NCG500262_Complete File_19970724

I 'State of North Carolina
Department of Environment, 20 f��
Health and Natural Resources :j f� •IT �
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary ED E H N
A. Preston Howard, Jr., P.E., Director July 24,1997
Dalton Crawford
Sara Lee Sock Company
118 Burke Street
Kernersville , NC 27284
Subject: Certificate of Coverage No. NCG500262
Renewal of General Permit
Kernersville Plant
Forsyth County
Dear Permittee:
In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding
the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated December 6,1983. If any parts, measurement
frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request
an individual permit by submitting an individual permit application. Unless such demand is made, this certificate
of coverage shall be final and binding.
The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed
Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the
subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage.
If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional
Office listed below at [phone]. Once discharge from your facility has ceased, this permit may be rescinded.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division of
Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local
governmental permit that may be required.
If you have any questions concerning this permit, please contact the NPDES Group at the address below.
Sincerely,
-4.
A. Preston Howard, Jr., P.E.
cc: Central Files
Winston-Salem Regional Office
NPDES File
Facility Assessment Unit
P.O. Box 29535, Raleigh, North Carolina 27626-0535 [phone] FAX [phone] p&e0dem.ehnr.state. nc.us
An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE NO. NCG500262
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH
HYDROELECTRIC OPERATIONS, AND SI IILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Sara Lee Sock Company
is hereby authorized to discharge
boiler blowdown and other similar wastewaters
from a facility located at
Kernersville Plant
118 Burke Street
Kemersville
Forsyth County
to receiving waters designated as subbasin 30602 in the Cape Fear River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III and IV of General Permit No. NCG500000 as attached.
This certificate of goverage shall become effective August 1, 1997.
This certificate of coverage shall remain in effect for the duration of the General Permit.
Signed this day July 24,1997.
A. Preston Howard,'Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Letter to ROBERT GATES April 15, 1997
NCG500262
INVOICE FOR RENEWAL OF
NPDES PERMIT
Check here if you do NOT wish to renew this permit.
Please return this page along with a letter documenting your reasons
for not requesting renewal to:
Mr. Charles H. Weaver, Jr.
Division of Water Quality/WQ Section
NPDES Group
Post Office Box 29535
Raleigh, North Carolina 27626-0535
I W-11"
ICheck here if you wish to renew this permit.
Please verify that the following information is documented accurately:
Mailing Address
ROBERT GATES ❑ No revision required.
ADAMS - MILLS KERNERSVILLE
118BURKESTREET KERNERSVILLE, NC 27284 Revision required. (Please specify below.)
Phone number: (919) 9964646
Fax number�41D)
e-mail address:
Facility Location
ROBERT GATES
ADAMS - MILLS KERNERSVILLE
BURKE STREET
KERNERSVILLE, NC 27284
7ALTON CAAA)PO14b
&9A)9 Lee SOck K,;A,01A5VILLE
�0 GAA)t � Si.
KtEg/✓CAsyu_Le NC 2710
❑ No revision required.
❑X Revision required. (Please specify below.)
$01'tt% of alo YA_ I'a,Vtb my,
Please return th4age with your letter requesting renewal, and $400 fee (payable to NCDEHNR) to:
Mr. Charles H. Weaver, Jr.
Division of Water Quality/WQ Section
NPDES Group
Post Office Box 29535
Raleigh, North Carolina 27626-0535
Signature of applicant or authorized representative
Date

A Cl/d 5 7-s 7
a SENDER:
a •Complete items 1 and/or 2 for addifional services.
.e rComplete items 3. 4a, and 4b.
I also Wish to receive the
following services ((Or 8n
of
Print your name and address on the reverse of this form so that we can return this
card to you.
extra fee):
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Attach this form to the from of the mailptece, or m the back if space does not
permit.
7. ❑Addressee's Address
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y Write-Retum Receipt Requestetl'on the mailpiece below the article number.
-The Return Receipt will show to whom the article was delivered and the data
2. ❑ Restricted Delivery
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Consult Postmaster for fee
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7. Date of gelivery
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5. Received By: (Print Name)
6. Addressee's Address (Only if requested
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PS Form 3811, Dedernber 1994 Domestic Return

