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HomeMy WebLinkAbout420007_Permit Renewal Application 2019_20190410 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2019, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3,2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application roust be signed and dated by the Permittee. I. Farm Number: 42-0007 Certificate Of Coverage Number: AWS420007 2. Facility Name: Sessoms Farm 3. Landowner's Name(same as on the Waste Management Plan): Anthony Brian Sessoms 4. Landowner's Mailing Address: 713 Cutchin Farm Rd City: Tarboro State: NC Zip: 27886-3540 Telephone Number: 252-567-4768 Ext. E-mail: 5. Facility's Physical Address: 3903 Moonlight Rd City: Scotland Neck State: NC Zip: 27874 6. County where Facility is located: Halifax 7. Farm Managers Name(if different from Landowner): g, Farm Manager's telephone number(include area code): 9. Integrator's Name(if there is not an Integrator,write"None"): Murmhv-Brown LLC 10. Operator Name(OIC): Anthony Brian Sessoms Phone No.: 252-883-0838 OIC#: 988610 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit Operations Type Allowable Count Swine-Feeder to Finish 4,000 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Hcifcr Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Liner Type Estimated Design Freeboard Stmctme Date (Clay,Synthetic, Capacity Surface Area 'Redline" Name Built Unknown) (Cubic Feeett)' (Square Feet) (Inches) UPPER Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d)to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP It. The required NRCS Standard specifications -2- A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g.composting,digesters,waste transfers,etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly Drakes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Name: rv. Title: Signature:x Date: Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 E-mail:2019PermitRenewal@ncdenr.gov FORM: RENEWAL-STATE GENERAL 02/2019 ,r Nutrient Management Plan For Animal Waste Utilization 11-14-2005 This plan has been prepared for: This plan has been developed by: Brian Sessoms Swine Farm Scott Kiser Brian Sessoms FCSWCD 713 Cutchin Farm Rd P.O. Box 8 Tarboro, NC 27886 Halifax, NC 27839 252-5 L# 252-583-3481 sd7- y768 Developer Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I(we)understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for., ., the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. [afore(owner) Date ;N Signature(manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture- Natural Resources Conservation Service or the standard rac ices adopted by the Soil and Water Conservation Commission. e Plan Approved By: echnical Specia st Signature Date .. ------------------------ ------------------ _._.--------------- ----------------------------------------—-------........-.—..---------..._.. 715478 Database Version 3.1 Date Printed: 11-14-2005 Cover Page I Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S7 Swine Feeder-Finish Lagoon Liquid waste generated 3,708,000 gals/year by a 4,000 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 8540 Incorporated 14667 Injected 16152 Irrigated 9283 Max.Avail. Actual PAN PAN Surplus/ Actual Volume Volume Surplus/ PAN(lbs) > Applied(lbs) Deficit(lbs) Applied(Gallons) Deficit(Gallons) Year 1 9,283 9354 -71 3,736,289 -28,289 -- -- - - - - - -- -- -,U-- - - -.--------------------------------------* ----------------- Note: In source ID,S m-eans standard source means user defined source *Max.Available PAN is calculated on the basis of the actual application method(s)identified in the plan for this source. 715478 Database Version 3.1 Date Printed: 11-14-2005 Source Page Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown,where available. Planned Crops Summary Total Useable Leaching Tract Field Acres - Acres Index(LI) Soil Series Crop Sequence RYE 5489 32 1 13.98 10.45 N/A Exum Fescue Hay 4.0 Tons 5489 34 5.60 4.22 N/A Gritney Fescue Hay 3.4 Tons 5489 35 28.40 20.87 N/A Exum Small Grain Oversecd 1.0 Tons Hybrid Bermudagrass Hay 6.5 Tons 5489 37 2.10 1.60 N/A Gntney Fescue Hay 3.3 Tons PLAN TOTALS: 50.08 37.14 } Pgi ,ttal Zg' ii} .i # s`sx- ,n,a au dgne� , 10, ,.. M rb 2 Low potential to contribute to soluble None nutrient leaching below the root zone. >=2& Moderate potential to contribute to soluble Nutrient Management(500)should be planned. <= 10 nutrient leaching below the root zone. High potential to contribute to soluble Nutrient Management(590)should be planned. Other conservation practices that improve the soils nutrient leaching below the root zone. available water holding capacity and improve nutrient use efficiency should be considered. > 10 Examples are Cover Crops(340)to scavenge nutrients,Sod-Based Rotations(328),Long-Term No-Till(778),and edge-of-field practices such as Filter Strips(393)and Riparian Forest Buffers (391). 715478 Database Version 3.1 Date Printed 11/14/2005 PCS Page Page I of 1 NOTE: Symbol *means user entered data. The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown,their nutrient requirements, and proper timing of applications to maximize nutrient uptake.This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year 1 Nitrogen Comm. Res. Manure liquid Solid Liquid Solid PA Fem (lbs/A) PA MannreA Manure Manure Manure Nutrient Nutrient Numenck pplied Applied Applied Applied Req'd Applied ppled (acre) (acre) (Field) (Field) (lbs/A) (lbs/A) (lbs/A) Source Total Use. APplia Applic. 1000 Tract Field M Soil Series Acres Acres Crop RYE Period N N N Method N gal/A Tons 1000 gals tons 5489 32 S7 Exum 13.98 10.45 Fescue Hay 4.0 Tons 8/1-7/31 169 0 0 brig. 169 67.51 0.00 705.43 0.00 5489 34 S7 Gritney 5.60 4.22 Fescue Hay 3A Tons 8/1-7/31 143 0 0 Irrig. 143 57.12 0.00 241.05 0.00 5489 35 S7 Exum 28.40 20.87 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 19.97 0.00 416.82 0.00 5489 35 S7 Exum 28.40 20.87 Hybrid Bermudagrass Hay 6.5 Tons 3/1-9/30 274 0 0 Irrig. 274 309.45 0.00 2,284.16 0.00 5489 37 S7 Gritney 2.10 1.60 Fescue Hay 3.3 Tons 8/1-7/31 139 1 0 0 Irrig. 139 55.52 0.00 88.84 0.00 Total Applied,1000 gallons 3,736.29 Total Produced,1000 gallons 3,708.00 Balance,1000 gallons -28.29 Total Applied,tons la 0.00 u Total Produced,tons 0.00 Balance,tons ' 0.00 Notes: 1. In the tract column,-symbol means leased,otherwise,owned. 2. Symbol*means user entered data. 715478 Database Version 3.1 Date Printed: 11/14/2005 WUT Page Page I of 1 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff, Tlris table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Application Rate Application Amount Tract Field Soil Series (inches/hour) (inches) 5489 32 Exum 0.35 1.0 5489 34 Gritney 0.40 1.0 5489 35 Exum 0.35 1.0 5489 37 Gritney 0,40 1.0 i 715478 Database Version 3.1 Date Printed 11/14/2005 LAY Page Page 1 of 1 The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous,copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Maximum Maximum Sludge Crop PA-N Rate Application Rate Minimum Acres Minimum Acres Minimum Acres Ib/ac 1000 gal/ac 5 Years Accumulation 10 Years Accumulation 15 Years Accumulation Swine Feeder-Finish Lagoon Sludge - Standard Com 120 bu 150 13.16 50.15 100.29 150.44 Hay 6 ton R.Y.E. 300 26.32 25.07 50.15 75.22 Soybean 40 bu 160 14.04 47.01 94.02 141.03 _.__.._._._..._....__.._.._.-____.._____.'._....._..__,___..__...__......_._....__..______.__.______.-__________.....__..__...._....___.__.___....._- 715478 Database Version 3.1 Date Printed: 11-14-2005 Sludge Page Page 1 of The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity,this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name I Swine Feeder-Finish Lagoon Liquid Design Storage Capacity(Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity(Days) 1 1 122 1 2 119 1 3 143 1 4 165 1 5 156 1 6 148 1 7 146 1 8 144 1 9 166 1 10 145 1 11 136 I 12 129 *Available Storage Capacity is calculated as of the end of each month. ----------- --.._-- ---- ----- ------------------- --- -------------------- ------- --------------- --------------------.......----------- ---.. 715478 Database Version 3.1 Date Printed: 11-14-2005 Capacity Page Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. i 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per aefe per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. ------ ------ --- - -- ---- - -- ----------------- ---- ---- - --- ---------------------- ------ ----------------- - ---- - --- 715478 Database Version 3.1 Date Printed: 11/14/2005 Specification Page 1 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over-spraying. Animal waste maybe applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. - ...................... ---.------------ -- ---------- ----------------------- -- ----- - -------- ---------- ------ 715478 Database Version 3.1 Date Printed: 11/14/2005 Specification Pape 2 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direst human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre-plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate-determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. --- ------------- --- --- - -- - ------ — ------------ ---------------------- ------ -- - --------- 715478 Database Version 3.1 Date Printed: 11/14/2005 Specification Page 3 Crop Notes The following crop note applies to field(s): 35 Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained. Adaptation: Well-adapted. In the Coastal Plain,hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime,phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 35 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no-till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time.The remaining N should be applied during the months of February-March. ------------------------- -------------- ------- ---- --I------------------- ----------------------------------------------- --- ---- ---- 715478 Database Version 3.1 Date Printed: 11-14-2005 Crop Note Page Page 1 of 2 - The following crop note applies to field(s): 32 Fescue: Coastal Plain, Mineral Soil, Moderately Well Drained Adaptation: Marginal. In the Coastal Plain, tall fescue can be planted Sept. 1 to Oct. 15 (best) and Feb. 15 to Mar. 20. For pure-stand broadcast seedings use 20 to 30 lb/ac., for drilled use 15 to 20 lb/ac. seed. Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25"to 0.5"deep for pure stands, 0.25" in mixture with clovers,. Tall fescue requires adequate soil moisture for persistence and production. Soil test for preplant and maintenance lime, phosphorus, and potassium recommendations. Apply 40 to 60 lb/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure-stand fescue for hay production; reduce N rates by 25% to 50% for grazing. Apply N Feb. I to Mar. 20 and Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 34, 37 Fescue: Coastal-plain, Mineral Soil,Poorly Drained to Somewhat Poorly Drained. Adaptation: Moderate to Marginal. In the Coastal Plain,tall fescue can be planted Sept. 1 to Oct. 15 (best) and Feb. 15 to'Mar. 20. For pure-stand broadcast seedings use 20 to 30 lb/ac., for drilled use 15 to 20 lb/ac. seed.Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25"to 0.5"deep for pure stands, 0.25" in mixture with clovers. Tall fescue will tolerate soil wetness but not flooding or prolonged saturation; use ladino clover for mixtures on these soils. Soil test for preplant and maintenance lime,phosphorus, and potassium recommendations. Apply 40 to 60 Ib/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure-stand fescue for hay production; reduce N 'rates by 25% to 50% for grazing. Apply N Feb. I to Mar. 20 and Aug. 20 to Sept. 30,with equal amounts in each window.Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. ------------------------ -------------------------------------------- -- ------------------------------- ------- - ---- 715478 Database Version 3.1 Date Printed: 11-14-2005 CropNote Page Page 2 of 2 Animal Waste Management System Operator Designation Form WPCSOCC NCAC 15A 8F .0201 Facility/Farm Name: Permit#: Facility ID#: County: Operator In Charge(OIC) Name: First Middle Last Jr,Sr,etc. Cert Type/Number: Work Phone: ( ) Signature: Date: "I certify that I agree to my designation as the Operator in Charge for the facility noted.I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F.0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back-up Operator In Charge(Back-up OIC) (Optional) First Middle Last Jr,Sr,etc. Cert Type/Number: Work Phone: ( ) Signature: Date: "I certify that I agree to my designation as Back-up Operator in Charge for the facility noted.I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F.0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Owner/Permittee Name: Phone#: ( ) Fax#: ( ) Signature: Date: (Owner or authorized agent) Mail or fax to: WPCSOCC 1618 Mail Service Center Raleigh,N.C.27699-1618 Fax: 919-733-1338 (Retain a copy of this form for your records) Revised 8/2007 I CRAIG_PERRRY FARM Irrigation Design for 4,000 Head Feeder to Finish Swine Operation DWQ Facility ID No. 42-7 Halifax County, NC North Carolina Department of Environment, Health and Natural Resources Division of Soil and Water Conservation Wilmington Regional Office -in conjunction with- Dr. Ronald E. Sneed, Ph.D., P.E., CID 3405 Malibu Drive Raleigh, North Carolina 27607-6505 -and- US Department of Agriculture Natural Resources Conservation Service Halifax District Office IRRIGATION DESIGN TABLE OF CONTENTS 1) Irrigation System Design Narritive& Certification Forms (10 pages) 2) Irrigation Design Tables (4 pages) 3) Supporting Calculations (10 pages) 4) Pipe& Sprinkler Charts (3 pages) 5) Components Of An Animal Waste Management Plan(5 pages) 6) Stationary Sprinkler Field Calibration Procedures (22 pages) 1 IRRIGA TION SYSTEM DESIGN NARRITI VE & CERTIFICATION FORMS „�6M1�eM NnM M^ State of North Carolina Department of Environment, Health, and Natural Resources Wilmington Regional Office James B. Hunt, Jr. Division of Soil&Water Conservation Wayne McDevitt Governor Secretary September 19, 1997 CRAIG PERRY FARM DWQ Registration No. 42-7 Scotland Neck, North Carolina IRRIGATION SYSTEM DESIGN The Craig Perry swine farm is located on SR 1003 in Halifax County near Scotland Neck, NC. An irrigation system for land application of swine waste is required for the for the facility to be certified under 15A NCAC .0200 Division of Water Quality regulations. This document presents detailed calculations and specifications for the proper irrigation system to be installed given soil and crop parameters, geometry of the fields to be utilized, and financial constraints. A solid set (permanent) irrigation system is recommended for this farm. All sprinklers will be single nozzle full circle preferably Senninger Model 7025RD-1-1"M #18(9/32”) @ 55 psi and sprinkler height of 1.5' off the ground. The sprinkler radius is approximately 70 ft. with each sprinkler spaced at 84 ft. x 84 ft. Spacing is 60% of diameter which provides a good coefficient of uniformity. Four fields have been made available for irrigation. The animals will produce a total of 9,200 lbs of Plant Available Nitrogen (PAN) per year (2.3 lbs of PAN/head/year x 300 head = 690 lbs of PAN/year). Coastal Bermuda is planned to be sown into Exum soil and Fescue in Gritney and Exum. The Realistic Yield Expectations (R.Y.E.) for coastal Bermuda on Exum is 6.5 tons/ac, the RYE for Fescue on Exum is 4.3 tons/ac., and the RYE for Fescue on Gritney is 3.8 tons/ac. See the attached calculations for how much nitrogen each field can uptake per acre. Approximately 32.89 acres is required for proper waste application. Therefore, 203 full circle sprinklers spaced at 84 feet by 84 feet with a radius of 70 feet will provide an effective irrigated area of approximately 33 acres. Per the attached construction plan there appears to be sufficient land available for proper waste application at this site. The four fields proposed for irrigation are under one ownership. Therefore, the irrigation system has been laid out without respect to field boundaries in fields 35 and 35a and also in fields 32 and 34. No property buffers are used. Per John Clark of the NRCS-Halifax County field office, Mr. Perry will obtain a notarized agreement with her property owner on the South side of his property which allows him to spray up to the property line and wave the 50' buffer. 127 Cardinal Drive Extension,Wilmington,N.C.28405-3845 O Telephone 910-395-3900 O Fax 910-350-2004 An Equal Opportunity Affirmative Action Employer Craig Perry Farm Project Name:Perry Halifax County September 19 VA7 Please note that the current waste utilization plan has field 32a sown in Fescue. This design will be invalid if all of fields 35 and 35a are not sown in coastal Bermuda. Fields 32 and 34 may remain in Fescue. The maximum friction loss in the supply and lateral lines should not exceed 10 psi. A 4-inch lateral servicing between 12 and 15 sprinklers, a 3-inch lateral servicing between 5 and 11 sprinklers, and a 2-inch lateral servicing between 1 and 4 sprinklers will produce a maximum friction loss (in the longest lateral less than 7.90 psi. A 6-inch supply line will produce friction loss of 2.68 psi. Inlet pressure to the first sprinkler on each lateral should be maintained at 59 psi. All lines (supply and laterals)will be connected using bell and gasket joints. A 4-inch brass or plastic gate or globe valve will control the flow to each lateral. (see construction plan). The pump and electric motor should be a 20 HP three phase with a capacity of 256.5 gpm at 177.0 feet of Total Dynamic Head (TDH) with a pump efficiency of at least 70.25% and a Net Positive Suction Head Required (NPSHR) less than 12 feet. A Berkley Model B2 1/2 ZPL with a 7 11/16- inch impeller diameter is recommended. Impeller may be trimmed slightly based on manufacturer's recommendations. This is available (and is recommended) in a cast iron pump, closed coupled with a nominal 3600 rpm motor. Safety controls include a manual disconnect switch, magnetic starter with properly sized heaters (no more than 1.5 amp above rated operating current). On the discharge side of the pump, both a gate valve and a check valve need to be installed. The check valve will prevent flow back through the pump when the system is shut down. The gate valve will be used to control the pump discharge. Also on the discharge side of the pump an air relief/vacuum relief valve, and a pressure relief valve should be installed. See construction plan for placement of additional 2 or 3 inch air relief/vacuum release valves. These valves can be aluminum or cast iron, but they should be rated at a minimum of 150 psi working pressure. These valves will be supported by a metal angle iron or wooden post. Some kind of priming device will need to be installed on the suction side of the pump. The suction pipe should be at least 6-inch in diameter. Some kind of strainer needs to be installed on the end of the suction pipe. A foot valve can be an optional item. While it works, it reduces the priming requirements. There should be thrust blocks placed at all bend, tee, and valve locations. From NRCS 430 DD, thrust blocks for dead ends and tees are 0.7 that for 90 degree elbows. There is not a calculation for a ground entry or Z pipe. It probably should be 25 to 33 percent more than that required for a 90 degree elbow. See calculations for thrust block sizing. All risers shall be equipped with a Webstermatic V quick coupler. The exact type of riser connections to the laterals shall be determined by the installer based on the best interest of the farmer(ie. connection which will allow the farmer the best access for maintenance and repair of the riser connections). Quick couple will need to be protected by use of a rubber cover. Recommend using two or three elbow connection for lateral protection. All fitting, connections, valves, tees, etc. shall be class 200 or Sch. 80. 2of10 Craig Perry Farm Project Name:Perry Halifax County September 19 1997 System Operation This system is a 14-zone system. Each zone has 14 to 15 sprinklers. One zone is operated at a time by opening a valve and then starting the pump. The maximum run time for each zone should be approximately 128.55 minutes. Approximately 4.78 inches of irrigation at 0.5-inch applications with an average of 20.5 hours of irrigation per zone per year for zones 1-9 is ideal. For zones 10-12 3.16 inches of irrigation at 0.5 inch applications with an average of 13.6 hours of irrigation per zone per year is ideal. And finally for zones 14 and 15, 2.79 inches of irrigation at 0.5-inch applications with an average of 12.0 hours of irrigation per zone per year is preferred. For all 14 zones the system will require approximately 248.9 hours of pumping per year. The precipitation rate for this design is 96.3 x 17.1 gpm/(84' x 84') = 0.233 in/hr While an hour meter or flow meter is not required on the pump, it is important that good records be kept of the number of hours of operation. Rainfall events may increase or decrease the total amount of wastewater that has to be pumped. On the average a total of approximately 249 hours of pumping will be required each year. During the winter months when temperatures are below freezing the risers need to be drained at least into the lateral lines. Water should not freeze at the buried depth of 24 inches which is the recommended depth for laterals and supply lines. The pump, suction pipe and ground entry pipe need to be drained or protected from freezing using heat tape or some other type of heat. Sprinklers and air relief/vacuum release valves should be checked periodically to ensure that they are operating properly. Check to ensure that the pressure gauge at the pump is operating properly. The pressure gauge should be glycerin filled to ensure that the wastewater does not damage it. It is not necessary that the pump, motor and control panel be placed in a shelter, but it is recommended that a small building be constructed to house the equipment. Record Keeping & System Operation Evaluation Accurate records should be maintained on all land application of wastewater. The two forms IRR- 1 and IRR-2 which are contained in the Certification Training for Operators of Animal Waste Management Systems Manual which operators received when they attended the operator certification training are excellent for this use. This allows the operator to record when the system was operated, the length of time and the amount of effluent applied. These records need to be maintained for five years. This includes pumping records and also lagoon level records. Senate Bill 1217 also requires that the soil be sampled annually within 60 days of land application. It is suggested that the lagoon be sampled quarterly. The irrigation system should be operated in daylight hours, and in conditions where wind speeds are less than 10 mph. Each time the system is operated, the operator should check for leaks, 3 of 10 Craig Perry Farm Project Name:Perry Halifax County September 19 1997 malfunctioning sprinklers or pump or any other things that might affect system uniformity. The system should not be operated during freezing weather. With this system there should be a minimum of maintenance. The electric motor and pump require little maintenance except for draining the pump during freezing weather and checking the sprinkler for nozzle wear or proper rotation. If the pump has a packing seal it may need to be adjusted so that leakage is not excessive. The leakage should be piped back to the lagoon. There should be a pressure gauge at the pump and one located on the sprinklers in the field. This will allow the operator to ensure that there is adequate pressure on the sprinklers in the field. There is also a requirement that and Emergency Action Plan (EAP) be prepared for the farm. Details of the EAP are given in Chapter 5, of the Certification Training for Operators of animal Waste Management Systems Manual. This plan deals with lagoon overflow, runoff from waste application fields, leakage from the waste distribution system and leakage from the base or side walls of the lagoon. All of the items in the EAP are common sense things to do if there is a problem. All farm workers need to be familiar with the plan and how to respond if an emergency occurs. Each farm will receive two inspections per year, one compliance inspection from the Division of Water Quality (DWQ), and one operational inspection from the NC Division of Soil and Water Conservation (DSWC). Both inspections will use the same forms. Items that are not in compliance with the Waste Management Plan can be cited as violations. It is important that the Waste Management Plan be implemented and followed. The system should be evaluated annually using the procedures developed by specialist at North Carolina State University. The evaluation brochures are available through the local North Carolina Cooperative Extension Service Office. If there are any questions or comments regarding the design of this irrigation system please contact Brian Gannon, Division of Soil & Water Conservation-Wilmington Regional Office (910) 395- 3900. EAL :q � - � 022536 4of10 C�U�c�C Coc�p�o. ly��c�• � �rGw�rSs - ------------------ __ � Uic K �oV�Jlvi -T—y p Cr-d IJrrw rs $ A� IIAM,U -_---------------------------------------- l���Willlw 1lIW �ddllGdldldl�nd' 0 Craig Perry Farm Project Name:Perry Halifax County September]9 1997 Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) Existing or New or Expanded (please circle one)Existing General Information: Name of Farm_ Craig Perry Farm Facility No: 42-7 Owner(s)Name: Craig Perm Phone No: (919) 826-4766 Mailing Address: Route 1 Box 43 T Scotland Neck North Carolina 27874 Farm Location: County Farm is Located in: Halifax Latitude and Longitude 36 09 12 / 77 30 00 Please attach a copy of a county road map with location identified and describe below(Be specific,road mines,directions, mileposts,etc.): SR 1003 5 miles west of Scotland Neck Operation Description: Type of Swine No. ofAnimals Type of Poultry No. ofAnimals Type of Cattle No. ofAnimals _Wean to Feeder Layer Dairy x Feeder to Finish 4,000 Pullets Beef _Farrow to Wean _Farrow to Feeder —Farrow to Finish Other type of Livestock: Number ofAnimals Expanding Operation Only Previous Design Capacity: Additional Design Capacity_ Total Design Capacity: Acreage Available for Application: 61.98 Required Acreage: 33 Number of Lagoons/Storage Ponds:-1 Total Capacity: 540 000 Cubic Feet(ft.3) Are subsurface drains present on the farm: YES or NO (please circle one)— If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD(please circle one) ******************************************************************************************** I(we)verify that all the above information is correct and will be updated upon changing. I(we)understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I(we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be nm-off from the application of animal waste. I (we) understand that ran-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation Service. I(we)know that any modification must be approved by a technical specialist and submitted to the Soil and Water conservation district prior to implementation A change in land ownership requires written notification to DEM or a new certification(if the approved plan is changed)within 60 days of a title transfer. Name of Land Owner: Signature: Date: Name of Manager(if different from owner): Signature: Date: (I) 5 of 10 Craig Perry Farm Project Name:Perry _Halifax County September]9 1997 Technical Specialist Certification L As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, I certify that the animal waste management system for the farm named above has an animal waste management plan that meets or exceeds standards and specification of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.0217 and the USDA-Natural Resources Conservation Service(NRSC)and/or the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F.0001-.0005. The following elements are included in the plan as applicable.while each category designates a technical specialist who may sign each certification(SD, SI,WUP, RC,I),the technical specialist should only certify parts for which they are technically competent. IL Certification of Design A) Collection, Storage, Treatment System Existing facility without retrofit(SD or VgP Storage volume is adequate for operation capacity; storage capability consistent with waste utilization requirements. New, expanded or retrofitted facility(SD) Animal waste storage and treatment structures,such as but not limited to collection systems,lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: B) Land Application Site(WUP) The plan provides for minimum separations(buffers); adequate amount of land for waste utilization;chosen crop is suitable for waste management;hydraulic and nutrient loading rates. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: C) Runoff Controls from Exterior Lots Check the appropriate box Facility without exterior lots(SD or WUP or RC) This facility does not contain any exterior lots. Facility with exterior lots(RC) Methods to minimize the ran off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by MRCS. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: D) Application and Handling Epuipment (2) 6of10 r Craig Perry Farm Project Name: Perry Halifax County September 19 1997 Check the appropriate box Existing or expanding facility with existing waste application equipment(WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates, a schedule for timing of applications has been established;required buffers can be maintained an calibration and adjustment guidance are contained as part of the plan). X New,expanded, or existing facility without existing waste application equipment for syray irrigation. (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan; (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates: a schedule for timing of applications has been established; required buffers can be maintained; calibration and adjustment guidance are contained as part of the plan). New,expanded,or existing facility without existing waste application equipment for land spreading not using spray irrigation. (WUP or 1) "r1,,,,,tttj Animal waste application equipment specified in the plan has been selected to ap�I}r i��t�gnq ,nary to accommodate the waste management plan; (proposed application equipment can c0.Jeni. Cry the plan at rates not to exceed either the specified hydraulic or nutrient loading ratbs; e qq't�'�miri�of applications has been established; required buffers can be maintained; cahbm trn tioi and JuseA gura�rcc F�e contained as part of the plan). = 022 5 2 fr Z Name of Technical Specialist(Please print): Brian J.Gannon P.E. Affiliation: North Carolina De artment of Environment Health &Natural Resourc ter Address: (Agency) 127 Cardinal Drive Extension.Wilmineton NC 28405-3845 Phone 1slo.! 1 Signature: Date: 7/30/97''I '10 E) Odor Control,Insect Control,Mortality Management and Emergency Action Plan(031 WUP RC, or 11) The waste management plan for this facility includes a Waste management Odor Control Checklist, an Insect Control Checklist,a Mortality Management Checklist and an Emergency Action Plan Sources of both odors and insects have been evaluated with respect to this site and Best management Practices to Minimize Odors and Best Management Practices to Control insects have been selected and included in the waste management plan both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by the facility. Name of Technical Specialis(Please print): Affiliation: Address: (Agency): Signature: Date: F) Written Notice of New or Expanding Swine Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21,1996.If the facility was built before June 21,1996,when was it constructed or last expanded I (we) certify that I (we) have attempted to contact be certified mail all adjoining property owners and all property owners who own property located across a public road,street,or highway from this new or expanding swine farm The notice was in compliance with the requirements of NCGS 106-805, a copy of the notice and a list of the property owners notified is attached, Name of Technical Specialis (Please print): Affiliation: Address: (Agency): Signature: Date: (3) 7of10 Craig Perry Farm Project Name:Perry Halifax County September 19 1997 III. Certification of Installation A) Collection,Storage,Treatment Installation New, expanded or retrofitted facility(SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds,have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For eds ing facilities without retrofits,no certification is necessary. Name of Technical Specialistglease print) Affiliation: Address: (Agency) Phone No.: Signature: Date: B) Land Application Site(WUP) Check the appropriate box _The cropping system is in place on all land as specified in the animal waste management plan. _Conditional Approval:all required land as specified in the plan is cleared for planting;the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by (month/day/year);the proposed cover crop is approprate for compliance with the waste utilization plan. _Also check this box if appropriate If the cropping system as specified in the plan cannot be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: This following signature block is only to be used when the box for conditional approval in HLB above has been checked. I(we) certify that I(we)have committed to establish the cropping system as specified in my(our)waste utilization plan, and if appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional certification I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: (4) 8of10 Craig Perry Farm Project Name:Perry Halifax County September I9 1997 C) Runoff Controls from Exterior Lots(RC) Facility with exterior lots Methods to minimize the run off of pollutants from loungiand heavy use areas have been installed as specified in the plan. For facilities without exterior lots no certification is necessary Name of Technical SpecialiskPlease print): Affiliation: Address: (Agency): Signature: Date: D) Application and Handing Equipment Installation(WUP or I) Check the appropriate box _Animal waste application and handling equipment specified in the plan is on site and ready for use,calibration and adjustment materials have been provided to the owners and are contained as part of the plan. _Animal waste application and handling equipment specified in the plan has not been installed but the owner has proposed leasing or third party application and has provided a signed contract; equipment specified in the contract agrees with the requirements of the plan;required buffers can be maintained;calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Conditional Approval: Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/yes); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan;and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: The following signature block is only to be used when the box for conditional approval in HLD above has been checked. I(we) certify that I(we)have committed to purchase the animal waste application and handling equipment as specified in my(our)waste a management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 calendar days following the date specified in the conditional certification.I(we)realize that failure to submit this verification is a violation of the waste management plan and will subject me(us)to an enforcement action from DEM. Name of Land Owner: Signature: Date: Name of Manager(If different from owner): - Signature: Date: E) Odor Control,Insect Control and Mortality Management(SD SI WUP RC or 1) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system as specified in the Plan has also been installed and is operation. Name of Technical Specialist(Please print): Affiliation: Address: (Agency): Signature: Date: (5) 9of10 Craig Perry Farm Project Name:Perry Halifax County September 19 1997 Please return the above completed forms (pages 5-9) to the Division of Water Quality at the following address: Department of Environment, Health, and Natural Resources Division of Water Quality Water Quality Section Compliance Group P.O. Box 29535 Raleigh, North Carolina 27626-05035 Please also remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil & Water Conservation District Office and to keep a copy in your files with your Animal Waste Management Plan. 10 of 10 -.- v'.aL.•a..`� �1 +J ! ♦ r � i 3y �" —er.tvr�- `fs. �r'A:;. _ *,�>R„-' - �� �w iha'� � k�c HEL { -.� � ''��= J ..s '2 „•fr ` cX3�d.-' y e ,a d .mob y '•�, �3�" ,• _ L J x - ILL : J79F' PC mac.. r-'Vc <C h' ,�, ! t y r t�I " c 1 F Y:�y'�� � mp ♦.. .77 N�� �•� �r'iL• �'',•L..? _ r _. -c vri �` /r '1. b '�i y� '.T 7.�`flK p y`� j� Y��y� 4 "'-J•�ii�',,h��. ' ��.�t -[' .r �sY-r a i.tx'^6". p s /r ^ Li- k• N '3"' -t`x'.' /� iC 'n ( A.ePa'.Z'� m'7 ��+iY`7 ��'/' Q'.• .v-.y ,tl!} :v ♦ /1 .. ♦ ri i F Yt -.M 4 ` ae7 '�/3 T 'M3Tr-'.r / t g'i'� i g / '�"t.•S�Fr:r"'�.L. . �'r�x. Z' ti f t � ,..y.- a � 's r•_. 'Y- .y � a .T^,.t� �a'�i.>s .'-,�- � 'S � 9t�"' '�j'y� S ♦t :. : .� s '3-;� .� �.�. N +. � h ram'�� Px\� a. � s '�a �!.." *:.� 3'Y«.z jR, t " _ i a / l .r . 1/ � � `ry F�, L'�` ft � ../ rb t r �t ♦� x i PC '3^ a'. r' / 1 �4"�a . _.w �, .�'Y�✓>-j,t /.:{, !< G � .� �� rz s.Y .A tee+ �, x�a 0. P � G. ', _.,..;.;..�'� � _ • ��� - �� `. 5"'• �I �? �L�t 5 c fin! � h v .S sv�c ^.1"-,.ev - j rr—".: l` i J,-- . 1 2 IRRIGA TION DESIGN TABLES IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Craig Perry-DWQ ID No.42-7 County: Halifax County Address: Route 1 Box 431 Scotland Neck, North Carolina 27874 Date: 9/10/97 Telephone: (919)826-4766 TABLE 1 -Field Specifications Approximate Maximum Maximum Maximum Application Usable Size Application per Irrigation Field of Field Slope Rate Cycle No. acres Soil Type %, Crop(s) In/hr inches Comments 35 28.4 Exum 2-6 Coastal Bermuda 0.35 0.50 35a 14 Exum 2-6 Coastal Bermuda 0.35 0.50 32 13.98 Exum 2-6 Fescue 0.35 0.50 34 5.6 Gritne 2-6 Fescue 0.35 0.50 Table 3 -Solid Set Irrigation Gun Settings Craig Perry-DWQ ID No.42-7 Route 1 Box 431 Scotland Neck,North Carolina 27874 Halifax County (919)8264766 Make,Model,&Type of Equipment: Senninger 7025RD-1-1"M Noale Diameter 9/32" No.18 Operating Parameters Field No. Wetted Hydrant Spacing(Ft.) Application Noule Operating Operating & Number of Diameter Along Between Rate Diameter Pressure Time Line No. Hydrants (feet) Pipeline Pipelines (in/hr) (in) Gun(psi) @ Hydrant(hr) Comments 35/35a-1 14 140 84 1 84 0.2334 9/32 55 2.14 Between 9-10 applications needed per Yr. 35/35a-2 14 140 84 1 84 0.2334 9/32 55 2.14 Between 9.10 applications needed per Yr. 35/35a-3 14 140 84 1 84 0.2334 9/32 55 2.14 Between 9-10 applications needed per Yr. 35/35a4 14 140 84 1 84 0.2334 9/32 55 2.14 Between 9-10'applications needed per Yr. 35/35a-5 15 140 84 1 84 0.2334 9/32 55 2.14 Between 9-10 applications needed perYr. 35/35a-6 1 15 1 140 1 84 1 84 0.2334 9/32 55 2.14 Between 9-10 applications needed per Yr. 35-7 1 15 1 140 1 84 1 84 0.2334 9/32 55 2.14 Between 9.10 applications needed per Yr. 35-8 1 14 1 140 1 84 84 0.2334 9/32 55 2.14 Between 9-10 applications needed per Yr. 35-9 14 1 140 1 84 84 0.2334 9132 55 2.14 Between 9-10 applications needed per Yr. 32-10 14 1 140 1 84 1 84 0.2334 1 9/32 55 1 2.14 Between 6-7 applications needed per Yr. 32-11 15 1 140 1 84 1 84 0.2334 1 9/32 55 1 2.14 Between 6-7 applications needed per Yr. 32-12 15 1 140 1 84 1 84 0.2334 1 9/32 55 1 2.14 Between 6-7 applications needed perYr. 32/34-13 15 1 140 1 84 1 84 0.2334 9/32 55 1 2.14 Between 5-6 applications needed per Yr. 34-14 15 1 140 1 84 1 84 1 0.2334 1 9/32 55 1 2.14 Between 5-6 applications needed per Yr. Table 4-Irrigation System Specifications Craig Perry-DWQ ID No.42.7 Route 1 Box 431 Scotland Neck,North Carolina 27874 Halifax County (919)826-4766 Traveling Solid Set Irrigation gun Irrigation Flowrate of Sprinkler(gpm) 17.1 Operating Pressure @ Pump(psi) 76.66 Design Precipitation Rate(In/hr) 0.2334 Hose Length(feet) bq�pppeppeeneeeppr Type of Speed Compensation ppppppppeppeppeepr Pump Type(PTO,Engine,Electric,etc.) Electric Pump Power Re uirements(h ) 20 hp=Q'TDH/3960'eff. Table 5 -Thrust Block Specifications Desi ner may provide thrust black details on another sheet. 6"Pipe 4"Pipe 3"Pipe 2"Pipe Thrust Block Area Thrust Block Area Thrust Block Area Thrust Block Area Location (Sq.Ft.) (Sq.Ft.) Sq.Ft.) (Sq.Ft.) Comments 90 degree bend 4.71 2.10 1.18 0.52 Dead End 3.30 1.47 0.83 0.37 Tee 3.30 1.47 0.83 0.37 Ground Entry or Z pipe 6.27 2.79 1.57 0.70 A=((98'H'D"2)/B)sin a/2 IRRIGATION SYSTEM DESIGNER �H CAgp ? Sip Name: Brian J. Gannon, P. E. QpF Company: North Carolina DEHNR-Division of Soil &Water _ EAL � � Address: 127 Cardinal Drive Extension Wilmington, North Carolina 28405 022536 S Phone: (910)395-3900Gl J. G Designed For. Craig Perry- DWQ ID No. 42-7 Route 1 Box 431 Scotland Neck, North Carolina 27874 Halifax County (919) 826-4766 REQUIRED DOCUMENTATION The following details of design and materials must accompany all irigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, travel lanes, pipeline routes,thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horse power requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system. 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for Irrigation Water Conveyance, N.C. Field Office Technical Guide, Section IV, Practice Code 430-DD. Note: A buffer strip 50 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per DEHNR-DEM Code Section 15A NCAC 2B .0200-Waste Not Discharged to Surface Waters. 3 S UPP OR TING CALCULATIONS /—G� fPo�ri 7-�,J ©pCJijl , D, ?,3 ILs WA) h1cI r oa c) W. 4! ¢ 0,. 5X,J... ��� �C�X /`� U J SP r r ,. �. 0 ^ �x ✓ ..- G, a N � J ( �.$ ( :�C = SO W W W NNN C I I coo NhK UJ .7P� 1 /� � �j. ilno� U.p �r /JY Idg SAr '� r, P) ),14�) r, L , 1 A L = fs 1 G C 61 Sao 4v:/� � 1 AC /C� U /� v� L/ // so ' ad N� ? f"vSrv�/EXv. 4113 Tn5/c e7)s A4 )G< 3) S 1bs nlNlw lb IL 6101 o k No.of Sprinklers Required Calculation Cng Peery-D 10 No.42-7 Rode 1 Box Ol Sca1aw Neck,Nc q Carona 27M NaIXax Cow (910)825-0758 PAN Pe PANY T ea erallen C a PN1O Ef eaE EaP W.tp Feener 0e B2B A.to 1= !000 F t.wean s.! B F.to FeeEN B.5 0 Fan to FW 26 0 Fa[' Taal 1200 O PI3ek RYF Crag R.Y.E$.I No.spMk PAN Yrl0allon lbs.a Pan 11aW AFprnde h apNaue Ne,a m No.a H periwp Ne.IDnea en ARowade NP.a ba PANN Tm T.WAen lbe pmft.h a BCMbn m3 W Yr ttYr.m Be S.M. Hn erYr.on ScM oam 8. 60 <,B 0.55 2.lB B 1N]t Fee /Ewm 50 !D 50 BB 1]p 82 3.18 B.02 1J.Ss J 40.64 Fnc�x-W 50 IS 24 BB >]3.8! 2.1. 5.59 11.07 2 TMW B 2I1.12 2aa.Bo MnN ew maeW No.of Sb�. Sembwer T0I5R61-1-M Nmfe gameter ROY RIa 1B1 Oper cnal Pa .rs Wks Nx�e s1R: W2 Indtes opwM B heave 55 PO 14 spYL OM cil mw by 15 lea Spaaq xcm WeM 2 SPaaM BNxeen Le G hN F.. gm OMmeltt 1!B kN No,axwtea shmro Fkwate 2 1 BB ro tu0 1 BIB 1! TOM Row . tt k Qt WKAT1ONHW Ne.cf N 14 Lepam D-0 D-weeE Recov V wvfl): J.BBB,B]B.W pmcipk on Rate(roll): 0.2JJ300102 MedtNenA Wla Applkatlon(IndNs) 0.5 Mac Ala Putp Wee PNmMfltdrkes) 128.s5 No.Galan pulped pN qde 40,220.53 . dS. D,t�IGN IS FOR A SINGLE STAGE LAGOON CLIENTS NAME CRAIG PERRY COUNTY ramwmoa lliFrf wam,us =G-b HALIFAX COUNTY, NORTH CAE;OLINA 'ODAYS DATE iiti rS' , .,s nm=av= __> I/e6/94 IISTANCEe TO 'N._ RESIDENCE ='r LttAe(750 FEET NUMDFR Or PI[•3t31'�, K A:9 °Y rEEDEER z====> p NUMBER OF PIQO`';. „ 4p4 J NUMBER OF SOW8,7 "'� _.; ..;.fir; ANLINp =a::==% 4 NUMBER Or SO 0:::'A _ s'' : .rt,. EDER =-a=m®=, 0 NUMBER OF SOW$ • NISH ===ms =, 4 DEGREE O6E' iw ri ypwaau.mac-==m=> 1 .0 (minimum f :=1 '; ri' ,' :-:'' Ib 58LW) (maximum 34: 0'"-;tom .. lb SBLW) NUMBER OF YEAH CUMULATION > 0.0 YEARS TOP LENGTH AT � `UMVEEL =�==m=} 8. TOP WIDTH AT r FEET 17 LVEL ===a-__;> 17d.n FEET NORMAL WATEW.I. '' ,4 N ==m==Wm��m> 52.4 FEET SEASONAL HIGRI ''E i'EVATION ===,, 44.6 FEET L.AMOON BOTTOM >' > w4 Viinwm=nta a===--,• 45.4. FEET Depth of Pori.iA. `....: j : 7.4 foot Iminimum dwpkh'7 . w = b foot ) (minimum dopth?- x. 8 feet) SIDE SLOPES r . . (�.. IpmmosYasvzee=,. 2.5s 1 N Permanent Vol b40004.4 cubic feet Permanent Vol .4t ;'''; 5405S6.3 cubic feat ,DD I T I ONAL bRA: •.;x {Y` „'.SQUARE FEET) 0 SQUARE FEET ( i .e. pumpout.: utwlde area) LENGTH OF PUMI , _ `; d�ec.a:====_�_� itlV bAYB GALLONS OF FRO DAILY O GALLONS EXCESS RAINFAL�{.. I!tATIdN ==__=> 13.3 INCHES 25YR/24HR STOttU. 6.7 INCHES FREEBOARD =w=4 ps{ i7E femalval®=vvve n. ":...-., 1 .0 FEET Temporary cubic feet 'top of Dam Ele.. 56.8 feet Inside Dimansif:. 1w p at To of Dam Length f !b;; b'•. <Sdbh m P-44.4 feet Begin F'umpinp �{v,' 55.2 foot Stop Pumping.. A, 52.4 f®et yyi2 i 59, s l% yy 3 r l i4}u?f• a.i"� Tr yfi STEADY STA-TrL HT 0 h"AiK.3-w I' �i fonder x 31- lbs. C) lbs 4000 h a 0 6,llft 0 inishing x 135 lbs. 54"COt) lbs SO"* anling , 439 lbs. 0 Oder x 522 Ibm. o lbs inish x 1417 lbs. = 0 lbs TOTA ''%'.*: E LIVE WEIGHT (SSLW) '4f lbs .1000 2. SLUDGE ACIO 8 1 u d 41F, at the rate of 0.0e0 cu. ft . per ypAr per-46uh 9; !DY STATE LIVE WEIGHT in swine. C Slu 0.0 Cubic feet 3. REQUIRED. OF LAGOON D .;0 cu, 'ft . Per Pound SSLW Toth' LW Design facto, + SluLigg Volume. 540000.0 cubic fpmt 4. NORMAL L VEL mailii n liquid level at elevation ME.4 feet ConI — Ogoon , ;. _ ottom elevation 45.4 foot brmal lagoon liquid VOIUMO Using prismodial f0l-Mtla S51SIDEL SS/51DE2 DEPTH F,*�: AMOP Ww::: FRt KE Lflr `.K 89644.0 (AREA OF TOP) 10 66209.0 (AREA OF BOTTOM) A .5 7712().3 (AREA OF MIDSECTION) cu. 411 6 P + (4*AREA MIDSECTION) + AREA BOTTOM] DEPTH/6 0 308481 .0 66E54:)9.0 1 . 167 VOL AT NORMAL LAGOON LIQUID LEVEL. = 540556.3 CU. FT. VOL 54001.t0.Cj CU. FT , THIS IONS OF THE LAGOON AT NORMAL LIQUID LEVEL. FEFT LONG BY i79.o FEET WIDE. Pj DIKE ' .31:S.. placlFl1 ; ontinuousi dike to elevation E56Q feet� a90 or S. TEMPORARV':y,� DRA LagcpAL ' r e] .g ' 0 104000 square feet el . .:...,: ... Add ii p . .:.,k,. ap ;2lp Area '.:;., '; s ' poets feet 104te0() square feet Fume 180 days. ' �. bA. Vb1Wtl� ..e: tl,pF :bdueed Ve'1ug17i`.t"'+ii SSLW r 0-01 gallon/lb. SSLW/da it 1.6C, clays Y fUMp ing cycle / 7.49 gallonm par cm- f't , VOW ihiai;:r'v cubic feet 6S. Volus 1 r. Thi14' i 'a.i�, r of fresh water used for washing floors or volu used for a flush systems$ stem. Flush s ems Y that recycl" water are accounted for in 6A. �. ?,.� b gai'lonw/day lt' 18D days; in the pumping b lded Y 7.48 gallons per cu. ft. Vatu cubic feet 6l`. Vo Ie4,��,yy' l. a'.. in pxaesm of evaporation use ,., ;�' when rainfall exceeds evaporation by largest Exce :ahip ffermnca) �.,.,,,, , ..,l - 13.3 inches Voiu ;...,. _ inches DA / 12 inches per foot Volum cubic feet „ .6D. VOLIIfg {!�kr '' e4' 11our storm Volui t '7 inches * DA / 12 inches per foot MR: .' ♦ Y'�V: VoluM., ivF;; ' , :y' cubic feet TOTAU.-', * RAAY STORAGE 129946.5 cubic feet ;:� 4.1.0 cubic feet 115266.7 cubic feet .b. ... -- •..z• �� 58066.7 cubic feat TOTAL" CIRAGE 303279.9 cubic feet 1 7. DEPTH OF SEI „i� L :F4ED (ABOVE NORMAL LIQUID ELEVATION OF LAGOON) Depth `f:elq; t�eftjolumm of temporary storage divided by eL.irfare j' .:StiJ' '.G•' Dopth ':L�71 ,fi : 3U328A cu. ft. / 09644 mq. ft . Doplih:: Y 3.4 feat Normal :'3:'ik' 1 id elevation 52.4 feet 3.4 feet 1 ,0 foot Top 6?j ;'p'yf 56.8 feet r y.. THE THE INSIDE EDGE OF THE DAM AT ELEVATION 56.8 .'; •pkZ s U FEET BY 200.0 FEET G. SET Z3EflYN:'IkNNF T1pN rutip --UME 129946.5 cubic feet fl_0 cubic feet 11s266.7 Cubic feet 70Tl1I ;16 pglE m p45H13.H Cubic feet Deptl Aw1bQLf s # �7olume of pumped storage divided by surface, YIL lagoon at normal water level . Dop 1 Yi ;$[ wr 245213.8 Cu. fit. / H8644 sq . ft . L'.a feet APPROVED tJY: nATEt It I Y.• .eft:. a..:j +Y", 3 t f�jil•� M d L 1 �YjjRt y�— : f vld.p PIPE SIZING Craig Perry-DWQ ID No.42-7 Route 1 Box 431 Scotland Neck,North Carolina 27874 Halifax County (919)8264766 Step 1-Size pipe to he used for supply line and laterals(total pressure cannot exceed 10 psi in any line) Use Hazen&Williams Hf-10.45'L'((Q1C)"1.852)/D"4.87 Where, Hf=Friction head loss in feet L=Linear length of pipe in feet Q=Flowrate in gallons per minute(gpm) C=Pipe Coefficient D=Pipe Diameter Site Desian Parameters Flowrate of Sprinkler Selected(gpm)= 17.1 Maximum No.of Sprinklers In a zone 15 Cannot he greater than 16 Maximum Flowrate On a Lateral 256.5 Longest Lateral Line C= 150 Hf in Lateral Longest Lateral Hf in Lateral Flowrate Section Diameter No,of Sprinklers for pump TDH ID No. (gpm (feet) Inches Hf loan <10 psi check Section Servicing (feet) Sprinkler No.1 (15 Sprink) 256.5 1.485 4 0.64 ok 14 1 qg Sprinkler No.2 (14 Sprink) 239.4 2.440 4 1.06 ok 13 2.13 Sprinkler No.3 (13 Sprink) 222.3 2.127 4 0.92 ok 12 1.83 Sprinkler No.4 (12 Sprink) 205.2 1. 334 4 0.79 ok 10 5.31 Sprinkler No.S (11 Sprink) 188.1 8.337 3 2.75 ok 8 3.51 Sprinkler No.6 (10 Sprink) 171 5.311 3 2.30 ok 5 1 447 Sprinkler No.7 (9 Sprink) 153.9 4.370 3 1.89 ok 2 1.94 Sprinkler No.B (8 Sprink) 136.8 3.513 3 1.52 ok 1 0.54 Sprinkler No.9 (7 Sprink) 119.7 2.744 3 1.19 ok 0 0.04 Sprinkler No.10 (6 Sprink) 102.6 2.062 3 1.89 ok 0 0.00 Sprinkler No.11 (S Sprink) 85.5 1.471 - 3 0.84 ok 0 Sprinkler No.12 ) 0.00 (4 Sprink 51.3 7.011 2 3.04 ok 0 0.00 Sprinkler No.13 (3 Sprink) 51.3 4.115 2 1.78 ok 0 0.00 Sprinkler No.14 (2 Sprink) 34.2 1.842 2 0.84 ok 0 0.00 Sprinkler feral (1 Sprink) 17.1 0.538 2 0.23 ok 0 0.00 Total Lateral TDH Hf feet 18.22 Longest Supply Line Total Lateral TDH Hf si =(p ) 7.90 Less than 10 psi ok Max.Sprink. 15 Q(gpm)Max. 256.5 L(ft.)= 1,350 C= 150 D= 6 Hf In)= 6.186 Hf(psi)= 2.68 ok Total Hf(ft.)= 24.408 SIZING THE PUMP Craig Perry- DWQ ID No. 42-7 Route 1 Box 431 Scotland Neck, North Carolina 27874 Halifax County (919) 826-4766 Apply energy equation between points 1) lagoon water surface and 2) sprinkler head. Step -1 Determine Total Dynamic Head ITDHI P1/water density+ V1**2/2g + Z1 + TDH = 132/water density+ V2**2/2g + Z2 + Hf Assume friction head in the suction pipe and velocity head throughout the system to be negligible. P1 = 0 (water pulled from a free surface.) this Yeilds: TDH = P2/water density+ Z2+ Hf-Z1 Z1(ft.) = 100 At lagoon stop pumping elevation g (ft/sec**2) 32.4 Z2 (ft) = 109.5 At Sprinkler(1.5' above max ground elevation) P2 (psi) = 55 Hf(ft.) = 24.41 TDH (ft.) = 160.83 (actual) Add 10% to account for wear and tear on the pump and minor losses in the valves and fittings TDH (ft.) = 176.91 (design) Step -2 Size Pump using a Performance curve Pump Model Selection: B2 1/2 ZPL. RPM 3600 hp= 20 eff.(%) = 70.25 Std. Impeller Dia (in.) = 7 11/16 Step -3 Determine Horse Power Requirements (hp) hp= (Q*TDH)/(3960*eff.) hp= 16.31 ok Step -4 Size Impeller Impeller Diameter should be trimmed slightly based on manufacturers recommendations Step -5 Check NPSHA NPSHR (ft.) per manufacturer's Sp. = 12 NPSHA (ft.) = Ha + Hs+ Hf+ Hvp Assume Hf and Hvp to be neg.while He = 14.7psi or 34 feet Hs (ft) = 7 NPSHA (ft.) = 27 ok BERKELEY PUMPS CURVE 4075 DATE 1-27-89 TYPE "B" RATING CURVES PAGE 4.01 MOTOR DRIVE SUPERSEDES o -Curve 4075 Page 4.01 Dated 1-2-86 c... Munau C.I. .a.m..LO1023 M. N.LO 1023 Nominal R.P.M. 3600 C.I. ftm....1402956(7/8 U)._,.�� M02957HI U) a hula. Du- Sir Full Based on Fresh Water 0 80' F. Maximum Working Pressure: 150 PSI I IMPL.LE—PUMAC No. 30 t 3p M576114 "P -7, t 5 4 11076 ... NPSHP, t', 4,21 7iii()76il 7 JO is 1402AS61 W2951 i . -HEAVY------ —------------.... ..... --------10 175 ------- j 70 EFFICIENCY ISO st Dia. T -------------- 125 SO%- yA 100 0 Inv ma.�IS I-Al.- 75 65% 7i--------- so 19 YA 25 --- 0 0 50 100 150 200 250 CAPACITY IN U.S.GALLONS PER MINUTE C-8477 6-1."T-3723 ......t,tr C-8477 D... 3-6-79 a.,.6-20-85 MODELB 21/2T P M C... C.I. P.a Na.L01027 ji.,,, 1-01027 Nominal R.P.M. 3600 ImOelbq M.1.4.1 C.I. P...N..MO2691 Mact,No. See BEIQWDr.. 9" (Full) Based on Fresh Water@ 80`F 777--f—i------------- -------Maximum Working Pressure 250 PSI 30 I �JPS14 20 Li,i i IMPELLER MACHi NO. 1 HP! I 7/87"Ll' U Al 10 .. .... 151, 1MOZ70 M0767t I 20 f M07676 I 0 .1 j HEAD 30 M0768V LL 350 9� Did I 60% 300 W.-EfIzI T pu-B GIE ------- 250 H` DIL f25 H z 7�117W— it 0 ------- 200 6-jS/I8 0 ]SO 70%--L ------------- ------------ 0 100 —----- -!Nj- -7 50 0 0 100 200 --300 400 Soo ------ ...... ........ ------ CAPACITY IN U.S.GALLONS PER MINUTE I C-5040 T-3093 C-5040 Dw. 5-1-70 on. B-16-85 MODELB?-ZZ PL B1 197 THRUST BLOCK SIZING Craig Perry-DWq ID No.42-7 Route 1 Box 431 Scotland Neck, North Carolina 27874 Halifax County (919)826-4766 For 90 degree elbow A=((98*H*D*2)B)sin a/2 Where, H=TDH(ft.)= 176.91 D(in.)= 6 B(Ibs/sq.ft.)= 650 a= 90 A(sq.ft.)= 4.71 Dead Ends and Tees=0.7*90 degrees(sq.ft.)= 3.30 Ground Entry or Z pipes= 1.33*90 degrees(sq.ft.)= 6.27 Where, H=TDH(ft.)= 176.91 D(in.)= 4 B(Ibs/sq.ft.)= 650 a= 90 A(sq.ft.)= 2.10 Dead Ends and Tees=0.7*90 degrees(sq.ft.)= 1.47 Ground Entry or Z pipes= 1.33*90 degrees(sq.ft.)= 2.79 Where, H=TDH(ft.)= 176.91 D(in.)= 3 B(Ibs/sq.ft.)= 650 a= 90 A(sq.ft.)= 1.18 Dead Ends and Tees=0.7*90 degrees(sq.ft.)= 0.83 Ground Entry or Z pipes= 1.33*90 degrees(sq.ft.)= 1.57 Where, H=TDH(ft.)= 176.91 D(in.)= 2 B(Ibs/sq.ft.)= 650 a= 90 A(sq.ft.)= 0.52 Dead Ends and Tees=0.7*90 degrees(sq.ft.)= 0.37 Ground Entry or Z pipes= 1.33*90 degrees(sq.ft.)= 0.70 4 PIPE & SPRINKLER CHARTS FRICTION LOSS CHARACTERISTICS PVC CLASS 160 IPS PLASTIC PIPE 0120,1220)SDR 26 C. 150 PSI LOSS PER 1DO FEET OF PIPE (PSI/100 FT) Sizes 1" thru 5••. Flow GPM 1 thru 1250. •.L SIZE 7.DO 125 1.50 2.00 250 3.00 OD 1.315 1.660 350 4,DO 5.00 SIZE 1.9D0 2375 2.875 3.500 4.000 4.500 5563 ID 1.195 1.532 1.754 2.193 2.655'. 3230 OD WALL. 0.D60 0.064 0.154 4.173 0.t33 ID THK 0.073 0.091 0.110- 0.135 0.154 0.173 0214 WALL T THK o y ? VTA 6 -- 2': � r o r? .. y lL 1J �LL LJ LL. y O d N C LL y O y C.J ? LL L J 4. L J 7 LL 6 J tL y o d lIf o L L J 7 LL y J LL U 1 o.2e70.230.62 0.01 0.13 0.00 2 0.570.02 0.26 0.01 0.16 o.00 1 3 0.850.04 0.39 0.02 02s 0.07 2 4 1.140.07 0.53 0.04 0.33 0.01 023 0.00 3 5 7.42O.t1 0.66 0.05 0.42 0.02 0.28 0.01 4 6 1.99 0.66 1.Od 0.10 0.79 0.08 0.50 0.03 0.34 0.01 023 0.00 7 1.99 0.66 1-21 0.20 0.92 0.10 0.59 0.03 D.40 0.01 023 60.01 5 8 2.57 1.05 1.56 0.31 1.06 0.13 0.67 0.04 0.46 0.02 0.31 0.01 - 7 9 2.57 7.05 7.56 0.37 1.19 0.16 0.76 0.05 0.52 O.D2 0.35 0.01 026 0.00 8 10 2.85 1.27 1.73 0.38 1.32 0.20 0.84 0.07 0.57 0.03 0.39 0.07 029 0.07 9 17 3.14 1.52 191 D.45 1.45 023 28 0.93 D.OS 0.63 0.03 0.43 0,01 0.32 0.01 10 114 2 3.99 2.37 2.43 0.71 1.85 59 0.37 1.01 O.D9 0.69 0.04 0.46 0.01 0.35 0.01 026 0.00 11 76 4.57 3.04 2.78 0.91 2.112 0.47 135 0.16 092 0,D6 0.62 0.02 0.47 0.01 0.37 0.01 12 18 5.7d 3.78 3.12 1.13 2.38 0.58 1.52 0.20 1.04 0.08 0.70 0.03 0.53 0.02 I 0.37 0.01 116 4 20 5.71 4.59 3.47 1.31 2.65 0.71 1.69 0.24 1.15 0.09 0.78 0.06 OS9 O.o2 0.47 O.D1 16 24 22 6.85 5.48 4.17 1.92 2.91 0$5 1$6 0.29 727 0.11 0.86 0.04 0.65 0.02 0.52 0.01 0.34 D.00 20 22 26 7A2 7.47 4.51 2.23 3.44 7.1.05 2.20 0.39 1.50 0.15 O D7 0.06 0.77I D,03 0 60-03 1 10.02 0.0.02 37 0.01 24 0.01 26 230 8 799 8.57 4.86 I2.56 3.71 1.32 2.37 0.45 1.62 0.18 1.09 0.07 0.83 0.04 D 66 0.02 O.a3 0.01 26 35 1.42 1295 6.95 4.95 4.64 2.00 296 0.68 2.02 027 1.36 0.0 1 0.05 0$2 0.02 0.46 0.01 0.01 35 40 12.85 0.63 695 495 5.30 256 3.39 0.66 2.31 0.34 1.56 0.13 1.19 0.07 0.82 0.D4 0.67 0.01 4p 30 45 12.28 20.63I 7$2I 6.16 5.96 3.19 3.81 1.08 2.6DI 0.42 1.75 0.16 1.3< 0.09 1.06 0.05 0.69 0.02 45 50 1428 25.07 8.69 7.49 fi.63 3.66 4.2d 1.31 2.89 0.52 t.95 0.20 1.434 0.10 1.06 0.06 0.7]I 0.02 50 0. 2.12 1586 70I799BI46�6I1?�I7396I 926I79.94 2 5•� 12 2.44 4.05 D..76 96 2.73 037 2.09 00.18 1.53 165 p.17 �.08 D'pq 65 .09 2.93I 0.42 2.2<I 0.22I 1.77I 0.12 I i.l6l- o,p4 70 80 0 as 13.9D 17.88 t0.6D 925 E.781,3.72 4.63 123 3.72 0.47 2.39 025 7$9 0.74 123 0.05 80 25 100 I 16 I27.D3 12Z9 1399 8.2.72 48 4.72 S B 3.71 O 65 2B4 0.34 224 0.19 1.47 0.07 95 27 1 120 9.72 322a 74.56 76.69 9.33 5.63 6.36 222 4.30 OB6 72 j�y 037 2.36 021 1.54 0.08 100 1140 5D ill I I16 17.130 24 22.74 11.02 17.67 BSI 3.15-91 19-6163 d,69 1.17 3 89 0.61 3.07 0.30 7.65 0.02 130 1856 29.09 17.87 $0 8.S0 3.47 5.4078 1.52 4.191 0.70 2.31 0.39 2.16 0.14 140 1176 0 t901 I _ I I I 16 11 15.4499 1099 6.11 ?43 235 5.68 '123 4.49 0.69 294 �5 180 90 225 .7 7.6 2.59 5.96I 1.35 4.72 0.76 3.09 0. 7 100 300 I I I I 19.08I21.19 13.021222 10.73 4 5-49 8.48 2 844 7 D9 1.15 137 4 87 �5H 250 350 0 6.36 9.72I F<a3270550 I I I I III I I . 63..7302 117,.2636 31...87 .7S3.D53 0..67 32513.68 730 122 215 5.41 0.77 35074,6 I 827 8-29 11 Z% 8$6 2.44 5-80 0$7 375is. a. 1. 7488 9.45 2.75 6:19 0.98 40016.62 0 9 0 `6S6 ;:71D 425 6.07475 7. 91.6273.46 1063 3A2 .6.96 7 450500 1 .5 1 14 SSD 795574,1 .135 475 Soo . 1-92 4;15 7.74 . 1.48 500 700 I17.95I 110.99 114.18 SS2 929 :2.08 60D 36 9750 Soo 001 I I I I I I 6.75 10.D 36 2.61' 650 1891I992,I 12.38 . 354 800 950 13.14 .96 650 1000 4.41 900 1 14.71 4$7 950 1100 700 15.4H 5.36 1000 7150 1625 '.596 1050 1200 17.03 6.39 1100 1250 1790 694 1150 16.58 7.57 7200 79.35 H.10 1250 Note: Shaded areas of char, indicate velocities over 5' per second.Use with Caution. - 7 - (Continued) FRICTION LOSS CHARACTERISTICS PVC CLASS 160 IPS PLASTIC PIPE 11120, 1220) SOR 26 C = 150 PSI LOSS PER 100 FEET OF PIPE (PSI/100 FT) Sizes 6" thru 12" Flow GPM 1 thru 5000 SIZE 6.00 8.00 10.00 12.00 SIZE 6.00 8.00 10.00 12.00 OD 6.625 8.625 10.750 12.750 OD 6.625 8.625 10.750 12.750 ID 6.115 7.961 9.924 11.770 ID 6.115 7.961 9.924 11.770 WALL 0.225 0.332 0.413 0.490 WALL 0.225 0.332 0.413 0.490 THK ovi orri oy S IL L'J �J LC 1 J LL 1 J 7 u: 6 J 1 u- 1 J e a u- i.'J �W d � N p d H G d LL yJ �! LL 6 J LL 6J 1LL �6 J 2 650 7.09 1.03 4.16 0.29 2.69 0.10 1.91 0.04 3 700 7.63 1.18 4.50 0.33 2.89 0.11 2.06 0.05 4 750 8.18 1.34 4.82 0.37 3.10 0.13 2.20 0.06 5 800 8.72 1.51 5.15 0.42 3.31 0.14 2.35 0.06 6 850 9.27 1.69 5.47 0.47 3.52 0.16 2.50 0.07 7 900 9.81 1.88 5.79 0.52 3.72 0.18 2. 55 0.08 8 950 10.36 2.08 6.11 0.58 3.93 0.20 2.79 0.09 9 1000 10,91 2.29 6.43 0.63 4.14 0.22 2.94 0,09 10 1050 11.45 2.50 6.75 0.69 4.34 0.24 3.09 0.10 11 1100 12.00 2.73 7.08 0,76 4.55 0.26 3.23 0.11 12 1150 12.54 2.96 7.40 0.82 4.76 0.28 3.38 0.12 14 1200 13.09 3.20 7.72 0.89 4.97 0.30 3.53 0.13 16 1250 13.63 3.45 8.04 0.96 5.17 0.33 3.68 0.14 18 1300 14.18 3.72 8.36 1.03 5.38 0.35 3.82 0.15 20 1350 14.72 3.98 8.69 1.10 5b9 0.38 3.97 0.16 22 1400 15.27 4.26 9.01 1.18 5.79 0.40 4.12 0,18 24 1450 15.82 4.55 9.33 1.26 6.00 0.43 4.27 0.19 26 1500 16.36 4.84 9.65 1.34 6.21 0.46 4.41 0.20 26T 1550 16.91 5.15 9.97 1.43 6.42 0.49 4.56 0.21 5. 30 1600 17.45 46 10.30 1.51 6.62 0.52 4,71 0.23 35 0.38 0.00 1650 18.00 5.78 10.62 1.60 6.83 0.55 4.85 0.24 40 0.43 0.01 1700 18.54 6.11 10.94 1.69 7.04 0.56 5.00 0.26 45 0.49 0.01 1750 19.09 6.44 11.26 1.78 7.24 0,61 5.15 0.27 50 0.54 0.01 1800 19.63 6.79 11.56 1.88 7.45 0.64 5.30 0.28 ` + 55 0.60 0.01 1850 11.90 1.98 7.66 0.68 5.44 0.30 . 60 0.65 0.01 1900 12.23 2.08 7.87 0.71 5.69 0.31 65 0.70 0.01 1950 12.65 2.18 8.07 0.75 5.74 0.33 70 0.76 0.02 0,45 0.00 2000 12.87 2.29 8.28 0.78 5.89 0.34 75 0.81 0.02 0.48 0.01 2100 13.51 2.50 8.69 0.86 6.18 0.37 80 0.87 6.02 0.51 0.01 2200 14.16 2.73 9.11 0.93 6.47 0.41 85 0.92 0.02 0.54 0.01 2300 14.80 2.96 9.52 1.01 6.77 0.44 90 0.98 0.03 0.57 0.01 2400 15.45 3.20 9.94 1.10 7.06 0.48 95 1.03 0.03 0.61 0.01 2500 16.09 3.46 10.35 1.18 7.36 0.52 100 1.09 0.03 0.64 0.01 2600 16.73 3.72 10.77 1.27 7.65 0.55 110 1.20 0.04 0.70 0.01 2700 17.38 3,98 11.18 1.36 7.95 0.59 120 1.30 0.05 0.77 0.01 2800 18.02 4.26 11.59 1.46 8.24 0.64 130 1.41 0.05 0.83 0.01 0.53 0.00 2900 18.66 4.55 12.01 1,56 8.54 0.68 140 1.52 0.06 0.90 0.02 0.57 0.01 3000 19.31 4.84 12.42 1.66 8.83 0.72 150 1.63 0.07 0.96 0.02 0.62 0.01 3100 19.95 5.15 12.84 1.76 9.12 0.77 160 1.74 D.08 1.02 0.02 0.66 0.01 3200 13.25 1.87 9.42 0.81 170 1.85 0.09 1.09 0.02 0.70 0.01 3300 13.67 1.98 9.71 0.86 180 1.96 0.10 1.15 0.03 0.74 0.01 3400 14.08 2.09 10.01 0.91 190 2.07 0.11 1.22 0.03 0.78 0.01 3500 14.49 2.20 10.30 0.96 200 2.18 0.12 1.28 0.03 0.82 0.01 0.58 0.00 3600 14.91 2.32 10.60 1.01 225 2.45 0.14 1.44 0.04 0.93 0.01 0.66 0.01 3700 15.32 2.44 10.89 1.07 250 2.72 0.18 1.60 0.05 1.03 0.02 0.73 0.01 3800 15.74 2.57 11.19 1.12 275 3.00 0.21 1.77 0.06 1.13 0.02 0.80 0.01 3900 16.15 2.69 11.48 1.17 300 3.27 0.25 1.93 0.07 1.24 0.02 0.88 0.01 4000 16.57 2.82 11.78 1.23 325 3.54 0.29 2,09 0.08 1.34 0.03 0.95 0.01 4100 16.98 2.96 12.07 1.29 350 3.81 0.33 2,25 0.09 1.44 0.03 1.03 0.01 4200 17.39 3.09 12.36 1.35 375 4.09 0.37 2.41 0.10 1.55 0.04 1.10 0.02 4300 17.81 3.23 12.66 1.41 400 4.36 0.42 2.57 0.12 1.65 0.04 1.17 0.02 4400 18.22 3.37 12.95 1.47 425 4.63 0.47 2.73 0.13 1.76 0.04 1.25 0.02 4500 18.64 3.51 13.25 1.53 450 4.90 0.52 2,89 0.14 1.86 0.05 1.32 0.02 4600 19.05 3.66 13.64 1.59 475 5.18 0.58 3.05 0.16 7,96 0.05 1.39 0.02 4700 19.47 3.61 13.84 1.66 500 5.45 0-631 3.21 0.18 2.07 0.06 1.47 0.03 4800 19.88 3.96 14.13 1.73 550 6.00 0.76 3.54 0.21 2.27 0.07 1.61 0.03 4900 14.43 1.79 600 6.54 0.89 3.86 0.25 2.48 0.08 1.76 0,041 5000 14.72 1.86 (Continued) Note: Shaded areas of chart indicate velocities over 5'per second.Use with Caution. 40 - 8 - 360' rotation impact sprinkler Models 7025RD-1-1" M, 7025RD-1-3/a" F, 7025RD-_1-1" F, 7025RD-1-1 1/a" F PERFORMANCE DATA';' Nome Pressure(psi) '. 40 CS 50 5360 65 70 75 80 ..,_:, . =14 Nozile Pln-) Flow f9Pr7ll: ` ; s- .. 9.45 997_._ 1D.5 "109_ '.11.4.. 11� .122 . _126. SPK'.Base Press.Ipsll - 35.8 40.9 45.9 51.0 $6.0 61.0 66.1 71.2 76.2 8t2 Dam.on-13'Rlser _ y10 115 -12D 124 ."729 132135 138 140 Dlam on G itiser .. 1'14. `"120 125 130 135 Dam.on l2'Rlser"'- .. .138 - 142 145 149 151 •�123 •129 134 139 143 - -147 149 151 153 155 Flow f9pnv =16 Nozile Ob") 50Kr.Ease Press.rPsil 10B' 11.E 7?_3 13.D 13.E '14.2, 14.8 c 36.0 41.2 4E2 51.4 1-3 159 16.4 Dam.on 1.5'Riser °.4 61.5 66.6 71.8 76.8 81.9 114. 178 123 128 133 137 141 -- 1- 150 Diam.on 6'Riser 122 130 135 146 145 137 Dam.on 12'Ri5er 130 13'° 147 140 48 150 Ica 156 159 150 153 156 159 162 164 fgpm FD�M. Ease 13.6 14.E 755 1"c.3 17,7 base Press.(psrl 17.8 16.E 193 2D.D 20.6 36.4 41.5 46.E 51.2 S7.D 62.2 67.3 72.4 77.5 62.E on 15,Riser ;22 - 126 U'1 135 14D on 6'Riser 129 136 131 135 140 145 148 151 155 158 on 12'Riser 153 156 159 162 164 13'° 142 148 752 756 160 163 166 169 171 Flow Igpm) •20 Nozzle(1,.. r SOKr.Ease Press.rpso 168 17.9 19.0 20.0 21E77 .7 2C5 253 37.0 42.2 47 4 62.5 57 .3 78.5 83.7 Dam on l.5'Riser 126 131 137 141 14 Damon 6'Riser 7 161 1fi3'132 139 145 149 15d 17 170Dam on 12'Riser 140 147152 157 1cc2 174 176 1 'l9Pm1 =22 Nozzle Po-r) SDkr.Base Press.rpsil .202 �'6 719 24.1 2-3 26.4 275E 5 37.6 43.0 4E2 53.4 5?.7 64.0 69.2 Dam on 15'RiSer p Maim On 6'Riser 4f� . .129- -134 139 145 15D 155 '735. -142 747 132 158 158 Diam,on i2'Ri5er 162 166 144 '.150 155 161 166 170 174 Flow(Spm) 24 NOZz Ie f+ik') Z3.6 L25A 2E.9 -ME29.8 .1 "Z4 33.6 34.8 35.95pkf.625e Pre55.Ipsil38.4 43.7 49.0 542 70.5 75.6 80.8 86.ED'am onlS'Riser - 131 137 1C3 '14 Dam.on 6'Riser 8 163 16"° t7p 172138 . -145 151 156 170 173 177 179Dam.on 12'Rmer lie 154 1°'0 16 5 179 182 1e5 167'Fg•un• rrlirn aau:d 4•V Jad. I'n alurriun ""Jell nun' sLmc a,.hl °n:num. All Juuc•irn sheen m lecl. "Snralanl nuul: ..,ee. \Rfi \law°uni amain hoemi „ I?' pr r alvnr my/ic. ,nui_ i'Ir ' r:_'Ib nniily al SII I,ai ■ ■ S COMPONENTS OF AN ANIMAL WASTE MANAGEMENT PLAN CO;N PONENTS OF AN ANIMAL WASTE MANAGEMENT PLAN t I. General Information: A. Completed Certification Form B. Site Schematic II. Site Evaluation and Site Investigation A. Existing Operations: 1. Evaluate proximity of the waste storage facility to a 100-year floodplain 2. Evaluate dam safety 3. Evaluate proximity of wetlands to waste application area B. New or Expanding Operations: 1. NRCS Site Evaluation Form NC-CPA-17 (attached) or equivalent 2. Hazard Classification (NC-ENG-34) (attached) 3. Site Map a) Location and elevation of borings and/or test pits in relation to established grid layout b) Borrow area located (if one is required) c) Soils map included d) Statement concerting observation of cultural resources (if applicable) 4. Wetlands Determination III. Design Survey (for New and Expanding facilities) A. Location' and elevation of all buildings, pads, ponds, ditches roads, utilities, fence lines, discharge pipes, wells, and any other structures that are in or near the design area. B. Location of property lines, perennial streams, wetland areas, and any other borders that lie close to and affect the design area. C. Topography of facility location. D. Areas where surface runoff is to be controlled, both polluted and non-polluted. E. Dimensions and elevations of existing facilities. F. Hazard classification data as needed. IV. Facility Design A. Lagoon/Storage Facility Design 1. Existing Operations: a) Show design needs (i.e., storage). b) Show measurements and calculated volumes 2. New Construction: a) Show design needs (i.e., storage). b) Show .construction inspection notes from NRCS standards to include liner inspection c) Consideration for emergency spillway Additional items due to changes in NRCS Standards and regulations are indicated in bold. CAV.'MP, December 6, 1996, Page I Components of an pnunal Waste Management Plan B. Runoff control measures 1. A'atenvays 2. Diversions I Riparian buffers - see NRCS Filter Strip Standard 395 4. Filter strips 5. Roof guttering 6. Others C. Land Application System 1. Irritation systems a) Parameters for existing equipment b) Designs for new systems 2. Tank spreaders I Box spreaders 4. Others D. Operation and Maintenance Plan - include information about inspecting: 1. Pool Area- look for: a) undesirable vegetative growth b) Floating or lodged debris 2. Embankment a) Settlement, cracking, or "jug" holes b) Side slope stability- slumps or bulges c) Wet or damp areas on the back slope d) HErosion due to lack of vegetation or wave action e) Rodent damaoe 3. Pipes a) Condition of pipes- look for: (1) separation ofjoints (2) cracks or breaks (3) accumulation of salts or minerals b) Extend out into the lagoon beyond the toe of the bank slope c) Be supported by piers,posts, or a cradle to prevent sagging, 4. Vegetation - brush and trees on the embankment must be controlled by mowing, spraying, chopping, etc. 5. Pumps - check for proper operation of: a) Recycling pumps b) hri_Qation pumps 6. Outside surface water diversions - inspect your diversion system for the £ollowinQ: a) Adequate vegetation b) Diversion capacity c) Ridge height V. Waste Utilization Plan A. Maps of fields to be used for waste application B. Amount of manure produced/used annually Components of an .Mimal Waste Management Plan C. Waste application method D. Dominant soil series by field for fields that will be used for waste application E. Crops to be grown by field F. Realistic yield expectations (R.Y.E.)of the crops to be grown where data is available G. Nitrogen application rate by field based on R.Y.E. or recommendations from a land grant university if R.Y.E. data is not available. Also, a N balance which equals N applied minus R.Y.E. N rate (Ibs/acre). H. Waste application windows based on when the receiving crops are actively growing. Waste applications should be timed such that waste storage is not exceeded any time during the year. V 1. NRCS irrigation parameters J. Required specifications from MRCS «aste Utilization Plan Standard 633. K. Calibration information L. Waste sampling for nutrient analysis within 60 days of land application M. Annual soil sampling 1. Lime requirement 2. Measurement of Copper accumulation 3. Measurement of Zinc accumulation NT Record Keeping: A. Required - in order to satisfy the Division of Water Quality's farm inspection procedures, the following items need to be available at the individual farm: I. Waste application records 2. Map of farm fields including irrigation fields and acreage 3. Certified Waste Management Plan (if applicable) '.. Waste sample analysis or calculation of waste constituents B. Recommended - it may be beneficial for you to maintain the additional following records for verification of Best Management Practices (BMPs): I. Daily farm rain records 2. Weekly lagoon level (freeboard) records 3. Soils analysis 4. Animal population 5. Crop yields VII. Emergency Action Plan should include provisions for: A. Description on how to stop the release of the waste B. Description on how to assess the extent of the spill and note any obvious damages. C. Phone numbers for contact at the appropriate agencies 'III. Odor Control A. Checklist of potential odor sources B. Site-specific management practices to minimize odor sources Components of an Animal Waste Management Plan IX. Insect Control A. Checklist of potential insect sources B. Site-specific management practices to minimize insect probelms X. Provision for Disposing of Mortalities ■ ■ 6 STA TIONA R Y SPRINKLER FIELD CALIBRA TION PR O CED URES Field Calibratiori Procedures - _ for Animal Wasiewater-Application- Equipment - - - STATIONARY,.- - . - SPRINKLER - _ - IRRIGATION SYSTEM - I North Carolina Cooperative.' yl Ex tenston•Service - - - - - - - - - North Carolina State Urnversrty, = - - - - - Field Calibration Procedures for Animal Wastewater Application Equipment Land application equipment used on animal production farms must be field STATIONARY calibrated or evaluated in accordance with existing design charts and tables SPRINKLER = according to state rules that went into effect September 1, 1996. Technical IRRIGATION SYSTEM Specialist certifying waste management plans after September 1, 1996, must also certify that operators have been provided calibration and adjustment guidance for all land application equipment. The rules apply to irrigation sys- tems as well as all other types of liquid, slurry, or solid application equipment. Information presented in manufacturers' charts are based on average operating conditions for relatively new equipment. Discharge rates and appli- cation rates change over time as equipment ages and components wear.As a result, equipment should be field calibrated regularly to ensure that applica- tion rates and uniformity are consistent with values used during the system design and given in manufacturers'specifications. Field calibration is a simple procedure involving collection and measurement of the material being applied at several locations in the application area. This publication con- tains step-by-step guidelines for field calibration of stationary sprinkler irrigation systems. General Guidelines computing the average depth of application (applica- Operating an irrigation system differently than tion volume) and application uniformity. assumed in the design will alter the application rate, An in-line flow meter installed in the main uniformity of coverage, and subsequently the appli- I irrigation line provides a good estimate of the total cation uniformity. Operating with excessive pressure volume pumped from the lagoon during each irriga- results in smaller droplets, greater potential for drift, tion cycle.The average application depth can be and accelerates wear of the sprinkler nozzle. Pump determined by dividing the pumped volume by the application area.The average application depth is wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an in- computed from the formula: crease in the nozzle opening, which will.increase the discharge rate while decreasing the wetted diameter. Average application depth (inches) Clogging of nozzles or crystallization of main lines Volume pumped (gallons) can result in increased pump pressure but reduced flow at the sprinkler. Plugged intakes will reduce 27,154 (gal/ac-in)X Application area (acres) operating pressure.An operating pressure below design pressure greatly reduces the covera a diameter The average application depth is the average g amount applied throughout the field. Unfortunately, and application uniformity. Field calibration helps sprinklers do not apply the same depth of water ensure that nutrients from animal waste are applied throughout their wetted azea.Under normal operat- uniformly and at proper rates. ing conditions, application depth decreases towards .� The calibration of a stationary sprinkler irrigation the outer perimeter of the wetted diameter. Station- system involves setting out collection containers, operating the system, measuring the amount of 50 too 65 systems are designed to have overlap of SO percent of the wetted sprinkler diameter to wastewater collected in each container, and then compensate for the declining application along the O Field Calibration Procedures for Animal Wastewater Application Equipment outer perimeter. When operated at the design pres- tilers is a square spacing where the distance between c sure, this overlap results in acceptable application sprinklers is the same as the spacing between laterals. uniformity. The spacing between sprinklers and laterals is nor- When operated improperly, well-designed systems mally between 50 to 65 percent of the sprinkler will not provide acceptable application uniformity. wetted diameter specified by the manufacturer. For example, if the pressure is too low, the application Collection gauges should be placed one-fourth depth will be several times higher near the center of the lateral line length from the main and no further sprinkler and water will not be thrown as far from the apart than one-fourth the wetted sprinkler radius or sprinkler as indicated in manufacturers'charts. Even effective sprinkler spacing. (For example, if the through the average application depth may be accept- effective spacing is 80 feet, spacing between gauges able, some areas receive excessively high application should be no more than 20 feet). while others receive no application at all. The grid pattern and number of gauges required When applying wastewater high in nutrients, it is to complete the calibration depends on the pattern important to determine the application uniformity. of operating the irrigation system. The size of the Collection containers distributed throughout the calibration area should be no less than the "effective" application area must be used to evaluate application area of one sprinkler. When sprinklers are arranged in uniformity. Many types of containers can be used to a rectangular or square pattern with proper overlap, collect flow and determine he application unifor- an "effective area" receives flow from four sprinklers. mitt' Standard rain gauges work best and are recom- Thus, a minimum of four sprinklers should be mended because they aiready have a graduated scale included in the calibration. from which to read the application depth. The reliability of the calibration generally im- Pans, plastic buckets, jars, or anything with a proves as more sprinklers are included in the calibra- uniform opening and cross section can be used, provided the container is deepenou h at least 4 tion area. If all sprinklers contributing inches flow to the g ( calibration area are functioning correctly, it is neces- deep) to prevent splash and excessive evapora- sary to include only the minimum number of tion, and the liquid collected can be easily trans- sprinklers as described in the preceding paragraph. ®1 ferred to a scaled container for measuring. All con- But, a malfunctioning sprinkler can tainers should be the same size and shape. greatly influence the calibration results. Its effect on the calibration All collection containers should be set up at the depends on the calibration setup and number of same height relative to the height of the sprinkler sprinklers being calibrated, the malfunctioning nozzle (discharge elevation ). Normally, the top of sprinkler's position within the calibration area, the each container should be no more than 36 inches direction of the prevailing wind, and the nature of above the ground. Collectors should be located so the e reasons, it is that there is no interference from the crop.The crop ; important to observe hefunction. For sperformance of eryely canopy should be trimmed to preclude interference sprinkler contributing to he calibration while the or splash into the collection container. : calibration is being performed and to record any Calibration should be performed durirg periods ; obvious performance irregularities.The more sprin- of low evaporation. Best times are before 10 a.m. or tilers that can be included in the calibration, the after 4 p.m, on days with light wind (less than 5 more representative the calibration results will be of miles per hour. On cool, cloudy days the calibration the entire field and the less influence one malfunc- can be performed any time when wind velocity is less tioning sprinkler will have on the calibration results. than 5 miles per hour. The volume (depth) collected during calibration should be read as soon as a zone or sprinkler is shut General Guidelines for Stationary i off to minimize evaporation from the rain gauge. Sprinklers Where a procedure must be performed more than described Rain gauges or other collection containers should be i should be read and v 1 esrecorddimmediately after spaced in a grid pattern fully enclosing the "effective" each different set up. wetted area defined by the sprinkler spacing. The Operating patterns affect collection container most common spacing pattern for stations s � stationary P �nn- � layout and calibration procedures and results. Typical O STATIONARY SPRINKLER IRRIGATION SYSTEM AdMk patterns for stationary 76 - Catch cans sprinklers include: 1. Square sprinkler spacing Ll S11 S12 S.13 S14 S1 S pp� o=moo Via; operated as a block (two or more adjacent laterals k7A3. b?O operating at the same time) O:�r' •'�.�Ci' Figure 1 or Figure 2.The calibration calibration area may L2 .- be positioned or centered = S21 S22 523 S24 S25 between the two laterals A as shown in either Figure 1 2 Lateral or Figure 2. Four sprinklersspacing contribute flow to the L3 Catch can spacing Calibration area calibration area in the setup S31 S32 a shown in Figure 1,while six S33 / S34 S35 Calibration area located '/. / Sprinkler sprinklers contribute for the lateral length from main Lateral line spacing setup shown in Figure 2. If all sprinklers are function- Minimum calibration area = Sprinkler spacing x Lateral spacing ing properly, similar results Figure 1. Layout of collection containers for calibration of a stationary sprinkler would be obtained with system operated in a block design. In setup shown, four sprinklers contribute to either setup. the calibration. In case 1, with no wind effects, all four sprinklers should contribute equal 16 Flow to the calibration area Catch cans (provided all sprinklers are functioning properly). If L1 5:InS2 S13 514 S15 one of the four sprinklers is functioning improperly, the 1 calibration results are not ; 1 biased by its position within _ o the calibration area. L2 In case 2, six sprinklers c contribute flow to the c 521 S22S23I S24 S25 calibration area,but their Lateral contribution is not equal. spacing Sprinklers St3 and S. L3 �"s Catch can spacing Calibration area contribute much more flow to the calibration area than S31 S32 533 S34 S35 sprinklers S S $refers t or S to < Calibration area located Y. Sprinkler (The first number r 3' t' i z ' lateral length from main Lateral line spacing the lateral number and the second number refers to the Figure 2. Collection container layout for calibration of a stationary sprinkler system operated in a.block design. In setup shown, six sprinklers contribute to the sprinkler number along the calibration. lateral.)The setup shown in Figure 2 provides the advantage of more sprinklers For a square sprinkler spacing with collection i- contributing to the calibration, but the disadvantage gauges set at one-fourth the distance of the sprinkler of the results potentially being biased by sprinklers Sri spacing, the minimum number of collection gauges and S.if they are malfunctioning. required to perform the calibration is 16. Step-by-step 'O Field Calibration Procedures for Animal Wastewater Application Equipment procedures for this pattern 32 catch cans are presented in the Case I / example on page 6. $I1 Lateral A S12 - S13 S14 S15 IOne lateral operating at €i:r-;:�--:'•�•���-.'.=:'-09;:013 a time with standard overlap from adjacent - -_ Leff f alf;E' 30 70?ji01.1 .01 laterals—collection "`" ` containers must be placed °-, 521 Lateral S S22 4 0:=; �523_.2`016 S24 S25 on each side of the lateral, `0 13 Figure 3, which requires O twice as many collectors Lateral _6O ';OtO.- Right half4v spacing (minimum 32). 30F "fi kir- i�-0-15 .. . A second alternative is S31 S32 40_,g0$3�012_O._16 S34 ' S35 to perform the procedure twice, once on each side of Calibration area located Y4 lateral length from main —� I Sprinkler the lateral using 16 contain- Lateral line spacing ers at a time, Figure 4. When selecting this alternative, Figure 3. Collection container layout for calibration of a stationary sprinkler system pay attention to changes in with one lateral operating at a time. For setup shown, both sides of lateral are operating conditions, such calibrated in one operation. as change in wind speed or direction, that could result in variability. In either alternative, the amounts collected must be combined to account for S11 Lateral A S12 S13 overlap.Step-by-step S14 S15 procedures for this calibra- 1 O o ;1%0 9 all tion pattern are presented 2 L 10 0 : 10.014 in the Case 11 example on 3 0 11 .0 page 8. Lateral _ 012-076 3. One lateral operating c with no overlap between f S21 S22 / S23 524 T S25 laterals—typical case when Lateral large gun-type sprinklers are 16 Catch cans spacing operated in narrow fields, Figure 5. S31 Lateral e S32 S33 S34 S35 IY Calibration procedure is I a similar to procedure in �_ Calibration area located Y. _� / r2 ateral length from main Sprinkler except outer edges do not Lateral line spacing receive overlap and must be excluded from the effective Figure 4. Collection container layout for calibration of a stationary sprinkler system area calculations. Collection with one lateral operated at a time. For the setup shown, the procedure must be gauges may be centered performed twice, once for lateral A, once for lateral B. about one sprinkler or Positioned between two adjacent sprinklers. between 50 to 65 percent of the wetted diameter of One of two approaches can be used to perform the sprinkler (often 60 percent is used).The first this calibration. A general rule in irrigation design is calibration approach accepts this design guideline _ to assume that the width of the effective area is that the effective width of the lateral is 60 percent of O STATIONARY SPRINKLER IRRIGATION SYSTEM ' Field ditch / compute the average application depth for the A effective area. iz •=s. For the second altema- Lateral A 50 K O 70 `O 8 Effective width tive, the entire width of 60%of the field is included in the 90 1 -110 D,12 wetted diameter calibration as shown in .;1.40;:t 50 Figure 5 (Lateral B). At least 16 gauges should be set v out on each side of the `- lateral.The calibration can 141�O.iN2 OlA3 Q;?rO tqq �` be Field ditch .performed all at once (both sides of the lateral which requires 32 gauges) or the procedure can be Lateral B, ut(O6 -0L13 0 =o u° performed twice, once on r_r , Field width Rll�6 Rl 6RI3O.; _°O 104 each side of the lateral rk' `_ using 16 gauges at a time. The "non-zero" volumes R34 collected are averaged to Rdl Og420 p43O� O Sao get a "preliminary" average application depth for the Figure 5. Collection container layout to calibrate a single lateral line with no overlap wetted area. Next, the from adjacent lateral. Either setup shown (lateral A or lateral B) may be used. average application depth for each row of gauges is computed (rows are assumed to be oriented 16 catch Field ditch parallel to the lateral). in cans 1 py,,f - 0—_4 A this computation, zero values are included. Those Gun t Gun 2 5;�_ !,O 6 �.o.B Gun 3 Gun 4 Effective width rows whose row average is 604 of less than one-half the 90x =0:70� 17p-12 wetted diameter average from the entire p``75p.16 wetted area are then N excluded and assumed to fall outside the effective area.The effective width is E Y. Lateral length ` Gun the distance from the from main spacing lateral line to the furthest row from the lateral that is retained.Step-by-step Figure 6. Collection container layout to calibrate a stationary gun system when each procedures for this method gun is operated separately (not head to head), are given in the Case III example on page 9. the wetted diameter of one sprinkler. Sixteen gauges 4. Big gun sprinkler operating individually, Figure 6. are set out as shown in Figure 5 (Lateral A) (8 gauges Procedure must be repeated for each gun sprinkler or on each side of the lateral) with all 16 gauges posi- sprinkler position P p (hydrant) contributing to the tioned within the effective sprinkler width.The outer effective area being calibrated.This operating situa- edges are ignored at the onset of the calibration.Flow tion results where one or two gums or big sprinklers from all sprinklers is summed then averaged to I are moved from hydrant to hydrant throughout the O Field Calibration Procedures for Animal Wastewater Application Equipment field. Since stationary big guns should not be oper- again when Gun 3 operates, and a third time when ated "head to head." (two or more sprinklers throw- Gun 4 operates. Collection gauges may also be trig water on the same area simultaneously); the centered between Gun 2 and 3 or Guns 3 and 4 as procedure must be repeated several times. shown in Figure 6. (Actual location depends on the Collection gauges may be centered about one gun length of the lateral). In this setup, the procedure sprinkler. This setup requires that the procedure be would be performed twice since only two guns or performed three times, once while Gun 2 operates, gun locations contribute to the calibration. CASE I Block Pattern with 2 or more laterals operating simultaneously (Scenarios shown in Figures'! and 2) 1. Determine the effective sprinkler area. (Area defined by sprinkler spacing along a lateral mulbplied by the spacing between laterals. (Example: 80 feet by 80 feet are typical for a solid set wastewater system):Thee- effective sprinkler area is the minimum area to be included in the calibration area. Note:The con area can be more than the effective area of one sprinkles alibrati 2: Determine the necessary spacing between collection gauges (1/4 the sprinkler spacing). For an effectve sprinkler spacing of 80 feet, the rain gauge spacing should not exceed 20 feet (80 It/4=20 ft):Gauges closest to the sprinklers should be placed a distance of 1/2 the gauge spacing from the sprinkler. Fore gauge spacing of 20 feet,the first row of gauges should be 10 feet from the lateral line or sprinklers;' ' 3. Determine the number of gauges required. (Minimum number is 16.) Number of gauges Calibration area (ftz \ Gauge area (ftz 1 Example Calibration area 80'ft x 80 ft--6400 ftz Gauge area 20 ft x 20 ft—400 ftz 6400 ft2 Number of gauges 16 gauges.. - _ 400 ft?. ` A-. Set out gauges m a rectangular pattern as shown in Figure 1 or 2 equally spaced at the distance determined in item 2 (20 feet)within the calibrabon area. 5 Ope`rate the system for normal operpting time for a full cycle Record the time of operation (duration-in hours) a 4 6 Immediately record the amounts collected m each gauge. (Refer to Worksheet No. 1 for an example)'` 7 Add the amounts in n6 and divide by the number of gauges This is the average application depth(inches) Sum of amounts in all gauges Average application depth= ' Number of gauges S Al ON.ARY SPRI'.dKLER IRRIGATION SYSTEM r c CASE I (continued 4 8 Calcul ate.the dewatidh depth for each gauge The deviation depth is the difference between each individual gauge value and theavera a value of all gauges (# 'Record the'absolutewalue of each deviation depth (absolute'value.mea n the sign of the number(negative si n is dro are treated'ii positive)., The 9 ) piled and all:values P )Ry ymbol for absolute value is a straight thin hne; For example ,�2� means treat the number 2 as an absolute value It does not mean the number.121 Because this rymbol Ger lead to misunderstandings, It,is not used with numbers in the worksheets at the end of this publ¢auon The symbol Is used in formulas in the text r v r -Deviation'depth Depth collected In au e i avert `- c 9 9 ge applica ion depths X� s >r i- refers to the au e i , 9 ge number« s � F�r Y 1 b 9 Add amounts in#8 td et su{' �{ ' 4 y x 9 r m of the deviations from the average depth avid divide by the number of gauges toget the average deviation r x W igtj6 _ Sum of dev at ons(add amoun mil'Average,deviation depth Y �^ 10 The precipitation rate(inches/hour)is computed by dmding the avers e a liction4depth ( nch) by the application time (hbuis) g FP " Average application depth Qnch) Precipitation rate ' ! ._ Application Ume(hours) ;- � 11 Determine the apphcati on uniformity The application uniform, mathematicalsoften computed usXng the f ormula refen ed td as the Chhstiansen Uniformity Coefficient It,is chin i[ed as follows z _ Average depth (`� average dev ation (#9) �'' y ` t U tAveraye depth (#7 12Interpret the calibration results The higher th'e indexvalue,the more uniform the a Iication.An index} r PP ti of 100 would mean thaF the uniformYty is perfect that the exactsame amount was collected in every gauges r - _ z '�� ace An appliction unrfprmlty greater than 75 is excellent forstationary spnnklers r t r K 4 u ?PPlicabomuniformi between 50 to 7 '�T 5 is in the ood Xrange and is acce table for wastewaterRz apPllcaton ° K'm � ~� L. emu.Yy�r ` i P '^ � a pp �1`il Generay,ah ahctionuniformity belbw SO:i_s not acceptable forwastewater.imgatidn with stationary �. spnnklers If the compute U isles;than 50 _ item adlustmentstrare requded-Contact our imgat on dealer or Certified Technical Specialistfor assistan�e� � s r - y t ti ...� �. 7 O Field Calibration Procedures for Animal Wastewater Application Equipment - CASE II Single lateral operated at one time but receives overlap Prom adfacent laterals 7. _ (Scenarios shown in Figures 3 and 4) 1 Determine the effective pnnkler area (Lateral spaang times spnnkler spacing along lateral) c2 Determine the necessary spaang between collection gauger (Lateral spaang divided by 45 Gauges dpsertto the spnnklers should be placed a distance of one half the'gauge spaang from the spnnkler 3 Determine the numbee of gauges required x `a ❑ Minimum number is 32 to perform the rocedure in one set p, Figure 3 O One-side of lateral calibrated at a time requires 16 gauges procedure performed twice first operating Lae I (Figu ie 4)then re Bated without moving g es and I P; au9 . t< ¢operating Let r"al 8 F ?�? J $ L 4 4 Tlieamount collected on,one side of the lateral must be added to the amount ollected from respective post tio is o;tfie they side of the lateral This is necessa y to account overlap from adfacent late als Therefore collection gages should,be labeled to it dieate_tSeirsrespective positions such as left or yhtof the"lateral 5 Set out gauges in a rectangular pattern as shown m Figures3 or 4 equally spaced at the d stance 1 f. determined in item 2 46 Operate the system for normal operating time for a full cycle Record the time of operat on (durationin ' t, hours) t 7 r 7 Immeaiately record the amounts collected in each gauge (Refer to Work SheetNo 2 for an example) If _ only one side of the lateral Ls calibrated at a Ume after recoramg collection amountr empty and.move the collection containers to the other side and repeat steps 5 through?for exactly the same Time duration'.as recorded in item 6 8 Collection amountr from pairs of cans should be added to simulate overlap Contentr should be combined ` .` n from one side of the lateral tothe other sloe as shown rn Ficiure 3 Refemhg to F gore 3 cor twiner Ll rs combm d to Rl 12 to R2-L3 to R3 E4 to R4, L5"to RS and so on z 9 Add the amounts from all containers,and divide by en of gauges on oneside of the lateral This is the average application depth (aches) ry ;,_ } r L c »ter i Sim of amountr collected m all au"es + �` � s Average application depth g g Number of gauges on one side.6f.lateral ` Calculate deviaton depth ford gauge 'ihedeviaUoh depth�is the difference between corrmbin dam: L depth for each^position (values computed n 8)and the average application depth (n9) R cord he rr_ absolute value of each deviation depth Absolu'ie value means thesign of the number(negatrvesign) is r dropped and all values�e treated as positive -The symbolior absolute value is a thin strai ht line I 9 . r a r r .�TitT s-h' r ..ci 'a . R Deviation depth Depth collected at positori average application.depth( i meters to the gauge position w thin the effect ve calibration area 11 Add amounts m:n70 toget sum of tfie deviat ons'from the average depth and divideby tFe number of gauges(numberof gauges on one side of lateral)to get the average deviation depth` Y z. t-_; Sum of deviations(add amountr computed in n10) ^- Average deviation depth_ � - _ �� .Number of gauges on one side of lateral 1 00 STATIONARY SPRINKLER IRRIGATION SYSTEM f J •'. � ^ 'Tm CASE 11 (eontmuedj Fa e �{x $Nd�i h Sn 4R9L'7- . `"-1�N.''t '�-. n �":y taa. �`nny��. y` �L'?.�a t.�2.�+,�L4Y�Y l 1 Y Rc-- "!' `.t •b t f�ic �,ti`h,. 12DetermrnetheapplicauonuniformityThea hcagon,unrforrnrtyisoftencom ut _usin the ' 3 sf A+r'K•c+f,.v.. ..si :>.C�•r'�K. u- s ttt�w �E= mathematical fonnulayreferred to as the Chn tiara a nUhrfOrmlty Goefficq tps com u ed asfiollows tt Ps� Esr � _ Average depth (#9) � vj y Average deviation (#ll)�� y yl,� R � " -r"�Y 'r'ah...> ;, -'w<tF-.• ..,A� dPbth(#9) . fr-v`' {x '+ ciy"her f'R,i f13 Interpret the calibration` esultsThe highertfiedea�lue t}ie moreunrformea�1icaUo�p^.r� ex of, 700 would"m n that the Uniformity is perfect the ezactamouri 'was�collected=mieve auye " An appI lln unrformitygreft aterUiari75 i c' jl forstatrona s nhklerr < � 00,41V ?te a R�s k+,ip? ° Application3unrformity between30 toJSrs.m the;'good" range ati nd�is"ac'ceptatilorwastewater�' € Sa� apPlUon a� �' {r ` s w �: Generally a5applieaUon unrfortnity below50 rs not acesP table forwastewater im ation i Y erripufed U is less than 50s"s s w a system adjustments are re wired Conta S»� : M q ctyounm aeon d alei orCerLfied.'. n�a'I r� f.Speaalist for assirtance.-��=fi� „�''�.c`�.--,-���'• � ��-�, S � -i=."i'-ri't"r�K id' .��^t Tyr .�4"n�.-S�F�''�i�x � ,� � •'ELF ti kSN+1,,,s ` CASE III Smgle Lateral or Gun Spnnklerwithout overlapfrom:adjacent laterals. bi. `v f^'._s•w�-t - �'`�A! F 1 Determme th'e wetted diameter of a:ss` n W o eld'wrdth` � r 4 s- -• r - yZ ;.f'vaiR . 'io. `Sb3 e ) qi { sDetermine the necessary"spaangrb�etweencdlleon ga„u9 espaari m tdrrecbon.along the late sfiould be one fourth the effective s nnklers aan The` au es au �'- why�� ^Y ��c � -per P. 9 9�9 p ?,�gpe enidiculartotheTateral3hould �F be 7/8 the wetted diameter or widthrofthe field �.� sc Spaurigbetweencollecti`o�a u e lelto ate I E pn p 9 of�ee,fn" 'tea--1}' `"6 z --..ss_.�`��---sue** s i•>- `<- ` e bt N pnnklerwetted diameMI teri set Spaangbetwe ncollechon au es a endreular teral. _toJa — F .g 9'°`. •� - ...,.v� �,3 Determmethenumberofgaugesrequrrei l L O Mmrmum r mtierlc32 to. ormlum:procedure:an onesetu P.(b +`same_tjme).� othsi erof1ateta:atihe _ D Oneside oflateraf calibrated ata time requires 76,'garocedure erfocme itiuc nonce on y ^` eac}i side o the:late I .3r G R 3s S r � Setal y uges ina rectangula nan sVo �r9ureS.spacedat,P-he di n_ces etennrheiin E �> item 2 Besu�ret a?_ga�g�yjro-- rowsshould beonented parraa`I elto;ari r cmElie lateral �s line) The firstTow of,gaugesshouldibe'looie'd�7J2 th e s acin"'�fromdh'elateial: - ';� x ^i - it -r5 Operate therystemfornormal operatic Umetor a full cle Record�the bme:of opera..tion(durationm s ' h011rS) »v'�•.-`sue '"c'y�^�`��y+�"-v-�..`�a.s�^"" Y�-X�' .r@Y' �. s.-r-,-. ' ^ .i�'c 1i» �'�r"�kx ar^ � �;,.+�.a. �/^ H5 t'•asr.`�i+ 'k' �� .. j � r �: ^z. �� �-, A'.��xa'..r'v`vY"�'*��'• �, k-Iv .�.-- ma's "K'��5",,,, .»�(:.` _ .5:, 3'4/A - -C•t�: `!.'���'4.a� Y.t t n'c' .�^_N 11 Field Calibration Procedures for Animal Wastewater Application Equipment CASE Ill.*(continued) _ Ee 6 ' Immediately record the amounts collected in each gauge (Refer to Work Sheet No 3 for an exam le If "only one side of the-lateral is calibrated at a time, after recording collection amounts empty and move the collection containers to the other side and repeat rteps.4 through 6 for exactly the same time duretion as . recorded iri item 5 :; - 7 Add the non zero amounts collected and divide by the number bf gauges with a non-zero amount This is the prelim nary average application depth (inches)within the'wetted .calibration area +-Sum of non- zero amounts collected a -�.-T v Average application depth r F Y Number of non k ""'. t• r r. .y .y 2 8 Determine the avers e a - s g pp6cation depth by rows Include zero catches m the row computations Sum of collection amounts from all.gauges on the row Average rowa'pplication depth. - s r Number of row gauges, •.. Jv-. : 9 Identify and delete those rows whose average application depth (#8) is less than,one half the preliminary average application depth (#7 z 10 Determine the effective application width The boundary is defined as the distance from the lateral to the lastrow fu Chest from the lateral thatis retained r v . 11 .Determine the 9 avers e a h PPcation depth w thin the effective area Add amounts from all gauges m"rows , within the effective width (Rows retained in #9 and,r10) Y Sum of amounts collected m rowswithm effective width Corrected arage applicat on depth r Number of gauges within the effective width 12 Calculate the dewation'`depth for each gauge The deviation depth is the difference collected m each usable gauge and the averageapplication depth (#11)_Record the absolute value of ch deviation depth Absolute value meansthe sign;of the number(negativesign) is dropped and all values'are treated as positive Thesymbol for absolute valuers a thin straight tine Yt ? —<* _Deviation depth (Depth c�olleded`at position i average application depth'(#11)1 z refers to the gauge position within the effective calibration 13 Add amounts in# s ° �T 12 to get sum of the deviations from the average depth a`nd divideby the number Of Gall eS - s.. - a r `S�' 4'��s x a"'<t: rzj.}ram -gi g ;� 6i of deviations d +;tf •'Y nk"`L S '+ ae-"`J'V-iE,'T. �.yy4'C N l ' fi . n _ Sum (add amounts computedln#12) Average deviation depth t_ Number of,gauges within the effecctive 14 Determine the application vnrformity The application unrformity is often computed user g the M ' ' mathematical formula referred tons the Chnstiansen Unrformity Coeffiaent Itas computed as----- �4verage application depth(#11� average deviation (#14),� � 1 n ; - 12 STATIONARY SPRINKLER IP.RIG.tMON SYSTEM CASE III (continued) r 15.1nterpret the calibration results The higher the index value the more urnforrri the application An index of >: 100 would mean thatthe uniformity is perfect the enact amount was collected in every gauge An application uniformity greater than 75 is excellent for stationary spnnklers. Application uniformity ibetween 50 to 75 is in the good range and is acceptable for wastewater application: Generally an application uniformity below 50 is not acceptable for wastewater Imgation: If the computed , U is less than 50,system adjustments are regwred Contact your Imgation:dealer or Certfied Technical Spenalist for amstance, _ �_ ,, , W O R K SHEET 1 Example calibration data for a stationary`spnnkler rystem operated in a block I pattern (Setup as-s own in Figure 1) a Effectve sprinkler area 80 it by'80 ft '6400 ftz ` b Spacing between collection containers (spacing 80 (ft)/4) 20 ft- =t c - calibration area w) '6400 ft2 Number of gauges ." 16 = effective gauge area (ft) 20 ft x 20 ft d Start of Imgation event- 7,15 a m r i 777 _ 4 e End of Imgation event 9 30 a m ` - f Duration (e g Operate the system and collect data r Volume Deviation from Volume r Deviation from Gauge No Collected Average• I Gauge No Collected in _ (absolute value) (inches) �(absolutev glue) 1 : a 005 57 < 9 51 065 2 69 x � 15 ` 10 Z6 315 4 65 075 12 _ 0 152 55 035 w _ 7 3 79� • .,,.,_ >�15 6 38 195 14 65 , 7; 27 075 .305 15 61 -L.035 8 64 065 16 86 :� 285 'Record the absolute value of each deviation so all values are treated as positive - 33 Field Calibration Procedures for Animal Wastewater Application Equipment �eW.0.R K��-,S H E ET --a fie_ h.,�Sdiij'6f_VolUfire colldctiid:in M� —1� 6'�O:,9 20_iiTCh­es--;i-;�,­M q, -�v verage applicatioOn.ddpth'(h'IQ _(9 2/,16)�,t576 inches '-"17e Ap:0-4r v�, 5 mil �0376 Precipitationrat e=7, ���0�26:iqchesffiodr�� 6� R(2'25 hour) AMUMN-M R_ ­ 4 E'_;'SCrii of d6via-tionsV . orn the average epthW 2:31' , n , I , I ® M uNVAvera96 deviation from d6pti 44MOM A0 PMn rnity co ffi 50, LZ R�, m -144 lc U QQO:576'�Q'. ....... MINE% .. ......... ss re nece ary- - . ........ ... - WORK S H E E J&2tiExample calibration data f6 --a -ral-�N - � - stationary sprihkler systerrii.one ate _5� operated rrie.�at a time (Setup7�s-.sK6WnJn f ,�a.��Eff&cti%rdsprifiki6rared-.�.:80;,.ftby,:,8 _Ie"Z 10.�?--oy - 5- Q,ftjg�i6400, b... ......Spacing Uetwq �MEM% kk al (86 M of 5 I.,., gauge01 z i d;Z--Start_ ofl-rr-1-- gation,everit*7.1.5-a.m' ;_-o-(R�,End.of.I rr@'a tj on event�E9-30 .IN f Q ystern,-col ata;7.an cord-on the worksheet-on pageA 3-�_Op'­_- RoSl__ 6:9 -inch G ram` RM -1 _11,erage application de M( jTf4,, jl-­,L�)Urn ot,all deViatioh�ffio_rii the averag e Avera ge deviation Irom."dverage depth.-0 —Unitormity.coifficient"5--11-1- M-1 X1 m Interpret Results Unrformity coefficient Es to the excellent range fora statt nary; sprinkler'. e-J' ­4 D4 STATIONARY SPRINKLER IRRIGATION SYSTEM W O R K S H E E,T h G ''�r•Y 4� ',5,,4 a_='^+�.,'4Y�..s�.s;, `F>''^F..tjY.<i-_+ ;* .=-sm y F,. of iT..,• i�e•C.\ YS 1;.'t �iK4�t"T';e.r y,� w >y,. �s s+,7i, Ertl xt`�• 3.y�}! Je j v.e h n i e t.... ksz fK r r'ao.,.ra-5'. "�.�at 5'. , VoI1Jme •4 t 1` rOver(a 1 r r�GaugeNo 39 T ,CollecEed P �Deviationr e wt a, Ad ustmentGm' tr"ut`<' 't . `�. ,A r f <<"z"� � 'V fromAverageY,x, ,- HM 67 (Ll + �-L2 ,"�-. rn •^.'< '9".. y ys 3i x=i"'^�Ss fd °' �r'�;,4 z NF"-.� J „r�,^`?y" ."'" 's '. r.- ' ;``y�c�"�'"it15 r'L`l..o.. ,c" 64(L2+R2) �3 7,�,,, ' f' >-dr xskJ,�. '-,t✓' .��t��art� c � �".r '�-`Qs y '�•,£.; "� ,._y .�. '.us..-x-042 72 (L3 R3)��•,,. „`"'"�� }�}„^r�-6^„ 'r��'`� 53"'J 038(etc) M r- •tcti ''� -",.w=;,�„t-•j, f,�•y.,_ . ` �-" �- T' z�w �71tx v 71 (L4- ` zr t5 L5 `bra �..��, u "2•.. z�°'�.n,' ' " nx,,l6 78, >`,„" >¢ Qr z C L- #: ( � °" l08 t_rU L7 v >. aa i. �Ff4 at LhLe T 1• � v F�� , '>�,t,,."�`' tk43_ - "o-- �'-':�^,"S�rr :'�. "�.•752 ry-o: t TE .tl.fi^r'o- ,.s.�z.C8 sua»JiZ.t. 78y - �-'t ,x 'j=v ,�,= r� �-... si7i'c" �l a ' � GW- krm.7" `80`�."` i` Yri '^i..118 'L9 '{z,' "'t."e. 4�-w� 'Y- YJ)..Y'wrs• s roa`3 a'A�-r 31� �i,2" "s •r ' Ct- 'sj,�irT'��" .vim"-„+f�. ' '4- ,s>•":. , tS� �82+.:;fs MAN MaY_ 5.1.-117x3'S_�" c-a:LSi4'1^r-� '%.v�' �-.`' �w«z•r , _ r'-' '-">,Li-sxe^ . .�'r- .ter' ; �,»-=•"'F :� G� A 058.; F"C '_ �.+," -Se/�` -"-'-^�C •T -y. c "'•^. ' t .,-.-s, ''� 1 :008 s'`G-.'•eLlt � �''2s^P'a^-``= OOSjy.r.F��.Y� .T gg �.,�' 00;sts,.' `t �"-a :y v- xQ 51 gl��.t '•i"•i M.� 174 ,yt Fy s 2iD wYiv T _p r vs�4 NyY V4 � Y :--, :JrJ '"-X'.13"•�-.Yy.�..YY���-C > ^`�'�^�>. y.� �y'r4d^Y•f>'�Y.wc� ��..��� � L75 ae r L a? t „zy... 37 _ Yy r t r ua._> xrst -ti.s.rTc.R�: � -ham- F'..,, 'iY.f�` "yam 4 21 1.1,"l d. S8 ) �-, r +�� ♦ -+ fi >--xt�`Sz : -r z . - i s z*.ai 10'-3y+�.vtn <'- r , Record so/ut_ value.treat all vo7ues as pos rve �K a1�Y aR -•-tr , r "�r�•->..I=:. pl '' a IM F1 tx. ....:f-- >3� ,.� .'S<•-OF ,,H •"r c < a,- .+b yr+ ' ' 49 -^' e. --tom uf�i..... -„ >..•T'a%-tilt '- � .. r. ">�s..s s +� �3' as�+,T a•��� '4-e�i"t�`'- i +�..rr�m"•fi�\�/T �a ��d,_,> .y� �isx 'Fl��< "z�. c. y,5"- -7 s'�,+R3ss.'�&�"�{i 4�c-.'?cvRx r-.'9•_s�-'.-*%�"..--cr � +Pv�' '� zc �� '�- <L� - .s R4 � `c, .�..._.r� i-ti� �.�, S' .'-"-E .��`�-"' -+h ram+.. —,Ka >• +,. > ,.3.'c-r"�v�,�v 'r j..y � �-i• s.•. F _-sy..." ' - x.�- Tom _ "•�' n��+�.."�s`' E K R6 "Yu^ •.'�''``"�'' '�,'ix_'"'t.�59+r'6t'"I MINE R8 - yVxmQ � �ayT -Js ..,�R10 d - �.'"ee 6`}1 '• ,ter'-s'. `� `-`R1 � -'� 'G s `"•`^'�R I 1-`'saw "�"E-z'.:...,E'r��>�,'E23tc. "-"-.e�,,.y� •s.C��,: av" v� n" - �a N�:F" zti.+c. ,n-+xr sx'��l%�'" y� �'+�°„ `a•-�..�'r � ���ass----�"x+-,�. w� y -�x. '��• R74T+a'�c--�"+3"'> `` S`vF. exy-�,c�.�"�+�''NYi SNP � f1a-�T'4+� ��ix a� e����: r^k s"�R76f��`"�x`�e�.> .;�<�1p0 �y,. �' �'"�t-.,.^a41`a�'�'ra'•�� ..-ts,. �"'�-�3a"'•-'s•"`�? ,iQp 7.�9�5'Is�,_Pz,,s 'c T' a '^� Cw`-�, o5.�rt t -+"e''•w .,..-'�ai ,>�i"l�eS� '3t} �*'Y.`*r�-�3.?y'�Cs" Y)�� F���.z ....,r y��.--�� vs.",� +rt> ��v,+�3,rt a- Y.� i ---� s'`hT�t j v' r..T'��'s�ae4r>�'���d,-•��xt'¢m,s�S.e7vY �-- =--�_d` - -Z��.�:lc�. „` "•may .�. IS Field Calibration Procedures for Animal Wastewater Application Equipment R K* H E T�3 Example calibration data for a stationary sprinkler system,3one laterala�y operated at a time, no overlap from adjacent laterals`(Setup as shown In Flgu�5... .... atera "S`Sy .=•�+'' b... y/�•.u3`;5�k:n._,V a .'�. 7r cs"i- +-r �'4;,u a &Determinethewetted`diamete ofas` nnklec %From manufacturersirterature,wetted diameter,is 160 feet,sprinkler spawn along later) is 100 f_e_et t�s ys� <g °z tX ry °rx �rtir z" 9 Mnz,yetermine-the- necessary.- 1 spacing between collection gauges -s < -i—�a••-�,.f y,r ^irr.+s"F+e"tTxeds«.'�,Y`' r"Q •i`^F.f'.4i�.(n 3' +Y f.. — "''..I-r•^"•v�, "` vr"t���q ''sc £ t spaang--r 100[feet] �,J �- 2arallel to lateral " 2S feet�� Y '- Y Mr z+ sp in le, ed diameter l60 feety perpendicular e 'b'etennine the number, or gauges_required.. ^� iWill calibrate both sides of lateratat one Ume so need 32 collection; au` "r ksFirst row of a•piu es s hou ld bel ocated aydistance of l/2a.the gge s aan :frf the gaugeapaang isi20-feet�imt ro 73t k,? mr* auges s rho mlg at*ht�eexr;talal'>te_ral LneR re; MM stT `• d Start ofimgaU »Fevent=71 .m gr� acM., r �Sf �s esY e f si�'a � r,—'T �.� i' F Etd of imgaUoYeventm9 30 a m ., Rk x - d3 -r*7,� .Ra••_.�,y^aC tie - ,. �;"a. zr .v ft�Duration n-(f=c,� � e-d)a�2'25' Ours"a�•�-<,�,,�-`� s�,,.,�a:+s. T�� �.✓`. �''�:���`•~y �����u YY.f'°.' " �Y _+ a`x .R cites°' ` y-3.'- c - Vie. .. • \'-. g Operate thesystem ta and collect dab w '^ '>kN•�s��';`5r�, `E-e ��..�a �y*�'� sue:'- s e—. �—..�'�ae -�, '^'+L,..t^ass. 'tom. �^•> ^-4Cv. - E h Add ihe�non o aymosnt�s�colzected an collected by the number,o fgaugeswithanon':zero amounL:This i5 tbaj�ic-t• theavejRge application-epth (inches within the'- wetted aalibrationarea 4 mo nonzero catches scolumn 3 Ia23 9 tti. q� NUMb vnt ✓i "^t Numberof.gaugesti.non=zerocatcfi 28yauges � y <, at P° , 1259inches �o�e r c,,,j Average catch all non zero gauges=" � �_` -0 A5 inche#s��� � 1 R�tat2ds '� 64 3u PSr g rm�i�.�Werag lI� o��p�y:row Indudezero:catchesanth ''I Ww amputations: Rowaverages.ar-e'z wn,in column`�,1�T.e".I` SUr.yfL P=?xd¢ 4 116teth—o�sF to 4g `•-o�"n " s t depth(n�,tsJesSthan one alftheavera s �z appl aUion pth'(#h r F � App ication:depth of RO'W1.47S'fl:05 nchesari Row 114 is 0 04 mcjiess'o diseardlow va uesori bo t�l es "� Qeft and right)o. e. k D is errrni6 �e efFe eapphr lion width " Row3Islastusablexbo ndJsJo-c-at-eapu feetfrom lateral(colum 3)FI He refore„ ffect_ive.wid is 0 feet on each side'oflatera or:100 feet total'' '���` .�..-• - y X4 f -.s--�...+L`Ys.0 5'•�i� R. +y �('/gyp}\/ 16 SATIONARY SPRINKLER IRRIGATION SYSTEM WORK S H E E T 3. (continued) 1 Distance Volume Rowll� Usable Deviation t Gauge No from Collected Average Values from Average'--:- :.Lateral ._c (inches) _ ` ` Ll1 10 77 77 v 69 69 180,: j L14 10 .65 _ 74 ^65 = P 140100 '= ' L21 30 61 61= {vim i r ' ; L22 t,. ,.`,' 30 n .c:- .. 57 -.y ��� zr, ,"• .. y- > < r� � -�_ L23 _ - cr, 57 a 060. s 30 .48 30 = 53 07 L31 50 31 r K s x t -31 s f ZOO N< L32 50 L33 L41 12 ig 12 - ` � ^• r 08 � _ OS (discard "`' � `a •`" <-^=�_: R13 79 79z 280ar tea.. -10 81 _ r 76 77 � 260 x }, R21 30 59 0 0 R22 , = Re R23 ` a i 30 to w�A, 62 ;ti -,� Y R24 NNly z+ 4 .v:r* r x7 ;2xl ] p7 56 R31 - ' •..� r� is R33 .50 R34 50 .24 23 ,yam R41 70 07 = s u R42 70 _ c : R43 70 j R44 70 09 04 (dik i d) . ....�_.-=�. _._ v_•. .r__...vr .�.._ �/cam._.. r�.._��—..._-.u.. L -_'� _.�� �Tyas� Field Calibration Procedures for Animal Wastewater Application Equipment W O R K S H E E T 3 (continued)._ I "Determine the average application depth within the effective area:Addm aounts from all gauges in rows i i ;wrthm the effecuve width (Rows 1; 2 and 3�on both sides of lateral) * - r. .. + .� E , Usable values are shown in column 5 sum of amounts collected In rows within effecti e width (sum of column 5)- 12 23 (riches r r. - Avery e a lication depth 12 23 it ches 9 PP0 51 inches , F m Calculate the deviation depth for each gauge Values shown in column 6 f 1 t s yy�� IP ti yf � Y _ r Deviation depth Depth colle— cted at position average appUcation depth (#I)l` aw _ i refers to the gauge position within the effect a calibration a4 `� - 1 z s ia+—z 1 -- n Sum of deviations(sum of values in column 6) 4.5111 inches ' 2 ' 4.5111nche5 Average deviation depth 0 188 inches 24 gauaes = o. Determine the application uniformity. 0.51 inches(41) 0 188"'inches (rn) $ ~ H< X 100 63 1 z 0 51 In c h7. es p Inte pret the`calibration results An index value of 63 percent is acceptable for a stations Ts nnkler l No adjustments are needed - P system ` 4 18, i I STATIONARY SPRINKLER .. IRRIGATION SYSTEM Irrigation System Calibration Data Sheet for Stationary Sprinkler Date Farm Tract No. a. Effective sprinkler area: Lateral-spacing ft by spacing along lateral ft= ft2 Sprinkler: Make Model Nozzle Dia. Discharge GPM Pressure: Sprinkler Pump Pressure b. Spacing between collection containers (sprinkler spacing ft/q) ft c. Number of collection containers_ O sO vO O O zO O Iz0 d. Start of Irrigation event ZO `0 'O 'O '0 O ZO 30 e. End of Irrigation event 30 70 1 0 '0 'O z0 Z0 30 0 f. Duration (e-d) hours .0 9O lO ,0 z0 z0 28 30 Wind direction g. Operate the system, collect data, and record on the worksheet on page 18. Wind speed � h. Sum of all catches inches S.'117 i. Average application depth (h/c) inches i j. Precipitation rate =— = inches/hr (f) k. Sum of all deviations from the average catch I. Average deviation from average application depth m. Uniformity coefficient U = —(i) — (1) (i) X100 = Interpret the calibration results. !.. An application uniformity greater than 75 is excellent for stationary sprinklers. O SO 90 1 O O 20 O 29 O Application uniformity between 50 to 75 is in the "good" range and is 2O 6O 1 O 1 O 13 22 26 acceptable for wastewater application. 3 O Generally, an application uniformity 3O 7O 1 O 1 O 11 2 below 50 is not acceptable for waste- O O 2 31 water irrigation. If the computed U, is O )\ less than SO percent, system adjustments 4 8 12 16 � are required. Contact your irrigation O I O O 0 2O I2O 2O 3O dealer or Certified Technical Specialist for assistance. 19 Field Calibration Procedures for Animal Wastewater Application Equipment Calibration Data Sheet for Stationary Sprinkler (continued) l Gauge No. Volume Overlap Corrected Deviation Collected Adjustment Volume from Average• 1 2 — 3 — 4 _ 5 _ — 6 7 8 9 10 11 _ 12 _ 13 14 15 16 _ 17 18 _ 19 20 _ 21 _ 22 _ 23 _ 24 _ 25 _ 26 — 27 28 _ 29 30 _ 31 32 �ll 'Treat all values as positive. 20 } STATIONARY SPRINKLER IRRIGATION SYSTEM O ISO 9O , O O O O, 2 2 20 I I 2O 6O O O 18O 220 26O 30 O 3 O 7O 1 lO l O 19O 23O .. 270 31 O 4 O gO O 0 2 O O O 24 28 3 O NOTE: While in the field, it may be less confusing to x), record measured values in the arid above, then transfer these values to the data sheet for calculation and interpretation. 21 Prepared by R.O. Evans, Biological and Agricultural Engineering Extension Specialist l.0 Barker, Biological and Agricultural Engineering Extension Specialist /.T. Smith, Biological and Agricultural Engineering Extension Assistant Specialist R.E. Sheffield, Biological and Agricultural Engineering Extension Specialist 5,000 copies of this public document were printed at a cost of 83,084, or S.62 per copy. `L ' Published by NORTH CAROLINA COOPERATIVE EXTENSION SERVICE Distributed in furtherance of the Acts of Congress of May 8 and June 30, 1914. Employment and program opportunities are offered to all people regardless of race,color,national origin,sex,age,or disability.North Carolina State University,North Carolina A&T Sate University,U.S. ol. Department of Agriculture, and local governments cooperating. 4/97—SM—JMG/XEL-270200 , AG-SS3-1 E97dp197 �� - 0­1 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual 1 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or"jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper- agitator impeller pump through large- bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) a52.- cS-63 - t 9q 1 SOIL AND WATER CONSERVATION DISTRICT (SWCD) a-S -S 73- 34q1 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) -5 563 -3y % t COOPERATIVE EXTENSION SERVICE (CES) s 1 (ol This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation,this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow-possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field-actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s)that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers-action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators-action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house,flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 8 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger(either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office. Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice/technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brown, LLC b. Contractors Address: P.O. Box 856, Warsaw, NC 28398 c . Contractors Phone: (910)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Westerbeek b. Phone: (910) 293 -5330 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 9 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓)Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. ( ) Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids (✓)Maintain lagoons,settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30%of surface. Excessive Decaying vegetation (,')Maintain vegetative control along banks of Vegetative Growth lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design,operate and maintain feed systems(e.g.. bunkers and troughs)to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis(e.g.7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed () Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment(e.g.,covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e.inspect for and remove or break up accumulated solids as needed). MIC—November 11, 1996 10 Dry Manure Handling Accumulations of animal ()Remove spillage on a routine basis(e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter)where manure is loaded for land application or disposal. ()Provide for adequate drainage around manure stockpiles ()Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner/ integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. Landowner Signature) For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 11, 1996 11 SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Source Cause BMP's to Minimize Odor Site Specific Practices Farmstead Swine production (V)Vegetative or wooded buffers: (v)Recommended best management practices; (V)Good judgment and common sense Animal body Dirty manure ()Dry floors surfaces covered animals Floor surfaces Wet manure-covered (V)Slotted floors; floors (,)Waterers located over slotted floors; (V)Feeders at high end of solid floors; (V)Scrape manure buildup from floors; . ( )Underfloor ventilation for drying Manure collection Urine (,')Frequent manure removal by flush,pit pits recharge or scrape Partial microbial ( )Underfloor ventilation decomposition Ventilation Volatile gases (-)Fan maintenance; exhaust fans Dust (V)Efficient air movement Indoor surfaces Dust (✓)Washdown between groups of animals ( )Feed additives; ( )Feeder covers; ( )Feed delivery downspout extenders to feeder covers Flush Tanks Agitation of recycled ( )Flush tank covers lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks are filling with anti-siphon vents Flush alleys Agitation during waste ( )Underfloor flush with underfloor water conveyance ventilation Pit recharge Agitation of recycled ()Extend recharge lines to near bottom of points lagoon liquid while pits pits with anti-siphon vents are filling Lift stations Agitation during sump ( )Sump tank covers tank filling and drawdown Outside drain Agitation during waste ( )Box Covers collection or water conveyance junction boxes End of drain Agitation during waste ( )Extend discharge point of pipes pipes at lagoon water underneath lagoon liquid level Lagoon surfaces Volatile gas emissions (V)Proper lagoon liquid capacity Biological mixing (V)Correct lagoon startup procedures Agitation ( )Minimum surface area-to-volume ratio (V)Minimum agitation when pumping ( )Mechanical aeration ( )Proven biological additives Irrigation sprinkler High pressure agitation (V)Irrigate on dry days with little or no wind nozzles Wind draft (,')Minimum recommended operation pressure (V)Pump intake near lagoon liquid surface ( )Pump from second-stage lagoon AMOC—November 11, 1996 12 Storage tank or Partial microbial ( )Bottom or midlevel loading basin surface decomposition Mixing while ( )Tank covers filling Agitation when emptying( )Basin surface mats of solids ( )Proven biological additives or oxidants Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid surface position Mixing while filling level Agitation when emptying ( )Remove settled solids regularly Manure,slurry or Agitation when spreading ( )Soil injection of slurry/sludges sludge spreader Volatile gas emissions ( )Wash residual manure from spreader after use outlets ( )Proven biological additives or oxidants Dead animals Carcass decomposition ( )Proper disposition of carcasses Dead animal Carcass decomposition ( )Complete covering of carcasses in burial pits disposal pits ( )Proper location/construction of disposal pits Incinerators Incomplete combustion ( )Secondary stack burners Standing water improper drainage (V)Farm access road maintenance around facilities Microbial decomposition of away from facilities organic matter Manure tracked Poorly maintained access (v)Farm access road maintenance onto public roads roads from farm access Additional Information: Available From: Swine Manure Management 0200 Rule/BMP Packet NCSU-County Extension Center Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management:Pit Recharge--Lagoon TreatmenLEBAE128-88NCSU-BAE Swine Production Facility Manure Management:Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings;PIH-33 NCSU-Swine Extension Environmental Assurance Program: NPPC Manual NC Pork Producers Assoc Options for Managing Odor;a report from the Swine Odor Task Force NCSU Agri Communication Nuisance Concerns in Animal Manure Management: Odors and Flies; PR0101, Florida Cooperative Extension 1995 Conference Proceedings The issues checked ( ) pertain to this operation. The landowner/ integrator agrees to use sound judgment in applying odor control measures as practical. I certify the aforementioned odor control Best Management Practices have been reviewed with me. i andowner Signature) 13 Version—November 26,2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods otherthan those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal El El death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. EJ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division(attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture& Consumer Services(G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian,would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date 0 ' \Z"\ -e 3- a -1 - �� Signature of Technical SpedallS Date