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HomeMy WebLinkAboutNC0006033_Permit Issuance_20100208North Carolina Beverly Eaves Perdue Governor Mr. Thomas Shyde Public Utilities Director Town of Cramerton 155 North Main Street Cramerton, North Carolina 28032 Dear Mr. Shytle: • NCDENR Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director February 8, 2010 Dee Freeman Secretary Subject: Issuance of NPDES Permit NC0006033 Eagle Road WWTP Gaston County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft sent to you on November 4, 2009. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One Rhone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 NO Carolina Internet: wwiv.ncwateriquality.org- An Equal Opportunity 1 Affirmative Action Employer The Division has reviewed your request to remove the limits/monitoring for phenols. This request cannot be granted. The limits are based on the statistical analysis of the effluent data. Please note that this permit is not transferable except after notice to the Division. The Division may requite modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. Sincerely, s� 0� Y C/oleen H. Sullins f U cc: NPDES Files Central Files Mooresville Regional Office -Surface Water Protection Aquatic Toxicology Unit (e-copy) Marshall Hyatt, EPA Region IV (e-copy) 1617 Mail Service Center, Ralegh, North Carolina 27699-1617 Location: 512 N. Salisbury St Ralegh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748 Internet: www.ncwaterquality.org None Carolina �tirally An Equal Opportunity 1 Affirmative Action Employer I. Permit NC0006033 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Town of Cramerton is hereby authorized to discharge wastewater from a facility located at the Eagle Road WWTP 659 Eagle Road Cramerton Gaston County to receiving waters designated as the South Fork Catawba River in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Paris I, II, Ift, and' IV hereof.' ' The permit shall become effective March 1, 2010. This permit and the authorization to discharge shall expire at midnight on January 31, 2015. Signed this day February 8, 2010. /"D Coleen H. Sullins, Director ivision of Water uali Q tY By Authority of the Environmental Management Commission a Permit NCO006033 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Town of Cramerton is hereby authorized to: 1. Continue to operate an existing 4.0 MGD extended aeration wastewater treatment facility located at 659 Eagle Road, Cramerton, Gaston County, and consisting of the following treatment components: • influent mechanical bar screen • pH control • flow equalization basin with mechanical aeration • aeration basin with floating aerators and curtain baffle • dual secondary clarifiers • liquid feed chlorination with contact chamber • liquid feed dechlorination • sludge treatment including sludge recirculation pump station, aerobic digesters, sludge drying beds, and sludge belt press. ultrasonic flow meter 2. Discharge from said treatment works (via Outfall 001) into the South Fork Catawba River, a Class WS-V water in the Catawba River Basin, at the location specified on the attached map. 492 5' Simi. To U.S. 3v !Si (MOUNT NOLtvI +9S see 1 r Pi • 1 t u Ub oil kL ..'• r • li MI I .ti J i •� /�� / lr if r . 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(1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location' Flow 4.0 MGD Continuous Recording Effluent or Influent BOD, 5-day, 20°C 2 10.0 mg/L 15.0 mg/L Daily Composite Effluent & Influent Total Suspended Solids2 30.0 mg/L 45.0 mg/L Daily Composite Effluent & Influent Phenols 51 pg/L 51 pg/L Monthly Grab Effluent NIs-N 4.0 mg/L 12.0 mg/L Daily Composite Effluent Total Residual Chlorine? 28 Ng/L Daily Grab Effluent Fecal Coliform (geometric mean) 200/100 mL 400/100 mL Daily Grab Effluent Dissolved Oxygen Daily Grab Effluent Temperature Daily Grab Effluent Conductivity Daily Grab Effluent pH > 6.0 and < 9.0 standard units Daily Grab Effluent Total Nitrogen (NO2+NO3+TKN)3 No Limit (mg/L) No Limit (pounds/month)- Annual Limit:103,282 pounds/year4 Weekly Monthly Annually Composite Calculated Calculated Effluent Effluent Effluent Total Phosphorus 1.0 mg/L Weekly Composite Effluent Chronic Toxicity5 Quarterly Composite Effluent Temperature 3/Week6 Grab U. D Dissolved Oxygen 3/Week6 Grab U, D Pollutant Scan See A. (4.) Annually Grab Effluent Notes: 1. U: Upstream at Cramerton Bridge. D: Downstream at Upper Armstrong Bridge. 2. The monthly average effluent BODS and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. Refer to A. (3) for Total Nitrogen Loading Calculations. 4. Chronic Toxicity (Ceriodaphnia) at 4.7%; March, June, September and December (see A. (2)). 5. Upstream/downstream samples shall be collected 3/Week (June -September) and 1/Week (October -May). 6. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 Ng/L will be treated as zero for compliance purposes. (Summer) = April 1- October 31 (Winter) = , November 1 - March 31 There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit NC0006033 A. (2) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.7%. The permit holder shall perform at a minimum,qua monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/ physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of -the effluent toxicity sample must be measured and reported if Chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to, the Environmental Sciences Branch at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re- opened and modified to include alternate monitoring requirements or limits. If the Permittee hnonitors any pollutant more frequently then required by this permit, the results of sut;h monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0006033 A. (3) TOTAL NITROGEN CALCULATIONS The Permittee shall calculate and report the annual mass loading of total nitrogen (TN) as the sum of monthly loadings, according to the following equations: (1) Monthly Mass Loading (pounds/month) = TN x Q x 8.34 where: TN - The average total nitrogen concentration (mg/L) of the weekly composite samples collected during the month Q - The total wastewater flow discharged during the month (MG/month) 8.34 - Conversion factor, from (mg/L x MG) to pounds (2) Annual Mass Loading (pounds/year) = Sum of Monthly Mass Loadings for the calendar year The Permittee shall report the total nitrogen concentrations for each sample and the monthly mass loading in the appropriate monthly self -monitoring report, and the annual mass loading of total nitrogen in the December self - monitoring report for the year. . , . + • � . Permit NC0006033 A. (4) EFFLUENT POLLUTANT SCAN The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table (using a sufficiently sensitive detection level in accordance with 40 CFR Part 136). Samples shall represent seasonal variations. Unless otherwise indicated, metals shall be analyzed as "total." Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1, 1 -dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable compounds: Diethyl phthalate Mercury P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile organic compounds: Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenpl Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene Base -neutral compounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene + 1,2-dichloroethane , Bis (2-chloroethoxy) methane n Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by the Director within 90 days of sampling. The report shall be submitted to the following address: Division of Water Quality, Water Quality Section, Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. DENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT Town of Cramerton NPDES No. NC0006033 Facility information (1.) Facility Name: Eagle Road WWTP (2.) Permitted F1ow,MGD: 4.0 MGD (6.) County: Gaston (3.) Facility Class: IV (7.) Regional Office: Mooresville (4.) Facility Status: Renewal (8.) USGS Topo Quad: G14NE Belmont (5.) Permit Status: Existing Stream Characteristics (1.) Receiving Stream: South Fork Catawba River (2.) Subbasin: 030836 (8.) Drainage Area (m12): 635 (3.) Index No.: (9.) Summer 7Q10 (cfs) 125 (4.) Stream Classification: WS-V (10.) Winter 7Q10 (cfs): 230 (5.) 303(d) Listed: NO (11.) 30Q2 (cfs): -309 (6.) 305(b) Status: (12.) Average Flow (cfs): 810 (7.) Use Support: (13.) IWC (%): 4.7 SUMMARY This facility is a major municipal treatment plant operating in Gaston County that serves 3776 people. City has a separate sewer collection system. The facility has permitted flow of 4.0 MGD discharging into the South Fork Catawba River. The town no longer has an active pretreatment program due to the loss of the single industrial user (textile mill). REASONABLE POTENTIAL ANALYSIS Reasonable potential analysis was conducted for Phenols, please see attached. TOXICITY TESTING: Type of Toxicity Test: Chronic P/F (Ceriodaphnia dubia) Existing Limit: 001: Chronic P/F @ 4.7% Recommended Limit: 001: Chronic P/F @ 4.7% Monitoring Schedule: March, June, September, and December The facility has been consistently passing its WET tests, please see attached. COMPLIANCE SUMMARY: DMRs have been reviewed for the period January 2006 through August 2009. Facility has a negative compliance record, please see attached. In order to address the compliance issues, the facility has made the following upgrades that were completed in 2008: installed new mechanical screening equipment, upgraded aeration Page 1 Version: February 11, 2010 basin with the new floating aerators and curtain baffle, installed new return/waste activated sludge pumping stations, installed new liquid feed chlorination/dechlorination system, installed a new chlorine contact basin, built new chemical storage and feed facilities, installed new controls, instrumentation and SCADA systems, installed new plant electrical system. The compliance issues are also related to the loss of customers and low daily flows, the last year average daily flow was 0.568 MGD. INSTREAM MONITORING: Instream monitoring is required for temperature, dissolved oxygen, color, and conductivity. A review of the instream data for the period January 2006 through August 2009 indicated that DO values never fell below 5.0 mg/L. PROPOSED CHANGES: • Monitoring: Color monitoring special condition A. (3.), instream color monitoring, and instream conductivity monitoring was removed since the facility no longer receives waste from textile manufacturer. • Limits: A weekly average and monthly average limit for phenols was added based on the results of the statistical analyses of the effluent data. PROPOSED SCHEDULE FOR PERMIT ISSUANCE: Draft Permit to Public Notice: November 4, 2009 (est.) Permit Scheduled to Issue: December 23, 2009 (est.) STATE CONTACT: If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov at (919) 807-6393. REGIONAL OFFICE COMMENT: NAME: DATE: Page 2 Version: February 11, 2010 Town of Cramerton Public Utilities Department Sergei Chernikov, Ph.D. Environmental Engineer II NPDES-West 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Draft NPDES Permit NC0006033 Eagle Road WWTP Gaston County, Town of Cramerton Dear Dr. Chernikov: 155 North Main Street Cramerton NC 28032 December 2, 2009 As part of our NPDES renewal application we requested that our effluent sampling for color, conductivity, and phenol be removed from the monitoring requirements. This request was based on the loss of the single significant industrial user from our waste -stream matrix. Additionally, this textile manufacturer accounted for over 70% of our influent flow. I request that the monthly phenol sampling and reporting be removed from our permit based on the same justification as the color sampling/reporting. Additionally, I have reviewed our effluent phenol results for the period of January 2006 to present and all results reported were below the detection level of the method used by our contract lab(s). To the best of my knowledge there are no users of our sanitary sewer system that would contain residual phenols in their wastestream flows. We appreciate your consideration in this matter. If you have any questions or need additional information please contact me at 704-608-4235 or email ishvtle(a)cramerton.ora Sincerely Jamie Shytle Public Utilities Director Town of Cramerton 155 N. Main Street Cramerton, NC 28032 www.cramerton.orq copy: M. Peoples, Town Manager H. Hampton, Operations Chief RECEIVED 0 DENR - WATER QUALITY POINT SOURCE BRANCH Chernikov, Sergei From: Hyatt.Marshall@epamail.epa.gov Sent: Wednesday, November 18, 2009 12:46 PM To: Chernikov, Sergei Subject: re NC0006033, Cramerton Eagle Road WWTP EPA has no comments on this draft