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HomeMy WebLinkAboutNC0086819_Pretreatment Annual Report 2016_20170217PO 249 COUNTY OF a��`c�G`��<►, BOLIVIA, NC 28422 BRUNSWICK (91 O) 755-7921 PUBLIC UTILITIES DEPARTMENT ,,.'`. (91 O) 755-7927 FAX WASTEWATER TREATMENT DMSION r NORTH BRUNSWICK REGIONAL �����g1\`t�ARp�\=� February 17, 2017 NCDENR-PERCS ATTN: Sarah Bass 1617 Mail Service Center Raleigh, NC 27699-1617 RE: PRETREATMENT ANNUAL REPORT 2016 NORTHEAST BRUNSWICK REGIONAL WATER RECLAIMATION FACILITY (NPDES NO. NC0086819) Dear Ms. Bass: RECEIVEDINCDEOIDWR Please find enclosed: FEB 21 2017 • Narrative • Industry #004 American Distillation Inc. Penalties/Summary, lnfate • Spreadsheet of SIU fines/Notices of Violation for 2016 Permitting Section • IDSF, PPS,SNCR and Historical SNCR Forms • Program Info Database Form • Allocation Tables If you have any questions or require additional information, please feel free to contact me at (910) 755-7921. Sincerely, 6", (k� Brian Blanton Pretreatment Coordinator Enclosures PRETREATMENT 2016 ,rlj{ r RECEIVEDUDEUDWR PUBLIC UTILITIES DEPARTMENT COUNTY OF BRUNSWICK BRIAN BLANTON, PRETREATMENT COORDINATOR 2/17/2017 FEB 212017 WU !t rQuality Permitting Section COUNTY OF BRUNSWICK PUBLIC UTILITIES DEPARTMENT WASTE'wATER TREATMENT DMsioN PRETREATMENT SECTION �J�S�NICIf Cp��i��l f All41 PO BOX 249 BOLIVIA, NC 28422 (91 O) 755-7921 (91 O) 755-7927 FAX PRETREATMENT ANNUAL REPORT FOR 2016 NORTHEAST BRUNSWICK REGIONAL WATER RECLAIMATION FACILITY (NPDES NO. NC0086819) NARRATIVE GENERAL INFORMATION: o Headworks and Allocation Table approved 2016. Next renewal due April 2021. o The Sewer Use Ordinance for Brunswick County was updated and approved February 2013. o Enforcement Response Plan updated in 2011 per audit recommendation. o LTIVIP approved September 2014. NEBR went from a STMP to LTMP due to the upgrade from 1.6 MGD to 2.475 MGD. o IWS was completed in September and Approved in December 2013. Next due date is July 2018. Brunswick County Pretreatment Div. renewed American Distillation, Inc. an SIU permit effective March 5, 2014 with an expiration date of March 5, 2018. Brunswick County Pretreatment Div. renewed Victaulic Company of America's SIU permit June 2, 2014 with an expiration date of November 1, 2018. GENERAL PERMIT INFORMATION: SIU INFORMATION: SNC INFORMATION: December 2015 -January 2016, NER experienced toxic slugs from American Distillation, Inc. that tested high in levels of Methylene Blue Active Substance Assay (MBAS), Surfactants and possibly commercial grade detergents in large quantities that created pass-through, turbidity and total suspended solids issues. Levels of Isopropyl Alcohol, Acetone, and Methanol were greatly escalated from their normal ranges. January 28, 2016- Brunswick County insisted that they stop sending discharge to NER. ORDERS OR SCHEDULE INFORMATION: • See Enforcement Section. PRETREATMENT (A to C) AND CONSTRUCTION INFO: • NER was upgraded from 1.6 to 2.475 MGD plant in Summer 2013. SIU's WITH MISSING DATA: ENFORCEMENT ACTIONS by POTW and Industry responses, for Non -SNC, Non - Order, Non -Construction, Non -"missing" data events: American Distillations, Inc. (SIU #0004) January 28, 2016, ADI was forced to stop sending discharge to NER due to MBAS at high levels of detergents. Brunswick County proposed an increase in sampling requirements, along with strict limits for Methanol and MBAS. ADI chose to have their waste hauled off. Victaulic (SIU#0002) had a Cadmium violation in November 2016. A spreadsheet of fines and Notices of Violation issued throughout the year is enclosed. Northeast Brunswick Regional W.R.F. (NPDES No. NCO086819 / WQ0014415). In 2013-14, NEBR was upgraded from a 1.6 to a 2.475 MGD plant. The plant converted from a STMP to a LTMP as of July 1, 2014. NEBR exceeded BOD and TSS limits for the month of January 2016, which was attributed to the ADI discharges. In June, NER exceeded the TSS limit. Brunswick County continues to maintain a "Monitoring Cost Assumption Program" to recoup costs of administering the Pretreatment Program from SIU's/ Users. Brunswick County FOG Program: Inspections are performed throughout the County, implemented by the Pretreatment Coordinator. There were N.O.V.s issued to establishments for being out of compliance but they were no fines assessed. 