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HomeMy WebLinkAboutNCG140416_SW NOV GOBBLE CONCRETE_20170717Energy, Mineral & Land Resources ENVIRONMENTAL OUALITV July 17, 2017 CERTIFIED MAIL 07015 0640 0005 8164 4320 RETURN RECEIPT REQUESTED Ronald Gobble Gobble Concrete, Inc. 202 Leonard Road Lexington, NC 27295 Subject: NOTICE OF VIOLATION NOV-2017-PC-0475 Permit No. NCG 140416 Gobble Concrete, Inc. Davidson County Dear Mr. Gobble: ROY COOPER Governor MICHAEL S. REGAN sec'MM7 TRACY DAVIS Director On June 23, 2017, Jack Kitchens of the North Carolina Department of Environmental Quality conducted a multimedia inspection of the Gobble Concrete facility located at 202 Leonard Road in Lexington. Multimedia inspectors are required to conduct their inspections and report any perceived deficiencies to the division responsible for maintaining permits in that specific area so that determination can be made as to how to proceed. This facility is covered under General Permit No. NCG 140101 which allows the discharge of stormwater point source discharges associated with activities classified as Ready Mixed Concrete and like activities to the surface waters of North Carolina Compliance History: This facility received a Notice of Deficiency (NOD) on July 27, 2016 following deficiencies discovered during a multimedia inspection and subsequent follow-up. At that time the facility had not developed and was not maintaining a Stormwater Pollution Prevention Plan (SPPP) and was not conducting any qualitative or analytical monitoring. Since receiving the NOD, the facility has developed an SPPP, has provided training and has begun qualitative and analytical monitoring. The facility has missed one qualitative monitoring event since the last inspection in July 2016. Analytical monitoring has been performed for TSS but required pH parameter has not been analyzed in any sampling event. StateofNIorth Carolina 1 Environmental Quality 1 Energy, Mineral and Land Resources Winston-Salem Regional Office 1 450 Hanes Mill". Sultr3OO I Winston-Salem,NC 27103 336 776 9800 Gobble has made significant improvements since July of 2016 but the following observations and violations were noted during NCDEQ's inspection and subsequent file review: 1. Stormwater Discharge - Qualitative Monitoring: General Permit NCG 140000, Part IV Section C requires qualitative monitoring be conducted twice per year following the established guidelines. It appears that one required monitoring event has been missed since the facility received NOV in July of 2016. 2. Stormwater Discharge - Analytical Monitoring: General Permit NCG 140000, Part IV Section A requires the facility to conduct analytical monitoring twice annually at each of the facilities stormwater outfalls. Since the NOD was issued in July of 2016, this facility has begun to provide analytical monitoring for Total Suspended Solids (TSS) as required but, has not been monitoring for the required pH parameter. TSS and pH are both required to be collected and tested semi-annually within the schedule listed in the permit. Reauired Response Accordingly, you are directed to respond to this letter in writing within 30 calendar days of receipt of this Notice. Your response should outline how the violations will be addressed and should be sent to this office at the letterhead address and include the following: 1. Provide Qualitative Monitoring of Stormwater Outfalls twice annually. Keep records in the SPPP binder. 2. Provide Analytical Monitoring of Stormwater Outfalls per permit requirements defined in Part IV, Section A. TSS and pH are required parameters. Keep records in SPPP and maintain for five (5) year minimum. Thank you for your attention to this matter. This office may consider a recommendation for enforcement to the Director of the DEMLR (Division of Energy, Minerals, & Land Resources) regarding these issues and any future/continued violations that may be encountered. This office requires that the violations, as detailed above, be abated immediately and properly resolved. Environmental damage and/or failure to secure proper authorizations have been documented on the subject tract as stated above. Your efforts to undertake activities to bring the subject site back into compliance is not an admission, rather