HomeMy WebLinkAboutNC0006033_Permit Issuance_20100208North Carolina
Beverly Eaves Perdue
Governor
Mr. Thomas Shyde
Public Utilities Director
Town of Cramerton
155 North Main Street
Cramerton, North Carolina 28032
Dear Mr. Shytle:
•
NCDENR
Department of Environment and Natural Resources
Division of Water Quality
Coleen H. Sullins
Director
February 8, 2010
Dee Freeman
Secretary
Subject: Issuance of NPDES Permit NC0006033
Eagle Road WWTP
Gaston County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended).
This final permit includes no major changes from the draft sent to you on November 4, 2009.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable
to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt
of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North
Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh,
North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding.
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 One
Rhone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 NO Carolina
Internet: wwiv.ncwateriquality.org-
An Equal Opportunity 1 Affirmative Action Employer
The Division has reviewed your request to remove the limits/monitoring for phenols. This request cannot
be granted. The limits are based on the statistical analysis of the effluent data.
Please note that this permit is not transferable except after notice to the Division. The Division may
requite modification or revocation and reissuance of the permit. This permit does not affect the legal requirements
to obtain other permits which may be required by the Division of Water Quality or permits required by the
Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit
that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at
telephone number (919) 807-6393.
Sincerely,
s�
0� Y C/oleen H. Sullins
f U
cc: NPDES Files
Central Files
Mooresville Regional Office -Surface Water Protection
Aquatic Toxicology Unit (e-copy)
Marshall Hyatt, EPA Region IV (e-copy)
1617 Mail Service Center, Ralegh, North Carolina 27699-1617
Location: 512 N. Salisbury St Ralegh, North Carolina 27604
Phone: 919-807-63001 FAX: 919-807-64921 Customer Service: 1-877-623-6748
Internet: www.ncwaterquality.org
None Carolina
�tirally
An Equal Opportunity 1 Affirmative Action Employer
I.
Permit NC0006033
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended, the
Town of Cramerton
is hereby authorized to discharge wastewater from a facility located at the
Eagle Road WWTP
659 Eagle Road
Cramerton
Gaston County
to receiving waters designated as the South Fork Catawba River in the Catawba River Basin in
accordance with effluent limitations, monitoring requirements, and other conditions set forth
in Paris I, II, Ift, and' IV hereof.' '
The permit shall become effective March 1, 2010.
This permit and the authorization to discharge shall expire at midnight on January 31, 2015.
Signed this day February 8, 2010.
/"D
Coleen H. Sullins, Director
ivision of Water uali
Q tY
By Authority of the Environmental Management Commission
a
Permit NCO006033
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of
this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the
exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements,
terms, and provisions included herein.
Town of Cramerton
is hereby authorized to:
1. Continue to operate an existing 4.0 MGD extended aeration wastewater treatment
facility located at 659 Eagle Road, Cramerton, Gaston County, and consisting of the
following treatment components:
• influent mechanical bar screen
• pH control
• flow equalization basin with mechanical aeration
• aeration basin with floating aerators and curtain baffle
• dual secondary clarifiers
• liquid feed chlorination with contact chamber
• liquid feed dechlorination
• sludge treatment including sludge recirculation pump station, aerobic digesters,
sludge drying beds, and sludge belt press.
ultrasonic flow meter
2. Discharge from said treatment works (via Outfall 001) into the South Fork Catawba
River, a Class WS-V water in the Catawba River Basin, at the location specified on
the attached map.
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Latitude: 3sw4'01rr
NCO006033
Longitude: 81"03'52"
Town of Cramerton
Quad # G l 4N E
Steam Class: WS-v
Eagle Road WWTP
Subbasin: 30936
Receiving Stream: South Fork Catawba River
Facility
Location
North SCALE 1:24000
Permit NC0006033
41
a
A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge
treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as
specified below:
PARAMETER
EFFLUENT LIMITATIONS
MONITORING REQUIREMENTS
Monthly
Average
Weekly
Average
Daily
Maximum
Measurement
Frequency
Sample
Type
Sample
Location'
Flow
4.0 MGD
Continuous
Recording
Effluent or Influent
BOD, 5-day, 20°C 2
10.0 mg/L
15.0 mg/L
Daily
Composite
Effluent & Influent
Total Suspended Solids2
30.0 mg/L
45.0 mg/L
Daily
Composite
Effluent & Influent
Phenols
51 pg/L
51 pg/L
Monthly
Grab
Effluent
NIs-N
4.0 mg/L
12.0 mg/L
Daily
Composite
Effluent
Total Residual Chlorine?
28 Ng/L
Daily
Grab
Effluent
Fecal Coliform (geometric mean)
200/100 mL
400/100 mL
Daily
Grab
Effluent
Dissolved Oxygen
Daily
Grab
Effluent
Temperature
Daily
Grab
Effluent
Conductivity
Daily
Grab
Effluent
pH
> 6.0 and < 9.0 standard units
Daily
Grab
Effluent
Total Nitrogen
(NO2+NO3+TKN)3
No Limit (mg/L)
No Limit (pounds/month)-
Annual Limit:103,282 pounds/year4
Weekly
Monthly
Annually
Composite
Calculated
Calculated
Effluent
Effluent
Effluent
Total Phosphorus
1.0 mg/L
Weekly
Composite
Effluent
Chronic Toxicity5
Quarterly
Composite
Effluent
Temperature
3/Week6
Grab
U. D
Dissolved Oxygen
3/Week6
Grab
U, D
Pollutant Scan
See A. (4.)
Annually
Grab
Effluent
Notes:
1. U: Upstream at Cramerton Bridge. D: Downstream at Upper Armstrong Bridge.
2. The monthly average effluent BODS and TSS concentrations shall not exceed 15% of the respective influent
value (85% removal).
3. Refer to A. (3) for Total Nitrogen Loading Calculations.
4. Chronic Toxicity (Ceriodaphnia) at 4.7%; March, June, September and December (see A. (2)).
5. Upstream/downstream samples shall be collected 3/Week (June -September) and 1/Week (October -May).
6. The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified.
However, effluent values below 50 Ng/L will be treated as zero for compliance purposes.
(Summer) = April 1- October 31
(Winter) = , November 1 - March 31
There shall be no discharge of floating solids or visible foam in other than trace amounts.
Permit NC0006033
A. (2) CHRONIC TOXICITY PERMIT LIMIT (Quarterly)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant
mortality to Ceriodaphnia dubia at an effluent concentration of 4.7%. The permit holder shall perform
at a minimum,qua monitoring using test procedures outlined in the "North Carolina Ceriodaphnia
Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North
Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or
subsequent versions. The tests will be performed during the months of March, June, September, and
December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent
discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below
the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the
two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple
concentration tests will be determined using the geometric mean of the highest concentration having no
detectable impairment of reproduction or survival and the lowest concentration that does have a
detectable impairment of reproduction or survival. The definition of "detectable impairment," collection
methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II
Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter
code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3
(original) is to be sent to the following address:
Attention: NC DENR / DWQ / Environmental Sciences Section
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later
than 30 days after the end of the reporting period for which the report is made.
Test data shall be complete, accurate, include all supporting chemical/ physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate
signature. Total residual chlorine of -the effluent toxicity sample must be measured and reported if
Chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test
form indicating the facility name, permit number, pipe number, county, and the month/year of the
report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to,
the Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring
will be required during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina
Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re-
opened and modified to include alternate monitoring requirements or limits.