permit. November 4, 2009 MEMORANDUM To: Britt Setzex, Regional Engineer RECEIVED NC DENR / DEH /Public Water Supply Sec Mooresville Regional Office NOV 6 ? From: Sergei Chernikov, Environmental Engineer II, NPDES-West, Division of Water Quality (fax-919-807-6495) DENR - WATER OUALITY Subject: Review of the discharge locations for the followiPOI(T SOURCE BRANCH Town of Cramerton NC0006033 Gaston County Please indicate below by December 7, 2009 your agency's position or viewpoint on the facility listed above. We cannot issue the permit without your concurrence. Please return this form at your earliest convenience. RESPONSE: This agency has reviewed the draft permit and determined that the proposed discharge will not be sufficiently close to any existing or known proposed public water supply intake so as to create an adverse effect on water quality. We concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. Concurs with issuance of the above permit, provided the following conditions are met: Opposes the issuance of the above permit, based on reasons stated below, or attached: Date: LV#z0-0? cc: file The CharLotte Observer Publishing Co. CharLotte, NC North Carolina ) ss Affidavit of Publication MeckLenburg County) THE CHARLOTTE OBSERVER --------------------------------------------------+-----.-...-------.-...-- I ATTN DINA SPRINKLE l NCDENR/OWa/NPDES l 1617 MAIL SERVICE CTR l RALEIGH NC 27699-1617 l I I REFERENCE: 30045571 l 6406921 wastewater permit l I Before the undersigned, a Notary Public of said l County and State, duly authorized to administer l oaths affirmations, etc., personally appeared, l being duly sworn or affirmed according to Law, l doth depose and say that he/she is a l representative of The Charlotte Observer l Publishing Company, a corporation organized and l doing business under the laws of the State of l Delaware, and publishing a newspaper known as The l Charlotte Observer in the city of Charlotte, i County of Mecklenburg, and State of North Carolinal and that as such he/she is familiar with the l books, records, files, and business of said l Corporation and by reference to the files of said l publication, the attached advertisement was l Notre 01 Intent to Issue a NPDhN Wswswwo inserted. The following is correctly copied from l The North Carotids Environmental Menagorrent the books and files of the aforesaid Corporation purposes to issuelo NPDES wastewater tlischart�e P I persons(to iswbelow. a N and Publication. l W' a< I a! I D at o� I m u North Pha" Yarns, Inc. reques R00 P In Gaston co' PUBLISHED ON: 11/07 0 cot - I wzslewamrto scum Por N� r Is, Waltl 6ouhM >54 br Its WW teatetl wastewater to fl 0umantly tlissoNatl ox Mrnme ara water goaM1l LP64W921 I I AD SPACE: 72 LINE l FILED ON: 11/13/09 l ---------- NAMETITLE: DATE: In Testimony Whereof I have hereunto set my hand and affixed my seal, the day and y r aforesaid. Notar ` omission Expires: My Commission Expires May 27, 2011 for renewal of SOC PRIORITY PROJECT: No To: Western NPDES Unit Surface Water Protection Section Attention: Tom Belnick Date: September 11, 2009 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No.: NC0006033 PART I - GENERAL INFORMATION Physical Address 1. Facility and address: Town of Cramerton 155 North Main Street 659 Eagle Road Cramerton, NC 28032Belmont, NC 28012 2. Date of investigation: August 27, 2009 3. Report prepared by: Michael L. Parker, Environmental Engineer H 4. Person contacted and telephone number: Jamie Shytle, (704) 825-7499 5. Directions to site: From the jct. of Lakewood Drive and Eagle Road (SR 2565) in the Town of Belmont, travel east on Eagle Road = 0.3 mile. The W WTP is located on the right (south) side of the road. 6. Discharge point(s): Latitude: 350 14' 01" Longitude: 810 03' 52" USGS Quad No.: G14NE 7. Receiving stream or affected surface waters: South Fork Catawba River a. Classification: WS-V b. River Basin and Subbasin No.: Catawba 030836 C. Describe receiving stream features and pertinent downstream uses: Receiving stream is a majority tributary to the Catawba River (Lake Wylie). The outfall extends = 75 feet from shore in about 15 feet of water. There are no other dischargers known in the immediate area. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Actual treatment capacity: 4.0 MGD (Design Capacity) b. Current permitted capacity: 4.0 MGD Page Two d. Description of existing or substantially constructed WWT facilities: The existing WWT facilities consist of influent screening (bar screen and mechanical bar screen), influent flow measurement, flow equalization (mechanical), aeration (mechanical), dual secondary clarifiers, chemical addition, chlorine disinfection with contact tank, post aeration, dechlorination, and aerobic digestion. e. Description of proposed WWT facilities: There are no proposed WWT facilities at this time. f. Possible toxic impacts to surface waters: Chlorine is added to the waste stream, however, dechlorination is provided and toxicity testing results have been in compliance with effluent requirements. 2. Treatment plant classification: Class III (no change from previous rating). Compliance Background: This facility has a generally good compliance history. PART III - OTHER PERTINENT INFORMATION Special monitoring or limitations (including toxicity) requests: None at this time. PART IV - EVALUATION AND RECOMMENDATIONS The Town of Cramerton (the Town) requests renewal of the subject permit. There have been a few significant upgrades to the existing WWT facilities since the permit was last renewed (See Part II, No. 1(d) above). The Town has entered into an agreement with the Town's of Lowell and McAdenville to institute a study that would involve both Lowell and McAdenville sending their wastewater to the Town of Cramerton for treatment. Results of this study are incomplete at this time, however, it is anticipated (pending receipt of funding) that both Lowell and McAdenville will eliminate their POTWs in the next two years - either by connecting to Cramerton or a second option which has emerged, which is the City of Gastonia. The Town has ample capacity to accept both Lowell and McAdenville and the Town's existing WWT facility has been recently upgraded. It is recommended that the subject permit be issued as requested. �1'2 . � Signature of Report Preparer Date ; % /f