2016 NOTICES OF VIOLATION DATE PARAMETER LIMIT ACTUAL PENALTY/FINE NOTES 1/20/2016 NICKEL 1/28/2016 BOD 1/28/2016 MBAs 1/28/2016 FOAMING INTERFERENCE 8/8/2016 FOG 8/8/2016 FOG 11/15/2016 CADMIUM 0.021 0.022 250 >346 6130 SHUT DOWN ADI ADI ADI PUBLISHED IN PAPER ADI -PASS THRU/INTERF. NON COMPLIANCE PUMP IN 30 DAYS NON COMPLIANCE PUMP IN 30 DAYS 0.07 0.103 NOV VICTAULIC Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Brunswick County NORTHEAST BRUNSWICK REGIONAL W R F Colurn 2. "Primary" NPDES Number NCO086819 T for office n or Non Discharge Permit #{ if applicable => use only EPA WENDB codes 3. PAR begin Date, please enter 01/01/yy or 07/01/yy 1/1/2016 PSSD 4. PAR end Date, please enter 06/30/yy or 12/31/yy 12/31/2.016 PSED 5. Total number of Sl Us, includes CIUs 5. => 2 slus 6. Number of CIUs 6.- 2 Clus 7. Enter the Higher Number, either (7a) or (7b) here => 0 NOIN 7a. Number of SNs not sampled by POTW 7a. => 0 7b. Number of SNs not inspected by POTW 7b. => 0 s. Number of SIUs with no IUP, or with an expired IUP s. => 0 NOCM 9. Total Number of SNs in SNC due to either IU Reporting violations or NP Limit violations. To avoid double counting some SNs Enter ( 9a + 9b) - 9c here => 1 PSNC Enter the Number of SIUs in SNC for: 9a. IU Reporting violations 9a. => 0 MSNC 9b. IUP Limit violations 9b. => 1 SNPS 9c. Both IU Reporting & Limit violations 9c. _> 0 10. Number of SNs in SNC due to IU Reporting violations that were not sampled or inspected by POTW 10. => 0 SN1N 11. Number of SIUs in SNC due to violation of 11. _> 0 SSNC Compliance Schedule due dates 12. Number NOVs, NNCs, AOs, or similar assesed to SNs 12. => 3 FENF 13. Number Civil or Criminal Penalties assessed to SIUs 13. => 0 nml 14. Number of SIUs included in public notice 14. => 1 SVPU 15. Number of SIUs from which penalties collected 15. => 0 RJPN 16. Total Amount of Civil Penalties Collected 16. => $ 0.00 17. Total Number of SNs on a compliance schedule 17. => 1 socs of Notes: AO Administrative Order NOV Notice of Violation CIU Categorical Industrial User PAR Pretreatment Annual Report CO Consent Order POrIW Public Operated Treatment Works RUP Industrial User Pretreatment Permit SRU Sigruficant Industrial User NNC Notice of Non -Compliance SNC Significant Non -Compliance, formerly RNC Chapter name: PAR Guidance File name: PAR -PPS -ds Revision date: August 1, 1994 Comprehensive Guide, Chapter 9, Section B, Page 5 Blank PPS Form, Copy and use in your PAR Pretreatment Annual Report (PAR) Significant Non -Compliance Report (SNCR) WWTP = Wastewater Treatment Plant, use separate form for each WWTP. SIU = Significant Industrial User SNC = Significant Non -Compliance PAR covers this calendar year => 1/1/2016-12/31/2016 Control Authority--Program--Town Name => Brunswick County WWTP Name => N E BRUNS REG WRF NPDES # _> NCO086819 A SNCR Form must be submitted with every PAR, please write "None " if you had No SIUs in SNC during calendar year ILJP # Pipe # Industry Name Parameter or "Reporting" SNC? ( Yes / No ) for each 6 -month period. Jan. - June July - Dec. #0004 1 American Distillation, Inc. BOD, Interference/Pass-Thru Yes Attach a copy of the Division's "SIUs in SNC Historical Report" for your POTW s SIUs behind this page. Is the database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years. EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative. Form name: PAR SNCR,2001 Date Revised: 1/4(2001 COUNTYOF : ��s�vok e°�,'yy�� m�9 • `"y PO BOX 249 BRUNSYVICK �� BOLIVIA, NC 28422 PUBLIC LrnLMF-S DEPARTMElv7 -y -'` . (g 1 O) 755-7921 WASTEWATER 11tFA77a9ENr DNiS7ON yyrf A'• '` a (� 1 O) 755 7927 FAX PREaRFATUENTSECTION '�Tp caao,�`rr March 2, 2016 American Disti n, Inc Attn: Barry brit-, ADI Plant Manager 16.90 N.E. RaysW Road Lam, NC 284.51 Dear Mr. White. StE ft In mid-Deoember 2015 and continuing. through mid-January 2016, Northeast Bnr aM& Regional Waste Water Treatment Plant (NEER) eperienced twac slugs of C011114a grade d@Nmawft in large volumes. Auer extensive sampling and an enormous arrwurrt of time spent on tracing the source of the toxicity, it has been determined that the source of this interruption was coming from American Disnation, Inc. �c C=* Public Utilities (BCPU) took into consideration that the line from the ADI site Is shared with the Cape Fear Boat Wortcs, a thorough investigation was conducted and it was determined that ADI was the source. Samples were talo from the discharge line from the ADI site and chacked for Surfactants (MBAS), due to the foamy, frothy symptoms that NEBR was experiencing. EnvimnChem atlyned the samples and reported that the MBAS was 6,130 mg/L To put this into perspective, a typical car wash has less than 10 mg/L of MBAS in their effluent This slug was highty concentrated and large in volume to rause such interruption to a 1.65 Million Gahm per Day facility. The toxicity affected the settleablity and turbidity