Loading...
HomeMy WebLinkAboutNC0089621_Engineering Alternatives analysis_20181205/V(®0 l" =s Dewberry RECEIVED/DENR/DWR DEC 0 5 2018 Water Fiesoujces Permitting Section Engineering Alternatives Analysis NPDES Discharge Permit to Cedar Creek Novozymes, North America, Inc. November 30, 2018 SUBMITTED BY: Dewberry 2610 Wycliff Road Suite 410 Raleigh, NC 27607 PREPARED FOR: Novozymes North America, Inc. SUBMITTED TO: NCDEQ TABLE OF CONTENTS TABLE OF CONTENTS..................................................................................................1 LISTOF TABLES...........................................................................................................2 APPENDICES................................................................................................................. 3 LIST OF ACRONYMS.....................................................................................................4 1. INTRODUCTION...................................................................................................... 5 2. CONTACT INFORMATION......................................................................................7 3. INDUSTRIAL PROCESS DESCRIPTION................................................................8 3.1 Facility Description....................................................................................................................8 3.2 Existing Wastewater Treatment Discharge Permits................................................................9 _ 3.3 Future Flow Projections..........................................................................................................10 4. EAA STEP 1: DETERMINE ALLOWABLE DISCHARGE LOCATION .................12 4.1 Proposed Discharge Location..................................................................................................12 4.2 Water Quality Factors..............................................................................................................12 4.3 Speculative Limits....................................................................................................................13 4.4 Determination..........................................................................................................................14 5. EAA STEP 2: PROVIDE POPULATION AND FLOW PROJECTIONS................15 ., 6. EAA STEP 3: EVALUATE TECHNOLOGICALLY FEASIBLE ALTERNATIVES 16 6.1 Alternative A: Connection to an Existing Wastewater Treatment System ..........................16 6.2 Alternative B: Land Application.............................................................................................16 6.3 Alternative C: Onsite Reuse....................................................................................................16 6.4 Alternative D: Direct Discharge to a Surface Water..............................................................16 6.5 Alternative E.i: Direct Discharge to Cedar Creek with Existing Land Application and Discharge to the Franklin County W WTP..............................................................................17 6.6 Alternative E.2: Additional Indirect Discharge to a POTW with Existing Land Application and Discharge to the Franklin County W WTP ..........................18 6.7 Alternative E.3: Onsite Reuse with Existing Land Application and an Discharge to Franklin County W WTP.................................................................................... 21 6.8 Alternative E.4: Additional Land Application with Existing Land Application and Discharge to Franklin County W WTP................................. 21 11 Dewberry Novorymes North America, Inc. I Engineering Alternatives Analysis I 1 r. r 7. WWTP UPGRADES AND EXPANSION................................................................22 7.1 Primary Clarification...............................................................................................................22 7.2 Bioreactors...............................................................................................................................22 7.3 Aeration and Mixing Equipment............................................................................................23 r+ 7.4 Secondary Clarification............................................................................................................23 7.5 Dissolved Air Flotation(DAF).................................................................................................23 r 7.6 Ultra -Filtration (UF)/Reverse Osmosis (RO) System...........................................................23 8. EAA STEP 4: EVALUATE THE ECONOMIC FEASIBILITY OF ALTERNATIVES..............................................................................................25 r 8.1 Capital Costs.............................................................................................................................25 8.1.1 Alternative E.r Capital Costs...................................................................................................25 r► 8.1.2 Alternative E.2 Capital Costs...................................................................................................25 8.2 Annual Reoccurring Costs.......................................................................................................26 ■., 8.2A Alternative E.r Annual Reoccurring Costs ............................. :................................................ 26 8.2.2 Alternative E.2 Annual Reoccurring Costs.............................................................................26 r 8.3 Comparison of PVCA...............................................................................................................27 9. SUMMARY OF ALTERNATIVES...........................................................................28 10. LOCAL GOVERNMENT REVIEW FORM.............................................................. 30 11. CERTIFICATION STATEMENT............................................................................. 31 LIST OF TABLES Table 3.1 Industrial User Pretreatment Permit Limits Table 3.3 Current Average vs. Future Estimated Average Daily Flows Table 3.4 W WTP Upgrade and Expansion Schedule Table 4A Direct (NPDES) and Indirect (IUP) Discharge NPDES Speculative Permit Limits Table 6.r Novozymes' Influent Wastewater Characteristics Table 8.1 PVCA Comparison of Alternative E.1 and E.2 90 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 12 do M4 M 0 am M r r_ APPENDICES AppendixA Wastewater Irrigation System Permit (Permit # WQ00028o6) Appendix B Industrial User Pretreatment Permit (Permit # 0112) Appendix C Division Approved Corrective Action Plan Appendix D Engineering Alternatives Analysis (EAA) Guidance Document Appendix E Novozymes Water Balance Appendix F Proposed Cedar Creek Discharge Location and Alignment Appendix G USGS 7Qio Determination Correspondence Appendix H US Fish and Wildlife Service Endangered Species List Appendix I Block Flow Diagram Appendix J Town of Louisburg — Flow Limitation Letter Appendix K 2oi8 Franklin County Headworks Analysis (9/26/18) Appendix L Preliminary Specification Table Appendix M Cost Tables for Alternatives E.1 and E.2 Appendix N Vendor Quotes ® Dewberry- Novozymes North America, Inc. I Engineering Alternatives Analysis 13 M r LIST OF ACRONYMS ADF Average daily flow rate BAT Best Available Technology BFD Block flow diagram BOD Biological oxygen demand CEAM Center for Exposure Assessment Modeling COD Chemical oxygen demand C.F.R Code of Federal Regulations DAF Dissolved air floatation DO Dissolved oxygen EAA Engineering alternatives analysis EPA Environmental Protection Agency gpd gallons per day gpm gallons per minute HWA Headworks Analysis IUP Industrial user permit lb/d pound per day lb/wk pounds per week MGD Million gallons per day mg/L milligrams per liter MLVSS Mixed liquor volatile suspended solids Dewberry NCDEQ North Carolina Department of Environmental Quality NH3-N Ammonia measured as nitrogen NPDES National Pollution Discharge Elimination System NSW Nutrient sensitive waters POTW Publicly owned treatment works PVCA Present value cost analysis RAS Return activated sludge RO Reverse osmosis S.U. standard units (pH) SND Simultaneous nitrification and denitrification TDS total dissolved solids TP total phosphorus TSS total suspended solids TKN total Kjeldahl nitrogen TN total nitrogen USGS United States Geological Survey WAS Waste activated sludge WWTP Wastewater Treatment Plant Novozymes North America, Inc. I Engineering Alternatives Analysis 14 r /r .+ r =m r, c100 r r r r-� P" 1. INTRODUCTION Novozymes North America, Inc. (Novozymes) has applied for a National Pollutant Discharge Elimination System �► (NPDES) permit for direct discharge of wastewater from its manufacturing facility located in Franklinton, North Carolina. Novozymes is seeking a NPDES discharge to Cedar Creek, a tributary to the Tar River located in Tar - Pamlico River Basin. Novozymes desires to have a NPDES permit with permit limits for three flow tiers based,on i.o, r 1.5, and 2.0 MGD average daily flow rates. Currently, Novozymes discharges all process wastewater from the facility by one of two methods: (i) land application on agricultural fields pursuant to Non -Discharge Permit (WQ00028o6) (Appendix A), and (2) indirect discharge to the Franklin County Wastewater Treatment Plant (WWTP) pursuant to r Industrial User Pretreatment (IUP) Permit 0112 (Appendix B). Novozymes applied for the NPDES permit to comply with the provisions of the Corrective Action Plan for the North Carolina Department of Environmental Quality (NCDEQ) Division of Water Quality (Division) Incident Number _ 86545 that was conditionally approved by the Division Director on January 31, 2017 (Appendix C). Per the requirements of the approved Corrective Action Plan, Novozymes must reduce land application rates of treated r wastewater from 30 inches/yr to 8.5 inches per year and also must recover and treat approximately go,000 gpd of groundwater. The Division's approval of the Corrective Action Plan requires Novozymes to obtain the NPDES permit to satisfy these requirements (Appendix C). Additionally, the NPDES permit will allow Novozymes to establish a fully r conjunctive wastewater system and increase operational flexibility by giving it three methods for disposing of wastewater: (1) land application on nearby farm fields, (2) discharge to the Franklin County W WTP, and (3) direct discharge to surface water. Last, Novozymes would like to expand the facility, increase production capacity, and add r manufacturing jobs in a rural community. Expansion of the facility will require significant additional discharge capacity that would be provided by the NPDES permit. .. To apply for a NPDES individual permit, new direct dischargers are required by the NCDEQ Division of Water Resources (Division) to conduct an Engineering Alternatives Analysis (EAA) in accordance with 15A NCAC 02H.0105(c)(2)1. Per the Division's Engineering Alternatives Analysis (FAA) Guidance Document (rev April 2014) �. provided as Appendix D, applicants are to follow these steps in preparation of the EAA: . Step 1: Determine if a Proposed Discharge Will be Allowed r Step 2: Provide Reasonable Projections for Population and Flow . Step 3: Evaluate Technologically Feasible Alternatives . Step 4: Evaluate Economic Feasibility of Alternatives r For Step i, non -municipal applicants must make their own determination as to whether the proposed discharge will be allowed by the Division. For Step 2, an applicant is required to present flow projections. Novozymes is a non - municipal applicant and flow projections are developed based on production predictions, not on population projections as flow is independent of local population growth. r tvsP Dewberry, Novozymes North America, Inc. I Engineering Alternatives Analysis 16 For Step 3, an applicant is required to evaluate the technological feasibility of the following alternatives: • Alternative A: Connection to an existing wastewater treatment system • Alternative B: land application • Alternative C: Wastewater reuse • Alternative D: Direct discharge to surface water • Alternative E: Combinations of the above For Step 4, for each technologically feasible alternative identified in Step 3, the new discharger must develop conceptual designs ... p gns and perform a Present Value Cost Analysis (PVCA). The PVCA should include capital costs associated with land/easement acquisition, equipment, design, construction, and startup, and recurring costs associated with operation and maintenance, equipment replacement, personnel costs, user/connection fees, utility costs, permit and compliance fees, residual disposal costs, and laboratory costs. The PVCA should be performed assuming a 20-year planning period at the current Environmental Protection Agency (EPA) discount rate. r The steps outlined above were followed in evaluating the direct discharge of Novozymes' treated wastewater to the proposed location on Cedar Creek. The results of the EAA evaluation are presented herein. ..n ffDewberry. Novozymes North America, Inc. I Engineering Alternatives Analysis 16 an 2. CONTACT INFORMATION The following EAA was prepared by Dewberry Engineers, Inc. (Dewberry) on behalf of Novozymes. Applicant: Novozymes North America, Inc. Mailing Address PO Box 576 Franklinton, NC 27525 Facility Address 77 Perry Chapel Church Road r. Franklinton, NC 27525 Contact Person Angela Walsh, PE Phone Number (919) 494-7o56 EAA Preparer: Dewberry Engineers Inc. Mailing Address 2610 Wycliff Road, Suite 410 Raleigh, NC 27607 Contact Person: Katie Jones, PE Phone Number: (919) 424-3723 M ItDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 17 3. INDUSTRIAL PROCESS DESCRIPTION 3.1 Facility Description ,. At Novozymes, industrial enzymes are produced using a process called submerged fermentation. This involves growing carefully selected microorganisms (bacteria and fungi) in closed vessels containing a rich broth of nutrients. As the microorganisms break down the nutrients, they produce the desired enzymes. The fermentation process .. requires nutrients based on renewable raw materials like corn starch, sugars, and soy grits The fast step in harvesting enzymes from fermentation medium is to remove insoluble products, primarily microbial .. cells. This is normally done by centrifugation or microfiltration steps. As most industrial enzymes are extracellular — secreted by cells into the external environment — they remain in the fermented broth after the biomass has been removed. The spent biomass can be recycled as a fertilizer on local farms, as is done under a residuals disposal permit at Novozymes' Franklinton site. Enzymes in the remaining broth are then concentrated by evaporation, membrane filtration or crystallization depending on their intended application. Certain applications require solid enzyme _ products, so the crude enzyme is processed into granules for convenient dust -free use. The wastewater discharge at Novozymes consists of discharge from the fermentation and recovery production processes and from site utilities such as cooling tower and boiler blowdown. From the facility, the waste streams are characterized into two groups: .. permeate (e.g. filtrate produced from the membrane filtration step) and non -permeate (e.g. all other waste streams). Both the permeate and non -permeate waste streams are treated onsite at the Franklinton facility at Novozymes' W WTP. nn Permeate represents filtrate from the production ultrafiltration recovery processes. As this is the filtrate from an ultrafilter, the solids in this waste stream are low. Non -permeate waste streams include fermentation waste and process wastewaters other than filtrate. Both waste streams are treated in the same wastewater unit processes except .. that permeate bypasses the primary clarifier as the solids concentration in this waste stream is low .. Novozymes currently treats processmas[ewater through the following unit operations: primary clarification, anaerobic system, biological nutrient removal, and secondary clarification. The secondary clarifier overflow discharges to two effluent storage lagoons. From the lagoons, wastewater can either be land applied or undergoes _ tertiary treatment via dissolved air flotation (DAF) for phosphorus removal before discharge to Franklin County W WTP (Figure i) Based on Novozymes' SIC Code 2869, the facility's industrial discharge is regulated under the Organic Chemicals, .. Plastics, and Synthetic Fibers (OCPSF) effluent limits for Subcategory G Bulk Organic Chemicals (4o CFR 414,70). However, Novozymes' manufacturing process is a fermentation process, and 40 CFR 414.11(e) states the provisions of 40 CFR 414 do not apply to discharges from the manufacture of organic chemical compounds solely by fermentation processes. It should be noted that even if the provisions of 40 CFR 414 did apply to the Novozymes facility, BAT limits are not established in 40 CFR 414 Subcategory G for nitrogen. r� Dewberry. Novozymes North America, Inc. I Engineering Alternatives Analysis 18 ----------------------- Anaerobic5vstem ry Anacmbk uonocr ��Of Prc Acuifratian ram O1 Aerobic IF'MI W I TO1 / MnnuNrobic S udge Return A.& ■ Perebk ......Used azneeded- Figure 1. Current Wastewater Treatment Configuration Effluent Storage To Wnd Serandary gppketpn Clarifier Di ed Air nmauee \ Tarty fiYKy rim 3.2 Existing Wastewater Treatment Discharge Permits As noted above, Novozymes currently discharges treated wastewater via two discharge permits: (t) land application through Non -Discharge Permit (WQ00028o6), and (2) indirect discharge to the Franklin County W WTP pursuant to Industrial User Pretreatment (IUP) Permit out. IUP Permit 0112 was issued by Franklin County, effective November .. 9, 2018 and establishes effluent parameters with numerical limits as described in the table below. Met Nei m ..t Novozymes also holds Non -Discharge Permit (WQ00028o6) as reissued by the Division with an effective date of June 8, 2017 for land application of 3o" per year of treated wastewater. As described above, Novozymes' Corrective Action Plan for DWR Incident Number 86545 was approved by the Division and requires Novozymes to reduce its land application rate from 30 in/yr to 8.5 in/yr following receipt of a NPDES permit and after the construction and commissioning of an expanded and upgraded W WTP onsite. 11 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 19 Table 3.1.Current Industrial User Pretreatment Permit Limits — Novozymes I Permit #0112 Flow MGD 0.525 Biochemical Oxygen Demand (BOD) _ mg/L 100 Total Suspended Solids (TSS) mg/L j. 150 Ammonia-N NHa mg/L 1 10.0 Total Nitro en TN Ibs/month 1,825 Total Phosphorus TP Ibs/month 295 Potassium Ibs/ month 65,956 Sodium Ibs/month 50,608 Temperature °C 40.0 H S.U. 6 - 10 Turbidity NTU 15 Antimony mg/1 1.0 Cadmium m /I 0.008 _ Chromium m /I 0.020 Copper Cyanide Lead Nickel _ Zinc m /I 0.05 m /I 0.010 mg/1 0.0125 m /1 0.0313 m /I 0.390 0 nn 3.3 Future Flow Projections 0" Novozymes intends to expand production at its facility over the next 5 years. With the addition of expanded production capacity, Novozymes projects a total wastewater flow of approximately 2.06 MGD in 2023. This projected ., flow includes 2.0 MGD process wastewater and o.06 domestic wastewater. The projected wastewater flow was determined by performing a water balance of the existing production facility using average daily flows recorded for 2015, and increasing water use based on future production increases. The water balance is attached as Appendix E. According to the water balance, historical flow data, and subsequent to receiving a NPDES permit, Novozymes anticipates to reduce discharges to land application fields and to the Franklin County W WTP. The reduction in land .. application rate is the result of the CAP that reduces the irrigation rates for wastewater discharge. The planned reduction in the indirect discharge rate is based on a number of factors, including operational challenges at the Franklin County W WTP in receiving Novozymes' treated wastewater. The table below summarizes 2017 average wastewater discharge rates and future projected average rates from the water balance. Flows presented are average daily flows (ADF). It should be noted that Novozymes will maintain the current permit with Franklin County without requesting a reduction in discharge capacity. This will allow Novozymes flexibility in its discharge options and will �. allow Novozymes to increase discharge to the Franklin County W WTP should the County need additional influent flow for their own operational efficiency. ftDewberry- Novozymes North America, Inc. I Engineering Alternatives Analysis 110 00, Table 3.3. Current Average vs. Future Estimated Average Daily Flows fee — In conjunction with the desired production increases, Novozymes plans to expand and upgrade its onsite W WTP in phases over the next 5 years according to the schedule below. Novozymes desires to have a NPDES permit with permit limits for three flow tiers based on l.o, 1.5, and 2.0 MGD average daily flow rates. The planned expansion and — upgrade of the W WTP is discussed in detail in Section y below and includes upgrading the W WTP facility to a --- simultaneous nitrification and denitrification (SND) process for biological nitrogen removal. SND continuous flow activated treatment facilities operate at lower DO concentrations (0.50t0.2 mg/l on average), and are able to achieve — nitrification and denitrification in the same bioreactor tank. Recent studies have presented data demonstrating over go% COD removal, and at increased carbon to nitrogen (C/N) ratios, nitrogen removal efficiencies higher than 98% SND". Phosphorus removal shall be achieved through chemical precipitation in the primary clarifiers and dissolved r air floatation (DAF) units. The upgrade and expansion to treat the ultimate 2.0 MGD NPDES discharge shall include new primary and secondary — clarifiers; new SND bioreactors, aeration equipment, controls; additional dissolved air floatation (DAFs) units; and new pumping equipment and appurtenances. Existing unit processes shall be retrofitted and incorporated into the proposed SND process, i.e.; the anaerobic reactor shall continue treating the permeate side stream, and existing — moving bed biological reactor (MBBR) tanks shall be converted into post aeration and anoxic polishing tanks. The expansion shall also include installing and operating an ultra -filtration and reverse osmosis (RO) unit processes to reduce the concentration of total dissolved solids (TDS), principally potassium, in treated wastewater to be — discharged. - ok Table 3.4. WWTP Upgrade and Expansion Schedule Effluent Pump Station and Force Main Design 02 2019 Wastewater Treatment System Upgrade and Expansion to 1.5 MGD Construction 04 2019 Construction of Effluent Pump Station and Pump Station to Proposed Ouffall Location 042019 gy Dewberry Novozymes North America, Inc. i Engineering Alternatives Analysis 111 4. EAA STEP 1: DETERMINE ALLOWABLE DISCHARGE LOCATION Step i of the EAA is to determine if the proposed wastewater discharge is allowable. This section identifies the ^ proposed discharge location, potential speculative limits, and Novozymes determination of an allowable discharge. A project description and contact information is presented in Sections 2 and 3. 4.1 Proposed Discharge Location Novozymes proposes to discharge treated effluent to Cedar Creek at a location —1.3 km downstream of the existing 00 Franklin County W WTP discharge location. The coordinates to the proposed discharge location are 36.07372 and (-) 78.39861. Cedar Creek is a tributary to the Tar River, which is part of the Tar -Pamlico River Basin. Per North Carolina General Statue r5A NCAC 2B .0223, the Tar -Pamlico River Basin has been classified as nutrient sensitive waters (NSW). Cedar Creek is classified as a Class C, NSW. Cedar Creek is not identified as an impaired water stream per NCDEQ's Final 2o16 Category 5 Assessments — 303(d) List. A map identifying the proposed discharge location is presented in Appendix F. 4.2 Water Quality Factors Since Cedar Creek is a NSW located in the Tar -Pamlico River Basin, North Carolina Administrative Code Section 15A NCAC 02B.0229 provides that new industrial wastewater discharges with permitted flows greater than o.o5 million gallons per day (MGD) must perform a Best Available Technology (BAT) analysis to determine nutrient offset ^ payments for total phosphorus (TP) and total nitrogen (TN). A BAT analysis was prepared and submitted concurrently with this report to develop TP and TN speculative permit limits. ^ To evaluate the impact of the proposed Novozymes direct discharge, a water quality modeling study was performed and the modeling report, titled QUAL2KCedar Creek Model (October 2018), was submitted to DWR on October 26, 2018. The surface water quality model selected was QUAL21K, a model developed by EPA Center for Exposure ^ Assessment Modeling (CEAM) in conjunction with Tufts University. The QUAL21K model has been used extensively for simulating stream water quality and is widely used for modeling dissolved oxygen profiles. Based on the QUAL21K modeling results, the 2.o MGD proposed discharge by Novozymes into Cedar Creek at the proposed outfall location is ^ predicted to result in daily average DO concentrations above the daily average water quality standard of 5 mg/1 and instantaneous maximum standard of 4 mg/I for Cedar Creek. The modeling scenarios included calibrating a model to field conditions, then adjusting the field calibrated model to the USGS reported 7Q10low flow condition at summer ^ time conditions, i.e.; the 9o'^ percentile stream temperature and monthly mean maximum normal ambient air temperature. The model was prepared in accordance with modeling protocol as agreed upon with DWR. Cedar Creek is not a zero -flow stream. The 7Q10 low flow yield and discharge for Cedar Creek were provided by the United States Geological Survey (USGS) for the proposed discharge location. See Appendix G for USGS correspondence. According to the USGS, a low flow determination was possible based on transfer of low -flow ^ characteristics from nearby partial -record and continuous -record sites within or near the basin. USGS identified three (3) nearby USGS partial record sites and one (1) continuous -record stream gauge in the vicinity of the proposed Novozymes discharge point. Among the 4 sites, one of the partial -record sites (Station ID 0208177o, drainage area 11.9 sq.mi) and the continuous -record stream gauge (Station ID 02081800, drainage area 47.8 sq.mi) located Ava Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 112 00, upstream and downstream, respectively, of the proposed Novozymes discharge were used by USGS to determine the following the low -flow discharge yields in Cedar Creek: . Annual median 7Q10 low -flow yields of 0.07 cubic foot per second per square mile (cfsm) . Annual median 3oQ2 low -flow yield of 0.32 cfsm Average median annual discharge yields of I.o3 cfsm A basin delineation performed using the online USGS Stream Stats application for North Carolina for the proposed ee Novozymes discharge location provides an estimated drainage area of 33.6 acres for the proposed Novozymes discharge location. Application of the above low flow discharge yields to the 33.6-acre drainage area results in the following estimated low -flow discharges: . Annual 7QIo discharge of 2.4 cubic feet per second (cfs) . Annual 30Q2 discharge of 10.8 cfs r Average annual discharge of 34.6 cfs Regarding endangered species, a review of the US Fish and wildlife Service website (Appendix H) revealed three endangered species that are believed to be present in Franklin County. These are the Tar River Spinymussel, Dwarf Wedgemussel, and Michaux's Sumac. Based on comments related to potential impacts of potassium in Novozymes' discharge on indigenous freshwater mussels, Novozymes prepared and submitted to DWR a detailed study entitled Potassium Aquatic Life Values Study Report (Ramboll Group 2ot8) that evaluated acute and chronic aquatic life values for potassium. Based on the Ramboll Group report, Novozymes anticipates a numerical limit for potassium that is protective of indigenous freshwater mussels and proposes the use of reverse osmosis (RO) to reduce potassium to such protective levels. 4.3 Speculative Limits Speculative limits were determined for indirect and direct discharges based on the following factors: . In -stream water quality standards; ..r . Existing industrial user permits•, 15A NCAC o2B .0229; - . BAT Analysis; and Me DWR Meetings and Guidance from 2016 through 2018. Speculative TN and TP limits for the direct discharge (NPDES) option were developed in the BAT analysis submitted concurrently with this report. For the indirect discharge option, Franklin County is required to continue to meet stringent effluent TN and TP discharge limits, and its capacity to accept additional TN and TP loads from Novozymes is speculative. Therefore, existing TN and TP IUP limits are assumed to be equal to future TN and TP IUP limits. As noted above, Novozymes anticipates a potassium numerical limit to be determined by the Division for the direct discharge (NPDES) option. For the indirect discharge (IUP) option, Alternative E.2, it is assumed that the potassium .. limit shall remain equal to the Novozymes existing IUP discharge limit. Also as noted above, Novozymes proposes the use of reverse osmosis (RO) to reduce potassium to protective levels for both the NPDES and IUP options. ': Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 113 The NPDES speculative limits for ammonia(NH3)nd dissolved p ( 3) oxygen (DO) are based on the in -stream water quality standards and are assumed to be 1.o mg/l and greater than 5.0 mg/l, respectively for the direct discharge (NPDES) option. For the indirect discharge (IUP) option, it is assumed that the NH3 limit will remain the same as ^ the existing IUP permit. Speculative limits are listed below and represent monthly averages unless otherwise noted. Table 4.1. Direct (NPDES) and Indirect (IUP) Discharge NPDES Speculative Permit Limits Parameter Flow Units MGD Biochemical Oxygen Demand (BOD) m /L Total Suspended Solids TSS m /L Ammonia-N(NH3)m /L Total Nitrogen TN m /I Total Phosphorus TP m /I Potassium Ibs/ month H S.U. Dissolved Oxygen mg/l orrBD, to be determined by the Division (=) NA, not applicable 4.4 Determination 2.0 5.0 30 1.0 8.8 1.0 TBDI 6—f ?5 2.0 ^ Novozymes is a non -municipal applicant; therefore, a determination as to whether the discharge would be allowed must be developed by the applicant. As discussed in Sections 4.1 through 4.3 above, the proposed discharge location at Cedar Creek is appropriate based on the water quality modeling requested by D WR, stream flow data and water quality information are satisfactory, and potassium aquatic life studies together with the proposed use of RO wastewater treatment mitigate concerns regarding indigenous freshwater mussels. Accordingly, the proposed direct discharge to Cedar Creek should be allowed. ^ ItDewbeny Novozymes North America, Inc. I Engineering Altematives Analysts 114 F_, ^ r ^ Oft 5. EAA STEP 2: PROVIDE POPULATION AND FLOW PROJECTIONS Development of population projections required for Step z apply to municipal facilities to account for flow and load increases due to population changes. Novozymes is an industrial facility and projected flow is independent of population changes, and dependent on facility production. Based on future production projections in combination with the required reduction in land application rates and the recovery and treatment of groundwater, as presented in Section 3, Novozymes requires the ability to discharge z million gallons per day (MGD) through a NPDES discharge permit. 9 Dewberry. Novozymes North America, Inc. I Engineering Alternatives Analysis 116 6. EAA STEP 3: EVALUATE TECHNOLOGICALLY FEASIBLE ., ALTERNATIVES Four combination alternatives were evaluated to assess their technological feasibility. Single fate discharge alternatives were not evaluated for the reasons discussed below. All four combination discharge alternatives incorporate the existing land application and existing discharge to the Franklin County W WTP. The four combination alternatives evaluated were: .., 1. Direct discharge to Cedar Creek in combination with existing land application and existing indirect discharge to Franklin County W WTP z. Additional indirect discharge to Franklin County W WTP in combination with existing land application and existing indirect discharge to Franklin County W WTP rr 3. Onsite reuse in combination with existing land application and existing indirect discharge to Franklin County W WTP 4. Additional land application in combination with existing land application and existing indirect discharge to Franklin County W WTP 6.1 Alternative A: Connection to an Existing Wastewater Treatment System .. Connection to an existing wastewater treatment system as a single discharge alternative was not evaluated because Novozymes will maintain its existing non -discharge permit for land application of treated wastewater. Therefore, connection to an existing wastewater treatment system was evaluated in combination with the existing land application system. This combination alternative is presented as Alternative Ez below. 6.2 Alternative B: Land Application Similarly, land application as a single discharge alternative was not evaluated. Novozymes will maintain its existing IUP for discharge to the Franklin County W WTP; therefore, expansion of the existing land application system was evaluated in combination with the existing discharge to Franklin County W WTP. This combination alternative is presented as Alterative E.4 below. 6.3 Alternative C: Onsite Reuse Onsite reuse as a single discharge alternative was not evaluated. Novozymes will maintain its existing land application permit for non -discharge and its existing lUP for discharge to the Franklin County W WTP; therefore, onsite reuse was evaluated in combination with the existing discharge rates. This combination alternative is presented as Alternative E.3 below. 6.4 Alternative D: Direct Discharge to a Surface Water Direct discharge to a surface water as a single discharge alternative was not evaluated. As noted above, Novozymes will maintain the existing land application system and existing discharge to the Franklin County W WTP; therefore, direct discharge to a surface water was evaluated in combination with the existing discharge fates. This combination alternative is presented as Alternative E.1 below. fjDewberry. Novozymes North America, Inc. i Engineering Alternatives Analysis 116 6.5 Alternative EA: Direct Discharge to Cedar Creek with Existing Land Application and Discharge to the Franklin County VWIITP r This alternative includes discharging treated wastewater to Cedar Creek, Novozymes' existing land application fields, and to the Franklin County W WTP at the future flow rates identified in Table 3.3• To provide maximum flexibility for production increases and meet discharge reductions for land application, Novozymes requires a primary discharge ~ method that can singularly provide 2.0 MGD process wastewater discharge capacity. Therefore, this alternative includes direct discharge of Novozymes projected 2.0 MGD process waste stream in combination with existing land application and indirect discharge to Franklin County. As described below, a conjunctive wastewater treatment system consisting of (i) land application, (ii) discharge to the Franklin County W WTP, and (iii) direct discharge to Cedar Creek is technologically feasible. r A surface water discharge would need to meet the more stringent, speculative NPDES limits presented in Table 4.1. _.. To meet such limits, Novozymes plans to upgrade and expand its existing onsite W WTP. The preliminary influent basis of design for Novozymes' proposed W WTP expansion and upgrades was developed based on historical influent data collected at the existing Novozymes W WTP, as documented in the BAT analysis report submitted concurrently _ with this EAA report. As indicated in the BAT report, future production activities are anticipated to be similar to historical activities as it relates to influent characteristics, so historical data is expected to be representative of future r influent process wastewater. Table 6.1 Novozymes' Future Influent Wastewater Characteristics Parameter Chemical Oxygen Demand COD Design •Concentrations 6,389 COD, mass limits in Ibs/day 89,900 Ammonia-N 63 Total K'ehldahl Nitrogen TKN 197 Nitrate-N 29 Total Nitrogen TN 208 Total Phosphorus TP 90 Sulfate 118 r To meet speculative limits presented in Section 3, a simultaneous nitrification and denitrification (SND), aerobic conventional activated sludge process is proposed. Per the BAT analysis submitted concurrently withthis report, r treatability testing and biological modeling was performed to determine the technological feasibility of the proposed SND activated sludge process. Per treatability testing, the technically achievable effluent total nitrogen concentration for the proposed SND process was 8.8 mg/I; this includes a i.o mg/I total nitrogen removal credit via the proposed r RO unit process. The results of biological process modeling indicate that proposed SND process will produce secondary effluent with N143 and NO3. concentrations of less than 1 mg/I, each. Therefore, Alternative E.i is deemed technologically feasible. A block flow diagram of the anticipated upgraded W WTP configuration is provided in r Appendix I. r Dewberly, Novozymes North America, Inc. I Engineering Alternatives Analysis 117 To meet the speculative NPDES limits, the following unit process upgrades are required: • Primary Clarification upgrade and expansion • New Biological Reactors o Reactor Tanks o New blowers, mixers and diffused aeration equipment • Secondary Clarification upgrade and expansion • Chemical Phosphorus System upgrade and expansion • New Reverse Osmosis System ... o Ultrafiltration Step o Reverse Osmosis Step o Evaporators for waste stream .� • Electrical and Mechanical Process Building • Appurtenances o Pumping o Electrical o Piping o Instrumentation _ o Civil Site work In addition to the equipment listed above, a new effluent pump station, discharge pipeline, and cascade aeration at _ the outfall will be required. The proposed force main alignment is located on Novozymes' property and land acquisition is not required; only NC Department of Transportation (DOT) utility easements are required. The proposed route for the discharge pipeline is presented in Appendix F. The Novozymes W WTP upgrades, including operation of an RO unit, as described above are deemed technologically feasible, and as a result Alternative E.1 is technologically feasible overall. A PVCA has been performed for this alternative. 6.6 Alternative E.2: Additional Indirect Discharge to a POTW with Existing Land Application and Discharge to the Franklin County WWTP This alternative includes discharging treated effluent to Novozymes' existing land application fields, and increasing indirect discharge to a publically owned treatment works (POTW) at the future flow rates identified in Table 3.3. To .r accommodate the projected production increases and to meet discharge reductions for land application, Novozymes requires a primary discharge method that can singularly accept the total required 2.0 MGD process wastewater. Therefore, POTWs are evaluated on the ability to accept a total of 2.0 MGD of Novozymes discharge. Two POTWs are �.. located within the general vicinity of the Novozymes facility: Town of Louisburg W WTP and Franklin County W WTP. Discharge to the Town of Louisburg was considered, but was determined to be infeasible due to flow limitations at the Town of Louisburg's W WTP. The Town of Louisburg's W WTP is designed and permitted to treat and discharge 1.37 MGD of wastewater. Novozymes is seeking capacity to discharge 2.0 MGD of wastewater. Therefore, the Louisburg W WTP does not have the design or permitted capacity to treat and discharge 2.o MGD from Novozymes. .. Furthermore, the Louisburg facility does not have the permit capacity to comingle the treated Novozymes wastewater Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 118 MW with the Louisburg W WTP effluent and discharge in a single outfall under the auspices of the Louisburg NPDES permit. A letter from the Town of Louisburg stating the flow limitations described above is provided in Attachment I. The Franklin County W WCP is designed to treat 3 MGD. The Franklin County W WTP NPDES permit NCoo6931l contains tiered discharge limits for 2.o MGD and 3 MGD, and Franklin County is currently discharging under the 2.0 MGD permit limits. Novozymes is currently permitted to discharge an average daily flow of o.525 MGD to the .� Franklin County W WTP under the auspices of the existing IUP ouz. Per the Franklin County POTW Headworks Analysis (HWA) dated 9/26/18 (Appendix K), the Franklin County _ W WTP has o.82 MGD in flow maximum allowable industrial load (MAIL) remaining at the tiered permitted flow of 2.0 MGD. At the tiered permitted flow of 3 MGD, the Franklin County W WTP has 1.82 MGD MAIL capacity remaining. Therefore, the Franklin County W WTP ostensibly has sufficient flow capacity to accept 2.o MGD Novozymes process wastewater discharge when the 1.82 MGD MAIL remaining is combined with the 0.525 MGD already permitted and allocated to Novozymes. r If Novozymes were to be permitted to discharge 2.0 MGD to the Franklin County W WTP, 88.5% of the HWA capacity is utilized at the tiered 3 MGD permitted flow. This accounts for the 0.35 MGD permitted flow to other Significant Industrial Users (SIUs) and 0.3 MGD of uncontrollable flow (Franklin County HWA 9/26/18). Per 15A NCAC _ 02T.o118, prior to exceeding 80% of the permitted hydraulic capacity, a facility must submit an engineering evaluation of future wastewater treatment needs and provide expansion plans if requiredill. In addition, prior to exceeding go% of the permitted hydraulic capacity a facility must obtain all permits needed for expansion and have r submitted final plans and specifications for expansion. Pursuing this alternative would require Franklin County to submit an engineering evaluation of future wastewater treatment needs. Conventionally, at 88.5% HWA capacity consumption and prior to exceeding 90% of the HWA capacity, Franklin County shall obtain all permits needed for the expansion of the wastewater treatment, utilization, or disposal system and, if construction is needed, submit final plans and specifications for expansion to provide _ Novozymes capacity while maintaining the County's obligation for future community growth. Typical costs to upgrade a municipal treatment plant to meet TN concentrations between 3 and 8 mg/I are typically less than $25/ gallon, with operational costs frequently less than So.25 per gpd per year)°. Assuming a capital cost of $12 to $25 per r gallon treated, to upgrade and expand Franklin County's W WTP, an additional $24 to $50 million capital costs and $500,00o annual operating costs are required for a 2.0 MGD capacity increase. The capital and long term operation and maintenance costs for a 2.0 MGD municipal W WTP expansion compared to Alternative E.1 is an unnecessary _ cost burden to existing residential and commercial users, i.e. local tax payers, which can be avoided if pursuing Alternative E.i. Franklin County's potential costs for the design, permitting and future expansion of the Franklin County W WTP are not included in the PVCA for this alternative. r Increasing Novozymes' process wastewater discharge to the Franklin County W WTP from 0.525 MGD to 2.0 MGD would require Novozymes to upgrade its onsite W WTP. Per the Headworks Analysis (dated 9/26/18), increasing _ Novozymes permitted discharge to 2.0 MGD at the Franklin County W WTP permitted flow of 3 MGD at Novozymes' current IUP limits results in over allocation of ammonia, cadmium, cyanide, lead, and zinc on the HWA. Further, it is anticipated that IUP permitted potassium mass limits will not increase with an increased flow request, therefore _ potassium removal via reverse osmosis unit is necessary. To produce reverse osmosis quality effluent, Novozymes - must produce secondary treated effluent to ensure the reverse osmosis step is efficient and can meet anticipated fDewberry, Novozymes North America, Inc. I Engineering Alternatives Analysis 119 potassium limits. Therefore, the same SND, aerobic conventional activated sludge process identified for Alternative Ea is proposed. Refer to Appendix I for a preliminary BFD of the proposed process. Discharge of Novozymes' RO treated effluent to the Franklin County W WTP is deemed to be unnecessary, due to the _ high -quality effluent which does not require further treatment. In this alternative, the high -quality RO effluent from Novozymes will cause significant dilution to the incoming commercial, other industrial, and domestic wastewater streams as Novozymes will account for over 6o% of the incoming flow. Such dilution may cause operational issues at the Franklin County W WTP resulting in ineffective treatment and permit exceedances. Furthermore, the Novozymes discharge will unnecessarily consume hydraulic capacity within the Franklin County W WTP which could instead be used to support residential, commercial, and industrial gro%%th in the area. In the recent past, Franklin County has periodically limited Novozymes discharge below the current IUP permitted discharge rate of 525,000 gpd due to operational challenges which intermittently occur at the Franklin County _ W WTP. If the proposed high quality treated effluent will result in operational challenges, it is anticipated that Franklin Countywill limit Novozymes' indirect discharge to below future IUP permitted limits. For this option, the following unit process upgrades are required: • Primary Clarification upgrade and expansion _ • New Biological Reactors o Reactor Tanks o New blowers, mixers and diffused aeration equipment _ • Secondary Clarification upgrade and expansion • Chemical Phosphorus System upgrade and expansion • New Reverse Osmosis System o Ultrafiltmtion Step o Reverse Osmosis Step o Evaporators for waste stream .� • Electrical and Mechanical Process Building • Appurtenances o Pumping .r o Electrical o Piping o Instrumentation o Civil Site Work In addition to the equipment listed above, upgrades are required to the existing effluent pump station and discharge r pipeline to convey the proposed 2.o MOD to Franklin County's collection system. Based on the above discussion, Franklin County shall apply for and receive a modified or new NPDES permit including final plans and specifications for expansion and specific engineering and design information. This process would require extensive planning, engineering, permitting and funding by Franklin County to meet the regulatory prerequisites to allocate wastewater capacity above the 8o% and go% thresholds. Such an alternative would require the commitment and agreement of Franklin County and would be years in the process. Thus, while Alternative E.2 may be technically "technologically feasible", it is simply not realistic from a practical standpoint. Further, sending tertiary treated effluent to Franklin County is deemed unnecessary, consumes hydraulic capacity that may be r fjDewberry' Novozymes North America, Inc. I Engineering Alternatives Analysis 120 r r otherwise allocated, and may result in operational issues, which would limit the amount Novozymes can discharge to below future IUP permitted limits. Thus, Alternative E.2 is not a dependable option. Nevertheless, for comparison r purposes, a PVCA for this alternative was conducted and included below. The PVCA includes the necessary upgrade and expansion to Novozymes Facility to meet the anticipated future IUP limits. It should be noted that the PVCA does not include costs associated with upgrading and expanding Franklin County's WWTP facility or collection r system infrastructure. 