If the Permittee hnonitors any pollutant more frequently then required by this permit, the results of sut;h
monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT
Forms submitted.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism
survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an
invalid test and will require immediate follow-up testing to be completed no later than the last day of the month
following the month of the initial monitoring.
Permit NC0006033
A. (3) TOTAL NITROGEN CALCULATIONS
The Permittee shall calculate and report the annual mass loading of total nitrogen (TN) as the sum of
monthly loadings, according to the following equations:
(1) Monthly Mass Loading (pounds/month) = TN x Q x 8.34
where:
TN - The average total nitrogen concentration (mg/L) of the weekly composite samples collected
during the month
Q - The total wastewater flow discharged during the month (MG/month)
8.34 - Conversion factor, from (mg/L x MG) to pounds
(2) Annual Mass Loading (pounds/year) = Sum of Monthly Mass Loadings for the calendar year
The Permittee shall report the total nitrogen concentrations for each sample and the monthly mass loading in the
appropriate monthly self -monitoring report, and the annual mass loading of total nitrogen in the December self -
monitoring report for the year.
. , .
+
• � . Permit NC0006033
A. (4) EFFLUENT POLLUTANT SCAN
The Permittee shall perform an annual Effluent Pollutant Scan for all parameters listed in the attached table (using
a sufficiently sensitive detection level in accordance with 40 CFR Part 136). Samples shall represent seasonal
variations. Unless otherwise indicated, metals shall be analyzed as "total."
Ammonia (as N)
Trans-1,2-dichloroethylene
Bis (2-chloroethyl) ether
Chlorine (total residual, TRC)
1, 1 -dichloroethylene
Bis (2-chloroisopropyl) ether
Dissolved oxygen
1,2-dichloropropane
Bis (2-ethylhexyl) phthalate
Nitrate/Nitrite
1,3-dichloropropylene
4-bromophenyl phenyl ether
Kjeldahl nitrogen
Ethylbenzene
Butyl benzyl phthalate
Oil and grease
Methyl bromide
2-chloronaphthalene
Phosphorus
Methyl chloride
4-chlorophenyl phenyl ether
Total dissolved solids
Methylene chloride
Chrysene
Hardness
1,1,2,2-tetrachloroethane
Di-n-butyl phthalate
Antimony
Tetrachloroethylene
Di-n-octyl phthalate
Arsenic
Toluene
Dibenzo(a,h)anthracene
Beryllium
1,1,1-trichloroethane
1,2-dichlorobenzene
Cadmium
1,1,2-trichloroethane
1,3-dichlorobenzene
Chromium
Trichloroethylene
1,4-dichlorobenzene
Copper
Vinyl chloride
3,3-dichlorobenzidine
Lead
Acid -extractable compounds:
Diethyl phthalate
Mercury
P-chloro-m-cresol
Dimethyl phthalate
Nickel
2-chlorophenol
2,4-dinitrotoluene
Selenium
2,4-dichlorophenol
2,6-dinitrotoluene
Silver
2,4-dimethylphenol
1,2-diphenylhydrazine
Thallium
4,6-dinitro-o-cresol
Fluoranthene
Zinc
2,4-dinitrophenol
Fluorene
Cyanide
2-nitrophenol
Hexachlorobenzene
Total phenolic compounds
4-nitrophenol
Hexachlorobutadiene
Volatile organic compounds:
Pentachlorophenol
Hexachlorocyclo-pentadiene
Acrolein
Phenpl
Hexachloroethane
Acrylonitrile
2,4,6-trichlorophenol
Indeno(1,2,3-cd)pyrene
Benzene
Base -neutral compounds:
Isophorone
Bromoform
Acenaphthene
Naphthalene
Carbon tetrachloride
Acenaphthylene
Nitrobenzene
Chlorobenzene
Anthracene
N-nitrosodi-n-propylamine
Chlorodibromomethane
Benzidine
N-nitrosodimethylamine
Chloroethane
Benzo(a)anthracene
N-nitrosodiphenylamine
2-chloroethylvinyl ether
Benzo(a)pyrene
Phenanthrene
Chloroform
3,4 benzofluoranthene
Pyrene
Dichlorobromomethane
Benzo(ghi)perylene
1,2,4-trichlorobenzene
1,1-dichloroethane
Benzo(k)fluoranthene
+ 1,2-dichloroethane
, Bis (2-chloroethoxy) methane
n
Test results shall be reported to the Division in DWQ Form- A MR-PPA1 or in a form approved by
the Director within 90 days of sampling. The report shall be submitted to the following address:
Division of Water Quality, Water Quality Section, Central Files, 1617 Mail Service Center, Raleigh,
North Carolina 27699-1617.
DENR/DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
Town of Cramerton
NPDES No. NC0006033
Facility information
(1.) Facility Name:
Eagle Road WWTP
(2.) Permitted F1ow,MGD:
4.0 MGD
(6.) County:
Gaston
(3.) Facility Class:
IV
(7.) Regional Office:
Mooresville
(4.) Facility Status:
Renewal
(8.) USGS Topo Quad:
G14NE
Belmont
(5.) Permit Status:
Existing
Stream Characteristics
(1.) Receiving Stream:
South Fork Catawba River
(2.) Subbasin:
030836
(8.) Drainage Area (m12):
635
(3.) Index No.:
(9.) Summer 7Q10 (cfs)
125
(4.) Stream
Classification:
WS-V
(10.) Winter 7Q10 (cfs):
230
(5.) 303(d) Listed: NO (11.) 30Q2 (cfs): -309
(6.) 305(b) Status: (12.) Average Flow (cfs): 810
(7.) Use Support: (13.) IWC (%): 4.7
SUMMARY
This facility is a major municipal treatment plant operating in Gaston County that serves 3776
people. City has a separate sewer collection system. The facility has permitted flow of 4.0
MGD discharging into the South Fork Catawba River. The town no longer has an active
pretreatment program due to the loss of the single industrial user (textile mill).
REASONABLE POTENTIAL ANALYSIS
Reasonable potential analysis was conducted for Phenols, please see attached.
TOXICITY TESTING:
Type of Toxicity Test: Chronic P/F (Ceriodaphnia dubia)
Existing Limit: 001: Chronic P/F @ 4.7%
Recommended Limit: 001: Chronic P/F @ 4.7%
Monitoring Schedule: March, June, September, and December
The facility has been consistently passing its WET tests, please see attached.
COMPLIANCE SUMMARY:
DMRs have been reviewed for the period January 2006 through August 2009. Facility has a
negative compliance record, please see attached.
In order to address the compliance issues, the facility has made the following upgrades that
were completed in 2008: installed new mechanical screening equipment, upgraded aeration
Page 1
Version: February 11, 2010
basin with the new floating aerators and curtain baffle, installed new return/waste activated
sludge pumping stations, installed new liquid feed chlorination/dechlorination system, installed
a new chlorine contact basin, built new chemical storage and feed facilities, installed new
controls, instrumentation and SCADA systems, installed new plant electrical system. The
compliance issues are also related to the loss of customers and low daily flows, the last year
average daily flow was 0.568 MGD.
INSTREAM MONITORING:
Instream monitoring is required for temperature, dissolved oxygen, color, and conductivity. A
review of the instream data for the period January 2006 through August 2009
indicated that DO values never fell below 5.0 mg/L.