k--- 57/li oq Water Quality Regional Supervisor Date h:ldsldsA9\c enon.dm Pease Associates - Main Office Pease Associates - Ashe County 2925 East One North Jefferson **iPC a s e Post CChari tle, NC 82185nce Blvd. West Jefferson, NC 25694ue Phone 704-376-6423 Phone 336-846-8969 Architects —Engineers Fax 704-332-6177 Fax 336-846-1465 August 3, 2009 Mrs. Dina Sprinkle RECEIVE North Carolina Department of Environment and Natural Resources Division of Water Quality AUG — 5 2009 Point Source Branch 1617 Mail Services Center Raleigh, North Carolina 27699-1617 DENR - WATf7D OU Reference: NPDES Permit NC0006033 Eagle Road WWWTP Town of Cramerton, NC Catawba River Basin Pease Commission No. 2009028 Subject. Permit Renewal Application POINT SOURCE BRANCH This package (3 copies) is submitted on behalf of the Town of Cramerton for renewal of NPDES Discharge Permit NC0006033. The following items are included: 1. Plant modifications since issuance of June 1, 2005 Permit. Upgrades to Cramerton's wastewater treatment plant were completed in 2008. Plant modifications consisted of the following: a. new mechanical screening equipment b. upgraded aeration basin with new floating aerators and curtain baffle c. new return/waste activated sludge pumping stations d. new liquid feed chlorination/dechlorination systems e. new chlorine contact basin f. new chemical storage and feed facilities g. new laboratory and administration building h. new controls, instrumentation and SCADA systems i. new plant electrical system 2. Completed and signed EPA Form 2A and attachments. a. Attachment Exhibit A — Maps required under Part B.2 and B.3. Over 65 years of architectural and engineering design excellence Mrs. Dina Sprinkle August 3, 2009 Page 2 b. Attachment Exhibit B — Copies of Effluent Pollutant Scan Reports for 2007, 2008, Ql- 2009, and Q2-2009. This information is used in completing Part D of the application form. c. Attachment Exhibit C — Copies of Effluent Toxicity Reports for first and second quarter 2009. Please note that reports for the third and fourth quarter will still need to be submitted. Part E requires revisions with completion of additional toxicity scans. d. Attachment Exhibit D — Mercury Scan Reports for Q1-2009 and Q2-2009. 3. Attachment Exhibit E — Cramerton Biosolids Management Program Narrative 4. Requested Modifications to Permit: a. Removal of Color Permitting Requirements for Tier 2 Facility: The Town is requesting that color monitoring requirements be removed as a condition of the next permit. The single Significant Industrial User (textile mill) was the only potential source of excessive color is no longer in operation. b. Removal of Conductivity Monitoring Requirements. The Town is requesting that conductivity be removed as a condition of the next permit. The single Significant Industrial User (textile mill) was the only potential source of excessive conductivity and is no longer in operation. c. Removal of Phenol Monitoring Requirements. The Town is requesting that testing for phenols be removed as a condition of the next permit. Thank you for your time and please do not hesitate to contact me (Email: rbemardQpease- ae.com. Direct: 704-941-2113) or Jamie Shytle (ishytle@cramerton.org 704-825-7499) with any questions or comments regarding the application or attachments. Sind Robert L. Bernard, P.E., LEED® AP Associate Vice President RLB:rIb Enclosures cc: Mr. Thomas J. Shytle, Public Utilities Director, Town of Cramerton N:\2009028\CFile\Phl-5\010-Rev-Approvals\2009028 2010 WWTP Discharge Renewa1073109rlb.doc Pease Assoclates Architects - Engineers FACILITY NAME AND PERMIT NUMBER: I PERMIT ACTION REQUESTED: I RIVER BASIN: Eagle Road WWTP, NC0006033 I Renewal I Catawba FORM 2A NPDES FORM 2A APPLICATION OVERVIEW NPDES APPLICATION OVERVIEW Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet and a "Supplemental Application Information" packet. The Basic Application Information packet is divided into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental Application Information packet. The following items explain whIq"plp ofjowtPlJft affil tt te. BASIC APPLICATION INFORMATION: A. Basic Application Information for all Applicants. All applicants must complete questions A.1-throw h qq 94 treatment works that discharges effluent to surface waters of the United States must also answer questions PE0&ttirougf�A.4 B. Additional Application Information for Applicants with a Design Flow > 0.1 mgd. All treatment works th I ate fd flows ieu0Ys9 greater than or equal to 0.1 million gallons per day must complete questions B.1.W.6y WATER �,L C. Certification. All applicants must complete Part C (Certifoation). POINT SOURCE BRANCH SUPPLEMENTAL APPLICATION INFORMATION: I D. Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to provide the information. E. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to submit results of toxicity testing. F. Industrial User Discharges and RCRAICERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (SIUs) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRAICERCLA Wastes). SIUs are defined as: 1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and 40 CFR Chapter I, Subchapter N (see instructions); and 2. Any other industrial user that: a. Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions); or b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant; or C. Is designated as an SIU by the control authority. G. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems). ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION) EPA Fom 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 1 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Road WWTP, NC0006033 Renewal Catawba BASIC APPLICATION INFORMATION PART A. BASIC APPLICATION INFORMATION FOR ALL APPLICANTS: All treatment works must complete questions A.1 through A.8 of this Basic Application Information Packet A.I. Facility Information. Facility Name Eagle Road Wastewater Treatment Plant Mailing Address 156 North Main Street Cramerton NC 28032 Contact Person Mr. Thomas (Jamie) Shvtle Title Public Utilities Director Telephone Number (704)825-7499 Facility Address 659 Eagle Road (not P.O. Box) Belmont, NC 28012 A.2. Applicant Information. If the applicant Is different from the above, provide the following: Applicant Name Mailing Address Contact Person Title Telephone Number Is the applicant the owner or operator (or both) of the treatment works? ❑ owner ® operator Indicate whether correspondence regarding this permit should be directed to the facility or the applicant. ❑ facility ® applicant A.3. Existing Environmental Permits. Provide the permit number of any existing environmental permits that have been issued to the treatment works (include state issued permits). NPDES NC 0006033 PSD UIC Other RCRA Other AA. Collection System Information. Provide infonnabon on municipalities and areas served by the facility. Provide the name and population of each entity and, if known, provide irdonnatlon on the type of collection system (combined vs. separate) and as ownership (municipal, private, etc.). Name Population Served Type of Collection System Ownership Town of Cramerlon 3,276 Separate Sanitary Municipal City of Belmont 500 (Belmont Reserve) Separate Sanitary Municipal Total population served 3,776 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 I Renewal I Catawba A.S. Indian Country. a. Is the treatment works located in Indian Country? ❑ Yes E No b. Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country? ❑ Yes E No A.S. Flow. Indicate the design flow rate of the treatment plant (i.e., the wastewater flow rate that the plant was built to handle). Also provide the average daily flow rate and maximum daily flow rate for each of the last three years. Each year's data must be based on a 12-month time period with the 1P month of "this year occurring no more than three months prior to this application submittal. a. Design Flow rate 4.0 mgd Two Years Ago b. Annual average daily flow rate 0.536 Last Year 0.568 0.519 This Year C. Maximum daily flow rate 2.490 2.734 1.964 A.7. Collection System. Indicate the type(s) of collection system(s) used by the treatment plant. Check all that apply. Also estimate the percent contribution (by miles) of each. E Separate sanitary sewer 100 % ❑ Combined storm and sanitary sewer % A.6. Discharges and Other Disposal Methods. a. Does the treatment works discharge effluent to waters of the U.S.? E Yes ❑ No If yes, list how many of each of the following types of discharge points the treatment works uses: i. Discharges of treated effluent it. Discharges of untreated or partially treated effluent iii. Combined sewer overflow points iv. Constructed emergency overflows (prior to the headworks) V. Other b. Does the treatment works discharge effluent to basins, ponds, or other surface Impoundments that do not have outlets for discharge to waters of the U.S.? ❑ Yes If yes, provide the following for each surface impoundment: Location: Annual average daily volume discharge to surface impoundment(s) Is discharge ❑ continuous or ❑ intermittent? C. Does the treatment works land -apply treated wastewater? If yes, provide the following for each land application site: d. Location: Number of acres: Annual average daily volume applied to site: Is land application ❑ continuous or ❑ intemriflent? Does the treatment works discharge or transport treated or untreated wastewater to another treatment works? 0 0 0 E No mgd ❑ Yes E No mgd ❑ Yes E No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-5 & 7550-22. Page 3 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e.g., tank truck, pipe). If transport is by a party other than the applicant, provide: Transporter Name Mailing Address Contact Person Title Telephone Number ( 1 For each treatment works that receives this discharge, provide the following: Name Mailing Address Contact Person Title Telephone Number ( 1 If known, provide the NPDES permit number of the treatment works that receives this discharge Provide the average daily flow rate from the treatment works into the receiving facility. mgd e. Does the treatment works discharge or dispose of its wastewater in a manner not included In A.B. through A.8.d above (e.g., underground percolation, well injection): ❑ Yes ® No If yes, provide the following for each disposal method: Description of method (including location and size of site(s) If applicable): Annual daily volume disposed by this method: Is disposal through this method ❑ continuous or ❑ intermittent? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 755M & 7550-22. Page 4 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 I Renewal Catawba WASTEWATER DISCHARGES: If you answered "Yes" to question A.8.acomplete questions A.9 through A.12 once for each outfall (Including bypass points) through which effluent Is discharged. Do not Include information on combined sewer overflows In this section. If you answered "No" to question A.8.a go to Part "Additional Application Information for Appllcants with a Design Flow Greater than or Equal to 0.1 mgd." I A.9. Description of OuHall. a. Oulfall number b. Location Town of Cramenon 28032 (City or torn, If applicable) (Zip Code) Gaston North Carolina (County) (State) N 35'14'01" W81°03'52" (Latitude) (Longitude) C. Distance from shore (if applicable) 60 ft. d. Depth below surface (if applicable) 16 h. e. Average daily flow rate .541 mgd f. Does this outfall have either an Intermittent or a periodic discharge? ❑ Yes ® No (go to A.9.g.) If yes, provide the following information: Number f times per year discharge occurs: Average duration of each discharge: Average flow per discharge: mgd Months In which discharge occurs: g. Is outfall equipped with a diffuser? ❑ Yes ® No A.10. Description of Receiving Waters. a. Name of receiving water South Fork Catawba River b. Name of watershed (ff known) Catawba United States Soil Conservation Service 14-digit watershed code (if known): c. Name of State Management/River Basin (if known): United States Geological Survey 8-digit hydrologic cataloging unit code (if known): d. Critical low flow of receiving stream (if applicable) acute efs chronic cis e. Total hardness of receiving stream at critical low flow (if applicable): 1`179/1 of CaCO3 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 5 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba A.11. Description of Treatment a. What level of treatment are provided? Check all that apply. ❑ Primary ® Secondary ❑ Advanced ❑ Other. Describe: b. Indicate the following removal rates (as applicable): Design BOOS removal or Design CBOD5 removal 95 % Design SS removal 93 % Design