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Home My WebLink AboutNC0085871_Evaluation Inspection_20160205 , ,11Z 1!moo'[ PAT MCCRORY DONALD R. VAN DER VAART w 2ie'-r?eSrxrrces S. JAY ZIMMERMAN :::OitM=l TAL QUALITY February 5, 2016 ABB, Inc. Attn: Melody B. Christopher, Owner 5 Waterside Crossing Windsor, CT 06095 RECEIVED/NCDENWR Subject: Compliance Evaluation Inspection Permittee: Flakt Products, Inc. FEB 16 2G1i Facility: Flakt Products Remediation Site Water Quality NPDES Permit#: NC0085871 Permitting Section Forsyth County Dear Ms. Christopher: Ron Boone of the Winston-Salem Regional Office of the NC Division of Water Resources (DWR or the Division) conducted a compliance evaluation inspection (CEI) of the Flakt Products Remediation Site on February 4, 2016. The assistance and cooperation of Glenn Price, Operator in Responsible Charge (ORC), was greatly appreciated. An inspection checklist is attached for your records and inspection findings are summarized below. General Information The Flakt Products Remediation Site is located at the former Flakt Products manufacturing facility at 200 Lowery Street, Winston Salem, Forsyth County, NC. The approximate coordinates of the treatment building are 36.091743°N, -80.215377°W. It is located on the southwest corner of the facility. The permit authorizes Flakt Products, Inc. to operate this 0.0864 MGD groundwater remediation system, which consists of extraction wells, an iron sequestering feed pump, an equalization tank with feed pump, an air stripper, and a flow monitoring device. The permit authorizes Flakt Products, Inc. to discharge the treated effluent into Brushy Fork via outfall 001. Brushy Fork is currently classified as Class C waters in the Yadkin Pee-Dee River basin. Site Review Mr. Price has done a good job of operating and maintaining the plant. The entire plant was clean and appeared to be well maintained. The right-of-way to the outfall was clear and ready for inspection. There was no effluent because the plant was shut down at the time of the inspection. Mr. Boone noted no discrepancies or permit violations. State of North Carolina Environmental Quality Water Resources 1St)West Hanes Mill Road,Suite 300 ! Winston-Salem,North Carolina 2'105 336 776 9800 i Documentation Review All required documentation was reviewed.All of Mr. Price's records were available,in order,complete and current; including operations and visitation logs,discharge monitoring reports, laboratory records,chains of custody, etc. No discrepancies were noted. If you have any questions or concerns regarding the inspection or this letter, please feel free to contact Mr. Boone or me at(336) 776-9800. Sincerely, Ae-f4A-Y" Sherri V. Knight Regional Supervisor Water Quality Regional Operations Division of Water Resources Attachments: 1. BIMS Inspection Report CC: WSRO- SWP Central Files NPDES Unit AMEC Attn: Joe Deatherage, Senior Environmental Engineer Environment& Infrastructure 9725 Cogdill Road Knoxville, TN 37932 R&A Labs Attn: Jim Cheshire 106 Short Street Kernersville, NC 27284 m United States Environmental Protection Agency Form Approved. EPA Washington,D C 20460 OMB No.2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A:National Data System Coding(i.e.,PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 [ 2 [5 I 3 NC0085871 111 12 I 16/02/04 117 18�,. 19 Li 201 I 211 1 1 I 1 1 I I I 1 11 1 1 1 1 l l l l 1 11 I I I I 1 1 1 1 l 1 1 1 11 1 1 1 1 1 166 Inspection Work Days Facility Self-Monitoring Evaluation Rating B1 QA Reserved---------------- 67 I I 70 11 '11 I 72 LN N I 73( l 174 751 1 1 1 1 1 1 180 Section B: Facility Data 1 l Name and Location of Facility Inspected(For Industrial Users discharging to POTW,also include Entry Time/Date (Permit Effective Date POTW name and NPDES permit Number) 10 OOAM 16/02/04 09/08/01 Flakt Products remediation site Exit Time/Date Permit Expiration Date 200 Lowery St Winston Salem NC 27106 11:OOAM 16/02/04 1 14/05/31 Name(s)of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data n/ Glenn Fredrick Price/ORC/336-996-2841/ Name,Address of Responsible Official/Title/Phone and Fax Number Contacted Melody B Christopher,5 Waterside Crossing Windsor CT 06095//860-687-4907/ No Section C:Areas Evaluated