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HomeMy WebLinkAboutWQ0036676_More Information Received_20230504Schutte, Maria From: Seth Girouard <sgirouard@bluedotreadimix.com> Sent: Thursday, May 4, 2023 9:41 AM To: Schutte, Maria Cc: Wayne Shue; Hamp Dulin Subject: [External] 1022 Exchange St Recycle Station & Filter Press Inspection Attachments: Filter-Press-Brochure.pdf Importance: High Follow Up Flag: Follow up Flag Status: Flagged CAUTION: External email. Do not click links or open attachments unless verified. Report suspicious emails with the Report Message button located on your Outlook menu bar on the Home tab. Hey Maria It was good to meet you the other day. I'm putting together the information you were looking for, but I want to make sure I have everything you need. I have attached the filter press brochure and will leave a printed copy at the plant for future reference (our filter press is the 800mm). We currently have 22 trucks at the plant so given that we should have a water demand around 23,100 gallons (previously we had a 21,000-gal water demand). Our truck count went up but our avg load now is around 3 per day per truck. We use a consistent amount of water per truck at the wash station because it is set at 40 gallons per truck (our engineer used 10 gallons to account for spillage and 50 gallons per wash off after loading). Please let me know if you need anything else. Thanks, Seth Girouard Sales Coordinator 11111 Bain School Road Mint Hill. NC 28227 bluedst Direct: 704-247-2787 - f � Fax: 704-646-2398 READIwww.bl uedotreadi mi x_com I 1 V IMI11 New, Used & �TM Rebuilt Equipment M.W. WATERMARKParte R, Patrnfitc THE ULTIMATE SOURCE FOR FILTER PRESSES, PARTS, AND SERVICE Custom Filter Cloths MWWATERMARK.COM • 616.399.8850 INFO@MWWATERMARK.COM Troubleshooting Laboratory Testing On -Site Service & Support ' Complete Rebuild & Upgrade Packages L /.Y L M .W. WATERMARKTM FILTER PRESS M.W. Watermark's standard and customized filter presses incorporate designs developed through years of experience to provide superior reliability, durability, and ease of use. Highly efficient solid/liquid separation for the following industries: • Stone Fabrication • Metal Finishing • Mining & Energy • Power • Industrial Wastewater • Municipal Wastewater • Lime Softening • Chemical Processing • Ready Mixed Concrete • Car & Truck Washes • CBD Oil Extraction In-house treatability laboratory. Two pilot models for rental or purchase Model FP250N25L-6-0.2MXX FP320G32-6-0.3MXX Plate Dimensions 250 mm x 250 mm (10"x 10") 320 mm x 320 mm (12.5" x 12.5") Capacity 0.2 ft3 0.3 ft3 Plate Type Non-Gasketed Gasketed Filter Cloths Included Included Hydraulics Manual Manual Std. Piping Connections 1/2" Feed x 1/2" Discharge 1" Feed x 1" Discharge Plate Shifting Manual Manual Skid Mounted Standard - Included Standard - Included Feed Pump Standard - Included Standard - Included WHAT IS A FILTER PRESS? A filter press is a batch operation, fixed volume piece of equipment ranging from .01-600ft3 that separates liquids and solids using pressure filtration. A slurry is pumped into the filter press and dewatered under pressure. A filter press can be used for process, water and wastewater treatment in a variety of different industries and applications. A filter press has four main components: Frame: The steel frame acts as a clamping device for the filter plates. (A) Filter Plates: A filter cake forms in the chambers between filter plates. (B) Manifold: Our standard manifold consists of piping and valves which control the slurry inlet and connect the four corner filtrate discharge ports into a common discharge pipe. (C) Filter Cloth: A cloth filter that is attached to both sides of a filter plate. Solids build up on cloth to form a filter cake, separating liquids from solids. IOW DOES IT WORK? O4 Slurry is pumped into the filter press. [ The solids are distributed evenly on the filter cloths during the feed (fill) cycle. When the correct valves in the manifold are open, the filtrate exits the press through the filtrate outlet. As the filter press feed pump builds pressure, the solids build within the chambers until they are completely full of filter cake. • Type of slurry to be processed • Amount of slurry to be processed in a given amount of time expressed in either: • Gallons per minute, per hour, per day, or per week • Pounds of solids (100% dry basis) per time period • Number of hours per day, and days per week the process operates • Percent solids (by weight) in slurry • Specific gravity of slurry if available • Process operating temperature • Density of wet filter cake • Chemical conditioning amounts, if required (D.E., etc.) • Press location: Indoor or