P removal 25 % Design N removal 78 % Other o/ c. What type of disinfection is used for the effluent from this outtall? If disinfection varies by season, please describe: Chlorination If disinfection is by chlorination is dechlorination used for this outfall? ® Yes ❑ No Does the treatment plant have post aeration? ® Yes ❑ No A.12. Effluent Testing Information. All Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the Indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not Include information on combined sewer overflows in this section. All Information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with CA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum, effluent testing data must be based on at least three samples and must be no more than four and one-half years apart. Outfall number. MAXIMUM DAILY VALUE AVERAGE DAILY VALUE PARAMETER Value Units Value Units Number of Samples pH (Minimum) 6.00 S.U. pH (Maximum) 7.73 S.U. Flow Rate 2.734 MGD 0.545 MGD 277 Temperature (Winter) 23.2 Deg C 12.0 De C 277 Temperature (Summer) 27.6 Deg C 21.5 Dog C 277 ` For pH please report a minimum and a maximum daily value MAXIMUM DAILY AVERAGE DAILY DISCHARGE POLLUTANT DISCHARGE ANALYTICAL ML/MDL Conc. Units Conc. Units Number of METHOD Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS BIOCHEMICALOXYGEN SODS 17.6 mg/L 1.79 mg/L 277 5210B DEMAND (Report one) CBOD5 FECAL COLIFORM 456 Cfu/loo ml 20.0 CIN1100 277 9222D ml TOTAL SUSPENDED SOLIDS (TSS) 16.7 mg/L 5.47 m /L 277 SM2540 END OF PART A. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 6 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba BASIC APPLICATION INFORMATION PART B. ADDITIONAL APPLICATION INFORMATION FOR APPLICANTS WITH A DESIGN FLOW GREATER THAN OR EQUAL TO 0.1 MGD (100,000 gallons per day). All applicants with a design flow rate 20.1 mgd must answer questions B.1 through B.6. All others go to Part C (Certification). B.I. Inflow and Infiltration. Estimate the average number of gallons per day that flow into the treatment works from Inflow and/or infiltration. 625 gpd Briefly explain any steps underway or planned to minimize Inflow and infiltration. 8.2. Topographic Map. Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries. This map must show the outline of the facility and the following information. (You may submit more than one map If one map does not show the entire area.) a. The area surrounding the treatment plant, including all unit processes. b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewater is discharged from the treatment plant. Include outfalls from bypass piping, If applicable. c. Each well where wastewater from the treatment plant is injected underground. d. Wells, springs, other surface water bodies, and drinking water wells that are: 1) within Y mile of the property boundaries of the treatment works, and 2) listed in public record or otherwise known to the applicant. e. Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed. I. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCR4) by truck, rail, or special pipe, show on the map where the hazardous waste enters the treatment works and where it is treated, stored, and/or disposed. B.3. Process Flow Diagram or Schematic. Provide a diagram showing the processes of the treatment plant, Including all bypass piping and all backup power sources or redunancy in the system. Also provide a water balance showing all treatment units, Including disinfection (e.g., chlorination and dachlorination). The water balance must show daily average flow rates at Influent and discharge points and approximate daily flow rates between treatment units. Include a brief narrative description of the diagram. BA. OperationlMeintenance Performed by Contractor(s). Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? ® Yes ❑ No If yes, list the name, address, telephone number, and status of each contractor and describe the contractors responsibilities (attach additional pages if necessary). Name: Ken Nash (KNC. Inc.) Mailing Address: PO Box 252 Lowell. NC 28098 Telephone Number: (704) 354-0499 Responsibilities of Contractor: General P/M & Certification(s) for instrumentation units and other electronic devices B.5. Scheduled Improvements and Schedules of Implementation. Provide information on any uncompleted Implementation schedule or uncompleted plans for Improvements that will affect the wastewater treatment, effluent quality, or design capaclty of the treatment works. If the treatment works has several different Implementation schedules or is planning several improvements, submit separate responses to question B.5 for each. (If none, go to question B.6.) a. List the outrall number (assigned in question A.9) for each ouffall that is covered by this implementation schedule. b. Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies. ❑ Yes ❑ No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22, Page 7 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba C. If the answer to B.5.b is 'Yes,* briefly describe, including new maximum daily inflow rate (if applicable). d. Provide dates Imposed by any compliance schedule or any actual dates of completion for the implementation steps listed below, as applicable. For Improvements planned independently of local, State, or Federal agencies, indicate planned or actual completion dates, as applicable. Indicate dales as accurately as possible. Schedule Actual Completion Implementation Stage MM/DD/YYYY MM/DD/YYYY - Begin Construction - End Construction I l l 1 - Begin Discharge I / / / - Attain Operational Level - 1 e. Have appropriate permits/clearances concerning other Federal/State requirements been obtained? ❑ Yes ❑ No Describe briefly: 8.6. EFFLUENT TESTING DATA (GREATER THAN 0.1 MOD ONLY). Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the Indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not Include Information on combine sewer overflows In this section. All Information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with 0A1QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum effluent testing data must be based on at least three pollutant scans and must be no more than four and on -half years old. Outfall Number: 001 MAXIMUM DAILY AVERAGE DAILY DISCHARGE POLLUTANT DISCHARGE ANALYTICAL MLIMDL Numberof METHOD Conc. Units Co,,. Units Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS AMMONIA (as N) 9.30 mg/L 0.38 mg/L 277 SM4500-D CHLORINE (TOTAL RESIDUAL, TRC) 1010.0 ug/L 116.5 ug/L 277 4500 C-1 G DISSOLVED OXYGEN 12.3 mg1L 9.05 mg/L 277 4500 0 C TOTAL KJELDAHL 87.0 mg/L 20.24 mg/L 277 4500-NDRGB NITROGEN (TKN) NITRATE PLUS NITRITE NITROGEN OIL and GREASE PHOSPHORUS (Total) 5.90 mg/L 1.36 mg/L 277 Hach 8190 TOTAL DISSOLVED SOLIDS (TDS) OTHER END OF PART B. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 8 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba BASIC APPLICATION INFORMATION PART C. CERTIFICATION All applicants must complete the Certification Section. Refer to Instructions to determine who is an officer for the purposes of this certification. All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview. Indicate below which parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed Form 2A and have completed all sections that apply to the facility for which this application is submitted. Indicate which parts of Form 2A you have completed and are submitting: N Basic Application Information packet Supplemental Application Information packet: N Part D (Expanded Effluent Testing Data) . N Part E (Toxicity Testing: Biomonitoring Data) ❑ Part F (Industrial User Discharges and RCRA/CERCLA Wastes) ❑ Part G (Combined Sewer Systems) ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the Information is, to the best of my knowledge and belief, We, accurate, and complete. I am aware that there am significant penalties for submitting false Information, Including the possibility of fine and imprisonment for knowing violations. Name and official title Mr. Thomas J. Shvtle. Public lilities Director Signature Telephone number (7704) 825-7499 Date signed Upon request of the permitting authority, you must submit any other Information necessary to assure wastewater treatment practices at the treatment works or identify appropriate permitting requirements. SEND COMPLETED FORMS TO: NCDENR/ DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 EPA Form 3510-ZA (Rev. 1-99). Replaces EPA forms 7550-e & 7550-22. Page 9 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba SUPPLEMENTAL APPLICATION INFORMATION PART D. EXPANDED EFFLUENT TESTING DATA Refer to the directions on the cover page to determine whether this section applies to the treatment works. Effluent Testing: 1.0 mgd and Pretreatment Works. If the treatment works has a design flow greater than or equal to 1.0 mgd or it has (or is required to have) a pretreatment program, or is otherwise required by the permitting authority to provide the data, then provide effluent testing data for the following pollutants. Provide the indicated effluent testing Information and any other Information required by the permitting authority for each outfall through which effluent Is discharged. Do not include Information on combined sewer overflows in this section. All information reported must be based on data collected through analyses conducted using 40 CFR Part 136 methods. In addition, these data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analyses not addressed by 40 CFR Part 136. Indicate in the blank rows provided below any data you may have on pollutants not specifically listed in this form. At a minimum, effluent testing data must be based on at least three pollutant scans and must be no more than four and one-half years old. Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT ANALYTICAL ML/MDL Number Cone. Units Mass Units Conc. Units Mass Units of METHOD Samples METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS. ANTIMONY .0015 mg/L .007 Ibs .0007 mg/L 0.003 Ibs 4 601z0'0.eo7. ARSENIC .0012 mg/L 9 .005 Ibs .0003 mg/L 9 0.001 Ibs 4 6010B, 200.7. 200.E BERYLLIUM ND 4 E010B, 200.7. 200.E CADMIUM 0.001 mg/L 0.004 Ibs .0003 mg/L 0.001 Ibs 4 6010B, 200.7, 200.e CHROMIUM ND 4 6010B, 200.7, 200.s COPPER 0.011 mg/L 0.048 Ibs 0.008 mg/L 0.036 Ibs 4 6131 020oe07, LEAD ND 4 6010B, 200.7. 200.E MERCURY ND 4 245.1 NICKEL 0.022 mg/L 9/ 0.096 Ibs 0.006 mg/L 0.025 Ibs 4 6010B 200.7. 2u0.e SELENIUM ND 4 60108, 200.7, 200.e SILVER ND 4 60108, 200.7. 200.s THALLIUM ND 4 6010B, 200.7. 200.E ZINC 0.19 mg/L 0.837 Ibs 0.101 mg/L 0.454 Ibs 4 6010B200.7, , 200.e CYANIDE NO 4 335.4. 450OCNE TOTAL PHENOLIC 0.008 mg/L 0.035 Ibs 0.002 mg/L 0.009 Ibs 4 420A COMPOUNDS HARDNESS (as CaCO3) 75 mg/L 330 Ibs 61 mg/L 274 Ibs 3 2340C Use this space (or a separate sheet) to provide information on other metals requested by the permit water EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 10 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT ANALYTICAL MLIMDL Number Conc. Units Mass Units Conc. Units Mass Units of METHOD Samples VOLATILE ORGANIC COMPOUNDS ACROLEIN NO 4 624, 8260, 8260E ACRYLONITRILE NO 4 624,0260,82608 BENZENE NO 4 624,8260,8260B BROMOFORM NO 4 624,8260,82608 CARBON NO 4 624,8280,02608 TETRACHLORIDE CHLOROBENZENE NO 4 624,8260,6260B CHLORODIBROMO- NO 4 624, 8260,82608 METHANE CHLOROETHANE NO 4 624,8260,8260B 2-CHLOROETHYLVINYL ND 4 624,8260,8260B ETHER CHLOROFORM 11.0 uglL 0.049 Ibs 3.975 uglL 0.018. Ibs 4 624, 8260, 8260E DICHLOROSROMO- NO 4 624,8260,8268B METHANE 1,1-DICHLOROETHANE NO 4 624, 8260, 6260E 1,2-DICHLOROETHANE NO 4 614,8260,8260B TRANS-I,2-DICHLORO- NO 4 624, 8260, 8260E ETHYLENE 1,1-DICHLORO- NO 4 624,826D,82608 ETHYLENE 1,2-DICHLOROPROPANE NO 4 624, 9260, 82608 1,3-DICHLORO- NO 4 624, 626D, 826DB PROPYLENE ETHYLBENZENE NO 4 624, 8260, 82608 METHYL BROMIDE NO 4 624, 8260, 8260E METHYL CHLORIDE NO 4 624,8260.82600 METHYLENE CHLORIDE NO 4 624, 8260, 8260E 1'1.2,2-TETRA- NO 4 624, 8260, 02608 CHLOROETHANE TETRACHLORO- ND 4 624, 8260, 82608 ETHYLENE TOLUENE 4 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 11 of 22 FACILITY NAME AND PERMIT NUMBER: Eagle Rd WWTP, NC0006033 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba Outfall number. 