of the pkint, causing NEER to fail the State permilt0d lirnit for BOD in December and January. Total Suspended Solids barely passed for December and then failed in January. The December 2015 sampling event that ADI submitted indicated that Isopropyl Alcohol, Methanol, and Acetone levels were 'gmady from the normal average. IPA was 321 mg1L for December when the average for this pwarrreter had been 16 mg/L The same for Methanol. The average for the year was 10 mg/L until December when the Methanol jumped to 31.4 mgfI- Acetone had been under 3 mg& far the majority of the year and then in December it spitted to 8.37 mg/L. All this itrfCited that NEBR had been sent *anger than normal levels of each parameter that I aforermmentiorred. I called the mm tug of January 28 and mWested 1W ADI stop seddmg to NEBR until we Could get the issue under control. Leh days, the turbidtyr and settleabirdy began th return to normal. This indicted to BCPU that something in ADI's disclwge was negatively Mac&ig the perk mmance of NEBR. Due to discharge issues over the past several years from your facility, BCPU is reludant to cue honoring the discharge permit This latest exceedance has yet again created a tot of extra work for the opt and laboratory personnel in addi6an to extra expense for contract Laboratory cost The State has reminded BCPU of the fact that if we feel that the die from ADI is detrimental to NEBR, we may revoke the permit If Brunswick County continues to honor this dWmW permit, BCPU will implement a policy to mndos* swrq* for WAS from ADI's discharge and the cost will be passed on to ADI. Envirohdhem gauapdmately $65.00 for this test. Also, as a caveat to the permit, Brunswick County will add this as a parameter for ADI to sample for monthly. If you would like to present inforrrmabon that could rebut these findings please submit a written request add to WJerry Pierce, Public Utillbes Director, Post Office Box 249, Bolivia, N.C. 28422 wftn Wow days of receiving this letter so that a meeting can be sdheduled. After BCPU has received your response and the responsible parties agree with the outcome, UM we will communicate with ADI about when they will be allowed to start d>sclna *V to the Plant again. Please do not drsange anything before this process has taken place. If there are questions, please call me at (910) 755-7921. 1 Brian Blanton County of Brunswick Pretreahnent Coordinator PO Boot 249 Bolivia, NC 28422 (910) 755-7921office (910) 755-79271ax Brian.Manton4pbnmowic kcountync.gov March 5, 2016 Mr. Brian Blanton County of Brunswick Pretreatment Coordinator P.O. Box 249 Bolivia, NC 28422 RE: Letter dated March 2, 2016 Dear Mr. Blanton: American Distillation, Inc. (ADI) is in receipt of your recent letter dated March 2, 2016 and shares your concerns. We simply do not handle surfactants even in plant maintenance. Furthermore, ADI did not discharge significant volumes of water to your treatment facility during the month of January. Cape Fear Boat Works does share our discharge line, and while we have no idea of what their discharge levels would be, they did utilize nearly 100000 gallons additionally of water during this period in an operation that does primarily boat repairs and cleaning. ADI analyzed our raw material product mix and found one occasional stream, a methanol byproduct of environmentally -friendly bio -diesel manufacture, which could contain some residual soaps from soyate plant degradation. Even though these soyates are not water soluble, and the methanol is non foaming in nature, we feel it is best to isolate any activities associated with biodiesel from consideration of effluent water discharges to your facility. The recommendation to have random samplings of the ADI discharge as well as monthly testing of the WAS by Envirochem is an excellent start to monitoring the effluent discharges that enter your facility, and ADI wholly supports this idea with respect to any discharges we might have. This testing will be reflected in any future reports when commencement of discharge water begins anew. We regret that there have been issues in the past. Some of them were uncontested or neglected sampling and testing errors by contracted laboratories (not Envirochem), but a black eye for ADI nonetheless. We feel that we have had a program for the past year that is exemplary of what we would want to exhibit. Therefore, upsets in the program, as experienced by the County of Brunswick in January, are disturbing and ADI wants to assist in any manner to identify the problem and, if ours, make immediate corrections. Please do not hesitate to contact our office with any suggestions, questions, or concerns as they arise. Very truly yours, Barry White COUNTY OP' i ®RCSC f '< PO BOX 249 BOLIVIA, NC 28422 IuCaUW es (910)755-7921 (91 O) 755-7927 FAX 1".