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HomeMy WebLinkAbout510035_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 51-0035 Certificate Of Coverage Number: AWS510035 2. Facility Name: Shelton Keith Jackson Farm 3. Landowner's Name (same as on the Waste Management Plan): Shelton K Jackson 4. Landowner's Mailing Address: 1480 Alex Benton Rd City: Newton Grove State: NC Zip: 28366 Telephone Number: 91 0-594-1043 Ext. E-mail: 5. Facility's Physical Address: 705 Newton Grove Rd City: Four Oaks State: NC Zip: 27524 6. County where Facility is located: Johnston 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Shelton K. Jackson Phone No.: 910-689-8166 OIC #: 17765 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: Operations Type Allowable Count Swine - Feeder to Finish 2.480 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 Fig i1, �,3 ��� �., 82, 700.00 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the address below. The CAWMP must include the following components: 'The most recent Waste Utilization Plan (WUP) signed bs the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications Vc. A site map/schematic E.a! Emergency Action Plan + 4 Insect Control Checklist with chosen best management practices noted Odor Control Checklist with chosen best management practices noted Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation):((�� Name: � h Q �'��� J G L 50' Title: ` if.) Signature: ,AJhW%f Date: Name: Title: Signature: Date: Name: Title: Signature: Date: yi THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Gen ryrlw MICHAEL S. REGAN Se.:'ictari. LINDA CULPEPPER prr4 Y tt)e NORTH CAROLINA Environmental Quallry February 27, 2019 Shelton K Jackson Shelton Keith Jackson Farm 1480 Alex Benton Rd Newton Grove, NC 28366 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at https:fldea.nc.gov/about/divisions/water-resources/water-quality-regional-aperations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits. you must submit an application For permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be convicted, signed and returned by April 3. 2019. Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Raleigh Regional Office, Water Quality Regional Operations Section Johnston County Soil and Water Conservation District AFOG Section Central Files - AWS510035 Murphy -Brown LLC N. rthCar] na Departrrer.t :sf Ert••ranmenta t:.a'ty I D-oaor 5f V,ater Fes-?r.rces 512 N Sa sGL.r, St 11c•�6 Na.' Ser•. ce Center l Fag gin Nartr. Carp' ra 27695-1638 ANIMAL WASTE UTILIZATION PLAN Producer: SHELTON KEITH JACKSON Location: 1480 ALEX BENTON RD. NEWTON GROVE NC 28366 Telephone: 1-910-594-1043 Type Operation: Existing Feeder to Finish Swine Number of Animals: 2480.00 hogs (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6 To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc.) 2480 hogs x 1.9 tons waste/hogs/year = 4712 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 2480 hogs x 2.3 lbs PAN/hogs/year = 5704 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 ANIMAL WASTE UTILIZATION PLAN �i. a a L! L7 I 61 TABLE 1: ACRES OWNED BY PRODUCER r. TRACT 11328 11328 APR. 11328 SEP. 15 FIELD 1 —1 SOIL TYPE & CLASS - DETERMINING PHASE NoA NoA -1 NoA CROP CODE APPLY METH C bC I WtAx I SB I YIELD 115 160 AW N PER AC COMM N PER AC or RESID. N 123.75 20 144 0 35 1 14 0 .328 AUG. -1 NoA 1C0'..w'875 I 11328 11328 11328 SEP . 15 3 -3 -3 NoA Put/`�- NoA NoA 105 0 1-0 ** ACRES 7.79 7.79 * LBS AW N USED APPLIC TIME 964.012 MAR-JUN 1121.76 SEP.- 4qv1331.1/ 7.79 1090.6 APR.