outdoor, temperature range • Desired cake thickness (std. is 32mm -1 1/4") • Desired closure & control automation (Specify: Manual, Semi -Automatic or Automatic) • Other (Please specify optional features required) Solids begin to build on the filter cloth, trapping the ensuing particles and building a filter cake. The filter cake acts as a depth filter for solid/liquid separation. Filtrate exits the plates through the corner ports into the manifold. Once the chambers are full, the fill cycle is complete and the filter press is ready to be emptied. Standard Slurries Volume of slurry in gal. per cycle * % solids * 8.34 * specific gravity of slurry Density of wet cake in lb. per ft3 * % dry solids in filter cake Metal Hydroxide Slurries Volume of slurry in gal. per cycle * % solids in feed r :• M.W. WATERMARK Tm FILTER PRESS PRODUCT RANGE Options Shown: Air -Operated Diaphragm Feed Pump (On Shelf) Filter Cake Hopper Plate Dimensions 1 630 mm x 630 mm (24" x 24") Capacity Range 2 ft3 to 12 ft3 Hydraulics Air (Standard) or Manual Std. Piping Connections 2" Feed x 1-1/2" Discharge Plate Shifting Manual, Semi -Automatic, or Automatic Options Shown: Expansion Piece Plate Dimensions 1 800 mm x 800 mm (32" x 32") Capacity Range 8 ft3 to 30 ft3 Hydraulics Air (Standard) or Electric Std. Piping Connections 2" Feed x 1-1/2" Discharge Plate Shifting Manual, Semi -Automatic, or Automatic Options Shown: Semi -Automatic Plate Shifter Self -Dumping Filter Cake Hopper Air Hydraulics Plate Dimensions 11000 mm x 1000 mm (39" x 39") Capacity Range 20 ft3 to 50 ft3 Hydraulics Air (Standard) or Electric Std. Piping Connections 3" Feed x 3" Discharge Plate Shifting Manual, Semi -Automatic, or Automatic Options Shown: Automatic Plate Shifter with Cloth Washer Light Curtains Full Automation Control System (FACS) Automatic Drip Trays Electric Hydraulics Automated Valves I M_ Plate Dimensions 1200 mm x 1200 mm (48" x 48") Capacity Range 40 ft3 to 125 ft3 Hydraulics Electric (Standard) or Air Std. Piping Connections 3" Feed x 3" Discharge Plate Shifting Manual, Semi -Automatic, or Automatic Options Shown: Semi -Automatic Plate Shifter Automatic Drip Trays Process Automation Control System (PACS) UV Resistant Filter Cloths Non-Gasketed Filter Plates Core Blow Manifold EndurolinerT" Coating Automated Valves Plate Dimensions 11500 mm x 1500 mm (60" x 60") Capacity Range 100 ft3 to 275 ft3 Hydraulics Electric (Standard) or Air Std. Piping Connections 4" Feed x 3" Discharge Plate Shifting Manual, Semi -Automatic, or Automatic Options Shown: Automatic Plate Shifter Full Automation Control System EnduroLinerTM Coating Plate Dimensions 11500 mm x 2000 mm (60" x 79") Capacity Range 250 ft3 to 350 ft3 Hydraulics Electric Std. Piping Connections 6" Feed x 4" Discharge Plate Shifting Automatic Options Shown: Automatic Drip Trays Double Air Blowdown, Even Fill Manifold Plate Dimensions 12000 mm x 2000 mm (79" x 79") Capacity Range 300 ft3 to 600 ft3 Hydraulics Electric Std. Piping Connections 6" Feed x 4" Discharge Plate Shifting Automatic Options Shown: Overhead Plate Suspension Light Curtains Full Automation Control System Automated Valves Automatic Plate Shifter with Cloth Washer ASK US ABOUT OUR FULL RANGE OF EQUIPMENT RENTALS 320mm Pilot Filter Press 630mm Filter Press Trailer -Mounted Filter Presses ...And Other Models FEATURES Ad STANDARD FEATURES High -Strength Carbon Steel Frame Blasted to SSPC-SP6 Epoxy -Coated Framework 304 Stainless Steel Side Bar Wear Caps Schedule 80 PVC Piping Connections Four Corner Discharge Piping Caulked & Gasketed Recessed Polypropylene Plates Manual, Air, or Electric Hydraulic Closure Systems CUSTOM OPTIONS • Plates and Frames • Non-Gasketed Filter Plates • Diaphragm Squeeze Plates • Diaphragm Squeeze System • Various Plate Materials • Filter Cake Hoppers • Cake Chutes • Plate Shifters • Leg Extensions • Elevated Platforms • 2-Palm Safety Closure Switch • Safety Gate • Safety Tripwire • Safety Light Curtains • Splash Curtains • Stainless, Carbon Steel, Polypropylene, FRP, and CPVC Manifold Piping • Even Fill Manifold Piping • Cake Wash Manifolding • Manual or Automatic Drip Trays • Feed Pumps: Air -Operated Diaphragm (AOD), Progressive Cavity, and Centrifugal • Cloth Washers • Blanking Plate • Expansion Piece • Endurol-iner'm NSF-61 Polyurethane Abrasion and Chemical Resistant Coating • Electric Hydraulic Closure with PLC Controls • Cake Thicknesses from 20 to 50mm • Wide Selection of Filter Media -Automatic Feed Pump Control System PRESS CLOSURE With 100 psi and 225 psi designs, M.W. WatermarkTM offers hydraulic press closure systems to fit a variety of requirements. Hydraulics range from hand - operated hydraulic pumps to standard