-.l&l American DusMon, Inc, AST Bary White, ADI Plant Manager 1690 N.E. Royster Road Leland, NC 28451 Bminswidc County PubTtc Ubiffies has evaluated your request to re-establish flow to the Northeast Brunswick Regional VWrTP (NEER). It is with much trepidation that we are exWrdng one final opportunity to American Disb'Hefion, Inc. to discharge their waste stream to the NEBR WArrP. The most recent event in January caused the NEW to fail established limits in our NPDES permit due Io a High MBAS conn itratiorn. A thorough investigation determined that1hisflow came fmm the ADI d;sdwp line. Since issuing a dischirp permit to ADI in 2010, there have been 26 Noboes of Vidalloms (NOV) issued to date and in this sbetc! ADI shut off flow (2014) to NEBR for a yew -this is an average of over 5 NOVs per year. This raises a lot of concern on our part and we epi monitor the flow from ADI very closely to ensum that the Integrity of NEBR is not jeopardized. If ADI opts W start serdng their waste stream once again there will be a new sampling protocol established as was stated in our phone conversation, test week The Methylene Blue Active Substance Assay (MBAS) sampling for rrts will be added as a me" retirement with a limit of c8.0 mg/L (less than). In addition lo this, limits will be assigned to Isopropyl Aho W and Mefhand of <10 mg/L PeSs than). These have beers °monbr may' in the past, but we have food that some of these levels spice std are usually assodated with problems fin oaxr at the waste water facility. If ADI is co mfiortable with the limit requires mentioned and wishes to reestWAsh its discharge to NEER, It is required to sample any waste water that has been shed since the Wage fbr these parameters and btvard to results to 'BCPU before any age permission will be granted. Also, as we mentioned, BCPU will be sampling the smarm coming to the plant on a random basis and will pass this cod on to ADI. Once tme laboratory els trove been waswed, BCPU will contad ADI and give a timeline of when the waste stream can be rte. If fiere are questiom or corms, please call me at (910) 755-7921. Sincerely, Brian Blanton County of Brunswick Pretr+eatrwrd Coordinator PO Box 249 Bolivia, NC 28422 (910) 755-7921 office (910) 755-7927fax brian.blanton@bnmwickwuntync.gov COUNTY OF BRUNSWICK -M ' ' PO BOX 249 BOLIVIA, NC 28422 PUBLIC U rnES DEPAR71rAE111T . s, icor ,;.. (9 i O) 755.792 i WAS EWAMM TFWAMY ENT DAWRISI t (9 i O) 755-7927 FAX 13m E ►� SEcno� March 28, 2016 American Distillations, Inc. Attn: Barry White 1690 NE RoysW Rd. Leland, NC 28451 Dear Mr. White: The laboratory results submitted to BCPU for January and February 2016 had some parameter violations. In January, Nickel was 0.022 mg& and in February the BOD was >346 mg/L. These were above the permitted limits and therefore a Notice of Violation must be issued. There will no fines accessed to these limit violations. If deviations in the process are detected, please notify Northeast Brunswick Regional WW `TP (383-2811) as soon as possible. If there are questions or concerns, feel free to contact me at 755-7921 or 612-9677. Sincerely, 01 -.� Brian Blanton Pretreatment Coordinator Cc: Jerry Peirce, Public Utilities Director Donald Dixon, Wastewater Superintendent COUNTY OF a "K ° a BRUNSWICK PO i Ali, PO BOX 249 PUBLIC LMLMES DEPARTMENT ' {A, NC 28422 (910)755-7921 WAswwxam TwATmENr DrAmoN 't : 3 .� ; •. = (91 O) PRE RE11. MENTSECnON '+, (91 O) 7557927 FAX h� C March 28, 2016 Mr. Barry White American Distillation, Inc. 16.90 NE Royster Rd. Leland, NC 28451 RE: NOTICE OF VIOLATION (12) -American Distillation, Inc. Dear Mr. White: After reviewing recent laboratory reports, it has been determined that your facility was in violation of Part I, Section F of the Pretreatment Permit # 0004 issued to you by the County of Brunsvvick. The permit violations are summarized below.. Sample Date Industry / County Monitori Parameter Permit Limit (mg/1) Lab Results (mg/1) 1/202016 Industry Nickel .021 .022 2/102016 Industry BOD 250 >346 According to FedereVState mandates, Brunswick County must issue a Notice of Violation once a permit limit has been exceeded. Brunswick County will not impose any fines with these penalties. If there are any questions or concerns regarding this correspondence, please feel free to call me at 755.7921 or 612-9677. Thank you for your attention in this important matter. Sincerely, Brian Blanton