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HomeMy WebLinkAbout090156_Application_20240328State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State -Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090156 2. Facility Name: Quality Farms Inc 3. Permittee's Name (same as on the Waste Management Plan): Steven Wayne Tatum 4. Permittee's Mailing Address: PO Box 1416 City: Elizabethtown State: NC Zip: 28337-1416 Telephone Number: 910-862-1829 Ext. E-mail: statum0l na gmail.com 5. Facility's Physical Address: 5001 NC Hwy 87 W City: Elizabethtown State: NC Zip: 28337 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): R ®ae* TO FtO P-0 8. Farm Manager's telephone number (include area code): 9/0 —gIvi% .66.23 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): T' e4i- ". �- r 3"%✓aV V/ Phone No.: ` 4446e,-� y OIC #: 11. Lessee's Name (if there is not a Lessee, write "None"): CZ/� ', / 7?1 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 5,600 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 Lagoon 7/30/1994 Full, clay 1,134,828.00 150,282.00 19.50 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) C. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): V�lT Qr, Title: 0W t i G;8-, Signature: vV . Date: '� ® —� Name (Print): Signature: _ Name (Print): Signature: _ Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 NUTRIENT MANAGEMENT PLAN Grower(s): Steve Tatum Farm Name: Quality Farms County: Bladen Farm Type: Feed -Fin Farm Capacity: 5600 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. ,—,-,[his waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): 5600 animals X 986 gal/animal/year = 5,518,800 gallons AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): 5600 animals X 2.30 ibs/animal/year = 12,880.00 Ibs Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Page: 2 The following acreage will be needed for waste application based on the crop to be grown, soil type, and surface application. 6j � o Field105 f Hvd TvneSil 11 11 10 10 9 8 7 3,4 3A 3,4 3,4 3,4 3,4 5 6 6 2 11 11 10 10 9 7 3,4 3,4 3,4 3,4 3,4 3A 5 5 1A 2A 3A 4 5 6 1 6A 7 7A 8 8A 9 9A 10 10A 11 1 1A 2 2A 3 3A 5 6 6A 7 7A 8 8A 9 9A Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Cr Crop I Yield Ibs N Acres Lbs N/Ac ; Lbs N�e' bs N Code !Ac !unit Residual s /Ac quired - - N 55.0 2.40 2.57 20.0 112.0 287.84 N 55.0 2.40 2.61 20.0 1112.0 292.32 N 55.0 2.40 2.13 1 20.0 112.0 238.56 N 55.0 2.40 1 2.80 20.0 112.0 313.60 N 55.0 2.40 12.74 + 20.0 112.0 306.88 N 55.0 2.40 3.43 20.0 112.0 384.16 N 55.0 2.40 4.92 20.0 112.0 551.04 N 55.0 2.40 2.14 20.0 112.0 1 239.68 N 55.0 2.40 4.07 20.0 112.0 455.84 N 55.0 2.40 3.60 20.0 112.0 403.20 N 55.0 2.40 3.97 20.0 112.0 444.64 N 55.0 2.40 3.81 20.0 112.0 426.72 N 55.0 2.40 2.32 20.0 112.0 259.84 N 55.0 12.40 2.61 20.0 112.0 292.32 N 55.0 2.40 4.38 20.0 112.0 490.56 N 55.0 1 2.40 4.38 20.0 112.0 490.56 N 55.0 2.40 4.43 20.0 112.0 496.16 N 55.0 2.40 3.32 20.0 112.0 371.84 N 55.0 2.40 4.20 20.0 112.0 + 470.40 O 33.0 4.00 2.57 132.0 j 339.24 O 33.0 1 4.00 2.61 132.0 344.52 O 33.0 4.00 2.13 132.0 281.16 O 33.0 4.00 2.80 132.0 369.60 O ( 33.0 4.00 2.74 132.0 361.68 O 33.0 4.00 3.43 132.0 452.76 O 33.0 1 4.00 4.92 1 132.0 649.44 O 1 33.0 4.00 2.14 132.0 282.48 O 33.0 4.00 4.07 1 1132.0 537.24 O 33.0 4.00 3.60 132.0 475.20 O 33.0 4.00 3.97 1132.0 524.04 O 33.0 4.00 3.81 132.0 502.92 1 O 33.0 4.00 2.32 132.0 306.24 1 O 33.0 4.00 2.61 132.0 344.52 O 33.0 4.00 4.38 132.0 578.16 O 33.0 4.00 ' 4.38 132.0 578.16 Time to APB -- S April S-April Ij S April S April S April S-April S April S-April S-April S April S-April S April S-April S-April S-April S-April S-April S-April S April Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Jun-S Page. 3 6 10 Cr O 33.0 4.00 4.43 132.0 584.76 Jun-S 6 10A Cr O 33.0 4.00 3.32 132.0 438.24 Jun-S 2 11 Cr O 33.0 4.00 4.20 132.0 554.40 Jun-S p, A! = j s-� WE RA/t/ Total 11.4 15720.92 Available N 12880.00 *Difference-2840.92 Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative number reflects the total Ibs of additional nitrogen needed to achieve yields on acreage listed in chart. A positive number means additional acreage is required to utilize the nitrogen produced by the farm. NOTE: This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. Page: 4 The following legend explains the crop codes listed in the table above: Crop Code Crop A Barley B Hybrid Bermudagrass - Grazed C Hybrid Bermudagrass - Hay D Corn - Grain E Corn - Silage F Cotton G Fescue - Grazed H Fescue- Hay I Oats Rye K Small Grain - Grazed L Small Grain - Hay M Grain Sorghum N Wheat O Soybean Lbs N utilized / unityield 1.6 lbs N / bushel 50 lbs N / ton 50 lbs N / ton 1.25 lbs N / bushel 12 lbs N / ton 0.12 lbs; N / lbs lint 50 lbs N / ton 50 lbs N / ton 1.3 lbs N / bushel 2.4 lbs N / bushel 50 lbs N / acre 50 lbs N / acre 