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HomeMy WebLinkAboutApplication - NCS000064Certified Mail 7010 3090 0000 7492 7449 Return receipt to PEM Carter PEMC12:11 Stormwater Permitting Unit 1617 Mail Service Center Raleigh, NC 27699-1617 e4AW uh/ry i icona Ticona 2525 Blacksburg Road Grover, NC 28073-9641 Carolina Star Worksite ISo 9001, ISOJS 16949, 1SO 17025, and ISO 14001 212@20169 MAR 5 2012 DENR • WATER QUALITY Attention: Brian Lowther �7LANDSANDSTORMWATERD.RANOH Subject: Significant Changes in Industrial Activity to C N A Holdings, Inc. —TICONA Facility Permit No. NCS000064 In 2010, C N A Holdings, Inc. —TICONA announced the shutdown of the polyester polymer unit along with supporting utilities. This shutdown, removed from operations the following industrial activities from our site: • All railroad loading/unloading activity • All storage tanks associated with the Polymer business were decommissioned, decontaminated and materials disposal of with outside waste management companies. • Eliminated truck shipments and deliveries of raw materials used in the Polymer Unit and co- products produced by the Polymer unit. • Tank farms closed were South Tank Farm, Polymer Building North Tank Farm, DMT tank Farm, Dowtherm system and 90% of the North Tank Farm. One tank containing ethylene glycol is still in service in the North Tank Farm for the remaining Vectra operations. • The Polymer Building is cleared of all chemicals which were used in the process which includes process tanks, piping, pumps, drains, and ventilation. • All maintenance activity ceased on decommission/closed outside equipment associated with the Polymer Unit. Included are duplicates of : 13 Celanese Ticona A business of Celanese --If ✓ An updated site map which represents the industrial activities portions of C N A Holdings, Inc. — TICONA and our resident, Performance Fibers. This map includes storage of material and disposal areas, process areas and loading and unloading truck areas, drainage areas for each outfall, building location and all impervious surfaces clearly marked. V A summary of analytical monitoring results during the term of the existing permit, which consists of outfall number, parameters sampled, lab results, date sampled and storm event data. A summary of the visual monitoring results, which includes outfall number, parameters surveyed, observations, and date monitoring conducted A summary of the best management practices utilized at C N A Holdings, Inc. — TICONA, which includes a short narrative description of the BMPs in place at the facility. A signed Certification of the development and implementation of a Stormwater Pollution Prevention Plan for C N A Holdings, Inc. — TICONA. With this renewal, please note that the last sampling event (April, 2012 -June, 2012) will not be available prior to the filing of this renewal submittal. However all summaries include up to the last event. C N A Holdings Inc. — TICONA is committed to ensuring compliance with all County, State, and Federal regulations. Should there be a need for further discussions, feel free to call me at 704.480.5726 or email at PEM.Carter@ticona.com. Sincerely, C;X ate. PEM Carter Sr. Environmental Engineer Attachment: Summaries of analytical and visual monitoring Summary of BMPs Signed certification Current site map Number of Outfalls: Impaired Waters/TMDL Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? O Yes M No ❑ Don't Know ( for information on these waters refer to http://h2o.enr.state.nc.uslsulimpaired_Waters_TMDLI ) CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, c e and ac urate. Signature Date Bz�7�2 �.uis Men - i �ucq�tr o�TICoF1 .'Silcluad�r Print or type name of person signing above Title Please return this completed renewal application form to: Stormwater Permitting Unit Attn: Brian Lowther 1617 Mail Service Center Raleigh, North Carolina 27699.1617 µgTfgQ` Permit Coverage �p Renewal Application Form National Pollutant Discharge Elimination System Permit Number Stormwater Discharge Permit NCS000064 The following is the information currently in our database for your facility. Please review this information carefully and make all corrections/additions as necessary in the space provided to the right of the current information. Owner Affiliation Information *Reissued Permit will be mailed to the owner address Owner / Organization Name: Cna Holdings Inc (NA Holk S I µe. '-V ICO W A Owner Contact: Jerry L. McMurray LL%.1 s m e r\ o Mailing Address: PO Box 87 0. ci. Shelby NC, 28151 (hrLAcc Isic . 