air -operated hydraulics, to high -capacity electrically -powered hydraulics for large or automated filter presses. PLATE SHIFTER M.W. Watermark's mechanical plate shifters move each plate along the sidebar, allowing rapid discharge of the dewatered cake. A stainless steel sidebar cap is provided to facilitate plate shifting and protect the sidebar. Plate shifter designs include semi -automatic and automatic types. Our standard semi -automatic plate shifter includes a visible pressure gauge as well as easy access to the regulator. The automatic designs are available in shuttle and continuous chain drives. An automatic plate shifter with a cloth washer is also available. SAFETY M.W. Watermark offers many different safety features to help protect press operators and bystanders: • Safety Light Curtains: Stops the press functions when any object crosses between the infrared light bars • Auto Shut-off Safety Tripwire Cable: Stops press functions with less than two pounds of pressure • Safety Splash Curtains: Contains liquid that may, under certain conditions, squirt or splash from between the filter plates during the fill cycle or power washing of the filter plates and cloths • Safety Gates: Protects surrounding areas at all times • 2-Palm Safety Closure Switch: Protects the operator during press closure CONTROLS M.W. Watermark's control options include the following models: • Automatic Feed Pump Control System (AFPCS) Increases feed pressure as the press fills • Electric Hydraulic Control System (EHCS) `"•°+""� Controls the feed pump, electric -hydraulic closure, and automatic drip trays • Process Automation Control System (PACS) Controls the feed pump and automatic manifold valves on air -operated presses • Full Automation Control System (FACS) Automates the filter press and controls the feed pump AAL a OTHER M.W. WATERMARK'" PRODUCTS &SERVICES Rebuilt Equipment Used equipment is rebuilt in our facility and quality checked prior to shipment. A six month warranty is available on rebuilt equipment. M.W. Watermark can also rebuild your current equipment. Other Rental Equipment In addition to filter presses, M.W. Watermark stocks other equipment available for rental including Slant -Plate Clarifiers and OCS pilot units. Parts and Retrofits for Your Existing Press M.W. Watermark offers parts and retrofits for many makes and models of filter presses including legacy brands. Plate shifters, hydraulic retrofits and custom filter cloths are available. Cloth and gasket installation services are also available. Parts and Retrofits for Many Makes and Models Field Service Custom Filter Cloths Retrofit Hydraulic Power Unit (HPU) Factory -trained professionals are available to visit jobsites to assist with start-ups, training, installation supervision, mechanical repairs and troubleshooting, PLC programming, process review, engineering, and rebuilds. Troubleshooting Technical sales and service employees are available by phone to troubleshoot and answer service questions during regular business hours. Laboratory Testing M.W. Watermark maintains an in-house laboratory for determining the most effective equipment, equipment sizing, filtration media, and dewatering techniques for your specific application. About M.W. Watermark M.W. Watermark's top priority is customer satisfaction. We treat our customers the way we want to be treated. We offer prompt, courteous service and truly enjoy helping our customers. The M.W. Watermark team has decades of experience designing, building, and servicing water and wastewater treatment equipment. Our experience in the field has given us insight into ways in which to better solve your water problems and improve your equipment. Our mission is to provide advanced solutions to our customers while setting the standard for quality and value. We strive to create and provide products and services to meet and exceed expectations in quality, reliability, delivery and cost. i WHY M.W. WATERMARKTM?0 M.W. Watermark wants to make a difference. We are passionate about the world's water. We are innovative, focused on customer service and always try to exceed expectations. We are an environmentally conscious company with people who are energized, encouraged and inspired to make a difference on our planet by helping to keep our shared, finite water supply clean and usable for generations to come. We build amazing, custom water and wastewater treatment equipment. Together, we can make a difference. OUR MISSION M.W. Watermark's mission is to provide advanced solutions to our customers while setting the standard for quality and value. We strive to create and provide products and services to meet and exceed expectations in quality, reliability, delivery