- 1C°' 115 1123.7520 Woe r I ISB I 11328 AUG . -3 NoA 60 144 135 140 7.79 10.49 817.95 1298.13 MAR-JUN 0 10.49'1.510.56 SEP-APE / ry9;c,i// 0 110.4911468.6 APR- COTr•'i 875 105 1 0 i 10.49 1101.4E I ! i APR- 1 u-"- X 11328 11328 11328 UN4 -UN4 GoA P / /*2- GoA P.15 -UN4 1GoA 11328 -UN4 !GoA Cs"' I130 142.5 120 I 165 138 5.73 816.52! MAR-JU] 156 5.73 893.88 SEP-AP: 152 f0 5.73 870.96 II APR- 1 CO'rr"fl 925 111 0 5.73 636.03 rz -L)d;cde.) Page: 3 ANIMAL WASTE UTILIZATION PLAN AUG. IAPR- -1! 10130 NoA 10130 1-1 INoA APR. 10130 SEP.15 -1 NoA i/ 1 C I fW I SB I 115 60 `35 123.75 20 144 10 140 10.04 10.04 1242.45 MAR-JUN 1445.76 SEP- A) ., /7/ s OV 0 10.04f1405.6 APR- 10130 AUG. NoA CO I 875 105 0 lt 10130 10130 2 NoA J. --2 I NoA C I 115 123.75 20 I= f60 144 I0 10130 SEP. 15 10130 AUG. NoA -2 INoA SB I 35 1CO 875 II 140 105 END I i 10.04 11.95 1054.2 APR- 1.95 241.312 MAR-JUN 280.8 SEP- 0 11.95 273 APR- 19 333. 1.95 1204.75 APR - 0 NOTE: TOTALI18738.3 - Indicates that this field is being overseeded (i.e. interplanted) or winter annualslfollow summer annuals. C' ro R ti 7�.9710 A �'od.% Ge--/he Pr Scs r Ate / vo," �'( Il i'l The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. Page: 4 ANIMAL WASTE UTILIZATION PLAN TABLE 2: ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specification 2.) TRACT FIELD SOIL TYPE & CLASS - DETERMINING PHASE CROP CODE APPLY METH END YIELD LBS AW N PER AC COMM N PER AC or RESID. N ** ACRES * LBS AW N USED APPLIC TIME TOTALIO Indicates that this field is being overseeded (i.e. interplanted) or winter annualsppfollow summe annuals. /� ,i-c Rol471/ y) Coen l-t.)�i �r--`ia �jc���:� ,, / Cr�r P I ** Acreage figures may exceed total acreage in fields due to overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE C CO SB W CROP CORN COTTON SOYBEANS WHEAT TOTALS FROM TABLES 1 AND 2 UNITS ACRES I LBS AW N USED BUSHELS POUNDS BUSHELS BUSHELS PER UNIT 1.25 .12 4 2.4 Page: 5 ANIMAL WASTE UTILIZATION PLAN TABLE 1 TABLE 2 TOTAL 36 0 36 *** BALANCE o rev ‘2 il6 7 1$738.33- 3 q 01.- ADer, e 0.I+1 /,l *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. �r 7-hi. y� c� - s 1h C�iC /i es ce. e,ir- ero Ye, ,4 ■ oil Gdf4 WAell/ J f j l ^Sd ei lug 4 ci na l/o�, , Spy f,7eA � COc_hie el-OfFe1 kfirfje ►t7 sJ/1114,Yfel 4D A o eis-Li 4 e4vt5 _ �/4 re .5 / c)a4 / 12' 4o eil f)-0 47 50c kff,I r f9/s f ie c2 -s ' ra P AX//4117-keai.rwe et'rj&',.Yi*to7)0 Qct i�ic,s1 l"� �ce J,� � LL d—U /11_5: I-, Y-a�iO�c/ eI9- "661 1 W 4u/CI S ��. / ► *-. 0I 4./ ,Y 7‘) e 04 Alg2C/ *1 e 04 0,, c41.----; g 4- re..)- ce., A „,A %j "'kW frili /I /..) / j I (0 1 , / 7� t 5L/0n ��' i9 �aj�i1/ cl •‘:30 4Crej t11-1- 7.1-Dk- A 7‘ hY ( c 6 I- - o 1/4 //91 ef /2 oee 06' 174) o 71r.1 , ��}} r ( (h /�.5 U -HZ e 'in 4, Fie ka il c- S 5 h wi, ; /4' C7 J9'; 614 4 1 e G/aye rox-;4,7 iy ji, a r woortyA+''lc/ 4-e... C•ciN k 7C . RS /U ir0, 41t 71,Aelq e5tg-I oc Ife ilDhliti, tie 3 ,,,,, CifriL Cif,Mot r 1- c , 4 e c) ,-ir / P44 E A cip. i� e f� 1,._ . (9� Pa 11 12 lit cr ii e A-/ery iJe use/ Dcti / 726 1 +D[.t i'hu. 4 /9/ 3 A th A_ hy clr pq ]�", A k u e i, o v o cl r t ,5 4.), (I� e i^u � A,c),1, r/,i ,kflk 7‘ e e � 5� fee / # e 0.5u Ir ( to k-- Cy Pr" 17 !Ion O. /,fr { ti rl �S%,5/0ri 0 4.5 a c E ►i 1(2 028 02006 Page: 6 ANIMAL WASTE UTILIZATION PLAN * * * This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 917.6 pounds of plant available nitrogen per year in the sludge. If you remove the sludge every 5 years, you will have approximately 4588 pounds of PAN to utilize. Assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 pounds of nitrogen per pereacre, youat will need 15.2933333333 acres of land. If youapply the sthe rate of 125 pounds of nitrogen per acre, you will need 36.704 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, sail types, realistic yields, and application methods. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properlyoirrigatertheshe acres shown in Tables 1 and 2. Failure to apply he Page: 7 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract I Field _______I_______ 1013° I 1 1013° I 2 -------I 0130 I -1 1p130 I -1 �I I 3_p130 I -1 �I I 1013 0 I -2 �I I 1013 0 I -2 I 1013 0 I -2 I_ _I 11328 I 1 14328 I 3 Soil Type NoA NoA NoA NoA NoA NoA NoA NoA NoA NoA (Application RatelApplic. Amount Crop I (in/hr) (inches) f 1 .40 *.50 i 1 .40 *.50 I CO 1 .40 *.50 I SB I .40 I *.50 W I .40 *.50 CO I .40 *.50 SB I .40 I *.50 1 1 1 .40 *.50 1 1 .40 *.5 I .40 1 *.50 Page: 8 ANIMAL WASTE UTILIZATION PLAN 11328 1 UN4 1 GoA .40 *.50 11328 1 -1 NoA j CO .40 *.50 11328 1 -1 1 NoA SB .40 *.50 11328 1 -1 NoA W .40 *.50 11328 1 -3 1 NoA 1 CO I .40 *.50 .3 2 8 1 -3 1 NoA SB .40 *.50 11328 1 -3 NoA W .40 *.50 11328 -UN4 GoA 11328 1 -UN4 GoA 11328 1 -UN4 1 GoA CO SB W .40 j *.50 . 40 ` *.50 . 40 *.50 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page: 9 ANIMAL WASTE UTILIZATION PLAN Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6.00 months. In no instance should the volume of the waste be stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Page: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste.- If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page: 11 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. Page: 12 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. Page: 13 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm:SHELTON JACKSON Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: SHELTON KEITH JACKSON (Please print) Signature: cun-__-- Date: /e Name of Manager(If different from owner): Signature: Date: Name of Person Preparing Plan: (Please print)Chris W. Smith Affiliation:NRCS Phone No. 919-989-5381 Address (Agency): 806 North Street Smithfield NC 27577 Signature: Date: Page: 14 ANIMAL WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased, etc.) I, , hereby give permission to apply animal waste from his Waste Utilization System on acres of my land for the duration of time shown below. The field(s) on which waste can be applied are shown on the attached map. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my need for commercial fertilizer. Adjacent Landowner: Date: Waste Producer: Date: Technical Representative: Date: SWCD Representative: Date: Term of Agreement: ,19 to (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2.) Page: 15 ANIMAL WASTE UTILIZATION PLAN STATE OF NORTH CAROLINA COUNTY OF I, Public of said County, do hereby certify that , a Notary , personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and official seal this day of , 19 My commission expires Notary Public. (SEAL) Page: 16 ANIMAL WASTE UTILIZATION PLAN Waste Utilization - Third Party Receiver Agreement I, hereby agree to apply waste generated by in a manner that meets the Waste Utilization Standard (633), or use an alternative waste utilization system that has been accepted in writing by the Division of Water Quality. Third Party Receiver: Date: Term of Agreement: to (Minimum Ten Years on Cost -Shared Items) STATE OF NORTH CAROLINA COUNTY OF I, Public of said County, do hereby certify that , a Notary , personally appeared before me this day and acknowledged the due execution of the foregoing instrument. WITNESS my hand and official seal this day of , 19 . My commission expires (SEAL) Notary Public. Page: 17 t• 3,01r,r)!.• 1,'.