PROPOSED CHANGES:
• Monitoring: Color monitoring special condition A. (3.), instream color monitoring,
and instream conductivity monitoring was removed since the facility no longer receives
waste from textile manufacturer.
• Limits: A weekly average and monthly average limit for phenols was added based on
the results of the statistical analyses of the effluent data.
PROPOSED SCHEDULE FOR PERMIT ISSUANCE:
Draft Permit to Public Notice: November 4, 2009 (est.)
Permit Scheduled to Issue: December 23, 2009 (est.)
STATE CONTACT:
If you have any questions on any of the above information or on the attached permit, please
contact Sergei Chernikov at (919) 807-6393.
REGIONAL OFFICE COMMENT:
NAME: DATE:
Page 2
Version: February 11, 2010
Town of Cramerton
Public Utilities Department
Sergei Chernikov, Ph.D.
Environmental Engineer II
NPDES-West
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Draft NPDES Permit NC0006033
Eagle Road WWTP
Gaston County, Town of Cramerton
Dear Dr. Chernikov:
155 North Main Street Cramerton NC 28032
December 2, 2009
As part of our NPDES renewal application we requested that our effluent sampling for color, conductivity, and phenol be
removed from the monitoring requirements. This request was based on the loss of the single significant industrial user
from our waste -stream matrix. Additionally, this textile manufacturer accounted for over 70% of our influent flow.
I request that the monthly phenol sampling and reporting be removed from our permit based on the same justification as
the color sampling/reporting. Additionally, I have reviewed our effluent phenol results for the period of January 2006 to
present and all results reported were below the detection level of the method used by our contract lab(s).
To the best of my knowledge there are no users of our sanitary sewer system that would contain residual phenols in their
wastestream flows.
We appreciate your consideration in this matter. If you have any questions or need additional information please contact
me at 704-608-4235 or email ishvtle(a)cramerton.ora
Sincerely
Jamie Shytle
Public Utilities Director
Town of Cramerton
155 N. Main Street
Cramerton, NC 28032
www.cramerton.orq
copy: M. Peoples, Town Manager
H. Hampton, Operations Chief
RECEIVED
0
DENR - WATER QUALITY
POINT SOURCE BRANCH
Chernikov, Sergei
From: Hyatt.Marshall@epamail.epa.gov
Sent: Wednesday, November 18, 2009 12:46 PM
To: Chernikov, Sergei
Subject: re NC0006033, Cramerton Eagle Road WWTP
EPA has no comments on this draft permit.
November 4, 2009
MEMORANDUM
To: Britt Setzex, Regional Engineer RECEIVED
NC DENR / DEH /Public Water Supply Sec
Mooresville Regional Office
NOV 6 ?
From: Sergei Chernikov, Environmental Engineer II, NPDES-West,
Division of Water Quality (fax-919-807-6495) DENR - WATER OUALITY
Subject: Review of the discharge locations for the followiPOI(T SOURCE BRANCH
Town of Cramerton
NC0006033
Gaston County
Please indicate below by December 7, 2009 your agency's position or viewpoint on the
facility listed above. We cannot issue the permit without your concurrence. Please return
this form at your earliest convenience.
RESPONSE:
This agency has reviewed the draft permit and determined that the proposed
discharge will not be sufficiently close to any existing or known proposed
public water supply intake so as to create an adverse effect on water quality.
We concur with the issuance of this permit provided the facility is operated
and maintained properly, the stated effluent limits are met prior to discharge,
and the discharge does not contravene the designated water quality standards.
Concurs with issuance of the above permit, provided the following conditions
are met:
Opposes the issuance of the above permit, based on reasons stated below, or
attached:
Date: LV#z0-0?
cc: file
The CharLotte Observer Publishing Co.
CharLotte, NC
North Carolina ) ss Affidavit of Publication
MeckLenburg County)
THE CHARLOTTE OBSERVER
--------------------------------------------------+-----.-...-------.-...--
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ATTN DINA SPRINKLE l
NCDENR/OWa/NPDES l
1617 MAIL SERVICE CTR l
RALEIGH NC 27699-1617 l
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REFERENCE: 30045571 l
6406921 wastewater permit l
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Before the undersigned, a Notary Public of said l
County and State, duly authorized to administer l
oaths affirmations, etc., personally appeared, l
being duly sworn or affirmed according to Law, l
doth depose and say that he/she is a l
representative of The Charlotte Observer l
Publishing Company, a corporation organized and l
doing business under the laws of the State of l
Delaware, and publishing a newspaper known as The l
Charlotte Observer in the city of Charlotte, i
County of Mecklenburg, and State of North Carolinal
and that as such he/she is familiar with the l
books, records, files, and business of said l
Corporation and by reference to the files of said l
publication, the attached advertisement was l
Notre 01 Intent to Issue a NPDhN Wswswwo
inserted. The following is correctly copied from l The North Carotids Environmental Menagorrent
the books and files of the aforesaid Corporation purposes to issuelo NPDES wastewater tlischart�e
P I persons(to iswbelow.
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----------
NAMETITLE:
DATE:
In Testimony Whereof I have hereunto set my hand and affixed my seal, the
day and y r aforesaid.
Notar ` omission Expires:
My Commission Expires May 27, 2011
for renewal of
SOC PRIORITY PROJECT: No
To: Western NPDES Unit
Surface Water Protection Section
Attention: Tom Belnick
Date: September 11, 2009
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Gaston
NPDES Permit No.: NC0006033
PART I - GENERAL INFORMATION
Physical Address
1. Facility and address: Town of Cramerton
155 North Main Street 659 Eagle Road
Cramerton, NC 28032Belmont, NC 28012
2. Date of investigation: August 27, 2009
3. Report prepared by: Michael L. Parker, Environmental Engineer H
4. Person contacted and telephone number: Jamie Shytle, (704) 825-7499
5. Directions to site: From the jct. of Lakewood Drive and Eagle Road (SR 2565) in the
Town of Belmont, travel east on Eagle Road = 0.3 mile. The W WTP is located on the
right (south) side of the road.
6. Discharge point(s): Latitude: 350 14' 01"
Longitude: 810 03' 52"
USGS Quad No.: G14NE
7. Receiving stream or affected surface waters: South Fork Catawba River
a. Classification: WS-V
b. River Basin and Subbasin No.: Catawba 030836
C. Describe receiving stream features and pertinent downstream uses: Receiving
stream is a majority tributary to the Catawba River (Lake Wylie). The outfall
extends = 75 feet from shore in about 15 feet of water. There are no other
dischargers known in the immediate area.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Actual treatment capacity: 4.0 MGD (Design Capacity)
b. Current permitted capacity: 4.0 MGD
Page Two
d. Description of existing or substantially constructed WWT facilities: The existing
WWT facilities consist of influent screening (bar screen and mechanical bar
screen), influent flow measurement, flow equalization (mechanical), aeration
(mechanical), dual secondary clarifiers, chemical addition, chlorine disinfection
with contact tank, post aeration, dechlorination, and aerobic digestion.
e. Description of proposed WWT facilities: There are no proposed WWT facilities at
this time.
f. Possible toxic impacts to surface waters: Chlorine is added to the waste stream,
however, dechlorination is provided and toxicity testing results have been in
compliance with effluent requirements.
2. Treatment plant classification: Class III (no change from previous rating).
Compliance Background: This facility has a generally good compliance history.
PART III - OTHER PERTINENT INFORMATION
Special monitoring or limitations (including toxicity) requests: None at this time.