and cost. xf }• © 2018 M.W. Watermark, L.L.C. M.W. Watermark is a trademark owned by MR, Watermark, L.L.C. All rights reserved. Any third party trademarks referenced are the trademarks of their respective owners, and M.W. Watermark makes no claim to such marks and is not affiliated with such companies. L00001-06-1018 M X WATERMARKTM W/ mwwatermark.com info@mwwatermark.com 46601361h Avenue, Holland, MI 49424 (p) 616.399.8850 • (f) 616.399.8860 "I have 8 Load & Go wash systems in my region, and the first one was put into service in 2007. Even on these older units, the cost for maintenance is only $300 - $500 per year." Scott Brockberg Aggregate Industries Minneapolis, MN 5541 "The Load & GO has a lot of advantages over the conventional method of washing down after getting loaded. It is much quicker and much more consistent in terms of cleaning and water added into the mix. It is our intention to have a Load & GO at every one of our 24 plants" Weldon Ratliff Ratliff Ready Mix Waco, TX 76710 "We have calculated time saving of over 12 minutes per load since we installed our Load & GO under our central mix plant. At the same time, we are getting a lot less wet loads and creating a safer work place for our drivers. Putting in a Load & GO was a great idea!" Buddy Jenkins Allied Concrete Co Charlottesville, VA 22902 "The Load & Go does such a great job that I cannot believe that everyone wouldn't want one of these at their plant:' Mike Rivecca Sonag Ready Mix Milwaukee, WI 53225 "We put in our Load & Go in 2014 after seeing it at the World of Concrete. The biggest return we have seen is the ability to get the loaded trucks out of the yard fast. Plus Q.C. has an easier time dealing with one plant operator to keep the slump accurate without the drivers adjusting each load" JoeZignego Zignego Company Waukesha, WI53186 SHUMAKER I N D U S T R I E S E ST. 1953 E5T. 1953 Introducing a proven system that will increase the consistency of your mix, driver productivity, and environmental compliance. 924 Water Street - Northumberland • PA 17857 800-326-9349 • www.shumakerindustries.com PROFIT FROM OUR EXPERIENCE HISTORY r r r t x Since 1953, Shumaker Industries has provided answers to the most challenging problems faced `f x by ready mix producers. As anyone in the concrete industry knows, one of these challenges is keeping your mixers clean. To meet the challenge, Shumaker Industries has teamed up with 1 {YErCisti4ae7" ' s Key Solutions, to offer the Load & Go ready mix truck wash system. Key Solutions has been a leader invocational truck leaning systems far over 30 years; this is exactly why the Load & GoIlk ., t ; �w e ready mix truck wash system is not Just a good idea but a proven solution. HOW IT WORKS The Load & Go ready mix truck wash system uses purposely -targeted high pressure water to remove concrete and cement dust from your mixer as it leaves the batch plant. The system can be located where you are currently washing down or in -line with the loading lane. Since the ", J t6+�d `<•r tl w 7 Load &Go completely cleans your mixer in less than one minute, one Load&Go unit can even ,� i service adual lane plant. ,w 01 r K CLEAN MIXERS-#1 PRIORITY x r t t Once ourtechnicians get the Load & Go"dialed in"to address the'mess"your batch plant made on your mixers, the automated system will consistently clean your mixers better in 45 seconds ` than your drivers will in 5 - 10 minutes. How? 50 different nozzles are designed and directed r 3 ti g to clean a specific part of the mixer using 1200 psi water. es,H N"Sa' u t' t ti r a s✓ rd IMPROVED SAFETY 4u a a td e Keep your drivers in their cabs! The drivers won't have to get out of their trucks in high -traffic i• "�� ut n11t t�, r 7 r, areas or climb ladders to wash down the charge hopper, cowling, chute or tags. The risk of ka . r' injury is reduced, and the job is done faster. Drivers can load and go and be back on the road s p in less time. ' ENVIRONMENTAL COMPLIANCE af'ak tt no G ' Reduce EPA concerns. With the Load & Go ready mix truck wash system, you'll be using less water - as little as 20 gallons. A driver can use more than five times that amount with a two or three inch water hose. Instead of using volume to remove the concrete, the Load and Go M$ It � 111 i x sy q�i f system uses extremely high pressure water, targeting the areas of the mixer that are subject y to build up. H 1a f rsrjt fa t' -. "t, i ogti�fi{dT t dv TuaS ,r I t , . Contact Shumaker Industries Today for More Information t h fmm Sr e fry?j ui`S'm,;a� 1 + t zp, 0 6 S 0 i_. �fif I�,.I�'�� w mm � �t r� i READY MIXED TRUCK WASH SYSTEM wv �r y' 924 Water Street • Northumberland • PA 17857 • www.shumakerindustries.com