it is an action that must be taken in order to begin to resolve ongoing environmental issues. State of North Carolina 1 Environmental Quality 1 Energy, Mineral and Land Resources Winston-Salem Regional Office 1 450 Hanes Mill Road. Suite 3001 Winston-Salem. NC 27103 336 776 9800 Pursuant to G.S. 143-215.6A, these violations and any future violations are subject to a civil penalty assessment of up to a maximum of $25,000.00 per day for each violation. Your above-mentioned response to this correspondence, the degree and extent of harm to the environment and the duration and gravity of the violation(s) will be considered in any civil penalty assessment process that may occur. Should you have any questions regarding these matters, please contact Glen White at (336) 776-9660. Sincerely, o-� Matthew E. Gantt, P.E. ' Regional Engineer Land Quality Section Winston-Salem Regional Office Enclosures: Inspection Report cc: DEMLR—WSRO (Lisa Edwards, P.E.) DAQ WSRO (Bethany Georgoulias) DEMLR Stormwater Permitting Unit — Raleigh State oiNorth Carohna I Environmental Quality 1 Lnergy, Mineral and Land Resources Winstor-Salern Regional Office 1 450 Hanes Mill Road Sulu 3001 Winston-Salem. NC 27103 336 776 9800 Permit: NCG140416 Owner• Facility: Gobble Concrete Inc Inspection Date: 00/23/2017 Inspection Type : Compliance Evaluation Reason for Visit: Routine Stormwater Pollution Prevention Plan Yea No NA NE Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑ # Does the Plan include a General Location (USGS) map? 0 ❑ ❑ ❑ # Does the Plan include a "Narrative Description of Practices"? N ❑ ❑ ❑ # Does the Plan include a detailed site map including outfall locations and drainage areas? 0 ❑ ❑ ❑ # Does the Plan include a list of significant spills occurring during the past 3 years? 0 ❑ ❑ ❑ # Has the facility evaluated feasible alternatives to current practices? 0 ❑ ❑ ❑ # Does the facility provide all necessary secondary containment? 0 ❑ ❑ ❑ # Does the Plan include a BMP summary? 0 ❑ ❑ ❑ # Does the Plan include a Spill Prevention and Response Plan (SPRP)? 0 ❑ ❑ ❑ # Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? N ❑ ❑ ❑ # Does the facility provide and document Employee Training? 0 ❑ ❑ ❑ # Does the Plan include a list of Responsible Party(s)? 0 ❑ ❑ ❑ # Is the Plan reviewed and updated annually? 0 ❑ ❑ ❑ # Does the Plan include a Stormwater Facility Inspection Program? 0 ❑ ❑ ❑ Has the Stormwater Pollution Prevention Plan been implemented? 0 ❑ ❑ ❑ Comment: Mr. Garrison has implemented the SPPP since the previous inspection on Julv 13. 2016. The Responsible Party was designated and a signature was included. The facility has conducted employee training since previous inspection. A document is maintained in the SPPP file is used. to track employee training. Mr. Garrison and Mr. Andy Middleton are the only employees with responsibilities of spill response, preventative maintenance, or operations that have potentential to contaminate stormwater runoff. Mr. Garrison was instructed to maintain records of annual training, which includes a plan review and/or update. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? 1-10 ❑ ❑ Comment: Mr. Garrison documented one qualitative monitoring event since July 13, 2016. The qualitative monitorina was in conjunction with an Analytical Monitoring event on August 19, 2016. It appears that the facility has missed one semi-annually oualitative monitoring since the previous inspection in July 2016. The semi-annual monitoring schedule outlined in the permit states that one event should occur between July 1 and December 31. The second semi-annual monitoring event would happen between January 1 and June 30. Analytical Monitoring Yes No NA NE Has the facility conducted its Analytical monitoring? ❑ 0 ❑ ❑ # Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ 1:10 ❑ Page: 3 permit: NCG140416 Inspection Date: 06/23/2017 Comment: Owner - Facility: Gobble Concrete Inc Inspection Type: Compliance Evaluation Reason for Visit: Routine 6/19/2017 - results pending. TSS results have been below benchmark values. Mr. Garrison was reminded that minimum of 60 days must separate each monitoring event and that samples should be analyzed for PH as well as TSS. Rainfall data is collected but the event duration has not been recorded. Permit and Outfalls Yea No NA NE # Is a copy of the Permit and the Certificate of Coverage available at the site? 110 ❑ ❑ # Were all outfalls observed during the inspection? 