6.7 Alternative E.3: Onsite Reuse with Existing Land Application and Discharge to Franklin County WWTP This alternative includes onsite reuse in combination with the existing indirect discharge and land application. Novozymes Franklinton facility is an Orthodox Union (OU) certified, Chometz-Free facility. Novozymes currently reuses recovered groundwater as non -contact cooling tower makeup water. Novozymes is projected to supply the cooling towers with I00% reuse groundwater within the next 3 years. However, Novozymes' OU certifying body does not allow reuse water elsewhere within the production process. As such, whole effluent reuse is not deemed feasible. r 6.8 Alternative E.4: Additional Land Application with Existing Land Application and Discharge to Franklin County WWTP This alternative would involve expansion of the existing land application system with continued existing indirect discharge to the Franklin County WWTP. Based on the Corrective Action Plan approved by DWR in January 2017, Novozymes is required to reduce current irrigation rates. The need for additional discharge capacity is in part due to the requirement by DWR to reduce irrigation rates on the existing land application fields. The addition of new land application fields is not consistent with the goal of reduced irrigation; therefore, this option is not deemed technologically feasible. r_1 r r c 41 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 121 7. WWTP UPGRADES AND EXPANSION Two alternatives were identified as technologically feasible for further consideration: Alternative E.r. Direct Discharge to Cedar Creek with Existing Land Application and Indirect Discharge to the. Franklin County W WTP and Alternative E.2. Additional Indirect Discharge to a POTW with Existing Land Application and Discharge to the Franklin County W WTP. As discussed in Section 6, Novozymes is required to upgrade their onsite W WTP to support either option. Within this section, sizing criteria for major unit process upgrades are discussed. + For the purpose of this analysis, it is assumed that the existing anaerobic system shall be utilized as a side stream process to aid in COD removal prior to the SND process. It is anticipated that the anaerobic process can treat 0.50 �+ MGD and remove 24,000 lb/day of COD. Treated effluent from the anaerobic reactor will mix with the influent wastewater prior to the proposed SND treatment process. The influent wastewater characteristics to the proposed SND, aerobic activated sludge process shall be equal to those presented in Table 6.1 with the exception of COD and .. ammonia. For COD, the basis of design concentration to the SND process will be 3,950 mg/1, which is 1,439 mg/I less than the raw influent COD concentration shown in Table 6.1. This reduction is provided by the side -stream anaerobic treatment process. For ammonia, it is anticipated that the concentration will increase across the anaerobic system, as organic nitrogen undergoes ammonification. However, the TKN is expected to remain the same as shown in Table 6.1, as ammonification simply shifts the speciation of TKN from organic nitrogen to the more readily available ammonia compound. Refer to the block flow diagram attached as Appendix I. Major equipment to be installed is �. summarized in the attached preliminary equipment specification table in Appendix L. 7.1 Primary Clarification A new primary clarifier is required due to the increased hydraulic and solids loading to the treatment process. The primary clarifier shall reduce solids present in the influent wastewater. The primary clarification unit process step shall also include capacity for phosphorus removal through chemical precipitation, such as the addition of ferric ! chloride. Using October 2or6- October 2o18 flow data, the historical average flow to the primary clarifiers was 0.76 MGD, resulting in an overflow rate of 790 gal/ft2/d for the existing clarifier. This historical overflow rate of 790 gal/ft'/d is nearly within the recommended loading rate of 800-1,200 gal/d/ft' for primary clarifiers (Metcalf & Eddy, pg 398)• This loading rate has provided sufficient settling of solids for the Novozymes facility in the past, and the same overflow rate was used to size the new primary clarifier. 7.2 Bioreactors Three (3), above ground, bolted stainless steel bioreactor tanks shall be provided for the proposed SND, aerobic activated sludge system. Bioreactor tanks were sized based on a 0.5 food to microorganism (F:M) ratio, mixed liquor volatile suspended solids (MLVSS) concentration of 4,000 mg/l and an influent COD concentration identified in Table 6.1. The required bioreactor tank configuration for the conventional aeration treatment technology was provided to vendors for pricing. "w ItDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 122 We ., 7.3 Aeration and Mixing Equipment Bioreactor tanks will be equipped with fine bubble diffuser aeration grids and surface mixers. Air supply will be provided by centrifugal blowers for the required design air flow and pressure. Mixing shall be provided by fixed or floating direct drive mixers. Required design air flow rates and pressures were provided to vendors for pricing on blowers and aeration grids. Tank size and TSS concentrations were provided to vendors for pricing on surface floating ..r or fixed mixers. 7.4 Secondary Clarification A new concrete secondary clarifier is required to treat the higher future flow rate conditions and separate solids from the treated effluent. The return activated sludge (RAS) and waste activated sludge (WAS) pump station will also _ require modifications and upgrades. The new RAS pumps will provide Igo% of influent flow return, while the WAS pumps will be sized to maintain the desired MLVSS concentration. Both pumps will be self -priming pumps. _ The proposed secondary clarifier is sized based on the historical solids loading rate. Historically, the existing secondary clarifier operated at a solids loading rate of o.51 pounds per day per square foot (gal/hr/ft2). The historical solids loading rate was calculated based on an existing clarifier diameter of 87 ft and an average historical clarifier _ influent flow rate of o.73 MGD. The historical solids loading rate is below the recommended loading rate of t.o-t.5 lb/hr/ft2 for secondary clarifiers (Metcalf & Eddy, pg 687). Using the projected flow of 2.0 MGD, the secondary clarifier was sized to maintain the historical solids loading rate. 7.5 Dissolved Air Flotation (DAF) Chemical precipitation is currently employed onsite for phosphorus removal and additional treatment capacity is .,, required for the flow increase. Novozymes currently utilizes a too ft2 DAF with ferric chloride and lime addition for phosphorus removal. Historically, the DAF has been operated at an average surface loading rate of 2.9 gpm/ft2. This surface loading rate is calculated based on the 2014-2015 average effluent flow rate to Franklin County of 0.423 MGD. The historical surface loading rate is within the recommended range of o.2 — 4.0 gpm/ft2 for dissolved air flotation (Metcalf & Eddy, pg 423)• Two additional DAFs at 250 ft2 each are proposed. The surface loading rate for the new DAFs and the existing DAF at 2.0 MGD will be 2.3 gpm/ft2, which is below the historical surface loading rate and within the recommended range. In addition, Novozymes will have the ability to vary the ferric addition rate as needed to achieve phosphorus removal. Flow to the DAFs will be controlled to prevent over loading. 7.6 Reverse Osmosis (RO) System Reverse osmosis is included to reduce the concentration of potassium in the Novozymes' discharge. An ultra - filtration process is included as a pretreatment step to eliminate fine particulates that may damage the RO membranes or cause fouling. Both unit processes are sized to treat the projected 2.0 MGD process wastewater low. An evaporator is included to reduce the volume of reject brine solution and achieve a consistency that can be disposed of at an approved facility. Flow to the OF/RO and evaporator will be fully automated. It is also anticipated that the RO system will provide, on average, i.o mg/l total nitrogen removal. Since the effluent potassium limit for the proposed NPDES discharge alternative E.1 remains to be determined by the Division, the RO system was preliminary sized using the speculative IUP mass limit for the indirect discharge to the Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 123 Franklin County W WTP, Alternative E.2. The preliminary RO design for Alternative E.2 requires that 74% of the projected 2.0 MGD process wastewater flow undergo RO treatment with the remaining flow bypassing treatment. This results in a blended effluent that meets the speculative IUP mass limit. For Alternative E.1, it is anticipated that t00% of the projected 2.0 MGD process wastewater flow undergo RO treatment, with no bypassing. Costs for the RO system for Alternative E.2 were requested from vendors. Costs for Alternative E.1 were scaled accordingly from received vendor quotes for Alternative E.2 RO reject material will be sent to an evaporator, with bottoms disposed of at an approved facility. Novozymes is currently seeking environmentally advantageous disposal options for evaporator bottoms, but has yet to identify concrete reuse options at this time. For the purpose of this report, it is anticipated that evaporator bottoms will be landfilled. The PVCA includes transporting and tipping costs associated with landfill disposal. Evaporator costs were determined based on a go% distillate recovery and 5o,000 gallon per day capacity modular units. Alternative E.1 requires 4 modular units, and Alternative E.2 requires 3 modular units. 0" M r ffDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 124 8. EAA STEP 4: EVALUATE THE ECONOMIC FEASIBILITY OF ALTERNATIVES A PVCA was prepared for Alternatives E.i and E.2. The remaining alternatives are not deemed technologically feasible. The PVCA was performed assuming a 20-year planning period at the current Environmental Protection Agency (EPA) discount rate of 2.2W. Vendor quotes obtained for the capital equipment described below are .� presented in Appendix N. 8.1 Capital Costs The capital costs associated with the required upgrades identified in Section 6 for alternatives E.1 and E.2 are presented in Tables Aa and A.2 of Appendix M. Capital costs were estimated using vendor supplied budgetary quotes it for the process equipment identified in the preliminary Specification Table attached as Appendix L. Additionally, unit costs for installed items such as concrete were estimated from recent construction data, as well as allowances for equipment installation, electrical, piping, civil site work, and were determined as a percentage of equipment costs. .. The total capital costs for Alternative E.1 and E.2 are summarized below. The main difference in capital costs between alternatives is the RO and evaporator costs. M 8.1.1 Alternative E.1 Capital Costs The capital costs to construct a 2.0 MGD W WTP with a direct NPDES discharge to Cedar Creek is approximately $79.6 million. This includes maintaining the existing indirect discharge to Franklin County and the reduced land application discharge. Costs also include the effluent pump station and force main to Cedar Creek. It is anticipated that the effluent force main shall be installed on existing Novozymes property or within existing easements. Therefore land acquisition or easement costs are not included, with the exception of a new NCDOT utility permit/easement to cross NC Highway 56. 8.1.2 Alternative E.2 Capital Costs The capital costs to provide a 2.o MGD indirect discharge to Franklin County is approximately $65.8 million. This ..� includes maintaining the reduced land application discharge. It is anticipated that the effluent force main upgrades shall occur on existing Novozymes property or within existing easements. Therefore, land acquisition or easement costs are not included. 400 To meet speculative IUP potassium limits, a reverse osmosis process step is necessary, which requires Novozymes to produce secondary treated effluent to ensure the reverse osmosis process is efficient and can meet anticipated potassium limits. Therefore, the same SND, aerobic conventional activated sludge process identified for Alternative E.1 is proposed. Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 125 8.2 Annual Reoccurring Costs. .. The following reoccurring cost categories have been included in the PVCA analysis: r. Sewer use fees to Franklin County 2. Operation and maintenance 3. Laboratory analytical 4. Labor 5. Chemical costs (carbon addition for denitrification, chemical for phosphorus removal, anti-scalant for RO) 6. Utility costs 7. Residuals disposal costs 8. Tar -Pamlico Basin nutrient offset fees 9. NPDES permit fee The annual reoccurring costs for alternatives Ea and E.2 are summarized below. The main differences in reoccurring costs are the Franklin County sewer use fee at $7.70 per gallon, and bottoms disposal costs at $70 per ton. 8.2.1 Alternative EA Annual Reoccurring Costs The annual reoccurring costs for Alternative E.1 are $11.6 million. This includes the nutrient offset fee per NC Administrative Code 15A NCAC o2B .0229 for new discharges to the Tar Pamlico River basin. Per 15A NCAC 02B.0229 Part c, the calculated nutrient offset fee for 2.0 MGD discharge is $865,332 per permit cycle. Assuming a .. 5-yr permit cycle, the annual nutrient offset fee is $173,00o per year. This corresponds to a total of $2.90 per lb of combined TN and TP removed. r. These costs also include a sewer use fee to Franklin County in the amount of $7.70 per one thousand gallons discharged to Franklin County's W WTP and the evaporator bottoms disposal costs at $70 per ton. Based on the minimum 0.13 MOD indirect wastewater discharge rate to Franklin County per the agreement between Novozymes r. and Franklin County, the annual sewer use fee is $365,000. Based on a go% RO recovery and go% distillate recovery, it is estimated that the evaporation process will create 30,440 tons per year of bottoms material to dispose of. This results in an annual cost of $2.13 million. 8.2.2 Alternative E.2 Annual ReoccurringCosts. The annual reoccurring costs for Alternative Ea are $15.3 million. This includes the sewer use fee to Franklin County in the amount of $7.70 per gallon discharged to Franklin County's W WTP, and the evaporator bottoms disposal costs at $70 per ton. Based on the proposed 2.0 MGD indirect discharge rate to Franklin County, the annual sewer use fee .. is $5.6 million. Based on a go% RO recovery and go% distillate recovery, it is estimated that the evaporation process will create 22,830 tons per year of bottoms material to dispose of. This results in an annual cost of $1.60 million. lab costs are also reduced as NPDES compliance sampling is not required. ... Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 126 M 8.3 Comparison of PVCA A detailed comparison of the present value cost analysis for Alternatives E.1 and E.2 is presented below. Detailed costs estimates are attached as Tables Ai and A.2. attached in Appendix M. Table 8.1. PVCA Comparison of Alternative E.1 and E.2 -Cedar Capital Costs Equipment Installation and Construction Direct Discharge to Creek- $51,654,000 Indirect Discharge to $42,692,000 40% Contingency $20,662,000 $17,077 000 En ineering $7,232,000 $5,977,000 Total Re uired Ca ital Costs $79,548,000 $65,746,000 Reoccurring Costs O&M, including chemicals labor and maintenance $1 781 000 $1,572,000 Laboratory Costs $42,000 $10,000 Residuals Disposal Costs $5681,000 $5,148,000 Sewer Use Fees $365 000 $5,621,000 Tar -Pamlico Nutrient Off Set Fees $173,000 $0 Utility Costs $3,578,000 $2,917,000 _ _ Total Annual Reoccurring Costs 1 $11, 620,000 1 $15,268,000 Present Value Cost Analysis (PVCA) 000 $310,648,000 r� The PVCA indicates that Alternative E.2, with PVC of approximately $311 million, is not a reasonably cost effective option compared to Alternative E.1, with PVC of approximately $266 million. At a PVC of $266 million, Alternative .. E.1. costs are estimated to be —15% lower than Alternative E.2. This conclusion is even clearer if Franklin County's additional costs to upgrade and expand its WwTP (as would be required under Alternative E.2) were considered. As noted above, such costs could be in the range of an additional $24 to $50 million in capital costs and $500,000 in +. annual increased operational costs. M #? Dewberry° Novozymes North America, Inc. I Engineering Alternatives Analysis 127 9. SUMMARY OF ALTERNATIVES The primary purpose for seeking a NPDES discharge option is to establish a conjunctive W WTP system in accordance with the Corrective Action Plan approved by the Division and to allow expansion of Novozymes' manufacturing facility, which would increase manufacturing jobs in a rural community. Since the CAP identifies a conjunctive wastewater system, and requires the decrease in land application be offset by a direct discharge, four (4) alternatives were evaluated: Alternative E.i Direct Discharge to Cedar Creek with Existing Land Application and Indirect Discharge to Franklin County's W WTP Alternative E.2 Additional Indirect Discharge to Franklin County's W WTP with Existing Land Application and Indirect Discharge to Franklin County's W WTP Alternative E.3 Onsite Reuse with Existing Land Application and Discharge to Franklin County WWTP Alternative E.4 Additional Land Application with Existing Land Application and Discharge to Franklin County W WTP Of the four (4) alternatives evaluated, Alternatives E.1 and E.2 were deemed technologically feasible, and Alternatives E.3 and E.4 were deemed technologically infeasible. Novozymes Franklinton facility is an OU certified, Chometz-Free facility. Novozymes currently reuses recovered groundwater as non -contact cooling tower makeup water. Novozymes is projected to supply the cooling towers with r00% reuse groundwater within the next 3 years. However, Novozymes' OU certifying body does not allow reuse water elsewhere within the production process. As such, whole effluent reuse is not deemed feasible. Furthermore, the addition of new land application fields is not consistent with the goal of reduced irrigation per the approved CAP. Although Alternative E.2 may be considered technologically feasible, sending tertiary treated, reverse osmosis quality wastewater that meets speculative direct discharge limits (Section 4.3) for further treatment is significantly less efficient, and more costly than Alternative E.1 without any appreciable additional environmental benefit. According to the HWA, pursuing Alternative E.2 will result in Franklin County's W WTP using nearly go% of its permitted hydraulic capacity. Conventionally, at 88.5% HWA capacity consumption and prior to exceeding go% of the HWA capacity, Franklin County shall obtain all permits needed for the expansion of the wastewater treatment, utilization, or disposal system and, if construction is needed, submit final plans and specifications for expansion to provide Novozymes capacity while maintaining the County's obligation for future community growth. Typical costs to upgrade a municipal treatment plant to meet TN concentrations between 3 and 8 mg/l are typically less than $25/ gallon, with operational costs frequently less than $0.25 per gpd per year. Assuming a capital cost of $12 to $25 per gallon treated to upgrade and expand Franklin County's W WTP, an additional $24 to $5o million capital costs and $5oo,000 annual operating costs are required for a 2.o MGD capacity increase. The capital and long term operation and maintenance costs for a 2.0 MGD municipal expansion compared to Alternative E.1, is an unnecessary cost burden to existing residential and commercial users, i.e.; local tax payers, which can be avoided if selecting E.i. Note such costs were not included in the performed PVCA. Furthermore, Franklin County already limits Novozymes discharge to the Franklin County W WTP for operational reasons, and this alternative would require extensive planning, engineering, permitting, and funding by the County to meet the regulatory prerequisites to allocate wastewater capacity above the 8o% and go% thresholds. Such process would require the commitment and agreement of Franklin County and would be years in the process. Thus, while fJDewberry Novozymes North America, Inc. I Engineering Alternatives Analysls 128 M r.. OR On Alternative E.2 may be technically "technologically feasible", it is simply not realistic from a practical standpoint. Therefore, Alternative Ea, a direct NPDES discharge to Cedar Creek in combination with the existing indirect discharge to Franklin County and the reduced land application discharge is deemed the most technologically feasible alternative. A detailed comparison of the present value cost analysis for Alternatives E.i and E.2 indicates Alternative E.1, direct discharge to the Cedar Creek in combination with existing land application and indirect discharge to the Franklin County s W WTP, is the more cost effective alternative. At a present value cost of $266 million, Alternative E.1. costs _ are estimated to be —15% lower than Alternative E.2. In comparison, Alternative E.2 is not reasonably cost effective. Additionally, Alternative E.2 would provide no appreciable additional environmental benefit. Both Alternatives involve installation and use of the RO system described above and would result in RO-quality effluent that would meet the direct discharge speculative limits listed in Table 4.1 that are protective of the receiving stream. In conclusion, the most technologically and economically feasible alternative is Alternative E.r. Although Alternative _ E.1 requires a new NPDES discharge permit, Alternative E.1 will produce a high -quality effluent compared to other approved municipal and industrial NPDES discharges, and allows for continued use of the Novozymes existing land application fields and existing indirect discharge to Franklin County. Me 19 Dewberry. Novorymes North America, Inc. I Engineering Alternatives Analysis 129 10.LOCAL GOVERNMENT REVIEW FORM The Local Government Review Form is required for non -municipal domestic wastewater treatment facilities. The Novozymes discharge will be for industrial process wastewater discharge only and will not contain domestic .. wastewater. Domestic wastewater generated at the Novozymes facility is discharged to the Franklin County W WTP for treatment; therefore, this form is not required. ItDewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 130 .. 11. CERTIFICATION STATEMENT This EAA and report was prepared by Dewberry. Dewberry is licensed to practice engineering (#F-0929) in North Carolina. I, Katie L. Jones, a North Carolina Licensed Engineer for Dewberry, do certify that the information contained in this report is correct and accurate to the best of my knowledge. ON M OR Dewberry Engineers Inc. 1 North Carolina Division of Water Resources, North Carolina Administrative Code, Title 15A, Subchapter 02H, "Procedures for Permits: Approvals" II Rodrigo F. Buena, Roque P. Piveli, FSbio Campos & Pedro A. Sobrinho (2018) Simultaneous nitrification and denitrification in the activated sludge systems of continuousflow, Environmental Technology, 39:20, 2641-2652, DOI: io.io8o/ooroAzgo.2017.1i6�820 North Carolina Division of Water Resources, North Carolina Administrative Code, Title r5A, Subchapter o2T, "Waste Not Discharged to Surface Waters" 1v US Environmental Protection Agency (2015). A Compilation of Cost Data Associated with the Impacts and Control of Nutrient Pollution. USEPA 82o-F-12-o96 Office of Management and Budget, 2o18 Discount Ratesfor OMB Circular No. A-94, February 8, 2o18 'T'Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis 131 . � r E.. .i s ti ltfE r n n 7 n 7 n 7 n Appendix A: Wastewater Irrigation System Permit (Permit #WQ0002806) t. www.dewberry.com ROY COOPER Governor K MICHAEL S. REGAN _ Secretary Water Resources S. JAY ZMVVIERMAN ENVIRONMENTAL OUALITT Director 0I^ June 8, 2017 FRED REIKOwSKY - SENIOR DIRECTOR OF PRODUCTION NOVOZYMES NORTH AMERICA, INC. 77 PERRY CHAPEL CHURCH ROAD FRANKLINTON, NORTH CAROLINA 27525 Subject: Permit No. W00002806 Novorymes Franklin County Facility Wastewater Irrigation System Franklin County IIIIIIIII Dear Mr. Reikowsky: In accordance with your permit minor modification request received May 3, 2017, we are forwarding herewith Permit No. WQ0002806 dated June 8, 2017, to Novorymes North America, Inc. for the continued operation of the subject wastewater treatment and irrigation facilities. The modifications to the subject permit are as follows: I. Addition of two new Schedule Conditions because of the Corrective Action Plan conditionally approved by the Division on January 31, 2017. The new Schedule Conditions are Conditions I.3 and I.4. 2. Modifications in Attachment B to (1) Fields EJ9 and GFI have reductions of yearly maximum irrigation rate to 0 in/yr; and (2) Field GF4 has a reduction of wetted acreage from 33.1 to 31.1 acres. This permit shall be effective from the date of issuance until May 31, 2020, shall void Permit No. .. W00002806 issued June 25, 2015, and shall be subject to the conditions and limitations as specified therein. Please pay particular attention to the monitoring requirements listed in Attachments A, B and C for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. Please note the following permit conditions are new since the last permit issuance dated June 25, 2015: ➢ Condition I.3. — Twenty-one (21) new wells to be added. ., ➢ Condition I.4. —Overall capacity reduction from 30 in/yr to 8.5 in/yr. ➢ Attachment B — Fields EJ9 and GF4 have loading rates reduced from 30 in/yr to 0 in/yr; and the net wetted area of Field GF4 is reduced from 33.1 acres to 31.1 acres. �— -Nothing Compares----, State of North Caroline I Environmental Quality i Water Resources I Water Quality Permitting [Non -Discharge Permitting 1617 Mail service Center I Raleigh, North Carolina 27699-1617 919-807.6332 Mr. Fred Reikowsky June 8, 2017 r� Page 2 of 2 If any parts, requirements or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Unless such demands are made, this permit shall be final and binding. If you need additional information concerning this permit, please contact Troy Doby at (919) 807- 6336 or trov.doby@ncdenr.gov. ^. Sincerely, j� ^ �S. Jay Zimmerman, P.G.TDctor _ Division of Water Resources cc: Franklin County Health Department (Electronic Copy) Raleigh Regional Office, Water Quality Regional Operations Section (Electronic Copy) Digital Permit Archive (Electronic Copy) Central Files r� r_� oft ram► "" NORTH CAROLINA ENVERONIVIENTAL MANAGEMENT CONIMIISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH 4" WASTEWATER IRRIGATION SYSTEM[ PERMIT ORO In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as om amended, and other applicable Laws, Rules and Regulations PERMISSION IS HEREBY GRANTED TO Novozy es North America, Inc. Franklin County FOR THE oft operation of an extended aeration wastewater treatment facility with nutrient removal capability, discharging to the Franklin County POTW as permitted by the County and to an average 700,000 gallon per day (GPD) wastewater irrigation facility consisting of the: continued operation of a collection system consisting of: approximately 1,335 linear feet (LF) of 8-inch gravity sewer; approximately 1,600 LF of 4-inch gravity sewer; approximately 705 LF of 3-inch force main; approximately 9 LF of 3-inch wastewater collection piping to allow the collection of food preparation wastewater a 112,800 gallon primary clarifier; and all associated piping, valves, controls, and appurtenances; the continued operation of a 2,100 gallon concrete wet well and approximately 900 LF of 8-inch force main and conversion of one existing 300 gallons per minute (GPM) pump to transfer primary clarifier effluent to the concrete weir box receiving a mixture of high -strength wastewater and recycled activated sludge and serving basins TO and T02; and all associated piping, valves, controls, and appurtenances; the continued operation of. an influent flow meter and sampler for Lagoon No. -I, the existing 4.7 million gallon (MG) aeration basin, and operation of the Biolac diffused aeration system in Lagoon No. l which is supplied air by three 200 horsepower (hp) blowers an approximate 185,000 gallon anoxic zone; a floating baffle curtain to physically separate the anoxic and aerobic zones, which shall be installed at the Permittee's discretion; an aerobic zone with a relocated 1,920 gallon per minute (GPM) pump for internal recirculation, and a motorized weir gate; and all associated piping, valves, controls, and appurtenances; the continued operation of an anaerobic treatment system consisting of a 400,000 gallon covered pre - acidification tank (PAT) which is supplied by two 700 GPM feed pumps and a 3,500 GPM centrifugal jet mix pump; a 24,000 gallon covered recirculation tank (RT tank) with two 900 GPM centrifugal feed pumps and 1,100 GPM recirculation/mixing pumps; a 208,000 gallon covered internal recirculation anaerobic reactor (IC Reactor) with three heat exchangers; a bulk lime 6,350 gallon storage and metering tank for pH �., and alkalinity adjustment for process control in the PAT, IC/RT and T02. The anaerobic treatment system may be used at the discretion of the Permittee to replace or reduce the treatment load on Lagoon No. 1; and all associated piping, valves, controls, and appurtenances; the owl WQ0002806 Version 3.1 Shell Version 151201 Page I of 12 0" continued operation of: a 564,000 gallon secondary clarifier and associated pumps (A pit: return sludge pumps, B pit: waste sludge pumps, and C pit: effluent pumps) with approximately 600 LF of 8-inch force .. main; and all associated piping, valves, controls, and appurtenances; the continued operation of a 250,000 gallon aerated basin (T02) with coarse bubble diffusers, served by three "' existing 200 hp centrifugal blowers; a 240,000 gallon aeration basin (TO1) with a diffused aeration system; foam suppression systems for TO and T02 served by a submersible pump and associated nozzles; a recycle pump station with centrifugal recycle pumps; and all associated piping, valves, controls, and appurtenances; the continued operation of: a 6 MG storage lagoon (Lagoon No. 2); a 36 MG storage lagoon (Lagoon No. 3) and associated pumps; a flow meter for waste storage; transfer of evaporator condensate from the plant facilities directly to the wastewater storage Lagoon No. 2 without pretreatment in the aeration basin; and all associated piping, valves, controls, and appurtenances; the continued operation of approximately 10,800 LF of 8-inch diameter force main to supply treated effluent from Lagoon No. 3 to a phosphorus removal system prior to discharge to the Franklin County POTW; a 25 hp submersible pump located in the wet well at Lagoon No. 3; and approval for occasional bypass or overflow from the phosphorous removal system into existing Lagoon No. 2; the transfer of groundwater from a remediation system for use as cooling tower make-up and process water prior to being treated in the existing wastewater treatment facility; and all associated piping, valves, controls, and appurtenances; and the continued operation of a wastewater irrigation system consisting of: 906.3 acres of spray irrigation fields served by a 700 GPM irrigation pump; a 1,500 GPM irrigation pump; an 800 GPM pump; a center pivot +� irrigation system; a reel type irrigation system with portable spray guns; approximately 1,320 LF of 6-inch diameter force main; approximately 1,900 LF of 8-inch force main with hydrant connections; approximately 1,375 LF of 12-inch irrigation piping with hydrant connections; approximately 15,500 LF of 8-inch irrigation piping with hydrant connections; approximately 1,220 LF of 6-inch irrigation piping with hydrant connections; 1,400 LF of 6-inch irrigation line, 3,800 LF of 8-inch irrigation line and twelve 6-inch hydrants serving the R.J. Journigan property and portions of the E.H. Journigan Farm; 5,400 LF of 6-inch irrigation line with 10 hydrants serving the Charles Goswick property; a center pivot serving Fields W7 and W9 and a Model 8000 Valley Center Pivot system with a Nelson 100 end -gun providing 670 LF of wetted area and 250 GPM to irrigation Farm 3, Field G2, and 2,600 LF of 6-inch irrigation piping and seven 6-inch hydrants serving Novo Farm #2; two center pivot irrigation systems consisting of a Model �+ 8000 Valley Center Pivot system with a Nelson 100 end -gun providing 1,194 LF of wetted area and 450 GPM, 950 LF of 6-inch irrigation piping, 10 LF of 8-inch irrigation piping, and five 6-inch hydrants serving Novo Farm #3:, 2,000 LF of 6-inch irrigation piping, 4,200 LF of 8-inch irrigation line with 19 hydrants and three areas to be irrigated by reel type sprinkler equipment serving the Novo Farm #4; temporary, above -ground piping from the Novo Farm #2, Novo Farm #4, and the E.H. Journigan Farm piping systems serving the William E. Pearce Farm; the remaining acreage of these listed fields will be handled by portable irrigation equipment from existing irrigation piping; and all associated piping, valves, controls, and appurtenances; to serve the Novozymes North America, Inc. Franklin County Facility, with no discharge of wastes to w• surface waters, pursuant to the application received May 3, 2017, and in conformity with the project plans, specifications, and other supporting data subsequently filed and approved by the Department of Environmental Quality and considered a part of this permit. 00 This permit shall be effective from the date of issuance until May 31, 2020, shall void Permit No. WQ0002806 issued June 25, 2015, and shall be subject to the following specified conditions and limitations: WQ0002806 Version 3.1 Shell Version 151201 Page 2 of 12 r. I. SCHEDULES I. Upon completion of construction and prior to operation of this permitted facility, a certification (attached) shall be submitted from a licensed North Carolina Professional Engineer certifying that the permitted facility has been installed in accordance with this permit, Division approved plans and specifications, and other supporting documentation, including the location of all monitoring wells as applicable. If this project is to be completed in phases and partially certified, the Permittee shall retain the responsibility to track further construction approved under the same permit, and shall provide a final certificate of completion once the entire project has been completed. Mail the Certification to the Division of Water Resources, Water Quality Permitting Section, 1617 Mail Service Center, Raleigh, NC 27699-1617. (15A NCAC 02T .0116(a)] 2. The Raleigh Regional Office, telephone number (919) 791-4200, shall be notified at least 48 hours in advance (excluding weekends and holidays) of operation of the installed facilities such that an in -place inspection can be made. Notification to the regional supervisor shall be made from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. [15A NCAC 02T .0108(b)(2)] am 3. Per the Corrective Action Plan conditionally approved by the Division on January 31, 2017, the Permittee shall submit a request for modification to include twenty-one (21) new compliance monitoring wells upon completion of installation and commissioning. (Anticipated completion in September 2017). [15A NCAC 02T .0108(b)(2)] 4. Per the Corrective Action Plan conditionally approved by the Division on January 31, 2017, the Permittee shall submit a request for modification for the overall capacity reduction of the facility from 30 in/yr to 8.5 in/yr upon receipt of a direct discharge permit and construction and commissioning of the upgraded process wastewater treatment facility. (Anticipated completion at the end of Quarter 1, 4019). [15A NCAC 02T .0108(b)(2)] S. No later than six months prior to the expiration of this permit, the Permittee shall request renewal of this permit on official Division forms. Upon receipt of the request, the Division will review the adequacy of the facilities described therein, and if warranted, will renew the permit for such period of +�+ time and under such conditions and limitations as it may deem appropriate. Please note Rule 15A NCAC 02T .0105(d) requires an updated site map to be submitted with the permit renewal application. [15A NCAC 02T .0l 05(d), 02T .0106, 02T .0109, 02T .0115(c)] H. PERFORMANCE STANDARDS �., 1. The subject non -discharge facilities shall be effectively maintained and operated at all times so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities fail to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, or failure of the irrigation areas to adequately assimilate the effluent, the Permittee shall take immediate corrective actions including Division required actions, such as the construction of additional or replacement wastewater treatment or irrigation facilities. [G.S. 143- 215.1, 143-213.3(a)] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this facility. [ 15A NCAC 02B .0200, 02L .0100] 3. All wells constructed for purposes of groundwater monitoring shall be constructed in accordance with 15A NCAC 02C .0108 (Standards of Construction for Wells Other than Water Supply), and any other jurisdictional laws and regulations pertaining to well construction. [15A NCAC 02C .0108] om ,� WQ0002806 Version 3.1 Shell Version 151201 Page 3 of 12 "41 4. The wastewater collection facilities shall be properly maintained and operated at all times. The Permittee shall maintain compliance with an individual system -wide collection system permit for the operation and maintenance of these facilities in accordance with 15A NCAC 02T .0400. If an individual permit is not required, the following performance criteria shall be met: a. The sewer system shall be effectively maintained and operated at all times to prevent discharge to land or surface waters, and any contravention of groundwater or surface water standards. b. A map of the sewer system shall be developed and actively maintained. c. An operation and maintenance plan shall be developed, implemented and maintained. d. Pump stations not connected to a telemetry system shall be inspected every day (i.e., 365 days per year). Pump stations connected to a telemetry system shall be inspected at least once per week. e. High -priority sewers shall be inspected at least once every six months. f. A general observation of the entire sewer system shall be conducted at least once per year. g. Overflows and bypasses shall be reported to the Raleigh Regional Office in accordance with 15A NCAC 02B .0506(a), and public notice shall be provided as required per North Carolina General Statute § 143-215.1C. �► h. A grease control program shall be developed, implemented and maintained. L Right-of-ways and easements shall be maintained. ,.., j. Inspection and maintenance records for Conditions II.4.a. through II.41 shall be maintained for a period of at least three years, except for Conditions 1I.4.b. and IIA.c., which shall be maintained for the life of the system. r� [I 5A NCAC 02T .0403] 5. Effluent quality shall not exceed the limitations specified in Attachment A.. [15A NCAC 02T .0108(b)(1), 02T .0505(b)] 6. Application rates, whether hydraulic, nutrient or other pollutant, shall not exceed those specified in Attachment B. [15A NCAC 02T .0505(c), 02T .0505(n)] 7. This disposal system was individually permitted prior to December 30, 1983; therefore, the compliance boundary is established at either 500 feet from the effluent disposal area, or at the property boundary, whichever is closest to the effluent disposal area. An exceedance of groundwater standards at or beyond the compliance boundary is subject to remediation action according to 15A NCAC 02L .0106(d)(2) as well as enforcement actions in accordance with North Carolina General Statute 143-215.6A through 143-215.6C. (15A NCAC 02L .0107] 8. In accordance with 15A NCAC 02L .0108, the review boundary is established midway between the compliance boundary and the effluent disposal area. Any exceedance of groundwater standards at the review boundary shall require action in accordance with I SA NCAC 02L .0106. (15A NCAC 02L .0106, 02L .0108] 9. The Permittee shall apply for a permit modification to establish a new compliance boundary prior to any sale or transfer of property affecting a compliance boundary. [ 15A NCAC 02L .0107(c)] 10. In accordance with 15A NCAC 02L .0107(d), no wells, excluding Division approved monitoring wells, shall be constructed within the compliance boundary except as provided for. in 15A NCAC 02L .0107(g). [ 15A NCAC 02L .0107] WQ0002806 Version 3.1 Shell Version 151201 Page 4 of 12 11. Except as provided for in 15A NCAC 02L .0107(g), the Permittee shall ensure any landowner who is not the Permittee and owns land within the compliance boundary shall execute and file with the Franklin County Register of Deeds an easement running with the land containing the following items: a. A notice of the permit and number or other description as allowed in 15A NCAC 02L .0107(f)(1); b. Prohibits construction and operation of water supply wells within the compliance boundary; and c. Reserves the right of the Permittee or the State to enter the property within the compliance boundary for purposes related to the permit. The Director may terminate the easement when its purpose has been fulfilled or is no longer needed. [15A NCAC 02L .0107(f)] 12. The facilities permitted herein shall be constructed according to the following setbacks: ®., a. The setbacks for irrigation sites permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any habitable residence or place of public assembly under separate ownership: 4001 A. ii. Surface waters: 100 iii. Any well with exception of monitoring wells: 100 iv. Any property line: 1502 v. Public right of way: 50 ' Per pre-existing waivers, setbacks to habitable residences or places of public assembly under "~ separate ownership have been reduced for the following; Site Setback Approval Pearce Farm 200 feet to Field PF3 July 1, 1997 Goswick Farm 200 feet to Field GF1 November 17, 1995 I. 2 Per pre-existing waivers, setbacks to property lines have been reduced for the following: Site Setback Approval Pearce Farm 50 feet to Field PF3 July 1, 1997 Goswick Farm 50 feet to Fields GF1, GF2, GF3 & GF4 November 17, 1995 Novozymes Farm 4 50 feet to Fields S2, S3 and S4 July 1, 1997 [15A NCAC 02H .02190)] b. The setbacks for storage and treatment units permitted under 15A NCAC 02H .0200 shall be as follows (all distances in feet): i. Any well with exception of monitoring wells: 100 ii. Any property line: 50 [15A NCAC 02H .02190)] w WQ0002806 Version 3.1 Shell Version 151201 Page 5 of 12 c. The setbacks for the 250,000 gallon aerated flow equalization unit permitted under 15A NCAC 02T .0500 shall be as follows (all distances in feet): L Any habitable residence or place of public assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Any well with exception of monitoring wells: 100 v. Any property line: 50 [ 15A NCAC 02T .0506(b)] Ill. OPERATION AND MAi1VTENANCE REQUIREM[ENTS 1. The facilities shall be properly maintained and operated at all times. The facilities shall be effectively maintained and operated as a non -discharge system to prevent the discharge of any wastewater resulting from the operation of this facility. The Permittee shall maintain an Operation and Maintenance Plan, which at a minimum shall include operational functions, maintenance schedules, safety measures and a spill response plan. [15A NCAC 02T .0507] 2. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, in accordance with 15A NCAC 08G .0200 the Permittee shall designate and employ a certified operator in responsible charge (ORC) and one or more certified operator(s) as back-up ORC(s). The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G .0200, and shall comply with all other conditions specified in the previously cited rules. [ 15A NCAC 02T .0117] 3. A suitable year round vegetative cover shall be maintained at all times, such that crop health is optimized, allows for even distribution of effluent and allows inspection of the irrigation system. [15A NCAC 02T .0108(b)(1)] 4. Adequate measures shall be taken to prevent effluent ponding in or runoff from the irrigation sites listed in Attachment B. [ 15A NCAC 02T .0108(b)(1)] 5. Irrigation shall not be performed during inclement weather or when the ground is in a condition that will cause ponding or runoff. [15A NCAC 02T .0108(b)(1)] 6. All irrigation equipment shall be tested and calibrated at least once per permit cycle. Calibration records shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. [15A NCAC 02T .0108(b)(l )] 7. Only effluent from Novozymes Franklin County Facility shall be irrigated on the sites listed in Attachment B. [G.S. 143-215.1] 8. No automobiles or machinery shall be allowed on the irrigation sites except during equipment installation or while maintenance is being performed. [15A NCAC 02T .0108(b)(1)] 9. Public access to the irrigation sites and wastewater treatment facilities shall be prohibited. [ 15A NCAC 02T .0505(q)] 10. The residuals generated from the wastewater treatment facilities shall be disposed or utilized in accordance with 15A NCAC 02T .1100. The Permittee shall maintain a residual management plan pursuant to 15A NCAC 02T .0508. (15A NCAC 02T .0508, 02T. I 100] 11. Diversion or bypassing of untreated or partially treated wastewater from the treatment facilities is prohibited. [15A N`TCAC 02T .05050)] WQ0002806 Version 3.1 Shell Version 151201 Page 6 of 12 npn 12. Freeboard in the Lagoon Nos. 1, 2 and 3 shall not be less than one foot at any time. [15A NCAC 02T .0505(d)] 13. Gauges to monitor waste levels in Lagoon Nos. 1, 2 and 3 shall be provided. This gauge shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. [15A NCAC 02T .0I08(b)(1)] 14. A protective vegetative cover shall be established and maintained on all earthen embankments (i.e., outside toe of embankment to maximum allowable temporary storage elevation on the inside of the dM embankment), berms, pipe runs, erosion control areas, and surface water diversions. Trees, shrubs, and other woody vegetation shall not be allowed to grow on the earthen dikes or embankments. Earthen embankment areas shall be kept mowed or otherwise controlled and accessible. [15A NCAC 02T .0108(b)(1)] 15. Wastewater irrigation fields with rock outcrops within the wetted area shall be properly buffered to avoid irrigation on these rock outcrops. [ 15A NCAC 02T .0108(b)(1)] 16. If animal waste is applied to any of the wastewater irrigation fields, adequate protection shall be taken to insure the animal waste is not washed off the site and the irrigation rate shall be reduced to an �+ appropriate level to ensure that agronomic rates are not exceeded for that field. [15A NCAC 02T .0108(b)(1)] 17. Irrigation areas not under the Permittee's ownership (i.e., the 287.6 acres owned by R.J. Journigan, Charles Goswick, E.H. Journigan and William E. Pearce) shall not be used to provide additional wastewater treatment and disposal capacity, and shall only be used to provide better operation of the wastewater treatment and disposal system. [15A NCAC 02T .0108(b)(1)] _ 18. All water supply wells adjacent to the treatment or disposal areas shall be properly buffered or permanently abandoned in accordance with 15A NCAC 02C .0113. If any of these water supply wells �► are to be converted into monitoring wells in lieu of being abandoned, the wells must comply with the 15A NCAC 02C monitoring well requirements and be properly constructed to prevent the vertical migration of any groundwater contaminants that maybe released. [ 15A NCAC 02T .0108(b)(1)] IV. Ntolti'TTORING AND REPORTING REQUIREMENTS 1. Any Division required monitoring (including groundwater, plant tissue, soil and surface water analyses) necessary to ensure groundwater and surface water protection shall be established, and an acceptable sampling reporting schedule shall be followed. - [15A NCAC 02T .0108(c)] 2. A Division certified laboratory shall conduct all laboratory analyses for the required effluent, groundwater or surface water parameters. [15A NCAC 02H .0800] oft 3. Flow through the treatment facility shall be continuously monitored, and daily flow values shall be reported on Form NDMR. The Permittee shall install and maintain an appropriate flow measurement device to ensure the accuracy and reliability of flow measurement consistent with accepted engineering and scientific practices. Selected flow measurement devices shall be capable of measuring flows with a maximum deviation of less than ten percent from true flow; accurately calibrated at a minimum of once per year; and a•� maintained to ensure the accuracy of measurements is consistent with the selected device's accepted capability. The Permittee shall maintain records of flow measurement device calibration on file for a period of at least five years. At a minimum, documentation shall include: a. Date of flow measurement device calibration, b. Name of person performing calibration, and c. Percent from true flow. 0" WQ0002806 Version 3.1 Shell Version 151201 Page 7 of 12 Oft [15A NCAC 02T .0105(k)] r 4. The Permittee shall monitor the effluent from the subject facilities at the frequencies and locations for the parameters specified in Attachment A. [15A NCAC 02T .0l 08(c)] 5. The Permittee shall maintain adequate records tracking the amount of effluent irrigated. At a minimum, these records shall include the following information for each irrigation site listed in Attachment B: a. Date of irrigation; b. Volume of effluent irrigated; c. Site irrigated; d. Length of time site is irrigated; e. Continuous weekly, monthly, and year-to-date hydraulic (inches/acre) loadings; f. Continuous monthly and year-to-date loadings for any non -hydraulic parameter specifically limited in Attachment B; r• g. Weather conditions; and h. Maintenance of cover crops. [ 15A NCAC 02T .0108(c)] 6. Freeboard (i.e., waste level to the lowest embankment elevation) in Lagoon Nos. 1, 2, and 3 shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained at the facility for a period of no less than five years, and shall be made available to the �.. Division upon request. [15A NCAC 02T .0108(c)] 7. Three copies of all monitoring data (as specified in Conditions IV.3. and IVA.) on Form NDMR for each PPI and three copies of all operation and disposal records (as specified in Conditions IV.5. and IV.6.) on Form NDAR-I for every site in Attachment B shall be submitted on or before the last day of the following month. If no activities occurred during the monitoring month, monitoring reports are still required documenting the absence of the activity. All information shall be submitted to the following address: Division of Water Resources ,.., Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699- l 617 �. [15A NCAC 02T .0105(1)] 8. A record shall be maintained of all residuals removed from this facility. This record shall be maintained am at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, this record shall include: a. Name of the residuals hauler; b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals; c. Date the residuals were hauled; and d. Volume of residuals removed. [I 5A NCAC 02T .0108(b)(1)] 9. A maintenance log shall be maintained at this facility. This log shall be maintained at the facility for a PM period of no less than five years, and shall be made available to the Division, upon request. At a minimum, this log shall include: a. Date of calibration of flow measurement device; b. Visual observations of the plant and plant site; and c. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections and clearings, etc.). [I 5A NCAC 02T .0108(b)(1)] WQ0002806 Version 3.1 Shell Version 151201 Page 8 of 12 AM 00 ma oft 10. Monitoring wells shall be sampled at the frequencies and for the parameters specified in Attachment C. All mapping, well construction forms, well abandonment forms and monitoring data shall refer to the permit number and the well nomenclature as provided in Attachment C. [I 5A NCAC 02T .0105(m)] 11. Two copies of the monitoring well sampling and analysis results shall be submitted on a Compliance Monitoring Form (GW-59), along with attached copies of laboratory analyses, on or before the last working day of the month following the sampling month. The Compliance Monitoring Form (GW-59) shall include this permit number, the appropriate well identification number, and one GW-59a certification form shall be submitted with each set of sampling results. All information shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 [I SA NCAC 02T .0105(m)] 12. An annual representative soils analysis (i.e., Standard Soil Fertility Analysis) shall be conducted on each irrigation site listed in Attachment B. These results shall be maintained at the facility for a period of no less than five years, and shall be made available to the Division upon request. At a minimum, the Standard Soil Fertility Analysis shall include the following parameters: Acidity Exchangeable Sodium Percentage Phosphorus Base Saturation (by calculation) Magnesium Potassium Calcium Manganese Sodium Cation Exchange Capacity Percent Humic Matter Zinc Copper pH [15A NCAC 02T .0108(c)] 13. Noncompliance Notification: The Permittee shall report by telephone to the Raleigh Regional Office, telephone number (919) 791- 4200, as soon as possible, but in no case more than 24 hours, or on the next working day following the occurrence or first knowledge of the occurrence of any of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, etc.), due to known or unknown reasons, ++ rendering the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a by-pass directly to receiving surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. e. Ponding in or runoff from the irrigation sites. Any emergency requiring immediate reporting (e.g., discharges to surface waters, imminent failure of a storage structure, etc.) outside normal business hours shall be reported to the Division's Emergency Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. Persons �+ reporting such occurrences by telephone shall also file a written report in letter form within five days following first knowledge of the occurrence. This report shall outline the actions taken or proposed to betaken to ensure the problem does not recur. [15A NCAC 02T .0105(l), 02T .0108(b)(1)] am WQ0002806 Version 3.1 Shell Version 151201 Page 9 of 12 0" V. INSPECTIONS M" 1. The Permittee shall provide adequate inspection and maintenance to ensure proper operation of the wastewater treatment and irrigation facilities. [ 15A NCAC 02T .0108(b)] 2. The Permittee or their designee shall inspect the wastewater treatment and irrigation facilities to prevent malfunctions, facility deterioration and operator errors resulting in discharges, which may cause the release of wastes to the environment, a threat to human health or a public nuisance. The Permittee shall «� maintain an inspection log that includes, at a minimum, the date and time of inspection, observations made, and any maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of the inspection, and this log shall be made available to the Division upon request. [15A NCAC 02T .0108(b)] 3. Any duly authorized Division representative may, upon presentation of credentials, enter and inspect any property, premises or place on or related to the wastewater treatment and irrigation facilities permitted herein at any reasonable time for determining compliance with this permit; may inspect or copy any records required to be maintained under the terms and conditions of this permit, and may collect groundwater, surface water or leachate samples. [G.S. 143-21.5.3(a)(2)] .. VI. GENERAL CONIDIT ONS a.r 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to an enforcement action by the Division in accordance with North Carolina General Statutes 143-215.6A to 143-215.6C. [G.S. 143-215.6A to 143-215.6C] 2. This permit shall become voidable if the permitted facilities are not constructed in accordance with the conditions of this permit, the Division approved plans and specifications, and other supporting documentation. [ 15A NCAC 02T .0110] am 3. This permit is effective only with respect to the nature and volume of wastes described in the permit application, Division approved plans and specifications, and other supporting documentation. No �► variances to applicable rules governing the construction or operation of the permitted facilities are granted, unless specifically requested and approved in this permit pursuant to 15A NCAC 02T .0105(n). [G.S. 143-21.5.1] on 4. The issuance of this permit does not exempt the Permittee from complying with any and all statutes, rules, regulations, or ordinances, which may be imposed by other jurisdictional government agencies (e.g., iocal, state, and federal). Of particular concern to the Division are applicable river buffer rules in 15A NCAC 02B .0200; erosion and sedimentation control requirements in 15A NCAC Chapter 4 and under General Permit NCGO10000; any requirements pertaining to wetlands under 15A NCAC 02B .0200 and 02H .0500; and documentation of compliance with Article 21 Part 6 of Chapter 143 of the �.. General Statutes. [15A NCAC 02T .0105(c)(6)] 5. In the event the permitted facilities change ownership or the Permittee changes their name, a formal ... permit modification request shall be submitted to the Division. This request shall be made on official Division forms, and shall include appropriate property ownership documentation and other supporting documentation as necessary. The Permittee of record sha11 remain fully responsible for maintaining and operating the facilities permitted herein until a permit is issued to the new owner. [15A NCAC 02T .0104] 6. The Permittee shall retain a set of Division approved plans and specifications for the life of the facilities permitted herein. [ 15A NCAC 02T .0108(b)(1)] 7. The Permittee shall maintain this permit until all permitted facilities herein are properly closed or permitted under another permit issued by the appropriate permitting authority. [15A NCAC 02T .. .01056)] NVQ0002806 Version 3.1 Shell Version 151201 Page 10 of 12 ''� 8. This permit is subject to revocation or unilateral modification upon 60-day notice from the Division Director, in whole or part for the requirements listed in 15A NCAC 02T .0110. [15A NCAC 02T .0110] 9. Unless the Division Director grants a variance, expansion of the permitted facilities contained herein .. shall not be granted if the Permittee exemplifies any of the criteria in 15A NCAC 02T .0120(b). [15A NCAC 02T .0120] .. 10. The Permittee shall pay the annual fee within 30 days after being billed by the Division. Failure to pay the annual fee accordingly shall be cause for the Division to revoke this permit. [15A NCAC 02T .0105(e)(3)] Permit issued this the 91 day of June 2017 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION n Jay Zimmerman, P.G., Director Division of Water Resources _ By Authority of the Environmental Management Commission Permit Number WO0002806 r WO0002806 Version 3.1 Shell Version 151201 Page 11 of 12 OR Permit No. WQ0002806 Wastewater Irrigation System Novozymes North America, Inc. .rune 8, 2017 Novozymes Franklin County Facility Franklin County ENGINEERING CERTIFICATION ❑ Partial ❑ Final In accordance with 15A NCAC 02T .0116, I, , as a duly registered Professional Engineer in the State of North Carolina, having the Permittee's authorization to ❑ periodically ❑ weekly ❑ fully observe the construction of the permitted facility, hereby state to the �•. best of my abilities that due care and diligence was used in the observation of the construction, such that the facility was built within substantial compliance and intent of this permit, the Division -approved plans and specifications, and other supporting documentation. n ❑ Any variation to this permit, the Division -approved plans and specifications, and other supporting documentation has been documented in the attached as -built drawings, and shall serve as the Permittee's minor modification request to amend the permit accordingly. ,.. Provide a brief narrative description of any variations: Professional Engineer's Name ' Engineering Firm ! Mailing Address City State Zip i Telephone E-mail NC PE Seal, Signature & Date j �` THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING �. INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPART'VIENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES �•. WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 8v Courier/Special Delivery: #.► 1617 MAIL SERVICE CENTER 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 MR WQ0002806 Version 3.1 Shell Version 151201 Page 12 of 12 `" °` ATTACHMENT A - LIMITATIONS AND MONITORING REQUIREMENTS PPI001 - WWTP Effluent Permit Number: W00002806 Version: 3.1 EFFLUENT CHARACTERISTICS EFFLUENT LIMITS MONITORING REQUIREMENTS PCs Code Parameter Description Units of Measure Monthly Average Monthly Geometric Mean .Daily Minimum Daily Maximum Measurement Frequency sample Type 00310 BOD, 5-Day (20 °C) mg/L -�------- _- ------ --- -- 2 x Month 3 x Year I - -_- I x Year �---- Continuous Grab 00916 Calcium, Total (as Ca) mg/l. -- Grab 50060 Chloride (as Cl) mg/I. - ---Grub -- 50050 Flow, in Conduit or lhru Treatment Plant GPD 700,0002 Recorder 00610 Nitrogen, Ammonia Total (as N) mg/L 3 x Year i Grab 00625 Nitrogen, K.jeldahl, Total (as N) mg/L 2 x Month 2 x Month Grab 00620 Nitrogen, Nitrate Total (as N) mg/l. Grab 00600 Nitrogen, Total (as N) mg/L "— 2 x Month Grab 00400 pH so 5 x Week Grab 00665 Phosphorus, Total (as P) mg/I. 2 x Month Grab 00931 Sodium Adsorption Ratio ratio 3 x Year Calculated 00929 Sodium,'I'otal (as Na) mg/L 3 x Ycar 3 x Year � Grab Grab 70300 Solids, Total Dissolved -180 °C mg1L _ — 1. 3 x Year sampling shall be conducted in March, July and November. 2. This flow value does not include die amount discharged to the Franklin County POTW. WQ0002806 Version 3.1 Attachment A Pago I of 1 THIS PAGE BLANK ATTACHMENT B - APPROVED LAND APPLICATION SITES AND LUMTATIONS Permit Number: WQ0002806 Version: 3.1 Novozymes North America, Inc. - Novozymes Fmnkdin County Facility. IRRIGATION AREA INFORMATION APPLICATION LIMITATIONS Parameter hourly Yearly Units Rate Max 01284 - Non -Discharge Application Rate 30 inches Field Owner County Latitude 36.0844180 Longitude 78.3845640 Net Acrcaize_ 12.1 Dominant , Soil Series EJ 1 Journigan, E UI Franklin EJ2 Journigan, E H Franklin 36.079020 78.3844690 7.6 01284 - Non -Discharge Application Rate 01284 -Nun-Discharge Application Rate 30 inches E13 Journigan, E H Franklin 36.0765040 78.384374" 4.3 30 'inches EJ4 Journigan, E I i Franklin 36.0754660 78.3855630 4.3 01284 Non -Discharge Application Rate 30 inches EJ5 Journigan, E H Franklin 36.0729300 78.3846360 8.8 01284 - Non -Discharge Application Rate 30 inches EJ6 Joumigan, E 11 Franklin 36.0797120 78.3831380 7.7 01284 - Non -Discharge Application Rate 30 inches EJ7 Journigan, E l-1 Franklin 36.0800000 78.381260 17 01284 -- Non -Discharge Application Rate 30 inches RJ8 Journigan, E H Franklin 36.0759080 78.3819500 33.6 01284 - Non -Discharge Application Rate 30 inches EJ9 Journigan, E 1-1 Franklin 36.0727960 78.3968340 78.4007500 78.4011780 6.6 55.3 01284 -- Non -Discharge Application Rate 01284 - Non -Discharge Application Rate 0 30 inches inches G1 Novozymes North America, Inc. Franklin 36.0838560 G2 Novozymes North America, Inc. Franklin 36.0791160 40 01284 -Non-Discharge Application Rate 30 inches G4A Novozymes North America, Inc. Franklin 36.084053" 78.3897460 31.5 01284 - Non -Discharge Application Rate 30 inches Cr4B Novozymes North America, Inc. Franklin 36.0798460 78.3895550 36.9 01284 -Non-Discharge Application Rate 30 inches G4C Novozymes North America, Inc. Franklin 36.07562° 78.3893890 26.6 01284 - Non -Discharge Application Rate 30 _ inches 05 Novozymes North America, Inc. Franklin 36.086223° 78.389817° 5.3 01284 -- Non -Discharge Application Rate 30 30 inches G6A Novozymes North America, Inc. Franklin 36.0879130 78.389841° 7.5 01284 - Non -Discharge Application Rate inches G613 Novozymes North America, Inc. Franklin 36.0881250 78.3911480 7.5 01284 - Non -Discharge Application Rate 30 inches G7 Novozymes North America, Inc. Franklin 36.078751° 78.398849° 7.9 01284 -Non-Discharge Application Rate 30 inches GFl Goswick, Charles Franklin 36.063055° 78.391267° 9.4 01284 - Non -Discharge Application Rate � 0 30 30 inches GF2 Goswick, Charles Franklin 36.0664560 79.3938340 78.392194" 20.9 01284 - Non -Discharge Application Rate inches inches GF3 Goswick, Charles Franklin 36.067570 15.4 01284 - Non -Discharge Application Rate GF4 Goswick, Charles Franklin 36.0709130 78.394666° 31.1 01284 - Non -Discharge Application Rate .30 inches J i Joumigan, RJ Franklin 36.084648° 78.3870120 12.9 01284 - Non -Discharge Application Rate 30 inches J2 Journigan, RJ Franklin 36.0798080 78.3871070 28.8 01284 - Non -Discharge Application Rate 30 inches WQ0002806 Version 3.1 Attachincat B Page I of 3 Field Owner County Latitude Longitude Net Acreag Dominant Soil Series Parameter ]Hourly Kate Yearly Max Units J3 Journigan, RJ Franklin 36.0749670 78.3871550 12..7 71.6 01284 - Non -Discharge Application Rate 01284 -Non-Discharge Application Rate 01284 -Non-Discharge Application Rate 30 inches NI Novozymes North America, Inc. Franklin 36.1048620 78.4062940 - 30 30 inches inches PFl Pearce, William E Franklin 36.094521" 78.3964840 4.2 PI:2 Pearce, William E Franklin 36-092715' 78.396139' 13.3 01284 -- Non -Discharge Application Rate 30 inche's PF3 Pearce, William E Franklin 36.094924° 78.3934530 11.6 11.2 01284 - Non -Discharge Application Rate 30` inches inches inches inches PF4 Pearce, William E Franklin 36.093080 78.3932160 78.3835180 78.3811180 78.396923' 01284 - Non -Discharge Application Rate 30 30 30 PF5 Pearce, William F, Franklin Franklin 36.084514° 36.0813060 5.9 01284 - Non -Discharge Application Rate 01284-Non-Discharge Application Rate PF6 Pearce, William E 6.2 -� Sl Novozymes North America, Inc. Franklin 36.096518* 20.9 W� 01284 - Non -Discharge Application Rate 30 inches S2 Novozymes North America, Inc. Franklin 36.0969021 78.393b2° 14.6 01284 - Non -Discharge Application Rate 01284 - Non -Discharge Application Rate 30 inches inches inches inches S3 Novozymes North America, Inc. Franklin 36.0996680 78.3887000 26.5 30 30 30 S4 Novozymes North America, Inc. Franklin 36.0999940 78.3955930 13.7 01284 - Non -Discharge Application Rate T2 Novozymes North America, Inc. Franklin 36.103201 ° 78.411386* 6 46.9 01284 - Non -Discharge Application Rate VF1 Novozymes North America, Inc. Franklin 36.0989950 78.4153910 01284 - Non -Discharge Application Rate 30 inches VF2 Novo .rymes North America, Inc. Franklin 36.101050 78.4196930 48 01284 - Non -Discharge Application Rate 30 inches VF3 Novozymes North America, Inc. Franklin 36.1065420 78.4181480 16.6 01284 - Non -Discharge Application Rate 30 inches VF4 Novozymes North America, Inc. Franklin 36.107118° 78.4205250 7.5 01284 - Non -Discharge Application Rate W 30 inches VF5 Novozymes North America, Inc. Franklin 36.107771' 78.413775° 5.5 8.7 5.9 01284 - Non -Discharge Application Rate 30 30 inches W 1 Novozymes North America, Inc. Franklin 36.0953850 78.4046240 01284 - Non -Discharge Application Rate inches W2 Novozymes North America, Inc. Franklin 36.0952690 78.4028180 01284 - Non -Discharge Application Rate 30 inches W3 Novozymes North America, Inc. Franklin 36.0949430 78.3992530 7.4 01284 - Non -Discharge Application Rate 30 inches W4 Novozymes North America, Inc. Franklin 36.09313811 78.4002990 16 01284 - Non -Discharge Application Rate 30 inches W5 Novozymes North America, Inc. Franklin 36.093810 78.4055750 5.3 10.5 9.6 01284 - Non -Discharge Application Rate 01284 --Non-Discharge Application Rate 30 30 inches W6 Novo .rymes North America, Inc. Franklin 36.0949810 78.4082610 inches inches W7 Novozymes North America, Inc. Franklin 36.0967680 78.4079040 01284 - Non -Discharge Application Rate 30 W8 W9 Novozymes North America, Inc. Franklin 36.0974010 78.4031510 4.1 38.8 l6. 117 01284 -- Non -Discharge Application Rate 30 inches Novozymes North America, Inc. Franklin 36.0985150 78.4049810 01284 - Non -Discharge Application Rate 30 30 V inches inches W 10 Novozymes North America, Inc. Franklin 36.U97382° 78.399324° _T_ 01?.84 -Non-Discharge Application Rate WQ0002806 Version 3.1 Attachment 13 Pale 2 of� 3 Totals 904.30 WQ0002806 Vorsion 3.1 Attachment P, Pagc 3 of 3 THIS PAGE BLANK j --1 i. - 1 1,-.--I � j --I 'I. j 4 j ,-__-1 l- ! �k _ I .;_1 1 � _ j (i 1 e7 i. I ( 3 ! I ATTACHMENT C — GROUNDWATER MONITORING AND LIMITATIONS Permit Number: WQ00,02806 Vel,81011; 3.1. Monitoring welb.- IVY-1, I' W-2, MW-3, AM—AM-1 1,1 -12, I -13, MW-14, I -15, IV V-16, ice•-17, MW.•.18., MV-19, I' W-209 MVV3 21, IVFvV-229 MW_ 23, Mid-24 and NdW -25 GROUNDWATER CHARACTERISTICS GROUNDWATER STANDARDS MONITORING REQUIREMENTS PCS Code Parameter Description Daily Maximum Frequency Measurement Sample Type Footnotes 00680 Carbon, Tot Organic (TUC) mg/L 3 x Year Grab 1,4 _ 00940 Chloride (as Cl) 250 mg/L 3 x Year Grab 01055 Manganesc, Tota] (as Mn) 0.05 mg1L 3 x Year Grab 00610 Nitrogen, Ammonia Total (as N) 1.5 mg/l, 3 x Year - Grab 1 00620 Nitrogen, Nitrate Total (as N) 10 mg/L 3 x Year Grab _ 1 00400 pl-1 6.5-3.5 su 3 x Year Grab 1.2 00665 Phosphorus, Total (as P) mg/1, -- - 3 x Year - Grab ----- --- 1 --- - 70300 Solids, Total Dissolved - 180 °C 500 mgtL 3 x Year Grab-- 00945 Sulfate, Total (as SO4) 250 mg/1, 3 x Year V Grab 1 ---� 82546 Water level, distance from measuring point 1i 3 x Year Calculated �- 1, 2, 3 1. 3 x Year monitoring shall be conducted in March, July & November; annual monitoring shall be'eonducted every November. 2. The measurement of water levels shall be made prior to purging the wells. The depth to water in each well shall be measured from the surveyed point on the top ofthe casing. The measurement of pH shall be made after purging and prior to sampling for the remaining pw-ameters. 3. The measuring points (top of well casing) of all monitoring wells shall be surveyed to provide the relative elevation of the measuring point for each monitoring well. The measuring points (top of casing) of all monitoring wells shall be surveyed relative to a common datum. 4. If TOC concentrations greater than 10 mgn, are detected in any downgradient monitoring well, additional sampling and analysis must be conducted to identify the individual constituents comprising this TUC concentration. If the TOC concentration as measured in the background monitor we]] exceeds 10 mg/t., this concentration will be taken to represent the naturally occurring TOC concentration. Any cxceedances of this naturally occurring TOC concentration in the downgradient wells shall be subject to the additional sampling and analysis as described above. 5. Monitoring wells shall be reported consistent with the nomenclature and location information provided in this attachment. 6. A Corrective Action Plan was conditionally accepted by the Division on January 31, 2017. See Condition 1.3. WQ0002806 V'ersioti 3.1 Attachment C Yagt; I of I Farm 3 Field-Q Farm 3 Field G7 4 AField gR. JoJll, Journigan `bld EA Pearce Farm Field PF5 Pearce Farm Field PF6 E : JourniUMI Field EAT, Field EJ5 x A ournigan d ER 77� tzz,i, L � CivL �,ztjLk, LCk, k�. ♦ 1 ftq a N fJ r 1 vo / �I I �l \ Y t e - µ n % I r .1.'. LC \. J3y Farm 6 Farm 6 .Field VF3 Field VF5 rm6 !Id VF4 Farm Field T Farm 6 Field V .i a I N1 16ai� LZ�Gs� A.5'. G-W��Jllrj� Appendix B: Industrial User Pretreatment Permit (Permit #0112) www.dewberry.com �- Franklin County Public Utilities Control Authority and/or Municipality IM PERMIT Industrial User Pretreatment Permit ([UP) To Discharge Wastewater Under the Industrial Pretreatment Program 0112 N/A IUP Number 40 CFR Category(If Applicable) sex In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and .,. regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The fo owing Industry hereafter referred to by name or as the ermittee: ese Industry name. yetmdee: Novoz mes NA, Inc. (NZNA) Fadbry L*aictl al see* Addroas 77 Perry Chapel Church Road - P. O. Box 576 Gty Franklinton State, I* North Carolina 27525 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the Control Authority and/or Municipality also known as the POTW listed below: IUP cwtrd AdboritY and* Muddpailty MrrP name: Franklin County Public Utilities NPDES Numb*: NCO069311 W WTP Address: 1099 Lane Store Road City. state. ➢p Franklinton, NC 27525 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP). Effective date, this permit and the authorization to discharge shall become effective at midnight on this date: 11/9/2018 Expiration date, this permit and the authorization to discharge shall expire at midnight on this date: 9/22/2023 M —K lt•-t4-t8 Sig ture Date signed Chris Dohe Director Public Utilities Industrial User Pretreatment Permit (IUP) PART I Specific Conditions ow iup., PART'i, OUTLINE: A) TUP-Basid. Infor-mi-ation B.) 1UP.Modific*flon Ristory C-) Authorization Statetnen! D;) Descriptibn of Di9charges. E.) R4,-matic.and Monitoring. Lo.60ions P. Effluent Lhhits & Mdiiitoring.RdquireMents GI) Daftnitiorm-and Limit Page(s) notes A If IP A n c i r-.Tn fnr'm s fi nn Rot6iving Ciptrol Authority & WWrFrOtid t-' POTW Tranklin.'Qoutity Public Utilities &FrAnkfiri COLE11ty.'WWr-P NCO069311 [UP Nonic: 0:14umbiar.: Novozyme,,j.NA, Inc. 0.112 IUP-W&Aivc datez, Pipe NginbomjislAl rugulaied pilles: 001 lUC ExpihaMd kUP 406FR #.(if applicable.) 019241Z N/A B-.. IUP History: OR MR MR On a" mm 2 MR Industrial User PlrOOatAient Permit 9UP) -PART I Specific Cohditions. Renewal -or. Effective. Date. Modif cation Description of changer previous IUP Itr 66Wa[Icn . Inckeased�iitcoge i arid: ospi i+o [iriii s •.: :.C�iii�etl:�o inifQrmairi_�_ .�ia�liniifs ept �X cessei; tq ma"c;UNNd-cfuame cur eawi Aticled sp cial: on tio#t Ifgf: 'I "d � i�tii�rl;ag�trieitt plan. 8!9l241f Modified • Added. mass lirnits••for total nitrogen discharge, to the Paw • Changed phosphorous- from aconcentration'based limit to amass bused limit • Addeo penalty clause.•givIng the POTW ditector.atithority to. revoke, or curtail permigsion to discharge in the event limits are. violated. e Modified defloitions.page • Streamlided references tof•POTW and the.SUO throughout permit '"a • Reduce ammonia limit. from 40 rimg/L to -seasonal limits. 12/23/2014 Modified Wirifer: Weekly average'24:4 mg/L,ftinttily average 10.0 mg/L Sumtiter: ftekl}i average 15.0 mg/L,.Monthly :a'veraoe S U mg/I.. • Change ammonia EREQUR4OY:to Weekly • Rernove.testing.requirement for acroiein, acrylonitrile; ?,4 tl_initrophenol and 2..methyl 4,6 dinkroplieaol. �'^ • FLOW limit increase from*Q.400'to 0.525 OPD- US/2014 Modirted ! Sodium limit indiease from'20,29441bs. per•rftonth io 56,609 lbs, per rnorith' Copper limit in&Is6 frdrn .0:03. mg/l to:0:05' mg/i Potassium limit stays at•65,956 lbs: per•month • Monthly average limit on.'Peta$sWb 65,956 lbs: per month = 650riigll.af 3/-17rzor4 Modi116d �o;a : Pn. • Kiprithly average limit on Sodiurn.20,294 lbs. per month = 260 mg/.l at 440;060 GPD. • Seasonal.liriiit fcorn. Oct6ber 31 to. April I fo'r'Turbidity, monitor Weekly M9 with Monthly ttverage liniit:nf 15 NT.U's. ZZ nay ew 17 3 . ndiistrial* User Pretreatment Permit (1-UP) PART I '$pecific Conditions 9l221.2013 Renewgi 'Removed Turbidity, .Chlorine and Daily Maxims m fitimia. fii6reased Copper -to 0.03 mg/l, Chang e e Quarterly, ,e4 frequippy of'Tenip iratuil& to Qu terly. TSS and A4kalihijty, to Modth y. Nfw I pArameters­_acf6(d1n and aicry.ioni.trile at 20.0*ug/L. 2,4-0inftropfienol and 2 methyl.4-*;6 -din itrophekiol. it 500 ug/L .-and antimony at I M*gA-. ag per NPDES ' d " * Permit 'NC'1069�3.1 1*ParClif'Other.Requ:irernents *S&iion C. a.- Typographically dr'r'0r*x)k limits pages corrected 11/1412oil Modified Increriiedtal FLOW ificteasC 0.3.25 MGD starting 11/1/27012 increase to 0.400 MGD starting 12/1120*12. Re&1c6 M(cadmium) limit -from 0.012- to 0.008 mg/L. Reducip. CU (copper) liMitAtiM 0.045 to .(Y.030* ing/l. RedUO6 ZM (zinc) limit from 0.480 to 0.4 -nigh Reduce monii6ristg firequedcy to. quarterly for the following parameters: AG (silver), CK -(cyanide), 9ODS, NH3 (ammonia); CL (chlorine), and AL (-aluminum). 11/t/1012 Modified Replace limit forAG.and.CL Wilh-MONITOR. ONLY; 6/2712011 Modified Incr6mental FLOW increase: .0.200 MOD starfing-V 11/20 1 21*0easp to 0.2.5- MGD st;pr.d'ng-7/[/201Z .116drease Copper (Cu) daily litnit to Q-045. mg/l, mointhly'0otdge 0.030 mg/l. lnetmsp Zinc (ZnY-daily, limit to 0.48 mg/l, ft.ntfily ltvi2rage-0.38- mg/l. Si9/20.1 1. Modified Chlorine.-ihould be -listed as h grab q6t C-6diposite And Chlorine limit -change to.2.,Q.mg/L 10/5/09 MQdi Eiejd Total Phosphorus limit Nlanthly Average- of l5 mg/l, DEMEASIN 01 to 6..mg/L �egjnalhg, L 1/9/2O : I I then DECREASIN tp .5, mg/L. beginning. (.1/9/20Il -Daily. �14x. 18 142 /. 6 res.pecdvely. Feequeiicy by MP doilY. maxinium-at .104 gpm Alkalinity -.Nldhlrbr Only Frequency Weekly by IUP P_xpiration Date.- from ftawbi i -tq'0/2�013 -09/22/08 Mddified Limits page relax 'parameters VJnc-. c6pperJeW, -nickel, silv&, chlorine, and TS&o1w chan,&d sampling to "tw5ce-a Motith," Pad III Special Coildifibnl'' hanged 0 "nieEerliliall hav6-a0pto0tiatd.pr6vetjtj.ve maintena6ce perform6d.ar least -every 112'.mi)niths.:" Permit Issue'd C AuthoriMiqn Staterneat-. 1,Y The. Pcamii ttee is hereby .authorized to. discharge wastewater in accordanca with tht- effluicn*L finfitaticim m0ni*Wrincr r6qdiminenlsi and .fill other cotiditiohs set forth in This industrial User :Pretreatment Permit OUP) into thesewercollection. system. and wastewater. treatment facility of the POTW-. 2.) The Permittee is hereby- authofized to continue operation of -and discharge: gp: -wastewater from the following* treatment or pidtivAtment. facilities. 'The8d facilities. ilifies. must -correspond to the treatment units --*listed :on both. the appiicatibn -ond inspection f9trmi. 4 pm� MM OR PM, PMR xm� P" M" P" am am no PM 11" Industrial !User Pretreatment Permit (1UP) PART-1 .S.p6cific Conditions JV. Tt6 Atme n't Units - List allTmAnient Udits;- -QdCTijWi6fiS: k Pretreatmerit runai V ...... an ':SeC..Opdar_ k r d' a tem Ate, Mom. oval ;arid ad�tsr�;e% SilXds'from:sconry:'cxlaiciie ail 'removed The-Permitfee it hereby authorized to,. if tequired by the. POTW and after 'receiving Authorization to Conatruct.(A.io C) from the POM, construct and pperato Witiona'I pr-etre4tniefit units as.: needed to hiect. final. effluent linIdtations. rim 'D,) Description of- [UP Dischargre(g).f.rom. all re'901-atbd pipes: O"M 0" go am R) Schematic- and Monitoring Lqeations: 0" mm 0" The facility schematic and description of monit.6r . itig jodation(s) given on Coll -owing pagcs- Must sbo* enough. detail such that someone uidamithfir with the fadility could regdity filld and identify the monitoring, location(s) and conpection-to.- th.a. sewer.. It must. include --and identify all. regulated -pipes. Representative sampling for Pipe 00 1 may .lie' taken from 2 '§Arfiple *poidls.. Sample -point A and/or sample point B as shown, on PART I Specific Conditions;— Plant Ste Layout Plan (page-6). 5 I 1 I 1 1 1 1 1 1 1 l 1 1 1 I 1 1 1 1 INGGSTRIAI USER WASTEWATER SURVEY ANG DISCHARGE PERMIT APPUCALGR e a; n �.A. ix''7- ( l 0 IUP ApplkaHon_blm pr_2012 Pyp 5 of 26 -1 A I I -A I I At- V WMA tjrA I&V a)(f IVVIVI &4W.JAG dA&A"MOV) DAF unit 9 C41 A (, jc- Al WA � IC WA A N Vt W. I' PIPE Wl SA4ftJArj R-Wr N OAAMILF F&ACD S'Awwer snov? r.WMUW a 7 /* 1.1Ft-, StAmov AFV 45�HD�r DLit!.. fA-9-f I'ACOW*3 SANITARY- SEWER S'jMftM 00. '�D'JSMAL i!s@R W"*MWATER SUWE£e "d OtsCHAR'611POtWTAPpUcAmom WASTEWATER PR' ETREATMENTSYSTEM FLOW DIAGRAM (IPAPPLiCABLE)- .Process flow diagram: •t . .:•t .'•.: �♦~. �':�•:.2 r�ti.C. .•t;i :, •.fin; ._,t��'+t:•°: ��.wi.: ..�;.'..,. :•.i:"; 1.•w;::'r : R'�. t .... y,•.. d • �.: . .ray ;�� t r . .�... /• -..w..;.,: �...,.'..:.:r.... tvli%�•... .�e , ..,�'F�'2`#ii??. `?'�y.�@.�ij�a¢+ x•� , a �} ti �j"i' ..::..•... .✓�-+:.�:il •'s�. +i.:- :r�:�nti....�+y�:�' :♦+.t:.....).�i.w r.s. Ae �..�.;1•jl_�„ .:.w:•:•ti.:.:.:r - , ii:R..:ri:l'':wl/L.'.sr".'r1L,1:12L'' •'•"�' 'f� 3 Y t;• r•t LfCR if ..:rt+...•txty-��r,-r, �?,..,t„�� eNOtX!%- ,::�'T'�,h a r . „lS.. t,/q •.iF+� �' �� Y�' :f1. 1 NX. ��, Wf Ito Of Yl1.7.1'%ZOii[fY � `�'+.�ijt f5i�r�" �3t'•�,1.�'+!' `• t. �� t".+�w��'�i i•S^ , � � •. AilYYR3LrQ ROi11Q '�Y •.� . +••. • .t tip.., ~i Li" r • J. 4 ' ./� L4oan:2: e;�.:rw Ciotlt�r , "''�:.......:....-.•r+� qr.^r .�E1Rl �ZOIYi�..`sr .«.. lUPAPPlbcafian blarik_apr_2Q12 Page8028 _ Industrial User Pretreatment Permit (IUP) PART I Specific Conditions m Franklin County Receiving PO T W - h arh e 1U Mime => Ndv6zvftieN A Lnc:. PubliQ Utilities. Reteiv*iq&PqTW NPPF,,S # => NC00$93-1.1 1UP # => oin Effective -date f9r these:Lifnits > 91220-1.8 Ape .001 Ekpiraiioh date f6t th6se Limits 5122/I00 40.CFR # N/A if not applicable put -N/A THE LIMITS ON THISPAG8 ARE, (Check one befdw). I UIMI . TS for ENTIRE -permit period => INTERIMLimits.-forwlod #1 => INTERIM Limits for.. perlod'#-! => FINAL Limits PAZe Freq4ency .7r -Monthiv Averse Weekly AveraAg' Unitg -By Industry. By POTW Sample.Wetfio.4 (Composite orMab) Rt cquik-d Laboratory Detection Lewl .1 Flow 0.525 Mot) Dail Daily C 1 BOD 1,00 ing/L Quac-terly I 116 months C, 3 TSS 150 AW—L Monthly 110-MQ064- - C 4* Terrioerature 40.0 DC Quart6rix -1/6 Months. 5 PH 6 to'10 Soe&Units: -Twic' e Ver' month 1/6 months G 6. "Turbjdi!y 15 NTU 'Seasonal 10/3.1-4/1 Weekly 1 [0 months 0 7 Aluminum M61fitbr -M tt erI 1/6-rhonths C 8 Alkalinity Monitor* mg/L Mofithly 116 months .0 .9 Ammonia J. -O.q 2% C* 10 AnEimon. 1.0 mg/L Quartefly 1/6. month:s -C 1.1 Arsenio. Monitor- m Oumurly I M months C 12 Ca:dmium 0.008 rhg/L parterly 1/6-mbriths: C 13 Chromium 0.020 mgAL '"rterly 1/6.-mooths C 14 Conductivit, Moriftoi: Ambskin Twice 2er month -1/6 Mofiffig G. 15 COPM. 0.05 mg/L Mbnih!' 1/6 -months, 16 Cy4nide 0.0.10 mg/L Quarterly 1/6:monthsG 17 Lead 0.01:25 mWL -Quurterf 1/6 rhanth's C 18 Meicur Monitor` m Quarterly 1/6months' C, 19 Molybdenum Monitor -mg(L Quartedy 1/6 months C 20 Nickel 0.0313 mg/L Quarterly 1/6:monihs Q 21 1 00 Lbs. 1/6 inonths C 22 Total, -PhoglLhorus 295 .67;'8 Lbs. Wetkly- .6 -mcinthx C .23 Potassium-1 Lbi. per.wenth Weekly 1/6-months C Selenium- Monitor t mCF L uarterly U6:mon6s C .25 Sodium Sb,408. :Lbs, per month Weekly .1/6*months C 26 Silver Monitor- /L mg Quarterly Zinc 11 T 0-390 m Monthly- 116 -moths C H ON14 hidus-trial User 'Pretreatment Perm -it OP..) PART I Specific Conditions G. Definitions and Limit Pages aotes.;. troadditio In 16 the definitions in. die Franklin County -Sdwer Uge'Ordinancd-.(S`LTO), the I -foll6wina,0. defiftitions.--and requirements. apply: 1. Pernfit issuing'authority -rheans Franklin County Public Ucllia6s 2. Division or DWR means the Diviqion of Water Resoutces.,.P.aet of -the am Department of Environment and.Natu.ral, resources. oft 3. EMC meant the North Carolina 'Environmental Management Commission. 4- POTW (Publicly. Owned 'treatment Works) .mewis. -Frank[ in County Public Utilldes 5, Act of"'theAcC"the Federal Water Pollution Control Act., algo.-knownas the ClOn Water- A t, as amei ed. 53 USC 125 1, et s6' . . q . id . q. 6. Continuous forthe p!j;ose of flow :monitoring; 'is a measure of discharge flow -p from the facility which occurs -without inibmigtioft thro4ghout the operatingrhoui.4 ` ' C) of the facility. Flow b monitored infrequent pred continually exqep� for the infre en tunes * when there may be no flow or for infrequent maintenance activities 'on the. Flow device. 7.. Grab §arnple for the monitoring requirements.of this. 1UP, is defined as*--d_single "dl:p and tak&". sample -collecte4 -at a representative point in the. discharge stream. .8 A com- pos.it6sartiplp, for monitoring -requirements. of tl�is. 1UP, is defined as a s.tfiesof -atab.5.am0 les'dollected-atequ6l.*tiindir�tervals*dor*ing..*theeritiredisch-arg�- .0 Period: on the sainplincy day (24 hours-.+/- Z hours). The time interval'shall be at least-eve.y 5 minutes approximatelyapproximately100 nits of sample and greater than 6-0 y samples per -day. The *sampling day shall b6 a typical production* and dixhatge. 9-. Daily Morikofirig Frequency as specified -in this 1UP shall mean each -day of oft disc'hargp.. 10. 116 months M-6nitoring Frequency as. spcpfficd in this 1UP is defined assampting an to be conducted- duriiig- the- mohths'.-of MArch -and September, I L Quartprly."Mohkorift gg- frequqrtcy w;specified in this [UP. is d6filled -as.sAiDpling io be c6nducted:qUarterly -a8 ofie; 24-hour composite sampling period duriiig the months of Ap', January, , July and .11 April, JOctober. 11 Eadustrial User Pretreatment Permitgup..) PART I Specific CoriditIons 12. Monthly Monitoring Frequency as,. specified in this [UP- is deifine* d as sampling to be dondu&ted*montIily*9s 0tie:24.:.hbti.r*composite sainpling- period during all .'twel,Vd calendar: months: peqjfied - in this W...is died:s:sipg:.;iecgndc�ed. defined s n. y 6'.,- * S** f &'" 6, ' -a kW �� 24 KO 0 r d 0 j nP w6eoste 14. AnJnstanraqeou�, measurement as speeffied -in this IUP is defihed as a single 0" reading, Qbsdrvifion., Or measurement. t OR a" PER 004 '12 as Iftdiistrial User Pretreatment Permit -OUP) PART General Conditions Outline of PART If I Representative Sampling p ve 16,; Foderal and/or $tdteLaws. 2. Reporting 17. Penalties 3. Test Procedures 18, Need to Halt or Reduce .4. Additional Monitoting-by 19. 7fan0cfability' PeTmittee 5. Duty to cogigly 20. Propetty-Rights- -.6. Duty. to. .Mitigate 21.. Severability 7. Facilities -Operation, By. -pass. -22. Modification., Revocation, Termination 8. Re.rnov'dd substances 23. leappli;catibn 9. Upset Conditions 24. Dilution Prolfibit'lon 10. Right of Entry 25. Reports of ChArtbed Conditions U.- Availability ofRecQrds. 26. C�nstrtiqtion oprereatne nt Facilities.. 12. Duty to provide information: 27. Reopeaet 13. SigfiEftbry R.6quiremehts. 28'. Cat6gorical ftopdner. 14. Toxic. PW.1pta0t:,k 29.. G6neral Prohibitive Stan&r& 151 Civil -and Criminal -Lbilily- 30. Reports *of Por6ntial Pt6blom-& am I., Representative Sampling Samples and tneasuremeints, tAken as requirtd herein shall be representative ofthe-volume and.natute.of the monitore. d-distharge. All samples- shal I be:takeji dt the monitoring points spqei'fied in this -permit-and, .4illess otherwise be., specified, re the effluent joins or is V before diluted by any other waste stream, -body of water; or substance. M-0nitoting points shall -not be changed without notific4fioako -and approval. by, the permit is.suinW.au0iority. 2. Rpporeing tO MorAtdring results obtained by th&-perthittee shall be reported on forms.' specified by the Po,rw, postmarked* no later than. the twentieth (ZOJ. day Of the M'00th following the month iri which the sample§ were . If no discharge occunk during a. no reporting period (herein d6firied---as- each calendeir'monih) in which a smnpliagVD:event was to -have occurred,.a. form with :the .phrase "no.-disch.ar..ge'.'-shall-be -submitted. C-#pic§dfthese- and all other reports reqUired lie -rein shall be submitted.to the-P-OTW and-shall'b6-sent to, the following address:. .Pretreatment Coordinator Frahkliti Couifty Public Utilifies t630 US flwy* 1. Youngsville, NC.27596 13 f" 0" lilost nal Uger PriAreatmerit Perydit (WP) PART 11 General Conditions If the, samph-rig, performed by the perinittee indicates a violation, (lie permiftee. shall n0i fy. iho'POM within 24.houis of becoming aware of -the vib.latioki. The'0e:hriitt6e .shall also. repeat: the sampling and atialysig. and submit the -results.-of the repeat analysis to the. POTW . wit . hin-330 . days after. becomidg.aWare 6fthe Violdtion, 3, Test Procedures Test. procedures for the analysis of pol.l.iddrits shaill be 'performed in accordance With. the. techniques Ore * scribed in. .4.0 CFI paft 116 and amendments therm unless specified in the monitoring conditions of this -permit. 4. Additional. Mon-iiorin&by Permiftee if f the-mmittee-m nitors any:pptlutant at the Iocatibn(s) designated hbreirrmordfrequently xbairi. required by this permit, using approved analytical -methods as spccified -above, the results,.of.such m. -onitoring -shall -be. stibm4te.d to the Po,rw. The POTW-may require mote Ilre4uent.-monitqring or the monitoring.. of -other p6l Iiitants not. required in this periiiit by ,written notification. 5.. Duty to.Cornply The petmittee: must- eomply with -all conditions of this-. perijiita Any permit non6ompliaacp constitutes. a violation of the SUO and is grounds for -possible enforcement action. 6. Dui.y -to-Miti'vite. r. Peevetttion of Adverse Impact The pen-aitted. shall Lake all reasonable steps *to minimize or prevent any discharge in violation of this Pennit which has a reasonable .likelihood of Odversely affecting human Health, the POTW; -the waters* receiving the POTW's discharge, .or the en-vironment.. am 7. Fadilities Operation, 'Bypass The permittee 9hal-l'at-all times maintain in good working D.Wer and oper.ate-:as. efficiently a$ possib[6, all control facilities or sys�tgrns installed or used. by the permittee to achieve. ` ce With the teTM9 ri 60-mV 1nd conditions of this permit. By.pms of treatment Chellities* ig,, lan. .prohibited -except when approved in advance by the POTW. Bypass..approval., shall be- -given only* -when such bypasis -is in compliance with 40 CFR 403.17. am 8. R-eiboved..:Substances $61ids,-- sludges, filter backwash, or other pollutants removed in the course of treatment or -co,nt,rpl of-wast!cwaters shall be disposed of in a manner such. as....to prevent any pQllutants- ft-orn such materials from entering the. sewer system. The permitted -is responsibl'd .for ,assuring.-itt compliance-withany requirements regardi*ng thevnerati;on, treatment, storage, and/or disposal of "Rozardouswaste".as, defined LtRoqr the )7dderal ResdurceCooseNation :and Recovery Act.. 9. Upset Conditions am am 14 me Oft Industrial User Pretreatment Permit (JUP) PART -II General Condifioiig An "upset" means an exceptional incident iii which there i5`an.-unintenti al and temporary noncbinplktnoi, with the categorical pretreatment. siandards because- of factors beyond the reasonable control -of the permimee An upset does not include noneompliMce to the dkteitt caused by operational error ,.improperly designed or inadequate treatment -facilities, -lick of preventative .,maintenance, or careless or. improper operations: An ­upset may -constitute an affirmative defense for action brought for the noncompliance. The perrnitte6 has -the burden of proo f to .pr.Qvide. evidence and demonstrate that none. of the factors specifically listed above were -responsib.le for. the.-noncompfiance. 10. Rzght of Fritry The. �pertnittee shad allow the staff of the. state of North "Carolina 'Division of- Watcr Re. sources,:the.Regional -Administrator of the Environmental Pr=oiectio Agency, - tile Staff of.the POTW, and/or their atithorizod- representatives, upon the- presentation of credentials: 1. To- enter upon the permittee's premises. where a -real- or. potential discharge- s$ located or:in-which records are, required to be. kepvu.nder the. tierms and conditions of this permit; arid- 2.- At reasonable -.tithes to have access to -and copy records.required to be kept tinder the Corms and conditions -oC this- petmity tp inspect any monitoring egtripmerik or monitoring.. method required fiv this permit; .and to - sample Afty dischatge of pollutants. I L. Availability of Records and Reports The permittee shatl retain records of all monitoring information, including ill calibration and imaintmpance recot&..as well as copies of'reports-and information used to.tomplete the. applicatioh for this permit for at least three years. All records that,pertain -to matters: lira! ' are subject to any type of enforcemierit "action shalt b6 retained and preserved by the permittee until.all enforcement activities -have -.concluded :and all .pedoda of Urnitotion with .respect to any and all.appeals have expired. Except for data determined to be conlidenti4l under the SU.O, all reports. prepared in :accordance with terms. of this, permit shall be-.availabile for publluena nspeot'ionat the Control Authorityand/or Municipality. As required by the. Sl:1Q; shall. not be: considered- confidential. me .11. .Duty to "provide Inf6mation. The permittce shall furnish to the Director of: Ptibl'iu. Works"or his/her designees, within a. reasonable time; any. information. which the Drrecfor, his/her designee;.or the:.Qivision of 7� Ow industrial User Prefreatmeni Permit (JUP) PART 11. General Condiffions Water Resources ---may request to determine whether cause exists fbi modifyin-g,.-, -revoking atid* reissuing, or terinipitting -this. pen -nit *erlo deteinTfine-compliance with this perra'it. The. perMittft shall also furnish; upon recLuo es o. i� kepi by this .q,. copies -C rep.Qrds required. to b -perrriit. 13.. Signatory -Requirements All reports or: information. -submitted pursuant to the rquirements-6f this pdrniit* must be. signed* and certified by -the. Mthbel*7.6d Reoresentative--as defiried'under the-:SUO:.If the. designation of an Authorized Reproseritative is poJonger.. accurate because a different .individual orpositionhas.respdnsibility for the overall. operation of the facility, -or- over-all responsibility for environmental matters- for the eorripany4 a new authorization -satisfying -the requirements of *this sect on must- be submitted. to the POTW. Dirtetor prior to or. logdther.with any ropbrts to be signed by aii'authori* ized representative. 14. Toxic Pollutants 'If 4 toxic. effluent standard. or prohibition (iric. luding any schedule of. -compliandd specified. 'ih-'Stleh- effittont standard -,or prohibitibrWis ogtablished. under Secrion.307(4).af.the.- Federal - Clean Witer Act. for a -.toxic. pollutant which is pres&nt in'the discharge and such standard :0 prohibitionor is "" is more strifiggent than any limitation for such pollutant Hn this p. M'l this permit xu4y be revised or modified --in -acordame with the t9xic. e fljuent. standard or. prohibition and, the. perm:ittee sd.no.tilied. I - 5. Civil and Criminal Liability .Nothi'ng in this peinuit shall be c.6-n§trd`e*d`tb' -rdfi.Oe the petm'itte6- from civil -or'-crimiffial am .penalfies for nonoorripliance.; 1* 6. Foderal - atnd/or State :Laws Nothing in this .permit shall be -construed to preclude the institution of any%liegt action or relieve the pdtmittce from any responsibilities, liabilities-, or penalties establWied pursuant to any -applicable fede*rkLa'ftdV&-state law or regulation. 1.7. Penalties The SUO. County provides that any. per -son -who violates a permit -condi.flon is subject to -a 6vt1 penalty —. 'natty not* to exceed $2.5 000 dollars per day of 'stidh violation. . I In. addition, The -POW Director maam y fpr go.Od.cail�e revbke� a was.t6watefe discharge permit or permiss . ion lo discharge for any -of the.folf6wing reasons: (1) Failure 16 accurately report the VaMWatercofistitUelits. and characteristics -ot1he discharge; (2)- Failure. 'to -report :sigpifie6at. changes in operati6..ns, or wastewater constituents and dharacteristIPSI: (3.)* Refusal df reasonable access- to the user's prdmis:es for the purpose of inspectidn'ori- monitodingy!, -,or, (4) Violqtian-of qonditions of -the -permit or permission to discharge, condiii6ins of the SUO, or any applicable state and rederal regulations, 16 M" Industrial User Pretreatment Permit (IUP) PARTII General Conditions Noficompliant industrial users- will be notifteid- of the. proposed termination of their wastewater- permit -and will -be.-offered -an opportunity to OrnanWate.. Why. the proposed action -should. not 'bee taken. It Is the r qspQns.iOiIity of the holder of this perM. it to deliver pretrdated wastewater within the -effluent lirftits. prescribed in *th'Is'pdrmit. The POTW is not-requirod to. accept any wastewater whic[T.c'ontai'fluentjimits in.excess-of such limits prescribed in -.this permit. n.. s--ef Up'on nod'oe'to tKe-perffiit.`holde-, the POW has. -the right aild-Opt'idn to eurtaliil,.aeceptaince:- a r sewer flow ftom.- the pamit'holder whenever there has been a violation or'the effluent .limits of this permit, inchiding delivery. of sewer -floW-by the permit h-olddr that causes or contributes to the PO , rW violating -or potentially violating: the.. loading jimits impos(4d on the POT-W fqr-.its.dischargeat-iis:approyed.[Qda;'Qn. Any eurfidiftnent shall be for. adur-Ation . -and In a volume onarriount, in the-.soledisotetion or the POTW ffi del6mcd sucient for itto remain in'compriance with. any -laws -I*MpQsed on it.qr with agreements -to whi6 it is.a party. Should the POTW exercise its .right and 60flon to ifnpose:curtai.InieIit on the h6ldek,of-this permit, the POTW'ntay -thereaftet iggraduAlly or all at once resume acceptafteo. of flow provided. ided. -the pernik holder has. sati4e4 the PoM that the holder is: aKe to discharge within the effludnt limits prescribed herein. Under ttate:Iaw, -(N'C-.. G-S 1-43-215,613), widdr certain circumstances it.i 'S' a crMie to violate: terms, ciondition&i.or requirement..of pretroW.ient,perrnits. Itisacrimqtoknowingly make, Any &.Ise statement, represbntatibn, br -certification in any record or Othtr document submitted. or required. to be. maintained* underAhis peniiit, including monitoring -reports or reports of compliance or -nohdompLiAbce. These crij-pes are .enforced tat tho. prosecutQrial i digeretioh-.6f the local rictAttorbey-. 1 *9. Need to. f - fait or -Reduce not a Defense It shall not be. .adefense for -a..permit.tce. in.. an,.enfQrcement.aqtioQ that.. it would have been. necessary to. halt or rbducd the pdr*mftd activity to maintain compliance with the conditions. -of the-pehnit. 