NC0034967_Renewal (Application)_20150112

CAR0LINArbo- Daniel A. Nichols
Engineering Manager
Carolina Glove Company
PO Box 999 Conover,NC 28613-0999
GLOVE & SAFETY COMPANY Ph.828-464-1132 Ext. 154 Fax [phone]
[e-mail]
Wren Thedford RECEIVED/DENR/DWR
NC DENR/ DWR/ NPDES Unit
1617 Mail Service Center JAN d 2 2015
Dear Ms. Theford: Permitting aeraSl%
ction
This is the cover letter requesting a renewal for the wastewater permit for the Carolina Glove
Company plant located at 140 Glove Mill Road in Taylorsville NC.
No changes have been made to the system since the last renewal. The number of employees has
been reduced from 65 to 50 and the wastewater output has been reduce slightly due to fewer
people.
Only sanitary water is used, water is not used in any processes of manufacture.
Dan Nichols
Engineering Manager
Carolina Glove Company.
Wear with Confidence

NPDES APPLICATION - FORM D
For privately-owned treatment systems treating 100% domestic wastewaters <1.0 MGD
4. Description of wastewater:
Facility Generating Wastewater(check all that apply):
RECEIVED/DENRIDWR
Industrial x❑ Number of Employees 50 IAN 12 2015
Commercial ❑ Number of Employees
Residential ❑ Number of Homes WaterQuali
School ❑ Number of Students/Staff Permitting ion
Other ❑ Explain:
Describe the source(s) of wastewater (example: subdivision, mobile home park, shopping centers,
restaurants, etc.):
Manufacturing Facility
Number of persons served: 50
5. Type of collection system
x❑ Separate (sanitary sewer only) ❑ Combined (storm sewer and sanitary sewer)
6. Outfall Information:
Number of separate discharge points 1
Outfall Identification number(s) .001
Is the outfall equipped with a diffuser? ❑ Yes x❑ No
7. Name of receiving stream(s) (NEW applicants:Provide a map showing the exact location of each
outfall):
Lower Little River
8. Frequency of Discharge: x❑ Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: Duration:
9. Describe the treatment system
List all installed components, including capacities,provide design removal for BOD, TSS, nitrogen and
phosphorus. If the space provided is not sufficient, attach the description of the treatment system in a
separate sheet of paper.
The plant is a .015 MGD extended air package system consisting of; Comminutor,
aerotion basin with two blower units, a clarification charger with airlift recycle &
skimmer. The flow exits the plant through a small chlorine contact ahamber (no CL
used), outfall is through a small v-notch weir, exiting out a 6" PVC pipe into the Lower
Little River, BOD-TSS removal should be 90-95% respectively, Nitrogen @80-85%, No
phosphate
2 of 4 Form-D 9/2013

NPDES APPLICATION - FORM D
For privately-owned treatment systems treating 100% domestic wastewaters<1.0 MOD
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NPDES APPLICATION - FORM D
For privately-owned treatment systems treating 100% domestic wastewaters <1.0 MGD
10. Flow Information:
Treatment Plant Design flow .015 MGD
Annual Average daily flow .006 MGD (for the previous 3 years)
Maximum daily flow .0001 MGD (for the previous 3 years)
11. Is this facility located on Indian country?
❑ Yes x❑ No
12. Effluent Data
NEW APPLICANTS:Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab
samples,for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported,
report daily maximum and monthly average. If only one analysis is reported, report as daily maximum.
RENEWAL APPLICANTS: Provide the highest single reading(Daily Maximum)and Monthly Average over
the past 36 months for parameters currently in your permit. Mark other parameters "N/A".
Parameter Daily Monthly Units of
Maximum Average Measurement
Biochemical Oxygen Demand (BODS) 2.4 Mg/1
Fecal Coliform n/a
Total Suspended Solids 9 Rng/1
Temperature (Summer) 26 C
Temperature (Winter) 3 C
pH n/a
13. List all permits, construction approvals and/or applications:
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NESHAPS (CAA)
UIC (SDWA) Ocean Dumping(MPRSA)
NPDES NC0034967 Dredge or fill (Section 404 or CWA)
PSD (CAA) Other
Non-attainment program (CAA)
14. APPLICANT CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Daniel A Nichols Engineering Mgr
Printed name of Person Signing Title
410-cur, ib ) f). - 30 - ao1y
Signature of Applicant Date
North Carolina General Statute 143-215.6 (b)(2) states: Any person who knowingly makes any false statement representation, or certification in any
application, record, report,plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,shall be
guilty of a misdemeanor punishable by a fine not to exceed$25,000,or by imprisonment not to exceed six months,or by both. (18 U.S.C.Section 1001
provides a punishment by a fine of not more than$25,000 or imprisonment not more than 5 years,or both,for a similar offense.)
4 of 4 Form-D 9/2013

Flowchart of Wastewater Treatment at Carolina Glove Company, Taylorsville NC
Start
:may„
Comminutor
(Muffin Monster)
1
Aeration basin • Two Blower Units
•
Clarification ---, Airlift Recycle
ar j
V
Skimmer
1 1
Chlorine Contact Discharge
Chamber (Lower Little
(No Chlorine)
River)

ArA
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory Donald R. van der Vaart
Governor Secretary
January 13,2015
Daniel A.Nichols
Carolina Glove Company,Inc.
PO Box 999
Conover,NC 28613
Subject: Acknowledgement of Permit Renewal
Permit NC0034967
Alexander County
Dear Mr.Nichols:
The NPDES Unit received your permit renewal application on January 12, 2015. A member of the
NPDES Unit will review your application. They will contact you if additional information is required to
complete your permit renewal. You should expect to receive a draft permit approximately 30-45 days
before your existing permit expires.
If you have any additional questions concerning renewal of the subject permit, please contact Bob
Sledge(919) 807-6398.
Sincerely,
W re try Tkeoff oro('
Wren Thedford
Wastewater Branch
cc: Central Files
Mooresville Regional Office
NPDES Unit
1617 Mail Service Center,Raleigh,North Carolina 27699-1617
Location:512 N.Salisbury St.Raleigh,North Carolina 27604
Phone:[phone] Fax:[phone]/Customer Service:1-877-623-6748
Internet::www.ncwater.orq
An Equal OpportunitylAffirmatve Action Employer