29tg Phone Number: Fax Number: E-mail address: Facility/Permit Contact Information Facility Name: CNA Holdings, Inc. Ticona Plant Facility Physical Address: 2525 Blacksburg Rd Hwy 19 de -le Ae— kA wy 19 Cleveland, NC 27013 C'�r�over. IA r�$0%3 Facility Contact: Charles Thomas Lu15 FAend6r_d_ Mailing Address: 2525 Blacksburg Rd Gropver, NC 28073 YOVer lu (' 196 { 3 Phone Number: Fax Number: E-mail address: Discharge Information Receiving Stream Buffalo Creek 9-53-(5) Stream Class: C Basin: Broad River Basin Sub -Basin: 03-08-05 Number of Outfalls: Impaired Waters/TMDL Does this facility discharge to waters listed as impaired or waters with a finalized TMDL? O Yes M No ❑ Don't Know ( for information on these waters refer to http://h2o.enr.state.nc.uslsulimpaired_Waters_TMDLI ) CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, c e and ac urate. Signature Date Bz�7�2 �.uis Men - i �ucq�tr o�TICoF1 .'Silcluad�r Print or type name of person signing above Title Please return this completed renewal application form to: Stormwater Permitting Unit Attn: Brian Lowther 1617 Mail Service Center Raleigh, North Carolina 27699.1617 STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Water Quality - Stormwater Permitting Unit Facility Name: CNA Holdings, Inc. Ticona Plant Permit Number: NCS000064 Location Address: 2525 Blackburg Rd Hwy 19 Cleveland, NC 27013 County: Cleveland "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature L✓rs N f1�..n.:.� Print or type name of person Date 01hill" Si JE- Gc��' K �I Ti lci�A Title SPPP Certification 5/09 N M OZ{ O N OO J m m m N n n 'i W l0 N fi n rl rl l0 m N n a 0 O m lO l0 O V n M m n O V V V1 N n O V ' N Q C a In `m a a LL p v p .y p N M M M m V O Vl l0 lO e -I C N R --j rl O w O C 6 6 o m ti m .tii a N m a O O o N N N N N N N a a _ p N m m o 0o m V O o .y m ry In V n M m t� O C m M m m O O m ti n 0 LL O M N N N N O O O a N N N n e4 lC Ifl rl O fl n O lO Ifl m M m N 4!1 l0 Ill m `^ t0 a O N 1p •a o 0 ri 0 ri M M M M Y pl m V .r m m N T m a o ao m m m M N ryw In O op N 1p O N O y m 1p O N O m I^ N n O N N N N M N N N R N N N O O O a m n ri O IIl n N rl N n N o] Vl O Vl n N L w ri V1 lO O O1 m � m 6 l0 O a N o m o o� oo vl w o .-+ O m m In m m o ao vl 00 00 GO d O O O m Vl N O rl O fl rl Vl V m V rl 1p N O V N OJ O 0o a $ O o 0 N N N N N N N N N N N b b y N G Y I� n m N rl ✓1 m ^ N m O Vl N Itl m In M M O fi Vl m O n a I^ n ff! 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This discusses specific best management practices (BMPs) for common areas and various activities at this facility that may contaminate stormwater runoff. TICONA employs the necessary Best Management Practices (BMP's) to control and minimize the exposure of significant materials to stormwater. Activities listed below are considered technically and economically feasible. Recommendations are employed as soon as practicable or when funds become available. Activities covered in this section include: Maintenance of Vehicles/Equipment Loading/UnloadingLoading/Unloading Activities of Chemicals Liquid Storage in Aboveground Tanks Waste Management & Storage Outside Storage of Raw Materials, Finished Product and By -Products Lawn Maintenance & Pesticide Application Construction Equipment Paintin Recycling BMPs for each activity specified above are discussed in the designated section. Additional room has been provided so that BMPs may be added to this Plan in the future. Maintenance of Vehicles and Equipment Dos DON'Ts Use drip pans for oil collection. Perform maintenance near an open sewer drain. Properly dispose of all oils and lubricants. Maintains are parts Promptly repair/replace defective equipment. Loading/Unloading of Chemical Materials Tank truck unloading/loading are restricted to areas having secondary containment capable of holding at least a single hose volume. The area beneath tank trucks is inspected for spills before and after unloading/loading. DOs DON'Ts Block off nearby open drainage ditches until all Allow transfer of bulk liquids unless a facility loading/unloadingloading/unloading activities are completed. employee is present. Use gates and signage to restrict access Operate pumps above acceptable limits during unloading and loading. Leave used open/uncovered containers Locate hose connections over drip ads outside exposed to stormwater. Construct temporary berms while conducting loading/unloading activities of large quantities of hazardous liquids Release stormwater not meeting Clean up spills in accordance with facility spill requirements. Ian Overfill tanks. Liquid Storage in Aboveground Storage Tanks All storage units