Pretreatment Coordinator CC: Jerry Piave, Public Utilities Director Donald Db on, Wastewater Superintendent BRUNSWICK COUNTY NORTH CAROLINA AFFIDAVIT OF PUBLICATION Brunswick County PUBLIC NOTICE.. In accordance with 40 Code of Federal. Regulations 403.8 of the Pretreatment Regulations, published by the United States Environmental Protection Agency, Brunswick County Public Utilities hereby -provides. the public. with notice that the; followin' �,Si Rot Industdal User was.fopnd to be, nod- . $ .. � .:. •' co hint betveeTanuary:' - June 30, 201, when discir_gng foeasf 13"ntngwck Regional ViTastewater•Treatmeriflant �> a r r.. American,Dis�, Inc. — (1) Intenference7Fass-Through,.. discharging a non -permitted substance.. "Jerry Pierce . Director of Public Utilities . A a Notary Public of said County and State, salified and authorized by law to administer ared MARISA BUNDRIM who, being rs and says that she is the employee autho- lavit, of The State Port Pilot Inc., engaged newspaper known as THE STATE PORT fed and entered as periodicals mail in the .id County and State; that the notice or other rue copy of which is attached hereto, was XE PORT PILOT on the following dates: and that said newspaper in which said notice, paper, document or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina This the 2 �1-d. . day of , 20Y1- -M � 0 1. -M4, �a) (Signature of person making affidavit) Sworn to and subscribed before me this 2 r' day of 20-L 9L Notary Public JANET L. KEYES Notary Public, North Carolina Brunswick County My Commission Expires December 17, 2019 PUBLIC NOTICE In accordance with 40 Code of Federal Regulations 403.8 of the Pretreatment Regulations, published by the United States Environmental Protection Agency, Brunswick County Public Utilities hereby provides the public with notice that the following Significant Industrial User was found to be non-compliant between Janu- ary 1 - June 30, 2016, when discharging to Northeast Brunswick Regional Wastewa- ter Treatment Plant: American Distillation, Inc. — (1) Interfer- ence/Pass-Through, discharging a non - permitted substance. Jerry Pierce Director of Public Utilities STATE OF NORTH CAROLINA COUNTY OF BRUNSWICK AFFIDAVIT OF PUBLICATION Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified, and authorized by law to administer oaths, personally appeared Angie Sutton who, being first duly sworn, deposes and says: that she is General Manager (Owner, partner, publisher, or other officer or employee authorized to make this affidavit) of The Brunswick Beacon, a newspaper published, issued, and entered as periodical mail in the Town of Shallotte in the said County and State; that she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Brunswick Beacon on the following date(s): June 23, 2016 and that the said newspaper in which such notice, paper document or legal advertisement was published, was at the time of each and every such publication, a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. This the 23rd day of June, 2016. .... ..lt� vfc . .. (Si ture .zof person making affidavit) Sworn to and subscribed before me this 23rd day of June, 2016. fC oe ZZ 9t�ns�ms �ont9p _ (Notary Public) My Go `ZIZq ;4- hist 9K&EPORT Brunswick County 2009 2010 2011 2012 2013 2014 2015 1st half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half 1st half l 2nd half 1st half l 2nd half 1st half l 2nd half American Distillation, Inc. PreviousNames: IUP # 0004 Pipe # 0001 SIU Word Description: Organic Chemical Recycling IUP Status: Active Acetone I I I X Cyanide I I I XI Illegal Discharge I X Noxious/Malodorous Liquid I Ix I slug disch- BOD I I Ix Zinc Ix An W in a semi-annual period indicates snc for the period for the respective parameter. This information is compiled from man PRINTED ON: 12/6/2016 P Y sources, and has not been verified. PAGE 6 Contact the local pretreatment coordinator or state pretreatment staff if errors are noted. Pretreatme_at Program IafQ JQIat*base for Program Name Brunswick County WWTP Name NE Brunswick County Regional WRF Program Approval Date 12/08/1.995 Pretreatment Status Full Region WIRO County Brunswick printed on: 12/9/2016 Stream Information IWC % at 7Q10 100.00 NCP 7QT0 F ow ds / mgd / Number 1Q10 Flow cfs / mgd / Stream Classification SC Basin Number CPF17 Receiving Stream Name CAPE FEAR RIVER NPDES Number NCO086819 NPDES Effective Date Last PAR Rec 03/03/2016 PAR Due Date 03/01/2017 mercury 12/01/2011 Current Fiscal NPDES Expire Date 11/30/2016 Year PCI Done required POTW is Primary WWTP TRUE Last Audit on 08/28/2016 Audit Year Next20/21 es Design Flow mgd 2.4750 % Design mgd is SIU permitted 2.46 Permitted SIU flow (mgd) [Pt SIU) .061 WWfP SI U's Program SIUs WWfP CIU's 1 Program CIUs 1 HWA LTMP� IWS SUoo ) ERP date Inactive Date Next Due 04/01/2021 07/01/2018 Date Received by DWR 03/26/2016-1 F 09/13/2013 01/22/2013 11/21/2011 Date Approved 12/07/2016 09/09/2014 12/05/2013 .02/21/2013 08/27/2003 Adopt Date Required Date Adopted 04/01/2013 Info in this Box from PI Contacts Date Date Date PT_Pro Attended Attended Attended Formal Name 9 -Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp Mr. Brian Blanton jPrim 910) 755-7921 1 1(910) 755-7927 11 3/1/2011 1 11/23/2007 brian.blanton@brunswickcountync.gov Pretreatment Coordinator I PO Box 249 8422 Mr. Donald Dixon I jk910) 612-7463 1 1(910) 755-7927 11 1/26/2006 donald.dixon@brunswickcountync.gov Wastewater Superintendant PO Box 249 8422 Mr. Jerry Pierce 1 11(910) 253-2659 (910) 253-4304 jerry.pierce@brunswickcountync.gov Director Of Public Utlilities PO Box 249 8422 Pretreatment Related NOVs from DWQ DWR Central Office Contact Isarah Bass 2/5/1997 CT Specialities causing passthru-modify IUP DWR Regional Contact Kom Tharrington 10/30/2006 public notice (audit) Pretreatment Annual Report (PAR) Control Authority, Brunswick County Industry Industrial Data Summary Form (IDSF) Town Name => Leland Name Victaulic Use separate forms for each industry/pipe STP Name => IUP # 2 Enter BDL values as < (value) NPDES # => NC 86819 Pipe # 1 st 6 months, dates => 171-7-16--60-5-716 2nd 6 months, dates => 7/1-12/31/16 Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mgll) _> * or Average Loading (]b/d) _> % violations,(chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (Ib/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> BDL => Below Detection Limit mg/i h milligrams per liter * POTW must enter at least one of these Note: 6 month, 112 BDL IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC — Significant Non -Compliance mgd => million gallons per day Ava period could be month, Qtr, or 6 -month & if BDL , 1/2BDL, or zero values used. — _ TRC => Technical Review Criteria W WIP –> wastewater treatment plant Note: 6 month period, BDL values low, mg Ammonia s m- onths 2nd 0 months i st b months 2nd () months I st 0 months i 2ndmonths I st 0 months Znd b months 7 7 7 7 7 7 7 7 0.0022 0.00190 5.00 6.43 4.33 5.21 0.7571 0.2714 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Arsenic Cadmium Chromium Ist6months 2nd6monthsl Ist 6 months 2nd 6 months I st 6 months 2nd 6 months I st 6 months 2nd b months 7 7 7 7 7 7 0.0100 0.0100 0.0150 0.0360 0.0100 0.0100 0 1 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 Copper Cyanide Lead mercury Ist6months 2nd6mon s 1 st 6 months nd 6 months Ist6months 2n mon s Ist 6 months nd 6 months 7 7 7 7 7 7 7 7 0.0146 0.0139 0.0050 0.0050 0.0127 0.0109 0.00020 0.00020 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BDL => Below Detection Limit mg/i h milligrams per liter * POTW must enter at least one of these Note: 6 month, 112 BDL IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC — Significant Non -Compliance mgd => million gallons per day Ava period could be month, Qtr, or 6 -month & if BDL , 1/2BDL, or zero values used. — _ TRC => Technical Review Criteria W WIP –> wastewater treatment plant Note: 6 month period, BDL values Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => Maximum (mg/1) _> * or Maximum (1b/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name Victaulic IUP # 2 Pipe # 1 BDL => Below Detection Limit mg/1=> mllngrams per titer POTW must enter at least one of these IUP => Industrial Laser Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6 -month & if BDL 1/213DI, or zero values used. TRC => Technical Review Criteria W WTP -> wastewater treatment plant NicKel 5111113fe Suver i zinc Ist 0 months Ynd 6 months s mo. /nO 0 mo, I st 13 months 11 na o mon s TsT S months ;zna o mon s 7 7 7 7 7 7 7 7 0.1404 0.0900 32.7143 34.714 0.0100 0.0100 0.1127 0.1607 0 1 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 T. os. ori eT.i r en st months n months st months n months s months n months s mon s n mont s 7 7 7 7 7 7 1.3729 4.3886 52.8571 123.714 45.25 3.924 0 0 0 0 0 0 0 0 0 0 0 0 Mo be st 6 months 2nd 6 months I st 6 months 2ndbmonths st mont s 2nd6months -Ist6months 2nd 6 months 7 7 7 7 0.0114 0.0100 0.0100 0.0100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BDL => Below Detection Limit mg/1=> mllngrams per titer POTW must enter at least one of these IUP => Industrial Laser Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6 -month & if BDL 1/213DI, or zero values used. TRC => Technical Review Criteria W WTP -> wastewater treatment plant Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) _> * or Average Loading (]b/d) => % violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 661/6) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Control Authority, Brunswick County Town Name => WWTP Name => NPDES # => 1 st 6 months, dates => 2nd 6 months, dates => Leland NBRWRF NC 86819-- 1/1/16-6 30/16 Industry Name ADI IUP # 4 Pipe # 1 BDL => Below Detection Limit mg/l => milligrams per liter " POTW must enter at least one of these Note: 6 month, 1/2 BDL IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Ave oeriod could be month. Otr. or 6 -month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria _W WTP_=> wastewater treatment plant Note: 6 month period, BDL values ow, mga jouji IL 5b Ammonia st 0 months Ynd 6 months I st b months 2nd b months I st 0 months n 0 months I st 6 months :ZnCl b Months 2 2 2 2 0.006 262.50 2.65 0.4500 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Arsenic Cadmium Chromium st 6 months 2nd 6 months' s mon s2nd 6 months I st 6 months 2nd 0 months I st-6 months 2nd 6 months 2 2 2 0.0060 0.0020 0.0110 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Copper am a Lead Mercury Ist6months n mon s Ist6months 2nd 6 months T79 months 2ndOmonths I st 6 months 253 6 montlis 2 2 2 2 0.0410 0.0410 0.0060 0.00020 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BDL => Below Detection Limit mg/l => milligrams per liter " POTW must enter at least one of these Note: 6 month, 1/2 BDL IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Ave oeriod could be month. Otr. or 6 -month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria _W WTP_=> wastewater treatment plant Note: 6 month period, BDL values Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total # of samples => Maximum (mg/1) _> * or Maximum (lb/d) => * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => * Maximum (mg/1) _> * or Maximum (Ib/d) _> * or Average (mg/1) _> * or Average Loading (Ib/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name ADI IUP # 4 Pipe # I BDL => Below Detection Limit mg/l => milligrams per liter POTW must enterat least one of these IUP => Industrial User Permit lb/d pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr or 6 -month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria W WTP => wastewater treatment plant TNIcKel MnanolIver nc Istbmonths 2ndbmontlis ist b mo. 2nd 0 mo. I st 0 months 2nd 6 months Is 6 months 2nd 0 mon s 2 2 2 2 0.0125 73.35 0.0260 0.0415 0 1 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 Acetone IPA Methanol Ist6months 2nd6months lst6months 2nd6months lst6 months! n months Ist mont s n wont s 2 2 2 2.5575 16.35 8.70 0 0 0 0 0 0 0 0 0 0 0 0 st 6 months 2nd 6 months I st 6 months 2nd 6 months I st 6 months 2ndmonths I st 6 months 2n mo nt s 0 0 0 0 0 0 0 0 0--+ 0 0 0 0 0 0 0 BDL => Below Detection Limit mg/l => milligrams per liter POTW must enterat least one of these IUP => Industrial User Permit lb/d pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr or 6 -month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria W WTP => wastewater treatment plant Workbook Name: Brunswick County. HWAATDesign 2015, Worksheet Name: AT Printed: 1/23/2017, 1:11 PM Page 1 of 4 Allocation Table Headworks last approved: 12/07/16 Allocation Table updated: 02/05/14 Permits last modified: 03/05/11 Po,w=> Brunswick Co. NPD-, NC0086819 Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is ,2„ 2) Formulas are discussed in the Comprehensive Guidance, Chapter B, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. Column Totals => Basis=> MARL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MARL still available (%) => 5 Percent MAHL (lbs/day) => HWA.AT Revised: November 2005 Renewal Modification Date Industry Effective Permit Type IUP INDUSTRY NAMES Permit Pipe of Count (plmelidalphabdidy) number number Industry 1 American Distillation, Inc. 0004 0001 437 -CWT 2 Victaulic 0002 0001 433 3 4 5 6 7 8 9 10 Column Totals => Basis=> MARL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MARL still available (%) => 5 Percent MAHL (lbs/day) => HWA.AT Revised: November 2005 Renewal Modification Date Effective Effective Permit Date Date Expires 03/05/14 03/05/18 06/02/14 11/01/18 FLOW BOD TSS Permit Limits Permit Limits Permit Limits 4541 Conc. Load Conc. Load MGD gal/day mgA lbs/day mg/I lbs/da U.UZJU LJ,000 23V.uu JL.13 1JU.UU 31.Lts 0.0360 36,000 150.00 45.04 150.00 45.04 0,06101 61,000 97 76 NPDES NPDES Permitted Flow=> 2.4750 1.7737 0.7013 0.0610 0.6403 91.3% 