate and monitor when system is discharging to the City of Monroe collection system. IUP#=> CM -35 Page:17 Effective Date March 1, 2019 IUP Synopsis A. IUP Basic Information Receiving POTW name POTW NPDES# City of Monroe NCO024333 IUP name IUP Number NC BioGas LLC CM -35 IUP Effective date Pipe Numbers, list all regulated pipes March 1, 2019 01 IUP expiration date IUP 40 CFR#, if applicable March 1, 2020 N/A B. IUP Survey & Application form Attach a completed copy of the Industrial User Wastewater Survey & Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE #1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. IUP Synopsis RATIONALE #2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used (attach calculations) Were not used X The following pollutants were assigned numerical limits in this IUP based on the cateaorical regulations. These limits do not result in over allocations. RATIONALE #3 a: Over Allocation Prevention, with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. BOD, TSS, Ammonia RATIONALE #3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 0a IUP Synopsis RATIONALE #4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale Chloride Stream Standard Total Phosphorus Stream Standard RATIONALE #5a: Non -Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MARL. The loading of these pollutants from this IU is considered insignificant at this time. 11 Pollutant [—Avg SIU mg/l 1[ Avg SIU lbs/day 5% MARL, lbs/day RATIONALE #5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). C Industrial User Wastewater Survey & Permit Application COVER PAGE j! -eco a -aq-la y"A DECEIVED/DENR/DWR MAR 0 .i 2018 Water Resources Parn7lttinn i Company Name y �+c�aiUn NC BioGas LLC Name of responsible person on site at the facility authorized to represent the Name of alternative on site person familiar with the day to day operations, company in official dealings with the Sewer Authority and/or the City environmental permitting requirements, monitoring, record keeping, and data Mr Anwar Shareef management To Be Determined Title LLC Manager Years with firm 1 Title TBD Years with firm TBD Phone 4 919-882-3901 Fax # 919-954-0379 Phone # 919-882-3901 Fax # 919-954-0379 Physical street address of facility Official mailing address, if different Note if same Intersection of Acme Drive and Ammunition Road 900 Ridgefield Drive, Suite 145 Raleigh, NC 27609 City Monroe State NC Zip 28111 City Raleigh State NC Zip 27609 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit (IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided In this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm, as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance, Section 1.2, after completion of this form I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and/or imprisonment for knowing violations. 01 -� January 29, 2018 Signature of Authoriz6d Representative Date listed above (seal if Page 1 of 21 Industrial User Wastewater Survey & Per -mit Application Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. The plant will receive poultry manure and use it to produce biogas that will be combusted in a combined heat and power unit to produce electric power and hot water. 2. List the primary products produced at this facility: Electric power, hot water, granular Class A residual biosolids List raw materials and process additives used: Poultry manure. Process additives include select chemicals (citric acid, sulfuric acid, sodium hydroxide, sodium hypochlorite, ferric chloride and polymer) 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. The facility will receive wastes Monday through Saturday, 12 hours per day. The number of employees is estimated to be between 4 to 6 for normal operations. Wastewater pre-treatment`systems will be operated 7 days per week. 6. Production process is: Check: if all continuous X Check: if all batch If both please enter % continuous = % % Batch = % Page 2 of 21 Industrial User Wastewater Survey & Permit Application 7. Does production vary significantly (+- 20 %) by season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes No X 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. To Be Determined 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. Engineering Data Only — see application 11. Attach