PART IV - EVALUATION AND RECOMMENDATIONS
The Town of Cramerton (the Town) requests renewal of the subject permit. There have
been a few significant upgrades to the existing WWT facilities since the permit was last renewed
(See Part II, No. 1(d) above).
The Town has entered into an agreement with the Town's of Lowell and McAdenville to
institute a study that would involve both Lowell and McAdenville sending their wastewater to
the Town of Cramerton for treatment. Results of this study are incomplete at this time,
however, it is anticipated (pending receipt of funding) that both Lowell and McAdenville will
eliminate their POTWs in the next two years - either by connecting to Cramerton or a second
option which has emerged, which is the City of Gastonia. The Town has ample capacity to
accept both Lowell and McAdenville and the Town's existing WWT facility has been recently
upgraded.
It is recommended that the subject permit be issued as requested.
�1'2 . �
Signature of Report Preparer Date
; % /f k--- 57/li oq
Water Quality Regional Supervisor Date
h:ldsldsA9\c enon.dm
Pease Associates - Main Office Pease Associates - Ashe County
2925 East
One North Jefferson
**iPC a s e Post CChari tle, NC 82185nce Blvd. West Jefferson, NC 25694ue
Phone 704-376-6423 Phone 336-846-8969
Architects —Engineers Fax 704-332-6177 Fax 336-846-1465
August 3, 2009
Mrs. Dina Sprinkle RECEIVE
North Carolina Department of Environment and Natural Resources
Division of Water Quality AUG — 5 2009
Point Source Branch
1617 Mail Services Center
Raleigh, North Carolina 27699-1617 DENR - WATf7D OU
Reference: NPDES Permit NC0006033
Eagle Road WWWTP
Town of Cramerton, NC
Catawba River Basin
Pease Commission No. 2009028
Subject. Permit Renewal Application
POINT SOURCE BRANCH
This package (3 copies) is submitted on behalf of the Town of Cramerton for renewal of NPDES
Discharge Permit NC0006033. The following items are included:
1. Plant modifications since issuance of June 1, 2005 Permit. Upgrades to Cramerton's
wastewater treatment plant were completed in 2008. Plant modifications consisted of the
following:
a. new mechanical screening equipment
b. upgraded aeration basin with new floating aerators and curtain baffle
c. new return/waste activated sludge pumping stations
d. new liquid feed chlorination/dechlorination systems
e. new chlorine contact basin
f. new chemical storage and feed facilities
g. new laboratory and administration building
h. new controls, instrumentation and SCADA systems
i. new plant electrical system
2. Completed and signed EPA Form 2A and attachments.
a. Attachment Exhibit A — Maps required under Part B.2 and B.3.
Over 65 years of architectural and engineering design excellence
Mrs. Dina Sprinkle
August 3, 2009
Page 2
b. Attachment Exhibit B — Copies of Effluent Pollutant Scan Reports for 2007, 2008, Ql-
2009, and Q2-2009. This information is used in completing Part D of the application
form.
c. Attachment Exhibit C — Copies of Effluent Toxicity Reports for first and second
quarter 2009. Please note that reports for the third and fourth quarter will still
need to be submitted. Part E requires revisions with completion of additional
toxicity scans.
d. Attachment Exhibit D — Mercury Scan Reports for Q1-2009 and Q2-2009.
3. Attachment Exhibit E — Cramerton Biosolids Management Program Narrative
4. Requested Modifications to Permit:
a. Removal of Color Permitting Requirements for Tier 2 Facility: The Town is
requesting that color monitoring requirements be removed as a condition of the next
permit. The single Significant Industrial User (textile mill) was the only potential
source of excessive color is no longer in operation.
b. Removal of Conductivity Monitoring Requirements. The Town is requesting that
conductivity be removed as a condition of the next permit. The single Significant
Industrial User (textile mill) was the only potential source of excessive conductivity
and is no longer in operation.
c. Removal of Phenol Monitoring Requirements. The Town is requesting that testing
for phenols be removed as a condition of the next permit.
Thank you for your time and please do not hesitate to contact me (Email: rbemardQpease-
ae.com. Direct: 704-941-2113) or Jamie Shytle (ishytle@cramerton.org 704-825-7499) with any
questions or comments regarding the application or attachments.
Sind
Robert L. Bernard, P.E., LEED® AP
Associate Vice President
RLB:rIb
Enclosures
cc: Mr. Thomas J. Shytle, Public Utilities Director, Town of Cramerton
N:\2009028\CFile\Phl-5\010-Rev-Approvals\2009028 2010 WWTP Discharge Renewa1073109rlb.doc
Pease Assoclates Architects - Engineers
FACILITY NAME AND PERMIT NUMBER: I PERMIT ACTION REQUESTED: I RIVER BASIN:
Eagle Road WWTP, NC0006033 I Renewal I Catawba
FORM
2A NPDES FORM 2A APPLICATION OVERVIEW
NPDES
APPLICATION OVERVIEW
Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet
and a "Supplemental Application Information" packet. The Basic Application Information packet is divided
into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or
equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental
Application Information packet. The following items explain whIq"plp ofjowtPlJft affil tt te.
BASIC APPLICATION INFORMATION:
A. Basic Application Information for all Applicants. All applicants must complete questions A.1-throw h qq 94 treatment works
that discharges effluent to surface waters of the United States must also answer questions PE0&ttirougf�A.4
B. Additional Application Information for Applicants with a Design Flow > 0.1 mgd. All treatment works th I ate fd flows
ieu0Ys9
greater than or equal to 0.1 million gallons per day must complete questions B.1.W.6y WATER �,L
C. Certification. All applicants must complete Part C (Certifoation). POINT SOURCE BRANCH
SUPPLEMENTAL APPLICATION INFORMATION: I
D. Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets
one or more of the following criteria must complete Part D (Expanded Effluent Testing Data):
1. Has a design flow rate greater than or equal to 1 mgd,
2. Is required to have a pretreatment program (or has one in place), or
3. Is otherwise required by the permitting authority to provide the information.
E. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing
Data):
1. Has a design flow rate greater than or equal to 1 mgd,
2. Is required to have a pretreatment program (or has one in place), or
3. Is otherwise required by the permitting authority to submit results of toxicity testing.
F. Industrial User Discharges and RCRAICERCLA Wastes. A treatment works that accepts process wastewater from any
significant industrial users (SIUs) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges
and RCRAICERCLA Wastes). SIUs are defined as:
1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and
40 CFR Chapter I, Subchapter N (see instructions); and
2. Any other industrial user that:
a. Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain
exclusions); or
b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic
capacity of the treatment plant; or
C. Is designated as an SIU by the control authority.
G. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer
Systems).
ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION)
EPA Fom 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 1 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Road WWTP, NC0006033
Renewal
Catawba
BASIC APPLICATION INFORMATION
PART A. BASIC APPLICATION INFORMATION FOR ALL APPLICANTS:
All treatment works must complete questions A.1 through A.8 of this Basic Application Information Packet
A.I. Facility Information.
Facility Name Eagle Road Wastewater Treatment Plant
Mailing Address 156 North Main Street
Cramerton NC 28032
Contact Person Mr. Thomas (Jamie) Shvtle
Title Public Utilities Director
Telephone Number (704)825-7499
Facility Address 659 Eagle Road
(not P.O. Box) Belmont, NC 28012
A.2. Applicant Information. If the applicant Is different from the above, provide the following:
Applicant Name
Mailing Address
Contact Person
Title
Telephone Number
Is the applicant the owner or operator (or both) of the treatment works?