25.9% 0.1238 Design Design 6812 4541 2411 3328 4400 1213 97 76 4303 1136 97.8% 1 93.7% 63.2%1 25.0% 341 227 Workbook Name: Brunswick County. HWAATDesign 2015, Worksheet Name: AT Printed: 1/23/2017, 1:11 PM Page 2 of 4 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Pew.nnt MAH!. (lhc/dav) => HWA.AT Revised: November 2005 Permit Limits Allocation Table Permit Limits -Permit Limits Permit Limits Headworks last approved: 12/07/16 Cone, Load Allocation Table updated: 02/05/14 mg4 lbs/day mg/IJbs/da Permits last modified: 03/05/11 mg/l lbs/day oo w=> Brunswick Co. 25.00 5.21 0.0100 0.0021 NPOFw=> NCO086819 0.0500 0.0104 0.1000 0.0209 15.00 4.50 0.1000 0.0300 0.0700 0.0210 Industry 2.0000 0.6005 IUP INDUSTRY NAMES Permit Pipe Count (ple a fid alp d y) number number 1 American Distillation; Inc. 0004 0001 2 Victaulic 0002 0001 3 Stream Std Stream Std Mon. Avg. 4 1.1625 0.2251 5 2.0934 446.74 0.0740 6 0.0518 0.0680 0.2751 7 1.0886 0.1733 8 1.8182 9.72 0,0321 9 0.0216 0.5208 0.6213 10 1 1.0565 1 0.15171 1 1.0620 Column Totals => 86.0%1 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Pew.nnt MAH!. (lhc/dav) => HWA.AT Revised: November 2005 Permit Limits Permit Limits Permit Limits -Permit Limits Permit Limits Cone. Load Cone. Load Cone, Load Cone. Load Conc. Load mg4 lbs/day mg/IJbs/da mg/1 lbs/daY mg/l lbs/day mg/l lbs/day 25.00 5.21 0.0100 0.0021 0.0030 0.0006 0.0500 0.0104 0.1000 0.0209 15.00 4.50 0.1000 0.0300 0.0700 0.0210 1.7000 0.5104 2.0000 0.6005 10 0.0321 0.0216 0.5208 0.6213 HASL - Cl. A Mon. Class A, Design Avg. Stream Std Stream Std Mon. Avg. 516.04 1.1625 0.2251 1,6509 2.0934 446.74 0.0740 0.0518 0.0680 0.2751 69,30 1.0886 0.1733 1.5828 1.8182 9.72 0,0321 0.0216 0.5208 0.6213 59.581 1 1.0565 1 0.15171 1 1.0620 1.1969 86.0%1 97,1%1 1 87.5%1 67.1% 65.8 % 11.5%1 90.9%1 67.4%1 64.3 % 1 57,2 Workbook Name: Brunswick County. HWAATDesign 2015, Worksheet Name: AT Printed: 1/23/2017, 1:11 PM Page 3 of 4 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) > 5 Percent MAHL Obs/day) => HWA.AT Revised:November 2005 Permit Limits Allocation Table Permit Limits Permit Limits Permit Limits Headworks last approved: 12/07/16 Cone. Load Cone. Load Allocation Table updated: 02/05/14 mg/I lbs/day mg/1 lbs/day Permits last modified: 03/05/11 0.0800 0.0167 Po1w- Brunswick Co. 0.0210 0.0044 NPOEsAb NCO086819 2.3000 0.6906 0.2118 0.1393 0.000063 0.0000 0.6949 Industry HASL - Cl. IUP INDUSTRY NAMES Permit Pipe Count (Piaselist manansficly) number number 1 American Distillation, Inc. 0004 0001 2 Victaulic 0002 0001 3 0.0740 0.001479 0.0725 4 0.0109 0.8785 0.019130 5 0.1401 0.2118 0.1393 6 0.0000 0.6949 -0.2009 7 0.019068 1.0157 -0.5548 8 84.1% 99.7% 100.0 % 9 77.6% 92.5% 10 -260.9% 0.0024 0.0476 0.001030 Column Totals > 0.0106 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) > 5 Percent MAHL Obs/day) => HWA.AT Revised:November 2005 Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Cone. Load Cone. Load Cone. Load Cone. Load Cone. Load mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day mgt! lbs/day 0.0800 0.0167 0.0490 0.0102 0.00030 0.00006 0.0210 0.0044 0.6500 0.1952 0.4300 0.1291 2.3000 0.6906 0.2118 0.1393 0.000063 0.0000 0.6949 HASL - Cl. Class A, A Mon. Stream Std Stream Std Mon, Avg. Avg. Stream Std 0.0479 0.9524 0.020610 1.0882 0.2126 0.0370 0.0740 0.001479 0.0725 0.0725 0.0109 0.8785 0.019130 1.0157 0.1401 0.2118 0.1393 0.000063 0.0000 0.6949 -0.2009 0.7391 0.019068 1.0157 -0.5548 -1835 % 84.1% 99.7% 100.0 % -395.9% 77.6% 92.5% 93.3% -260.9% 0.0024 0.0476 0.001030 0.0544 0.0106 Workbook Name :Brunswick County/.HWAATDesign 2015, Worksheet Name: AT Printed: 1/23/2017, 1:11 PM Page 4 of 4 Allocation Table Headwoft last approved: 12/07/16 Allocation Table updated: 02/05/14 Permits last modified: 03/05/11 Pow-- Brunswick Co. 825.6600 NPDEs#--> NCO086819 3.2891 ####### 0.5069 Industry 0.00 IUP INDUSTRY NAMES Permit Pipe Count (pimelist aiphabdidq) number number 1 American Distillation, Inc. 0004 0001 2 Victaulic 0002 0001 3 4 5 6 7 8 9 10 Column Totals => Basis=> MARL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => HWA.AT Revised: November 2005 Permit Limits Cone. Load mg/I lbs/da 0.0000 HASL - Cl. A Mon. Avg. 1.3964 Permit Limits Cone. Load mg/1 lbs/day 0.0050 0.0010 0.2400 0.0721 0.0731 AS/NitITF inhibition 3.7144 0.0518 Permit Limits Cone. Load mg/1 %s/day 0.3000 0.0626 1.4800 0.4444 0.5069 Class A, Mon. Avg. Permit Limits Cone. Load mg/1 lbs/da,, 0.00 4.8704 825.6600 1.5813 3.2891 ####### 0.5069 0.00 2.7822 ####### 84.60% ####### 57.1% ####### 0.2435 41.28 Permit Limits Cone. Load mg/1 lbs/dw 0.00 1 165.131 0.00 8.2566