001 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD MLIMDL Com; Units Mass Units Conc. Units Mass Units Number of Samples TRICHLOROETHANE NO 4 624, 8260, 8260B 1,1,2- TRICHLOROETHANE NO 4 624, 8260, 8260B TRICHLOROETHYLENE NO 4 624, 8260, 8260B VINYL CHLORIDE ND 4 624, 8260, 8260B _ Use this space (or a separate sheet) to provide Information on other volatile organic compounds requested by the permit writer Bromodichloromelhane 2.0 ugiL 0.009 Ibs 1.8 uglL 0.009 Ibs 2 624, 8260, 8260E ACID -EXTRACTABLE COMPOUNDS P-CHLORO-M-CRESOL NO 2 8270,625 2-CHLOROPHENOL NO 2 8270,625 2,4-DICHLOROPHENOL NO 4 8270, 625 2,4-DIMETHYLPHENOL NO 4 8270, 625 4,6-DINITRO-0-CRESOL NO 2 8270, 625 2,4-DINITROPHENOL NO 4 8270, 625 2-NITROPHENOL NO 4 8270, 625 4-NITROPHENOL NO 4 8270, 625 PENTACHLOROPHENOL NO 4 8270, 625 PHENOL NO 4 8270,625 2,4,6 TRICHLOROPHENOL NO 4 8270, 625 Use this space (or a separate sheet) to provide information on other acid -extractable compounds requested by the permit writer BASE -NEUTRAL COMPOUNDS ACENAPHTHENE NO 4 8270p625 ACENAPHTHYLENE NO 4 8270,625 ANTHRACENE NO 4 8270,625 BENZIDINE NO 4 8270, 625 BENZO(A)4NTHRACENE NO 4 8270,625 BENZO(A)PYRENE NO 4 8270, 625 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 12 of 22 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Eagle Rd WWTP, NC0006033 Renewal Catawba Outfall number. 001 (Complete once for each outfall discharging effluent to waters of the Untied States.) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT ANALYTICAL MLIMDL Number Cone. Units Mass Units Cone. Units Mass Units of METHOD Samples 3,4 BENZO- FLUORANTHENE NO 2 8270, 625 BENZO(GHI)PERYLENE NO 4 8270,625 BENZO(K) FLUORANTHENE N D 4 8270, 625 BIS (2-CHLOROETHOXY) NO 4 8270, 625 METHANE BIS (2-CHLOROETHYL)- NO 4 8270, 625 ETHER BIS (2-CHLOROISO- ND 4 8270, 625 PROPYL)ETHER BIS (2-ETHYLHEXYL) NO 4 8270, 625 PHTHALATE 4-BROMOPHENYL NO 4 8270, 625 PHENYLETHER BUTYL BENZYL PHTHALATE NO 4 8270, 625 2-CHLORO- NAPHTHALENE NO 4 8270, 625 4-CHLORPHENYL NO 4 8270,625 PHENYLETHER CHRYSENE NO 4 8270,625 DI-N-BUTYL PHTHALATE NO 4 8270, 625 DI-N-OCTYL PHTHALATE NO 4 8270, 625 DIBENZO(A,H) ANTHRACENE NO 4 8270, 625 1,2-DICHLOROBENZENE NO 4 8260, 625 1,3-DICHLOROBENZENE ND 4 8260, 625 1,4-DICHLOROBENZENE NO 4 8260, 625 3,3-DICHLORO- BENZIDINE NO 4 8270, 625 DIETHYL PHTHALATE NO 4 8270, 625 DIMETHYL PHTHALATE NO 4 8270,625 2,4-DINITROTOLUENE NO 4 8270, 625 2,6-DINITROTOLUENE NO 4 8270, 625 1,2-DIPHENYL- NO 4 8270, 625 HYDRAZINE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 13 of 22 FACILITY NAME AND PERMIT NUMBER: Eagle Rd WWTP, NC0006033 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Catawba Oufall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples FLUORANTHENE ND 4 8270,625 FLUORENE ND 4 8270, 625 HEXACHLOROBENZENE ND 4 8270,625 HEXACHLORO- BUTADIENE NO 4 8270,625 HEXACHLOROCYCLO- PENTADIENE ND 4 8270,625 HEXACHLOROETHANE ND 4 8270,625 INDENO(1,2,3-CD) PYRENE ND 4 8270, 625 ISOPHORONE ND 4 8270,625 NAPHTHALENE ND 4 8270, 625 NITROBENZENE ND 4 8270,625 N-NRROSODI-N- PROPYLAMINE NO 4 8270, 625 N-NITROSODI- METHYLAMINE NO 4 8270, 625 N-NITROSODI- PHENYLAMINE NO 4 8270, 625 PHENANTHRENE NO 4 8270,625 PYRENE NO 4 8270,625 1,2,4 TRICHLOROBENZENE ND 4 8260, 625 Use this space (or a separate sheet) to provide information on other base -neutral compounds requested by the permit writer Use this space (or a separate sheet) to provide information on other pollutants (e.g., pesticides) requested by the permit writer END OF PART D. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 14 of 22 J' J, 10 J' AERATION BASIN +� r� p V CHEMICAL STORAGE AND FEED +\ ` BUILDING NO.100 ABANDONED AERATION BASIN 0 DGE JNG • 0 i AEROBIC ` DIGESTER O o v CLARIFIER =4 N0.2 CHLORINE INFLUENT CONTACT SCREENING TANK STRUCTURE CLARIFIER NO.1 s I^WIA, Pease Architects - Engineers 0 LAB AND OFFICE ! BUILDING NO. 200 (D VEHICLE STORAGE BUILDING ENCLOSED -STORAGE BUILDING Plant Layout Eagle Road Wastewater Treatment Plant Town of Cramerton, North Carolina Comm. No. 2002040.0. Fig. 1-01 I I I I I I� 13 I I I uOulD LAND APPLICATION A j 0 0 AEROBIC DIGESTER GUSTIC _ awic acm r r ' , r AERATION r � r ; BASIN . r r r o o , r ' r + r + � + � � 0 0 0 0 r ' r r ' ; r , r � r � r SPL.ITTER r ' r ; + + r BOX CLARIFIER , , r r , r , r , , NO.1 ' t r r , r I ; I r + r r � 1 ' r r L-- -------------------- 1 DIFFUSERS j o e 0 0 a 0 CHLOJINE*C0 CT I o e a o TANK I O o V O e a O e I Pease Architects - Engineers POST A�MTION BLOWERS CHEMICAL STORAGE AND FEED BLDG AERATION Process Flow Schematic Eagle Road Wastewater Treatment Plant Town of Cramerton, North Carolina Comm. No. 2002040.G Fig. 3-01 NPDES Renewal Eagle Rd WWTP, NC0006033 Catawba Exhibit E Sludge Management Narrative Cramerton Biosolids Management Program Permit No. WQ0002618 Expiration date: 10-31-2010 The Town of Cramerton employees the land Application of Biosolids processes to manage the wastewater treatment plant residuals. The land application program plan is currently managed under a three year contract with: Synagro, LLC 284 Boger Road Mocksville, NC 27028 Todd Shearin, Technical Services Director is our point of contact and his number is: (336) 998-7150, ext 17. Current O&M of residuals facilities are as follows: One solids holding tank (200' x 100' x 12') Two floating mechanical mixers/aerators @ 50bhp each. One portable decant pump and lines. Continuous residuals wasting at our facility is not necessary because of the reduced flows to the WWTP. Therefore our operations staff removes or waste sludges using a batch process. When the mixed liquor volatile suspended solids reach a target value then calculations are made to determine the volume of solids to be removed from the system. This volume is then pumped to the solids holding tank over a two to three day period. The consistency or viscosity of the sludges is generally 1 to 2 % total solids. There, these solids remain under continuous mix and aeration until such time that the holding tank becomes full. It can take up to one year to fill the holding tank. During that time our staff will periodically shut- down all mechanical agitation and let the holding tank settle. Afterwards they will spend several days removing the clear (supernatant) liquid from the top layer of the tank and return this liquid to the WWTP flows for further processing. Generally we are required to lime stabilize the thickened residuals prior to land application to area farmlands. By this time the consistency or viscosity of the residuals is near the 4 to 6 % total solids concentration. All sampling and testing is coordinated through Synagro, LLC and the residuals meet all Class B requirements under 40CFR, Partr503, et.al. N:120090281CFile\Ph1-51010-Rev-Approvals\Cramerton Residuals Narrative 072909r1b.doc