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HomeMy WebLinkAboutWQ0006594_Annual Report_20240327ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director NORTH CAROLINA Environmental Quality March 27, 2024 Delivered electronically via email to: Ihaynes _unifi.com Lisa Haynes — Corporate Environmental Engineer Unifi Manufacturing, Inc. P.O. Box 1437 Reidsville, NC 27323 Subject: 2023 Annual Report Review Unifi Manufacturing DCAR Permit No. WQ0006594 Rockingham County Dear Ms. Haynes: On March 22, 2024, Division of Water Resources staff Caitlin Caudle completed a review of the 2023 residuals annual report. This review reflected compliance with the subject permit. Please refer to the enclosed inspection report for additional comments and observations. If you have any questions, please contact Caitlin Caudle at the letterhead address and phone number, or by email at caitlin.caudle(a)_deg.nc.gov. Sincerely, EDocu S�igTned by: L oti l . JMAts' 145B49E225C94EA... Lon T. Snider, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ — WSRO Enc: Inspection Report Cc: Brent Collins, EMA (electronic copy) Rockingham County Environmental Health (electronic copy) North Carolina Department of Environmental Quality I Division of Water Resources Winston-Salem Regional Office 1 450 W. Hanes Mill Rd, Suite 300 I Winston-Salem, North Carolina 27105 NoanicaaouNn oep.m.m or em�nmen� Qualm 336.776.9800 Compliance Inspection Report Permit: WQ0006594 Effective: 12/31/19 Expiration: 03/31/26 Owner : Unifi Manufacturing Inc SOC: Effective: Expiration: Facility: Unifi Manufacturing DCAR County: Rockingham 805 Island Dr Region: Winston-Salem Madison NC 27025 Contact Person: Timothy Cole Title: Phone: 910-679-8891 Directions to Facility: WSRO - US 52N - BUS 40E - HWY 158N - Left on Reid School Rd. - Right on Vance Street Ext. (Facility on left/ north side) System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On -Site Representative(s): Related Permits: NC0021873 Town of Mayodan - Mayodan WWTP NC0024881 City of Reidsville - Reidsville WWTP Inspection Date: 03/22/2024 Entry Time 01:OO1"M Do Signed by: Primary Inspector: Caitli C uc�ref�.� I'� Secondary Inspector(s):L6±834968199D49D l�D ... Exit Time: 02:45PM Phone: 336-776-9699 Reason for Inspection: Routine Inspection Type: Annual Report Review Permit Inspection Type: Distribution of Residual Solids (503 Exempt) Facility Status: Compliant ❑ Not Compliant Question Areas: Miscellaneous Questions Record Keeping Sampling (See attachment summary) Page 1 of 3 Permit: WQ0006594 Owner - Facility: Unifi Manufacturing Inc Inspection Date: 03/22/2024 Inspection Type: Annual Report Review Reason for Visit: Routine Inspection Summary: On March 22, 2024, Division of Water Resources staff Caitlin Caudle completed a review of the 2023 residuals annual report. This review reflected compliance with the subject permit. Other observations: • A total of 139.19 tons/ac were applied to pasture land and wheat. • Applications occurred in May, August, and December. • Nutrient and metals were sampled quarterly on 1/5/23, 4/5/23, 7/10/23, and 10/5/23. TCLP was collected on 1/5/23. The pH for the 7/10/23 sample event was 5.9. Page 2 of 3 Permit: WQ0006594 Owner - Facility: Unifi Manufacturing Inc Inspection Date: 03/22/2024 Inspection Type: Annual Report Review Reason for Visit: Routine Type Yes No NA NE Land Application ❑ Distribution and Marketing Record Keeping Yes No NA NE Is GW monitoring being conducted, if required? ❑ ❑ 0 ❑ Are GW samples from all MWs sampled for all required parameters? ❑ ❑ 0 ❑ Are there any GW quality violations? ❑ ❑ 0 ❑ Is GW-59A certification form completed for facility? ❑ ❑ 0 ❑ Is a copy of current permit on -site? ❑ ❑ 0 ❑ Are current metals and nutrient analysis available? 0 ❑ ❑ ❑ Are nutrient and metal loading calculating most limiting parameters? 0 ❑ ❑ ❑ a. TCLP analysis? 0 ❑ ❑ ❑ b. SSFA (Standard Soil Fertility Analysis)? ❑ ❑ 0 ❑ Are PAN balances being maintained? 0 ❑ ❑ ❑ Are PAN balances within permit limits? 0 ❑ ❑ ❑ Has land application equipment been calibrated? ❑ ❑ ❑ Are there pH records for alkaline stabilization? ❑ ❑ 0 ❑ Are there pH records for the land application site? ❑ ❑ 0 ❑ Are nutrient/crop removal practices in place? 0 ❑ ❑ ❑ Do lab sheets support data reported on Residual Analysis Summary? 0 ❑ ❑ ❑ Are hauling records available? 0 ❑ ❑ ❑ Are hauling records maintained and up-to-date? 0 ❑ ❑ ❑ # Has permittee been free of public complaints in last 12 months? 0 ❑ ❑ ❑ Has application occurred during Seasonal Restriction window? 0 ❑ ❑ ❑ Comment: Sampling Yes No NA NE Describe sampling: Is sampling adequate? ❑ ❑ ❑ Is sampling representative? 0 ❑ ❑ ❑ Comment: Page 3 of 3