are fabricated from appropriate materials of construction for use conditions. All tanks are visually inspected daily for leaks as part of normal operation procedures. In addition, each tank is periodically inspected under the site Preventive Maintenance Program and Mechanical Integrity Program. Dos DON'Ts Regularly inspect secondary containment Leave secondary containment valves open berms and walls for cracks, breaks and gaps. unless releasing stormwater that has been Records: Semi-annual Inspection tested. Perform visual inspections of accumulated Leave used open/uncovered containers stormwater prior to its release. Maintained by outside exposed to stormwater. the Individual Business Units. EHSA Form: Secondary Containment Inspection Form -. Ensure that all employees receive stormwater Release stormwater not meeting training at least annually. requirements. Clean up any spills in accordance with facility Overfill tanks. spill plan. Waste Management and Storage DOs DON'Ts Keep all waste containers closed. Store incompatible wastes near each other. Label all containers as required by law. Store wastes in a non -designated area. Regularly inspect waste containers and storage areas for signs of leaks. Store waste in high traffic areas. Clean up any leaks or spills in accordance with the facility contingency Ian. Outside Storage of Raw Materials, Finished Products and By -Products DOs DON'TS Regularly inspect drums for minor leaks and spills. Store materials in high traffic areas where they may be punctured or knocked over. Clean up spilled material promptly in accordance with facility spill plan. Store materials without proper lids. Maintain the minimum inventory necessary for operations. Discharge stormwater from storage areas that does not meet requirements. Label all containers and tanks. in the next few days. Lawn Maintenance and Pesticide Application Contract personnel maintain TICONA-SHELBY lawns. This service projects a positive image of the facility and controls pests. Lawn maintenance includes herbicide and fertilizer application. In order to control pests, pesticides and insecticides may be applied around the facility, particularly in the office buildings. Dos DON'Ts Store maintenance equipment like lawn Over -apply chemicals. Use only the amount mowers under a roof. necessary to do the 'ob. Dispose of unused Apply chemicals if a heavy rain is anticipated pesticides/herbicides/insecticides properly. in the next few days. Keep a minimum amount of these chemicals in stock at the facility. Apply pesticides, herbicides/insecticides in accordance with label instructions. Construction Construction activities may occur at the facility on an irregular basis. Because of the nature of construction, soil movement is a major component of most construction projects. Soil erosion and runoff are controlled during construction activities. DOs DON'Ts Put up a silt fence to limit sediment runoff from the construction area. Establish uncontrolled soil piles near facility drains. Use dust suppressant measures, like watering, if heavy construction is occurring. Leave contaminated soil uncovered at the site. Ensure mud/debris are minimized prior to entering public highways Dispose of soil improperly. Re -seed or re -forest to minimize erosion Put up retention walls on steep slopes. Equipment Painting Tanks, piping, and other equipment are painted at the facility on an irregular basis. Dos DOWTS Store paints in properly labeled containers in Maintain a large inventory of paints at the good condition. facility. Protect soil using tarps and remove stained If contractor, leave unused paints and supplies soil after painting. on plant site. Collect all sand blast material and dispose of Dispose in the general plant trash properly. Dispose of paint residue, rags, tarps and containers properly. Generally these materials fall under Resource Conservation and Recovery Act RCRA . Clean painting equipment properly and dispose of old cleaning materials properly. Generally these materials fall under Resource Conservation and Recovery Act RCRA . Clean up any spills promptly in accordance with facility spill plan and notify the Environmental Engineer (s) or ESHA Technician(s). Recycling Areas DO'S DON'T'S Dispose of scrap metals, which are clean of oil Use any faulty or damaged hoses or valves and grease in the scrap metal dumpster. during unloading, which could contaminate materials for recycling. Cardboard recycling stations have only clean cardboard N dNMN3 d NOINIIOd tl3VM MO1S ou amlaapyo�p 8uuaaui9u��'['�Q N dNMN3 d NOINIIOd tl3VM MO1S