sketch or schematic showing sampling points and all connections to the sewer. To Be Determined 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Page 3 of 21 Industrial User Wastewater Survey & Permit Application 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits, permit numbers, dates, and names used to apply for them, or reason denied. If yes Permit #, date, applicant name If yes Permit #, date, applicant name Yes No X 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,'list all other IUP permits, permit numbers, dates, and names used to apply for them. If yes Permit #, date, applicant name If yes Permit #, date, applicant name Yes No X 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater, general, Non -Discharge, septic tank, etc.). If yes, list all other permits, permit numbers, dates, and names used to apply for them. If yes Permit type, #, date, applicant name Air Permit No. 10515R00, Issued to NC Biogas LLC, Facility ID# 0400060, December 2016 If yes Permit type, #, date, applicant name If yes Permit type, #, date, applicant name Yes X No 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes No X Not required, facility will not store more than 1320 gallons of petroleum products. Page 4 of 21 Industrial User Wastewater Survey & Permit Application 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? A waste/chemical spill control plan will be completed after final design is completed and a permit issued for the facility. 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes To be done No Yes No X Yes # of Tanks See below No Page 5 of 21 Industrial User Wastewater Survey & Permit Application List of Facility Tanks Tank ID Contents Volume (gal) Buffer Tank Poultry Manure Slurry 730,000 Triton Digester 41 Combined Poultry Manure 3,300,000 Slurry & Process return flow Triton Digester #2 Combined Poultry Manure 3,300,000 Slurry & Process return flow Emulsion Polymer Polymer 4,000 Tank Ferric Chloride Tank Ferric Chloride 4,000 Filtrate Equalization Filtrate from Dewatering 160,000 Tank Immersed Membrane Filtrate (acid, alkaline, & TBD Tank oxidation cleaners added Membrane Permeate Immersed Membrane 5,000 Storage Tank Permeate MBR Anoxic Tank Filtrate being treated 140,000 MBR Aerobic Tank Filtrate being treated 285,000 De-Ammoniafied Filtrate after Ammonia 320,000 Filtrate Storage Tank Strippers Sulfuric Acid Storage H2SO4 (90%) 4,000 Tank at Dryer Scrubbers Sulfuric Acid Storage H2SO4 (90%) 4,000 Tank at Ammonia Scrubbers Sodium Hypochlorite Sodium Hypochlorite NaOCI 4,000 each Tanks 1&2 (12%) Sodium Hydroxide Sodium Hydroxide (25%) 4,000 each Tanks 1&2 Hypochlorite Storage Sodium Hypochlorite NaOCI 400 Tank Page 6 of 21 Industrial User Wastewater Survey & Permit Application Citric Acid Tank Citric Acid 400 New Oil Tank Oil 400 Used Oil Tank Oil 400 RO Permeate Storage Treated effluent ready for 5,000 Tank discharge or reuse RO Concentrate Concentrated reject 5,000 Storage Tank wastewater (brine) from the ROS stem Ammonium Sulfate Recovered 38% Ammonium 15,000 Tanks (2) Sulfate Solution (product) from Ammonia Strippers Acid Scrubber Page 7 of 21 Industrial User Wastewater Survey & Permit Application PARI' II: Water Supply, Use, & Disposal Worksheet: Water Used for. Water Avg Max Meas Estim Disposal Method(s) Avg Max Mea Estima Source(s) gal/day gal/day ured ated gal/day gal/day sure ted d (see Source List (see Disposal List below) below City / Public 22,000 33,000 X Sanitary sewer, 15,500 23,250 X Process water supply w/ retreatment City /Public Included Discharged into Included Washdown water supply in Process process above Included Waste Hauler (TBD) 4,000 6,000 X Water into process outputs in Process Air Quality Permitted units City / Public Included Evaporation 33,500 50,250 X supply in Process (50 Employees) 1,000 1,500 X In marketable by- 8,000 12,000 X Domestic - toilets, drinking, cafe City / Public products leaving site supply Sanitary sewer, 1,000 1,500 X Cooling water, Process NON -Contact without pretreatment Boiler / Cooling tower blowdown Cooling water, HVAC Other Contained in raw 39,000 58,500 X materials Totals => 62,000 93,000 Totals => 62,000 93,000 Typical Water Sources: 1 City / Public supply 2 Private wells, drinking 3 Groundwater remediation wells 4 Private ponds Possible Water Disposal Methods 1 Sanitary sewer, with pretreatment 2 Sanitary sewer, without pretreatment 3 Storm sewer 4 Surface waters of NC Page 8 of 21 5 Surface waters of NC, please 5 Evaporation identify 6 Include others if 6 Land applied applicable 7 To groundwater 8 Septic Tank 9 Waste Haulers (identify) 10 Water into Product 11 Include others, if applicable Page 9 of 21 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities => 1 Flow equalization Aerated equalization => NON -Aerated equalization => X Total volume of equalization (million gal.) => 0.32 2. 