NC0035173_Renewal (Application)_20160816 (2)

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WaterResources
ENVIRONMENTAL QUALITY
PAT MCCRORY
Govenwr
DONALD R. VAN DER VAART
Secretary
S. JAY ZIMMERMAN
Director
August 16, 2016
Mr. Tony R. Sprinkle
Wieland Copper Products, LLC.
3990 US 311 Hwy N.
Pine Hill, NC 27042
Subject: Permit Renewal
Application No. NCO035173
Wieland Copper Products, LLC
Stokes County.
Dear Mr. Sprinkle:
The Water. Quality Permitting Section acknowledges receipt of your permit application and
supporting documentation received on August 09, 2016. The primary reviewer for this renewal
application is Derek Denard.
The primary reviewer will review your application, and he will contact you if additional
information is required to complete your permit renewal. Per G.S. 150B-3 your current permit
does not expire until permit decision on the application is made. Continuation of the current permit
is contingent on timely and sufficient application for renewal of the current permit.
Please respond in a timely manner to requests for additional information necessary to complete the
permit application. If you have any additional questions concerning renewal of the subject permit,
please contact Derek Denard at 919-807-6307 or [e-mail]..
Sincerely,
Vw a %feted
Wren Thedford
Wastewater Branch
_cc:.Central Files..
NPDES
Winston-Salem Regional Office
State of North Carolina I Environmental Quality I Water Resources
1617 -Mail Service Center I Raleigh, North Carolina 27699-1617
919-807-6300

August 4, 2016
Wren Thedford
NCDENR
Division of Water Quality
NPDES Unit
1617 Mail Service Center
Raleigh, N.C. 27699-1617
Subject: NPDES Permit NCO035173
Renewal Application
Dear Wren:
Wieland Copper Products, LLC
3990 US 311 Hwy N
PO Box 160
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
[e-mail]
www.wielandcopper.com
RaCa1VaD,NCaEQIDVqR
AUG 0 9 2015
',Mater Quality
peittin 3-060n
Enclosed is one signed original and 2 copies requesting the renewal of NPDES
Discharge Permit NCO035173 for Wieland Copper Products, LLC..
WCP no longer discharges Non -Contact Cooling Water to Outfall 002.
There has been no other changes since the issuance of the last permit.
If you have any questions please feel free to call me at [phone].
�Sinnccerely,
Tony R. prmkQle
Safety & Environmental Supervisor

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment. and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
1. Contact Information:
Owner Name
Facility Name
Mailing Address
City
State / Zip Code
Telephone Number
Fax Number
e-mail Address
NPDES Permit Number INCO035173
Please print or type.
Wieland Copper Products, LLC
Wieland Copper Products, LLC
3990 US 311 Hwy N.
Pine Hall
NC/27042
336-445-4526
336-427-2918
[e-mail]
2. Location of facility producing discharge:
Check here if same as above: Yes
Street Address or State Road
City
State / Zip Code
County
3990 US 311 Hwy. N.
Pine Hall
NC/27042
Stokes
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name Research & Analytical Laboratories, Inc.
Mailing Address PO Box 473
City Kernersville
State / Zip Code NC/27042
Telephone Number 336-996-2841
Fax Number 336-996-0326
4. Ownership Status:
Federal ❑ State ❑ Private XX Public ❑
Page 1 of 5 C -MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 3351
6. Number of employees: 489
7. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description. Barscreen, Aeriation Basin, Clarifier, Tablet Type
Chlorinator, Tablet Type De -Chlorinator, Aerobic Digester, and Discharge of Non -Contact Cooling Water to
Outfall 003.
8. Is facility covered under federal effluent limitation guidelines? No: XX Yes ❑
If yes, specify the category?
9. Principal product(s) produced: Couper Tubes
Principal raw material(s) consumed: Couper
Briefly describe the manufacturing process(es):
Scrap Copper comes in on railcars and trucks. The scrap copper is melted into copper logs 9" in diameter
and 25 feet long or tubes that are 4" in diameter and 63 feet long. The logs are cut into billets that are 9"
in diameter and 26" long. The billets are extruded into copper tubes of various sizes for either water tubes
or air conditioning tubes.
Page 2 of 5
C -MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
Listspecific amounts consumed and/or units of roduction over the last three e
11. Frequency of discharge: Continuous: XX
If intermittent:
Days per week discharge occurs: 7
Intermittent ❑
Duration: 24 hours/dav
12. Types of wastewater discharged to surface waters only
Discharge
Product Produced or Raw Material
Consumed
AVERAGE
IA.I J
Product Produced or Raw Material
Consumed
PEAK
per Day
21,465 pounds
356,164 pounds
per Month
7,525,672 pounds
10,834,000 pounds
per Year
90,308,059 pounds
130,000,000 pounds
11. Frequency of discharge: Continuous: XX
If intermittent:
Days per week discharge occurs: 7
Intermittent ❑
Duration: 24 hours/dav
12. Types of wastewater discharged to surface waters only
Discharge
Flow
GALLONS PER DAY
Sanitary - monthly average
5,000 .
Utility water, etc. - monthly average
Process water - monthly average
398,934 to Outfall 003
Stormwater - monthly average
Other - monthly average
Explain:
Monthly Average
total discharge (all types)
13. Number of separate discharge points: 2 Outfall Identification number(s) 001 8a
003
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude): Unnamed Tributary to the Dan River.
Page 3 of 5
C -MI 10/08