19. T-rans'fe.,rabilItY This pbrm'it- shalt not b rk e reassigAe Id or t' fisfdridd or 'sold. to a -new oviaer, new, user,. different premises, or a new or changed operation' -without -approvAl of the P. OTW- '20. Property Rig -his .This -permit does --fia convey any property rights ights in. either real or personal property, -or any . exclusive privilegesj nor doe§. it authdrize.any injury to private 6rop6rty or wily invasion of personal rights, nor any infringement of Federal, -State -or local. laws or regulations. "Mringe L 'Severabi-fity The. he. provisions..of this -permit are severabte and, it any prQV`1.S*i.On of this permit. or the applicatioh of apy provision of this'. peimit to 'any' cfrc*tI-m9t4nc'e is- held invalid, the application of-such.provision to other.circumstances and. the rpmaitider of this pennit shall tial he affected thipreby.. 0" Industrial User Pretreatment Permit (IVPI). PART It General Conditions 22. Permit Modification, Revocation, Terinination Thigpermit-may be mo&tried, revoked acid reissued or.terrriiiizited'with-cause-i'tiaccordance t4 the req1Qi'rdrhents of the 'SUG* and Mirth Carolina. Cieneral Statute or. implemcnting regulations.. 23, ke-Application for Permit Renewal The permitteeIs responsible fbr.111ing ari applicition f6r reiss*uanpe of*this permil't-a least 8*0..dhys prior to its expiration date. 24. DiNtioti Prohibition The: pertnittee shali not increase .the use bf potable or process water. -or in any other way - :attempt to diiute theditcharge ps.4 partial or complete--subsChute f6r adqq.d4t&..tr-eAtrfiefIi to adhieve -cor4pliance with the limititions captained. in -this permit: 25. Reports of Changed Condifloas. The poxmiftee shall give notice: -to the POTW .of any planti6d,significant. changes to the pdrmittee's opetdtiont or system which tilight alter the nature, quality; -or volumc of its wastewatet At least 1*8 . Qdayg before -the change. The! permittee shall not begin the changes until =eiiving. written ppf6val from the Coritr©l Authority ancV.or Mu' rlicipall. I ty. Also see. Part IL, 30. below'for additional reporting requirements for spil,l/slugissuos. 25. Reports o-f Changed Conditions Continued Signi(id"Atit changes may include -but are not lir6ted to (a) increases .or dccripses -to prq,..ductjon: (b) increases in discharge- pf prev . ifitisly reported pollutants; (0) diseharg Authority of pollutants not prcviously reported to::Ihe. Contro and/or Municipality.; (d) ribW or- changed product [Wes; (e) new or changed -rnanufarWring p(ocesses, and/or chemicals-, or (D new or changed- custotherg. :26. Construction No -construction of ppetre4trnent» fac-iffific4. or -additions thereto- shall be biagqn until Final Plaris and SP96ficatiphs- have been subinitted to the POTW and. written -Apptoval and: an .Authorization; to Construct (A to Q have: been issued. 27, RiOener The. permit shall be modified or, Alt6rhaffv0y, revoked arid reissued to comply with any Appficab[6 e MY uent .standard or limitation for the control of any pollutant -shown -tgL contribute to toxicity .6f the. WWTP efflueot or any An h 0 itrw x . pbllut. Ct at is )d ise limited by. OW P" L-1 am a" 18. am Industrifil "Mer Pretreatment Permit JUP) PART 11 General Conditions the:.POTW discharge pqmit. The permit as- modified or reissued under this parag* miph may also :contain 'any other requirementt i>f state 'or federal pretreatment regulations then apptioa6ic.. 28'. Categorical R.'e9pe;her This permit -shall be modified, or -alternatively, revoked And reissued, to comply with any applicable -able . -effluent. stmdaird orl imitation* issued -pr. apprQved. under. Sections 302(b)(2)(C) and. (P), 304(b)(2), And 307(d)(2) of the Clean Water Act, if the effluent .standard or- limitation so issued or approved: L) contains diffieretit conditions or is otherwise more stringent than any effluent.' I im i (ation. 'in this permit; or 2.) controls any pollutant not limited in this'permit. The. #tmil as moditidd or --teissued under this paragraph. shall also i6ontain any other require-Anents. of -the. Act then applicable. 29. Gzn&-at.Prohibitive Standatda The permitt& shall comply -with the.&iekal-prohibitive discharge. standards. in 4o UR 403_5 and'(b) of the Pedestal pretreatment regulations. P" on 30. Pdtefttia . I'Probleins "rh..e pt:rrnittee. shall provide protection from accidental and sluff discharges- of-prohiVited- maferi4-and-other. substances regulated by this permit. The pemi.ittee shall. also notify- the PUrW immediately of -any changes .at.IL%, facility affecting the potential for skills and other accidenta'I discharge, discharge of a non -routine, episodic. nature, anon -customary bat6 discharge, or a'.%Ia joad. 4s' dt ii!�d:i 'the. SIUO. 9 ffi n Additionally, the perminee -shall notify by telephone the POTW 'immediately of all discharges that -c.o uld cauge. grob IeMs to the POTWj - including any -slug loadings -as defined in: the - -0, If Ibe pen-nittee *experiences strqh-.-a digeharp., they shall info the-POTW immediately upon the -first awareftegs 6khe: commencer lent of the diteharge. Notification shall include l9cotion of tlte-Asch.arge,type .of waste, -cqncentration and volume -if ktipurii and co'rrectiveactions taken by the pe'rniftt& A written report theteof'sihall ho filed by -the p6mlittee witi-iin five:.(5) days, unless waived by the POT-W. an 19 004 hidustrial User Pretreatment Permit (!UP) Part HI Special Conditions 1. SluApill Control Measures 0" The permhtee shaU pfo'vIdeprotddti9n ft6m accidental and slug discharges of pr6hibited. materials and Other substances -regulated by this. -permit. The plan. shall include, but is.*not lim4ed to: desotiptiob of discharge practices, including- non- -routine batch discharges; description of stQr.f-d chemicals,. procedures for.imm6diately notify the POTW of . . 1W slug. discharges. that -woftld cause -a violation of 40 CFR 4033 (b)7 %O.ith procedures. for -follow tip notification. within S. days, .and if necessary, procedures, -and :if necessary, including. procedures io prevent impact froin accidental spills, me insoection -and nlaihtehatice: of storage .-areas, handling and transfer -of materials, loading.. -and uploading operations; MIAMI -of plant. site ruai--off,* worker training building of containin6fit suvcturd. 6r* equipment , measures for -containing 'toxic� organic—poflutahts (including solvents)'. and /or measures -and equipment for .emergency response.. in addition. to the requirements in'.Part 11, jO, ft. Permitiec shall maintain,. update and, subMit curre*rifrevisions--and versions. of the N*ovozytnd.s Safety .document- named "Split -On-S ite" to- the POTW- am The Pie-ri-hittee shallptovida.-updates toTtanklift County a -required by Part 11, 30, .of this- 1UP. Modifications to the measures shal( be- approved* by Franklin Cou%y prior to. inst6llatiorVim"plc:ni6,nt,Ati6n. If -a ineaAtrd- fails, the Control Authority shall be notified: vithin.24 hours. 2,"ud e_ 11; gpM . in...:. am 3. Flow MeAsurtmei t Requirements - The permittee-.9hall, maintainappropriatedischarge -flow ineasuremeAt devices and ' h6ds.. consistent with approved scientific prattices. to Onsure the tfecteacy .and reliability of measurements of the volume of monitored discharges. Devices. installed shall be a continuous red9tding flow inpter -capabld of measuring flows. with a maximum deviation' of less than 1*0% from true discharge rates throughout the range. of expected discharge volumes. The devices shall be.'insialled, calibrated, -and mAintaitidd to--engure:accuracy. At am the time 6f*iss'uAiIce--df the pferrnit,.:this method consists. of MAGNETIC FLOW METER. The meter shall* have appropriate preveiltitive.plaintenance perform6d -at least every twelve oft .('12) months. Modilricatibms to the flow metering equipment shall 'be- approved by- the 20' MN industrial User Pretreatment Permit -(RJP) Part III *at Cdnditiion's POW prior to installation. If a required flow measurement. U. device: fails- the: CQ11(rol, -all be notified Authority shall , d within 24 hours. 4. CertifiedY LAborato_ry Anal' - si§ Pollutant. analysis. shall be: performed by -a. North Carolina Division of Water, Resources Certified Laboratory that.'is Certi If d- in the.analysis- of the pollutant in wastewater. .5 Laboratory Pees and Administrative: Charges / Surcharges -- The -perimitteie -s.hafl be -billed. for 411 Ubpratpry f= associated with Fran" in Count.y's comp1jiffic& monitoring of: the Perihittee.. Tho- petmittee will be billed a monthly Administrative fee- of $100.00. The. permitte.e will be surcharge41or any overage of -4[lowaWe limits pet the S-U0. -6. Cortifi!-d Operator Pursuant to: Chapter WA-44.of hiarth Carolina General Statutes, and. -upon classification of the facility by ihe'Certification Commissio'n, the'PertriRtge shall employ a certified waste water ptetteatriibiit plant operator in responsibility. charge. (ORC3 .of tho wastewater treatment lacliti:es. Such operator must h6ld a_ certification of the: type and grade equivalent to, or greater that Jhe. d1assifidation- assigned to. the wastewater tteatraent. fadilities by the Certification Comrflissio. n. The. pqrmittee must also employ. -a certified 'backup.. operator. of the appropriate type and graide to comply with the conditions of Title I.5A, Chapter S-A .0202. The ORC of the facility must visii. the wastewater facility as-. required, must properly -manage -and docui Nit daily operatiba and. mairiterianc6 cif the Me facility; and must -comP:J ty with all conditions of Title 15A, Chapter.M .02:00. The. . permittie-e shall submit a letter.designating the: operator in responsible- cha.rge io the. Certification Commission or their. d6(� si#.kwith4i'thirty days after* facility classM ication. 7. Attachment from NP-DES NCO0693 11. Part Ell ­ Other. Reqpir6thdrits, -Seetibn. C."Muniplipal Control of Pottdta.hts from 1ndu$ttb1 Users.` 20 Ma j 17 Industrial User Pretreatm.ditt Perurdt (Iup) Part. iII rl pedal Conditions r 17 20 7 eM Industrial -Uge3r Pretreatment Pennit ([UP) Part III _ Special Conditions - -- am NPbES Vgmiit'•Standmd Conditiohs. Pagb 1•3 of a$ Section H. Paliliciv'Ovi-ned Treafniont Wdrks (P0TW.4) still PO1 Ws rtttrst provide gdaquatc notice tb the. Director of'the folloWin$ [40 CFR iZZ.42(b)j: I. Any nc%y introduciion Of pollutants into the F0TW front do idditc.d.discliargef, regardless of the means of nsport, whichwould bc.subjed•gb section lbI er"30b*ot'C%VA:ifit were.directly..discharging those ptillutant�; and . �+ 2. ,day substantial change in the -voltimeisr character -or poliutants;being•introduced by an.indirecLAischneras: influent to that, POTW at the itmo of issuance of the permit. 3. For ptu#oscs.of this'pamgraph, adequate itotice shall indlude infortnation on (I-) the quality and quantity of'efltuent. inkoadoed inid the POTW, and (2) any anticipated intpaetthtit may tcwtt fcoin the trltangg ofthe quantity or FM quality-kFeftluent to be:dischwgtd fiam•the POTW. SecNaa C. Mualci al Ca ! o allatn s• rom industrial Uaii-4- 1. tfftuent limitations are [isted'lh Part 1 attributable to inputs from Industrial Users - MR discharking-ttt'the PdTW' ihay be.presctit in th4l Pertniitee's discharge. Ai such tune as sufIicitat"utfottnation bicomd available.to.•establish limitbiions for such pollutants,.this-pettnit r4fty be rtytsed.)o'spccify effluent limitAtibns for any or all.bisuch other polltitants•itt accordsfnec•with best pradticable txciinology or water quality, standards.. alit 2. Prohibited Discharges. a. 11ic•Per7niitee shall d'eveldp aild cmp nforc; their PretreaimcrtrProgram to i!pdent the prohibition agaiiist the ' introduction oFpoUutants or diacharges-into the waste treatment systdm•ort%4astt eoltectian"systetttwliich . -cause" contribulc to Pass" !#Wgh;df• interference as ;termed, in 11S4 N * * * ' .0900'and 40 CFIt 463s•[40 b. The Pinnitied4hall develop and etifotr'o their Pretreatment Program to implement the prbhibitions against lie intrbduciibn of the following_wastcs in the waste treatttientorwaste colleOti ksj►stein [40 CFR403.5(b)]: 0) PolIutatits which ante a rut: or explosion hazard in the POTW. i4cludift but not titiflied.to. wastestreams with•2.closed sup ilashpoint of less dtan.140 degrees Fahrenhcft or 60 degrees Centigrade. ra using the test_rpeilio4specirid'd,iir 40-CFR 261: �1; (2) Pollutants:which eausacorr!opive structural damage to •the POT`1V,but hr no case discharges°with pH lowet than SA unless -the works isspecifcally designed to acccmrnodate•sueh`disciiarges; eat (3) Solid orviscous pollutants in amounts which cause obstruction to'the llow itt:the POTWresultutg sn interference{• (4) Any pollutant, inoludutg oxygen demandipg palluiditts (B01), etc.) released. in•a Discharge nt •a flow rate andlol pollutant concvniratiari which will cause Interference %viih the POTW; (S) Heat in.amounts , thich:will;lr,4ibii # icilogicat ectivity.*ilf lie VOTW resulting in -interference, but in'no rM case'heai iri •such:quantities'that the temperature at the POT W Tfeltntent- P.lah; exceeds 400C.(1044F) unless ilia Division, upon request of the POTW,,approyes alternate tempp6hire"lithits; 16)' Petroleum oil, non -biodegradable cutting oil, or products- ittiaeral cif origin in ainounis;leaf w-ili cause •• [nterfcrenca or Pass Through; MM (7). Ppt!at" whieh.resitlt ih the,prc;ence,of toxic•gase3; •vapbrs;.ar'fames wiililn the POTiV in a quantity dial may vayse Acute. worker health and safety probleiny,, or (8) Any'tr6cked.or hauled pollutants, except atdischarge points designated by the.POTW; c The•PermitNe-shall: in cstigaie•the.sout,ee ofall discharges into the POW!, including 'slug lo4ds a'nd other aA unusual discharges, vrliichhavc the potential to ad6criely imparr.the Petmiittee'sTretrcalment Program and/or. the• opemlion•of fhe POTW. The Pcniiittee sh;dl itpi9d. such -discharges into the PW W'to the Director or the tipproprinta Regional'OMi:d. Any'information shall be provided orally within 2d hours from the tirhe'lhe Perniitteb beOmd-pwarc cif ghc circumstances. A wfitten.submission shall ao G lse provided'Withiri,S days -of the time life Permirtee'becomes Vs1ori • M1120f•f am 00 2.0 MR Oft Industrials User Pritreatment permit (Wj?) Part III an Special Conditions NPOES.•Pcrntit S.4ntliud Conditions Page IG lif 1 . aware of dtc-circumstancei.-tic %vWncn submission shall contain a-description•otthc discharge; ilia investigation -into possible sources; dmperiod of the disgharge.-includfneexact datts-and tubes; ifthe. di4h2kge lid; notbcascd, tht: anticipatdd dM it is:expected to conijnuc; and steps taken or-planncd to*ddcar, cliniinatC.atiifprevent reoccurrenec orthrnon4ohipliatice, 3. With regafd tp.tht:•cf[luent•it4pirementi listed in Part 1 df this painiit,'it may be�necessa'y'for the Pehhiitee to � supplement the requirements ofthb Fedeial Pretreatment Siandards (40,CFR, -Part 403) to ensure•eompliance by the Permince with aflappliedble afiitici=t•limitations• Shah actions liy die'Pcrinitice.may be necitssbry toggrditlg soriie or all of (lie industries discharging.to the munici, 'tsysicm. 4.. The Permiticcshall requirc;any htdustrial.User(lU) dischargiitS to iltc POTW Ao meet Fedcral:Prcueatnient Standanlsdevelopid.urider 5tctiomi 307{bj pf th�•Act as•ainendcd ()hlch inclmidee:ciiiegorical standards and, specifg-local limits, besfni tndkembitt liracticcs and nair.6tivc icquircnlents).,1 "o. to acccOgng wtmstcwater from any Sighific nt lndustiiaFVser (S1U), then'Perri'tittce•sltal('dithec.aevolop and submit to the Divisiamanew Prcircatmcnt Program ar,-as necessary a.ptodifcatiou orawexisting Pretreatment Yrogiam, for approval as-' Oquired under sd'otion D bdlovi:as well as 13A:NC%tC.02ti.0902(b)•aad (b). 140 CFR 122.44GX2)] S. This permit shall be modified, or alternatively,, revoked aitd•rdfiWeil, to inrarporiite or modify an -approved POW Prctrentroent Progritm or to.includa a compliance.schedule far the development of -a POTW Pretreatment Program w.mquimd underSectian 4O2 (b)(S) oEthe C• ••WA•:tnd implementing regulations.or•by the requirements of the approved State pretrtagnent pcogtartt:ds agprapriate, OW Section D_ Pretreatment Proararru Under authbrity of sections 307 (b) and {c)'and• 402 X9) of die•CWA arid implementing regulations 4O CFR•403, North Carolina (3eneral Statute 143-Z15.3(j4) andjmplenleitting regulations 1 SA NCAC OZH ;09¢0, and ln'aFcardaticc. with:the approved pretreatrtteat program,•all prowisidrmand regulations.conoined and refgrcireed in the preiNattgant kagram•.strltmiltal are an crifbrceablc partditliis perntit. (40 CFR Ih.440) 1)] The Permittee.shall operate its approved pretreatment program-iii accordartce With Section 402(b)(8)•of the.CWA, 40 CFR a03t 1 SA NAG 02H,0900, aril IhC le&aI atlthoriieS; paflCies,pfgceiluCCS; and t-tnancia} provisions �coiitairied in its pr(:treatritsnt progMn •submission and Ciivlsioii approved modifteatiotis 1}iereoL.Such operation shall include but,is am not limited to tht implementation of the•follo.�ting candi0 S and requiiergents. Terms atit:dcfined m Part 1! or Pami IV ofthis ptrtrtit areas dcffncd in 13A NCAC 02H .0403;asxi 40 CAR 403�3. 1. Se5E& Use Ordinance (SUO) T1rc Pcrm=ttae.shall ma3ntain.ailegtiate•te�al aulhority to impleMent;ts approved pretreatment program:. (1SA dM NCAC 02H•.0903(6)(32),-.0905 and .0906(6)(l);A0'CFRA03.5(f)(1) and403.*)(Ij atxt (2)). Z Illdtistiial W.aste'Sur•yev{1Vl!S) The V=mittee'shall•implembm in IWS-consisting-of-the survey of users oftlte POW pollection'system or treatment plant, as requirod by•40 CFR 403.8i)(27jr.iii) and 1 $A NCAC 1)2H .096 (also 46 CFR'l?? 440)(1)], including idcntifica4;an of all [ndustrial.Users dik may have°an'impact•on die•POTW aiid ilia 6harsctct-a4eroouhr. �+ of pclhmtants conWbuted io.the POTW-by these Industrial, Users and idcnliCcatii3n cif those. industrial Users nieeting'tite defutidi n cfSIU. Where the Pirmittee accepts waste%%liter-firom on; or more satellite POTWs, the IWS for the permittee shall addrasa� ail satellite POTW 1rrvices areas,, unless time pretrbatmcnt prQkram in those sa(elfiti service areas i$:adatinistired (y a separate Pam)itice with.an appioved•Pretrialment Prograin, The. Perrrtittee shall submit a.summaO. of its •IWS activities to ilia Division at least once every rive -years; and -as required by, the• Division. The IWS submission shall include a suiltinary...of any investig�uons conduc(ed under paragraph C.2.c, of this.Pait. ('USA NCAC 62Pl .g9d3(b)(13), ,09o5,and .Q9a6{bl(?); 4A (:i;R A03:8{fi -2) aiid 403.9)' 3: Wriltorine Plan The Pcrrninee shall impltment a Division -approved Monitoring Plan.'forihe collection a('fscility specifjc'data to �+ be used -in a•wastexater treatment:pjatil T)eadworks Analysis (HWA).for'the•development of speciGc•pretr;itmc4!: low litrtits. Effliient.data from the Plan shaft be reported cn the DMRs (d• required-bi Parts•[1.D and f I:E.K).. [15A. - RCAC 02H .09b3(bj(16), .0906(b)(1) and _0565) End of •Perniit Versdon 10/3112011. .20. 0" am m" a" _ Appendix C: Division Approved Corrective Action Plan Letter mm www.dewberry. co no K.- " r1m. Water Resources ENVINONMENTA OVAUW January 31, 2017 ^ CERTIFIED MAIL RETURN RECEIPT REQUESTED Steve Stadelman, PhD Groundwater Manager/Specialist Novozymes North America, Inc. ^ 77 Perry Chapel Church Road PO Box 576 Franklinton, NC 27525-0576 RE: Conditional Corrective Action Plan (CAP) Final Approval Novozymes North America, Inc. (NZNA) Permit No. W00002806 and W00003487 77 Perry Chapel Church Road Franklinton, NC Franklin County Dear Dr. Stadelman: ROY COOPER Governor MICHAEL S. REGAN secretary S. JAY ZIMMERMAN Director On July 16, 2015, the Raleigh Regional Office, Water Quality Regional Operations Section received your proposed Corrective Action Plan (CAP) for the above -referenced site. Review and ^ conditional approval for this CAP was delayed in anticipation of legislation (HB 765), which contains provisions to allow for monitored natural attenuation of groundwater at certain permitted facilities. ^ As described in Title 15A North Carolina Administrative Code, Subchapter 2L, Classifications and Water Quality Standards Applicable to the Groundwaters of North Carolina (15A NCAC 2L), the Division's final approval of a CAP is contingent upon consideration of public input received following notification in accordance with I SA NCAC 2L .0114. Certified mail receipts were provided, showing proof of notification to the property owners and occupants potentially affected by the approval of the proposed CAP submitted pursuant to 15A NCAC 2L .0106(I), "using natural attenuation processes." a. Based upon a review of the information submitted in the CAP and after considering any public comments and the Raleigh Regional Office recommendations, I am hereby granting conditional approval to implement the CAP. The Division's decision is based on the information submitted in the proposed CAP and supporting documents, and is contingent upon the following conditions: I. The NZNA-recommended approach is for selected area active remediation via groundwater extraction associated with Farms I and 2 and monitored natural attenuation State of North Carolina I Environmental Quality I Water Resources 512 N. Safisbury Street 11611 Mail Service Center I Raleigh NC 27699-1611 919.707.9000 ^ (MNA) of the impacted groundwater found in association with Farms 3 and the Smith, .. Pickrel, and Alston properties and adjoining NZNA properties. The details of the CAP Phase I and Phase 11 are found in Sections 6.3-7.2 of the CAP on pages 36-44. a. Focused ground water extraction includes the continued extraction of groundwater �. via six (6) existing groundwater recovery wells located north of Farm 1, six (6) proposed recovery wells on the east side of Farm 2, and eight (8) proposed groundwater recovery wells on the north side of Farm 2. Further details on this are available in the CAP Section 7.1.1.2 on page 40. b. As discussed in Section 6.1.1, natural attenuation of impacted groundwater at points beyond the compliance boundary will require a reduction in irrigation rates primarily to reduce total dissolved solids (TDS) loading. Reduced irrigation rates require an off -setting increase in direct discharge of treated wastewater. 2. The Monitoring Plan is discussed in Section 8.0, beginning on page 45 of the CAP. Tables 21 and 22 summarize the monitoring wells to be included in the groundwater monitoring program by farm. a. On Farm 1, Farm 2, and the Smith/Pickrel/Alston/NZNA Properties, all of the trend monitoring wells and the background monitoring wells will be sampled for Nitrate - Nitrogen and TDS annually. All of the new and existing compliance monitoring wells will be sampled for Nitrate -Nitrogen and TDS semi-annually in the fast year, and annually after the first year. b. On the Journigan and Goswick Farms where MNA is proposed as the remedial strategy, NZNA proposes to monitor groundwater for 5 years, examine data collected, and report the findings to DWR. The existing and new trend and background monitoring wells on these properties will be sampled for Nitrate -Nitrogen and TDS three times per year. c. New monitoring wells will be installed on the following properties, as mapped in Figures 2, 3, 4A, 4B, and 5: i. Farm 1: 9 new monitoring wells ii. Farm 2: 6 new monitoring wells iii. Fans 3: 4 new monitoring wells iv. Smith, Pickrel, Alston, and NZNA Properties: 2 new monitoring wells v. Joumigan Property: 3 new monitoring wells vi. Goswick Property: 1 new monitoring well d. Known or potential water supply wells in the NZNA vicinity are included in Table 12, .. and Figures 7 and 8. NZNA proposes to conduct monitoring upgradient of the Bowers, Burt, McNeil, and Goswick water supply wells as outlined in the CAP Section 8.1. DWR may recommend including the sampling of these water supply wells if any of ^� the upgradient monitoring wells show increases in nitrates or TDS over two or more sampling events. The surface water assessment plan is outlined in Section 6.2 of the CAP. A surface water monitoring plan will be prepared and issued upon completion of pilot testing and the selection of the final remedial options. This CAP Phase 3 includes the development of full- scale design, costs, and permitting of the corrective actions. Approval of this CAP is conditional upon receipt of an NPDES permit to allow for the treatment and disposal of contaminated groundwater, which is required to comply with conditions of 15A NCAC 02L .0106(e), and .0106(I)(1). State of North Carolina I Environmental Quality I Water Resources 512 N. Salisbury Street 11611 Mail Service Center I Raleigh NC 27699-1611 919.707.9000 4. Approval of this CAP is conditional upon successful demonstration that NZNA can demonstrate compliance with 15A NCAC .0106(l)(6) upon completion of the surface water assessment plan outlined in Section 6.2 of the CAP. Upon receipt of additional information by our office, you may be required to perform additional monitoring, conduct additional site assessment activities, assess the performance of the ongoing corrective .. action, and/or evaluate the technological and economic feasibility of implementing a new technology at the subject site. If NZNA cannot meet any of the conditions described in Conditions 1 — 4 above, a new Corrective Action Plan may be required to meet the requirements of 15A NCAC 02L .0106. You are required by 15A NCAC 2L .0114(c) to notify all interested parties, as specified in paragraph (b) of that rule, that approval of the CAP was granted by the Director. Notification is required by certified mail and must be made within 30 days of receipt of the Director's decision. r. The above referenced restrictions have been determined to be applicable to the site and NZNA is hereby approved in conjunction with the CAP. A survey plat delineating the areas of contamination at the site and containing the information required in § 143B - 279.10. M A report detailing the findings of the monitoring effort must be submitted to this office on or before the last day of March, July, and November of each calendar year. Failure to adhere to the requirements of the CAP and this approval letter may be considered to be a violation of the rules, subject to possible enforcement action by the Division. If you have any questions, please call Laura Robertson of the Raleigh Regional Office at 919-791- 4200. Sincerely, . Jay erman, P.G., Director Division of Water Resources cc: Franklin County Health Department WQROS Central Files Water Quality Permitting, Non -Discharge Unit RRO files Edmund Henriques, S&ME, Inc. 8646 W. Market St. Ste. 105, Greensboro, NC 2740 State of North Carolina I Environmental Quality I Water Resources 512 N. Satlsbwy Street 11611 Mail Service Center I Raleigh. NC 27699-1611 919.707.9000 Appendix D: Engineering Alternatives Analysis (EAA) Guidance Document www.dewberry.com Engineering Alternatives Analysis (EAA) Guidance Document .. North Carolina Division of Water Resources M NOTE: The N.C. Division of Water Resources (DWR) will not accept an NPDES application for a new or expanding wastewater treatment plant discharge unless all the required application requirements are submitted. A complete NPDES application will include the following items: NPDES Application Form (in triplicate) Application Fee Engineering Alternatives Analysis (in triplicate) Local Government Review Form (non -municipals only) Failure to submit all of the required information will result in return of the incomplete package. If you have any questions about these requirements, contact the NPDES Unit staff. Contact names, application forms, applicable fees, and guidance documents are available on the NPDES website at h_ptt ://portal.ncdenr.org web wq/amT/ps/npdes. Completed applications should be mailed to: NCDENR/DWR/NPDES Complex Permitting Unit,1617 Mail Service Center, Raleigh, NC 27699-1617. Background The NPDES permit program was enacted in 1972 as part of the Clean Water Act. The original goal of the program was to eliminate all point source discharges to surface waters by 1985. Although this goal was not achieved, the NPDES program continues to strive toward it. In that light, an Engineering Alternatives Analysis (EAA) is required with any NPDES application for a new or expanding wastewater treatment plant discharge, in accordance with 15A NCAC 2H.0105(c)(2). In order for an NPDES application to be approved, the EAA must ■* provide complete justification for a direct discharge to surface water alternative, and demonstrate that direct discharge is the most environmentally sound alternative selected from all reasonably cost-effective options [per 15A NCAC 2H.0105(c)(2)]. The purpose of this FAA Guidance Document is to provide guidance to the regulated community for the evaluation of wastewater disposal alternatives. The impetus behind this comprehensive guidance was based on the following. 1) a majority of new NPDES applications were being returned as incomplete due to inadequate EAA submissions; and 2) a few recent court cases resulted in unfavorable rulings for the NPDES discharger due in part to inadequate EAAs. DWR most frequently returns EA -As as incomplete due to inadequate flow justification, inadequate alternatives evaluations, and/or lack of documentation/references used to design and cost alternatives. Please note that this guidance document is designed primarily for domestic wastewater discharges. For other proposed discharges such as water treatment plant discharges from ion exchange and reverse osmosis units, some alternative n. disposal options may not be technologically feasible. Within this guidance document, we have attempted to point out where such technological limitations may exist. You are urged to review NPDES permitting guidance documents on the NPDES website, which discuss some of the limited disposal options for some discharges. Please note that if a proposed municipal expansion is subject to SEPA Environmental Assessment (EA)/Environmental Impact Statement (EIS) requirements, the EAA requirements should be incorporated into the SEPA document. In addition, the NPDES Unit cannot accept an application for a new/expanding NPDES discharge until departmental review of the SEPA document is complete and a Finding of No Significant Impact (FONSI) has been submitted to the State Clearinghouse for circulation. The following step-by-step outline should be used for the preparation of all EAA submissions. If an EAA submission lacks any of these basic elements, the NPDES application will be returned as incomplete. EAA Guidance Document Revision: April 2014 Page I of 8 om MR STEP 1. Determine if the proposed discharge will be allowed Before beginning any engineering evaluation of alternatives, you must first determine if the proposed wastewater discharge will be allowed. Otherwise, time and money may be spent needlessly for an EAA preparation that will ultimately be rejected on the basis of existing water quality restrictions. There are several potential restrictions to a wastewater discharge to surface waters, including: '^ ■ Zero flow stream restrictions [15A NCAC 2B.0206(d)(2)] apply to oxygen -consuming waste in zero -flow streams. In order to determine streamflow at the proposed discharge location, contact the U.S. �.., Geological Survey at 919-571-4000. ■ Receiving stream classification restrictions [e.g., ORW, WS, SA, NSW, and HQ class waters have various discharge restrictions or require stricter treatment standards]. Stream classifications are available on the the DWR Classification and Standards/Rule Review Branch website: (http://portal.ncdenr.org/web/wq/ps/csu), while wastewater discharge restrictions for various stream classifications are presented in state regulations [ 15A NCAC 2B.02001. ■ Basinwide Water Quality Plans. These basin -specific plans list NPDES permitting strategies that may "" limit wastewater discharges to particular streams within the basin due to lack of stream assimilative capacity, etc. Basin plans are available on the DWR website, or you may contact the DWR Basinwide Planning Branch (http://portal.ncdenr.org/web/wq/ps/bpu).. OR ■ Impaired waters and T.MDLs. Certain waterbodies listed as impaired on the 303(d) list and/or subject to impending TMDLs may have wastewater discharge restrictions. The list of 303(d) impaired waters is located on the DWR website, or you may contact the DWR Modeling and Assessment Branch (http://portal.ncdenr.org/web/wq/ps/mtu). '� ■ Presence of Endangered Species. If endangered species are present in the proposed discharge location, there may be wastewater discharge restrictions. Endangered species information may be included in the Basinwide Water Quality Plan, or you may contact the U.S. Fish and Wildlife Service (919-856-4520), OR N.C. Wildlife Resources Commission (919-733-3633), or the N.C. Natural Heritage Program (919-733- 7701). ow Municipal applicants. As a public service, the NPDES Unit will evaluate whether a proposed municipal discharge is considered allowable. The municipality needs to initiate this review by submitting a letter request for Speculative Effluent Limits to the NPDES Unit. You must obtain streamflow estimates for the proposed discharge location to ensure that the receiving ow stream is not subject to zero flow restrictions. Low flow data (specifically, drainage area, summer and winter 7Q10, average flow and 30Q2 flow statistics) can be obtained for a nominal fee from the U.S. Geological Survey in Raleigh at 919-571-4000. The Iow flow data must be submitted with the speculative limits request letter. If the proposed �. discharge appears to be allowable, the NPDES Unit will prepare speculative effluent limits for a maximum of 2 flows and 2 discharge locations using water quality models. The municipality can then use the speculative limits to prepare preliminary engineering design and cost estimates for the direct discharge alternative within the EAA. In limited instances where complex water quality models are necessary to develop speculative limits and determine potential water ., quality impacts, some municipalities have undertaken the modeling effort (with DWR review) in order to expedite this portion of the NPDES permit review process. 0" Non -municipal applicants. Due to staff constraints, the NPDES Unit cannot prepare speculative limits for non -municipal applicants. Thus, it is your responsibility to make your own determination as to whether the proposed discharge might be allowed by the Division, by evaluating the water quality factors listed above. It is highly recommended that you discuss the proposed discharge with the applicable DWR Regional Office and/or NPDES Unit staff, who may be able to provide input on the likelihood of a new/expanding discharge. As a first step, you must obtain streamflow estimates for the proposed discharge location to ensure that the receiving stream is not subject to zero flow restrictions. Low flow data (specifically, drainage area, the summer and winter 7Q10, average flow and 30Q2 flow statistics) can be obtained for a nominal fee from the U.S. Geological Survey in Raleigh at 919-571-4000. The low flow data must be submitted with the EAA, and will be used by the permit writer to develop permit limits. You must also verify, that the proposed action EAA Guidance Document Revision: April 2014 Page 2 of 8 rap (i.e., construction of a wastewater treatment plant and its appurtenances) is consistent with local zoning and/or subdivision ordinances. You will need to request the local government(s) to complete a Local Government Review 9=4 Form (Attachment A), and include the signed and notarized form with your NPDES application package. All applicants. an If you conclude that the proposed discharge will pass the "allowable discharge" criteria, then begin the EAA preparation by summarizing the following general information about the proposed project: Provide a description of the proposed project. If the project will be constructed in phases, provide a schedule for constructing each additional phase, and provide the projected flow per phase (see STEP 2). ■ Applicant name, mailing address, phone number, contact person ■ Facility name, address, county, phone number, contact person "'■� ■ EAA preparer's name, mailing address, phone number, contact person am STEP 2. Provide reasonable projections for population and flow a+ Residential Population Projections. Facilities requesting an NPDES discharge permit for new or expanding domestic wastewater discharges must document the population to be served within the service area over a 20-year planning period. The NC State Demographics unit provides population data for each county and municipality and can be accessed on the Internet at http://www.demog.state.nc.us. If 20-year population projections for specific areas are not available, a linear extrapolation of population trends from the past decade should be used. Any deviation from a linear projection method must be clearly justified. If population projections include future annexations, include a proposed annexation schedule as well as any annexation requirements that must be met. Municipal Flow Projections. MM Justification of flow as well as a demonstration of need shall be provided. Mere speculation is not sufficient. Flow projections should represent average anticipated flows, since permit flow limits are based on monthly averages. Peaking factors used to design various components of the wastewater collection system (e.g., collector sewers, „a interceptor sewers, pumping stations) should not be used in the justification of the average anticipated flow. For municipal wastewater dischargers, flow must be justified using the Clean Water Loan Program (CWLP) Guidance for Preaparing Engineering Reports available on the Internet at http://portal.ncdenr.org/web/wi/cleanwater/er. Exceptions to these flow criteria may be approved on a case -by -case basis provided adequate justification is supplied. ■ Current Flow- Provide current flows including residential, commercial, industrial, and infiltration/inflow (I/I) based on actual flow data or water billing records. Current residential flow and current commercial eaq flow may be based on water billing records minus a 10% consumptive loss. Current industrial flow may be based on dual metering to determine consumptive losses. ■ Future Residential Flow- Provide 20-year residential flows based on projected residential growth. r� Multiply the projected growth in residential population by 70 gallons per day per capita. ■ Future Commercial Flow- Provide 20-year commercial flows based on projected residential growth. Multiply the projected growth in residential population by 15 gallons per day per capita. ■ Future Industrial Flow- Provide flow for future documented industrial flow. A nominal allowance for future unplanned industrial expansions may be considered by the Division, provided the basis is clearly justified and current land -use plans and local zoning allow for such industrial growth. Non -Municipal Flow Projections. Flow may be justified in accordance with 15A NCAC 2H .0219(1) for various activities (e.g., new subdivisions, new schools, various commercial activities). For other proposed discharges (e.g., groundwater remediation, water treatment plant filter backwash, industrial facilities), the flow projections will be based on engineering design considerations and/or production projections rather than population projections. EAA Guidance Document Revision: April 2014 am Page 3of8 0" am STEP 3. Evaluate technologically feasible alternatives Since a goal of the Clean Water Act is to minimize or eliminate point source discharges to surface waters, any proposal "" for a new or expanding wastewater discharge must include evaluation of wastewater disposal alternatives in addition to direct discharge. Particularly for dischargers of domestic wastewater, this evaluation should investigate the feasibility of the following wastewater disposal alternatives: .. ■ Connection to an existing wastewater treatment plant (public or private) ■ Land application alternatives, such as individual/community onsite subsurface systems, drip irrigation, PM spray irrigation ■ Wastewater reuse ■ Surface water discharge through the NPDES program ■ Combinations of the above "' In order for the applicant to eliminate a wastewater disposal alternative, you must either show that the alternative is technologically infeasible, or that it would be cost prohibitive to implement relative to a direct discharge alternative. OR Please note that for some alternatives, it might be easier to prove an alternative is not viable based on high cost rather than technological feasibility. For example, for a large municipal expansion that would require several hundred acres for a land application alternative, it might be easier to simply assume that the required acreage could be purchased and OM calculate the present value costs (including current market land costs) for this option, rather than evaluating whether land application is technologically infeasible due to lack of available land and/or poor soil conditions. For those alternatives identified as technologically feasible, you must develop and compare costs, based on a preliminary level design effort (see STEP 4). Oft The Division recognizes that wastewater disposal alternatives may be limited for some non -domestic wastewater scenarios, and a full alternatives evaluation may not be warranted. If there is some question as to whether an alternative may be eliminated, contact the NPDES Unit staff. Some scenarios that might not require a full alternatives evaluation include: Water Treatment Plant Discharges. Discharges from water treatment plants (WfPs) that utilize a "' membrane technology (e.g., reverse osmosis, nanofiltration) or ion exchange system tend to generate highly concentrated wastestreams. These wastestreams are not amenable to land application and do not have to be evaluated for this alternative. However, since these wastestreams can also have a toxic impact am on a receiving freshwater system, proposed new discharges from these WTPs to freshwaters will not be considered for an NPDES permit unless you can demonstrate that the environmental impacts would be minimal based on dilution modeling. You should investigate whether the wastewater can be piped to a .m stream with sufficient dilution, or whether a local WWTP might accommodate this discharge. Please note that discharges from WTPs that utilize greensand filtration or conventional technology produce a wastestream that is not saline, therefore no disposal alternatives can be automatically ruled out as infeasible for these other WTPs. Refer to the NPDES website for permitting strategies for reverse ^" osmosis, ion exchange, greensand filtration, and conventional WTPs. Groundwater Remediation System Discharges. You will need to evaluate whether WWTP connection, land application, infiltration galleries, in -situ groundwater remediation wells, or closed -loop groundwater remediation wells are viable disposal alternatives. While land application might be a feasible alternative in rural areas, it would not be a feasible alternative in downtown Charlotte, where there is no land available for wastewater application. In this instance, you may simply state that land application is infeasible based on land constraints within the city. You will also need to evaluate connection to an existing WWTP (in accordance with Alternative A), since there are some municipalities that have accepted this wastestream in the past. If the municipality will not accept the wastestream, the connection alternative is also considered r, FAA Guidance Document Revision: April 2014 Page 4 of 8 OM #a technologically infeasible. Please note that in -situ and closed -loop groundwater remediation wells arc permittable well types and further guidance is available through the Aquifer Protection Section. Aside from these exceptions, you should proceed with the alternatives evaluation in accordance with the following requirements. If you have any questions about these requirements, contact the NPDES Unit staff. Alternative A. Connection to an Existing Wastewater Treatment Sys You must evaluate the feasibility of connecting to an existing wastewater treatment system served by a municipality or other entity holding a valid NPDES or Non -Discharge Permit. All connection options should include an evaluation of a gravity line and/or force main with pump station(s). 1. Existing Sewerage System: (a) Identify whether there are existing sewer lines within a five -mile radius, or consider a greater radius if cost effective for the project size. (b) Provide a preliminary indication of flow acceptance from existing municipal or private WWTPs under consideration for connection. If a municipal or private WWTP cannot accept the wastewater, include a letter documenting such and consider this alternative technologically infeasible. (c) If an existing sewerage system will accept the wastewater, evaluate the piping/pumps/resources necessary to connect to the existing wastewater treatment plant. Attach a topographic map or a site drawing showing the physical route of this alternative. Conduct a Present Value Cost Analysis per STEP 4. 2. Planned Sewerage System: Determine if a regional sewerage system within a five mile radius is projected to be available within the next five years to receive waste from the project site. If applicable, determine availability date and flow acceptance projection from appropriate authority. Alternative B. Land Application. Land application disposal alternatives include individual/community onsite subsurface systems, drip irrigation, and spray irrigation. 1. Provide an estimate of the best case hydraulic loading rate based on County Soil Surveys or from a soil evaluation performed by a soil scientist. Include calculations showing the hydraulic loading rate and the total area of land needed for the land disposal system, including buffers. 2. Assess the availability of land. If insufficient land is available onsite, assume that the necessary land can be purchased and estimate the land purchase cost based on local real estate prices. Alternatively, provide documentation to demonstrate that insufficient land is available for sale in the project area (include letters �n from adjacent property owners indicating no interest in selling property). l P P n' g gP PAY)• 3. Provide a description of the wastewater treatment system and the non -discharge application system. Include a site plan showing the proposed layout, the application area, any existing structures, proposed structures, and other uses within the site. 4. Explain the proposed reuse plan if reclaimed water will be used by a third party. 5. Conduct a Present Value Cost Analysis per STEP 4. For the reclaimed water system include the potential revenue generated by selling the water. 6. Provide all calculations, documentation and maps as necessary to support assumptions and conclusions. 7. Note: The design of land application systems must meet the treatment and design requirements specified in 15A NCAC 2T .05 or 15A NCAC 18A.1900. `! 8. Note: Proposed discharges from groundwater remediation systems must evaluate the potential for an infiltration gallery treatment alternative. Alternative C. Wastewater Reuse. You must evaluate reusing all or a portion of the wastewater generated. Some municipalities are currently reusing wastewater within the confines of their W\VTP property for irrigation, toilet flushing, backwashing, etc., while other A municipalities have established progressive reuse programs for residential irrigation. Reuse applications might include golf course irrigation, crop irrigation (e.g., hardwood or pine plantation, grasses), athletic field irrigation, landscape uses, and commercial/industrial uses. Some of these reuse applications will be evaluated under Alternative B. Land Application. The design of reclaimed water systems must meet the treatment and design requirements specified in 15A NCAC 2U. EAA Guidance Document Revision: April 2014 Page 5 of 8 am M" FNR Alternative D. Direct Discharge to Surface Waters. 1. No new or expanding (additional) discharge of oxygen -consuming waste will be allowed to surface waters of North Carolina if both the summer 7Q10 and 30Q2 streamflows are estimated to be zero, in accordance with 15A NCAC 213.0206(d). Private applicants must contact the USGS in Raleigh at 919- 571-4000 and obtain (generally for a nominal fee), the receiving streamflow data (s7Q10, 30Q2, annual .. average streamflow) at the proposed discharge location. This information must be included in the EAA, and will be used to develop permit limits. 