0 ❑ ❑ ❑ # If the facility has representative outfall status, is it properly documented by the Division? ❑ ❑ 0 ❑ # Has the facility evaluated all illicit (non stormwater) discharges? ❑ ❑ M ❑ Comment: The certificate of coverage (COC) available for review was dated May 31, 2016. The most recent COC was not available for review at the time of the inspection. The certificate of Coverage for the facility expires June 30, 2017. Mr. Garrison was reminded that renew coverage Prior to the expiration date. Page: 4 Compliance Inspection Report Permit: NGG140416 Effective: 07/01/16 Expiration: 06/30/17 Owner: Gobble Concrete Inc SOC: Effective: Expiration: Facility: Gobble Concrete Inc County: Davidson 202 Leonard Rd .Region: Winston-Salem Lexington NC 27295 Contact Person: Chris Garrison Title: Phone: 336-249-3821 Directions to Facility: System Classifications: Primary ORC: Secondary ORC(s): On -Site Representative(s): Related Permits: Inspection Date: 06/23/2017 Primary Inspector: Jack Kitchen Secondary Inspector(s): Certification: Phone: EntryTime: 10:15AM Exlt Tlme: 11:50AM Phone: 919-218-8409 Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Ready Mix Concrete Stonnwater/Wastewater Discharge CCC Facility Status: ❑ Compliant N Not Compliant Question Areas: 0 Storm water (See attachment summary) Page: 1 Permit: NCG140416 Omer -Facility; Gobble Concrete Inc Inspection Date: 06/23/2017 Inspection Type: Compliance Evaluation Reason for Visit: Routine Inspection Summary: On June 23, 2017, Jack Kitchen, Compliance Inspector, with the North Carolina Department of Environmental Quality, conducted an announced. Multimedia Compliance Inspection at Gobble Concrete Company, Inc. The inspector met with Chris Garrison, Vice President and plant operator, who provided the inspector access to the facility's equipment and available records. Gobble Concrete was in operation on the day of the inspection. The site drains to the Northeast section of the property. Ouffall #1 is identified in the NO1 as a reinforced concrete pipe. Mr. Garrison showed Mr. Kitchen Outfall #1, which appeared of be an area covered in vegetation and brush. Mr. Garrison stated that at the bottom of the ditch is a concrete culvert that leads stormwater off the property and under the adjacent railway. The ditch is overgrown and not easily accessible. Mr. Kitchen observed the ditch in the area of Outfall #1 and did not notice any evidence of ongoing erosion or recent discharges. According to previous inspection observations, the ditch would drain into an unnamed tributary to Abbotts Creek. Mr. Garrison performs monitoring and sampling at a location prior to the ditch and after the settling basin. The concrete mixing trucks are rinsed on the loading pad with water provided by Davidson County. The truck wash and irrigation runoff water drains to a holding basin constructed with gravel berms. The mixing truck cleanout sedimentation basin was observed. The area is completely bermed at the far north end of the _ property. The dikes appeared to be constructed with dirt. At the time of the inspection, at least one foot of freeboard was observed in the cleanout basin. Admixtures used in the production of concrete are stored in ASTs and inside an enclosed shipping container. The loading door is elevated and leaks or spills would collect at the end of the container. A single walled 12,000 -gallon diesel fuel above ground storage tank (AST) was installed in November 2016 and replaced an existing 1,000 -gallon tank. The tank was installed with concrete spill containment. The spill containment appeared to be adequately sized and in good condition. Mr. Kitchen recommended that the drain valve be locked to ensure that accidental releases do not occur. Based on observations documented by the inspector during the June 23, 2017 Multimedia inspection, it is recommended that facility's compliance status be reviewed by DEMLR's Stormwater Program and DWR's wastewater Program to determine if monitoring violations have occurred. A follow up inspection by DEMLR or DWR staff is recommended. Page: 2