SARA LEE SOCK COMPANY
April 29, 1997
Mr. Charles H. Weaver Jr.
Division of Water Quality/WQ Section
NPDES Group
PO Box 29535
Raleigh, NC 27626-0535
Re: Sara Lee Sock Company
Permit Renewal
Dear Mr. Weaver:
.. 2
1823 Eastchester Drive ' 4
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Post Office Bm 2650
yt�t
High Point, North Carohna-jV261
910 887 9200 1
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Sara Lee Sock Company received correspondence, dated April 15, 1997, on or about
April 20, 1997. This was the first correspondence received.
Enclosed herein, please find payment in the amount of $400, and a form containing
revisions pursant to NCG500262. Sara Lee does petition the State of North Carolina for
renewal of NPDES Permit NCG500262.
If there are concerns, please contact me.
With Regards,
da�
Dalton Cranford
Plant Manager
c: Dennis Hodges
William Johnson
Marc Stokes
KKWW.File

cc: Permits and Engineering Unit R Ef E ED
County Health Department
Technical Support Branch✓ MAY 1 8 1"2
Central Files
WSRo IOF Date: May 13,102 TECHNICAL SUPPORT BRANCH
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jq
NPDES STAFF REPORT AND RECOMMENDATIONS
COUNTY: Forsyth
Permit Number-NCO082058-
1') C-C, 5 no Zlo 7--
PART I - GENERAL INFORMATION
1. Facility and Address:Adams-Mills Kernersville Knitting
118 Burke Street
Kernersville, NC 27284
2. Date of Investigation: May 7, 1992
3. Report Prepared by: James C. Watson, Environmen
Engineer D3 -0(0" OZ
4. Persons Contacted and Telephone Number:Mr. Mark ; ���� mew
Plant Manager, plant number four (4).
5. Directions to Site:From the WSRO take I40 east t(
highway 66 in Kernersville. Make a left and cons
west to Bodehamer Road; continue on Bodehamer until you
reach the intersection with Burke Street. Make a right
and Adams -Millis is located on the left at 118 Burke
Street.
6. Size (land available for expansion and upgrading): The
exact size is unknown, however, it involves acres. The
site has ample space for upgrading or enlargement if it
becomes necessary.
7. Topography (relationship to 100 year flood plain
included):The land slopes northeast of the plant toward
an unnamed tributary to Reedy Fork Creek in the Cape
Fear River Basin.
U.S.G.S. Quad No.:C18SE
U.S.G.S. Quad Name:Kernersville Quadrangle
Latitude:35 10' 05" Longitude:80 04' 00"
8. Location of nearest dwelling and water supply well:The
nearest dwelling to the plant and discharge location
would be within 250 feet. The plant is fenced and the
area is mostly industrial with the exception of a few
home. PLOTTEOU

9. Receiving Stream or affected surface waters:U.T. to
Reedy Fork
OnExpow-
a. Watershed Classification:"WSIII" NSW
b. River Basin and Subbasin No.:03-06-02
C. Describe receiving stream features and
pertinent downstream uses:The area can best
be described as industrial, commercial with a
few private homes within the area.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of wastewater: Industrial
N/A: Industrial
a. Volume:.00003 MGD
b. Types and quantities of industrial wastewater:
Boiler blowdown; used only in the winter months.
C. Prevalent toxic constituents in wastewater: N/A
d. Pretreatment Program (POTWs only):N/A
in development approved
should be required not needed
2. Production rates (industrial discharges only) in pounds
per day: N/A
a. Highest month in the past 12 months: lbs/day.
b. Highest year in the past 5 years: lbs/day.
3. Description of industrial process (for industries only)
and applicable CFR Part and Subpart: N/A
4. Type of treatment (specify whether proposed or
existing:This is an existing discharge from a
boiler used to heat plant number four (4).
There are no treatment units.
5. Sludge handling and disposal scheme:This system does
not generate a sludge.
6. Treatment plant classification: Attach completed
rating sheet):This is an untreated discharge of
boiler blowdown wastewater.