❑ owner ® operator
Indicate whether correspondence regarding this permit should be directed to the facility or the applicant.
❑ facility ® applicant
A.3. Existing Environmental Permits. Provide the permit number of any existing environmental permits that have been issued to the treatment works
(include state issued permits).
NPDES NC 0006033 PSD
UIC Other
RCRA Other
AA. Collection System Information. Provide infonnabon on municipalities and areas served by the facility. Provide the name and population of each
entity and, if known, provide irdonnatlon on the type of collection system (combined vs. separate) and as ownership (municipal, private, etc.).
Name Population Served Type of Collection System Ownership
Town of Cramerlon 3,276 Separate Sanitary Municipal
City of Belmont 500 (Belmont Reserve) Separate Sanitary Municipal
Total population served 3,776
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 22
FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN:
Eagle Rd WWTP, NC0006033 I Renewal I Catawba
A.S. Indian Country.
a. Is the treatment works located in Indian Country?
❑ Yes E No
b. Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows
through) Indian Country?
❑ Yes E No
A.S. Flow. Indicate the design flow rate of the treatment plant (i.e., the wastewater flow rate that the plant was built to handle). Also provide the
average daily flow rate and maximum daily flow rate for each of the last three years. Each year's data must be based on a 12-month time period
with the 1P month of "this year occurring no more than three months prior to this application submittal.
a. Design Flow rate 4.0 mgd
Two Years Ago
b. Annual average daily flow rate 0.536
Last Year
0.568
0.519
This Year
C. Maximum daily flow rate 2.490 2.734 1.964
A.7. Collection System. Indicate the type(s) of collection system(s) used by the treatment plant. Check all that apply. Also estimate the percent
contribution (by miles) of each.
E Separate sanitary sewer 100 %
❑ Combined storm and sanitary sewer %
A.6. Discharges and Other Disposal Methods.
a. Does the treatment works discharge effluent to waters of the U.S.? E Yes ❑ No
If yes, list how many of each of the following types of discharge points the treatment works uses:
i. Discharges of treated effluent
it. Discharges of untreated or partially treated effluent
iii. Combined sewer overflow points
iv. Constructed emergency overflows (prior to the headworks)
V. Other
b. Does the treatment works discharge effluent to basins, ponds, or other surface Impoundments
that do not have outlets for discharge to waters of the U.S.? ❑ Yes
If yes, provide the following for each surface impoundment:
Location:
Annual average daily volume discharge to surface impoundment(s)
Is discharge ❑ continuous or ❑ intermittent?
C. Does the treatment works land -apply treated wastewater?
If yes, provide the following for each land application site:
d.
Location:
Number of acres:
Annual average daily volume applied to site:
Is land application ❑ continuous or ❑ intemriflent?
Does the treatment works discharge or transport treated or untreated wastewater to another
treatment works?
0
0
0
E No
mgd
❑ Yes E No
mgd
❑ Yes E No
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-5 & 7550-22. Page 3 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works
(e.g., tank truck, pipe).
If transport is by a party other than the applicant, provide:
Transporter Name
Mailing Address
Contact Person
Title
Telephone Number ( 1
For each treatment works that receives this discharge, provide the following:
Name
Mailing Address
Contact Person
Title
Telephone Number ( 1
If known, provide the NPDES permit number of the treatment works that receives this discharge
Provide the average daily flow rate from the treatment works into the receiving facility.
mgd
e. Does the treatment works discharge or dispose of its wastewater in a manner not included
In A.B. through A.8.d above (e.g., underground percolation, well injection): ❑ Yes
® No
If yes, provide the following for each disposal method:
Description of method (including location and size of site(s) If applicable):
Annual daily volume disposed by this method:
Is disposal through this method ❑ continuous or ❑ intermittent?
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 755M & 7550-22. Page 4 of 22
FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN:
Eagle Rd WWTP, NC0006033 I Renewal Catawba
WASTEWATER DISCHARGES:
If you answered "Yes" to question A.8.acomplete questions A.9 through A.12 once for each outfall (Including bypass points) through
which effluent Is discharged. Do not Include information on combined sewer overflows In this section. If you answered "No" to question
A.8.a go to Part "Additional Application Information for Appllcants with a Design Flow Greater than or Equal to 0.1 mgd."
I A.9. Description of OuHall.
a. Oulfall number
b. Location Town of Cramenon
28032
(City or torn, If applicable)
(Zip Code)
Gaston
North Carolina
(County)
(State)
N 35'14'01"
W81°03'52"
(Latitude)
(Longitude)
C. Distance from shore (if applicable) 60
ft.
d. Depth below surface (if applicable) 16
h.
e. Average daily flow rate .541
mgd
f. Does this outfall have either an Intermittent or a periodic discharge? ❑ Yes
® No (go to A.9.g.)
If yes, provide the following information:
Number f times per year discharge occurs:
Average duration of each discharge:
Average flow per discharge:
mgd
Months In which discharge occurs:
g. Is outfall equipped with a diffuser? ❑ Yes
® No
A.10. Description of Receiving Waters.
a. Name of receiving water South Fork Catawba River
b. Name of watershed (ff known) Catawba
United States Soil Conservation Service 14-digit watershed code (if known):
c. Name of State Management/River Basin (if known):
United States Geological Survey 8-digit hydrologic cataloging unit code (if known):
d. Critical low flow of receiving stream (if applicable)
acute efs chronic cis
e. Total hardness of receiving stream at critical low flow (if applicable): 1`179/1 of CaCO3
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 5 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
A.11. Description of Treatment
a. What level of treatment are provided? Check all that apply.
❑ Primary ® Secondary
❑ Advanced ❑ Other. Describe:
b. Indicate the following removal rates (as applicable):
Design BOOS removal or Design CBOD5 removal 95 %
Design SS removal 93 %
Design P removal 25 %
Design N removal 78 %
Other o/
c. What type of disinfection is used for the effluent from this outtall? If disinfection varies by season, please describe:
Chlorination
If disinfection is by chlorination is dechlorination used for this outfall? ® Yes ❑ No
Does the treatment plant have post aeration? ® Yes ❑ No
A.12. Effluent Testing Information. All Applicants that discharge to waters of the US must provide effluent testing data for the following
parameters. Provide the Indicated effluent testing required by the permitting authority for each outfall through which effluent is
discharged. Do not Include information on combined sewer overflows in this section. All Information reported must be based on data
collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with CA/QC requirements of
40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a
minimum, effluent testing data must be based on at least three samples and must be no more than four and one-half years apart.
Outfall number.
MAXIMUM DAILY VALUE
AVERAGE DAILY VALUE
PARAMETER
Value
Units
Value
Units
Number of Samples
pH (Minimum)
6.00
S.U.
pH (Maximum)
7.73
S.U.
Flow Rate
2.734
MGD
0.545
MGD
277
Temperature (Winter)
23.2
Deg C
12.0
De C
277
Temperature (Summer)
27.6
Deg C
21.5
Dog C
277
` For pH please report a minimum and a maximum daily value
MAXIMUM DAILY
AVERAGE DAILY DISCHARGE
POLLUTANT
DISCHARGE
ANALYTICAL
ML/MDL
Conc.
Units
Conc.
Units
Number of
METHOD
Samples
CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS
BIOCHEMICALOXYGEN
SODS
17.6
mg/L
1.79
mg/L
277
5210B
DEMAND (Report one)
CBOD5
FECAL COLIFORM
456
Cfu/loo ml
20.0
CIN1100
277
9222D
ml
TOTAL SUSPENDED SOLIDS (TSS)
16.7
mg/L
5.47
m /L
277
SM2540
END OF PART A.
REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS
OF FORM 2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 6 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
BASIC APPLICATION INFORMATION
PART B. ADDITIONAL APPLICATION INFORMATION FOR APPLICANTS WITH A DESIGN FLOW GREATER THAN OR
EQUAL TO 0.1 MGD (100,000 gallons per day).
All applicants with a design flow rate 20.1 mgd must answer questions B.1 through B.6. All others go to Part C (Certification).
B.I. Inflow and Infiltration. Estimate the average number of gallons per day that flow into the treatment works from Inflow and/or infiltration.
625 gpd
Briefly explain any steps underway or planned to minimize Inflow and infiltration.
8.2. Topographic Map. Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries. This
map must show the outline of the facility and the following information. (You may submit more than one map If one map does not show the entire
area.)
a. The area surrounding the treatment plant, including all unit processes.
b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which
treated wastewater is discharged from the treatment plant. Include outfalls from bypass piping, If applicable.
c. Each well where wastewater from the treatment plant is injected underground.
d. Wells, springs, other surface water bodies, and drinking water wells that are: 1) within Y mile of the property boundaries of the treatment
works, and 2) listed in public record or otherwise known to the applicant.
e. Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed.
I. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCR4) by truck, rail,
or special pipe, show on the map where the hazardous waste enters the treatment works and where it is treated, stored, and/or disposed.
B.3. Process Flow Diagram or Schematic. Provide a diagram showing the processes of the treatment plant, Including all bypass piping and all
backup power sources or redunancy in the system. Also provide a water balance showing all treatment units, Including disinfection (e.g.,
chlorination and dachlorination). The water balance must show daily average flow rates at Influent and discharge points and approximate daily flow
rates between treatment units. Include a brief narrative description of the diagram.
BA. OperationlMeintenance Performed by Contractor(s).
Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a
contractor? ® Yes ❑ No
If yes, list the name, address, telephone number, and status of each contractor and describe the contractors responsibilities (attach additional
pages if necessary).
Name: Ken Nash (KNC. Inc.)
Mailing Address: PO Box 252
Lowell. NC 28098
Telephone Number: (704) 354-0499
Responsibilities of Contractor: General P/M & Certification(s) for instrumentation units and other electronic devices
B.5. Scheduled Improvements and Schedules of Implementation. Provide information on any uncompleted Implementation schedule or
uncompleted plans for Improvements that will affect the wastewater treatment, effluent quality, or design capaclty of the treatment works. If the
treatment works has several different Implementation schedules or is planning several improvements, submit separate responses to question B.5
for each. (If none, go to question B.6.)
a. List the outrall number (assigned in question A.9) for each ouffall that is covered by this implementation schedule.
b. Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies.
❑ Yes ❑ No
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22, Page 7 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
C. If the answer to B.5.b is 'Yes,* briefly describe, including new maximum daily inflow rate (if applicable).
d. Provide dates Imposed by any compliance schedule or any actual dates of completion for the implementation steps listed below, as
applicable. For Improvements planned independently of local, State, or Federal agencies, indicate planned or actual completion dates, as
applicable. Indicate dales as accurately as possible.
Schedule Actual Completion
Implementation Stage MM/DD/YYYY MM/DD/YYYY
- Begin Construction
- End Construction I l l 1
- Begin Discharge I / / /
- Attain Operational Level - 1
e. Have appropriate permits/clearances concerning other Federal/State requirements been obtained? ❑ Yes ❑ No
Describe briefly:
8.6. EFFLUENT TESTING DATA (GREATER THAN 0.1 MOD ONLY).
Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the Indicated
effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not Include Information
on combine sewer overflows In this section. All Information reported must be based on data collected through analysis conducted
using 40 CFR Part 136 methods. In addition, this data must comply with 0A1QC requirements of 40 CFR Part 136 and other appropriate
QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum effluent testing data must be
based on at least three pollutant scans and must be no more than four and on -half years old.
Outfall Number: 001
MAXIMUM DAILY
AVERAGE DAILY DISCHARGE
POLLUTANT
DISCHARGE
ANALYTICAL
MLIMDL
Numberof
METHOD
Conc.
Units
Co,,.
Units
Samples
CONVENTIONAL AND NON CONVENTIONAL
COMPOUNDS
AMMONIA (as N)
9.30
mg/L
0.38
mg/L
277
SM4500-D
CHLORINE (TOTAL
RESIDUAL, TRC)
1010.0
ug/L
116.5
ug/L
277
4500 C-1 G
DISSOLVED OXYGEN
12.3
mg1L
9.05
mg/L
277
4500 0 C
TOTAL KJELDAHL
87.0
mg/L
20.24
mg/L
277
4500-NDRGB
NITROGEN (TKN)
NITRATE PLUS NITRITE
NITROGEN
OIL and GREASE
PHOSPHORUS (Total)
5.90
mg/L
1.36
mg/L
277
Hach 8190
TOTAL DISSOLVED SOLIDS
(TDS)
OTHER
END OF PART B.
REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS
OF FORM 2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 8 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
BASIC APPLICATION INFORMATION
PART C. CERTIFICATION
All applicants must complete the Certification Section. Refer to Instructions to determine who is an officer for the purposes of this
certification. All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview. Indicate below which
parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed
Form 2A and have completed all sections that apply to the facility for which this application is submitted.
Indicate which parts of Form 2A you have completed and are submitting:
N Basic Application Information packet Supplemental Application Information packet:
N Part D (Expanded Effluent Testing Data)
. N Part E (Toxicity Testing: Biomonitoring Data)
❑ Part F (Industrial User Discharges and RCRA/CERCLA Wastes)
❑ Part G (Combined Sewer Systems)
ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION.
I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system
designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who
manage the system or those persons directly responsible for gathering the information, the Information is, to the best of my knowledge and belief, We,
accurate, and complete. I am aware that there am significant penalties for submitting false Information, Including the possibility of fine and imprisonment
for knowing violations.
Name and official title Mr. Thomas J. Shvtle. Public lilities Director
Signature
Telephone number (7704) 825-7499
Date signed
Upon request of the permitting authority, you must submit any other Information necessary to assure wastewater treatment practices at the treatment
works or identify appropriate permitting requirements.
SEND COMPLETED FORMS TO:
NCDENR/ DWQ
Attn: NPDES Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
EPA Form 3510-ZA (Rev. 1-99). Replaces EPA forms 7550-e & 7550-22. Page 9 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
SUPPLEMENTAL APPLICATION INFORMATION
PART D. EXPANDED EFFLUENT TESTING DATA
Refer to the directions on the cover page to determine whether this section applies to the treatment works.
Effluent Testing: 1.0 mgd and Pretreatment Works. If the treatment works has a design flow greater than or equal to 1.0 mgd or it has (or is required
to have) a pretreatment program, or is otherwise required by the permitting authority to provide the data, then provide effluent testing data for the following
pollutants. Provide the indicated effluent testing Information and any other Information required by the permitting authority for each outfall through which
effluent Is discharged. Do not include Information on combined sewer overflows in this section. All information reported must be based on data collected
through analyses conducted using 40 CFR Part 136 methods. In addition, these data must comply with QA/QC requirements of 40 CFR Part 136 and
other appropriate QA/QC requirements for standard methods for analyses not addressed by 40 CFR Part 136. Indicate in the blank rows provided below
any data you may have on pollutants not specifically listed in this form. At a minimum, effluent testing data must be based on at least three pollutant
scans and must be no more than four and one-half years old.
Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.)
MAXIMUM DAILY DISCHARGE
AVERAGE DAILY DISCHARGE
POLLUTANT
ANALYTICAL
ML/MDL
Number
Cone.
Units
Mass
Units
Conc.
Units
Mass
Units
of
METHOD
Samples
METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS.
ANTIMONY
.0015
mg/L
.007
Ibs
.0007
mg/L
0.003
Ibs
4
601z0'0.eo7.
ARSENIC
.0012
mg/L
9
.005
Ibs
.0003
mg/L
9
0.001
Ibs
4
6010B, 200.7.
200.E
BERYLLIUM
ND
4
E010B, 200.7.
200.E
CADMIUM
0.001
mg/L
0.004
Ibs
.0003
mg/L
0.001
Ibs
4
6010B, 200.7,
200.e
CHROMIUM
ND
4
6010B, 200.7,
200.s
COPPER
0.011
mg/L
0.048
Ibs
0.008
mg/L
0.036
Ibs
4
6131
020oe07,
LEAD
ND
4
6010B, 200.7.
200.E
MERCURY
ND
4
245.1
NICKEL
0.022
mg/L
9/
0.096
Ibs
0.006
mg/L
0.025
Ibs
4
6010B 200.7.
2u0.e
SELENIUM
ND
4
60108, 200.7,
200.e
SILVER
ND
4
60108, 200.7.
200.s
THALLIUM
ND
4
6010B, 200.7.
200.E
ZINC
0.19
mg/L
0.837
Ibs
0.101
mg/L
0.454
Ibs
4
6010B200.7,
,
200.e
CYANIDE
NO
4
335.4. 450OCNE
TOTAL PHENOLIC
0.008
mg/L
0.035
Ibs
0.002
mg/L
0.009
Ibs
4
420A
COMPOUNDS
HARDNESS (as CaCO3)
75
mg/L
330
Ibs
61
mg/L
274
Ibs
3
2340C
Use this space (or a separate sheet) to provide information on other metals requested by the permit water
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 10 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
Outfall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.)
MAXIMUM DAILY DISCHARGE
AVERAGE DAILY DISCHARGE
POLLUTANT
ANALYTICAL
MLIMDL
Number
Conc.
Units
Mass
Units
Conc.
Units
Mass
Units
of
METHOD
Samples
VOLATILE ORGANIC COMPOUNDS
ACROLEIN
NO
4
624, 8260, 8260E
ACRYLONITRILE
NO
4
624,0260,82608
BENZENE
NO
4
624,8260,8260B
BROMOFORM
NO
4
624,8260,82608
CARBON
NO
4
624,8280,02608
TETRACHLORIDE
CHLOROBENZENE
NO
4
624,8260,6260B
CHLORODIBROMO-
NO
4
624, 8260,82608
METHANE
CHLOROETHANE
NO
4
624,8260,8260B
2-CHLOROETHYLVINYL
ND
4
624,8260,8260B
ETHER
CHLOROFORM
11.0
uglL
0.049
Ibs
3.975
uglL
0.018.
Ibs
4
624, 8260, 8260E
DICHLOROSROMO-
NO
4
624,8260,8268B
METHANE
1,1-DICHLOROETHANE
NO
4
624, 8260, 6260E
1,2-DICHLOROETHANE
NO
4
614,8260,8260B
TRANS-I,2-DICHLORO-
NO
4
624, 8260, 8260E
ETHYLENE
1,1-DICHLORO-
NO
4
624,826D,82608
ETHYLENE
1,2-DICHLOROPROPANE
NO
4
624, 9260, 82608
1,3-DICHLORO-
NO
4
624, 626D, 826DB
PROPYLENE
ETHYLBENZENE
NO
4
624, 8260, 82608
METHYL BROMIDE
NO
4
624, 8260, 8260E
METHYL CHLORIDE
NO
4
624,8260.82600
METHYLENE CHLORIDE
NO
4
624, 8260, 8260E
1'1.2,2-TETRA-
NO
4
624, 8260, 02608
CHLOROETHANE
TETRACHLORO-
ND
4
624, 8260, 82608
ETHYLENE
TOLUENE
4
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 11 of 22
FACILITY NAME AND PERMIT NUMBER:
Eagle Rd WWTP, NC0006033
PERMIT ACTION REQUESTED:
Renewal
RIVER BASIN:
Catawba
Outfall number. 001 (Complete once for each outfall discharging effluent to waters of the United States.)
POLLUTANT
MAXIMUM DAILY DISCHARGE
AVERAGE DAILY DISCHARGE
ANALYTICAL
METHOD
MLIMDL
Com;
Units
Mass
Units
Conc.
Units
Mass
Units
Number
of
Samples
TRICHLOROETHANE
NO
4
624, 8260,
8260B
1,1,2-
TRICHLOROETHANE
NO
4
624, 8260,
8260B
TRICHLOROETHYLENE
NO
4
624, 8260,
8260B
VINYL CHLORIDE
ND
4
624, 8260,
8260B _
Use this space (or a separate sheet) to provide Information on other volatile organic compounds requested by the permit writer
Bromodichloromelhane
2.0
ugiL
0.009
Ibs
1.8
uglL
0.009
Ibs
2
624, 8260,
8260E
ACID -EXTRACTABLE COMPOUNDS
P-CHLORO-M-CRESOL
NO
2
8270,625
2-CHLOROPHENOL
NO
2
8270,625
2,4-DICHLOROPHENOL
NO
4
8270, 625
2,4-DIMETHYLPHENOL
NO
4
8270, 625
4,6-DINITRO-0-CRESOL
NO
2
8270, 625
2,4-DINITROPHENOL
NO
4
8270, 625
2-NITROPHENOL
NO
4
8270, 625
4-NITROPHENOL
NO
4
8270, 625
PENTACHLOROPHENOL
NO
4
8270, 625
PHENOL
NO
4
8270,625
2,4,6
TRICHLOROPHENOL
NO
4
8270, 625
Use this space (or a separate sheet) to provide information on other acid -extractable compounds requested by the permit writer
BASE -NEUTRAL COMPOUNDS
ACENAPHTHENE
NO
4
8270p625
ACENAPHTHYLENE
NO
4
8270,625
ANTHRACENE
NO
4
8270,625
BENZIDINE
NO
4
8270, 625
BENZO(A)4NTHRACENE
NO
4
8270,625
BENZO(A)PYRENE
NO
4
8270, 625
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 12 of 22
FACILITY NAME AND PERMIT NUMBER:
PERMIT ACTION REQUESTED:
RIVER BASIN:
Eagle Rd WWTP, NC0006033
Renewal
Catawba
Outfall number. 001 (Complete once for each outfall discharging effluent to waters of the Untied States.)
MAXIMUM DAILY DISCHARGE
AVERAGE DAILY DISCHARGE
POLLUTANT
ANALYTICAL
MLIMDL
Number
Cone.
Units
Mass
Units
Cone.
Units
Mass
Units
of
METHOD
Samples
3,4 BENZO-
FLUORANTHENE
NO
2
8270, 625
BENZO(GHI)PERYLENE
NO
4
8270,625
BENZO(K)
FLUORANTHENE
N D
4
8270, 625
BIS (2-CHLOROETHOXY)
NO
4
8270, 625
METHANE
BIS (2-CHLOROETHYL)-
NO
4
8270, 625
ETHER
BIS (2-CHLOROISO-
ND
4
8270, 625
PROPYL)ETHER
BIS (2-ETHYLHEXYL)
NO
4
8270, 625
PHTHALATE
4-BROMOPHENYL
NO
4
8270, 625
PHENYLETHER
BUTYL BENZYL
PHTHALATE
NO
4
8270, 625
2-CHLORO-
NAPHTHALENE
NO
4
8270, 625
4-CHLORPHENYL
NO
4
8270,625
PHENYLETHER
CHRYSENE
NO
4
8270,625
DI-N-BUTYL PHTHALATE
NO
4
8270, 625
DI-N-OCTYL PHTHALATE
NO
4
8270, 625
DIBENZO(A,H)
ANTHRACENE
NO
4
8270, 625
1,2-DICHLOROBENZENE
NO
4
8260, 625
1,3-DICHLOROBENZENE
ND
4
8260, 625
1,4-DICHLOROBENZENE
NO
4
8260, 625
3,3-DICHLORO-
BENZIDINE
NO
4
8270, 625
DIETHYL PHTHALATE
NO
4
8270, 625
DIMETHYL PHTHALATE
NO
4
8270,625
2,4-DINITROTOLUENE
NO
4
8270, 625
2,6-DINITROTOLUENE
NO
4
8270, 625
1,2-DIPHENYL-
NO
4
8270, 625
HYDRAZINE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 8 7550-22. Page 13 of 22
FACILITY NAME AND PERMIT NUMBER:
Eagle Rd WWTP, NC0006033
PERMIT ACTION REQUESTED:
Renewal
RIVER BASIN:
Catawba
Oufall number: 001 (Complete once for each outfall discharging effluent to waters of the United States.)
POLLUTANT
MAXIMUM DAILY DISCHARGE
AVERAGE DAILY DISCHARGE
ANALYTICAL
METHOD
ML/MDL
Conc.
Units
Mass
Units
Conc.
Units
Mass
Units
Number
of
Samples
FLUORANTHENE
ND
4
8270,625
FLUORENE
ND
4
8270, 625
HEXACHLOROBENZENE
ND
4
8270,625
HEXACHLORO-
BUTADIENE
NO
4
8270,625
HEXACHLOROCYCLO-
PENTADIENE
ND
4
8270,625
HEXACHLOROETHANE
ND
4
8270,625
INDENO(1,2,3-CD)
PYRENE
ND
4
8270, 625
ISOPHORONE
ND
4
8270,625
NAPHTHALENE
ND
4
8270, 625
NITROBENZENE
ND
4
8270,625
N-NRROSODI-N-
PROPYLAMINE
NO
4
8270, 625
N-NITROSODI-
METHYLAMINE
NO
4
8270, 625
N-NITROSODI-
PHENYLAMINE
NO
4
8270, 625
PHENANTHRENE
NO
4
8270,625
PYRENE
NO
4
8270,625
1,2,4
TRICHLOROBENZENE
ND
4
8260, 625
Use this space (or a separate sheet) to provide information on other base -neutral compounds requested by the permit writer
Use this space (or a separate sheet) to provide information on other pollutants (e.g., pesticides) requested by the permit writer
END OF PART D.
REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS
OF FORM 2A YOU MUST COMPLETE
EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 14 of 22
J'
J,
10
J'
AERATION
BASIN +�
r�
p V
CHEMICAL STORAGE
AND FEED +\ `
BUILDING NO.100
ABANDONED
AERATION
BASIN
0
DGE
JNG
• 0 i
AEROBIC
` DIGESTER
O
o v
CLARIFIER =4
N0.2
CHLORINE
INFLUENT CONTACT
SCREENING TANK
STRUCTURE
CLARIFIER
NO.1 s
I^WIA,
Pease
Architects - Engineers
0
LAB AND OFFICE
! BUILDING NO. 200
(D
VEHICLE
STORAGE
BUILDING
ENCLOSED
-STORAGE
BUILDING
Plant Layout
Eagle Road Wastewater Treatment Plant
Town of Cramerton, North Carolina
Comm. No. 2002040.0.
Fig. 1-01
I
I
I
I
I
I�
13
I
I
I
uOulD
LAND APPLICATION A j
0 0
AEROBIC
DIGESTER
GUSTIC
_
awic acm
r
r
'
,
r
AERATION
r
� r
;
BASIN
.
r
r
r
o o
,
r '
r
+ r
+
� +
� �
0
0
0
0
r '
r
r '
;
r
, r
� r
� r
SPL.ITTER
r
'
r
;
+
+
r
BOX
CLARIFIER
,
,
r
r
, r
, r
,
,
NO.1
'
t
r
r ,
r I
; I
r
+
r
r �
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r
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--------------------
1
DIFFUSERS
j
o
e
0 0
a
0
CHLOJINE*C0 CT
I o
e a
o
TANK
I O
o
V O
e a
O
e
I
Pease
Architects - Engineers
POST A�MTION
BLOWERS
CHEMICAL STORAGE
AND FEED BLDG
AERATION
Process Flow Schematic
Eagle Road Wastewater Treatment Plant
Town of Cramerton, North Carolina
Comm. No. 2002040.G
Fig. 3-01
NPDES Renewal
Eagle Rd WWTP, NC0006033
Catawba
Exhibit E
Sludge Management Narrative
Cramerton Biosolids Management Program
Permit No. WQ0002618
Expiration date: 10-31-2010
The Town of Cramerton employees the land Application of Biosolids processes to manage the
wastewater treatment plant residuals. The land application program plan is currently managed
under a three year contract with:
Synagro, LLC
284 Boger Road
Mocksville, NC 27028
Todd Shearin, Technical Services Director is our point of contact and his number is:
(336) 998-7150, ext 17.
Current O&M of residuals facilities are as follows:
One solids holding tank (200' x 100' x 12')
Two floating mechanical mixers/aerators @ 50bhp each.
One portable decant pump and lines.
Continuous residuals wasting at our facility is not necessary because of the reduced flows to the
WWTP. Therefore our operations staff removes or waste sludges using a batch process. When
the mixed liquor volatile suspended solids reach a target value then calculations are made to
determine the volume of solids to be removed from the system.
This volume is then pumped to the solids holding tank over a two to three day period. The
consistency or viscosity of the sludges is generally 1 to 2 % total solids. There, these solids
remain under continuous mix and aeration until such time that the holding tank becomes full. It
can take up to one year to fill the holding tank. During that time our staff will periodically shut-
down all mechanical agitation and let the holding tank settle. Afterwards they will spend several
days removing the clear (supernatant) liquid from the top layer of the tank and return this liquid
to the WWTP flows for further processing.
Generally we are required to lime stabilize the thickened residuals prior to land application to
area farmlands. By this time the consistency or viscosity of the residuals is near the 4 to 6 % total
solids concentration.
All sampling and testing is coordinated through Synagro, LLC and the residuals meet all Class B
requirements under 40CFR, Partr503, et.al.
N:120090281CFile\Ph1-51010-Rev-Approvals\Cramerton Residuals Narrative 072909r1b.doc