3. 4. 5. 6. 7 8. 9. 10 11 12 13. 14 15. 16. 17. 18. 19 20 21 22 23. 24 25. Activated Carbon Activated Sludge Air Stripping Centrifugation Chemical Precipitation Chlorination Cyanide Destruction Cyclone Dissolved Air Floatation Filtration Flocculation Grease Trap Grit Removal Ion Exchange Neutralize, pH adjust Other Biological Treatment Ozonation Reverse Osmosis Screening Sedimentation Septic Tank Silver Recovery Solvent Separation Spill protection List any others Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No No No No No No No No No No No No No No X X X X X X X X X X X X X X X X X X X X X X X X Describe any, if present A process flow of the pretreatment facility will be provided Page 10 of 21 PART IV, CATEGORICAL INFORMATION: When were operations started at this facility Facility start-up To be date determined 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. SIC -4931/ NAICS-221117 Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number => No X 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No X Page 11 of 21 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# Page 12 of 2 I 467 Aluminum Forming 427 Asbestos Manufacturing 461 Battery Manufacturing 431 Builders paper & board mills 407 Canned & preserved fruits & veg 408 Canned & preserved seafood 458 Carbon black Manufacturing 411 Cement Manufacturing 437 Centralized Waste Treatment 434 Coal Mining 465 Coil Coating 468 Copper Forming 405 Dairy products processing 469 Electrical, electronic components 413 Electroplating 457 Explosives Manufacturing 412 Feedlots 424 Ferro allay Manufacturing 418 Fertilizer Manufacturing 464 Foundries, Metal Mold & Casting 426 Glass Manufacturing 406 Grain mills 454 Gum & Wood Chemicals Mfg 460 Hospitals 447 Ink formulating 415 Inorganic chemical Manufacturing 420 Iron & Steel Manufacturing 425 Leather Tanning & Finishing 432 Meat products 433 Metal finishing 464 Metal molding and casting 436 Mineral mining and processing 471 Nonferrous Metal, Form & Powders 421 Nonferrous Metals Manufacturing 414 OCPSF, Organic Chemicals, Plastics, & Synthetic Fiber Manufacturing 435 Oil & gas extraction 440 Ore mining and dressing 446 Paint formulating 443 Paving and roofing materials Mfg 455 Pesticide Manufacturing 419 Petroleum Refining 439 Pharmaceutical Manufacturing 422 Phosphate Manufacturing 459 Photographic supplies 463 Plastics molding and forming 466 Porcelain enameling 430 Pulp, paper, and paperboard 428 Rubber Manufacturing 417 Soap & Detergent Manufacturing 423 Steam Electric power Generation 409 Sugar processing 410 Textile Mills 429 Timber products processing 442 Transportation Equipment Cleaning Others ;( Page 12 of 2 I Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration 34616 Storet Present at Absent at Present in Absent in in Discharge, 4-Nitrophenol Code Facility Facility Discharge Discharge if Known 34621 2 6-Dinitrotoluene 34626 (Mg/1) Acid Extractable Organics i 2 -Chlorophenol 34586 2 4-Dichloro henol 34601 2,4 -Dimethylphenol 34606 2 4-Dinitro henol 34616 2 -Meth 1-4 6-dinitro henol 34657 4 -Chloro -3 -meth 1 henol 34452 2-Nitrophenol 34591 4-Nitrophenol 34646 Pentachlorophenol 39032 Phenol 34694 2 4 6-Trichloro henol 34621 Base Neutral Organics 1 2 4-Trichlorobenzene 34551 1,2 -Dichlorobenzene 34536 1 2 -Di hen lh drazme 34346 1,3 -Dichlorobenzene 34566 1.4 -Dichlorobenzene 34571 2 4-Dinitrotoluene 34611 2 6-Dinitrotoluene 34626 2-Chloronaphthalene 34581 x x 3,3-Dichlorobenzidme 34631 x x 4-Bromophenyl phenyl ether 34636 x x 4-Chlorophenyl phenyl ether 34641 x x Acenaphthene 03405 x x Acenaphthylene 34200 x x Anthracene 34220 x x Benzidine 39120 x x Benzo (a) anthracene 34526 x x Benzo (a) pyrene 34247 x x Benzo (b) fluoranthene 34230 x x Benzo (ghi) perylene 