2. All direct discharge systems of oxygen -consuming wastes should be evaluated both with tertiary filtration [BOD5= 5 mg/1, NH3-N= 1 mg/1] and without, and assuming a weekly sampling regime. 3. Provide a description of the proposed wastewater treatment facilities, including a schematic diagram of the major components and a site plan of the treatment facility with outfall line(s). 4. Provide documentation of the availability of required land and/or easement agreements. 5. Conduct a Present Value Cost Analysis per STEP 4. 6. Note: All direct discharge treatment systems must comply with Reliability Requirements specified in 15A NCAC 2H.0124. Alternative E. Combination of Alternatives. You should evaluate the possibility of a combination of wastewater alternatives that would minimize or eliminate a direct discharge alternative. For example, consider whether the facility can operate a land application system during the dry season when streamflows are at their lowest and provide less dilution, and operate an NPDES discharge system during the wet season when soils may not be as amenable to land application and the receiving stream provides its greatest dilution. STEP 4. Evaluate economic feasibility of alternatives on, To provide valid cost comparisons among all technologically feasible wastewater alternatives identified in STEP 3, a 20om - year Present Value of Costs Analysis (PVCA) must be performed. A preliminary design level effort is considered appropriate for comparing feasible options and their associated costs. For the PVCA cost comparison, all future expenditures are converted to a present value cost at the beginning of the 20-year planning period. A discount rate is used in the analysis and represents the time value of money (the ability of money to earn interest). Present value is also am referred to as "present discounted value" or "present worth". The PVCA should include all monetary costs associated with construction, startup and annual operation and ,.., maintenance of a facility. All unit cost information must be provided, and costs must be referenced. Costs can be referenced in paragraph format by summarizing the sources utilized (e.g., vendor quotes, realtor land quotes, past bids, Means Construction Index, etc). Vender quotes received for treatment units or other components, as well as realtor land quotes, shall be included as well. For each treatment alternative identified as technologically feasible, costs should include, but not be limited to, the following: Capital Costs ■ Land acquisition costs ■ Equipment costs ■ Labor costs ■ Installation costs ■ Design costs Recurring Costs ■ Operation and maintenance costs (with replacement costs) EAA Guidance Document Revision: April 2014 Page 6 of 8 00 ■ Laboratory costs assuming a weekly monitoring regime for discharge systems and a monthly regime for non -discharge systems Operator and support staff costs ■ Residual disposal costs ■ Connection fees and subsequent user fees ate, ■ Permit and compliance fees ■ Utility costs (power, water, etc.) Lost Onn�ortunity Costs 0" PVCA Calculation Method. The following standard formula for computing the present value must be used in all cost estimates made under this evaluation: If Cr PV= C +I (1 + r}1 Where: PV = Present value of costs. Co = Costs incurred in the present year. Ct = Costs incurred in time t. t = Time period after the present year (The present year is t = 0) n = Ending year of the life of the facility. r = Current EPA discount rate. EPA adjusts this rate annually on October 1, and it can be accessed from the Internet at http:/www.nccgl.net/fap/cwsrf/201gui.html. If recurring costs are the same in years 1 through 20, then Ct=C and the formula reduces to: PV= C + ° r(1 + r)" I As an example, assuming capital costs (Co) of $2 million, annual recurring costs (C) of $40,000, and a discount rate (r) of 5.625%, the 20-year (n=20) present value of costs would equal: PV= capital costs + recurring costs X P17= $2,000,000 + $40,000 X PV= $2,000,000 + $471,428 PV= $2,471,428 [(1+0.05625)20-1] / [0.05625(1+0.05625)20] [1.98/0.168] PVCA Summary Table. The EAA must include a Summary Cost Table, which summarizes present worth costs developed for all technologically feasible wastewater alternatives. The summary should include a breakdown of capital costs and recurring costs. In some situations, the Division may require the applicant to refine cost estimates for some alternatives, or possibly collect actual soil data to better characterize the land application alternative. Ultimately, the final determination on cost effectiveness is made by the Division with consideration of monetary costs as well as potential environmental impacts. FAA Guidance Document Revision: April 2014 Met Page 7 of 8 0" Attachment A. Local Government Review Form General Statute Overview: North Carolina General Statute 143-215.1 (c)(6) allows input from local governments in the P" issuance of NPDES Permits for non -municipal domestic wastewater treatment facilities. Specifically, the Environmental Management Commission (EMC) may not act on an application for a new non -municipal domestic wastewater discharge facility until it has received a written statement from each city and county government having jurisdiction over any part of the lands on which the proposed facility and its appurtenances are to be located. The written statement shall document whether the city or county has a zoning or subdivision ordinance in effect and (if such an ordinance is in effect) whether the proposed facility is consistent with the ordinance. The EMC shall not approve a permit application for any facility which a city or county has determined to be inconsistent with zoning or subdivision ordinances unless the approval of such application is determined to have statewide significance and is in the best interest of the State. Instructions to the Applicant: icant: Prior to submitting an application for a NPDES Permit for a proposed facility, the applicant shall request that both the nearby city and county government complete this form. The applicant must: ■ Submit a copy of the permit application (with a written request for this form to be completed) to the clerk of the city and the county by certified mail, return receipt requested. If either (or both) local government(s) fail(s) to mail the completed form, as evidenced by the postmark on the certified mail card(s), within 15 days after receiving and signing for the certified mail, the applicant may submit the application to the NPDES Unit. ■ As evidence to the Commission that the local government(s) failed to respond within 15 days, the applicant shall submit a copy of the certified mail card along with a notarized letter stating that the local government(s) failed to respond within the 15-day period. Instructions to the Local Government: The nearby city and/or county government which may have or has jurisdiction over any part of the land on which the proposed facility or its appurtenances are to be located is required to complete and return this ON" form to the applicant within 15 days of receipt. The form must be signed and notarized. Name of local government (City/County) Does the city/county have jurisdiction over any part of the land on which the proposed facility and its appurtenances are to be located? Yes [ ] No [ ] If no, please sign this form, have it notarized, and return it to the applicant. Does the city/county have in effect a zoning or subdivision ordinance? Yes [ ] No [ ] If there is a zoning or subdivision ordinance in effect, is the plan for the proposed facility consistent with the ordinance? Yes [ ] No [ ] - Date Signature (City Manager/County Manager) State of , County of On this day of . personally appeared before me, the said name to me known and known to me to be the person described in and who executed the foregoing document and he (or she) acknowledged that he (or she) executed the same and being duly sworn by me, made oath that the statements in the foregoing document are true. My Commission expires .(Signature of Notary Public) Notary Public (Official Seal) EAA Guidance Document Revision: April 2014 Page 8 of 8 PER P" P" 0M am am Appendix E: Novozymes Water Balance dZ� _ _ www.dewberry.com Appendix E. Novozymes Water Balance Table 1. Internal Process Streams Stream Stream ID Average Flow (GPD)- Future Estimated Avg. Flow (GPD) 1 City Water for Production 1,086,000 2,685,000 2 City Water to Fermentation 320,000 667,000 3 JCitV Water to Recovery/Granulation 520,000 1,522,000 4 Cooling Tower Makeup 208,800 348,000 5 Boiler Makeup 72,000 249,000 6 City Water for Domestic Use 35,000 59,000 7 Condensate Return 33,000 69,000 8 Steam to Process 95,000 198,000 9 Boiler Slowdown to PWW 9,500 20,000 30 Coolin Tower Evaporative Losses 176,000 365,000 11 Cooling Tower Slowdown to PWW 35,000 73,000 12 GroundwatertoCoolingTower 1,200 91,000 14 Fermentation Process Wastewater 244,000 509,000 15 Recovery/Granulation PWW 460,000 960,000 18 Water to Product 195,000 411,000 20 Residuals Dewatering to PWW 0 438,000 To Irrigation ro Proposed Outfall 001 Table 2. Effluent Discharge Streams Stream Stream ID AveargeFlow (GPD)* Future Estimated Avg. Flow (GPD) 13 Domestic Waste to POTW 35,000 0 - 60,000 16 PWW Effluent to Irrigation 257,000 0-265,000 17 PWW Effluent to POTW 1 460,000 130,000 - 525,000 19 Proposed Outfall 001, maximum- 0 2,000,000 'Water balance streams 1-18 represent 2015 conditions. Future production Increases, reduced land application rates, and groundwater recovery and treatment are expected to increase wastewater discharge rates to 2,ODD,000 gpd at proposed outfa11001(stream 19). Appendix F: Proposed Cedar Creek Discharge Location and Alignment www.dewberry.com ff Dewberry Dewberry Engineers Inc. 2010 WW" P D DATE TITLE SHEET NO. ALTERNATIVE E.1 11/12/18 CEDAR CREEK DISCHARGE PROD. NO. 'PROJECT EAA REPORT 50,07,04 NOVOZYMES NA, INC Appendix G: USGS 7Q10 Determination Correspondence www.dewberry.com ANWA (Angela Walsh) From: Weaver, John <jcweaver@usgs.gov> - - Sent: Wednesday, August 22, 2018 12:29 PM To: ANWA (Angela Walsh) r Cc: Steve Tedder, John C Weaver Subject: Response from USGS concerning... Re: (EXTERNAL) Flow determination request Ms. Walsh, In response to your inquiry about the low -flow characteristics (7QI0, 30Q2, average annual discharge) for (1) Cedar Creek upstream from Secondary Road 1114 (Peach Orchard Road) and for (2) Tar River downstream from U.S. Highway 401 at Louisburg in central Franklin - - County, the following information is provided: nu For streams in Franklin County, low -flow characteristics published by the USGS are provided in the following reports: - - (1) The first is a statewide repon completed in the early 1990's. It is USGS Water -Supply Paper 2403, "Low -flow characteristics of streams in North Carolina" (Giese and Mason, 1993). An online version of the report is available at htlln.nuh, uszs.goN A"y 2403 rerOrt.ndf The �+ report provides the low -flow characteristics (based on data through 1988) via regional relations and at -site values for sites with drainage basins between 1 and 400 sgmi and not considered or known to be affected by regulation and/or diversions. (2) The second is a statewide report published in March 2015. It is USGS Scientific Investigations Report 2015-5001, "Low -flow characteristics and flow -duration statistics for selected USGS continuous -record streamgaging stations in North Carolina through 2012" .. ( Weaver, 2015). The report is available online at him. -pub, .u•_ . , r, i - 5!,iI I . The report provides updated low -flow characteristics and flow -duration statistics for 266 active (as of 2012 water yevi and discontinued streamgages across the state where a minimum of 10 climatic years discharge records were available for flow analyses. s Cedar Creek A check of the low -flow tiles here at the USGS South Atlantic Water Science Center (Raleigh office) does not indicate a previous low -now determination for the specific point of interest, as identified by the lavlong coordinates (36.073863,-78.397628) provided in your email dated - - August 15. 2018. However. low -flow characteristics have been estimated at nearby locations within the Cedar Creek basin based on transfer of low -flow characteristics from nearby panial-record and continuous -record sites within or near the basin. No USGS discharge records are known to exist for the point of interest. r J In the absence of site -specific discharge records sufficient for a low -flow analysis, estimates of low -flow characteristics at ungaged locations are determined by assessing a range in the low -flow yields (expressed as flow per square mile drainage area, or cfsm) at nearby sites where such estimates have previously been determined. A basin delineation completed using the online USGS StreamStats application for North Carolina (hitnv.a atcr usys,gnsvrstrcamstalsiu,rth carolina.l:mil) indicates the drainage area for the point of interest(36.07379,-78.39761 r NAD83) is 33.6 sgmi. r Inspection of the above two reports indicates the presence of four (4) selected nearby USGS partial -record sites (3) and continuous -record streamgages (1) in general vicinity of the point of interest where low -flow characteristics were published. Among the 4 sites, one of the partial -record sites (station id 02081770. drainage area 11.9 sgmi) and the continuous -record str�eamgage (station id 02081800, drainage area r 47.8 sgmi) are located upstream and downstream. respectively, of the point of interest on Cedar Creek. Among these 2 sites, the low -flow discharge yields for the indicated flow statistics are as follows: Annual 7QIO lowAow yields => from 0.07 (o 0.08 cfsm (average and median about 0.07 cfsm) Annual 30Q2 low -flow yields => from 0.3 to 0.34 cfsm (average and median 0.32 cfsm) Average annual discharge yields => from I to 1.05 cfsm (average and median about 1.03 cfsm) FM Application of the above yield ranges to the drainage area (33.6 sgmi) for the point of interest results in the following estimated oft tow -flow discharges Annual',QI0 discharges �> from about 2.4 to 2.7 cfs (ascragc and median about 2.4 cis) :Annual 3oQ2 discharges -- _ � from 11).1 it, 11.4 cis (a%craYC .Ind medlar at+Vlll 10.8 cfs, %N enwe annual di,charne - -> Itun 33.6 to 35.3 cts (axeragc and median about 3 fo.:Gi Tar River r r A check of the low -flow files here at the USGS South Atlantic Water Science Center (Raleigh office) indicates a previous low -flow determination for the location almost identical to the specific point of interest. as identified by the hunting coordinates (36.086493, - 78.292017) provided in your email dated August 15. 2018. Completed in January 1996, the low -flow characteristics were estimated for this r location (station id 02081757) below Fox Creek based on transfer of low -flow characteristics from nearby continuous -record sveamgaees on the Tar River. r No USGS discharge records are known to exist for the point of interest. r In the absence of site -specific discharge records sufficient for a low -flow analysis, estimates of low -flow characteristics at ungaged locations are determined by assessing a range in the low -flow yields (expressed as flow per square mile drainage area, or cfsm) at nearby sites where such estimates have previously been determined. am A basin delineation completed using the online USGS StreamStats application for North Carolina (hut', tcr.0 es eoc: osv, stmamstats nonh earolina.hunh indicates the drainage area for the point of interest (36.08649.-78.29200 r NAD83) is 446 sgmi. There is a USGS continuous -record streameage I _SGS Sta 02QR 1717 1 ur Ricer at t S. 101 at I_ouishure (drainage area 427 sgmi) located about 0.5 mile upstream from the point of interest. This streamgage has continuous records of discharge (for all ranges of discharge) since October 1972. The most recent low -flow statistics published for this streamgage are available in the second above -referenced report ( Weaver, 2015). The low -flow yields for the 7Q10 and 30Q2 low -flow discharges (fable 3 on page 20 of this report, based on period of record during the 1974.2011 climatic years) are as follows: 'M Annual 7Q 10=0.0156 cfsm Annual 30Q2 = 0.0821 cfsm Average annual discharge yield - 1.05 cfsm Note: The climatic year is the standard annual period used in low -flow analyses for continuous -record streamgages and is from April I through March 31, designated b-v the year in which the period begins. For example, the 2011 climatic year is from April I, 2011, through March 31. 2012. .Application of the alVt c .% ields to the drainage arc. 446 sgmi 1 tot the point of iutetest rc.ultz in the follotsing estimated dishharges: M Anmtal -,Q IO 7.0 cis iml r %nnual?OQ'_ 3,6.6cls 1,craec annu:d dischtuee -,irld 168 vt Please note the estimated flows are provided in units of cubic feet per second (efs). I'lease note. The IQIO low -flow discharges for the points of interest also were requested in ,your email dated August 15. 2018. The 1QI0 discharge is not among the low -flow statistics available within the standard scope of USGS responses to low -}low requests. There is �r currently, no cost -recovery fees applied to USGS responses to low -flow requests received by this office at this time. Additional analyses and turnaround time would be required for the determination of IQIO low -flow characteristics, but would be limited to continuous -record r streamgages with sufficient period of record for low -flow analyses. if you still require the I QI0 discharge for the streamgage on the Tar River at Louisburg, please let me know and we will proceed from there, as appropriate. rr r Please understand the information provided in this message is based on a preliminary assessment and considered provisional, subject to revision pending further analyses. r Hope this information is helpful. M0 Thank you. ^' Curtis Weaver J. Curtis Weaver, Hydrologist, PE Email: icweaveridusas.00v USGS South Atlantic Water Science Center Online: fittos;//www usos covicenfors/sa-water North Carolina - South Carolina - Georgia 3916 Sunset Ridge Road n. Raleigh, NC 27607 Phone: (919) 571-4043 // Fax: (919) 571-4041 nn On Wed, Aug 15, 2018 at 1:48 PK ANWA (Angela Walsh) <ANWA a nuvozNmes.com> wrote: Mr. Weaver, I hope this email finds you well. Steve Tedder provided me with your contact information and I was hoping you might be able to help with some flow determinations. I am looking for 7Q10 and 1Q10 determinations for two stream locations (approximate GPS coordinates for areas of interest are below). Please let me know if there's anything else I need to provide that would help with my request. Cedar Creek: 36.073863,-78.397628 Tar River: 36.086493,-78.292017 4 r r Best regards, Angela Walsh, PE Mgr -Environmental & Utilities Operations Novozymes North America Inc. PO BOX 576 77 Perntis Chanel Church Road NC 27525 Franklinton United States Phone: +I 9194947056 Mobile: +l 9192803579 E-mail: anwananovozvmes.com Nmnzmrtr Nurl4 Amrncn. lnc /rcg. nr 1J-_`6JYligJ RzygnrrdaJdre ef'ff'npwrnrnm5v.mm.!q_+_l_L1d:d..r�'/.!_LCJiILS+iC4J-i+np:., 7dcr nm un!fidznu.+l u.+<f ur yropn.•wq• mJurvmrnon ywremrt✓h/ lm�1'm+nrr hvrrhr nur JwJrhnr wp• nnnrn/wnsJrradrnF rha/wwrr. myrmR �.r JnrnFnrion q/rinr r-mad arum a/m/ mwfm+r @er<m a anuA prvL+A+ce✓ //rm. arc rml w rnrernkd rzrlyienr wu xhuufJAzlrer d�ir a-mmf rmmWwrcly Ifinnt/zw 5 Appendix H: US Fish and Wildlife Service Endangered Species List www.dewberry.com r 11/9/2018 Species By County Report U.S. Fish & Wildlife Service r ECOS ECOS / Species Reports / Species By County Report Species By County Report The following report contains Species that are known to or are believed to occur in this county. Species with - range unrefined past the state level are now excluded from this report. If you are looking for the Section 7 range _ (for Section 7 Consultations), please visit the IPaC application. County: Franklin, North Carolina . C. CSV Need to contact a FWS field office about a species? Follow this link to find your local FWS Office. Recovery Recovery Lead Recovery Plan Action Plan Group Name Population Status Office Plan Status Stage Amphibians Neuse River Wherever Under Raleigh r waterdog found Review Ecological (Necturus Services LQ wis1) Field Office Clams Tar River Wherever Endangered Raleigh Tar River Implementation Final spinymussel found Ecological Spinymussel E mgress Revision _ (EllipfiQ Services 1 steinstansana) Field Office Clams Dwarf Wherever Endangered New York Dwarf Implementation Final wedgemussel found Ecological Wedgg Per gress (dlasmidonta Services Mussel heterodon) Field Office Clams Yellow lance Wherever Threatened Raleigh Recovery Recovery Outline (EI//ptio found Ecological Outline for efforts in .. lanceolata) Services Yellow progress, but Field Lance no r Office (Elli"(iQ implementation lanceolata), information yet to display. Clams Atlantic pigtoe Wherever Proposed Assistant (Fusconaia found Threatened Regional mason Director - Ecological Services https://ecos.Nvs.gov/ecp0/reports/species-by-current-range-county?fips=37069 1/2 11/9/2018 Species By County Report Recovery Recovery Lead Recovery Plan Action Plan #` Group Name Population Status Office Plan Status Stage Fishes Carolina Wherever Under Raleigh madtom found Review Ecological (N AMM Services furiosus) Field Office Flowering Michaux's Wherever Endangered Raleigh Michaux's jmplementation Final ,.., Plants sumac (BhuA found Ecological Sumac P-mgress michauuit� Services Field ,..� Office .. .w .m r_-]= a* L_-� L--� Aw https://ecos.fws.gov/ecp0/reports/species-by-current-range-counVMps=37069 2/2 Appendix I: Block Flow Diagrams www.dewberry.com I 1 1 1 I I 1 1 1 1 I: I 1 1 1 1 1 I I 1 Edson, Late Atadioalon Osoharye to Fnnloin CouMY P" man I I PO1W Lo.5 MGD) New Gman Mtlhian CMlricel Feet Aemd Reamw ;;II Seconds, ClaLfier k Pemmam OA Ex hry Lagoon CCachuG Ultrafiba8onCRO I II pcanger phpprp Pub xWm E ] SystemN. nResl ud AMee Remval SYstm UFSWm RO Sstem Effluent Vmp tln it Mm Reape affairs as ----w pm-- PO Non Plenum PAT Tmk — Station 'aml�e Cluster Pun, pomp II CM1Nrical Fd BbiOF Jn r —Tank ---+ a EIM1W&IOAVrgM1reNew pe Pena New I I M bip Reactr I GadMry 1 i I P r I� J O Rem-1 5 I SYslem I O Evaporator I— J fi — — — — E.Po atw Bodoms I — — I to Often. Deposal — Motion Sy¢tem Legend O -ff Pump Station Sludge to Ofhim Disposal .N. j8 Sludge to Ogahe Deppsal Sludge/UFRejectloOffate Disposal O --� New Equipment Return Activated Sludge RAS Punta Station WAS Pump Station Existing Equipment 1. % Industrial Process Westev ater Influent Baeis of Design 3 Biological Treatment Upgrade Parameter )Permeate s Non - passionate) Flow 2 MGD Ib/d mg/L Biochemical 0 en Demand 9.082 544 Onmical0 en Demand 89.889 SIMS Ammonia-N 1O45 63 Total Neldahl Nttm en 31283 07 Nltnn-N ass 29 Total Nitro en 3,463 208 Tot31 Phos horns 1,503 90 Sulfate 1,9fi3 138 PolassWin 8,470 508 EaBdra TO3/ID2 Reaelor Volume aBo.DDO gallont."I Realtor Typc Swing Diffused Air Sysleln Illologinl Upgrade New AerobiC Reactor- Total Volume a.0 MG Quantity3 Volume per Reacor 13 MG ReaRorTWe I Aerobic IFIne Bubble Diffusion 2 a ' Secondary Ganfier Exi s V n80a d if er De mete r 8] fl Ne ww O a nRer Di a meter 1I5 ft Primary Cledfier ard%mspho. Removed `'..' Tenery Phosphates Removal Future Non -Permeate Flow 1 1J4 jMGD Famin ms New Primary Oarifier Diameter a8 h mglmnTrtaonem Fasung 5ntem GeminF npadH os MGD New meephme TrtNmem Flow Op.dov 2 MGD aandH z Such«Area 2YI Ife 6i UgreflltreEon, Revere Outman. ate Evepwator flow UpaGH 2 MGD 0.¢Mrsl OSmo515 P¢rmeam RerOv¢ry TBD UlpaFlltntion TBD Eva Pontor Capadty TBD .:( ]> EIIYw116Nb Parameter Efflua., Basisof Deal, Flow 2 MGD Biochemical 0 en Demand 5mg/L Ammonia-N lm L Total Nitolipt 8.8m /L Total phosphorus SmB/L Totet Suspended Solids 30m L Notes: 1. Fmel wnaguaUon forneecallwmous pony atamona. owsam, stun amNamd sludge. waste activated nudge, moons purpe, and Phase phoma headstand ked Pur9a to be ddem: M during parried deagn. L DATE TITLE SHEETNO. Dewbeelty, FIGURE 1: DISCHARGE TO CEDAR CREEK 11/3=018 ALTERNATIVE EA BLOCK FLOW DIAGRAM n6aEERBYeralasaRS Nc. PROJ. NO. PROJECT NOVOZYMES NORTH AMERICA rawao sunaato Ruww�. nc-mw semaenaemaz NPDES PERMIT APPLICATION NCO089621 Mx naea`ao 50107104 ENGINEERING ALTERNATIVES ANALYSIS I I I l I I l f I i l I i I I 1. 1 1 I 1 1 I (A I Exi¢tiro P�mery Ckdfier O ToPre- Adma TeMI Pormale CNmp Planary 1 Slat AreHWK R. SIWge m Clients Disposal 2 I New Callon Atltli(gn eakgro Aerobic Raver 1 Secegary Cladfier --J I Ea g New AaroDpeed RerobiD Reactor Mmr Readers TO1?02 I NewNew I �nry Amobm I Reactor 1 O — Aeration System O iE Raton Reloaded SW, RAS Pump Setion ��Imaldel Prxa¢WastewamrinAuaM Bai¢of Oeeign <> &gmgicalTmaimem Urorade (Permatee Nem Eaiwro lam Application chemical Feed Dxherpe to m1W CauMty I a�P1mF Phome Ulhafimadon I 3{ NO se 3E ] System syelem OF I I V Effluent p Spy uli — — — — GYMdn uno I.aRO lapooa goo ere Pump Sbteion CM1emkl Fad — — — — l ExM1euY to PbmapMre I� New I P — L — ORemmee I Rel.M I Eaporale �a I-----J SYatem Evaporate BMmma — I To Oflate Dkppeal Legend Pump Slelion —•1�� Sludge m Oftake Disposal SIWgWUF Reject to gltile Disposal %S — — — New Em.,mem WAS Perp Station Eaisang Equipment hkdnTD1/roz ReQMfVolume I E80.00B gallon total Resdpr Type I Swing Diffused Alr6 em Biological Upgrade New Aerobl c Re a dor - Total Vol ume L. MG Quantity 3 Vol ume per Reader 1.3 1 MG Reactor Type I Aerobic Fine Bubble Diffusion a Seminary gadfier bin tin Oarifler We mete, 87 ft New C a dfi er Dia meter I Its Ift 2? Primary Wmfieraed Ph000norou Removal 5 TwRoy Phospilmua Removal Future Non -Permeate Flow 1.74 MGD New P dmary Qadfiet Diameter 46 R Falatl Plroi ireaunem Diapn 5 lead Opentln GPatlty 0.5 MGD Nrva NeaFlmuTearmenr Flaw Owaty M.nug x Sufate Area 2" its C- Ultrafilbadm, Revenue (Donal¢. and Eapealor Flow QDadry 2 MGD Recede OimoSls Farm... Remwry TBD UIUaBitratlon TBD Eva orator GDadty TBD -.'] EAM1xM Lode Paramrt¢r M .Bask of DKlgn ow 2 MG Potassium 65,9561 b/month Sodium 50,6081b/month Blochemlcal Oxygen Demand 1o0 m8/1 Tote l Suspe nded Sal i as 25o mg/I Ammonia-Nlbo en IOMB/I TOHI Phosphorus 2951 b/month To.l Nllrogen 1.8251b/month Note.. B. Flnpl mnfiguation mr ntiscegereoa WmDsegoa, mdmiro.leNnaNvamd Nmpe. wddatmonededmudrinsglmddeleteded denslpPnam.pa. am ple¢pmms Veered testl Dumpam Ds Appendix J: Town of Louisburg — Flow Limitation Letter www.dewberry.com 4 of 25 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK• Worksheet Name: HWA Page1:08 AM � pa 11/28/2018, 11:08 AM ugh Inhibition Loading Inhibition Loading Sludge Loading Minimum Sludge 108 (Iba/da) Source (Ebs/day) Source ([bs/da) Loading Sorce 107 BOD 6255.0 Design 108 TSS 6255.0 Design 108 Ammonia 550.4 Design 3340.1042 ASMit/TF inhibits 110 Arsenic 1.4135 Stream Std 0.6959 ASMiVIT inhbi ' 0.0280 Sludge Ce' 111 Cadmium 0.0942 Stream Std 6.9586 ASMiVtF inhbiti 1.0377 Sludge Ceding HA 112 Chromium 4.3191 Stream Std 2.7417 ASMit/IF inhibits Copper 3.3401 ASMit�IF inhbiti 13.6357 Sludge Ceiling HA 114 Cyanide 0.2508 Stream Std 0.6959 ASMiU7F inhibits 115 Lead 0.9967 Stream Std 3.4793 AS/NiUTF inlubiti 0.2313 Sludge Celli 118 Mercury 0.01037 Stream Std 0.6959 ASMit/TF inhtbiti 0.0097 Sludge Ceiliniz 117 Mo bdenum 11.1113 Sludge Ceil' HASL it. 1113 Stud= Ceiling HASL 118 Nickel 2.3591 Stream Std 1.7396 AS/NiVIT inhibits 1.9972 Sludge Ceiling HASL 1.7396 AS/Nit/IT inhibition 119 Selenium 0.1555 Stream Sid 0.0336 Stud Ceiling 0.0336 Sludge Ceiling 120 Silver 1.7396 AS/NiVM inhbi ' 1.7396 AS/Nitl1T inhibition 121 Zinc 6.9586 AS/NitrM inhibits 16.0834 Sludge Ceiling HASL 6.9586 AS/NiVM inhibition 122 Total Nitrogen 208.9 NPDES 208.9420 NPDES 123 Total Phos. s. 40.6 NPDES 40.6438 NPDES 124 Oil & Grease 125 d 126 e 127 f 128 129 h 13011 131 A B C D E F G H I J K 105 Maximum Allowable Headworks Loading Calculations Allowable Headworks Loading Maximum Allowable Headworks Ubs/d) Loads Source 6255.0 Design 6255.0 Design 550.4 Design 0.0280 Sludge Celli SL 0.0942 Stream Std 2.7417 AS/NiVIT inhibition SL 3.3401 AS/NitfFV inhibition 0.2508 Stream Std 0.2313 Sludge Ceiling 0.00975 Sludge Ceiling Alinimum Pass Minimum btirtimum Minimum Through Loading Pass Thro Modeled after. Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 A B C D E F G H I J K 105 Maximum Allowable Headworks Loading Calculations Allowable Headworks Loading Maximum Allowable Headworks Ubs/d) Loads Source 6255.0 Design 6255.0 Design 550.4 Design 0.0280 Sludge Celli SL 0.0942 Stream Std 2.7417 AS/NiVIT inhibition SL 3.3401 AS/NitfFV inhibition 0.2508 Stream Std 0.2313 Sludge Ceiling 0.00975 Sludge Ceiling Alinimum Pass Minimum btirtimum Minimum Through Loading Pass Thro Modeled after. Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Modeled after. Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 Workbook Name: Franklin Co HWA AT 2015 - 2016 BK;r Worksheet Name: HWA Page 5of 225 Printed 11/28/2018, 11:08AM AM A B C D E F G H I J K 132 133 Masi.. Albu-able Industrial Loadia Calculations Design vs. Pass- Thm Warning 134 Poll aw Masinun Allouabk Ileaduvrks l..ding (Ibslday) NIAHL Basis Checkto Use Po L Cal. (a) llmm.tmasble Comm.tntton (nVA) Uncontrollable Sun. Ummrtro0able Lead (Ibr/day) n anmum Alienable Industrial Losd (Wdday) 135 BOD 6255.0000 Design 153.165 miss b dame 386.9480 5868.0520 1361SS 6255,0000 Design 494,394 mrs balance 1249.0071 5005.9929 137 Amnsonln 550.4400 Design 38.222 mass balance 9&5627 453.8773 138 Arsenic 0.0280 Sludge Ceiling 0.003 fi emlum 0,0076 0.0204 139 Cadmium 0.0942 Stream Std 0.003 literature 0,0076 0,0867 140 Chromium 2.7417 ASMitnT i.hilatil NIA 0.05 literature 0,1263 2,6154 141 Copper 3.3401 ASN.trrF.nhb.til 1 0,140056919 mess belarce 0.35381 2.9863 142 Cyanide 0.2508 Stream Sid N/A 0.041 Wastes: 0.1036 0,1472 143 Lead 0,2313 Sludge Ceiling 0.011831482 mess balance 0.0299 0,2014 144 Mercury U0975 Sludge Ceiling 0.0003 literature 0,00076 0,00899 145 Molybdenum 11.1113 Sludge Ceiline IV a 0.041822554 mass bnlalre 0.1057 11.0057 146 Nickel 17396 AS/NiV1F inhibiti a 0.021 li entnre 0,0531 1.6866 147 Scleniam 0.0336 Sludge Ceiling 0.005923077 POW Inf 0,0150 0.0186 148 Siker 1.7396 ASMitrM inhibin N/A 0.005535335 mass be[.. 0.0140 1.7257 149 Zinc 6.9586 AS/NIVIF inhbiti a 0.1751iterature 0.4421 6.5164 150 Total Nitrogen (it 208.9420 NPDES 40 Melcelf& Ed 101.0536 107.8883 151Total Phos.(lbs.) 40.6438 NPDES 8.79 mess balance 22.2065 18.4373 152 oil & Grease 153 d 154 e 155 f 156 g 157 h 158 1 Modeled after Chapter 5-HWA Guidance, Appendix 5-A Revision Date: February 2008 1 PO NPeES. IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 11/28/2018, 11:08 AM Page 6 of 225 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2'. 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs. Basis, and Uncontrollable load in this AT Worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through SK. 09/26118 10/20/16 Franklin County NC0069311 Type Renewal Modification Date Pipe of Effective Effective Permit number Industry Date Date Expires FLOW Permit Limits BOD Permit Limits TSS Permit Limits Industry INDUSTRY NAMES Permit �Mn number MGD al/da Cone. Load m lbs/day Cone. Load MPA a Novozymes 0112 0001 2869 09/22/13 8/8/14 12/23/1 12/19/14 /2/16,10114/1 09/22/18 12/31/19 0.2000 2,000,000 200,000 100.00 1668.00 monitor 150.00 2502.00 430,34 Southern Litho late 0103 0002 433 258.00 Southern Litho late 0103 0003 433 12/19/14 /2/16 10114/1 12/31/19 0.1500 150,000 monitor 258.00 322.76 Column Totals => 2.3500 1 16681 1 3255 Basis=> MAHL from HWA (lbs/day)=> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day)=> Total Permitted to Industry (lbs/day) _> MAR" left (lbs/day)=> Percent Allow. Ind. (MAIL) still available Percent MARL still available 5 Percent MAHL (lbs/dav) _> H WA.AT Revised: November 2005 1 1 NPDES Permitted 1 12.9 %1 1 1 1 I I I 1 I 1 1 67.1 %1 1• 1 1 1 1 1 1 I 1 1 P 1 NPeE8 ; RIP Count 2 3 4 5 6 7 8 9 10 Workbook Name : Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Allnratinn Table I 1 1 1 1 Printed: 11 282018, 11:08 AM Page 7 of 225 Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 1020/16 Franklin Coun NCO069311 Industry INDUSTRY NAMES Permit m4..ouw.mn.nwn+r� number Ammonia Permit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Copper Permit Limits Cyanide Permit Limits Cone. Load m I lbs/dav Cone. Load mLA lbs/day, Cone. Load m W I lbs/day Cone. Load m I Ibs/da Cone. Load m I lbs/dav Cone. Load mull lbs/day Novozvmes 0112 0001 29.40 490.39 monitor 0.0080 0.1334 0.0200 0.3336 0.0500 0.8340 0.0100 0.1669 Southern Litho late 0103 0002 monitor monitor 0.0100 0.0167 0.0500 0.0834 0.2000 0.3336 0.0100 0.0167 Soulhem Litho late 0103 1 0003 monitor monitor 0.0100 0.0125 0.0500 0.0626 0.2000 0.2502 0.0100 0.0125 2 Column Totals => 490 0,0000 0.1626 0.4796 1.4178 0.1960 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAIR, still available (%) => 5 Percent MAIIL tibs/dav)=> HWA.AT Revised:November 2005 Sludge ASINIVfF Ceiling Stream Std inhibition 0.0076 0.0076 F 0.1263 AS/NarrF Inhibition Stream Sol Pp NPoesa IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name : Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 1112812018, 11:08AM Page 8 of 225 Allnratinn Table I Headworks last approved: Allocation Table updated: Permits last modified 03/18116 Pipe number 09126/18 10/20/16 Franklin County NCO069311 Industry INDUSTRYNAMES Permit Ip�m. eua, number Lead Permit Limits Mercury Permit Limits Molybdenum Permit Limits Nickel Permit Limits Selenium Permit Limits Silver Permit Limits Conc. Load men lbs/dav Conc. Load mM Ibs/da Conc. Load m Ibs/da Cone. Load m Ibs/da Conc. Load m lbs/day Cone. Load meA Ibs/da Novozymcs 0112 0001 0.0123 0.2085 Monitor Monitor 0.03131 0.5221 Imonitor monitor Southern Litho late 0103 0002 0.0100 0.0167 Monitor 0.20001 0.3336 Monitor 0.0100 0.0167 Southern Litho late 0103 0003 0.0100 0.0125 Monitor 0,200 0.2502 Monitor 0.010 0.0125 Column Totals => 0.2377 0.000000 0.0000 1.1059 0.0000 0.0292 >ivage Sludge Sludge Ceiling ASINiVTF Sludge AS/NiVrF Basis=> Ceiling Ceiling HASL inhibition Ceiling inhibition MAHL from HWA (lbs/day) => 0.2313 0.009750 11.1113 1.7396 0.0336 1.7396 Uncontrollable Loading (lbs/day)=> 0.0299 0.000758 0.1057 0.0531 0.0150 0,0140 Total Allowable for Industry (MAIL) (lbs/day) _> 0,2014 0.008992 11.0057 1.6866 0,0186 1.7257 Total Permitted to Industry (lbs/day) _> 0.2377 0.000000 0.0000 1.I059 0.0000 Q0292 MAIL left (Ibs/day)=> -0.0363 0.008992 11.0057 0.5807 0.0186 1.6965 Percent Allow. Ind. (MAIL) still available (%) _> -18.0 % 100.0 % 100.0 % 34.4 % 100.0 % 98.3 % Percent MAHL still avai fable (%) => -15.7 % 92.2 % 99.0 % 33.4 % 55.5 % 97.5 5 Percent MAHL (lbs/da ) => 0.0116 0.000487 0.5556 0.0870 0.0017 0.0870 HWA.AT Revised: November 2005 1 1 1 .1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Porw. NPOESC IUP Count 1 2 3 4 5 6 7 8 9 10 1 Workbook Name : Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Allncatinn Tahlo I 1 1 1 1 Printed: 11/28/2018, 11:08AM Page 9 of 225 Headworks last approved: Allocation Table updated: Permits last modified: 03/18l16 Pipe number 09/26/18 10/20/16 Franklin County NC0069311 Industry INDUSTRY NAMES Permit fm� ti—tPMWWy) number Zinc Permit Limits Total Nitrogen (lbs.) Permit Limits Total Plies. (lbs.) Permit Limits Oil & Grease Permit Limits Aluminum Permit Limits Conc. Load m I lbs/day Conc. Load m I lbs/day Conc. Load m I lbs/day Conc. Load m o lbs/day Cone. Load m I lbs/day Noyozymes 0112 0001 0.3900 6.5052 60.00 9.69 Monitor Southern Litho late 0103 0002 0,2000 0.3336 23.73 4.62 Monitor Southern Litho late 0103 0003 0.2000 0.2502Monitor Column Totals=> 7.0890 1 83.731 1 14.31 0.0000 1 0,0000 AS/NiarF Basis=> inhibition MARL from HWA (lbs/day) => 6.958( Uncontrollable Loading (lbs/day) _> 0.4421 Total Allowable for Industry (MAIL) (lbs/day) _> 6.516, Total Permitted to Industry (lbs/day) _> 7.089( MAIL left(Ibe/day)=> -0.5720 Pervert Allow. Ind. (MAR,) still available (%) _> -8.8 Percent MAHL still available (%) _> -8.2% 5 Percent MAHL rlWdavl —> 0.3471 HWA.AT Revised:November 2005 22.4 rr�xsn�r::rrt:r:rrl unoaea IUP Count 2 3 4 5 6 7 8 9 10 Workbook Name : Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Printed: 111282018, 11:08 AM Page 10 of 225 Allocation Table I Headworks last approved: Allocation Table updated: Permits last modified: 03/18116 Pipe number 0926I16 0020116 Franklin County NC0069311 Industry INDUSTRY NAMES Permit lquwrmaw.a.w, number TTO Permit Limits Potassium Permit Limits Sodium Perntt Limits Conductivity Permit Limits Acrolein Permit Limits Acrylonitrile Permit Limits Cone. Load mPA lbs/dav Cone. Load m u I lbs/day Cone. Load mg/1 Ibs/da Cone. Load m Ibs/da v Cone. Load m I lbs/day Cone. Load m I lbs/day Novo es 0112 0001 2198.50 1686.90 11vionitor Southern Litho late 0103 0002 2.1300 3.5528 IMonitor Southern Litho late 0103 0003 2.1300 2.6646 Monitor Column Totals=> 6,2175 1 2198.5000 1 ff"hW## 0.0000 0.0000 0.0000 Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> 6.2175 2198.5000 !tom## 0.0000 0.000C MAIL left (Ibs(day) _> Percent Allow. Ind. (MAIL) still available (%) _> #t##### #VALUE! tF#It###tt ######N ## tt Percent MAHL still available (%) _> ####### #VALUE! ####### ##N#IN!# ####### HWA.AT Revised:November 2005 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i 1 1 Allocation Table NPME : IUP Count 2 3 4 5 6 7 8 9 10 Workbook Name : Franklin Co HWA AT 2015 - 2016 BK, Worksheet Name: AT Headworks last approved: Allocation Table updated: Permits last modified: 03/18/16 Pipe number 09/26/18 10/20/16 Franklin County NCO069311 Industry INDUSTRYNAMES Permit ®a un apmnaay, number Antimony Permit Limits 2,4 dinitnuphenol Permit Limits 2m Y4,,emlNe� Permit Limits Conc. Load mil Ibs/da Cone. Load ma/1- lbs/day Conc. Load m I lbs/day Novozymes 0112 0001 I.0000 16.6800 Southern Litho late 0103 0002 Southem Litho late 0103 0003 Column Totals=> 16.6900 1 0.0000 1 O7000 Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) _> MAIL left (lbstday) _> Percent Allow. Ind. (MAIL) still available (%) => Percent MARL still available (%) _> i P,,,,, MATIl. Ilhddavl=> H WA.AT Revised: November 2005 Printed: 1128/2018, 11:08 AM Page 11 of 225 Appendix L: Preliminary Specification Table www.dewberry.com Dewberry DATE: 10/10/2018 Preliminary Equipment Specification Table Alternative EA, 2.0 MGD Discharge to Cedar Creek WWTP Upgrade and Expansion Novozymes North America, Inc. EQUIPMENTDESCRIPTION 1. BIOREACTOR Quantity: 3 Size: 1.33 MG each, 107' DIA 20' SWD Materials of Construction: Bolted 304 SS Notes: Provide minimum of 2' freeboard Provide access stairs and platform. No cover. Volume listed is re uired grocess volume2. PRIMARY CLARIF ER Quantity: ^ 1 Size: 47' DIA, 15' SWD Materials of Construction: 304 Stainless Steel Mechanism in Concrete Tank Notes: Provide minimum of 2' freeboard Provide pier mounted H-type conventional scraper blade, energy dissipating inlet, effluent launders, density current baffles, and scum skimmer. 3. BIOREACTOR DIFFUSED AERATION EQUIPMENT Quantity : 1 per tank, 3 total Type: Fine Bubble Diffusion Grid Size: 12,275 scfm/tank 2.0% SOTE per ft SWD. Diffuser Density: Provide 15% with 10% installed Notes: Design AOR - 3,350 Ib/hr 4. BIOREACTOR BLOWERS Quantity: 3 duty/1 standby Type: Centrifugal or Turbo Size: 12,275 scfm at 11 PSI Notes: Site Elevation: 360 ft MSL Inlet Air Temperature: 105OF Relative Humidity: 80% Preliminary Equipment Specification Table Rev.0.0 11 Dewberry DATE: 10/10/2018 EQUIPMENTDESCRIPTION 5. SECONDARY C Quantity: 1 Size: 115' DIA, 15 SWD, 170 gal/ft2/d (SOR), 10 Ib/ftz/d SLR Materials of Construction: Epoxy Coated Steel Mechanism in Concrete Tank Notes: Provide pier mounted H-type conventional scraper blade, energy dissipating inlet, effluent launders, density current baffles, and scum skimmer. STATION Quantity: 2 Duty/ 1 Standby Size: Max — 2,084 GPM at 31 FT TDH Design —1,390 GPM at 28 FT TDH Min. - 700 GPM at 26 FT Notes: Sized 50-150% of Design Flow 7. WAS PUMP STATION -- Quantity: 1 Duty/1 Standby Size: 111 GPM at 36 FT TDH 8. DISSOLVED • • •• Quantity: 2 duty Size: 1.400 GPM 250 s .ft. er unit 9. RO SYSTEM AND EVAPORATOR Quantity: 1 duty/1 standby Size: 1400 GPM TDS: 2,000 m /L (average) Permeate Recovery: 90% with reject recycle loop Notes: System shall include ultrafiltration step, RO Feed Pumps, RO filtration, chemical feed systems, appurtenances and Evaporator sized for 10% reject stream and 90% distillate recovery. r ANAEROBIC REACTOR Quantit : 1 duty/1 standby Size: 1400 GPM at 28 FT TDH 11. ••(LAGOON Quantit : 1 duty/1 standby Size: 1400 GPM at 28 FT TDH Assumes 25 FT static head Preliminary Equipment Specification Table Rev.0.0 0" nn r M 19 Dewberry DATE: 10/1012018 1. Multiple (dual at a minimum) components such as pumps, chemical feed systems, and aeration equipment are provided where necessary. 2. Pumping total dynamic head assumes 1,000 L.F. of force main, 25 FT static head, and design velocities between 2-5 fps. Unless otherwise noted. 3. Diffused Aeration Equipment assumes design operating level of 0.5 mg/I dissolved oxygen (DO), with maximum design of 2.0 mg/I DO. Preliminary Equipment Specification Table Rev.0.0 Appendix M: Cost Tables for Alternatives E.1 and E.2 www.dewberry.com .. ivw.,. umm.ur I., 4Pu xe lumnktl [mu f�mm.waxm h.d..,.Imutl..AWPx Nm.r�nNe,P._x4.xM.bm.,N( [kp �,,.rfeebm,m�P x..,mLr6n 5 ,e1pV 5 SNp10 u I 5 xSPov 5 x4am Fir Mmkm,MnSNms 15 5 wa.� 5 ewprmmL3 xpnrAreury.,.vgbr 5 ,xao 5 xepA $S+ewpurN.xsxlerAxwry.I rrXp ] s Ix/Ue 5 ssA41 .nA1 wry., wMb G ] 5 xeAn s a8ao ] paitllluenrl mpf.IDx9eM,Ieury, x,uMpy G S ]e/N 5 e&M1O erA,eury,xxvep S wMtl $ nelm WJ NMruwmgF tuepryabluNbxp G ] S 15pY 5 10Y4 10 Mnuv(hrlXerix+nrd G S xmVo S xmao ]I Snmery[lvwnxmah G s ellFm s e33W gevpnn+rmw+aWWeemrglakn rtl(ulnu+lrreezrrrrm li l S xil.ml 5 sleep U Ullmbn IS s xY)4W $ ly,Au Mne DmeE SLL1 LL : 5 "916] 5 3.a9lyY '[ 5 Fge+rm 5 . WVY 5 1{4m4Px 16 [racnnen95ram.mxreW imry.,rmtlb l 5 PD S Ix EminYpuer5wrt.9,WOGexenn IS 5 9x5� 5 9xS,ml 4M,Imew.mrxmmtl s m.ssmo N.ewxtlm[nm .swnr.Yrmmnrmxrr,rw Is s mm s 3®sm nYrOMYr.axrnerni Is S IPNN] S 1OMmX m 6iwaummrraxyawveN.Swbnw55xmrmwun G I s hm4Y 5 Lam.OL Ix b+Mey-paWmunmm�urynn. v3Mo m xpn 5 w 5 zmon S xAm 5 4a,0.b xl 40n4eA AWrnenr�e [i 1).Sm S m 5 1,MA01 eul $ S.YOLW Pi u uminpw[xravraru s ranzwo [Mtlm.xlmw.om4xX[pr4pmn: Sox s sixsboo suhimrtl 5 MS[gom gYyblrrommm�u@ ar 4pal 5 x.atsm nnuuel[nupnex.mxmx.,M mnrvmmnpnryarupwl EInlw4limvMNcrycrupull :Sx S 3ASxW ppsy abwelxernpwl 5 foaewn+nelweropbll'. es 3 S Muton n uNes S 5 4HSm] [wrrru xrvnx u 5 xs.® s ew]m s stssem [enrxaenrv. ep{ 5 irdraok S Lsr4bn [npnreN9MYwreer. .w 5 xaxWs .I: S zcsrcem mmsr: s >9,zeamo zero: [m.mwMhh.+wmmn.rreMn n,pmrM.e.N,.m Mx,NemwPm, enrkfww.n,mr. umn,rGwmrr<MheYrRUlW rclu+lamvGp+rcls. �r mn Mlab�Yu:ro+4akmlwNM[WIM+ro OUMkBrgcWeer� l ummaarox I Sfmw,WrygripleuW,Ib0.arerwMvi meeLm pWmrMuwrlrym mn mM swan w rwrxv m r[��.� �rou�aN� x�m wp �waNmbwewmrnwmn.M.mnrrmxrnnnhmx mn w5..ry rr.e x Im.rM xlM,m it m.mbktl rem. am5vmmwmwe buWY _ nrWN vm M+xmwrnprvxrmea xx. [eua weuxee n uw nr rmrere m fe M,rnr gmare. ri fm 1315alupul(vupmmrscernnl 13Axi mi Mlren Hx.um 4elka tl xnoee' S? ei 5/nlunz sVe S:zm� ebrpbw[Mmk+l UNr<mi SG.m S/1.mleeeen uenee xorpwuaxemwa[Mmlr+l[eru se3BAL Uf/PL [Femlul4eM[ari $101pDperYur ru Wmlulf Sssq® m. mrWnrur!umw+l 50.0x C'1WN 635.me uBN/3r .rM wr N.m H:®o vmne„� (au+ Sxss3m aW NY $s.n&p9 urYryalwxe urNa u5k,ery4rn ua.' Sb aal+r �- .,i:. :+r e n r+ 55?+s SRahirIei.. �+ vm4Mr,� b4No Wu vmalunla VM[ui s]Sm/tm UM[m $35.m/rm wvrfm Ss,ui,va Ime Empane rmpmyen uhee�rWl 533.m/M $Ne.W9 r M. 113V/:-1—, m W eroM u 3354® Li N xi N m Sflg nrry ssllan pnm�r SII.W4oi Its µYrteLLNb+Wm,ukWIMOnNmnbNelOmylmxnrrmre{m. x. PnrPowrMmta W rmtnmvue rrem Nxehtl NZNr.Menstlreua,u. UNW Mnm,lamb b,Muem P,r'bueprkrcn nxrxre Mu,r. [tlr.mM mwme.m.reamNn.kWw.mromrm. _ pMwemawena,MmlMm„mmmauN.�wmkamx.znaemr. c 9woartl W,rb rrx.rn W W n nmuM rtr...muNe Emm MONa xzwx mew mr. x.Sktlp MgeYum mrhneem Nunk,IHZX1Ybaeehpaaae 6 Fnp,amnw YrW aam ,wbntlmnewu+ecersxearmn mbmum M xavM.nr wq'nu re xM m gaMF [wnM .Y XurhxdNnlnr Wmp,emrM.wYmnMFxsxNu[meVaffiI,NISkx[,[ mimxx. n/3Hmk B DewbrSiry iMe ALMmulM olpplW vMR,nn0.{[eW IW,rP VpXvn fn{heeM[4XerM M Wwrywn WMFmWantm. X[ Bm $Y Y_1L'L FffSPoI fuprN [pWpnma Cmp rmx). 10.01,tlm t54 S 161.W1 S W.[m 1 Mmr. u s EBow s EgxM E me WdAeaMbv SYalerm u 1 s 0Y s a rtlezYryeamq,]xvexn.teuH.l wrmpY G ] S 12Ix.atl 5 E4� 5 xelum LueGamµ ESMpevX.l aulY.l Yeneq [P 3 $ JEyU $ 6 Mmvy<la(,Ikramp410XYene,t eulY.I NnBBy G E S ]<AL $ 4&=, pPl Fflluml arp4MXpm[M1leury.I Wneq G x $ xapL $ aB.M1O PvemeL nadw[mumr wmlgxoxpevrytaury,tnmeey G x 5 Eagp s ae,dq 9 ou lnnremarmq]wry.l LNaq G x 5 to vnmarynartlhrlmemNr G 1 5 IID,cL 5 . ]3gtlV II L,vnGryLYnIerIMmNS E1 1 $ PISAL 5 a13.gtl rmwNMmIMPb XvuimwNem4u1[ea 5ryem 1S } S ES).D]t $ Slapy U VIVN�nn�[ li I S ]p1yG $ IAI.mI G wn 1 S $ x5 FWwraS li ) 41 5 ;)SgVP 5 klv 4]SU.PM IB flMXarMSW-"m,50Nv[rtn,loury.IMmeq G x S xsptl $ 'APV I) YmgH)ertrSam.YNp4xuly IS I 5 9]smO 5 9SpU WWFw:menlLddL 5 M)58VU h[INM [wBvnX4v 1{ a6'v'mary[WTm[mved WL 11 1 S IMWI 5 l®.dA 19 IIS'aewbary,lYrbn,[xMe3mY 11 I s tA]4BM 5 IA1p.5m g pHgkalR ulslla VpM XNSSwIlnlwneWm G $ BNIA10 $ I,YO,W] wmlp{-wmoBwmr,mea,rymuv[Am VFM m EAW s zso s smAm n MWNimmm[m[me n xo s xpoo s [BBABB ]3 f111uenI Wq MNmeMbxanVle Lanry WIrtIW SyMem If ;SOJ S 80 $ ]xgQU �tv.e [pu:pnwq SudeW 5 SAWWJ ISp]),OT [pulpverrlhMXpllm 1m1l^.1 e)Gpidll: NXI 5 smxwl 5 E')[S,apo INISd lmprwemenral%vxrvopnl IM s FY[nlul FpNpmmt Cpmmp,pM lnurvmenmivnl%e)rveynl ]p% 5 .M XnlrxarryNaiaxonl%NLaPWI IS% S E.SI,.Otl IM. npna%^vvamel%olurvW l: 10% S ;B)5.[W )oBMorm[e l%NWW'1: e% s Bm,® S )I,VLmo hWXe[wmrmisuddN 5 sea,® sw)ml S MmmB [%er.NeaOaepp.M 1 5 sslq® <mrmmcm Mwnx 1. IB S a.69Luo omrrgmq: W% S I?on,Lm [rginMgpeLgn[av t4% 5 5.9H.K0 subleW: S M),BAb] rmu(snwaouoenmsr: M)MBBB NWM 1. Lmx opmm %w,ee oa timed e. W rr a,wrwllorrnner.e.w,anm m rrur,a I dwlr Xor oiyr.m. E.P,.wnlwwrrnwm{wwn rwrtemHwdlnXaalnwl pewpemaHlnwomr,rmevew.rmwanngl,emlmdbMW wrrex KwmeSxat [Ienule not Pr[xanl VaelnV [reNlryaN Brvdugrmurree. C..I, Nimtvr eawlMnB S. Nwmn ],ppp54aa p[armt[ay[IrynN:w,n[nawme[mremienYam[MelwneYlvru d.+t S[RpR M nq[tlY b a[[mmnMN< VO lmm n,w Marumm W hn. ).n5" aN xnYwemnveww,nwlu'nnne,emxwd bXeeoaw0 a Piwnnw:+M IM:sIwNN VMm IW %Nf%flrl[Nrme 9. muvnnpnvwyarmYmvr Vev+en quV[ry +rwnlo�errvya 11, P,wvuXmwynrpwN nrt era[w.Yml.v VrneN WMlpulpaeer oBMNp.Is%wopolfwlpmm5webuX $eMmB Ve Sau Sxe,Md nCxmx etle0 1) µe V Siai 5/eai xenc Pc�e Slsmc ammamemwM[�u.a emir wm Nlmaearm Wme mmprewum Uf/MNeMW M <mli 1 C.11' s]SAW ieryar ovNa <mu Ssxe,� Pvwnvv,hmna. W,( UF/ p'B'exery 1,,9B3.6SE aW�nr km Nawo- Mw, Op:no�ry .:1[ra1uM wAlx MarvM ^- saw snaooa F vm'aw UlaHteua 53m3}6 ip1NUXllq(am Yylx.dA Nem'.m:mmparua:oeM eeemanad n3 wmc MuMeq Be sbeV em.mlw• m w,Xe ard[meleMwv aqe ffwnlwn N.a SnPB Umd[mW Iwmnmpcedrelm• xx.am AIM [vapaatx Bdrwnlanepu WpCWa $Ssmryan [vaaobtw bnema Naui Unx(mf 53Sm/lan Si,sago[a mna Wime [maivree 3 empgm Siam/n. Sxx au aYXwrxi[%pn,r{< S?xD /xMV"v'a -ry swo SSix>?Tml Sxs xa® m mpmra{ lom[nd..X.M.rrr[m(e.. }, pnewrarvammun u[ 3, u[/wt [ePmmm�pel am e�ww,Nxnx%meMW [wm,. memXN[o,v,r, e.w oawaaw+mwima. [ W rnm mra,re n:rr brm ea.e oe em,ee M ndrrre Nmn[N mrrignml. OBe [mnalbn rtle nllmeaN (mn I.wM[al MH4 Leege eau. aameyawxle.[IHaIw We{a{momarr rMemlaW,e WmnxbxW MxPDXaeepNa. >. aorta elSowl Xm3 bx was e. Xuwim MXP NwG axpp•X [w wn. mwnwao'perrerra. IBBI PVI vm)mis if Dewberry Appendix N: Vendor Quotes r www.dewberry.com Appendix N Contents: 1. Blowers 2. Mixers 3. Fine Bubble Aeration System 4. Pumps 5. Primary and Secondary Clarifier Equipment 6. Dissolved Air Flotation 7. Ultrafilter/Reverse Osmosis 8. Evaporator 9. Bioreactor Tanks Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M 1. Blowers Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M P" GConfinental Blower,, LL.C. 23 Corporate Circle East Syracuse, NY 13057 Date: 11/8/18 To: Heyward Inc. From: Patti Waring Attn: Jim Cooper Phone No. (315) 451-5410 Phone No: (704) 583-2305 Fax No: (315) 451-5950 Email: jcgner@hevward.net Email: pattiw@continentalblower,com No. Pages: 1 CC: Subject: Dewberry — blo Pharma Project Dear Jim, I have reviewed your revised application and am pleased to offer the following budget proposal. For this lower flow, I would go with this selection as it is more efficient at the new design condition. The blower model remains the same but with a different impeller mix and smaller motor. Have included a standard accessory and blower protection package. Job Conditions: 10,000 SUM Air Flow per Blower 11.0 PSIG Discharge Pressure 360' Elevation 105OF Inlet Temperature 80% RH .. Equipment List: 4 — Model 600.04 Multistage Centrifugal Blower 4 — Base Assembly with Baseplate, Coupling, Coupling Guard & Base Pads �• 4 -- 650 HP 3/60/460-volt 3,550-rpm TEFC Motor 4 — 24" Inlet Filter Silencer, Panel Style 4 — 24" Inlet Butterfly Valve, Wafer, Manually Operated ,..