7. SIC Code(s):5134
Wastewater Code(s): Primary:16
Secondary
Main Treatment Unit Code: 0 0 0 X 0
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction
Grant Funds (municipals only: N/A
2. Special monitoring requests: N/A
3. Other: N/A
PART IV - EVALUATION AND RECOMMENDATIONS
I recommend the applicant be issued the above mentioned
permit and continue to discharge from this Location.
Sig ature of Report Preparer
Water Quality Regional SulServisor
Date

S
INTERIOR STATE OF NORTH CAROLINA
VEY DEPARTMENT OF CONSERVATION AND DEVELOPMENT
___ STANLEVVILLE Is uI RALEIGH. NORTH CAROLINA

, RECEIVED-',.
N.C. Dept. of EHNR
APR 9IM.
Winston-Salem
State of North Carolina - Regional Office
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street. Raleigh, North Carolina 27604
James G. Martin, Governor George T. Everett Ph.D.
William W. Cobey, Jr., Secretary Out /r_ Director
April April 6,1992
Mr.ROBERTGATES
ADAMS-MILLS KERNERSVn i R KNITTING
118 BURKE STREET
KERNERS VILLE, NORTH CAROLINA 27284
Subject: Application No. NCO082058
ADAMS-MILLS KERNERSVI LE
KNITTING
Kernersville Knitting
Forsyth County
Dear Mr. GATES:
The Division's Permits and Engineering Unit acknowledges receipt of your permit application and
supporting materials received on April 2, 1992. This application has been assigned the number shown
above. Please refer to this number when making inquiries on this project.
Your project has been assigned to Randy Kepler for a detailed engineering review. A technical
acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30)
days, please contact the engineer listed above.
Be aware that the Division's regional office, copied below, must provide recommendations from the
Regional Supervisor for this project prior to final action by the Division.
If you have any questions, please contact Randy Kepler at [phone].
Sincerely, /I
!? ' u S 1(iN�lV44.
% Donald L. Safrit, P.E., Supervisor
u/ Permits and Engineering Unit
r�(/Gt/ 5�O
cc:. Winston Salem Regional Office AS..IGNED TO 5-7 _q
1)U"s. GATE
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone]
An Equal Opportunity Affirmative Action Employer

NORTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT
DIVISION OF ENVIRONMENTAL MANAGEMENT, P.O. BOX ZZ687, RALEICH, NC 27611
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION NUMBER
APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C FOR
CYAGEN
�• o p
_ USE DATE RECEIVED
5 ? o Y
To be tiled only by persons engaged in manufacturing and mining D P"YEAR MO. DAY
!/y 25-4 eyo V/-P
00 not attempt to complete this form before reading accompanying instructions ��OC
Please print or type
- 1. Name, address, locntton, and telephone nlalber of tacSlity producing discharge
A. Name A'DRMS-M7LLi5 KCIENE\2S1/iLLL= KA/1'ii%A)&
8. Mailing address
1. Street address 118 A.+vR\c STAEpT _
2. City Kr'QA)t,rSJ\LLi= _ 3. State AX-
4. County - - S. ZIP LR2S 4
C. Location:
1. Street - SAME 4s A+Aov6
2. City -.. 3. County
4. State ------ -
D. Telephone No. 919 99b-Houp CALL.Area
-Code--
N
�
Z. sic
®
_
=moray
(leave blank)--
-
-
.__..._. 22� ,._ .. -
.._ -.. .... .st
Number of employees - -�'�� _ _
-
.-
ns
tCn
:;u
f7° I C,
if all your waste is discharged into a publicly arced waste treatment facility
-.--and to the best of your knowledge you are not required to obtain a discharge _. M1 .o
=
smi
c�3rr
- perm t, proceed to item 4. Otherwi se- proceed directly to item S. `--' -
W
t C
4. If you meet the condition stated above, check here a and supply the information
_
za
asked for below. After completing these items; please complete the date, title,
and signature blocks below and return this form to the proper reviewing office
-- without completing the remainder of the form.
A. Now of organization responsible for receiving waste
_-- 6, Facility receiving waste:
1. Name
2. Street address
3. City _- _- L-_A-County
S. State 6. ZIP
}aot1ERY G oOS
1e1,PrineiDal product. Draw material (Check one) CoA1500%fA
-
.
16. Principal process �JDsJCAy -tLhTTIAXSCAM11VG
7. Maaiasma amount of principal product produced or raw material consumed per --(Check one) -
—A
Am unt
Basis
1-99
100-199
200-499
SM-999
4W099°9
9999
49.999 -
or.o
(1)
(2)
(3)
(4)
(S)
(6)
(7)
(8)
A. Uay
x
0. Month
C. Year
- - - one VIOUS eDIT1oM way ae USCO UNTIL SUP PLr 18 emMaU{TeD

It. mwxhwxn paxxtoL -sr prfnctpal prurlurt pr-Imlulyd nr raw ant.•rlxl ux,rawr•.I, rrl,nrla.l
In ttem /, above. Is weasurud In (CI,LLk cnm):
A.O pounds 8.0 tons C.0 barrels 0.0 bushels E.a square feet
F.- gallons G.O pieces or units i1.1fother, specify Do�E/VS
9. (a) Check here if discharge occurs all year O , or
(b)Check the month(s) discharge occurs:
_ 1.)tJanuary 2.X February 3.ilmarch 4.0 April 5.0 May .6.0 June
7.0 July '8.0 August 9.0 September 10.13 October 11.Rtmoveaoer 12.A(December
(e) Check haw many days per week: 1.01 2.0 2-3 3.0 4-5 4.X 6-7
10. Types of waste water discharged to surface waters only (check as applicable)
Flow, gallons per operating day
Volume treated before
discharging (percent)
Discharge per
operating day
0.1-999
1000-4999
5000-9999
10,000-
S0,000-
None
0.1-
30-
65-
95-
49,999
or more
29.9
64.9
94.9
100
(1)
(2)'
(3)
(4)
(5)
(6)
(7)
(B)
(9)
(10)
A. Sanitary, daily
average
D. Cooling water, etc.
_
daily averageC.
Process water, • -, -
' daily average
D. Maximum per operat-
_� ing day for Cautl-
•discharge
(all pas)
11. if any of the three types of waste identified in item t0,either treated or untreated.
are discharted to places other than surface waters, check below as applicable.
Waste water is
discharged to:
Average flow, gallons per operating day
0.1-999
(1)
1000-4999
(2)
SNO-9999
(3)
10.000-49.999
(4)
50.000 or more
(5)
A. Municipal sewer system
B._Underground well
C. Septic tank
O..Evaporation lagoon or pond
E.rOther, specify
12. Number of separate discharge points: A.011 B.o 2-3 C.0 4-5• 0.0 6 or =re
13._Name of receiving water or waters 71A15'R7rAEI To ({am RAw. C FttK
14. Does your 'discharge contain or is it possible -for .your discharge to contain
one or more of the following substances added as a result of your operations,
.-..activities, or processes: ammonia, cyanide, aluminumberyllium, cadmium,
chromium, copper,- lead, wercur , nickel, selenium, zinc. phenols, oil and
:---grease, and chlorine (residual). A.0yes _ _O.Afno
1 certify that ) am familiar with the information contained in the application and
.;Mt to the best of ay knowledge and belief such information is true, complete, and
accurate.
nn
._
Printed Name��Z sqh Signing . . _ Title
--Date Applic ion S 9 - _ Signature of� ant
North Carolina General Statute 143-215.6(b)(2) provides that: Any person i o•knowingly makes
any false statement representation, or certification in any application, record, report, plan;
or other document files or required to be maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, or who falsifies, tampers with:
or knowly renders inaccurate any recording or monitoring device or method required to be
operated or maintained under Article 21 or regulations'of the Environmental Management Commisi
implementing that Article, shall be guilty of a misdemeanor pumishable by a fine not to exceec
$10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 prop
a punishment by a fine of not more than. $10,000 or imprisonment not more than 5 years, or botl
for a similar offense.)