i
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges] Outfall- 001
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE: Permittees requesting renewal should complete the table ONLY for the parameters
currentlu monitored. Summarixe the nact 3 vatyrc of afflzuant A.wti.
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
33
32
Mg/1
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids
64
36
Mg/1
Ammonia as N
1.17
0.19
Mg/1
Temperature (Summer)
29
23
C
Temperature (Winter).
20
12
C
pH
8.3
7.4
Fecal Coliform (If sanitary waste is
present)
680
2
#/100 ml
Total Residual Chlorine (if chlorine is
used)
44
22
Ug/1
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type Permit Number Type Permit Number
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES
PSD (CAA)
Non -attainment program (CAA)
NCD982124125 NESHAPS (CAA)
Ocean Dumping (MPRSA)
NCGO030124 Dredge or fill (Section 404 or CWA)
Other
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Page 4 of 5
C -MI 10/08

i
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges] Outfall- 003
Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour
composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE: Permittees requesting renewal should complete the table ONLY for the parameters
currentlu manitnred. Si mmeirig.,P the nrfct A vo"rc of off7iiont ant"
Parameter
Daily
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids
Ammonia as N
Temperature (Summer)
34
29
C'
Temperature (Winter)
29
21
C
pH
8.8
8.4
Fecal Coliform (If sanitary waste is
present)
Total Residual Chlorine (if chlorine is
used)
28
24
Ug/L
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable).
Type Permit Number Type Permit Number
Hazardous Waste (RCRA)
UIC (SDWA)
NPDES .
PSD (CAA)
Non -attainment program (CAA)
NCD982124125 NESHAPS (CAA)
NCGO030124
Ocean Dumping (MPRSA)
Dredge or fill (Section 404 or CWA)
Other
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Sodium Hypochlorite 3222 pounds per year
Selcide 784 2584 pounds per year
Seltect 410 4880 pounds per year
Page 4 of 5 C -MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial.
Minor industrial, manufacturing, and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No : XX
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Tony R. Sprinkle
Safety & Environmental Supervisor
Printed name of Person Signing
Title
Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 5 of 5
C -MI 10/08

I 1W
Sludge Management Plan
Wieland Copper Products, LLC
Permit No. NCO035173
Every 3 months approx. 2000 gallons of sludge is pumped from the aerobic digester by
Carolina Backhoe & Septic Tank and hauled to the Archie Elledge Wastewater Treatment
Plant located on the southwest side of Winston-Salem, NC for proper disposal.
Tony Sprinkle
Safety & Environmental Supervisor