- It^ • • o ▪ • • . • • diV • ;46-.1' • • • ▪ INCA' k, ••• •••• • , . • • -z•-Z: — x• • 4 et • • • jv • r I r • +.02 r + .i .; 3. • •. :- s 38 EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 919-5.1-.44vv S -i�al `ft2e EMERGENCY MANAGEMENT SYSTEM 919-989-5050 SWCD 919- 989-5381 NRCS 919- 989-5381 This plan will'be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contaih waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers -action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators -action include: a. Stop recycle pump. b. Stop irrigation pump. c Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a. Dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone 919- - . After hours, emergency number: 919- 733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number 919-989- 5050. c. Instruct EMS to contact local Health Department. d. Contact CES, phone number 919-989-5380, local SWCD office phone number 919-989-53-81, and local NRCS office for advice/technical assistance phone number 919- 989- 5381. 4: If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: b. Contractors Addre s: ,1 o c. ea - Contractors Phone: fern _ 4+ f'� 5 17ciis- ,-fir_ 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: Chris_ Smith 919 989-5381 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. clauseinesniwora/wngectplen,dcx aept 12,96 Emergency Action Plan Lagoon overflow: • add soil to the berm to increase the elevation of the dam tom' • pump wastes to fields at an acceptable rate • stop all additional flow to the lagoon (waterers) • call a pumping contractor • make sure no surface water is entering the lagoon Note: These activities should be started when your lagoon level has exceeded the temporary storage level. b) Runoff from waste application field: • immediately stop waste application • create a temporary diversion or berm to contain the waste on the field • incorporate waste to reduce further runoff Leaking from the waste distribution system: • pipes and sprinklers: OO stop recycle (flushing system) pump © stop irrigation pump © close valves to eliminate further discharge ® separate pipes to create an air gap and stop flow • flush system, houses, solids separators: (i) stop recycle (flushing system) pump © stop irrigation pump © make sure no siphon effect has been created ® separate pipes to create an air gap and stop flow d) Leakage from base or sidewall of the lagoon. Often these leaks: • dig a small well or ditch to catch all seepage, put in a into the lagoon This plan will be implemented in the event that wastes from your operations are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks can happen at any time. 1) Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: Ai-1/v; a) c) are seepage as opposed to flowing submersible pump, and pump back • if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. • other holes may be likewise temporarily plugged with clay soil. Note: For permanent repair measures, lagoon problems require the consultation of an individual experienced in their design and installation. 2) Assess the extent of the spill and note any obvious damages. a) Did the waste reach any surface waters? b) Approximately how much was released and for what duration? c) Any damage noted, such as employee injury, fish kills, or property damage? 3) Contact appropriate agencies. a) During normal business hours, call your DWQ regional office: (919)571-4700 ; after hours, emergency number: 1-800-858-0368. Your phone call should include: your name, facility, telephone number, the details of the incident, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been taken, and the seriousness of the situation. b) If the spill leaves the property or enters surface waters, call the local EMS: 989-5050. c) Instruct EMS to contact the local Health Department: 989-5200. d) Contact CES: 989-5380 local NRCS office: 989-5381 and your integrator: 4) Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 5) Contact contract pumping and/or irrigation equipment companies: a) b) c) ,_;� - "9-- d3i f-- 6) Contact dirt moving and/or heavy equipment companies: a) b) c) Insect Control Checklist for Animal Operations Source Cause RMPs to Control Insects Site Specific Practices Liquid Systems I lush (lintels • Accumulation of solids Lagoons and Pits • Crusted Solids Fxcesive cilowth genitive IT Flush system is designed and operated suflicienlly to remove accumulated solids from gutters as designed. IRemove bridging of accumulated solids at discharge O Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize Ile crusting of solids to a depth of no more than 6 - tt inches over more than 30% of surface. Maintain vegetative control along hanks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along watcr's edge on impoundment's perimeter. feeder:. • Deed Spillage Dry Systems Design, ()penile and maintain feed systems (e.g., jantnkcis atminimul troughs) in the cctuuulal ion of decaying wastage. Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; I5-3() day inletvaI 1t1`tirittg winter). Deed StosoLe • Accumulations of feed residues R Reduce moisture ncculnulation within and around immediate pet iureler of teed storage areas by insuring drainage away flora site and/or providing adequate containment (e.g., covered bin Or blewet's grain and similar high %noisture grain products). faf Inspect for and remove or bleak up accumulated solids in fillet snips around Iced storage as needed. AN11(' - November 11, 1996, Page Source Cause Animal I Iolding Areas Diy Manure Ilaudling Systems • Accumulations of animal wastes and feed wastage IIMPs to Control Insects Site Specific Practices ❑ Eliminate low areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. ❑ Maintain fence rows and filler strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed). • Accumulations of animal wastes ❑ Remove spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. El Provide for adequate drainage around manure stockpiles. El Inspect for and remove or break np accumulated wastes in filler strips around stockpiles and manure handling areas as needed - For more information contact the Cooperative Extension Service, Department of Entomology, 13ox 7613, North Carolina State I lniversily, Raleigh. NC, 27695-7613. AMII; - November I I, 1996, Page 2 J !".111111 Cl: Swine Farm Waste Management Oclor Control Checklist Cause Faiiii tead • Swine production • HMI's In Mlittwize Odor (V- egetative or wooded buffers; recommended best management practices; frond judgment and common sense Animal body surfaces Floor sIII tikes • Dirty manure -covered animals )ry floors Site Specific Practices • Wet Manure -covered floors !' lnUe(I floors; Waterers located over slotted !loots; (I feeders at high end of solid floors; W.—Scrape manure buildup from floors; 11 Underfloor ventilation for !frying t l.0l:l11111 ouc cIIl_11i1� • Milne; • I' hilt! microbial decomposition Frequent manure removal by flush, pit Iccharge, or scrape; I7 Underfloor ventilation \A:n(1141i1n lI II 1 faun • VUi111Ie Iai!SeS; I lu b r,u11 gitalion of Iecycled lagoon Iilluid while links ale filling • Agitation during wasIcwaIer conveyance i'-in maintenance; iifllclent air movement Waslidnwu between groups of annuals; 171 Feed additives; El Feller covets; fl Fced delivery downspout extenders to feeder covers n Mush Ian!: covets; (Ti I'sxtcud till lines to near UnlUml ni t hula wilt )roll -siphon vents f Underfloor flush wish underfloor ventilation • Agitation of recycled lagoon Iilluid while piss arc tilling 11 I:xlcud lechargc Iiocs Io near bouont of pits wish anti -siphon vents ▪ Agitation during sump bulk tilling and drawdowu A sump lank covets t)nlsi/te dl flu 1 idle! lion Agitation dining wastewater ul Iloo:Iwo boxes conveyance f11 [lox covers AAII ii - 1111vl:ollici I I, 1996, face :t Source I:u/I oI drainpipes ;It I.ILUIIII I-ilgthlll III IaLC] Itt igaliun spi Joliet nozzles �itot;lEC ta111. I11 Il;l]in ]uI lame Cause Agitation duffing wastewater conveyance HMI's In Minimize ()dor n Extend discharge