34521 x x Benzo (k) fluoranthene 34242 x x Bis(2-chloroethoxy) methane 34278 x x Bis(2-chloroethyl) ether 34273 x x Bis(2-chloroisopropyl) ether 34283 x x Bis(2-ethylhexyl) phthalate 39100 x x Butyl benzyl phthalate 34292 x x Chrysene 34320 x x Di -n -butyl phthalate 39110 x x Page 13 of 21 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Dibenzo (a,h) anthracene Storet Present at Absent at Present in Absent in in Discharge, Diethyl phthalate Code Facility Facility Discharge Discharge if Known Dimethyl phthalate 34341 x x Chromium x (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 x x 01097 Dibenzo (a,h) anthracene 34556 x 01002 x x Diethyl phthalate 34336 01012 x x x Cadmium Dimethyl phthalate 34341 x x Chromium x x Fluoranthene 34376 Copper x x 0.31 Fluorene 34381 x x x 71900 Hexachlorobenzene 39700 x 01062 x x Hexachlorobutadiene 34391 01067 x x x Selenium Hexachlorocyclopentadiene 34386 x x Silver x x Hexachloroethane 34396 Thalium x x x Indeno(1,2,3-cd) pyrene 34403 x 0.2 x Isophorone 34408 x x N-nitroso-di-n-propylamine 34428 x x N-nitrosodimethylamine 34438 x x N-nitrosodiphenylamine 34433 x x Naphthalene 34696 x x Nitrobenzene 34447 x x Phenanthrene 34461 x x Pyrene 34469 x x Metals Aluminum 01104 x x Antimony 01097 x x Arsenic 01002 x x Beryllium 01012 x x Cadmium 01027 x x Chromium 01034 x x Copper 01042 x x 0.31 Lead 01051 x x Mercury 71900 x x Molybdenum 01062 x x Nickel 01067 x x Selenium 01147 x x Silver 01077 x x Thalium 00982 x x Zinc 01092 x x 0.2 Page 14 of 21 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration 00951 Storet Present at Absent at Present in Absent in in Discharge, 2-Chloroeth 1 vinyl ether Code Facility Facility Discharge Discharge if Known 34030 Bromodichloromethane 32101 Bromoform 32104 Bromomethane m /1 Other Inorganics Barium 01007 Chloride 00940 Cyanide 00720 Fluoride 00951 Purgeable Volatile Organics 1 1 1 -Trichloroethane 34506 1 1,2,2 -Tetrachloroethane 34516 1 1,2 -Trichloroethane 34511 1 1-Dichloroethane 34496 1 1-Dichloroeth lene 34501 1 2-Dlchloroethane 34531 1 2-Dichloro ro ane 34541 2-Chloroeth 1 vinyl ether 34576 Acrolein 34210 Acrylonitrile 34215 Benzene 34030 Bromodichloromethane 32101 Bromoform 32104 Bromomethane 34413 Carbon tetrachloride 32102 Chlorobenzene 34301 Chloroethane 34311 Chloroform 32106 Chloromethane 34418 cis 1 3-Dichloro ro ene 34704 Dibromochloromethane 32106 Eth lbenzene 34371 Methylene chloride 34423 Tetrachloroethylene 34475 Toluene 34010 trans 1 3-Dichloro ro ene 34699 trans -1 2-Dichloroeth lene 34546 Trichloroethylene 39180 Trichlorofluoromethane 34488 Vinyl chloride 39176 Others Xylene X X Page 15 of 21 Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES Engineering Data <= Specific Sample I. i e, Give IU Name, IUP TNS => Total number of samples => Max value => Maximum data value (mg/1) => Avg (use 1/2 BDL) => Avg data value, Include BDL values as 1/2 detection limit => Data Summary Form City of Monroe <= Receiving POTW Page 16 of 21 ocation! #, and/or pipe # BOA TSS Ammonia Lab => Laboratory performing analysis => MDL => Laboratory Method Detection Limits => Notes => Notes => Q = Flow Sample Date All Data is Engineering Conc Results Conc Results Conc Results ID, or Sample Data Only from Lab from Lab from Lab Count Collected mgd gal/day <? I mg/1 <? mg/l <? mg/I I Engineering Data only Average 15,500 10 5 5 2 Please 23,250 15 75 75 permit for a Max value of 3 4 5 6 7 TNS => Total number of samples => Max value => Maximum data value (mg/1) => Avg (use 1/2 BDL) => Avg data value, Include BDL values as 1/2 detection limit => Data Summary Form City of Monroe <= Receiving POTW Page 16 of 21 NC0024333 <= Receiving NPDES # Engineering -Data <= Specific Sample Location! 