2.5 lbs N / cwt 2.4 lbs N / bushel 4.0 lbs N / bushel Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0.36 pounds of plant available nitrogen per animal per year in the sludge based on the application method listed earlier. If you remove the sludge every 5 years, you will have approximately 10080.00 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 33.60 acres of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 80.64 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and applications. APPLICATION OF WASTE BY IRRIGATION: Page: 5 The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not V'exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. The following is provided as a guide for establishing application rates and amounts. SoilFNO Application Rate Applica�inches n Amount Tract Field Type iNhr * 6105 All Cr 0.45 1.00 I� *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsiability of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Additional Comments: Page: 6 Amendment for Quality Farm, Steve Tatum Due to weed infestation in the wheat crop, grower may elect to use corn in his wheat/soybean rotation to enhance weed control at a PAN rate of 156 lbs. per acre, application window from Feb. 15 through June 30. Optional amendment for Quality Farm Grower may elect to "burn down" or disk in small grain crop with no more than 30 lbs. per acre of nitrogen applied and use this as a cover crop, deducting the nitrogen applied to the small grain from the following corn crop. If so, the residual nitrogen from the preceding soybean crop (20 lbs, per acre) must also be deducted from the corn PAN balance. ! p-�— �'" 0 U q1V(03 PLANS & SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to 'Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from anv perennial stream or river (other that an irriaation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. 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Ccr.�.C', CES, phone a=ber /O Iccl SWCD one;bcae z =Bcrr 2_d Icc-T CS eEc_ farad ti;c_/techric: T asa;s�^cr pease LL�= - 4. Ifaer e c`t:ze wave war`u, cIT9I i cr tze Sht:; s Deparo:,e.^.t and expla:ri yac:rprobI to theta z^.d ask t+ _+ge.—,La to cant`= &,e prooeragencies Earye 3. Caa C the CM=tM=r efyozs c cio~ to b emsr afproble.-a to 94Fi /•tII- a an=tacars b. Ccatra== C. te ars Phoac; 6. Caat the tom;-**� ni r, ` rrac Cr.: jed the raja n MI CS, CorLv .... a. b. PbaIIe: q 3 .QED 9/D c5�7o �70 3 ?. 7mplr..,rat Prcc-mot--yes as a�vis�i by D WQ aac� tz-��ical �-;mac.. - d=zgr, repair the Sys�,,� aar3 reass� the wa � maces to rec �y tce r�r3e cf �� from bspy� aJ :st �aaagesaeat pica to k_--p prcolcas w� . i 9-15-(o Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option_ Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal a a death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC - 13B .0200. iI Rendering at a rendering plant licensed under G.S. 106-168.7. DComplete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). a Any method which, in the professional opinioniof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signat a of Farm Owner/Manager Date Signature of Technical Specialist Date 4%to I�% operator:Stevie Tatufn County : Bladen Date: 07/30/94 Distance to nearest residence (other than owner): 1500.0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 5600 head (finishing only) x 135 lbs. — 756000 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs Describe other : 0 Total Average Live Weight = 756000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 756000 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 756000 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet 1cAAW4W r, d 0zk yto S�ud�c, � ►-ada. TOTAL DESIGNED VOLUME (J Inside top length (feet)--------------------- 430.0 Inside top width (feet)---------------------- 350.0 Top of dike elevation (feet)----------------- 540 Bottom of lagoon elevation (feet)------------ 44.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 424.0 344.0 9.0 AREA OF TOP LENGTH * WIDTH = 424.0 344.0 145856 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 370.0 290.0 107300 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 397.0 317.0 503396 (AREA OF MIDSECTION * 4) CU. FT. _ (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 145856.0 503396.0 107300.0 1. Total Designed Volume Available = 1134828 CU. FT 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 430.0 350.0 150500.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 150500.