point of pipes underneath ij aim liquid level Site Specific Practices Volatile gas emissions; • lliological mixing; • Agitation Proper lagoon liquid capachy; /Correct lagoon startup procedures; n Minimum surface area -to -volume ratio; n Minimum agitation when pumping; n )lechanical aeration; Proven biological additives ligh pressure agitation; • Wind dill( 1T II rigale on dry days with little or no wind; [- , 4inimuin recommended operating pressure; Pump intake ncilr lagoon liquid stir face; (1 Pump from second -stage lagoon • Paldal microbial decomposition; • Mixing while Tilling; • Agitalion when emptying f=1 Bottom or midlevel loading; n tank covers; fl Basin sun face mats of solids; fl ,Proven biological additives or oxidants icllllllg ba 111 :,nl l:n-e Pal tial tllterllblill decomposition; Mixing while 171Iing; • Agilalian when emptying M.uuu., doily ur sludge • Agitation when spreading; ]pleadci • Volatile gas emissions 11111_1 vcl cd 111.111111C, shirty ur .lodge on Iicld sot lu1:es Ilead anon .Il] Ih:a l .uunl.Il .II pits hit lllel,ilUI:. Extend drainpipe Millets underneath liquid vet; Remove settled solids regularly n n 11 Volatile gas emissions vliiIt (hying n Soil injection of slully/sludges; Wish residual manure Flom sprcadcr alter usc; Proven biological additives or oxidants Soil injection ul slut1y/sludges (Ti Soil incorporation within LI8 lts ; Sprcad in thin unifoini layers for timid (trying; fl Proven biological additives or oxidants • ('liC ISS dect)tllp(lsilitltl • t,.lI t: i1SS dCC11111p(Sil in11 • Iucoolplcle coulbu;llon AI\I( It•I Inv, ullicl 11, 1111)(I, Page t l'roperdisposition 1(1 C111c1lsscs f I Conlplcle coveting of calc;Issts i11 bark(( pits; fl Ploper Ioc;llitn/consiluciinn ofdisposal pits fl Sccomboy stack humus Shut it: Sl utding +valet uuuntl Iacilitie� Manure hacked unlo public toads front latut access Cause Mrs In Minimize Odor • Improper drainage; Grade and landscape such that water drains • Microbial decomposition of away from facilities organic molter Site Specific Practices • Poorly maintained access roads Farm access road maintenance Adi1itional 1 lui,naliun : Swine hlantlre Mauagcotent ; 0200 ItuleflIMP Packet Swine Production Dann Potential Odor Sources and Remedies ; 1sliAli foci Sheet Swine I'toducliun Facility Manure Management: Hi Recharge - Lagoon Treatment ; I:IlAI: 128-88 Swine I'totlltcliwt Facility Manulc Management: Underfloor Flush - Lagoon Treatment ; I13A1: 129-88 Lagoon Design and Management for livestock Manure Treatment and Storage ; I_l3At: 103-83 ('alil,t:uiuu of hlunute antl Wastewater Application Equipment ; rlinf: Fact Sheet Controlling Otlois from Swine Buildings ; 1'II1-33 Environmental Assurance I'togran► ; NI'I'C Manual Oplions Ior Managing; Odor ; a tcpoit from the Swine Odor Task Force I luu:ince ('unt:ctns in Animal Ivlattttie Mauagcuteul: ()dots and Flies ; I'It()I07, 1995 Confctencc I'tnccctlings At\1(11' I I.... nili , 11, I99o, I',tl;c Available From NCS11, County I'.xlcnsion Center NCSIJ - I1AI? NCSIJ - UAIi NCSIJ - 11AI: NCS11 - IJAI: NCSI1 - 11AI= NCSIJ - Swine l=xiension NC Polk Producers Assoc NCSIJ Agri Cnnununicalinns Florida Cooperalivt: Extension Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality H ❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. ❑ ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 1313 .