1 e, Give IU Name, IUP#, and/or pipe # Sample ID or Count 1 2 3 4 5 6 7 8 9 10 11 12 etc Arsenic Copper Chromium Cadmium COD Copper Lab => MDL => Notes => Date Sample Cone Results Collected from Lab <? mg/l Cone Results from Lab <? mg/l Cone Results from Lab <? mg/l Cone Results from Lab <? mg/l Cone Results from Lab <? mg/l Cone Results from Lab <? mg/l 031 TNS => Max Value => Avg (use 1/2 BDL)=> City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # Data Summary Form Page 17 of 21 Engineering Data <= Specific Sample Location! i e, Give IU Name, IUP#, and/or pipe # Sample ID or Count 1 2 3 4 5 6 7 8 9 10 11 12 etc Cyanide Lead Mercury Nickel Silver Zinc Lab => MDL => Notes => Date Sample Cone Results Cone Results Collected from Lab from Lab <? mg/I <? mg/1 Cone Results from Lab <? mg/l Cone Results from Lab <? mg/1 Cone Results from Lab <? mg/1 Cone Results from Lab <? mg/l 02 TNS => Max Value — Avg (usel/2 BDL) _> Data Summary Form City of Monroe <= Receiving POTW NC0024333 <= Receiving NPDES # Engineering Data <= Specific Sample Location! Page 18 of 21 Sample ID or Count 1 10 it 12 etc 1 e, Give IU Name, IUP#, and/or pipe # NO3-N Total Solids Chloride Total P Other Other Lab => MDL => Notes => Date Sample Cone Results Collected from Lab <? mg/l Cone Results from Lab <? mg/I Cone Results from Lab <? mg/l Cone Results from Lab <? mg/1 Cone Results from Lab <? mg/1 Cone Results from Lab <? mg/1 Engineering 3 305 60 26 Data only TNS => Max Value => Avg (usel/2 BDL) _> Page 19 of 21 Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information: State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description Title IU Wastewater Survey & Permit Application File name S \AAA -Master Projects\BioGas Corp (BGC)\BGC-001 Wadesboro\Clty of Monroe\W W PermltTinal IUS and Permit App_Monroe_January 26 2018.docx Revision date 12/30/97 Page 20 of 18 W13 Improved maintenance scheduling recordkee in , or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W19 Other changes in operating ractices (explain briefly in comments W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life W22 Began to test outdated material -continue to use if still effective W23 Eliminated shelf -life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment X W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Others ill and leak prevention (explain briefly in comments W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments X W51 Instituted recirculation within a process Title IU Wastewater Survey & Permit Application File name S \AAA -Master Projects\BioGas Corp (BGC)\BGC-001 Wadesboro\Clty of Monroe\W W PermltTinal IUS and Permit App_Monroe_January 26 2018.docx Revision date 12/30/97 Page 20 of 18 5 i M SODIUM IYPOCHLOF TANK 400 C MBR AEROBIC TANK 285 KGAL EMERGENCY RETURN (AS NEEDED) RO INCENTRA STORAGE TANK 5 KGAL OSMOSIS SYSTEM (66% RECOVERY) CITRIC ACID TANK 400 GAL IMMERSED MEMBRANE TANK TS = TOTAL SOLIDS CAUSTIC 8 HYPOCHLORITE TREATED BELT LIQUID PHASE — — — — DRYER AIR BELT DRYER AIR— — ACID SCRUBBERS (2) _ _ — — 1 710 %6 H1S0. (90%) CAUSTIC 8 HYPOCHLORITE SCRUBBERS (2) — J 710% N.00I (12%) 22 %6 N.00I (12%) — —5. 000 GPD WATER VAPOR (GPD) USING 8.333 LB/GAL CONVERSION FACTOR. RO = REVERSE OSMOSIS 7 %(3 ICOR (25%) 220 %(3 N.OH (25%) <3 PPM NO3 RO PERMEATE <10 PPM BODS SLOWDOWN FROM BELT OR POTABLE <300 PPM TOS <60 PPM CHLORIDE DRYER 8 AMMONIA STRIPPER 2.6 PPM PHOSPHORUS 20 PERMEATE 0.31 PPM COPPER WATER 8,000 LEFILTRATE 0.2 ZINC SCRUBBERS 13,000 GPD SODIUM IYPOCHLOF TANK 400 C MBR AEROBIC TANK 285 KGAL EMERGENCY RETURN (AS NEEDED) RO INCENTRA STORAGE TANK 5 KGAL OSMOSIS SYSTEM (66% RECOVERY) CITRIC ACID TANK 400 GAL IMMERSED MEMBRANE TANK TS = TOTAL SOLIDS CAUSTIC 8 HYPOCHLORITE TSS = TOTAL SUSPENDED SOLIDS LIQUID PHASE — — — — SCRUBBERS (2)_ TREATED AIR FLOW METER SP 22 %6 N.00I (12%) — —5. 000 GPD WATER VAPOR (GPD) USING 8.333 LB/GAL CONVERSION FACTOR. RO = REVERSE OSMOSIS 7 %(3 ICOR (25%) <3 PPM NO3 RO PERMEATE <10 PPM BODS <5 PPM TSS OR POTABLE <300 PPM TOS <60 PPM CHLORIDE WATER MAKEUP 2.6 PPM PHOSPHORUS 20 PERMEATE 0.31 PPM COPPER WATER 8,000 LEFILTRATE 0.2 ZINC TANK GPD ACID SCRUBBERS (2) AMS TANKS (2) AMMONIUM SULFATE (38%) PRIMARY POLYMER DILUTION 26,000 %{� H2SO4 (90%) 15 KGAL 11.000 GDP AIR TREATMENT MAKE UP (TO TANKER FOR SALE) FILTRATE FROM AMMONIA OEAMMONIAFIED RLTRATE MBR ANOXIC EQUALIZATION DIGESTATE DEWATERING STRIPPERS sroaAGE TANK 312.000 GPD TANK FILTRATE AMR (2) DE-AMMONIAFIED TANK DE-AMMONIAFIED 140 KGAL 160 KGAL 326,000 GPD FILTRATE 320 KGAL FILTRATE 2.8%TS 319,000 GPD 65,000 GPD 0.2%TSS 2.8% TS 2.8% TS 3,600 PPM NH3 0.2%TSS 0.2%TSS 2,960 PPM BODS 500 PPM NH3 500 PPM NH3 RECYI 2,960 PPM BODS CONDENSATE FROM REFRIGERATED BIOGAS DRYER AND REHEATER WASTE ACTIVATED SLUDGE 1,000 GPD RECYCLE TO PROCESS TREATED WASTEWATER 13.000 GPD (7D/WK) RECYCLE TO PROCESS 296,000 GPD (6D/WK) TREATED