� 4 — 24" Inlet Expansion Joint 4 -- 20" Discharge Check Valve, Wafer 4 — 20" Discharge Expansion Joint ., 4 — Surge/Overload/Vibration Protection Panel, NEMA 12 Budget price for the above equipment is $642,000.00 FOB Syracuse, NY. Freight to the jobsite, start-up service and training are not included in this price. Due to the size of the project, payment terms will need to be discussed prior to order placement. «. Drawings can be supplied in 3 to 4 weeks from receipt of an order. Estimated shipping time is 22 to 26 weeks from release for fabrication. P" Please let me know if you have any questions or require any additional information. Regards, ,. Oft aye Continental Blower LLC - Blower ! Exhauster Selection - design data Customer Dewberry Project -No blo Pharma Project Application Date 22-10-2018 Notes Heyward Air blower 600A.04 - 590.8 HP - 3570 RPM Impeller 3x9202 + 1x8201 Drive arrang. direct drive, 2-poles motor 60 Hz Suggested motor : 650.0 HP Prepared by PLW Printed . 13 November 2018 14:59 ---- PERFORMANCE CURVE ---- 600A.04.3x9202 + 1x9201 3570 RPM 3670 RPM E9 600 523 550 z o 500 a a 450 0 1400 350 4000 5000 60Q0 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 13 12 10 ;._. 8 a 7 6 ,- . 5 1 0 4000 5000 6000 7000 8000 900o. 10600 11000 12000 13600 14000 15000 16000 17000 Flow rate - scfm (Std:14.696 psla, 68°F, 36% RH) ♦ = assccN Para Dsgn : AIR: t1 = 105.0 °F pBar = 14.496 psia RH / inlet W 80 % Alt-1 : AIR: H = 105.0 °F pBar = 14.496 Asia RH / inlet = 80 % CURVE DEWBERRY-BIO PHARMA-REV1A - WINSELECT 6.65-59e ®8. October 2018 - CONTINENTAL INDU:1111312018 14:59 —page t of 5 — OW Continental Blower LLC - Blower ! Exhauster Selection - design data Customer Dewberry Project -No bio Pharma Project Application Date 22-10-2018 Notes Heyward Air blower 600A.04 - 590.8 HP - 3570 RPM Impeller 3x9202 + 1x9201 Drive arrang. direct drive, 2-poles motor 60 Hz Suggested motor 650.0 HP Prepared by PLW Printed 13 November 2018 18:01 ---- OPERATING CONDITIONS --- Operation : Air blower Barometric pressure : 360 R asl --> 14.496 psla Gauge pressure / Inlet : 14.496 PSIA -> 0.000 psig Variable losses / inlet : 0 inchH2O --> 0.000 psig Gauge pressure I outlet : 11 PSIG --> 11.000 psig Variable losses I outlet : 0 inchH2O --> 0.000 psig Design temperature / inlet : 105 F --> 105.0 °F Relative Humidity 1 inlet : 80 % --> 80 % Design flow rate : 10000 scfm --> 11455.21cfm ---- THERMODYNAMICAL DATA ---- pt - 14.496 psi a p2 = 25.532 psi a p2/p1 - 1.7613 t1 = 105.0 OF t2 = 233.0 °F Ri 293.7533 J/(kg K) Q1 - 11455.2 icfm 02 - 7978.5 cfm Pad - 444.9 HP rhol - 0.068 Ib/ft3 rho2 - 0.0972 Ib/ft3 PGas = 581.9 HP kappal - 1.3939 Cp1 1039.56 J/(kg K) MW - 6.76 IbRbmol mTotal - 775.8lb/min mAir - 745.7lb/min mWV 30.0lb/min Vol.% Total = 100.0 lb/min Vol.% Air = 93.9 % Vol.% WV - 6.1 % --- DESIGN POINT - UNTHROTTLED ---- Flow rate (QO) : 10000.0 scfm (Std: 14.696 psia, 68°F, 36% RH) Gauge pressure Pressure 11.04 psig (deviation: + 0.3 %) Drier (PDr) / Machine (P) shaft power: 590.8 HP (at 105.0 OF, 80 % rel. humidity) Adiabatic efficiency (eta ad) 76.5 % Polytrople efficiency (eta poly) 78.3 % Blower mech. efficiency 98.5 % Transmission mech. efficiency 100.0 % ---- SURGE / DESIGN POINT DATA ---- Q1 Icfrn QO scfnl Q2 cfm Pressure psig P HP PDr HP eta ad % eta pol % 42 OF SP DP 5198.9 11455.2 4638.49 10000.00 3677.76 7978.50 12.34 11.04 365.70 590.79 365.70 590.79 61.42 76.52 64.54 78.29 ' _!,Q 233.0 turn down pressure rise DP-->SP power rise SP--->DP 6266.3 icfm (54.6 %) (for Q1) 1.3 psig (11.8 %) 61.5 % REPORT DEWBERRY-BIO PHARMA-REV1A - WINSELECT 6.65-59e Q 8. October 2018 - CONTINENTAL INDUl l/13/2018 15:01 -- page i of 4 - PM r pmw► aft am am e., 0M am LQ Continental Blower LLC - Blower I Exhauster Selection - design data ---- MACHINE SPECIFICATIONS ---- model 600A.04 impellers U9202 + 1 x9201 drive arrangement direct drive, 2-poles motor 60 Hz REPORT DEWBERRY-BIO PHARMA-REV1A - WINSELECT 6.65-59e 08. October 2018 - CONTINENTAL. INDU:1111=018 15,01 — page 2 of 4 -- E: jj Continental Blower LLC - Blower I Exhauster Selection - alternate 1 ---- OPERATING CONDITIONS - ALT1 Operation: : Air blower Barometric pressure : 360 It asl -> 14.496 psia Gauge pressure / inlet : 14.496 PSIA --> 0.000 psig Variable losses / inlet : 0 InchH2O --> 0.000 + 0.476 psig (throttled) Gauge pressure / outlet : 11 PSIG --> 11.000 psig Variable losses / outlet : 0 inchH2O --> 0.000 psig Design temperature / inlet : 105 F --> 105.0 OF Relative Humidity / inlet : 80 % -> 80 % Design flow rate : 8000 scfm --> 9164.1 icfm --» THERMODYNAMICAL DATA - ALT1 »» p1 - 14.020 psi a p2 - 25.497 psi a p2/pt - 1.8187 t1 s 105.0 OF t2 - 246.9 OF Ri = 293.7533 J/(kg K) 01 - 9475.6 icfm 02 - 6514.7 cfm Pad - 377.8 HP rhol - 0.066 Ib/ft3 rho2 - 0.09521b/ft3 Peas - 515.6 HP kappal - 1.3939 Cp1 - 1039.56 J/(kg K) MW - 6.76 Ib/ibmol mTotal - 620.1 lb/min mAir - 595.3 lb/min mVW - 24.8 lb/min Val.% Total 100.0 lb/min Vol.% Air = 93.9 % Vol.% WV - 6.1 % ---- DESIGN POINT - ALT1 - THROTTLED ---- Flow rate (QO) : 8000.0 scfm (Std: 14.696 psia, 68°F, 36% RH) Gauge pressure Pressure 11.00 psig 0.0 %) Driver (PDr) / Machine (P) shaft power: 523.5 HP (at 105.0 OF, 80 % rel. humidity) Adiabatic efficiency (eta ad) 73.3 % Poiytropic efficiency (eta poly) 75.4 % Blower mech. efficiency 98.5 % Transmission meth. efficiency 100.0 % ---- SURGE / DESIGN POINT DATA - ALT1 ---- 01 icfm QO scfm 02 cfm Pressure esis P HP PDr HP .eta ad % eta pot % �. Q OF SP DP 5198.9 9475.E 4493.58 8000.00 3676.69 6514.72 12.07 11.00 362.00 523.50 362.00 523.50 61.43 73.27 64.55 75.39 1 246.9 turn down 4276.7 icfm (45.1 %) (for Q1) pressure rise DP--->SP 1.1 psig (9.8 %) power rise SP--->DP 44.6 % --» MACHINE SPECIFICATIONS - ALT1 --- model 600A.04 Impellers 3x9202 + 1 x9201 drive arrangement direct drive, 2-poles motor 60 Hz REPORT DEWBERRY-810 PHARMA-REV1A - WINSELECT 6.65-59e 08. October 2018 - CONTINENTAL INDUn1/1312a18 15:01 - page 3 of 4 -- .. TECHNICAL DATA "600ii SERIES Number of stage : 1 thru 6 Inlet connection: 24" (612 mm) flange, matches 125# AN; sake Outlet connection : 20" (511 mm) flange, matches 125# AN! or 18" (460 mm) flange, matches 125# AN; Operating speed:3550 rpm in direct drive (601-1z) Lubrication : Oil type with constant level Impeller diameter: From 34" (864 mm) to 36" (915 mm) Impeller tip speed : 443 fps (135 m/sec) Drive : Direct drive or gear box Vibration tolerance : 1.25 mils peak -to -peak (4.5 mm /s) Balance piston : From 3 to 6 stages with pipes connection sees Shaft end : 3" 3/4 (95 men), inlet end drive standard MATERIALS OF CONSTRUCTION Heads, Sections, Bearing housings: Cast inx, ASTM A-48 Class 35B Tie rods : 7/8" (22 mm) diameter cold drawn steel A60 Joint sealing compound : RTV 15502 Silicone Seals (air) : Two graphit rings each end Seals (gas) : Four carbon rings each end With inert gas injection Bearings: Ball bearings 6320 C3 PEtAFBMAB10SfAI DARD — Shaft: AISI 1038 Carbon steel or equivalent Impellers : Fabricated aluminium ASTM 6061 Baffle rings : Stainless steel Motor pedestal : Structural steel. Base pods: Anchor bolts NDiselLSel: In c«npliarce with OSHA standards when machine is fully, _ piped (certified tests available). ELOWIR SIZE .'V 79B1 "C" WEIGHT LBSI KG ROTORWK' I6. H') 60001 26.77 (680) 126.0 (3200) lean (3658) am 39ae 76.03 60002 36.85 (936) 138.0 (3505) 156.0 (3962) 14wa am 12855 60003 46.93 (1192) 162.0 (4115) 16DO (4572) 27w wee ISIA7 60004 57.00 (teee) 162.0(4115) 1800(4572) 147M area 23359 60005 67.08 (17") 186.0 (4724) 204.0 (5132) 16970 77oo 386.11 60606 77.16 (1960)186.0 (4R4)204.00182) taw me 338.1i DIMENSIONS ARE IN INCHES AND (MR ACTUAL DIMENSIONS MAY VARY SLIGHTLY TO SUIT APPUCATION AIR & GAS uL,rrITI1���1 � y^klllllhdl:l , -. r■�ICfI Hill-iiliilc, l■ .. EI EEw♦����EEEE� 111 i�1t1 Piv/)� _ 1 t �� yr !�.�t•�_(] Illlllllli ' ��E kr� — ■_ /�.; it MITI liyyl'E Ill!I ll)Ip!I -:sake, uF `pi 'I• 1 1 36 34 2 = 2 20Working area^ z ae IS ^ se MODEL 11 a ll 14 i0 as 16 'a u. i as. •� i7 14 Ad 13 16 ua S 6 e 6 5000 10 000 15 000 20 000 25 000 30 000 INLET FLOW IN SCFM ®values, dimensions and rafa ence in this 6ro<hure are approximate and intended as a guide only, not for construction and are subject to change without nafice. CONTINENTAL BLOWER LLC. CONTINENTAL BLOWER LLC. CONTINENTAL BLOWER LLC. CONTINENTAL BLOWER LLC. 2. Mixers Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysts I APP M • Proposal # 51268 .. TO: Franklinton Biopharma Project PROPOSAL DATE: November 8, 2018 Franklinton, NC USA r ATN: CC: Heyward Incorporated,Jim Cooper r If billing and/or shipping address is different, please advise. City Description Unit Price Total Price r We are pleased to quote, for acceptance within (30) days of this date, prices and terms on equipment listed below. Equipment readiness is expected to be (8-10) weeks` after receipt of purchase order with mutually acceptable terms and conditions, subject to credit approval. "Notes: Aqua -Aerobic Systems' proposal is based upon supply of equipment models as noted. Actual shipment is dependent on equipment availability r at the time of receipt of order. Note: Aqua Aerobic Systems, Inc. will be closed November 22-23 & December 24 - January 1. .. Equipment will be furnished by Aqua -Aerobic Systems, Inc. with civil work and installation by the purchaser. 3 40 HP Model SS Endura® Series AquaDDM® Mixer. Motor base $25,585.81 $76,757.43 and intake volute assemblies will be of 304 stainless steel. Float is 14 gauge 304 stainless steel skin, filled with closed cell r polyurethane foam. Propeller is cast stainless steel. Motor will be premium efficient, TEFC, 460 volt, 3 phase, 60 hertz, 900 RPM with 1.15 service factor and Class F nonhygroscopic insulation. Motor shaft is one-piece 17-4 PH stainless steel. WARNING: The AquaDDM® Mixer has a high velocity downflow discharge directly below the unit. This flow pattern may, in some instances, cause damage to basin bottoms, creating leaking potential. In earthen or lined basins, Aqua Aerobic Systems recommends the use of a concrete pad on the basin bottom directly below the mixer. If concrete is known to be nonresistant to the waste, other materials should be investigated. If basin .. contains toxic wastes, user is advised to obtain engineering advice as to basin design and construction necessary to prevent possible erosion and leakage. Aqua Aerobic Systems assumes no liability or responsibility for any damage to basin bottoms or walls, or for any injuries or damages resulting therefrom. r COMMERCIAL NOTES: - Freight charges are NOT included in this proposal. Freight charges will be prepaid with actual charges to be added to invoice. - Startup supervision is NOT included. - Payable net 30 days from date of shipment subject to credit review; no retainage allowed. - Unless specifically stated herein, no taxes were included in Aqua -Aerobic Systems' price. State and/or local taxes will be charged unless we receive a valid resale/exemption certificate. 6306 N. Alpine Rd. Loves Park, IL 61111-7655 p 815.654.2501 f 815.6542508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 1 of 5 r_ Proposal Date: November 8, 2018 SCOPE EQUIPMENT NOTES: Proposal # 51268 AQUA -AEROBIC SYSTEMS. INC. A�.M , - Only the aerator andfor mixer unit is provided. Electrical and mooring accessories, control panels, junction boxes, anchors and eyebolts are not included in Aqua's scope of supply and shall be supplied by others. Pricing is provided below for reference. - Based on the current instability in stainless steel pricing, Aqua -Aerobic Systems, Inc. reserves the right to re-evaluate the pricing quoted prior to order acceptance. - Aqua -Aerobic Systems' offer is based upon the supply of Aqua -Aerobic Systems' standard equipment as described within this proposal, including the warranty as included within Terms and Conditions of Aqua -Aerobic Systems, Inc., and Aqua -Aerobic Systems' standard factory test(s) prior to shipment. Aqua -Aerobic Systems' scope of supply does not include any process or performance guarantees or warranties or process or performance testing unless specifically detailed within this proposal. - TRADEMARKS: Aqua -Aerobic, Aqua -Jet, Aqua -Jet Il, AquaDDM, ThermoFlo, Endure Series, OxyMix, Fold -a -Float, Aqua MixAir, AquaCAM-D, AquaSBR, Aqua MSBR, AquaPASS, Aqua BioMax, AquaEnsure, Aqua EnduraTube, Aqua EnduraDisc, Aqua CB-24, AquaDisk, AquaDiamond, AquaDrum, Aqua MiniDisk, Aqua MegaDisk, AquaPrime, OptiFiber, OptiFiber PES-13, OptiFiber PA2-13, OptiFiber ACR-13, OptiFiber PES-14, OptiFiber PF-14, Trust the Tag, AquaABF, Turbilite, AquaMB Process, Aqua -Aerobic MBR, Aqua UltraFiltration, Aqua MultiBore, Aqua MultiBore Series C, Aqua ElectrOzone, SpareCare, IntelliPro, Aqua Financing Solutions, and the Aqua -Aerobic logo are registered trademarks or pending trademarks of Aqua -Aerobic Systems, Inc. All other products and services mentioned are trademarks of their respective owners. Nereda® is a registered U.S. trademark of Royal HaskoningDHV. SHIPPING NOTES: To expedite your order, please provide the shipping instructions below: Earliest acceptable equipment on site date: Ship to address (including zip code): Driver to provide 24 or 48 or _ HOURS pre -delivery notice to: Jobsite contact name: @ telephone number: Deliveries are accepted on the following days of the week: Monday Tuesday Wednesday Thursday Friday Saturday Sunday Acceptable hours of delivery _:—AM to — _ PM Special instructions to relay to the carrier and/or the driver: 6306 N. Alpine Rd. Loves Park IL 61111-7655 p 815.654.2501 If 815.6542508 w vaqua-aerobiccom Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 r r r. Page 2 of 5 4ft Proposal Date: November 8, 2018 Proposal # 51268 AO—UA-AEROBIC SYSTEMS, INC. Pricing Summary Equipment and/or Accessories: $76,757.43 Total Job Price: $76,757.43 Material and/or services not specifically listed in this proposal are not included in the quoted TOTAL JOB PRICE and are to be supplied by others. Goods quoted above will be sold subject to the terms and conditions of sale set forth on the face hereof and the following pages entitled "Terms and Conditions of Aqua -Aerobic Systems, Inc. (A MetaWater Company)": Any different or additional terms are hereby objected to. Available Options 1 Feet, 7 X 19 X 1/4" high flex 304 stainless steel mooring cable. $1.10 $1.10 1 Cable clip(s) 1/4" U-bolt. $4.09 $4.09 1 3/16" - 1/4" 316 stainless steel wire rope thimble. $4.05 $4.05 1 Feet, #4 AWG flexible service cable for 460 V, 40 HP operation. $13.18 $13.18 Cable has three power conductors and an insulated ground conductor assembled together with a nonhygroscopic filler materia in a hard usage outerjacket. 1 1" - 1-1/4", 2 eye, wire mesh strain relief cord grip assembly. $45.15 $45.15 1 3/4" spiral wrap abrasion protection for power supply cable. $43.39 $43.39 1 5' x 9" plastic electricallmooring cable float complete with 2 nylon $14.83 $14.83 ties. 6306 N. Alpine Rd. Loves Park, IL 61111-7655 p 815.654.2501 f 815-654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 3 of 6 M Proposal Date: November 8, 2018 Proposal # 51268 AQUA -AEROBIC SYSTEMS, INC. TERMS AND CONDITIONS OF AQUA -AEROBIC SYSTEMS, INC. (A Metawater Company) Page I of 2 Ibis offer and all of the goods and sales of Aqua -Aerobic Systems, Ire. are subject only to the following terms and conditions. The acceptance ofmy order resulting from this proposal is based on the express condition that the Buyer agrees to all the terns and conditions herein contained. Any terms and conditions many order, which are in addition to or incertsi stem with the following, shall not be bird ingupon Aqua -Aerobic System, Inc. This proposal and my contract resulting therefrom, shall be governed by and construed in accerance with the laws of the State of Illinois, without regard tocordlictsoflaws primiples. PAYMENT Unless specifically stated otherwise, quoted terms are Net 30 Days from shipping date. Past -due charges are 1.5%per month and wd I apply only on arty past -due balance. Aqua -Aerobic Systems, Inc. does not allow retainage of any invoiceamount, unlessauthorized in writing by an authorized representative of our Loves Park, Illinois office. DURATION OF QUOTATION This proposal of Aqua -Aerobic Systems, Inc shall in m event be effective more than 30days from date thereof, unless specifically stated otherwise, and is subject tochange at any time prior to acceptance. SHIPMENT Shipping dates are not a guarantee of a particular day of shipment and are approximate, being based upon present production information, and are subject to change per the production schedules existing at time of receipt of purchase order. Aqua -Aerobic Systems, Inc. shall not be responsible for any delay in shipment for causes beyond its control including, but not limited to, war, riots, strikes, labor trouble causing interruption of work, fires, other casualties, transportation delays, modification of order, arry act of governmental authorities or acts of God Quoted shipment dates in this proposal are approximate dates goods will be Shipped and, unless agreed to in writing by Aqua•Aerobic Systems, Inc., Buyer may not postpone or dday the dates ofshipmentofgoods from ourplam or from our suppliers plants beyondthe datesset forth inthis proposal. TITLE AND RISK OF LOSS All prices and all shipments of goods are F.O.B. Aqua -Aerobic Systems, lnc.'s plmt at Loves Park, Illinois unless specifically stated otherwise Delivery of the goods sold hereunder to the carrier shall be deemed delivery to the Buyer, and upon such delivery, tale to such goodsandrisk of loss or damage shall be upon Buyer. TAXES Prices quoted do not include any taxes, astomsduties, or import fees Buyer shall pay any and all use, sales, privilege or other tax or customs duties or import fees levied by any governmental authority with respect to the sale or transportation of any goods covered hereby. If Aqua -Aerobic Systems, Inc is required by any taxing authority to collector to pay my such tax, duty or fee, the Buyer shall be sepamtelybilled at such time for the amounts Aqua -Aerobic Systems, Inc is required to pay. INSURANCE Unless the goods are said on a CIF basis, the Buyer shall provide marine insurance for all risks, including warand general coverage. SECURITY If at any time the firencial respons ibd ay of the Buyer becomes unsatisfactory to Aqua -Aerobic Systems, Inc., or Aqua -Aerobic Systems, Inc. otherwise deems itself insecure asto receipt of full payment of the purchase price from Buyer hereunder, Aqua -Aerobic Systems, Inc, reserves the right to require payment in advance or security or guarantee satisfactory to Aqua -Aerobic Systems, Inc. of payment in full of the purchase price. LIMITATION OF ACTION No action shall be brought against Aqua -Aerobic Systems, Inc. for any breach of as contract of sale more than two years after the accrual of the cause of action thereof, and, in no event, unless the Buyer shall fast have given written notice to Aqua -Aerobic Systems, Inc., of any claim of breach of contract wftWn30 days afterthe discovery thereof. CANCELLATION CLAUSE No acceptance of this proposal, by purchase order or otherwise, maybe modified except by written consent of Agrn-Aerobic Systems, Inc. tar may a be cancelled except by prim payment to Aqua -Aerobic Systems, Im. the following sums as liquidated damages therefore: I) Ifcancellation is priorto commencement of production and prior to the assumptionof any obligations by Aqua -Aerobic Systems, Ion. for any materials orcomponent parts, a sum equal to 15a/u of the total purchase price; 2) If cancellation is after thecommencement of production or after the assumption of any obligations by Aqua -Aerobic Systems, Inc for arty materials orcomponent parts, nation equal to the total ofthe direct, out-of-pmketexpenses incurred tothe date of cancellation for labor, machine time, materials and any charges made to us by suppliers far cancellation, plus 30% of the total purchase price. All charges and expemes shal I be as determined by Aqua -Aerobic Systems, Inc. In the event any items are used by Aqua -Aerobic Systems, Inc. to fill a subsequent order, then upon receipt ofpaymem for such order, Aqua -Aerobic Systems, Inc. shall pay the Buyer a sum equal to thedirect ono-of- pncket expenses previously charged and received from Buyer. PROPRIETARY INFORMATION This proposal, including all descriptive data, drawings, material, information and know-how disclosed by Aqua-Aembic Systems, Inc. to Buyer in relation hereto is confidential information intended solely for the confidential use of Buyer, shall remain the property of Aqua -Aerobic System, Inc. and shal I not be disclosed orotherwise used to the disadvantage o detriment of Aqua -Aerobic Systems, Inc. in arty manner. OR M aft Mali VaN VM a. P► err an OWN err e� 006 6306 N. Alpine Rd. Loves Park, IL 61111-7655 p 815.654.2501 f 815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8. 2018 Page 4 of 5 40% AQUA -AEROBIC Proposal Date: November 8, 2018 Proposal # 51268 0. SYSTEMS, INC. AAb DWCo y TERMS AND CONDITIONS OF AQUA -AEROBIC SYSTEMS, INC. (A Metawater Company) Page 2 of 2 QUALIFIED ACCEPTANCE AND INDEMNITY In the event the acceptance of this proposal by Buyer either is contingent upon or subject to the approval by any third parry such as, but not limited to, a consulting engineer, with respect to geods, parts, materials, descriptive data, drawings, calculations, a any other matter, then upon such approval by any third party, Aqua -Aerobic Systems, Inc. shall have no liabi lily to Buyer or to my third party so long as the goods sold and ddivered by Aqua - Aerobic Systems, Inc. mnfonn to this proposal. In the event any such third party relu lies modifications in the proposal prior to the approval thereof, Aqua -Aerobic Systems, Inc may at its sole option and without liability to any party elect to cancel this proposal or ream the purchase order to Buyer. In the event Aqua -Aerobic Systems, Inc. elects to modify this proposal to conform to the requirements for approval by any third party, Aqua -Aerobic Systems, Inc. in such event shall have no liability to Buyer or to any third party so long as the goods sold and del ivered by Aqua -Aerobic Systems, Inc confomh to this proposal as modified. Buyer agrees to indenmi fy and save harmless Aqua -Aerobic Systems, Inc. from and against all costs and expenses and liability of my kind whatsoever arising out of or in connection wi di claims by third parties so long as the goods sold hereunder conform to the requirements of this �,. proposal as approved by any third party. WARRANTY; LIMITATION OF LIABILITY; AND DISCLAIMER In return in purchase and full payment for Aqua Aembic Systems, Inc. goods, we warrant new goods provided by us to be free from defects in materials and workmanship under normal conditions and use for a period of one year from the date the goods are put into service, or eighteen months from date of shipment (whichever first occurs). If the goods include an "Endum Series" motor, the complete Endura Series unit shall be warranted by _ Aqua- Aerobic to be free from defects in materials and workmansh ip under normal condit ioas and use for three years from the date the product is put into service or 42 months from the date of shipment (whichever occurs first). OUR OBLIGATION UNDER THIS WARRANTY IS EXPRESSLY AND EXCLUSIVELY LIMITED to replacing or repairing (at our factory at Loves Park, Illinois) arty part or parts returned to our factory with transportation charges prepaid, andwhich our exsminaton shall show to have been defective. Prior to return of any goods or its parts to our factory, Buyer shall notify Aqua -Aerobic Systems, Inc. of claimed defect, and Aqua - Aerobic Systems, Inc. shall have the privflege ofexamining the goods at Buyers place of business at or where the goods have otherwise been placed in service. In the event this examination discloses no defect, Buyer shall have no authority to return the goods or parts to our factory farthe further examination or repair. All goods or parts shall be returned to Buyer, F.O.B. Loves Park If hums. Tb is warranty shall not apply to arty goods or part which has been repaired or altered outside our factory, or applied operated or installed contrary to our instruction, or subjected to misuse, chemical attack/degradation, negligence or accident. This warranty and arty warranty and guaranty of process orperformance shall no longer be applicable or valid if my product,includmg any soRwareprogmm,supplied by Aqua -Aerobic Systems,Inc., is modified a altered without the writenapproval of Aqua -Aerobic Systems, Inc Out warranty on accessories and component parts not manufactured by us is mpressly l imited to that of the manufacturer thereof r. THE FOREGOING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND OF ALL OTHER LIABILITIES AND OBLIGATIONS ON OUR PART, INCLUDING ANY LIABILITY FOR NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE; AND ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS EXPRESSLY DISCLAIMED; AND WE EXPRESSLY DENY THE RIGHT OF ANY OTHER PERSON TO INCUR OR ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ANY GOODS PROVIDED BY US. THERE ARE NO WARRANTIES OR GUARANTEES OF PERFORMANCE UNLESS SPECIFICALLY STATED OTHERWISE. UNDER NO CIRCUMSTANCES, INCLUDING ANY CLAIM OF NEGLIGENCE, STRICT LIABILITY, OR OTHERWISE, SHALL AQUA -AEROBIC SYSTEMS, INC. BE LIABLE FORANY INCIDENTAL ORCONSEQUENTIAL DAMAGES, COSTS OF CONNECTING, DISCONNECTING, OR ANYLOSS OR DAMAGE RESULTING FROM A DEFECT IN THE .. GOODS. LIMIT OF LIABILITY: AQUA -AEROBIC SYSTEMS, INC.'S TOTAL LIABILITY UNDER THE ABOVE WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF ANY DEFECTIVE PART. THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE, AND OUR LIABILITY WITH RESPECT TO ANY CONTRACTOR SALE, OR ANYTHING DONE IN CONNECTION THEREWITH, WHETHER IN CONTRACT, IN TORT, UNDER ANY WARRANTY, OR OTHERWISE; SHALL NOT, IN ANY CAS$ EXCEED THE PRICE OF THE GOODS UPON WHICH SUCH LIABRATY IS BASED. Final acceptance of this proposal must be given to Aqua -Aerobic Systems, Inc. at theiroffice in Loves Park, Illinois. Please acknowledge acceptance by signing the proposal and retuming it to Aqua -Aerobic Systems, Inc. Accepted by: By: Date: r Offer Respectfully Submitted, #ram llG&� Michaela Villarreal. Rotatina Products Sales Assistant Aqua -Aerobic Svstems, Inc. 6306 N. Alpine Rd. Loves Park, IL 61111-7655 p 815.654,2501 1815.654.2508 www.aqua-aerobic.com Copyright 2018, Aqua -Aerobic Systems, Inc Printed: November 8, 2018 Page 6 of 5 3. Fine Bubble Aeration System 41 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> Sent: Thursday, November 08, 2018 12:15 PM To: Poulios, Michael; Lawrence, Jordan Subject: Franklinton, NC - Dewberry Biopharma project - SSI Aeration Biological treatment basin (Q-102518 [A]) Attachments: Dewberry Biopharma project- (Heyward Incorporated )_Q-102518 [A].docx This message originated from outside your organization 00 Michael and Jordan: Attached is the revised layout and relevant information on Fine bubble Aeration System for Dewberry Biopharma project based on the lower air flow rate given yesterday (10,000 scfm per basin). This is for the biological basin as we have sent earlier the coarse bubble diffused air recommendation for the EQ, digester and reaeration tanks. The costing and layout is based on each of the three (3) tanks being 107' diameter X 20' tall. _ TOTAL LUMP SUM Budgetary Price: FOB jobsite including site service is $ 895,000.00. The service is 3T/6D. Don't know if that is enough for installation and training and commissioning. Just depends on the schedule and your requirements. SSI Aeration kept the same number of diffusers in this revised proposal even with the reduced total air requirement. In the prior or original proposal SSI Aeration used maximum air capacity of diffusers r, now its came down to comfortable range for the diffuser. If you have any questions and / or need clarification we would be glad to assist further. Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office _ 704-591-1270 - cell jcooper@heyward.net 551 Budget Proposa I `aa• ' iwl iT 1111111111111116 Aeration Performance Through'lnnovation Fine Bubble Diffuser- DlscType Eellatdk." Bull*.In Advanced Membrane Materials PTFE Complete Aeration Systems w DeslgnedibrYcu Fuse Bubble Diffusers Tube Type Telemetry Systeins Real Tlme Camera Monitoring Retrievable Systems Easyto Maintain OEM Replacement Membranes Retrofit Existing Systerns ., M M =1 M M o:Dewberry Revision -A Attention: Jordan Lawrence, EI Date: 251'October, 2018 From: SSI Aeration, Inc. Ref:Dewberry Biopharma Project(Heyward Incorporated) PROPOSAL AERATION EQUIPMENT Revision'A': Updated with latest airflows provided in email dated on 8th November, 2018 Sir, In response to your email and based on the information, SSI as an ISO-9001 certified corporation is pleased to submit this proposal quotation for the design, manufacture & supply of Aeration Equipment Including all pre-engineered and pre -fabricated 304SS Drop pipe + piping within the tank, all diffusers and accessories required to connect diffusers to pipe, as well 304SS support stands, pipe joints and continuous purge for each grid. (Standard limit of supply from f6" above water level and Isolation valves are not included in SSI Scope of supply). A. Design Information: Parameter PerBioreactor Tank Airflow (SCFM) 10,000 Airflow/Diffuser SCFM 2.24 Diffusers Pcs 4,464 B. SCOPE OF SUPPLY: Fine Bubble Diffuser Equipment with AFD270-EFine bubble diffusers with EPDM membranes for Three (3) BioreactorTanks. Each Bioreactor Tank is 107'(Dia) x 20' (SWD) consists of Four (4) grids andSupplied with Aeration Equipment as follow: G 012" 304SS SCH.10 04" PVC SDR.32.5 Headers POD270-E Fine R Droppipe + Cooling 012" PVC SCH.40 Manifold c/wfactory drilled holes for field bubble diffusers I Pipe ±70' mounting of Saddles & diffusers D SS 304SS Length SS 304SS Length 304SS PVC Active Blank Coupling Supports Coupling Supports Supports Couplings #1 4 11 20' 1 3 1,400' 255 85 1,116 256 #2 4 11 25' 2 5 1,350' 260 88 1,116 238 #3 4 11 20' 1 3 1,400' 255 85 1,116 256 #4 4 it 25' 2 5 1,350' 260 88 1,116 238 Number of AFD270-E Diffusers per Bioreactor tank 4,464 1 988 rrw I Pag. 2SSI Aeration Proposal prepared RFQ1016181Hey%%ard Incorporated) on 25" October, 2018 am ow 4m RM am 00 a" OR A F. TOTAL LUMP SUM PRICE (for all listed above)..............................................................$ (To be provided by Jim Cooper of Heyward Incorporated our local rep Email )cocper@aheyward net) COMMERCIAL BASIS OF OFFER 1. Delivery Program: • Approval Submittals and 0 & M Manuals; 1-2 weeks after receipt of P.0 and all information necessary to prepare submittals. • Ready to ship: after receipt of approved submittals : 6-8 weeksfor Bioreactor#1 : 10-12 weeksfor Bioreactor#2 : 14-16 weeksfor Bioreactor#3 2. Payment Terms: • For Municipal/Gout projects 95% net 30 days after shipment and balance 5% at the time of startup or 75 days after shipment whichever comes earlier. • For private and overseas jobs: 30% with PO , 30% with approve submittal and balance 40% net 30 days afer shipment (subject to credit approval) 3. Quotation Validity:Valid from date of proposal for a period of 45days. 4. Exclusions: • All local taxes import custom duties, brokerage etc. • Freight cost CIF jobsite unless otherwise noted • Offloading upon delivery to site • Site services for installation inspection and start up assistance. • Field assembly if any, installation, site work and relevant field tests. • Any localized bank charges and L/C charges are to be paid by the customer or by agreement. • Field tests • Factory Oxygen transfer efficiency (OTE) test • Blowers, Isolation valves and air main piping • Any items and services not itemized within the above scope of supply. S. SSI Quality Assurance: SSI is an IS09001 certified company. 6. Warranty: Products manufactured by Seller are warranted to be free from defects in materials or workmanship for 18 months from date of shipment or 12 months from the date of start-up, whichever comes first. SSI's responsibility is limited to the cost of the defective parts, and specifically excludes damages because of maintenance activities, excessive airflow, foreign debris in the airstream, or excessive exposure to heat or other elements. Fouling because of bio film or chemical precipitation or solvent exposure do not constitute defects. Unless fieldwork has been contracted to SSI, labour is excluded from warranty coverage. We thank you for the inquiry with the opportunity to quote on the Aeration equipment of this project and look forward to work with you in the very near future. M I Pag. 4SSl Aenuion Proposal prepared RFQ 101619 0lc%mu-d hicorporatedl on 'S"' October. 1018 We would be pleased to assist you further if you have any questions or need clarification on this proposal. Yours truly, SSI Aeration., INC Kiran Banala, (Ext .308) Manager — Engineering kiran@ssiaeration.com Cc: Jim Cooper of Heyward Incorporated our local rep Email: jcooper@heyward.net, Phone: 704-591-1270 M PM pw Pag. SSSI Aeration Proposal prepared R1=Q101618 (Heyward Incorporated) on 25"' October. 2018 PM A A SSI Aeration SMART IDEAS FOR WATER What Makes the SSI 9" Disc Diffuser Systems a Worldwide Choice? The SSI g" Disc Diffuser System combines engineering excellence, superior component quality, and a technically advanced product design. Proven highly durable and efficient in thousands of municipal and industrial installations around the world, this advanced system has reliability built into every stage of performance. Grommet Connection POD Connection --- Disc Diffuser _ ,Osrpmmtl _ T� ' �. screw. ,hmivx _ 1055'I26hmnl Memb,u�e 10—Wj25amml rHut \\ / 31 nvt I D ,eu� `i � lq yeK h h A< - Ike Drive4 Tucker Poughkeepsie, NewYork 12603 USA Pap. 6SSI Aciut on Pruposul prepared RI Q 10 10 18 (1ICard Incurporvedl on 15°i Octoberr 'OIS Unique System Strengths Complete product line -creating the system that fits your needs SSI manufactures disc diffusers and coarse bubble diffusers, and we mount these products on a wide range of piping materials including PVC, CP/C, PP and Stainless Steel. We have the ability to attach diffusers to pipe using saddles, grommets, or pre -assembled PODS. We can provide retrievable systems or fixed grids, and systems in kit form or mostly factory assembled. We try to understand and anticipate your needs, and fit our recommendations to your situation. Piping system integrity -thicker wall pipe and double anchor for fewer breakages Our piping is 38%thicker and has double rod support stands as standard -two anchors for each support location means twice the resistance to hydraulic and thermal loads. Most often supports fail due to temperature and water velocity. SSI locates two anchors where support is needed most, helping to increase product longevity. Comprehensive design service and after sales support SSI provides full design services. Including biological and mixing calculations, process slmu- lations and hydraulic studies. We maintain a full drafting department with 3D and animation capabilities and we can assist with specifications and CAD drawings. Our service and Installation crew can hold your hand during the early stages of the project and ourworldwide multilingual staff is dedicated to your com plete satisfaction. Intelligent Upgrade Options Patented PTFE membranes prolong efficiency and reducewholelife costs SSTs patented PTFE membrane barder properties not only reduce plasticizer extraction, shrinking, and membrane hardening but also limit dynamic changes that can result from swell, such as creep. Compared with unmated products that are more susceptible to increases in DWP due to more aggressive fouling and changes In physical properties and weight, the PTFE coated mem- brane Improves consistency of DWP (Headloss) values over the product I"ife. This directly Impacts long-term power costs and the ability of the system to distribute air uniformly across the tank floor. SSI Telemetry -the inside story solves maintenance problems At the click of a mouse, you will know the DWP of your diffuser membranes, airflow rate to those monitored diffusers, and air temperature in the submerged piping system. You can sense vibra- tion, pipe roll over, and water in the grid. Automatic moisture purging and automatic acid dosing systems are available Through multiple cameras, you can see both inside the grids, and surface bubble patterns. Wet probes are also available for DO and WNJ temperature. Tracking all this data on a user-friendly online dashboard facilitates communication between consultant and client, manufactu rer and rep. This smart technology lets you locate problem areas and allocate resources more efficiently. SSI Telemetry is your preventive maintenance hub in the heart of the plant. Airflow sm'/hr a Ls 15 $.0 T.0 65 1W O 3 9S t 3 2.5 - e.0 E 3 6.5 y 1.5 54 2 .& 3 141- t 3.00 �Ltro ion 0 1 3 3 x 5 6 T y Airflow-SCFM SSI Aeration Stamford Scientific International, In-- Grommet Connection Simpie to install on site, compact to ship and move. Affordably priced and time tested over 15 years worldwide. Airflowsiniffir 25 5 . �����1",1��1 , Xel .. PiR `I am sq FNI ►'1 n n P" t•1 t^ Prig. 7SS1 Aeration Proposal prepared RFQ I01618 (1Ic%vcird Incorpormcd) ou'i°i Ocnrher.'O 18 a.n n• no No •tt 11111111 r� M IF I CT T E C H N I C A L D A T A S H E E T NPTSADDLES AZ Quick Connect NPT Saddlesin mount on nomal US 4" or metric 114.3mm OD pipe. They allow retrofit of 12" to 9" discs without changing the piping system. Quick Connect NPT Saddles are made of polypropylene, and install into a 5/8" (16mm) hole. GROMMETS Grommets arc available for round AV plastic or square stainless steel pipes in US or Metric dimensions. Installation is simple. Multiple sires are available based on pipe wall thickness. Grommets install into a 1.1/4" (32mm) chamfered hole. EXPANSION JOINT MONS Expansion Joints are available in three types: y Flexible PVC with SS Shell, Rigid Bolted SS, and Anti -rotation, Telescoping PVC. The flexible expansion joints are recommended for disc installations and the RVd positive locking type for Bolted, tube diffuser projects. fleehle Slotted band joints with stainless steel shear PVCUM skill rings are suitable for disc -type fine bubble and cap -type coarse bubble lateral plastic piping systems, in conjunction with SSI's fixed and guide support stand system to manage thermal expansion and contraction. Positive locking bolted stain- SSI's Sliding less steel couplings are Expansion joint suitable for drop is an anti - pipes, stainless rotational joints, and for all telescopic tube ddfiwr piping union which systems to restrict _ absorbs pipe header pipe rotation. expansion and Anti-rotadon. contraction to Telesropktg PVC up to 1.5" (38mm). CHECKVALVES SSI fine and coarse bubble WWWWWA diffusers are available with optional check valves. Coaae&nul XBCBI cbeck rah'es These are not required for IN V I proper operation since most diffusers are self -checking, I'' e check mhrs but they may give peace of mind to OL the designer or operator. qW u Tide Dii fu.,rrclxck I alm DixVxnrirg cbeck rah a fnnallallon SSI Aeration SMART IDEAS FOR WATER 4 TUCKER DRIVE POUGHKEEPSIE, NEW YORK 12603 USA SSI AERATION, INC. +1-846-454-8171 TEL www.ssiaeration.com +1-845-454-8094 FAX EMAIL: Into®sslaerarlon.com 1"'10 1 Pag. 8SSI Aeration Proposal prepared RfQ 1016181Iiesc.alr(l lncorpor.vCd) 011 2"' Octoller. 21118 T E C H N I C A L MOISTURE PURGE SYSTEM D A T A S H E E T An airlift type purge system is used in all SSI fine bubble aeration systems to remove condensate from the piping system. Purging entrained water hellxs ensure even air distribution -,Ift 7� to all diffusers in a grid. A ball valve is supplied with the system and is opened manually. Continuous ur s stems are available for retrievable - type aeration systems, oe w ere it is not possible to fasten a purge line ton tank wall. PRESSURE MONITORING SYSTEM Thrutwhour the life of an aeration system, oxygen tmnsfe efficiency may decline somewhat when diffusers become fouled, but headloss can increase dramatically whicl in turn increases energy toss. A pressure monitoring system the operator to better determine the optimal cleaning frequency of the membranes. The fouling rate can vary by aeration zone, hence it is recommended to install at least one system in each zone. SUPPORTS TELEMETRYSYSTEM ACID DOSING STANDS Adding a Telemetry system to SYSTEM Support Stands are available in 30455, your aeration system will allow Inyitu Acid Dosing Systems arc 316SS or in ABS you to remotely monitor factors available to control calcareous deposits plastic. SSI's standard is inside your tank from any PC, in the perforations which will reduce 304SS with dtop4n tabletormobile device. nrcmbtane back tessme. P anchor bolts. In our Telemetry can be installed in new aeration piping systems, systems or retrofitted through an support stands fulfill the dual role end cap into existing systems. of anchoring pipes to the floor and Telemetry sensors are available to controlling thermal expansion and monitor variables in your system contraction. Special support stands such as temperature, vibration, for uneven tank floors, for installing humidity, water detection, DO, into concrete ballast forms, and for and other environmental factors, tanks with significant channel velocity (with lateral supports) are also available. ABS support stands are primarily used with disc diffusers and plastic pipe, where a low, capital cost is the primaryobjective. AHSpiwknoyon.amtd :300 SSI Aeration SMART IDEAS FOR WATER 4 TUCKER DRNE POUGHKEEPSIE, NEW YORK 12603 USA SSI AERATION. INC. +1.845-454.8171TEL www.ssiaeration.com +1$45-454.8094 FAx EMAIL: into®sslaeratlon.eom - — — t1"Ilk om r. Pag. 9SSl Aeration Proposal preptnnd R 1 01016 IS 11 lc t st and I ncorporated l on ' i°' Oetoher. N IS 4. Pumps a) WAS Pumps b) RAS Pumps c) Primary Clarifier Pumps d) DAF Lagoon Pumps e) Effluent Pumps Dewberry Novorymes North America, Inc. I Engineering Alternatives Analysis I APP M P: 336.666.0260 CAlI VA F: 336.666.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INOUSMYSINCE 187E Project Name: WAS Pumps Date: 11112/2018 Quote Number: NWE102818 Invitation to Bid No.: Quoter: Nathan Edens Package Name: WAS a -Mail: nedens(&tencarva.com .. Pumpage: WAS Temperature (°F): 68 Flow (gpm): 111 NPSHa (ft): not specified TDH (ft): 36 Solids: not specified S.G.: 1 Viscosity (SSU): not specified EQUIPMENT DESCRIPTION Type: Self Priming End Suction Centrifugal Pump Speed (RPM): 1750 Make: Gorman -Rupp Motor Speed (RPM): 1800 Model: T2 Motor Power (HP): 3 Letter Code: T2A60S-B/F Motor Voltage: 460 Size: 2" Motor Phase: 3 - Construction: Cast Iron with Ductile Iron Impeller Motor Frequency (Hz): 60 Connections: Flanged Motor Frame Size: 182T Mounting: Vertically Driven V-Belt Motor Enclosure: S.D. M&C PE EQUIPMENT SPECIFICATIONS To view a POP of the equipment including drawings and curves, please double click the icon: PRICING AND AVAILABILITY Unit Cost: $11,792 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 2 Freight on Board: Shipping Point Total Price: $23,584 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and 316SS check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $1,487 adder w. P: 336.665.0250 TE YACAEVA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRY SINCE 1978 Project Name: RAS Pumps Date: 11/12/2018 Quote Number: NWE102318 Invitation to Bid No.: Quoter: Nathan Edens Package Name: RAS Sump Pumps a -Mail: nedensAtencerva.com nnun�r�nue ne eeevinv Pumpage: RAS Temperature ff): 68 Flow (gpm): 2084 NPSHa (ft): not specified TDH (ft): 31 Solids: not specified S.G.: 1 Viscosity (SSU): not specified Typo: Self Priming End Suction Centrifugal Make: Gorman -Rupp Model: T10 Letter Code: T10A60S-B/FM Size: 10 Construction: Cast Iron w/ Ductile Iron Impeller Connections: Flanged Mounting: Vertically Driven V-Belt Pump Speed (RPM): 850 Motor Speed (RPM): 1800 Motor Power (HP): 25 Motor Voltage: 460 Motor Phase: 3 Motor Frequency (Hz): 60 Motor Frame Size: 284T Motor Enclosure: S.D. M&C PE and curves, please double click the icon: PRICING AND AVAILABILITY Unit Cost: $31,591 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 3 Freight on Board: Shipping Point Total Price: $94,773 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Lead time is subject to change based on shop work load. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and 316SS check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $3,679 adder M P: 336.665.0250 pryi�+ D CAll VA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRYSINCE 1978 Project Name: Primary Clarifier Pumps Data: 11/1212018 Quote Number: NWE102318 Invitation to Bid No.: Quoter: Nathan Edens Package Name: Primary Clarifier Pumps a -Mail: nedens(d)tencarva.com CONDITIONS OF SERVICE .. Pumpage: Primary Clarifier Influent Temperature (°F): 68 Flow (gpm): 1210 NPSHa (ft): not specified TDH (ft): 30 Solids: not specified S.G.: 1 Viscosity (SSU): not specified EQUIPMENT DESCRIPTION Type: Self Priming End Suction Centrifugal Pump Speed (RPM): 850 Make: Gorman -Rupp Motor Speed (RPM): 1800 . Model: T8 Motor Power (HP): 20 Letter Code: T8A60S-B /F Motor Voltage: 460 Size: 8" Motor Phase: 3 Construction: Cast Iron w/ Ductile Iron Impeller Motor Frequency (Hz): 60 Connections: Flanged Motor Frame Size: 256T Mounting: Vertically Driven V-Belt Motor Enclosure: S.D. M&C PE EQUIPMENT SPECIFICATIONS To view a PDF of the equipment including drawings and curves, please double click the icon: r PRICING AND AVAILABILITY Unit Cost: $23,644 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 2 Freight on Board: Shipping Point Total Price: $47,288 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Lead time is subject to change based on shop work load. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and discharge check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $1,918 adder P: 336.665.0250 Jr Cult VA F: 336.665.0303 1115 Pleasant Ridge Rd. MACHINERY COMPANY Greensboro, NC 27409 SERVING INDUSTRY SINCE 1978 Project Name: Effluent Pumps Date: 11/12/2018 Quote Number: NWE102318 Invitation to Bid No.: Quoter: Nathan Edens Package Name: Effluent Pumps a -Mail: nedensAtencarva.conl rnun�rinuc ne cvev�ry Pumpage: Effluent Temperature (°F): 68 Flow (gpm): 1400 NPSHa (ft): not specified TDH (ft): 66 . Solids: not specified S.G.: 1 Viscosity (SSU): not specified Centrifugal Make: Gorman -Rupp Model: T8 Letter Code: T8A60S-B /F Size: 8" Construction: Cast Iron w/ Ductile Iron Impeller Connections: Flanged Mounting: Vertically Driven V-Belt Pump Speed (RPM): 1200 Motor Speed (RPM): 1800 Motor Power (HP): 50 Motor Voltage: 460 Motor Phase: 3 Motor Frequency (Hz): 60 Motor Frame Size: 326T Motor Enclosure: S.D. M&C PE and curves, please double click the icon: PRICING AND AVAILABILITY Unit Cost: $25,081 Shipping: Best way-PPA. Unless otherwise specified. Quantity: 2 Freight on Board: Shipping Point Total Price: $50,162 Payment Terms: Net 30 Lead Time: 5-6 weeks Note: Price does not include tax or freight. Lead time is subject to change based on shop work load. Quotation is valid for 30 days. Comments: Package includes pump, motor, base/guard, belts/sheaves, casing heater, air release valve, gauge kit, and discharge check valve. Pumps can be fitted with Austempered Ductile Iron Impellers for a $1,918 adder M M xylem Let's Solve Water QUOTATION Quote Number: 9001-181023-057 Date: October 26, 2018 Terms: ExWodcs Factory Job: DEWBERRY-102618-WKNE DAF Lagoon Pump We are pleased to quote you for the following equipment, subject to Xylem approval and acceptance of Xylem terms and conditions of sale. Quantities are not guaranteed and should be verified, with any prices adjusted, prior to placing an order. Due to recent volatile pricing from our suppliers, Xylem reserves the right to change the price at any point up to submittal approval and release to fabrication. Every attempt will be made to honor pricing for 30 days from date of quote. Item # Qty Description Net Price USD 1 1 VIT- Short Set Lineshaft Turbine Pumps 14,839 Wet pit/Open Sump Uneshaft Turbine: Open Lineshaft, VIT-DITM 1OLHC, 1 Stage 1.1 1 Bowl Assembly 10LHC, 1 Stage(s), Manufacturer's Standard 1.2 1 Column Assembly 8" x 1.1875" Threaded W/L Column 1.3 1 Head Assembly 8" x 16.5U' DI W/L Head, 150 # Flange 1.4 1 Motor US, VHS 15.00 Hp 0 RPM H015B2A1GD-WVRU-OOOA0B000, Steady Bushing: Yes, Motor Coupling: NRR Total Item Net Price USD 14,839 Additional Freight (not Included in Item Net Price) USD Total Quotation Net Price USD 14,839 .. SUBMITTAL *GOULDS Quote ID: 9001-181023-057:0:1 QTY:1 VIT-DITM 101_HC, 1 Stage a xylem brand PERFORMANCE ON DESIGN CURVE AT 1760 RPM Shut ON Design 12] Run Out 15] Flow (USGPM) 0.0 1400.0 0.0 Best Efficiency 80.50 %at 1458.0 USgpm TDH-Bowl (ft) 49.2 28.0 0.0 Design Flow % SEP 96.02 % TDH-Disch Flange (ft) 43.4 20.3 - Pump Efficiency 74.31 % Bowl Efficiency I%) - 80.20 - Overall Efficiency 69.10 % Power (Hp) 12.3 - Max Power (NOL) 14.0 Hp at 159.0 USgpm NPSHr (ft) It] - 15.9 - Max Power (NOL) at Max Trim 15.1 Hp at 200.0 USgpm NPSH Margin (ft) [11 - 30.7 - Specified NPSH Ratio 1.1 Hydraulic Thrust(lb) 688.8 392.0 0.0 Thrust Load Power Loss 0.06285 Hp Thrust (lb) 806.6 499.4 0.0 Total Flow Derate Factor 1.00 Pressure -Bowl (psi) 21.3 12.1 - Total Head Derate Factor 1.00 Pressure-Disch Flange (psi) 18.8 8.8 - Total Efficiency Derate Factor 1.00 Min Submergence (inch)131 - 43.68 - Actual Submergence 177.00 in Friction Loss (ft) (4] - 1.94 - Shaft Friction Power Loss 0.00 Hp Lineshaft Elongation (Inch) 0.00448 0.00256 - Min Flow (MCSF) 364.0 USgpm Column Elongation (Inch) 0.00000 0.00000 - kWh per 1000 gal 0.12723 Lateral (Inch) 0.13448 0.13255 - Impeller Running Clearance 0.13 in (1] at 1st impeller eye 12) rated values 131 from bottom of pump 141 from bowl to disch flange 151 based on user entered TDH OPERATING_ CONDITIONS FLUID CHARACTERISTICS Specified Flow 1400.00 USgpm Fluid Water Specified TDH 28.00 It Service DAF Influent Rated Speed 1760 RPM Pumps Atmospheric Pressure 15 psi Fluid Temperature 68.0 OF TPL 19.75ft Specific Gravity 1.0000 Pumping Level 5.00 ft Viscosity 1.0017 cP NPSHa at 1st Impeller 46.6ft Vapor Pressure 0.3393 psi NPSHa at Grade 33.9 ft Density 621bs/ft' MATERIALS & DIMENSIONS Bowl Data Bowl Material Cast Iron with Glass Enamel Bowl Material Derate Factor 1.00 Impeller Material Bronze Additional Stage Impeller Aluminum Bronze Material Impeller Matl Derate Factor 1.00 Bowl Shaft Material 416SS Impeller Attachment Taper Lock Taper Lock Material 416SS Discharge Bowl Material Cast Iron Suction Type Bell Suction Material Cast Iron Bowl Bolting Material Carbon Steel Sand Collar 304SS Pipe Plug Iran Suction Bearing Bronze Discharge Bowl Bearing Bronze Intermediate Bowl Bearing Bronze Strainer Type Clip -On Bell Type Strainer Strainer Material Galvanized Steel Bowl Data Tube Adapter Bearing Not Included Material Impeller Trim 5.69 in Max Impeller Trim 5.88 in Thrust K-Factor 14.0 Lb/Ft Bowl Pressure Limit 300 psi Available Lateral 0,50 in Bowl Assembly Length (BL) 27.88 in Disch Bowl Length OLS (01) 4.00 in Disch Bowl Length ELS (1-2) 7.63 in Bowl Shaft Diameter 1 11/16' [42.9 mmj Impeller Balance Manufacturer's Standard Impeller Design Enclosed Bowl Wear Ring Not Included Impeller Wear Ring Not Included Suction Pipe Diameter No Suction Pipe Bowl Diameter(D) 10.63 in Bowl Length (1.3) 8.75 in Bowl Flange Diameter (A) 6.25 in Bowl Flange Thickness (E) 6.75 in Strainer Length (SL)_ _ 2.75 in Certified By Project I DEWBERRY-102318-WKNE PO Number e, n. Serial Number �GOULDS wax ncwwwwv a xylem brand Bowl Data Min Column Diameter 8 in Max Column Diameter 10 in Max Bowl Shaft Diameter 1.69 in Column Data Column Type Threaded Column Diameter 8" [203mm] Lineshaft Diameter 1 3/16 in 130.2 mm] Column Pipe Material Carbon Steel Lineshaft Material 416SS Lineshaft Bearing Material Rubber (dog bone) Lineshaft Coupling Type Threaded Lineshaft Coupling Material 416SS Column Loss 1.03ft Column Shaft Sleeve Not Included Column Bearing Retainer 304SS Column Bearing Options Not Included Column Retainer Design Separate Head Data Head Type Type DI (Ductile Iron Head) Discharge Flange Rating 150 # Dlsch Flange Pressure Limit 250 psi Head Design One Piece Head Discharge Head Material Ductile Iron Headshaft Material 416SS Headshaft Coupling Type Threaded Headshaft Coupling Material 416SS Headshaft Diameter (BX) 1.19 in Discharge Head Size 8" [203mm] Discharge Head BD 16.5" [419mm] Sealing Method Packing Stuffing Box Material Cast iron Tension Plate Not Included Seal Provided By Customer .� I "eau aPemaks PackRyt Packing Assembly Motor Data Driver Type Vertical Hollow Shaft Motor Motor Manufacturer us Selected Motor Power 15.00 Hp Voltage 230/460 Phase / Frequency 3 PH / 60 Hz Enclosure WPI Motor Efficiency 93.00 % Motor Frame 254TPA Motor Diameter (BO) 16.50 in Motor Diameter(BX) 1.19 in Thrust Level 100% Thrust Capacity 33001bs _, Inverter Duty_ Yes SUBMITTAL Quote ID: 9001-181023-057:0:1 CITY: 1 VIT-DITM 10LHC, 1 Stage Bowl Shaft Power Limit 384.41 Hp Column Data Maximum Bearing Spacing 10 It (3 m) Spacing Max Column Section Length 120 in Number of Bearings 2 Column Length (COL) 209.12 in Column Wall Thickness 0.32 in Column Load 75.9 lb Lubrication Method Water (Open Lineshaft) Lineshaft Length 209.12 in Head Sleeve Not Included Lineshaft Power Limit 127 Hp Head Data Seal Mounted By Customer Stuffing Box I Seal Hag Bolt 316SS Stuffing Box I Seal Hsg Brg Bronze Steel Sub Base Carbon Steel Head Loss 0.91 ft 160# Disch Companion Fig Not Included 300 # Suet Convenience Fig No suction flange Column Hanger Flange Not Included Head Sleeve Not Included Head Bolting Carbon steel Split Gland 316SS Motor Stand Not included Air Vacuum Valves Not Included Data _Motor Steady Bushing Yes Motor Coupling NRR Insulation Class F Service Factor 1.15 Motor Provided By Xylem Motor Mounted By Customer Mfg Catalog Number HO15V2BLE-C Motor Part Number H015B2A1GD-WVRU- 000A0B000 Driver Size Criteria Max power on design curve I DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED I Certified By I Project I DEWBERRY-102318-WKNE I PO Number Serial Number fee SUBMITTAL �GOULDS� Quote ID:9001-181023-057:01 QTY:1 LD VIT-DITM 101-11C, 1 Stage a xylem brand Motor Specials _ Coating Data _ Coating Data Bowl OD Goulds Water Technology Head ID Not Included Standard Blue Enamel Head OD Goulds Water Technology Column ID Not Included Standard Blue Enamel Column OD Goulds Water Technology Enclosing Tube OD Not Included Standard Blue Enamel Steel Sub Base Not Included Column Bearing Retainer Not Included Can ID Not Included Testing Data Miscellaneous Specials Weight Data Weight Data Total Bowl Weight 208 lbs Head Weight 260 lbs Unit Bowl Weight 1951bs Motor Weight 265 lbs Strainer Weight 131be Total Weight 1327 lbs Total Column Weight 5941bs Total Rotating Weight 94 lbs Unit Column Weight 33 lbs INFO, WARNING & ERROR MESSAGES Invalid invalid Our offer does not Include specific review and Incorporation of any Statutory or Regulatory Requlrements and the offer is limited to the requirements of the design specifications. Should any Statutory or Regulatory requirements need to be reviewed and Incorporated then the Customer is responsible to identity those and provide copies for review and revision of our offer. Our quotation Is offered in accordance with our comments and exceptions identified In our proposal and governed by our standard terms and conditions of sale — Xylem Americas attached hereafter. For units requiring performance test, all performance tests will be conducted per ANSI/HI 14.6 standards unless otherwise noted In the selection software submittal documents. Test results meeting with grade 28 tolerances for pumps with a rated shaft power of 134HP or less antl grade 1B for greater than 134HP will be considered passing. Customer is responsible for verifying that the recommendations made and the materials selected are satisfactory for the Customer's intended environment and Customer's use of the selected pump. Customer Is responsible for determining the suitability of Xylem recommendations for all operating conditions within Customer's and/or End user's control. Xylem disclaims all warranties, express or Implied warranties, Including, but not limited to, warranties of merchantability and fitness for a particular purpose and all express warranties other than the limited express warranty set forth in the attached standard terms and conditions of sate — Xylem Americas attached hereafter. Xylem does not guarantee any pump Intake configuration. The hydraulic and structural adequacies of these structures are the sole responsibility of the Customer or his representatives. Further, Xylem accepts no liability arising out of unsatisfactory pump Intake field operating conditions. The Customer or his representatives are referred to the Hydraulic Institute Standards for recommendations on pump Intake design. To optimize the hydraulic design of a field pump Intake configuration, the Customer should strongly consider performing a detailed scale model pump intake study. However, the adequacies of these recommendations are the sole responsibility of the Customer. DO NOT USE FOR CONSTRUCTION UNLESS CERTIFIED Certified By Project DEWBERRY-102318-WKNE Tag PO Number Serial Number Pee w fee Pook eee ace pa Pat Iree Fee deft e• �GOULDS T a xylem brand -J-OIA FOUR PLC5 EO5POA-W BC B� Ro d5C MEIO ana RUN ROD ask ^ -r OIA FOUR PLC5 w x v c= , SOUL PLATE ^ OUTLINE DRAWING Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 10LHC, 1 Stage DIMENSIONS PUMP DATA G [Mounting Flange Dial 21.00 in Column Diameter 8" (203mm) J (Mounting Flange Hale 0.75 in Lineshaft Diameter 1 3/16 in [30.2 Dial mm] K [Mounting Hole Places) 8 Specified Flow 1400.00 USgpm H (Mounting Flange Bolt 18.75 in Specified TDH 28.00 ft Circle] Pumping Level 5.00 ft AG (Motor Height] 26.75 in Motor Manufacturer US CD [Motor Coupling Height] 23.38 in Driver T e Type Vertical Hollow Shaft Motor XC [Top Hdshft to top VHS 3.25 in Selected Motor Power 15.00 Hp Motor] Phase I Frequency 3 PH / 60 Hz BD [Motor Base Dia] - 16.50 in Voltage 230/460 BD Head [Discharge Head 16.50 in Base Dial HH [Head Height] 21.00 in WEIGHTS AD [Mounting Flange 0.88 in Total Bowl Weight 208 lbs Thickness] Unit Bowl Weigh! 1951bs DO [Disch Flange Stickout] 11.00 in Strainer Weight 13 lbs DH [Disch Flange Height] 9.00 in Total Column Weigh! 533 Column Length (COL) 209.12 in Unit Column Weight lbs 331bs COL [Column Diameter] 8.00 in Head Weight 260 lbs TPL [Total Pump Length] 237.00 in Motor Weight 265 lbs MIN SUB [Minimum Submergence] 43.68 in Total Weight 13271bs MAX [Max Assembly OD] 9.50 in Total Rotating Weight 94 lbs BL [Bowl Assembly 27.88 in Length) V [Sub Base Thickness] 0.75 in W [Sub Base Overall Size] 22.00 in X C t Li fH 1 1900i ( an er Li o o es] . In Y [Mounting Holes Base 0.88 in Plate Dial Z [Base Plate Opening or 15.25 in Can ID] SL [Suction Length] 2.75 in NOTES i Total Pump Length t 1.0 inch. 2 Tolerance on all dimensions is.12 ort.12 inch per 5 ft, whichever is greater. 3 All dimensions shown are In Inches unless otherwise specified. 4 Drawing not to scale. 5 W NPT-Gauge Conn (plugged) 6 Driver may be rotated at 90- intervals about vertical centerline for details refer to driver dimension drawing. 7 Refer to product lOM for impeller setting requirements. 8 This assembly has been designed so that its natural frequency responses avoid the specific operating speeds by an adequate safety margin. The design has assumed the foundation to be rigid. Certified By Project DEWBERRY-102318-WKNE Tag PO Number ^ I Serial Number I GOULDS a xytem brand 60 CROSS SECTION DRAWING Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 101-11C, 1 Stage BILL OF MATERIALS ITEM PART NAME CODE MATERIAL ASTM# Head Assembly 608 Headshaft 2227 SST416 A582$41600 600 Head -Discharge 1018 Ductile Iron 65-45-12 A536 602 Sub Base 3201 Carbon Steel Gr D A36M 604 Nut —Adjusting 2242 Carbon Steel 1018 A108 622 605 Motor Stand NA NA NA 600 617 Bearing -Housing 1618 Bronze Bismuth B584 Modified 618 Gland -Split 1203 SST 316 A744M 62D 621 O-Ring 5302 Nitrile Buna N D4322 622 Slinger 5121 Rubber Epdm D3568 625 Tension Plate N/A Not Included N/A 637 Hanger Flange N/A Not Included N/A 648 Headshaft Sleeve N/A N/A N/A 608 Headshaft Coupling 2265 SST 416 A582M 730 Key -Motor Gib 2242 Carbon Steel 1018 A108 757 Sorew-Gland Adj 2229 SST316 A276 760 Head Bolting 2298 Steel Bolling Gr 8 J429 Column Assembly 642 Column Pipe 6501 Black Pipe Bob 40 A 53 645 Column - Coupling 9645 Carbon Steel Fab A53 646 Lineshaft 2227 SST416 A582 S41600 649 Lineshaft-Coupling 2265 SST 416 A582M 652 Retainer -Bearing 1205 SST 304 A744M 656 Lineshaft Bearing 5121 Rubber Epdm 03568 Bowl Assembly Sao Shaft - Bowl 2227 SST416 A582 841600 661 Discharge Bowl 1003 Cast Iron C130 A48 CLASS WE 664 Bearing - Discharge Bowl 1618 Bronze Bismuth B584 Modified 668 Bearing Tube Adapt N/A Not Included N/A 670 Bowl - Intermediate 6911 Cast Iron C130 Enamel A48 672 Bearing - Intermediate Bowl 1618 Bronze Bismuth B584 Modified 673 Impeller 1398 Silicon Bronze C87610 B584 673 Impeller 1126 Bronze, Ni Al C95800 B148 677 Taper Lock -Impeller 2217 SST 416 A582M 680 Wear Ring -Bowl N/A Not Included N/A 681 Wear Ring - Impeller NA Not Included NA 688 Suction 1003 Cast Iron C130 A48 CLASS 30B 690 Bearing -Suction 1109 Bronze C90300 "G' Mod 8584 692 Sandcollar 1205 SST 304 A744M 698 Strainer 6952 Carbon Steel Gely A123M 747 Pipe Plug 1046 Malleable Iron A197 760 Csoscrew-Hex 2298 Steel Boltina Gr8 J429 Certified By I Project I DEWBERRY-102318-WKNE I Tag PO Number ..n .n r.n arrr Serial Number MIN see �GOULDS wm wcseaoer a xylem brand 50 40 a u 30 20 MON fee 10 20 s: CURVE DATA PERFORMANCE CURVE Quote ID: 9001-181023-057:0:1 QTY: 1 VIT-DITM 10LHC, 1 Stage 3 200 400 600 Soo 1000 1200 1400 1600 1800 2000 200 400 600 800 1000 1200 1400 1600 1800 2000 200 400 600 Soo 1000 1200 1400 1600 1800 2000 US gpm Specified Flow 1400.00 USgpm Shut OM TDH (Bowl) 49.2 it Specified TDH 28.00 it Shut Off TDH (Dlsch Flange) 43.5 it Atmospheric Pressure 15 psi Shut OH Pressure (Bow!) 21.3 psi TPL 19.75it Shut OR Pressure(Disch Flange) 18.8 psi Pumping Level 5.00 it Bowl Efficiency at Design 80.20 % NPSHa at Grade 33.9it Best Efficiency 80.50% NPSHa at 1st Impeller 46.6 it BEP Flow 1458.0 USgpm Fluid Water Design Flow %BEP 96.02% Service DAF Influent Pumps Pump Efficiency 74.31 % Fluid Temperature 68.0 "F Motor Efficiency 93.00 % Specific Gravity 1.0000 Overall Efficiency 69.10 % Viscosity 1.0017 CP Friction Loss at Design 1.94 it Vapor Pressure 0.3393 psi Power at Design 12.3 Hp Density 621bs/W NOL Power 14.0 Hp Design Flow 1400.0 USgpm Max Power (NOL) Flow 159.0 USgpm Min Flow (MCSF) 364.0 USgpm Max Power (NOL) at Max Trim 15.1 Hp Design TDH (Bowl) 28.0 it Max Power (NOL) Flow at Max 200.0 USgpm Design TDH (Dlsch Flange) 20.3 it Trim Design Pressure (Bowl) 12.1 psi Recommended Power 15.00 Hp Design Pressure (Disch Flange) 8.8 psi kWh per 1000 gal 0.12723 _ NPSHr at Design 15.9 it Specified NPSH Ratio 1.1 NPSH Margin at Design 30.7 it Min Submergence at Design 43.68 in Actual Submergence 177.00 in Shaft Friction Power Loss 0.00 Hp Thrust Load Power Loss 0,06285 Hp Hydraulic Thrust at Design 392.0 lb Thrust at Design 499.4 lb Hydraulic Thrustat Shut OH 688.8 lb Thrust at Shut Off 806.6 lb Bowl Material Cast Iron with Glass Enamel Bowl Material Derate Factor 1.00 Impeller Material Bronze Impeller Mail Derate Factor 1.00 Total Flow Derate Factor 1.00 Total Head Derate Factor 1.00 Total Efficiency Derate Factor 1.00 Curve ID E6410LAPC1 Certified By Project I DEWBERRY-102318-WKNE PO Number 5. Primary and Secondary Clarifier Equipment a) Clarifier Mechanism and Internals b) Clarifier Baffles and Effluent Weir/Launder Systems 0 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M _ evoQUA WATER TECHNOLOGI, Preliminary Proposal Bio-Pharma Plant NC �+ Please direct questions regarding this budget quote to: Jim Cooper Heyward Incorporated Office 704-583-2305 Mobile 704-591-1270 Email icooper0hev3vard.net Version: 1 Date: Prepared By: 2607 N. Geendmm BIW., Suite 130, Waukesha, WI 531M +1(262)547-0141(phone) +1(262)5474120(fax) '.vvN. 6voqua. co❑1 SUMMARY: We are pleased to present Evoqua's Envirex proposal for Two (2) Conventional Scraper Mechanisms. One to be installed in a 47' X 15 swd Primary Clarifier in 304ss and One to be installed in a 115' x 15 swd Secondary Clarifier in painted carbon steel. EQUIPMENT DESCRIPTION PRICE One (1) 47' X 15 swd Primary Clarifier in 304ss $152,569 One (1) 115' X 15 swd Secondary Clarifier in painted carbon $184,759 Total $337,328 Equipment for each Clarifier will consist of the following: • Beam type access bridge with aluminum walkway, aluminum handrail • Drive mechanism with micro -switch overload device and shear pin. • Center drive cage • FEDWA influent energy dissipating baffles • Center column • Influent flocculation well with supports • Two (2) truss type scraper arms with plow blades and squeegees • One (1) skimmer assembly .. • Scum trough • Counterweights • Associated anchor bolts and attachment bolts CONTROLS Electrical controls consist of the two (2) micro -switches (one N.O. and one N.C.) in the drive mechanism overload device housing for high torque alarm and motor shut -down. WEIRS AND BAFFLES •• Effluent weirs and baffles are not included. SPARE PARTS No spare parts are included. No special tools are required for the installation or maintenance of this equipment. _ MATERIALS OF CONSTRUCTION • Submerged material: painted carbon (Secondary) and 304ss (Primary) • Non -submerged material: painted carbon (Secondary) and 304ss (Primary) • Handrail: aluminum • Walkway and platform flooring: aluminum r SURFACE PROTECTION For Secondary Clarifier: Submerged and Non -submerged components will be prepared by blasting to SSPC-SP10 and prime painted with one (1) shop coat of Tnemec N140-1211 Pota- Pox Plus polyamidiamine epoxy OR Sherwin-Williams Dura-Plate 235NSF Red Oxide multi- purpose epoxy to 4-6 mills DFT. Finish coats are to be applied in the field by the Contractor. For Primary Clarifier: Submerged components will be fabricated from Type 304L stainless steel and brush passivated per ASTM-A380. Ferrous chain: One (1) coat of slush oil. Shafting and exposed machined surfaces: Solvent wiping, followed by one (1) coat of Evoqua's standard shop preservative. Wood, nonferrous materials, stainless steel and galvanized surfaces: Unpainted. Drive unit and controls: Evoqua's standard. Touch-up and all additional coats shall be furnished and applied by others at the site. Prices are based on paints and surface preparations as outline in this quotation. In the event an alternative paint system is selected, purchaser's order must advise of its selection. Evoqua will, at its sole discretion, either adjust its price as necessary to comply or ship the material unpainted if compliance is not possible due to price considerations, application problems, or environmental controls. Evoqua does not guarantee primer's compatibility with purchaser's coating system unless - approved by the coating system manufacturer. Primers will only protect for a minimal amount of ^ time, usually thirty (30) days. Specific information should be obtained from coating system manufacturer. ^ EXCLUDED ITEMS (including but not limited to): • Scum spray system Pumps Misc. access bridges, walkways, stairs, etc. Controls or control equipment • Unloading of equipment and storage • Concrete work of any sort, grout, mastic, sealing compounds, shims Lubricants Pipe supports .. • Conduit or wiring in the field • Cable trays, fittings, and supports • Instrumentation • Motor control centers • Variable frequency drives • Weirs and baffles • Density Current baffles ^ ate► Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> am Sent: Wednesday, November 07, 2018 12:39 PM To: Poulios, Michael; Lawrence, Jordan Subject: FW: Franklinton, NC Bio Pharma project - Dewberry Engineers - Nefco lauder troughs and weirs & baffles oft Attachments: WDCB 36 & UNDER 2018 (NEW VENT).dwg; WDCB 36 & UNDER 2018 (NEW VENT).pdf, NEFCO LAUNDER COVER SPECIFICATION 2018.docx; NEFCO LAUNDER COVER SPECIFICATION 2018.pdf, NEFCO-LCS-2017-small.pdf, weir scum-baffle_spec.doc; Wall Mounted Cover FULL SET.pdf This message originated from outside your organization Michael and Jordan: This is the Nefco scope of supply for fiberglass launder troughs, weirs and baffles, density current baffles and launder covers for the 47' diameter tank and the 115' diameter tanks for Novozymes in Franklinton. Detailed equipment scope is as follows: 1. FRP Reinforced Launder Troughs for One (1) 47' Dia. Clarifier Tank am The set includes twelve (12) isophthalic polyester FRP square -bottom effluent trough sections, each trough section has nominal dimensions of 18" wide x 18" deep x 11'-11" long (avg.). Each trough section is supported by two (2) 304 """ stainless -steel trough support brackets. The trough sections are provided with spacer rods @ 30" o.c. to reinforce the side -walls, as well as a 2" stiffening inner wall flange for added rigidity. Additional reinforcement is provided by a 24- ounce layer of woven roving throughout and encapsulated reinforcement along the length of the trough when RM necessary. The trough laminate is corrosion resistant and contains additives to suppress UV. All holes and openings are drilled and sealed. The set includes neoprene gasket, and all the required 304 stainless steel fasteners for a complete installation. FRP color is green. am Price is $49,550.00. OR 2. FRP Weir & Scum Baffle Panels for One (1) 47' Dia. Clarifier Tank The set includes 12 isophthalic polyester FRP weir panels 1/4" x 9" x 11'-6",12 FRP scum baffle panels 1/4" x 12" x 11'an - 110, 5" dia. FRP weir washers, FRP weir and scum baffle splice plates, 3/8" FRP angled scum baffle brackets, neoprene gasket, and all of the required 304 stainless steel anchors and fasteners for a complete installation. FRP color is green. Price is $8,510.00. 3. FRP Density Current Baffle for One (1) 47' Dia. Clarifier Tank we wo The Density Current Baffle set will consist of 20 baffle modules that combine the baffle panel, baffle bracket, vents and mounting and stiffening flanges in an integrally molded unit. Each baffle module is 1/4" thick x 28" wide x 8' long and mounts directly to the tank wall. Each baffle panels extends about 24" into the tank. The integral bracket holds the baffle at a 30° angle from the horizontal, which has been proven the most effective in diverting rising solids back into the main volume of the tank. Mounting holes are factory drilled and sealed. The baffle is delivered with all of the 304 stainless steel fasteners required for a complete installation. FRP color is black. *� am Price is $19,540.00. The Launder Cover onsists of 13 three-piece cover modules, each made up of one (1) Mountin ion and two (2) Cover Sections. The Mounri tion is fastened to tank's concrete wall and serves as the base for the hinged Cover Sections. The Cover Section is c cted to the Mounting Section by a cony s stainless steel hinge. The Cover Sections arch over the 18" wide effluent laun ugh and weir, and res wo stainless steel support brackets fastened to the inner weir wall. Overall, the Cover exten om uter tank wall over the launder and weir to a point just outside the scum baffle. The covers open away fro ope and toward the center of the tank to allow for ease of inspection and maintenance. The Cover . e points are strategic gated to ensure maximum visibility of the launder and weir when the Cover is opened. Each Cover panel is equippe h a stainless steel handle mechanism to open and close over Section. A restraint cable is included to control the r of motion. The Cover set is delivered with al a required 304 stainless steel fasteners and anchors for a complete insta . FRP color is white. OPTIONAL COST NOT INCLUDED IN COST ESTIMATE ice is $25,550.00. 5. FRP Reinforced Launder Troughs for One (1) 115' Dia. Clarifier Tank The set includes thirty (30) isophthalic polyester FRP square -bottom effluent trough sections, each trough section has nominal dimensions of 30" wide x 30" deep x 11'-10" long (avg.). Each trough section is supported by two (2) 304 stainless -steel trough support brackets. The trough sections are provided with spacer rods @ 24" o.c. to reinforce the side -walls, as well as a 2" stiffening inner wall flange for added rigidity. Additional reinforcement is provided by a 24- ounce layer of woven roving throughout and encapsulated reinforcement along the length of the trough when necessary. The trough laminate is corrosion resistant and contains additives to suppress UV. All holes and openings are drilled and sealed. The set includes neoprene gasket, and all the required 304 stainless steel fasteners for a complete - installation. FRP color is green. Price is $166,200.00. 6. FRP Weir & Scum Baffle Panels for One (1) 115' Dia. Clarifier Tank The set includes 30 isophthalic polyester FRP weir panels 1/4" x 9" x 11'-6", 30 FRP scum baffle panels 1/4" x 12" x 11'- 4", 5" dia. FRP weir washers, FRP weir and scum baffle splice plates, 3/8" FRP angled scum baffle brackets, neoprene gasket, and all of the required 304 stainless steel anchors and fasteners for a complete installation. FRP color is green. Price is $18,640.00. FRP Density Current Baffle for One (1) 115' Dia. Clarifier Tank The Density Current Baffle set will consist of 47 baffle modules that combine the baffle panel, baffle bracket, vents and mounting and stiffening flanges in an integrally molded unit. Each baffle module is 1/4" thick x 50" wide x 8' long and mounts directly to the tank wall. Each baffle panels extends about 44" into the tank. The integral bracket holds the baffle at a 30° angle from the horizontal, which has been proven the most effective in diverting rising solids back into the main volume of the tank. Mounting holes are factory drilled and sealed. The baffle is delivered with all of the 304 stainless steel fasteners required for a complete installation. FRP color is black. Price is $43,140.00. 8. FRP Wall -Mount Launder Cover for One (1) 115' Dia. Clarifier Tank The La Cover set consists of 31 three-piece cover modules, each made up of one (1) Mounting Section and tw Cover Sections. unting Section is fastened to tank's concrete wall and serves as the fixed base for nged Cover Sections. The Cover Se l connected to the Mounting Section by a continuous stainle a hinge. The Cover Sections arch over the 30" wide effluen er trough and weir, and rest on two staff steel support brackets _ fastened to the inner weir wall. Overall, the Cover a from the outer to over the launder and weir to a point just outside the scum baffle. The covers open away from the o d toward the center of the tank to allow for ease of inspection and maintenance. The Cover hinge poi re strateg c ated to ensure maximum visibility of the launder and weir when the Cover panel is Each Cover panel is equippe stainless steel handle ` mechanism to open and close the Cov ction. A restraint cable is included to control the range tion. The Cover set is delivered with all of th wired 304 stainless steel fasteners and anchors for a complete installation. for is white. $60,435.00. OPTIONAL COST NOT INCLUDED IN COST ESTIMATE Exclusions: Caulk, sealants, assembly, installation and field services are not included. Delivery: Submittals provided 5-10 weeks ARWO. Materials 12-16 weeks ADA. .. The price for this material is FOB jobsite, and includes freight to the above referenced location. Price does not include installation or any applicable fees or taxes. Payment terms are 100%thirty (30) days from date of invoice. .. Price is valid for delivery on or before March 30, 2019. Please let us know if you have any questions on our proposal. Sincerely, .. Jim Cooper Heyward Incorporated 704-583-2305 - office ., 704-591-1270 - cell jcooper@heyward.net 3 6. Dissolved Air Flotation Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M AJWC Environmental Brand Trusted Wastewater SolutionsTM DAF System Proposal z Project: Biopharma Project Franklinton, NC Proposal Number: 18011004RS Date: October 24, 2018 JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com FROTrusted Wastewater Solutions" •M'CfmmonmenW w" Proposal Number: 18011004RS Date: October 24, 2018 Proposal for: Proposal Presented by: Jordan Lawrence Adriaan van der Beek Graduate Engineer President FRC Dewberry JWC Environmental Inc. 2610 Wycliff Rd, Suite 410 PO Box 3147 Raleigh, Cumming, NC 27607 GA 30028 (919) 636-6351 Project: Biopharma Project Proprietary & Confidential Information _ The document contains proprietary and confidential information that is the property of JWC Environmental Inc. This document is released to the receiving party on the understanding that the receiving party: • Acknowledges and accepts the proprietary and confidential nature of the information contained herein, • Agrees that it will not directly, or indirectly, disclose the Information contained herein to a 3rd party, and; • Agrees to limit the exposure of the information contained herein to as few people as possible and only to those personnel and subcontractors who have a'need to know'. If these conditions are not acceptable to the receiving party, all copies of the document are to be immediately returned to JWC Environmental Inc. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.frcevstems.com Page 2 of 19 M FRO, Trusted Wastewater Solutions" A A9(Fmiwnmemel &. W Proposal Number: 18011004RS Date: October 24, 2018 Dear Jordan, Please find enclosed the technical and commercial details of the DAF unit for the plant in Franklinton, NC. The quoted unit have hydraulic surface loading rate of < 1 gpm/sgft and solids loading rate < 2 1/2 Ib/sqft/hr. the quoted FRC units have >> 250 sgft of separation area and we recommend the consequential < 1 gpm/sqft for performance reasons and reduced chemical consumption. Please contact us if you have any questions, comments or concerns regarding our proposal or attached documents. We look forward to working with you in the near future! _ Respectfully, Adriaan van der Beek President FRC JWC Environmental Inc. PO Box 3147 Cumming, GA 30028 Office:(770) 534-3681 Cell: (678) 983-6422 adriaan@fresystems.com JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 3 of 19 FRe, Trusted Wastewater Solutions' A wcf.mnm W&" Proposal Number: 18011004RS Date: October 24, 2018 Content 1. System Information 2. Process Overview 3. Technical Details 4. Commercial Details 5. Items not included in scope of supply 6. Delivery and Payment terms 7. Terms and Conditions 8. Equipment Renderings Enclosures a) Process & Instrumentation Diagram (P&ID) b) Dimensional Drawings JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 4 of 19 a FRO Trusted Wastewater Solutions' Al frrv4onmemal 8.nd Proposal Number: 18011004RS Date: October 24, 2018 1.System Information 1.1 Design Information The design of the proposed wastewater treatment system is based on information provided by client and FRC site visit. Client should inform FRC if the system information does not reflect the actual situation. ParameterDesign Flow rate [gpm] 700 BOD [mg/L] - TSS [mg/L] 250 FOG [mg/L] - pH 1.2 General Information Available at WWTP Power Supply Quantity 460 V/60 Hz/3 phase Control Voltage 120 VAC Air Supply Supplied by customer @ 100 psi City Water For Commissioning/Start-up JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 5 of 19 Trusted Wastewater Solutions'" AN firrronmenW W Proposal Number: 18011004RS Date: October 24, 2018 1.3 Technical Information Utility Power Installed (PCL-60) Consumption 1 HP - Skimmer Drive 15 HP - Recycle Pump 0.33 HP - Auger Drive Approx. Weight of DAF (Empty) 10,500 lbs. Approx. Weight of DAF (Full) 47,964 lbs. Approx. Weight of Flocculator (Empty) 1,410 lbs. Approx. Weight of Flocculator (Full) 4,975 lbs. Air usage by DAF Process Approx. 1 cfm @ 100 psi, dry filtered Coagulant TBD Neutralizer TBD Flocculant TBD 0" ]WC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 6 of 19 Trusted Wastewater Solutions" FRS AJM E....1 &and Proposal Number: 18011004RS Date: October 24, 2018 2. Process Overview DAF systems function on the chemical/physical separation process as explained below: _ 1. Raw wastewater is pumped at a constant rate from a lift station or flow equalization basin (FEB) into the inlet side of the flocculator. _ 2. A coagulant is dosed into the pipe flocculator just prior to an in -line static mixer that provides the necessary mixing action inside the pipe. The result is the separation of the solids from the water to form "micro flocs" which generally have a positive (+) charge. .. EMICAL . • SING PUMPS com ressed air Intluent- ,Effluent 3. A flocculant is dosed into the pipe just prior to a second static mixer. The flocculant is a polymer with an opposite charge that attracts the positively charged micro flocs, and agglomerates the micro flocs into larger "macro flocs" in order to achieve a size suitable for separation in the flotation cell. 4. Immediately after flocculant dosing, the flocculated wastewater is injected with a side stream of "whitewater", which is recirculated clarified water from the DAF. This whitewater is super -saturated with dissolved air and which forms bubbles that aid in solids separation. s JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 7 of 19 FRle, Trusted Wastewater Solutions" .. AJW FnNronmtnWl Brand Proposal Number: 18011004R5 Date: October 24, 2018 ^ 5. Water then flows into the DAF unit via a distribution manifold to evenly spread the flow across the entire width of the system. As the water passes through the manifold, it is again hit with a stream of air saturated water. As the super saturated dissolved air is released into ^ the flotation vessel at atmospheric pressure, the air comes out of solution and forms 30-50 micron sized bubbles. These small bubbles attach to the solid particles and give them buoyancy to float to the surface of the tank. 6. The solids rise to the surface and accumulate in a floating sludge blanket. This floating layer is removed from the unit with a dewatering/skimming device. The sludge/water interface is within a static de -watering grid that allows the float sludge to partially de -water before it is sliced off the top by skimming blades. The thickness of the floating layer may be adjusted by raising or lowering the tank water level. This is accomplished by adjusting the height of the outlet weirs. This simple adjustment allows an operator to obtain the optimum level of float dewatering prior to removal from the DAF Unit. 7. Heavy solids sink to a "V" bottom where they are concentrated until they are discharged by a drain valve that is periodically' opened using a timer and an automatic, pneumatically controlled valve. The valve is opened for a short duration and the head of the .� water in the DAF tank flushes any collected settled solids from the drain. The DAF system continues to run throughout this automatic process. 8. Finally, water flows out of the flotation cell via effluent channels and spills over adjustable weirs along the sides of the DAF. Water is then discharged from a common effluent flange. M J ^ JWC Environmental Inc. ^ PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 8 of 19 4115 FROTrusted Wastewater Solutions'" AMC [m mn—W HaM Proposal Number: 18011004RS Date: October 24, 2018 3.Technical Details Technical summary of equipment supply for wastewater treatment plant: 3.1 Flow Measurement .. • Tag ID : FT2001 • Type Mag Meter • Brand : Endress+Hauser _ • Model Promag 10W series • Size :6" • Quantity : Two (2); One (1) per DAF 3.2 Flow Control Valve • Tag ID : V2150 • Type : Butterfly with Pneumatic Positioner • Brand : Keystone with Westlock K10 Positioner • Size :6" • Quantity : Two (2); One (1) per DAF 3.3 Neutralizer dosing pump • Tag ID : P5041 • Make : Grundfos • Model : DDA 30 Series • Capacity : 0-8 gph • Power : 120 VAC • Including : 4-20 mA cable • Quantity : Two (2); One (1) per DAF 3.4 Coagulant dosing pump • Tag ID P5061 • Make : Grundfos .. Model DDA 200 Series • Capacity : 0-52.8 gph Power : 120 VAC _ • Including : 4-20 mA cable • Quantity : Two (2); One (1) per DAF ]WC Environmental Inc. - PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 9 of 19 r,ailr Trusted Wastewater Solutions' ^ A M'C E/MronmMUl &cM Proposal Number: 18011004RS ^ Date: October 24, 2018 3.5 Automatic liquid polymer dosing module ^ • Tag ID : PMA5081 • Make : Acrison or equal ^ • Model : 580 series • Pump Style : Diaphragm • Water Capacity : 480 gph • Pump Capacity : 1.5 gph (neat polymer) • Water Supply Pressure : 25-100 psi • Water Supply In/Out : 1/2" FTP • Power Supply : 115 VAC / 1 Phase / 60 Hz, 15 Amp • Including : Control Panel in NEMA 4X Enclosure • Quantity : Two (2); One (1) per DAF .. 3.6 FRC Model F-8 Flocculator System • Tag ID PF3001 • Design Flow : 700 gpm • Materials of construction o Support Stainless Steel 304 '_ o Reactor HOPE o Mixing HOPE .. • Three (3) dosing points for o Coagulant _ o Neutralizer o Polymer • Including per dosing point o Check valve o Ball valve �• o Dosing lance • Four (4) sample ports • Quantity : Two (2); One (1) per DAF 3.7 pH level transmitter with probe • Tag ID I : AIT3001 .. • Manufacturer : Endress+Hauser 7WC Environmental Inc. *E PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 10 of 19 FROTrusted Wastewater Solutions," Proposal Number: 18011004RS Date: October 24, 2018 • Transmitter model : Liquiline M CM-442 series • Probe model : CPD91D series �• Manufacturer E & H • Measuring Range : 0-14 pH • Output : 4-20 mA • Quantity : Two (2); One (1) per DAF 3.8 FRC DAF system, model PCL-60 • Tag ID : DAF6001 • Design flow : 700 gpm • Materials : SS 304 • Quantity : Two (2) Rotating top -skimmer • Skimmer drive o Tag ID : SC6005 o Manufacturer : SEW Euro Drive o Model : SA67 o Power i HP o Motor : TEFC o Voltage :460V/6OHz/3phase o Quantity : Two (2); One (1) per DAF • Skimmer blades : SS304 + FRP • Chain :,Polyacetal • Sprockets : NYLON .. White water aeration system including: • Recycle pump o Tag ID P6001A/B o Manufacturer/Model MP Pumps/ChemFlo ., o Type : End Suction Centrifugal o Recycle flow. 130 gpm @ 205 ft o Casing Materials : 316 Stainless Steel o Impeller : 316 Stainless Steel o Mechanical Seal : Silicon -Tungsten Hard -Face .� ]WC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 11 of 19 FRO, Trusted Wastewater Solutions'" _ �MK Fmmm�menul&xtl Proposal Number: 18011004RS Date: October 24, 2018 o Motor : Closed Coupled TEFC o Power : 15 HP o Voltage :460V/60Hz/3phase '• o Location : Installed on DAF skid o Quantity : Two (2); One (1) per DAF + two (2) optional standby; One (1) per DAF • Air Dissolving Tube : SS304 • Manifold : SS304 • Bleed off valves • Pressure meters • White water hosing • Isolation and aeration valves Sand drain valve: • Tag ID : V6103 _ • Type : Butterfly, double actuating • Brand : Keystone • Size :4" • Model : 222 - Cast iron lugged style body • DisG : SS304 • Quantity : Two (2); One (1) per DAF Bottom drain valve: • Tag ID : V6104 • Type : Butterfly, double actuating • Brand : Keystone • Size :8" • Model : 222 - Cast iron lugged style body • Disc : SS304 • Quantity : Two (2); One (1) per DAF Bottom Auger • Material : Stainless Steel 304 • Type : Shaftless Screw • Auger drive JWC Environmental Inc. r� PO Box 3147 • Cumming, GA 30028 Phone: 770.S34.3681 Fax: 770.783.8632 www.fresystems.com Page 12 of 19 FROTrusted Wastewater Solutions'" •rM Fmni•mmenW &aW Proposal Number: 18011004RS Date: October 24, 2018 o Tag ID : AU 6006 o Manufacturer : SEW Euro Drive .. o Model : SA 57 o Installed Power : 0.33 HP .. o Motor : TEFC o Voltage : 460 V/60Hz/3phase o Quantity : Two (2); One (1) per DAF Plate pack system • Materials of construction : FRP • Free area : 65 sq.ft • Effective area : 1,034 sq.ft • Installed area : 2,068 sq.ft Pneumatic control panel including • Pressure Regulator/Filter • Air Rotameter • Air Check Valve • Pressure Switches for: o Compressed Air o Recycle Pump • Solenoids for: .. o Inlet Solids Drain o Bottom Solids Drain o Air supply to DAF Float Chamber (Sludge Collection) 3.9 Engineering and Documents: Equipment dimension drawings as o Top -view o Side view o Influent/Effluent sides _ Process & Instrumentation Diagram (PID) • Two (2) copies of Operation & Maintenance Manuals • Electrical control narrative document JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 13 of 19 FROTrusted Wastewater Solutions'" AM Fm..UlB Proposal Number: 18011004RS Date: October 24, 2018 • Drawings and instructions for installation Optional 3.10 E-Panel for Caontrol of FRC-Supplied Equipment • NEMA 4x, 304SS Enclosure • PLC (Allen Bradley - CompactLogix) • HMI (Allen Bradley - 10" PanelView) • Not including motor contactors — • Quantity : One (1) 3.11 Two (2) Standby Recycle Pumps, each pre -installed to a DAF (13600113) 3.12 E-Shaped DAF Access Catwalk — • Frame SS304 • Grating FRP — • Access to two sides and one end each of both DAFs, with stairs • Quantity : One (1) 3.13 Services • Supervision of Installation • Commissioning and start-up of system i • Training of the Operators by FRC engineer o System operations — o Operational procedures o Process Maintenance — o Equipment maintenance JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 14 of 19 CATWALK INCLUDED N COST ESTIMATE FRCTrusted Wastewater Solutions' F M'C [rmranmenlel &aM Proposal Number: 18011004RS Date: October 24, 2018 4.Commercial Details Des cription Line Total PCL-60 DAF Systems: Flow Control Loop + Chemical Dosing + F-8 Flocculator + pH 2 3.1-3.9 Instrumentation + PCL-60 DAF with $ 213,660 Whitewater Aeration System + Engineering and Documentation as mentioned above in scope, FRC Ex -works (as per 2015 INCO terms) - Extra Transport DAP jobsite Billed at cost Total FRC $ Optional Single Control Panel (NEMA 4x) with Allen 1 3.10 $ 32,560 Bradley Components, FRC Ex -works Pre -installed standby recycle pumps, one on 2 3.11 each DAF, with E-panel extensions, FRC Ex- $ 9,460 works E-shaped catwalk for access to both DAFS with 1 3.12 $ 43,670 stairs, 304SS with FRP grating, FRC Ex -works $950/day (per 8 Supervision of Installation, Commissioning, hours) + per 3.13 Start-up and Training of the Operators by FRC diem* +travel engineer expenses * Per diem rate based on those established by the US GSA: htto://www.gsa.Qov/oortal/cateoory/100120 )WC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 15 of 19 FR6Trusted Wastewater Solutions" • W W, Proposal Number: 18011004RS Date: October 24, 2018 5.Items not included in scope of supply • Any civil work, anchor bolts or concrete work • Any site preparation, building and/or structures to house equipment, landscaping or painting • Any installation, labor or material _ • Any hoisting or lifting work during unloading and during installation • Any chemicals or chemical storage totes • Any air supply to system • Any influent or effluent piping, valves, fittings or supports • Any process water piping, valves, fittings or supports, calibration columns etc. for dosing equipment • Any pump alignment • Any sludge handling system • Any solids transfer piping, valves '• • Any electrical work, including cables and connections between control panel and equipment • Any local disconnects required at motor locations for equipment • Any heat tracing or insulation of pipes or equipment • Any water for hydrostatic testing .. • Any insurance at place of installation • Any applicable state, federal or local taxes • All other items unless specifically mentioned in this proposal JWC Environmental Inc, .. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 16 of 19 FRO PJW FwMnMMtJI8and Trusted Wastewater Solutions- Proposal Number: 18011004RS Date: October 24, 2018 6.Delivery and Payment terms 6.1 Payment Terms • 40% with the PO • 50% with the delivery of the equipment • 10% after start-up or 3 months after delivery whichever comes first 6.2 Equipment Delivery To be agreed upon. Our goal is to meet your project timing, please do not hesitate to contact us if you have specific delivery or timing requirements so we can verify whether expedited delivery is feasible or not. Please use following guideline: • Engineering Submittal : 2 weeks • Manufacturing : 10-14 weeks from submittal approval .. FAT : 2 days • Packing & Delivery : 2 days r 6.3 Delivery Terms The system is quoted Ex -works FRC. Transport DAP to jobsite will be billed at cost. 6.4 Validity 30 days from date of proposal. 3WC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 17 of 19 Trusted Wastewater Solutions"' a M'C Fmnronmenul&sM Proposal Number: 18011004RS Date: October 24, 2018 7.Terms and Conditions 7.1 TAXES Except for the amount, if any, 'of tax stated in a JWC Environmental Inc. proposal, the prices set forth therein are exclusive of any amount for federal, state, local, excise, sales, use, property, in -country, import, VAT or similar taxes or duties. Such prices also exclude permit, license, customs and similar fees levied upon shipment of JWC Environmental Inc. 7.2 Warranty Products manufactured, construed or assembled by FRC, are warrantied for a period of (12) months from date of start-up or (18) months from date of shipment from manufacturer, whichever occurs first, against manufacturing defects and workmanship which develop in the service for which they are designed, provided the products are installed and used in accordance with any applicable instructions or limitations issued by FRC. 7.3 Limitation of Warranty Components used by FRC, but manufactured by others, are warrantied only to the extent of that manufacturer's warranty. This limited warranty shall not apply if the product has been altered or repaired by others. FRC will make no allowances or credit for such repairs or alterations unless authorized in writing by FRC. No statement, representation, agreement. or understanding, oral or written, made by any agent, distributor, representative, or employee of FRC, which is not contained in the Warranty will be binding upon the Company unless made in writing and executed by an officer of FRC. 7.4 Governing Law It is understood and agreed that these Terms and Conditions of Sale shall be interpreted .. under and pursuant to the laws of the State of Georgia; you agree that any action at law or suit which is related to any contract of sale brought against us shall be filed in a federal or _ state court located in the State of Georgia. JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 18 of 19 Trusted Wastewater Solutions" DYKE. n.Olfinnd Proposal Number: 18011004RS Date: October 24, 2018 8.Equipment Renderings Sample Sample f V, k, lnjechon Ports Flocculator Rendering* Port PCL DAF Rendering* * For Illustration purpose only JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 19 of 19 i I i I i I I I I I i i I I I I > > I NOTES: 1. ALL DIMENSIONS IN INCHES [MM] 2. ALL VALVES TO DE FIELD INSTALLED. • PEPW II\4��I` UNIT WEIGHT EMPTY: 1410 Lbs. [840 kgs] FULL: 4875 Lbs. [2257 kgs] 1'LVVV VL[11 V1\ - V A V ..". 1l V/V1,-C-Qmj ® A JWCErnlronmmtal Bran JWC ENVIRONMENTAL, LLC P.O. BOX 3147 GUMMING, GEORGIA 30028 PHONE- (770) 534-3681 FAX, (770) 783-8632 EMAIL, Info@FRCsystens.[an� Confidential M�.�' w LL`� .a.w...s" .>."... a.. "'a."r....w .+....<r "°1 .t. """""�`"::7 .,r.�'�•��"" LL� - `� ""°"'°'m""'q"` I"'- a`""'"' °"` CUENT'S NAME CLEITS LOCATION / PROJECT NAME GENERAL 1F8-L A I I I I I i I I I 1 I 1 1 1 1 I I 1 1 -WPI Wyl L , P � r>ar�■ o.^m..N= r..°r.""n o r 5 i 1) / m Iwl • N Uml — •3 aS il .1-al � vme Dur.-r - ALL DIMENSIONS RI INCHESINCHES[N1l] )X1.5zIVB2RV R5 -R ()5 URCO YI.RY 5 U3 (15 HP) D 10' DIA Y 74' iUB6 JVC ENVIRONMENTAL LLC Confidrnusl CL@ff5 NAME P.O. S 3147 CLIENTS LOCATION PROJECT NAbE 'u ' FW.j CUMMING, GEORGIA "M' _ PHONE- (770) 534-3681 m4 ` ... uy FAX- C/70) 783-E632 '�"""'•"i°""'""'-'�""""tl•"� GENERAL iAeoarr- AAVCEmbonmenlal9mn EMAIL- InfoRFRC5Y54ens.ron FROTrusted Wastewater Solutions' AM Ercnronmrnul Brats Proposal Number: 18011004RS Date: October 24, 2018 Project : Biopharma Project Design Calculations PCL-60 Features Imperial Metric Recycle Flow (011) 130 gpm 2.9.104 L/h Free area 65 ft2 6 mz Effective separation area 1,034 ftz 96 mz Assumed Solids Loading Rate for 100% 100% Solids Loadina Rate Average DAF Solids Loading Rate (42,000 �) (2.1 • 10'3 Lb ) Ave ' TSSAve _ h ga( lb Ave = SLRFree Area 65 ftz = 1.35 ftz • h Hydraulic Surface Loading Rate Average Hydraulic Surface Loading Rate HSLR = OAVC + OR _ 700 gpm + 130 gpm _ 0. 803 9Pm A9e Effective Area 1,034ftz ft2 JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 1 of 2 FRO, Trusted Wastewater Solutions' ,W W.M Proposal Number: 18011004RS Date: October 24, 2018 Project : Biopharma Project Air to Solids Ratio Table 1: Water solubility of gasses at selected temperatures and pressures' 23 6.77.10-9 1.32.10-3 1.48.10-3 7.58.10-2 1.43.10-4 ^ 31 6.08.10-4 1.16.10-3 1.64.10-3 8.60.10-2 1.28.10-4 38 5.65.10-4 1.06.10-3 1.77.10-3 9.42.10-2 1.18.10-4 ^ solubility of species x; H, : = Henry's Law constant of species x Sources: IUPAC-NIST Solubility Reference Database; J. Phys. Chem. Ref. Data, Vol 12, No. 2, 1983 Air -to -Solids Ratio: 23 °C Air Air Solubility �rt (1.43 Solids TSS • OAvg (2.5.10- • 10-4) • (2.9 4 L)•�1.59.10) 104) s L ` = 0.106 ^ Air -to -Solids Ratio: 31 °C Air Air Solubility • OR (1.28 • 10-4) • �2.9 • 104 �) = 0.0951 Solids TSS • q5avg (2.5. 