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 756000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 1380960 gals. or 184620.3 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculat the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot v Volume = 87791.7 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches / 12 inches per foot * DA Volume = 94062.5 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 184620 cubic feet 5B. 0 cubic feet 5C. 87792 cubic feet 5D. 94063 cubic feet TOTAL 366474 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall in excess of evaporation===========> 7.0 inches 25 year - 24 hour rainfall==================> 7.5 inches Freeboard===================================> 1.0 feet Side slopes_________________________________> 3.0 : 1 Inside top length===========================> 430.0 feet Inside top width_________________________ 350.0 feet Top of dike elevation=======================> 54.0 feet Bottom of lagoon elevation==================> 44.0 feet Total required volume=======================> 1122474 cu. ft. Actual design volume==========_=============> 1134828 cu. ft. Seasonal high watertable elevation (SHWT)===> 50.0 feet Stop pumping elev.__________________________> 50.3 feet Must be > or = to the SHWT elev.==========> 50.0 feet Must be > or = to min. req. treatment el.=> 50.0 feet Required minimum treatment volume=====_=====> 756000 cu. ft. Volume at stop pumping elevation============> 757577 cu. ft. Start pumping elev._________________________> 52..3 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 1040766 cu. ft. Volume at start pumping elevation===========> 1033854 cu. ft. Required volume to be pumped=====---====-=-=> 272412 cu. ft. Actual volume planned to be pumped==========> 276277 cu. ft. * OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant such as wintertime for bermudagrass or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. LAGOON MAINTENANCE The routine maintenance of a lagoon involves the following: ✓ Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. ✓ Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE:Ifvegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon -- and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: ✓ Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --- look for: 1 . separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes ✓ Lagoon surface --- look for: 1. undesirable vegetative growth 2. floating or lodged debris ✓ Embankment --- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability --- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack ofvegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon side walls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon side wall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam if your lagoon has any of these features, you should call an appropriate expert -familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps --- check for proper operation of: 1 . recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff roof drainage, gutter outlets, and parking lot runoff away from your lagoon and other waste treatment or storage structures. The only water that should be coming into your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that .hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain. (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least halfball of water before waste loading begins, taking care not to erode lining or -bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4_ When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and wash down through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: ✓ Maintain lagoon liquid level between the permanent storage level and the full. temporary storage level. ✓ Place visible markers or stakes on the lagoon bank to show the minimum liquid. level and the maximum liquid lever (Figure 2- 1). ✓ Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall, to provide maximum lagoon storage for the winter. ✓ The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. ✓ Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. ✓ Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. ✓ Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. ✓ Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. ✓ Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. ✓ Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. ✓ If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • proper lagoon sizing, • mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • flare a custom applicator. • Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forage land; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land; dredge sludge from lagoon with drag line or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forage land; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphorus, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure --- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) •-� Lagoon liquid levels --- high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity --- protect from inlet pipe scouring, damage during- sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.