WASTEWATER RECYCLE TO POLYMER SECONDARY DILUTION 27,000 GPD (7D/WK) SODIUM IYPOCHLOF TANK 400 C MBR AEROBIC TANK 285 KGAL EMERGENCY RETURN (AS NEEDED) RO INCENTRA STORAGE TANK 5 KGAL OSMOSIS SYSTEM (66% RECOVERY) CITRIC ACID TANK 400 GAL IMMERSED MEMBRANE TANK TS = TOTAL SOLIDS LEGEND TSS = TOTAL SUSPENDED SOLIDS LIQUID PHASE — — — — VAPOR PHASE FM FLOW METER SP SAMPLING PORT SODIUM IYPOCHLOF TANK 400 C MBR AEROBIC TANK 285 KGAL EMERGENCY RETURN (AS NEEDED) RO INCENTRA STORAGE TANK 5 KGAL OSMOSIS SYSTEM (66% RECOVERY) CITRIC ACID TANK 400 GAL IMMERSED MEMBRANE TANK TS = TOTAL SOLIDS RECYCLED TO BRINE STORAGE TANK TSS = TOTAL SUSPENDED SOLIDS THEN TO VERTICAL SCREW MIXER MBR = MEMBRANE BIOREACTOR NOTES: AMR = AMMONIA RECOVERY 1. FLOW RATES ROUNDED TO NEAREST THOUSANDTH. AMS = AMMONIUM SULFATE 2. TONS PER DAY (TPD) CONVERTED TO GALLONS PER DAY FM (GPD) USING 8.333 LB/GAL CONVERSION FACTOR. RO = REVERSE OSMOSIS <5 PPM NH3 ST KHYDROXIDE ATANK E IOL ) 0T 5 KGAL 330 GA PH PROBE 8 CONTROLLER RECYCLED TO BRINE STORAGE TANK MULTIPLE EFFECT THEN TO VERTICAL SCREW MIXER EVAPORATOR THEN TO BELT DRYERS 2,500 GPD EFFLUENT TO SEWER (7D/WK) FM SP 15,500 GPD <5 PPM NH3 <3 PPM NO3 <10 PPM BODS <5 PPM TSS <300 PPM TOS <60 PPM CHLORIDE 2.6 PPM PHOSPHORUS 20 PERMEATE 0.31 PPM COPPER STORAGE 0.2 ZINC TANK 5 KGAL TREATED WASTEWATER TO PRIMARY POLYMER DILUTION 7,000 GPD AIR TREATMENT MAKE UP WATER (AS NEEDED) AMR CAUSTIC 8 ACID SCRUBBER MAKEUP WATER (AS NEEDED) ST KHYDROXIDE ATANK E IOL ) 0T 5 KGAL 330 GA PH PROBE 8 CONTROLLER Workbook Name : PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet NameRrilli9d: 2/21/2018, 8:45 AM Page 1 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 02/15/18 Permits last modified: 01/01/18 City of Monroe NCO024333 Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2". 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. IUP Count I INDUSTRY NAMES (ple listalphabcticly) ATI Allvac 01 Industry Permit number CM -15 Pipe number 0001 Type of Industry CFR 471 Renewal Effective Date 07/01/16 btodiftcatiot Effective Date Date Permit Ex fires 06/30/19 124,000 AT[ Allvac 02 CM -15 0002 CFR 471 07/01/16 12663 06/30/19 2 ATI S ecialt Materials- Bakers South CM -30 0102 CFR 471 02/06/17 0.125 06/30/20 3 NC BioGas , LLC CM -35 0001 Bio as/Power 03/01/19 0.090 03/01/20 4 ELG Utica Alloys, LLC CM -34 0001 CFR 433 02/06/17 0.020 06/30/20 5 Great American Snacks CM -32 0001 appetizers/food 07/01/15 10/19/16 06/30/18 6 Charlotte Pipe & Foundry Co. Plastics CM -29 0001 plastic pipe 463 07/01/16 0.950 06/30/19 7 CHS - Union CM -14 0001 hospital 03/16/15 3.61231 06/30/18 8 Glenmark Generics, Inc. CM -33 0001 CFR 439 09/01/15 06/30/18 9 GM Nameplate CM -20 0002 CFR 433 07/01/17 06/30/20 10 Goulston Company CM -01 0002 chem blend 07/01/16 06/30/19 11 Norton Door Controls CM -16 0001 CFR 433 -door closers 07/01/16 06/30/19 12 ORO Manufacturing company CM -25 0001 CFR 433 07/01/16 06/30/19 13 Pilgrims Pride Corporation CM -28 0001 chicken 07/01/15 06/30/18 14 Tyson Farms CM -11 0001 chicken 01/01/18 06/30/21 Column Totals => FLOW Permit Limits BOD Permit Limits TSS Permit Limits MGD gaUday Conc. Load m lbs/day Conc. Load mg1l lbs/da 0.12401 124,000 310.00 310.00 0.06231 62,300 15537 12663 0.025 25,00 52.0 41.00 0.005 5,000 monito monitor 0.125 125,00 750.0 250.00 0.050 50,0001 1 0.090 90,00 221.0 144.00 0.017 17,00 monitormonitor 0.020 20,00 47.0 42.00 0.03001 30,000 65.0 50.00 0.01001 10,000 30.0 30.00 0.004 4,00 0.950 950,000 1980.00 1585.00 2.100 2,100,000 5004.00 3750.00 3.61231 3,612,300 8459 6202 Basis=> MAHL from HWA (lbs/day) => NPDES Permitted Flow=> Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => NPDES Design Design 10.4000 21857 20817 3.7893 6321 8154 6.6107 15537 12663 3.6123 8459 6202 2.9984 7078 6461 45.4%1 45.6% 51.0% 28.8% 32.4%1 31.0% 0.5200 1093 1041 HWA.AT Revised: February 2018 Workbook Name : PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet Namep-riAjd: 2/21/2018,8:45 AM Page 2 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 02/15/18 Permits last modified: 01/01/18 City of Monroe NCO024333 IUP INDUSTRY NAMES Count (pi� list aipnencncg) 1 ATI Allvac 01 ATI Allvac 02 2 ATI Specialty Materials- Bakers Soutl 3 NC BioGas LLC 4 ELG Utica Alloys, LLC 5 Great American Snacks 6 Charlotte Pipe & Foundry Co. Plastics 7 CHS - Union 8 Glenmark Generics Inc. 9 GM Nameplate 10 Goulston Company I 1 Norton Door Controls 12 ORO Manufacturing company 13 JPilgrims Pride Corporation 14 ITvson Farms I CM -11 Column Totals => Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) _> 5 Percent MAHL (lbs/day) => HWA.AT Revised: February 2018 18.0 9.35 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry 4.00 Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load number number m lbs/da mg/1 lbs/da m l lbs/da mg/1 lbs/da mg/1 lbs/da m l lbs/da CM -15 I 0001 100.0 1 0.81001 0.3600 CM -15 1 0002 24.00 monitor 0.3700 0.2600 0.0500 Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) _> 5 Percent MAHL (lbs/day) => HWA.AT Revised: February 2018 18.0 9.35 1 0.2800 0.1455 monitor 0.1200 0.0623 4.00 1 monitor monitor monitor 120.0 5.00 0.00301 0.0001 1.5000 0.0626 1.500 0.0626 0.5000 0.0209 15.00 1 0.001250 monitor 0.110 15.00 0.0690 0.0740 0.0080 nitor monitor monitor monitor monitor 8.00 0.003 0.0005 0.500 0.0834 0.500 0.0834 0.2000 0.0334 4.00 0.0500 0.0060 1.80 0.003U 1.5000 0.1251 1.500 0.1251 0.5000 0.0417 0.003 1.500 0.050 1.500 0.050 0.3000 0.0100 730.0 0.0400 550.0 monitor monitor 1366 0.0000 0.9056 0.8151 0.2723 Sludge Stream Stream AS/NitrTF Design Ceiling Std Std inhibition NPDES 2203.09 1.0456 0.3503 16.0568 26.6253 0.9126 638.38 0.0200 0.0009 0.2212 1.6497 0.4740 1564.72 1.0256 0.3494 15.8356 24.9756 0.4385 1366.16 0.0000 0.0022 0.9056 0.8151 0.2723 198.56 1.0256 0.3472 14.9300 24.1605 0.1663 12.7% 100.0% 99.4% 94.3% 96.7% 37.9% 9.0% 98.1% 99.1% 93.0% 90.7% 18.2% 110.15 0.0523 0.0175 0.8028 1.3313 0.0456 Workbook Name: PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet Name?rip(9d: 2/21/2018,8:45 AM Page 3 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 02/15/18 Permits last modified: 01/01/18 Porw=> City of Monroe NPDES#K NC0024333 IUP INDUSTRY NAMES Count (pi- use Mph bn,dy) I ATI Allvac 01 ATI Allvac 02 2 ATI Specialty Materials- Baker 3 INC BioGas. LLC 4 ELG Utica Alloys, LLC 5 Great American Snacks 6 Charlotte Pipe & Foundry Co. 1 7 CHS - Union 8 Glenmark Generics Inc. 9 IGM Namealate 10 Goulston Cor I 1 Norton Door 12 ORO Manuf< 13 Pilgrims Prid 14 Tyson Farms Basis- MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) _> 5 Percent MAHL (lbs/day) _> HWA.AT Revised: February 2018 Stream Std 3.7054 0.1201 3.5853 0.2550 3.3304 92.9% 89.9% 0.1853 Mercury Molybdenum Nickel Selenium Silver Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load 0.9300 0.3117 0.0992 1 1 0.20001 0.0083 0.4300 0.0834 0.1800 0.0300 0.1985 0.200 0.0167 0.03341 0.200 0.0067 0.000000 0.0000 Lead Industry 1 0.4917 Permit Limits Permit Pipe Cone. Load number number mg/1 lbs/da CM -15 0001 0.1500 7.1874 CM -15 0002 0.009481 0.1000 ,uth CM -30 01,02 0.1500 0.0779 CM -35 0001 0.5591 13.7978 CM -34 0001 0.2000 0.0083 CM -32 0001 1.0932 5.2120 ics CM -29 0001 100.0% 0.037 CM -14 0001 96.4% 86.3% CM -33 0001 monitor 96.0% CM -20 0002 0.0500 0.0083 CM -01 0002 CM -16 0001 1 0.200 0.0167 CM -25 0001 0.200 0.0067 CM -28 0001 1 CM -11 0001 Column Totals => 0.2550 Basis- MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) _> 5 Percent MAHL (lbs/day) _> HWA.AT Revised: February 2018 Stream Std 3.7054 0.1201 3.5853 0.2550 3.3304 92.9% 89.9% 0.1853 Mercury Molybdenum Nickel Selenium Silver Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load 0.9300 0.3117 0.0992 1 1 0.20001 0.0083 0.4300 0.0834 0.1800 0.0300 0.1985 0.200 0.0167 0.03341 0.200 0.0067 0.000000 0.0000 1 1.6562 1 0.00001 1 0.4917 Sludge Sludge Stream AS/Nit/TF Stream Std Ceiling Ceiling Std inhibition 0.069365 1.2512 7.1874 0.5780 13.8673 0.009481 0.1580 0.3192 0.0190 0.0695 0.059885 1.0932 6.8682 0.5591 13.7978 0.000000 0.0000 1.6562 0.0000 0.4917 0.059885 1.0932 5.2120 0.5591 13.3061 100.0% 100.00%0 75.9% 100.0% 96.4% 86.3% 87.4 % 72.5 % 96.7% 96.0% 0.003468 0.0626 0.3594 0.0289 0.6934 Workbook Name: PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet NamdRrXII: 2/21/2018, &45 AM Page 4 of 6 Allocation Table Headworks last approved: 05/29/15 Allocation Table updated: 02/15/18 Permits last modified: 01/01/18 rpoes#> NC0024333 ' Zinc TKN Aluminum Fluoride Chloride Oil & Grease Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load Count (I'l- list eiPnaxuclr) number number m lbs/da m lbs/da m lbs/da m l lbs/da m lbs/da mgA lbs/da 1 ATI Allvac 01 CM -15 0001 1.0000 50.0000 AT[ Allvac 02 CM -15 0002 0.3000 monitor 2 AT[ Sxcialty Materials- Bakers South CM -30 01,02 1.0000 0.5196 monitor 50.0000 25.9791 3 NC BioGas, LLC CM -35 0001 monitor 75.00 15.6375 4 ELG Utica Alloys, LLC CM -34 0001 1.4800 0.06171 monitor 1 15.0000 0.6255 monitor 5 Great American Snacks CM -32 0001 Imonitor monitor 50.000 52.1250 6 Charlotte Pipe & Foundry Co. Plastics CM -29 0001 0.410 7 CHS - Union CM -14 0001 0.800 8 Glenmark Generics, Inc. CM -33 0001 monitor monitor 9 GM Nameplate CM -20 0002 0.5000.0834 monitor 10 Goulston Company CM -01 0002 0.070 11 Norton Door Controls CM -16 0001 1.4800 0.1234 monitor 12 ORO Manufacturing com an CM -25 0001 1.4800 0.049 monitor monitor 13 Pilgrims Pride Corporation CM -28 0001 monitor 50.000 396.1500 14 ITyson Farms CM -11 0001 monitor monitor 30.000 525.4200 Column Totals => 2.4175 1 0.00 0.00 26.6046 15.6375 973.6950 AS/Nit/TF Basis--> inhibition MAHL from HWA (lbs/day) => 55.4693 Uncontrollable Loading (lbs/day) => 9.4682 29.2484 794.0668 Total Allowable for Industry (MAIL) (lbs/day) => 46.0012 Total Permitted to Industry (lbs/day) => 2.4175 0.00 0.00 26.6046 15.6375 973.6950 MAIL left (lbs/day) => 43.5836 Percent Allow. Ind. (MAUL) still available (%) _> #VALUE! ######## #VALUE! ####### #VALUE! Percent MAHL still available (%) => N27735 #VALUE! ######## #VALUE! ####### #VALUE! 5 Percent MAHL (lbs/day) => HWA.AT Revised: February 2018 POTW=: NPOESJk: IUP Count I 2 3 4 5 6 7 8 9 10 11 12 13 14 Workbook Name: PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet Nameptrigi 9d: 2/21/2018,8:45 AM Page 5 of 6 Allnrn inn Tnhla I Headworks last approved: 05/29/15 1.6944 1.1626 1.1626 1.1626 1.1626 #VALUE! #VALUE! #VALUE! I #VALUE! I #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Allocation Table updated: 02/15/18 Permits last modified: 01/01/18 City of Monroe NC0024333 TTO Acetone n-Amylacetate Ethyl acetate Isopropyl acetate Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load (pl-1w Wphnbdicly) number number mgJI lbs/da mg/1 lbs/da m 1 lbs/da mg/1 lbs/da m l lbs/da ATI Allvac 01 CM -15 0001 2.13001 ATI Allvac 02 CM -15 0002 ATI Specialty Materials- Bakers South CM -30 01,02 2.130 1.1067 NC BioGas , LLC CM -35 0001 ELG Utica Alloys, LLC CM -34 0001 2.130 0.0888 Great American Snacks CM -32 0001 Charlotte Pipe & FoundryCo. Plastics CM -29 0001 CHS - Union CM -14 0001 Glenmark Generics, Inc. CM -33 0001 8.200 1.162 8.200 1.1626 8.200 1.162 8.200 1.1626 GM Nameplate CM -20 0002 1.500 0.2502 Goulston Com an CM -01 0002 Norton Door Controls CM -16 0001 2.130 0.177 ORO Manufacturingcom an CM -25 0001 2.130 0.0711 Pilgrims Pride Corporation CM -28 0001 T son Farms CM -11 0001 Column totals => Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) _> 5 Percent MAHL (lbs/day) => HWA.AT Revised: February 2018 1.07YY1 I 1.1 VLVI I I.I VLVI I �I I �I 1.6944 1.1626 1.1626 1.1626 1.1626 #VALUE! #VALUE! #VALUE! I #VALUE! I #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! POTW=, NPDES#-- IUP Count I 2 3 4 5 6 7 8 9 10 11 12 13 14 Workbook Name : PERCS Approved HWA AT Monroe_ Revised 2-15-18, Worksheet NamFP.rij(ll: 2121/2018,8:45 AM Page 6 of 6 All—+i— T.hlo Headworks last approved: Allocation Table updated: Permits last modified: City of Monroe NCO024333 INDUSTRY NAMES (pl— list alphabaicly) 05/29/15 02/15/18 01/01/18 Industry Permit number Pipe number Methylene Chloride Total Phosphorus Permit Limits Permit Limits Conc. Load Conc. Load m I lbs/da m lbs/da ATI Allvac 01 CM -15 0001 ATI Allvac 02 CM -15 0002 ATI Specialty Materials- Bakers South CM -30 0102 NC BioGasLLC CM -35 0011 5.0000 1.0425 ELG Utica Alloys, LLC CM -34 0001 Great American Snacks CM -32 0001 Charlotte Pipe & Foundry Co. Plastics CM -29 0001 CHS - Union CM -14 0001 Glenmark Generics Inc. CM -33 0001 8.2000 1.1626 GM Nameplate CM -20 0002 Goulston Company CM -01 0002 Norton Door Controls CM -16 0001 ORO Manufacturing com an�Im 0001 Pil 'ms Pride Corporation 0001 T son Farms 0001 Column Totals => Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) _> MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => HWA.AT Revised: February 2018 1 1.1626 1l .U4Z:) 1.16261 I 1.0425 #VALUE! #VALUE! #VALUE! #VALUE!