4 ky s L) 10- L) • �1.59 . 10 6 Air -to -Solids Ratio: 38 °C Air Air Solubility • OR (1.18 \ 10-4 k� J • (2.9 • 104 iir _ Solids TSS - ¢ avg / (2.5 • k \ L) = 0.0877 .. SO-4 L J • (1.59 • lOs b JWC Environmental Inc. PO Box 3147 • Cumming, GA 30028 Phone: 770.534.3681 Fax: 770.783.8632 www.fresystems.com Page 2 of 2 .. H G F E D C B A 4 4 t1 -1i mxo� .fin. i oozeooi nnpn 3 � 3 ITH 2 _ ___ ___ ___ _ i wX YI IPOM 46� DIf 6 t0 v FRQ Devoe" -Two PCL6OUnft-NJ 1.4LOIMENWON8 APE IN INp1E8 _ __ __ __ _ GENERAL ARRANGEMENT 18011000 LAYOUT �.�. 0 2 RIELIMIXi1PY CA�lMN6.OXMN EBXEBERVEO p Amun�mnm.MMo _ _- H G F E ID C B A I I 1 ► 1 ► 1 ► 1 1 I I I I 1 1 I 1 1 PRIMCRYLOOMON PUxILIPRVLOCAnM LE NDRMNLVAC654BLETO nfIDMWNnp NORMALLYACCFSLBLETO LP9UTOR CPFMIfF Oscrate LmXII1R[as Lprl w./ fanned Dept F `p]] ot ex Cannot L•_�1 1 I MIIILMEM& VY VEG®NEVIiTnNS ��°.. weblwi.urrl rwP`�[pu DAF r'ne.uu ri wrcre mPn VAIMF YSMRM -0o- a.anmv,r HG- rvrte IYfYiiIIY(IJ�YFfj� E jiIMFMIKMfiILeT�1Cf(IjEl�j 't9t e.°w. -0i.F urvw lErtFRS PRONMORINMnNG VARIABLE AgO1nB1 W]UFNNCpOX MODIFIEnA AmVsa C Calal[ wa Co trol Gos..d wG Delnxy Dyiarelial E Voaae Ealergermy q F Row Rate Ratio G Gauae H Ham(Nanuap Han I L Level Low N Tu[aday I MEtlWMerneC®te O L ory M*. Orifice Open P Raesure(crv.o.[tt S Speei or Reauency Salary Swech Slop T TenpereNe Trammtler V Yscos VaNaor Capper y Gtatre Rehy Or Comp. Z Po wn DnveorAotuate V/1 a.p vm {]}AT muww wx. VV-gq- rdwM wr. a wrwwl _}� vxr. III YM15Itli S5MW15Yi� YSYcMWliva.. 1— NIMiBj MFM nEM[[nT(INI[TFn[ Y Pxrmrvnmisn �r„Ink Ci.m.ry 11 Nivnv AMRnR N-A,.I IltlE1FGENo I.. p- �ro> o.[ ow.... wx,.xlP..a. �•,yw �� ..w��lw.. _______-Mc.�.. n..a _______ .n sya ARRRwlannxi Rli vm v...wxww�w� CONFIDENTIAL °60 JWC Environmental Inc ma o- whelSLn a Xno e p Nce mor Mc PO Box 3147 FnvEmmeranrc..lmammrcecPlmaams an CummingGA, 3002E egraeri5Mm iE Wdv,wmamaaeStriw9tr, VJW 16ueisrabi[2tlb tln5c auMorizal inwkirg brlWC A PNC Environmental Brand Phone: (7701534-3681 Fax- (770) 783-8632 rryrw.fr gStemsrom FnJammexallrc. aaa[naa nerrcMPm vcenreAlnL Iti nu eex[P.m ama,a b.a, vxae• vlccl waro.P[onem.drnioo �\ FLFCIRKL EONIIMFM.SVMBIILi nLm WmlG,nnFmbp -tom/l �J)h uniYylww �I1�I�-JI11y�� L ovmulre,aw.o ® Aso �u,�nv JI Fi L \ x.pmlu,owM1w PWIMo wl Puxuv 1-0' O o.,rw P,uriww.N MIS/BLSSnWLS/L5 .My] 's r11a H� Mar e,en O�Mamrtrn[ xrnlMwro �pw,mmurw lKlwnc M1,eni.,cYw, E{�-�-�-�r p wv.r J� r. D IYYa urmv v.VRrniwWr L� ss..r.ru.r � Ivrn.. r,an wr..xn.s E PROCESS & INSTRUMENTATION DIAGRAM wwxw LEGEND N/A P&m-LfGfNO 5M liele mn I 1 I 1 1 1 1 1 i i 1 1 I 1 I 1 I 1 __— -- ° S Q buMWn w I I ma — aam� vas I I I I I I I m-- wmuuun I I nnuvum.w n...e I I VSIu 1 ,sua Neu nm ^6 — w v PW IMATC PANS. DMSDD I Pa{ I I I Std�S I 1 •� 52BM1 neftael Paco —3c —� PflEUMINARY FR ® A 1WC Environmental Brand JWC Environmental Inc. POBox ng GA, 37 Cumming GA, 30029 9 Phone:70) Fax: (770J 783-8632 www frcrytpmgmm CONFIDENTIAL me aawnelstnc:.cwstc omcerootm¢ Fnrnmmraal 't Its amepdrcstkd wfia of.nN,. iI`n"ne trea au,o-caycmnamtm. NnlPt. cbaanw,mbmc eaudm avP"C Latpanp pl: PPt aay OWds DEWBERRY ENGINEERS PROCESS &INSTRUMENTATION DIAGRAM morel,cao-xcemtro,ea�manzmmn.mBglxc 10a tm+all W. dowoeeretdt—t sda ,t. Ir+amatlm<malnea onmtlaNetllr unW.,.,W anmmxcbnnunxaaa, ae<a:ed, a,eaormolad walnu[odurauNbnatba -sms ly, reouresanerlda "`c"'°N' ,au N/A mrr,n Prc e,•,axo ]SO11000R5 m 0 N1510 lll/b/M18 n 1 DP 1 7. Ultrafilter/Reverse Osmosis a) Cloth Filter / Ultra Filtration Process b) Reverse Osmosis Process 13 Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M Lawrence, Jordan From: Jim Cooper <JCooper@heyward.net> Sent: Friday, October 26, 2018 4:57 PM To: Poulios, Michael; Lawrence, Jordan Subject: Novozymes NA INC, NC Biopharma Project Franklinton, NC - Aqua Aerobics #104226G Attachments: 2018-10-26153954 Preliminary MB Report.pdf; 2018-10-26 Preliminary AquaPrime Design 153936.pdf Importance: High This message originated from outside your organization Mike and Jordan: From Aqua Aerobics Please find attached two (2) preliminary design reports (Design #153954 and Design #153936) for the Biopharma project in Franklinton, NC. Please note, we are continuing to work on the reverse osmosis and evaporator designs and will follow up when completed. Due to the quick turnaround requested, and the lack of information available, we made the following assumptions: - Both designs include a 2 MGD average flow and a 3 MGD peak flow. - The AquaPrime cloth media filter utilized a max loading of 8 lbs. TSSi/Day/ft-. - We assumed the influent conditions to the cloth media filter in design #153954, along with typical loading removals to obtain the influent parameters listed in the UltraFiltration design summary. Design #153954 -- Cloth Filter and OF Train Design In design #153954 we have designed the one (1) 8-Disk AquaDisk@ Cloth Media Filter followed by three (3) UltraFiltration@ Trains consisting of fifty-two (52) membrane modules per train to process an average flow of 2 MGD and a maximum flow of 3 MGD. Please note the following design considerations: - We have included the cloth media filter to reduce the loadings to the UltraFiltration membranes to increase the flux, thus reducing the number of required modules. .. - Redundancy was not considered in either mechanical equipment design. - Outdoor provisions, such as stainless steel control panel enclosures, HMI sunshield and an A/C unit have been included in the cloth media filter design. Preliminary pricing, including freight to the jobsite and our standard start-up supervision services, is as follows: - Cloth Media Filter: $314,800 - UltraFiltration Membranes: $1,566,540 Design #153936 - AduaPrime@ Desicin n the flows received, and the assumed influent loadings to the system, two (2) 8-disk AquaPrime® Cloth Mew ., Filters, Mo � coconcrete configuration, are recommended to handle the design criteria in the refer d rport, for a primary effluent applicatiVn-A&Ihp above design option for tertiary application, because of ime around request and not sufficient information availab e, i n is subject to change as the criteria becomes available. _ Redundancy has been included in this recommen a Preliminary budget price for the equi is design, which includes freig obsite and our standard start-up supervision services, is $ , P eview the attachments and let us know if you have questions or if additional information is required. OPTIONAL COST NOT INCLUDEtD IN COST ESTIMATE Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office 704-591-1270 - cell jcooper@heyward.net 2 �4- AQUA -AEROBIC SYSTEMS, INC. A Metawaier Company Process Design Report -. NOVOZYMES NA INC NC Design# 153954 Option: Preliminary CMF / OF Treatment Train Design lM AquaMB Process® Multiple Barrier Membrane System October 26, 2018 Designed By: Jakob Nowicki 6306 N. Alpine Rd Loves Park, IL 61111 (815) 654-2501 ay. acjua-aerobiccom 0 2018 Aqua -Aerobic Systems, Inc Design Notes Process/Site - Pre cloth media filtration treatment includes phosphorous removal system. Filtration - The cloth media filter recommendation and anticipated effluent quality are based upon influent water quality Conditions as shown under "Design Parameters" of this Process Design Report - The anticipated filtered effluent quality is based on the filter influent conditions as shown under "Design Parameters" of this Process Design Report. In addition, the filter influent should be free of algae and other solids that are not filterable through a nominal 5 micron pore size media. Provisions to treat algae and condition the solids to be filterable are the responsibility of others. - For this application, pile filter cloth is recommended. - Redundancy has not been considered in the cloth media filter design. Membrane - Chemicals required for process and/or cleaning and their containers are not included. - Spare parts are not included. - Interconnecting wiring and piping are not included unless specifically called out within this design. - Influent to the membrane system must contain no substance that is incompatible with the membrane, epoxy potting, SS/PVC piping, or EPDM gaskets/seals, including silicones, solvents, or free oil. - Influent to the membranes must contain no more than 3 mg/l of fats, oils, or grease (FOG). - Acid and chlorine pump sizing is based on an influent alkalinity of 500 mg/l as CaCO3, conductivity of 1000 uS/cm, & hardness of 100 mg/l as CaCO3 and assumes there are no additional contaminants that will affect the pH. - CIP system piping is not included for OF system - The design of the OF backwash pump(s) assumes the backwash drain flow empties into an open drain near the OF train(s) - System is designed to handle the maximum flow with all OF trains online. - The coagulant and CEB chemical feed systems are included for the OF system. - The OF feed and backwash pumps will be VFD-controlled. Equipment - The control panel does not include motor starters or VFDs, which should be provided in a separate MCC (by others). - Equipment selection is based upon Aqua Aerobic Systems' standard materials of construction and electrical components. - Aqua -Aerobic Systems, Inc. is familiar with various 'Buy American' Acts (i.e. AIS, ARRA, Federal FAR 52.225, EXIM Bank, USAid, PA Steel Products Act, etc.). As the project develops Aqua -Aerobic Systems can work with you to ensure full compliance of our goods with various Buy American provisions if they are applicable/required for the project. When applicable, please provide us with the specifics of the project's "Buy American" provisions. - A dual -compressor air supply system has been included for all Aqua -Aerobic MBR equipment requiring process air (e.g. pneumatic valves). - This product is being sold as a domestic project. However, if circumstances arise where this item would be exported, this product is classified as ECCN 26352 under US export compliance laws/regulations. This product would require an export license from the Department of Commerce Bureau of Industry and Security (BIS) to all countries listed in CB Column 2 on the BIS country chart, if the goods are exported from the United States. See http:/Avww.bis.doc.gov website for details and additional information for compliance with the laws/regulations. 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL NOVOZYMES NA INC NC / Design#: 163964 0" am am e'• .s a. s Pages am OR AquaD1SK Tertiary Filtration - Design Summary ARM rJIR Me MR MR DESIGN INFLUENT CONDITIONS Pre -Filter Treatment: Phosphorus Removal System Avg. Design Flow = 2 MGD = 1388.89 gpm = 7571 m3/day Max Design Flow = 3 MGD = 2083.3 gpm = 11356 m3/day Effluent DESIGN PARAMETERS Influent moll Required <= moll Anticipated Avg. Total Suspended Solids: TSSa 20 TSSa 10 TSSa Max. Total Suspended Solids: TSSm 25 -- -- -- Phosphorus: Total P 10 Total P 4 Total P *Turbidity: -- -- NTU 4 NTU *Note: Tubidity represented in Nephelometric Turbidity Units (NTU's) in lieu of mg/I. AguaDISK FILTER RECOMMENDATION City Of Filter Units Recommended = 1 Number Of Disks Per Unit = 8 Total Number Of Disks Recommended = 8 Total Filter Area Provided = 430.4 ftz = (39.99 mz) Filter Model Recommended = AquaDisk Package: Model ADFSP-54 x 8E-PC Filter Media Cloth Type = OptiFiber PES-14 AquaDISK FILTER CALCULATIONS Filter Type: Vertically Mounted Cloth Media Disks featuring automatically operated vacuum backwash . Tank shall include a rounded bottom and solids removal system. Average Flow Conditions: Average Hydraulic Loading = Avg. Design Flow (gpm) / Recommended Filter Area (ftz) = 1388.91430.4 ftz = 3.23 gpm/ftz (7.89 m/hr) at Avg. Flow Maximum Flow Conditions: Maximum Hydraulic Loading = Max. Design Flow (gpm) / Recommended Filter Area (ftz) n� = 2083.3 / 430.4 ft2 = 4.84 gpm/ftz (11.83 m/hr) at Max. Flow Solids Loadina: Solids Loading Rate = (Ibs TSS/day at max flow and max TSS loading) / Recommended Filter Area (ftz) = 625.5 Ibs/day / 430.4 ftz = 1.45 lbs. TSS /day/ftz (7.09 kg. TSS/day/mz) a.� am e, <= moil 10 4 4 10/2612018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 6 of 8 NOVOZYMES NA INC NC 1 Design#: 163964 on Aqua UltraFiltration TM System Design Summary DESIGN INFLUENT CONDITIONS Pre-UF Treatment: Aqua Cloth Media Filtration Avg. Design Flow: - 2.000 MGO - 7,571 m3/day Max. Design Flow: - 3.000 MGD - 11,357 m3lday Effluent INFLUENT PARAMETERS Influent mg/l Required s mg/I Anticipated s mg/I Dissolved Organic Carbon: DOC 20 - - - - Turbidity (NTU): Turb. 4 Turb. 1 Turb. <0.1 Suspended Solids: TSS 10 TSS 2 TSS <2 SITE CONDITIONS Maximum Minimum Design Elevation Ambient Air Temperature: 82 F 27.8 C 25 F -3.9 C 82 F 27.8 C 594 ft Influent Waste Temperature: 68 F 20 C 50 F 10 C 50 F 10 C 181 m MEMBRANE PROCESS VARIABLES: Number of Parallel Membrane Trains: - 3 No. Membrane Modules per Train: - 52 Active Membrane Area per Module: 861 ft2 - 80 m2 Total Membrane Area Provided: = 134,347 ft2 = 12480 m2 Maximum Membrane Flux: - 26.9, Gallons/ft2/day (GFD) - 45.6 Liters/m2/hour (LMH) Recovery: - 83.2 % Est. Membrane Average Power Consumption: - 122.7 kWh/day Est. Membrane Average Chemical Consumption: - 3.458 gallons/day 50.0% NaOH = 4.095 gallons/day 32.0% HCI - 0.291 gallons/day 12.5% NaOCI - 169.9 gallons/day 48.5% Alum SYSTEM DIMENSIONS: Feed Tank: Membrane Assembly (ea): Feed Skid (ea):' Backwash Tank: Chemical Feed System (ea):2 Main Control Panel: CIP Tank: n th = 8.5 ft diameter = 2.6 m = 14.1 ft = 4.3 m - 10.1 ft = 3.1 m = 8.5 ft diameter = 2.6 m - 4.33ft =1.3m = 4ft =1.2m = 5.33 ft diameter =1.6 m Width (Depth) - 6000 gallons - 4.7ft =1.4m - 8.7ft =2.6m - 45M gallons - 1.6 ft = 0.5 m - 1.0 ft = 0.3 m = 1000 gallons Height - 15.7 ft = 4.8 m - 8.69ft =2.6m = 9.4 ft = 2.9 m - 11.9 ft = 3.6 m = 4ft =1.2m - 5ft =1.5m - 6.75 ft = 2.1 m Notes: 'Each feed skid is typically mounted to its membrane assembly. 2Each chemical feed system can be mounted to a wall/frame and contains equipment for pumping two separate chemicals (tanks/containers by others). P" ow 4M L -i ow "a am eo tit +^ Aqua-Aarobio Systams, Inc. CONFIDENTIAL Page 4 of 8 a4 Equipment Summary am Air Compressor 1 Valve Actuation Compressed Air System(s) will be provided as follows: - (2) compressor pumps rated for 1.0 hp each pump with a 80-gallon receiver tank, air dryer, alternating control panel, and wide range pressure switches. - (1) Coalescing, oil removing filter - (1) Set of 4 machine vibration isolators - (1) Adjustable pressure regulator Cloth Media Filters AauaDlsk Tanks/Basins 1 AquaDisk Model # ADFSP-64x8E-PC Package Filter Painted Steel Tank(s) consisting of: - 8 Disk painted steel tank(s). - 3" ball valve(s). AauaDlsk Centertube Assemblies 1 Centertube(s) consisting of: - 304 stainless steel centertube weldment(s). �► - Centertube driven sprocket(s). - Dual wheel assembly(ies). - Rider wheel bracket assembly(ies). - Effluent seal plate. - Centertube bearing kit(s). - Effluent centertube lip seal(s). - Pile cloth media and non -corrosive support frame assemblies. - Disk segment 304 stainless steel support rods. - Neoprene media sealing gaskets. 1 Cloth set(s) will have the following feature: Cloth will be OptiFiber PES-14. AquaDisk Drive Assemblies 1 Drive System(s) consisting of: - Gearbox with motor. - Drive spocket(s). - Drive chain(s) with pins. - Stationary drive bracket weldment(s). - Adjustable drive bracket weldment(s). ,.� - Chain guard weldment(s). - Warning label(s). AquaDisk BackwashlSludae Assemblies am 1 Backwash System(s) consisting of: - Backwash shoe assemblies. - Backwash shoe support weldment(s). - 1 1/2" flexible hose. - Stainless steel backwash shoe springs. - Hose clamps. 1 Backwash/Solids Waste Pump(s) consisting of: - Backwash/waste pump(s). 10/26/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 6 of 8 ,� NOVOZYMES NA INC NC 1 Design#: 163964 - Stainless steel anchors. - 0 to 15 psi pressure gauge(s). - 0 to 30 inches mercury vacuum gauge(s). - Throttling gate valve(s). - 3" ball valve(s). AauaDisk Instrumentation MR 1 Pressure Transmitter(s) consisting of: - Level transmitter(s). 1 Float Switches) consisting of: - Float switch(es). 1 Vacuum Transmitter(s) consisting of: - Vacuum transmitter(s). AquaDlsk Valves 1 Set(s) of Backwash Valves consisting of: - 2" full port, three piece, stainless steel body ball valve(s), grooved end connections with single phase electric actuator(s). Valve / actuator combination shall be TCI / RCI (RCI, a division of Rotork), Nibco, or equal. - 2" flexible hose. - Victaulic coupler(s). 1 Solids Waste Valve(s) consisting of: - 2" full port, three piece, stainless steel body ball valve(s), grooved end connections with single phase electric actuator(s). Valve / actuator combination shall be TCI / RCI (RCI, a division of Rotork), Nibco, or equal. - 2" flexible hose. - Victaulic coupler(s). AauaDisk Controls w/Starters 1 Conduit Installation(s) consisting of: - PVC conduit and fittings. 1 Control Panel(s) consisting of: - Nema 4X 304 stainless steel enclosure(s). - Control panel sun shield. - Air conditioner(s). - Circuit breaker with handle. - Transformer(s). - Fuses and fuse blocks. - Line filter(s). PER - GFI convenience outlet(s). - Control relay(s). - Selector switch(es)- - Indicating pilot light(s). - Microl-ogix 1400 PLC(s). - Ethernet switch(es). - Power supply(ies). r•� - Operator interface(s). - Operator interface sun shield(s). - Motor starter(s). - Terminal blocks. - UL label(s). Membrane Membranes 166 Membrane Module(s) with T-Rack(s), each consisting of: 10126/2018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 6 of 8 NOVOZYMES NA INC NC / Design#: 163964 - 80 square meter PES membrane modules encased in PVC housing. - T-Rack 3.0 mounting assembly(ies) so 3 Membrane Feed Skids) consisting of: - Painted steel feed skid frame(s). - Piping within the membrane skid, required for interconnection of skid mounted membrane system components. Piping will be schedule 80 PVC, socket welded or threaded. Air piping will be stainless steel tubing and schedule 10 am stainless steel piping. - 10 inch pneumatically operated wafer style butterfly valve(s). - Pressure transmitter(s). OR - 1/4" Solenoid valve(s). - 8" magnetic flow -meter and converter(s). - Air fllter(s). - 6" Expansion joint(s). no - 4 inch gasket kit(s) 3 Stralner(s) will be provided as follows: - 6 inch manual Y-strainer with NSF -approved epoxy lining and 60 mesh 304 stainless steel screen. 1 Control Panel(s) consisting of: - NEMA 12 panel enclosure suitable for indoor installation and constructed of painted steel. INR - Fuses and fuse blocks. - GFI convenience outlet(s). - Control relay(s). - Selector switch(es). - Indicating pilot light(s). - Ethernet switch(es). - Hubbell Cat 6 Ethernet Cable. - Power supply(ies). - Terminal blocks. - Compactlogix Processor. - Compactflash. - End cap(s). - Power supply(s). - Input card(s) - Relay output(s). - Analog input(s). - Analog output(s). - Panelview plus 6 1250 operator interface(s). - UL label(s). - Enter Misc Description e� 3 Electrical Junction Box(es) will be provided as follows: - NEMA 4X stainless steel enclosure(s). - Terminal blocks. 1 CIP System(s) will be provided as follows: - 1000 gallon capacity heavy duty polyethelene holding tank. a•e - Mixer(s). - Float switch(es). - 316 stainless steel float switch mounting bracket(s). - Gorman -Rupp pump model 14A22-B with base and direct drive 7.5 HP, TEFC, 3 ph. motor. - 4" butterfly valve(s) with lever operator as manufacturer by Nibco or equal. - 4 inch diameter Nibco F-918-B check valve(s) with cast iron body with bronze disk. - Immersion heater(s) 25KW. - Local control station(s) with ontoff switches, on indicating lights, in a Nema 4X enclosure. +•� - Polyethylene tank(s). - 1/2 HP Mixer(s). - Centrifugal pump with 7.5 HP, 3 ph. motor. - 4" manual butterfly valve(s). 1012612018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 7 of 8 +� NOVOZYMES NA INC NC 1 Design#: 163964 Membrane Accessories 1 OF Feed Tank(s) consisting of: - Polyethylene tank(s). -1/2 HP Mixer(s). - Pressure transducer(s). - 3" PVC flange with coupling. -1/2" PVC pipe. - Float switch(es). - Float switch mounting bracket(s). 1 Backwash Tank(s) consisting of: - Polyethylene tank(s). - Pressure transducer(s). - 3" PVC flange with coupling. - 1/2" PVC pipe. Transfer Pumps/Valves (Membranes) 3 Membrane Feed Pump Installation(s) consisting of: - Centrifugal pump with 20 HP, 3 ph. motor. - 6" manual butterfly valve(s). 1 Membrane Backwash Skld(s) consisting of: - 10" magnetic flow -meter and converter(s). - Centrifugal pump with 75 HP, 3 ph. motor. - 10 inch pneumatically operated wafer style butterfly valve(s). - Air fllter(s). Chemical Feed Systems 2 Chemical Feed System for acid, caustic, chlorine, and coagulant, each system consisting of the following: - PVC backing panel(s). - Calibration columns. - Chemical feed pumps. - Pressure relief valves. - GFI outlet(s). - Ball valves. - 316 stainless steel shelf weldments. - Polypropylene utility trays. 6 Chemical Flow Control Valve(s) consisting of: - 1 /2" Electric PVC ball valve(s). 10/2612018 2:19:22PM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 8 of 8 NOVOZYMES NA INC NC 1 Design#: 163964 �■R OR Lawrence, Jordan A„ From: Jim Cooper <JCooper@heyward.net> Sent: Tuesday, November 27, 2018 2:23 PM To: Lawrence, Jordan; Poulios, Michael Subject: Novozymes NA INC, NC Biopharma Project Franklinton, NC - Aqua Aerobics RO Proposal #104226G Attachments: 2018-11-05 Preliminary RO Design 154051.pdf This message originated from outside your organization �w Michael and Jordan: Provided from Aqua Aerobic System, preliminary pricing for the RO System detailed in the attached Design 154051 to �., include freight to the jobsite and standard start-up supervision services is $2,583,576.00. Please review the attached information and let us know if you have any questions. Sincerely, Jim Cooper Heyward Incorporated 704-583-2305 - office 704-591-1270 - cell jcooper@heyward.net P" MR M" am IM i AQUA -AEROBIC SYSTEMS, INC. A Meta.ler Company Process Design Report NOVOZYMES NA INC NC Design# 154051 Reverse Osmosis (RO) System November 05, 2018 Designed By: David Holland 6306 N. Alpine Rd Loves Park, IL 61111 (815) 654-2501 wvvvv aqua -aerobic corn 02018 Aqua -Aerobic Systems, Inc we Design Notes Membrane - Chemicals required for process and/or cleaning and their containers are not included. - Spare parts are not included. - Interconnecting wiring and piping are not included unless specifically called out within this design. - Influent to the RO system must contain no substance that is incompatible with the RO element materials, SS/PVC piping, or gaskets/seals, including oxidants, solvents, or free oil. �+ - Influent to the RO must contain no more than 0.1 mg/I of fats, oils, or grease (FOG). - The RO will share the CIP system included with the OF system. MR - The design of the RO system assumes the backwash drain flow empties into an open drain near the RO trains. - System is designed to produce the maximum flow with all RO trains online and a portion of the influnet bypassing the RO trains. ow - The RO booster and high-pressure pumps will be VFD-oontrolled. Equipment 0" - The control panel does not include motor starters or VFDs, which should be provided in a separate MCC (by others). oft - Equipment selection is based upon Aqua Aerobic Systems' standard materials of construction and electrical components. - Aqua -Aerobic Systems, Inc. is familiar with various "Buy American' Acts (i.e. AIS, ARRA, Federal FAR 52.225, EXIM Bank, USAid, PA Steel Products Act, etc.). As the project develops Aqua -Aerobic Systems can work with you to ensure full compliance of our goods with various Buy American provisions if they are applicable/required for the project. When applicable, j01 ' please provide us with the specifics of the project's "Buy American" provisions. - This product is being sold as a domestic project. However, if circumstances arise where this item would be exported, this product is classified as ECCN 26352 under US export compliance laws/regulations. This product would require an export MR license from the Department of Commerce Bureau of Industry and Security (BIS) to all countries listed in CB Column 2 on the BIS country chart, if the goods are exported from the United States. See http://www.bis.doc.gov website for details and additional information for compliance with the laws/regulations. mat no ow am am a% 11/06/2018 8:03:03AM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 2 of 4 am NOVOZYMES NA INC NC 1 Design#: 164061 Single -Pass ,RO Design Summary Novozymes, NC (ID #104226G) AASI Design Number 154051 RO SKID DESIGN Skid Quantity = 3 Membrane Skid Size = 23'(L) x 9.4'(W) x 9.5'(H) First Stage Housing Qty: = 19 Second Stage Housing Qty: = 9 Third Stage Housing Qty: = 5 Membranes per Housing: = 6 Total Membrane Quantity: = 594 MEMBRANE PROCESS VARIABLES:' Active Area per Membrane: - 400 ft2 per membrane (37.2 m2) Total Membrane Area Provided: - 237,600 ft2 total (22,073 m2) Maximum Daily RO Feed Flow (all trains in service): = 1977 gpm Maximum Daily RO Permeate Flow (all trains in service): = 1740 gpm Maximum Daily RO Concentrate Flow (all trains in servic - 237 gpm Maximum Daily RO Recycle Flow (all trains in service): - 32 gpm RO System Recovery (all trains in service): = 88 % Maximum Daily RO Bypass Flow (all trains in service): - 360 gpm Maximum Daily System Effluent Flow (all trains in servic = 2100 gpm RO System Recovery (all trains in service): = 90 % Average System Power at 300C (two trains in service): = 3291 kwh/day at 2 MGD (1400 gpm) average daily effluent f1ov Parameter System Influent Expected Blended Effluent pH 7 6.5 Water temp (°C) 30 30 Sodium (mg/l) 395 96 (47,848 Ibs/mo) Potassium (mg/1) 508 132 (65,818 lbs/mo) Ammonium (mg/l) 0.62 0.2 (69 Ibs/mo as N) Sulfate (mgll) 118 23 Cl (mg/l) 955 240 Nitrate (mg/1) 17.7 11.2 (1,264 Ibs/mo as N) Phosphate (mg/1) 9.2 1.8 (289 Ibs/mo as P) SDI (%/min): <2 - Turbidity (NTU) <0.1 - TDS (mg/l) 2004 503 'Flows and recoveries are with new membranes. After 5 years, total system recovery will drop to 87% to maintain effluent flow 2Amounts listed are at the average daily flow of 2 MGD. am am no PM ow om am OR W" Aqua -Aerobic Systems, Inc. CONFIDENTIAL Printed on: 11 /5/2018 at 9:47 AM Page 3 of 4 no 0M Equipment Summary .. 1 RO Booster Pump System consisting of the following: - (2) Centrifugal pumps with 30 HP, 3 ph. motors. - 4" magnetic flow -meter and converter for RO bypass line. - 4-inch electric butterfly valve for RO bypass line. - Actuator will be upgraded from open/close service to modulating service. 3 Reverse Osmosis (RO) Trains, each consisting of: - (33) Pressure vessels arranged in a 19 x 9 x 5 3-stage array, FRP construction, 450 psi rating, each capable of holding (6) RO elements. - (1) Painted steel equipment frame. - (8) Stainless steel multi -cartridge pre -filter housings, each designed to accept (7) standard 40" long filter cartridges. - (56) 1 micron nominal polypropylene filter cartridges. - (1) Feed pump horizontal end suction, centrifugal pump, as manufactured by Tonkaflo or equal. Pump will be coupled to a 100 HP, 460 volt, 3 phase, 60 cycle, premium efficient, inverter duty TEFC motor. - (1) Lot of stainless steel high pressure piping, Sch. 80 PVC low pressure piping, and EPDM or NBR gaskets. A•s - (2) Flow meters, for permeate & concentrate. - Permeate conductivity monitor. - (8) Pressure indicators, for Pre & Post Cartridge Filter, RO Feed, Pump Outlet, Interstage (4), Concentrate, & Permeate. e.n - (3) Pressure switches, for Feed, Permeate, Concentrate. - Control panel with Allen-Bradley (A-B) CompactLogix PLC and A-B PanelView Plus 700 monitor: - (2) 6-inch electric butterfly valves for permeate flush. - (198) Hydranautics LFC3-LD low -fouling spiral -wound polyamide RO elements, each 8-inch diameter x 40 inches long. 1 Duplex Chemical Feed System for antiscalant and bisulfite, consisting of the following: MEW - PVC backing panel. - (2) Calibration columns. - (2) Chemical feed pumps. - (2) Pressure relief valves. - GFI outlet. - Ball valves. - (2) 316 stainless steel shelf weldments. - (2) Polypropylene utility trays. a" A am 40 1M 11/06/2018 8:03:03AM Aqua -Aerobic Systems, Inc CONFIDENTIAL Page 4 of 4 o4 NOVOZYMES NA INC NC l Design#: 164061 8. Evaporator We ff Dewberry Novorymes North America, Inc. I Engineering Alternatives Analysis I APP m © VEOLIA 3 July 2017 Dewberry 2610 Wycliff RD, Suite 410 Raleigh, NC 27607 IMI To: Jordan Lawrence- ilawrenceCa@Dewberrv.com c/o Finn Nielsen — VAND Solutions. Subject: Evaled System for Novo Nordisk in Clayton North Carolina Dear Jordan, Thank you for the opportunity to provide you with our preliminary proposal for two EVALED mechanical vapor recompression evaporators for your customer Novo Nordisk, located in Clayton, North Carolina. Veolia Water Technology specializes in technological solutions and provides the complete range of water and wastewater treatment services including equipment supply, design, build, maintain and upgrade. A customer focused culture combined with a portfolio of more than 350 proprietary technologies makes Veolia a preferred partner for all water and wastewater related projects. Completely computer -based for continuous function without operator, EVALED® evaporators allow high concentration ratios, good separation levels as well as recycling and a decrease in volumes to be disposed. The different EVALED models are: ,r • EVALED® PC - Heat pump vacuum evaporators • EVALED® AC - Hot/cold water vacuum evaporators • EVALED® RV - Mechanical Vapor Recompression evaporators This document is confidential and contains proprietary information. It Is not to be disclosed to a third parry without the written consent of veolia Water Technologies. Veolia Water Technologies 6981 N. Park Drive, Suite 600 Pennsauken, NI 08109 USA tel..1856-438-1776 • fax a1956438-1799 www.veoliawatertedrmm Veolia EVALED* Mechanical Vapor Recompression (MVR) forced circulation evaporators The new EVALED RV F series evolves from the MVR range, itself the pinnacle of technological excellence within every industry using water in its process. Designed to notably reduce the volume of wastewater and its disposal costs, and to stringently comply with the discharge limits imposed by the numerous environmental regulations worldwide, EVALED evaporators have now moved on to their next level of — excellence: RV F is the answer to the future challenges facing mankind. The technical solutions applied, backed by experimental analyses, permit a further improvement in performance and energy savings: — • the innovative demister offers excellent distillate quality levels; • the new compressor has been repositioned and offers an improved transmission; a stainless .. steel version is also available; • an even more efficient thermal exchange recovers energy both from the concentrate and the distillate. — Close attention to customer needs, matured from the know-how accumulated from thousands of installations worldwide, ensures a focused approach as regards the user's daily needs: - • improved accessibility to all main components; • user manual available in tablet format for a more intuitive and easier access to information; • a new heat exchanger automatic chemical cleaning kit allows this activity to be scheduled during — the night, the weekend or any other moment, and with minimum manpower's employment; • improved unit monitoring and remote control; • a reduced footprint and the ability to install the unit outdoors. EVALED's development was focused on further environmental awareness, driving the innovation process towards an even greater respect for the ambient: — • further reductions in energy consumption and CO2 emissions; • a new soundproof housing offering notable noise reductions; • completely drainable unit through the specific discharge sleeves, avoiding the risk of leakages which could potentially be noxious for the environment. RV F represents the new EVALED challenge, offering the User an even more focused solution featuring — real added value in every field. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 2 of 7 _ EVALED Process Description ,,. The liquid to be treated is preheated in the heat exchanger E03 by the concentrate (if the optional system V is installed) and in E02 by the discharging distillate. Then it enters the boiling chamber D01 (where the vacuum conditions of 70 kPa and 90'C are maintained). Pump G02 works continuously _ recirculating the liquid to be treated in order to keep clean the heat exchanger E02 and feeding the boiler through opening of valve VPOI. The concentrate is recirculated through the primary heat exchanger E01 (tube side). In the heat exchanger E01, the liquid receives from the condensing vapor the _ heat to boil; once heated, the concentrate is sent back to the boiling chamber. As a result of the vacuum, a part of the liquid immediately boils (flash evaporation). The produced vapor passes through the drops separator (1404) in order to eliminate suspended liquid drops and improve the quality of the _ distillate. The blower compresses the vapor and sends it to the heat exchanger E01 (shell side) where it releases the latent heat to the process liquid. The condensed vapor is collected in the tank D02 and then it is discharged after a heat exchange in E02. The sensor CE01 measures the conductivity of the distillate: high conductivity means high entrainment of liquid in the boiling chamber and the machine shows an alarm to the operator. _ The temperature and the flow of the distillate are continuously measured. The concentrate is discharged automatically through the valve VPOS. The flow of the discharged concentrate is continuously measured. Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 3 of 7 The density meter DT01(if the optional system I is installed) allows to discharge the concentrate once it reaches a density value set by the user. The produced vapor in the boiling chamber is sucked into the positive displacement blower K01 that, by _ means of the compression, raises the temperature; then, the vapor passes through the shell of the exchanger E01 where it condenses and releases the latent heat to the recirculated liquid of the boiling _ chamber. Fans K02 and KOS allow to keep controlled the temperature of the oil in the blower in order to extend its service life in case of operation in thermally hard conditions. _ Thermal recovery is realised through the exchangers E03 (if the optional system V is installed) and E02. The liquid to be treated crosses both of them and warms up before entering the boiling chamber. Temperature sensor TEO8 measures the temperature of the liquid to be treated entering the boiler after the recovery exchangers. The concentrate passes through the tube and shell heat exchanger E03 and cools down, before its _ discharging, as a consequence of the heat exchange with the liquid to be treated. Valve VP03 (if the optional system V is installed) allows the flow of the liquid to be treated through exchanger E03. The distillate enters the heat exchanger E02 and cools down, before its discharging, as a consequence of the heat exchange with the liquid to be treated. _ Temperature sensor TE07 measures the temperature of the distillate exiting the machine. _ _ _ Confidential Proposal Number-xx_1101016 Date 07/03/2017 _ Page 4 of 7 A Design Basis The design basis is provided in the Equipment Request, June 2017 and is as follows: Main Parameters Units Characteristics Average flow rate gpd 48,000 TDS mg/I 2,000 Expected Performance Summary Considering the TDS in the influent, the expected distillation yield should be 90%. A bench laboratory boil off test can be completed in the Veolia New Jersey lab to confirm the expected performance of the Evaled unit with respect to syrup and distillate quality and quantity. Confidential Proposal Number -xx 1101016 Date 07/03/2017 Page 5 of 7 r— C Preliminary Scope of Work Veolia will supply the following system components and services as described in this section • Two Evaled units TC120000, mechanical vapor recompression evaporators with forced circulation and external shell and tube heat exchanger. Each are made of special materials in contact with the liquid (evaporation chamber and heat exchanger in Super duplex stainless steel). Each unit also includes centrifugal pump with fluxed mechanical seal, a positive displacement blower, an automatic, continuous 24/24h 7/7 days PLC. • Engineering Scope. Veolia will provide an engineering package associated with our work scope. • 10 continuous days of supervision during the installation and start-up. Clarifications and Assumptions Scope of work by owner: All work not described above, including but limited to: 1. Installation work including civil design, earth work, foundations, building, mechanical and electrical installation. 2. All permits. 3. All utilities (water, air, and natural gas or other as required), and influent wastewater and effluent wastewater tie-in's to supplied system. 4. Consumables for operation (chemicals, or first fill of lubricants). 5. Storage tank. Clarifications and assumptions: 1. Equipment is supplied perVeolia's standard specifications. 2. Supply documentation will be prepared per Veolia's standards. 3. Stamping of drawings by a Professional Engineer is not included. 4. Process hazard review (PHA) is excluded. r� r—� Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 6 of 7 Pricing The budget price associated with the Veolia work scope as described above is $2,750,000 USD. + In order to confirm the distillate & syrup quality, a bench lab testing can be provided - $2,500 USD per test per sample. Material delivery will be 28 weeks after receipt of shop approval drawings. Delivery DAT Port of Boston (Incoterms 2010). + Taxes, bonds and letters of credit, and Liquidated Damages have been excluded. This non -binding estimate of probable cost is presented for project planning and evaluation purposes only and is not a firm offer. + Veolia Standard Terms and Conditions Apply. + Thank you for the opportunity to present our budget proposal which we shall be pleased to formalize at your request. We shall call in the next few days to follow up. Kind regards, r Chris Harvey + Director, Business Development VEOLIA WATER TECHNOLOGIES Ceti: +1-610-597-5157 Fax: +1-856-438-1799 + 6981 N. Park Drive, Suite 600, Pennsauken, NJ 08109. USA. chris.harvev@veolia.com www.yeoliawaterstna.com Resourcing the world O V E O L I A + Confidential Proposal Number-xx_1101016 Date 07/03/2017 Page 7 of 7 9. Bioreactor Tanks Dewberry Novozymes North America, Inc. I Engineering Alternatives Analysis I APP M LIQUID TECH TANK SYSTEMS, INC. Send To: Jim Cooper Company: Heyward Subject: Dewberry Bio Pharma/Franklinton, NC Date: October 19, 2018 Bid #: 1842 We are pleased to offer the following proposal for your review. Liquid Tech Tank Systems, Inc. will provide all tank materials for the prices listed on the following pages. ~ Aqua -Spec Builders, Inc. will provide all the installation for the prices listed on their bid contained in a separate document. If you have any questions or concerns, please feel free to contact us and we will be more than happy to help you. .. If you are interested in purchasing, please complete both order forms, provide two separate purchase orders accordingly, and return to the appropriate office. r, BB/ss Web Site: www.liouidtechtanks.com E-mail: bbltts(v.comcast.net 0 LIQUID TECH TANK SYSTEMS, INC. BID SHEET Liquid Tech Tank Systems, Inc. 125 Old Orchard Road (Accounts Payable/Receivable) 53 South York Road (Physical/Shipping) Dillsburg, PA 17019 Send To Heyward Attention Jim Cooper Subject Dewberry Bio Pharma/Franklinton, NC Total pages: 2 Phone (717) 796-7056 Fax (717) 796-7058 From Brian Badger Date October 19, 2018 Bid #: 1842 LTTS MODEL 107-22 1,379,769 gallons $627,750 each • Sizes are nominal w/2' freeboard PRICE INCLUDES • Submittal information, delivery to job site • Complete tank package, 304 bolted stainless steel tank shell, shell manway, galvanized hardware, stainless steel bolts, galvanized stairs and landing • Concrete foundation (which may be ground -formed) and monolithically poured concrete floor (performed by sub -contracted installation crew) DOES NOT INCLUDE • Leveling tank site to sub -grade (10" - 11" below finished tank floor level), below grade rock excavation, obtaining 2,000 psf soil bearing capacity (soil analysis of prepared site shall be the responsibility of others) • Licenses, permits, bid bonds, performance and payment bonds, sales/and or use taxes • If the project is exempt, the Buyer must provide LTTS with a tax -exemption certificate upon ordering or applicable taxes will be added. • Provisions for any piping to tank, valves, mixers, lighting, wiring, control systems, and other auxiliary equipment are supplied and installed by others • Concrete testing, insulation, and heaters are the responsibility of others • Representative mark-up • Items not expressly stated above on this bid are not included. PAYMENT TERMS • 50% due within 7 days of receipt of purchase order • 50% due prior to shipment • No Retainage Applicable BB/ss Web Site: www.licuidtechtanks.com E-mail: bbltts aocomcast.net M M LTTS Bid Sheet CONDITIONS • WARRANTY: Seller warrants its product against defects in workmanship and material for a period of one (1) year from the date of installation or delivery (but not to exceed 15 months from date of delivery of the product to the site upon which it is to be erected). Buyer must provide written notice of any claim under this warranty within 30 days after they become aware of the defect and must provide access to the product for Sellers investigation. a. This warranty only applies to the original purchaser and only to equipment manufactured by the Seller. It does not apply to components used in conjunction with the Seller's product that was not manufactured by the Seller. Seller will have sole discretion to approve warranty coverage. The warranty also does not apply to the erection or installation of Sellers products, which are not factory -trained installers. b. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces. The Seller will supply the replacement part F.O.B. the Seller's factory, or the Seller, at its option will repair or allow credit for such part. The Seller does not cover corrosion rust through in applications that are not within the guidelines of 304/316 Stainless Steel Corrosion Limits, or if there is evidence of abuse, due to periods of high concentrations of highly corrosive chemicals. c. Seller shall not be liable for any person or persons working on or around the tank, or any other persons gaining access to the tank, after installation is complete. • AFFILIATES: Buyer and Seller further agree that Sellers Affiliates may perform work for Buyer. In such event, the references to Seller in this Agreement shall mean Seller and such Affiliate of Seller. The Affiliate and Buyer shall be deemed to ratify, and agree to be bound by the terms and conditions of this Agreement with respect to its subject matter. • STAGING: Adequate area for material staging adjacent to foundation is required. Typical 100' laydown area is requested with 3600 clear access provided. • ADDITIONAL WORK: No extra labor, materials, or parts will be furnished under this Agreement, unless it has been ordered by Buyer's change order, and the prices and terms of sales are approved by Seller. Seller may at its option subcontract labor, material, and parts required by this Agreement without Buyer's consent. Unless otherwise agreed to, Seller shall not be responsible for unpacking, storage, field assembly of goods, or construction of foundations. Furthermore, Seller shall not be responsible for the installation, attachment, or connection of piping, conveying, and ventilating equipment or other attachment of accessories or components not sold hereunder. • THEFT: Buyer is required to provide protection to prevent theft of material from job site. • CANCELLATION: Buyer's cancellation of any order is required to be in writing, and Buyer is subject to pay a cancellation fee equal to 25% of the total purchase price plus all non -recoverable costs and expenses. • FAILURE: In the event the Buyer fails to abide by the terms and conditions of the Agreement, requiring LTTS to collect on amounts due, purchaser agrees to pay all interest, all attorney fees and costs incurred by LTTS as a result. • INDEMNIFICATION: LTTS will be responsible for their negligence only. SCHEDULE • Submittals: 2-3 weeks after order placement • Manufacture: 5-10 weeks after receipt of approval (pending current workload) • Erection by dedicated sub -contractor: 2-4 weeks depending on tank size and weather conditions If this schedule is not satisfactory, every effort will be made to meet your requirements. Aluminum domes can significantly change the schedule. If one is required, please ask for an update. * PRICE VALID FOR 15 DAYS FROM ABOVE DATE TO PLACE AN ORDER, FILL OUT THE REQUIRED INFORMATION, SIGN & RETURN The undersigned Is authorized to purchase products on behalf of the company they represent. Panted Name Title Purchase Order Number BBlss Web Site: www.liquidtechtanks.com Date Requested Delivery Date E-mail: bblttsaa comcast.net AQUAMSPE'C BUILDERS, INC. BID SHEET AQUA SPEC BUALDERS, INC. PO BOX567 Lff=, PA 17543 SEND TO HEYWARD ATTENTION JIM COOPER SUBJECT DEWBERRY BIO PHARMA/FRANKUNTON, NC TOTAL PAGES: 2 - LTTS MODEL 107-22 PHONE (717) 663-8976 FAX (7!7) 626+4585 FROM IVAN REIFF DATE OCTOBER 1 9, 2018 I9in #: 1 842 $192,500 EACH PRICE INCLUDES • COMPLETE ERECTION OF LIQUID TECH TANK INCLUDING FOOTER EXCAVATION, FOUNDATION INSTALLATION, AND MONOLITHICALLY POURED CONCRETE FLOOR, STAIRS AND LANDING, EQUIPMENT RENTAL IF REQUIRED, TRAVEL EXPENSES DOES NOT INCLUDE • LEVELING TANK SITE TO SUB -GRADE 0 0" - 1 1 " BELOW FINISHED TANK FLOOR LEVEL), BELOW GRADE ROCK EXCAVATION, OBTAINING 2,000 PSF SOIL BEARING CAPACITY (SOIL ANALYSIS OF PREPARED SITE SHALL BE THE RESPONSIBILITY OF OTHERS) • SUPPLYING ELECTRICITY (1 1 0/220) FOR ERECTION ADJACENT TO SITE • DUE TO THE TIME FRAME OF ERECTION, DELAYS DUE TO INSTALLATION OF PIPING, AND/OR THE AVAILABILITY OF WATER AT THE SITE: WE CANNOT HYDROSTATICALLY TEST THE TANK. .. WE WILL HOWEVER RETURN TO CORRECT ANY LEAKS SHOULD THEY OCCUR. IF REQUIRED, DISINFECTION IS TO BE HANDLED BY OTHERS. • PREVAILING WAGES, SANITARY FACILITIES, TRASH DUMPSTER • ITEMS NOT EXPRESSLY STATED ABOVE ON THIS BID ARE NOT INCLUDED. ADDERS: DEDUCTS: PAYMENTTERMS • 50% DUE WITHIN 7 DAYS OF RECEIPT OF PURCHASE ORDER. • 40% DUE IMMEDIATELY UPON COMPLETION OF EACH TANK IF MORE THAN ONE TANK IS _ PURCHASED. • 1 O% RETAINAGE DUE UPON SATISFACTORY LEAK TEST, START-UP, OR WITHIN 60 DAYS FROM COMPLETION (WHICHEVER COMES FIRST) IR/ss �• Web Site: www.liouidtechtanks.com E-mail: ireiff00@mail.ptd.net AQUAmSPEC BUILDERS, INC. BID SHEET CONDITIONS INSTALLATION: PRICE IS QUOTED ON SUMMER WEATHER CONDITIONS. INCREASED COSTS MAY APPLY DURING WINTER WEATHER CONDITIONS. A. INSTALLATION PRICING IS BASED ON FREE AND CLEAR ACCESS ALL AROUND THE FOUNDATION WITH NO OVERHEAD OBSTRUCTIONS. B. LEVEL AND COMPACTED TERRAIN TO AND AROUND WORK AREA IS REQUIRED. C. OUR BID IS BASED ON OPEN WORK HOURS, UTILIZING ALL DAYLIGHT HOURS, 7 DAYS/WEEK. CONTINUOUS INSTALLATION IS REQUIRED, ELIMINATING THE NEED FOR LOST TI M E. D. FOUNDATION CENTERLINES WILL BE ESTABLISHED BY OTHERS PRIOR TO INSTALLATION CREW ARRIVING AT JOB SITE. E. ONSITE SAFETY ORIENTATION UP TO ONE HOUR HAS BEEN INCLUDED IN PRICING. IF ADDITIONAL SAFETY ORIENTATION OR CLASSES ARE REQUIRED, ADDITIONAL CHARGES MAY BE APPLICABLE. IN THE EVENT THE PURCHASER FAILS TO ABIDE BY THE TERMS AND CONDITIONS OF THE CONTRACT, REQUIRING ASB TO COLLECT ON AMOUNTS DUE, PURCHASER AGREES TO PAY ALL INTEREST, ALL ATTORNEY FEES AND COSTS INCURRED BY ASB AS A RESULT. 'PR/CEVALID FOR 15 DA YS FROMABO VE DA TE ' TO PLACE AN ORDER, FILL OUT THE REQUIRED INFORMATION, SIGN & RETURN The undersigned Is authorized to purchase products on behalf of the company they represent. Printed Name ritle Purchase Order Number Signature Date Requested Delivery Date NOTE: Typically Aqua -Spec Builders, Inc. will do the installation of the Liquid Tech tank. However, due to scheduling conflicts other factory trained installation contractors maybe required. The other contractors will be required to abide by all conditions set forth in this bid. IRlss Web Site: www.liouidtechtanks.com E-mail: ireiff00@mail.ptd.net