During Inspection(Check only those areas evaluated) III Permit III Flow Measurement I Operations&Maintenance I Records/Reports • Self-Monitoring Program II Facility Site Review • Effluent/Receiving Waters • Laboratory Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s)and Signature(s • •-••ctor(s) Agency/Office/Phone and Fax Numbers Date Ron Boone WSRO WQ//336-776-96901 0 C?2/6S /G r Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Xis k- Y- EPA Form 3560-3(Rev 9-94)Previous editions are obsolete Page# 1 Ii NPDES yr/mo/day Inspection Type 1 31 NC0085871 11 1 121 16/02/04 117 18 I Section D:Summary of Finding/Comments(Attach additional sheets of narrative and checklists as necessary) Please refer to the attached inspection summary letter. Page# 2 4 Permit: NC0085871 Owner-Facility: Flakt Products remediation site Inspection Date: 02/04/2016 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • 0 0 0 Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable 0 • 0 0 Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: None Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new 0 0 II 0 application? Is the facility as described in the permit? • 0 0 0 #Are there any special conditions for the permit? 0 • 0 0 Is access to the plant site restricted to the general public? • 0 0 0 Is the inspector granted access to all areas for inspection? • 0 0 0 Comment: None Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • 0 0 0 Is all required information readily available, complete and current? • 0 0 0 Are all records maintained for 3 years(lab. reg. required 5 years)? • ❑ 0 0 Are analytical results consistent with data reported on DMRs? • 0 0 0 Is the chain-of-custody complete? • 0 0 0 Dates, times and location of sampling • Name of individual performing the sampling • Results of analysis and calibration • Dates of analysis Name of person performing analyses U Transported COCs • Are DMRs complete: do they include all permit parameters? • 0 0 0 Has the facility submitted its annual compliance report to users and DWQ? 0 0 II 0 (If the facility is=or>5 MGD permitted flow) Do they operate 24/7 with a certified operator 0 U 0 0 on each shift? Is the ORC visitation log available and current? • 0 0 0 Is the ORC certified at grade equal to or higher than the facility classification? U 0 0 0 Is the backup operator certified at one grade less or greater than the facility classification'? • 0 0 0 Is a copy of the current NPDES permit available on site? • 0 0 0 Page# 3 Permit: NC0085871 Owner-Facility: Flakt Products remediation site Inspection Date: 02/04/2016 Inspection Type: Compliance Evaluation Record Keeping Yes No NA NE Facility has copy of previous year's Annual Report on file for review'? 00 • 0 Comment: None Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained'? • 000 Are the receiving water free of foam other than trace amounts and other debris'? • 000 If effluent (diffuser pipes are required) are they operating properly? ❑ 0110 Comment: None Flow Measurement- Effluent Yes No NA NE #Is flow meter used for reporting? • ❑ ❑ ❑ Is flow meter calibrated annually? U ❑ ❑ ❑ Is the flow meter operational? • 000 (If units are separated) Does the chart recorder match the flow meter? • ❑ ❑ ❑ Comment: None Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? ❑ ❑ • 0 Are all other parameters(excluding field parameters)performed by a certified lab'? • ❑ ❑ ❑ #Is the facility using a contract lab'? • 000 #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees ❑ ❑ ❑ U Celsius)? Incubator(Fecal Coliform)set to 44.5 degrees Celsius+/-0.2 degrees'? 00 • 0 Incubator(BOD)set to 20.0 degrees Celsius+/- 1.0 degrees? 00 • 0 Comment: None Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ ❑ N Is sample collected below all treatment units'? • ❑ ❑ ❑ Is proper volume collected? • 000 Is the tubing clean'? ❑ ❑ E ❑ #Is proper temperature set for sample storage(kept at less than or equal to 6.0 degrees 000 • Celsius)? Page# 4 • Permit: NC0085871 Owner-Facility: Flakt Products remediation site Inspection Date: 02/04/2016 Inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE Is the facility sampling performed as required by the permit(frequency, sampling type • 0 0 0 representative)? Comment: None Page# 5