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. I 1 Complete incineration according to 02 NCAC 52C .0102. El ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. El El In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). ❑ ❑ Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. ▪ Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. a Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Si ure of Farm Owner/Manager 0 Sig. ure of Farm Owner/Manager Date 3/)7 I Signature of Technical Specialist Date USDA-SCS Raleigh, N. C. Rev. 2/82 SWINE ANIMAL WASTE MANAGEMENT SYSTEM Engineering Design Work Sheet Field Office Design by Owner's Name Location Date (attach watershed location sketch) Population (est) within 1/4 mi. No. of inhabited houses within 1/4 mi. /7:. Distance to nearest inhabited house other than operator's • Type of livestock ~.r+.,i3r• Type of operation (check one) Farrow to finish Farrow to feeder pig Finish P Other Typeof confinement facility (flush, pit, number of houses, dimension.of houses, etc.) f.Ic Type of waste treatment: Anaerobic lagoon & holding pond , Anaerobic lagoon with holding volume , holding pond , pit or tank other Method of handling waste when design capacity is reached (i:e.,pump & irrigaIiora, honeywagon, etc.) Lagoon & Storage Design Data Type, number, and sizes of livestock: Total No. for design sows x lbs = lbs boars x lbs = lbs ;, pigs x lbs = lbs pigs x lbs = lbs or: Total lbs for design 2,: ,! lbs. 12 in/ft length 6. Normal precipitation less evaporation on holding pod su nrface.:for;,design�•period ; inches x � ft. x • ft. = oiuhl.e is, cu: ft.��5gcker� Design Capacity for Anaerobic Lagoon Treatment and Odor Control Use cu. ft./lb. or cu. ft./animal 1. i;:- J x .ft./1b) or (cu.ft:/animal). _ (lbs) or ,animals cu. ft. 2. Estimate size of lagoon: • fl x ongth x x W/ :� �. aridth ept _ ss •• cu. ft. M Y1 I murv1 D� , -For La j o ova Cer) �musi- be ►` c,Th-i-*) ^. .Desfor Holding Pond a Q __ Design period ). , days. (Longest anticipated period--before'pumpout .. 25-year storm ) - inches. Normal precipitation less evap ` •. for design period . 'J _ inches. Waste production = lbs/day/,lb. live wt. . 3. Volume of waste = - 3) 411 % live wt. x F 55-7cu: • ,�tdays��� Z. cu. ft.: +4. Volume of waste water"= al da animal x days = .5 ga cu. t. cu. ft. 5. Normal precipitation less evaporation on lagoon surface for,desi n_pion er ',-:= 9 °.. in. x F. ft. x z._ eft. _ �.,�' f..ufit: 12 in/ft ength wT t 7. Storage required for 25-year storm on lagoon surface = in. x length ft. x ... ft: = / cu. ft. 12 in/ft width 8. Storage required for 25-year storm on holding pond surface in. x - ft. x ft. _ length width cu. ft 12 in/ft F(Ushihy �washi w -1--1, wq+r ohl /-e u i'r-es a6oLd- Nc l I his cues i h s 43q?- _-f rn o ctl-si cQe d V I n5s'urne anc� Q' o area, as ee v e -3- 9. Total capacity needed for holding pond (add #'s 3, 4, 5, 6, 7, & 8) = cu. ft. 10. Total capacity needed for treatment lagoon (add #'s 1 & 9 when treatment lagoon & holding pond are one component) = 4Set /(-.4 P - 4; , 5 4i- Planned Capacity for Treatment Lagoon ' avg. length ft. x ft. ft. avg. width avg. depth cu. ft. /"�inirnkm 6/ i) 40y— /21n erdblc La oovl +D N Planned Capacity for -Holding Pond ft. x ft. x f.t. w/ ss x. C Ll / ss = I I h ALL Mlles avg. length avg. width avg. depth cu. ft. (flume "zEkoif :rnv^ 5-igc Design for Disaosal'Area Annual nitrogen production in.fresh waste = lbs N/lb/day x ,-lbs live wt. x 365 days = lbs. N Assume -70 % N loss during anaerobic lagoon treatment, storage & land -application. Estimated N available for crop = lbs x;Q% = lbs. Type of vegetation or crop to be grown at the disposal site Timing and rate off application — � 5 Betu h if ins. / r ounf of Ap l ca+ioh .7,pfrs4❑x KEstimated acres needed for effluent �osa rani Sethan .]_L—G• of Tom,, a Guide 5 rih Cle►^ .rr .g.cfiTa-r- Guide Average ROLeS of Apt? li DY1 := QQr N/ , 66. 200 /, 4lcd3 22 0. 1v/arm. OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: ■ Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or ▪ minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. `Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual