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HomeMy WebLinkAbout310440_Permit Renewal Application 2019_20190410 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2019, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3,2019. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 31-0440 Certificate Of Coverage Number: AWS310440 2. Facility Name: Mike Wallace Farm 3. Landowner's Name(same as on the Waste Management Plan): Michael J Wallace 4. Landowner's Mailing Address: 479 Woodland Church Rd City: Albertson State: NC Zip: 28508 Telephone Number: 252-560-6647 Ext. E-mail: 5. Facility's Physical Address: 398 Woodland Church Rd City: Albertson State: NC Zip: 28508 6. County where Facility is located: Duplin 7. Farm Manager's Name(if different from Landowner): g, Farm Manager's telephone number(include area code): 44 9. Integrator's Name(if there is not an Integrator,write"None"): ` `` 04 10. Operator Name(OIC): Michael J.Wallace Phone No.: 252-560-6647 OIC#: 17320 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Feeder to Finish 1,700 Operation Tvaes• Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Estimated Liner Type Estimated Design Freeboard Structure Date (Clay,Synthetic, Capacity Surface Area "Redline" Name Built Unknown) (Cubic Feet) (Square Feet) (Inches) OF Qj" 30 w 7 fv- / 3 O 19.50 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d)to the address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a.. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g.composting,digesters,waste transfers,etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal©ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any persron who knowingly makes any false statement, representation, or certification•in any application may be subject to civil penalties up' to •$25,060 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more-than $10,000•or imprisonment Of not'more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Name: /I iCAAe/ J �s.21tW-4c? Title: J60 ti 2� Signature: M,4 (e ,ir Date: Name: Title: Signature: Date: ' Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Telephone number:(919)707-9100 E-mail:2019PermitRenewal@ncdenrgov FORM: RENEWAL-STATE GENERAL 02/2019 Version—November 26,2018 • MortalityManagement Methods g Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or ublic bo (G.S.106-403). The bottom of the burial pit should be at least one foot above the sea d of water high water table.Attach burial location map and plan. F1 Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Fir11 Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. QQ A composting system approved and permitted by the NC Department of Agriculture&Con- sumer Services Veterinary Division(attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. ain the case of dead poultry only,placing in a disposal pit of a size and design approved by the NC Department of Agriculture&Consumer Services(G.S. 106-549.70). Any method which,in the professional opinioniof the State Veterinarian,would-make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). F"I Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options;contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must besdone in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency,the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. .l.q- 3619 Signature of Farm Owner/Manager Date iiiiillllll"Pilo Signature of c nical Specialist Date A, MA TE UTILIZ ► '� -. . Producer: MICHAEL J. WALLACE Location: 479 WOODLAND CHURCH ROAD ALBERTSON NC 28508 Telephone: 919-568-3315 Type Operation: Existing Feeder to Finish Swine Number of Animals: 1700.00 . hogs (Design Capacity) STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon i APPLICATION METHOD: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for': the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient . Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2 . Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities . 3 . Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4 . Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Page: 1 ANIMAL WASTE UTILIZATION PLAN 5 . Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breakin dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to re ise this plan. Nutrient levels for different application methods a e not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report rom your waste management facility. In some cases you may want to have plant Y anal sis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and cop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H . 0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, f t3, tons, etc. ) 1700 hogs x 1 . 9 tons waste/hogs/year = 3230 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 1700 hogs x 2 .3 lbs PAN/hogs/year = 3910 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply *the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. Page: 2 1 1 ANIMAL WASTE UTILIZATION PLAN 1 TABLE l: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS DETERMINING PHASE CODE AW N PER ACRES AW N PER AC AC USED ----- or ------- APPLY RESI . APPLIC METH N TIME i 4639 1 AUB BP 4 . 1 205 I 2 . 55 522 . 75 I 11 4639 1 g AUB BP 4 . 1 1205 1 14 . 82 1988 . 1 3 I APR-SEEP- . 4639 1 `G AUB BP 4 . 1 1205 4 . 62 1947 . 1 I - �Uf 4639 1 F AUB BP 4 . 1 1205 1 13 . 66 750 .3 I -SEA 39 2 Q AUB BP 4 . 1 1205 1 12 .40 1492 ;z I mrS' P', 1 4639 2 AUB BP 4 . 1 1205 5 . 07 11039 .35 � IAPR-S-B-P r -1, -2 SG 1 150 123 . 1211156- r&39 I ,-Nme �, v 4a END I TOTAL15895 . 6 - Indicates that this field is being overseeded (i .e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients., This plan only addresses nitrogen. Page: 3 ANIMAL WASTE UTILIZATION PLAN TABLE 2 : ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attach d. ) (Required only if operator does not own adequate Md. See required specification 2 . ) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMMIN ** * LBS DETERMINING PHASE CODE AW N PER ! ACRES AW N PER AC AC , USED ----- or ------- APPLY RESID. APPLIC METH N TIME END TOTAL 0 Indicates that this field is being overseeded (i .e. interplanted) or winter annuals follow summer annuals. In interplanted fields (i .e . small grain, etc, interseeded in bermudagrass) , forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height ,of four inches. In fields where small grain,. etc, is to be removed for hay or silage, care should be exercised not to let small grain to reach maturity, especially late in the season (i .e . April or May) . Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being . utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall . The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches. before drilling for best results. ** Acreage figures may exceed total acreage in fields due to Page: 4 i l ANIMAL WASTE UTILIZATION PLAN i i i overseeding. * lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP UNITSi PER UNIT BP HYBRID BERMUDAGRASS-PASTURE TONS 50 SG SMALL GRAIN OVERSEEDED AC 50 TOTALS FROM TABLES 1 AND 2 WETTABLE LBS AW N USED ACRES TABLE 1 23 . 12 5895 . 6 TABLE 2 0 0 TOTAL 23 . 12 5895 . 6 *** BALANCE -1985 . 6 *** This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Page: 5 ANIMAL WASTE UTILIZATION PLAN *** This number must be less than or equal to 0 - in order to fully utilize the animal waste N produced. ' Acres shown in each of the preceding tables are considered Ito be the usable acres excluding required buffers, filter strips alo g ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations . Actual total acres in the f ields listed may, and most likely will be, m re than the acres shown in the tables . See attached map showing the fields to be used for the uti ization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provisions for perigdic land application of sludge at agronomic rates. The sludge will e nutrient rich and will require precautionary measures to prevent ove application of nutrients or other elements . Your production facility will produce approximately 629 pounds of plant available nitrogen per ye 'r in the sludge. If you remove the sludge every 5 years, you will have approximately 3145 pounds of PAN to utilize. Assuming you apply this PAN to h ,brid bermudagrass hayland at the rate of 300 pounds of nitrogen per acre, you will need 10 .4833333333 acres of land. If you apply the sludge to corn at the rate of 125 pounds of nitrogen per acre, you will need 25 . 16 acres -of land. Please be aware that these are only estimates of I PAN and land needed. Actual requirements could vary by 2511 depending on your sludge waste analysis, soil types, realistic yields, and application methods. i l APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs . This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen Ipplied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, r"Iit is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2 . Failure to apply the recommended ates and i 1 I Page: 6 ANIMAL WASTE UTILIZATION PLAN amounts of nitrogen shown in the tables may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Application Rate Ap lic. Amount Tract Field Soil Type Crop (in/hr) (inches) 4639 1 AUB BP . 5 1 4639 1 AUB BP . 5 1 4639 1 AUB BP . 5 1 4639 1 AUB BP . 5 1 4639 2 AUB BP .5 1 4639 2 AUB BP . 5 *1 4739 -1, -2 SG . 5 1 i * This is the maximum application amount allowed for thE. soil assuming the amount of nitrogen allowed for the crops not over applied. In many situations, the application amount hown cannot be applied because of the nitrogen limitation. The m:ximum application amount shown can be applied under optimum soil conditions. i Your facility is designed for 180.00 days of temporary storage and the temporary storage must be removed on the average of once every 6 .00. months. In no instance should the volume of the waste be cstored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in Tables 1 and 2 . Failu e to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste lanalysis report for assistance in determining the amount of waste per acre and e, ll", the proper application rate prior to applying the waste. NARRATIVE OF OPERATION I Pacre: 7 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the E tate by runoff, drift, manmade conveyances, direct ►applicati n, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 . There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the p oducer does not own adequate land to properly dispose of waste, le/she shall provide a copy of an agreement with a landowner who Jis within a reasonable proximity, allowing him/her the use of thE land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilizatior Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 . Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients . 4 . Animal waste shall be applied to land eroding less than 5 tons ro per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 5 . Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when here is danger of drift from the irrigation field. 6 . When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (S a "Weather and Climate in North Carolina" for guidance. ) 7 . Liquid waste shall be applied at rates not to exceed the soil infiltration rate. such that runoff does not occur off site or to surface waters and in a method which does not cause d ift from the site during application. No ponding should occur in order to control odor or flies. 8 . Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 . Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage rom animal waste should also be considered. Page: 9 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10 . Waste nutrients shall not be applied in fall or win er for spring planted crops on soils with a high potential or leaching. Waste nutrient loading rates on these soi s should be held to a minimum and a suitable winter cover crop p anted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forage breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of t e land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any resi ential property boundary and from any perennial stream or rver (other i than an irrigation ditch or canal. Animal waste othr than swine waste from facilities sited on or after Octobei 1, 1995) , shall not be applied closer than 25 feet to perennial, waters . (See Standard 393 - Filter Strips) . 12 . Animal waste shall not be applied closer than 100 feet to wells. 13 . Animal waste shall not be applied closer than 200 f et of dwellings other than those owned by the landowner. 14 . Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 . Animal waste shall not be discharged into surface w� ers, drainageways, or wetlands by a discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site byl a "technical specialist" . Animal waste shall not be applied on grassed waterways that discharges directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 . Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc. , shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc. ) . Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. , are limited to areas where considered appropriate. Lagoon areas should be kept mowed and aFcessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. lPage: 10 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18 . If animal production at the facility is to be suspe ded or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and e37OSion. 19 . Waste handling structures, piping, pumps, reels, et . , should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20 . Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21 . Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be mana ed to maintain the liquid level between the markers . A marker will be required to mark the maximum storage volume for aste storage ponds. 22 . Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23 . Dead animals will be disposed of in a manner that meets North Carolina regulations. i Page: 11 ANIMAL WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Owner/Manager Agreement I (we) understand and will follow and implement the spe ifications and the operation and maintenance procedures establishe in the approved animal waste utilization plan for the farm nam d above . I (we) know that any expansion to the existing design cap city of the waste treatment and storage system or construction of n w facilities will require a new certification to be submi ted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 4-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request . ` Name of Facility Owner: MICHAEL J. WALLACE (Please print) Signature: ate: Name of Ma ger(If di erent from owner) Signature: Date: i Name of Person Preparing Plan: (Please print)ANGIE B. QUI Affiliation:DUPLIN SOIL AND WATER CONSERVATION DISTRICT 7 Phone No. 910-296-2120 Address (Agency) : PO BOX 277 KENANSVILLE NC 28349 i Signatur Date: o`-- i Page: 12 V� a`i � Y�. ��`f ..rti1¢r}fi°( a+dtpa �v ;N`• ,p t' ' ' V. kcrta'' vNr , 1rt`, kya't pdKAu^" �{ GaA1".� o 74. ' - ;.lq'J�'r��,•xi��9 Jr�,rl�':jf+lrl � �t t 4 A:: Berm uda Pasture& Small Grain' r Bermuda Pasture& Small Grain ermuila. Pasture& Small Grain , "Ber uda Pasture& Small Grain a. # Y , ! ° .. e� 4c13,Pasture& Small Grain i \ 5 x� {' C ! • r � x Mx Y �'� t.) t {fir � l ' �. � r{� ' `�:.t1i �t r� Hj .� \ b lr�g 4. x! � '� • �� 1 ` � a 1 I � , 2�f i .�,, 4 J � f. C�� `F t�'Y. "Rri+}r. � 11 •Y•''�T £�i'y,A'k 9P'V r,ry�lr4}�V•Y ilt� rt - ry � �f ey 1 1,4 xt r 0.7l' 'P'YSy�rw7 '+��"{' "�`', of `'•b 1 S#' "rc 'rw 4 i a: obi 'X J r TC�4� 1„ I in +� -i• a ,f .+x v t �,.. �r �4a 1. ^ y,4 "�%�• ,�� off rY� t,'.��" kvi nTt h,Y a �, � �� irNi y a - iy�' aY•'Kn'iiy4.\ .a�tp`. •. d,�4 ' ,(.Ft a ♦ .,. P t: , -. f , x d, iµ" ''�Y r � '� ,y'.3 v'b.. e e 7� x.•. ! y} .. � '_' \ \ a( � ,( i ry -a a r t 2, t V \ t• �' a ,� w 4a m}>Z F 4 ►BLE 2 - Traveling Irrigation Gun Settings 1•; ii) nor ko iii Eder 3 " X 1 , 000 ' John Deere Pumping Unit 4039D Berkley B3JQBM re,Model and Typo of Equipment: EQUIPMENT SETTINGS laid Nov Traval Application TRAVEL LANE Wetted Nome Operating operating and Spood Rate Effective Effective Diameter Diameter Pressure Pressure Arc drant Noe (ftlmin) (lnfhr) Width(ft) Length(ft) (feet) (inches) @ Gun(psi? @ Reel(psn Pattem� Comments 111 n 12 .49 1 .34 __ 8— 5 0— 1— 0 8 3-2-0---I 2X•5-O -0-5_2- 5-5- cre-_ ----- -. -- - 1-1 2.49 1 . 34 220 955 1300 ( 1. 18 0 I 108 320 220X955F4 .82 C 12 .49 ( .34 220 91-9 1300 1 1. 18 (` 50 1 108 -320 1220X915=4 . 62 1 ( 34 220 725 ! 300 11. 18 50 1_0 8320 12 X725=3.66 112 D 12.49 1 .34 220 1 475 1 300 ( 1. 18 " 50 ( 108 1 320 1220X475=2 .40 C12 .49 1 .34 220 1005 1300 11. 18 50 1108 1320 1220X1005=5.07 1 1 I l I I I I i I I I ! I I • I I I ! I I I I I • I i I I i I I I I ! •• .� � I I I I 1 I I • I l I I I ! I I I I i •. , 1 I I i • I I I I I ! :q�. I 1 • • 1 1 � I I 1 • • 1 1 . . ! . • ( ! I I I I I 1 e attached.map provided by the SWCD Feld Office for field location(s). ow separate entries for each hydrant location id each field.-..' e the following abbreviations for various are patterns: F(full circle),TQ(three quarters),TT(two thirds),H(half drele),T,(one thins);Q(one quarter): ay also use degree bf. re In degrees. . �r ,4 latiom Parameters - • USDA-MRCS Ober 1995 :, page-2 North Carolina Y CONSERVATION PLAN MAP 9 74 8443 04 ,wnn Michael James' Wallace: operator__-_ olprftwarish_-_ Dup1tin state North Carolina Date ,pproximate acres_ 20"� v Approximate scale 1"=660' ooperatingwith Duplin Soil and Water Conservation District N P,anidentification Photo number AOM-1121-188 Assisted by Reririeth R. FUtreal_.; USDA Soil Conservation Service ragHaa e.# .ypt6llr�.a ���� 5 s 1 xr .L n JV 1 L IY1Hr" f / 41 Owner Michael James Wallace Operator L� County/Parish _ Du tin Stet© North Carolina Sail Survey Sheet(s) or code No. (s) 1"= 88D` Approximate Scale N Prepared by U.S. Department of Agriculture,Soil Conservation Service cooperating Y'nth _ .AU.p lin Soil and Water �Conservation District mg `�`�• — _ _ ..r -.. gal j/ - '�,Y,`l j I Ir _r , . �� yr. +. ��.3�7� •f _._.�Ft � K x N941, -.: f .,�___ ` �� 1� tea' ,-�•� tf � .��. LX i R ° +. 7��r�'a� � � ,y7 f ".�h.y��)�1`Y`��r�l�y�y��,✓il r tY +d r^e lt??" 'd'r � J'i•' r II i. y�r y r?,'y(>F"il�f r (�§�1�, y 41 A `t }Liy f r4 `@L Yi,'� "P�, , S�i�}I 'j 7A t � lay L,\ .\ ♦ ., r Yil �` �,},� � i� Ig,IS N,�.h _?.`?� ' '�.v{.P ,R-!>3✓x t x. 1trfFr"'d��A s,,.� �y ♦h r !lr1' Y 1 Y a � 4. .�y l .��� ��Y �Yd� +��y��} 4�• rtI � �i� aa J�� � 1 1 `..p , t A Y.. 1. �1Y ♦ � PMQ,e�y' Y.RI 1 1 Yt'Vp 1t'.(". t r�1 Lf f '+3 ,In, t aw Y � • J+ V '+� '`� "8�Ci1F"'Q 6Y yr� � + vCt rrr.i ^ p ` ' t g{+ >t�' ' p+R 7bCr ,fln ,d In � L'�7r,S dt'7.R� Lt t �• .',. � ��'.s yN )- i+�'f.�.}} 9'e �' � 4 i 4 'K y'�q � 1 � �m''z"•���`nR 1�'15 M. r R ty'�64a? �r t ✓ SF I n1 N AQ A' t Yy f{\ :A .......' , ``q IV �yy , �(`. r�f �•�� ) *154IV p, dn f ' ;r f ' ryw,',L ^ 1 � i �.`� r� �k9F�� s. ( „ ,�, r i,? *�P'' tK•,c,,�S( 1F "'ntr �. ar � :,.L,+ �1es.: �''yC' tJM1+ �r✓M� �,�,v�K � (4f`��+� �, r dry) ! t �� � y"y.� dz{Py�, ^EM'� ' L "'^. Y �� 6 4 ' R \YtrS� F r f 1 'y,kr F \mil ,F try rk A nk at yi1y t t`,;f" `fit 5°b�.st� tY +f '�r'y4Y� ` �r le+� ".�'".✓'r NM ,r j . g' Ir .5A" hYl� ytr vi of it v'at�,p �a� l Y'Z tJ {,1jLr �•yl' �eyv� {���'' 1�'t � �i ,. � , YA{* y i �5 'q�r �+kn� ✓ 1 �Ytis rn Ir �i Y e d-�`�}} ° b�fi���<� �Y ry L5V t [y fR x < i✓ }A 1 ` k r er +t.k � � � + } M.'� �{�• A„����'. F' „y ) a'f.�.'� 3�.-y r 'tak ,,N'�n"'�ra.`.4`(t�, 'r y L * +r —' ,. r ,�- LIV Qv We Ma .1 w r : f, �5� .its �•�� 1 A ,i.� � J' � F!:_ r 7 BLE 2 - Traveling Irrigation Gun Settings I: ttI Aq 161 iii I:c,c::L 3" X 1,000 ' John Deere Pumping Unit 4039D Berkley B3JQBM i!, Model rurd Type of Equipment., _ EQUIPMENT SETTINGS old No' Travol Application TRAVEL LANE Wetted Node Operating Operating and "good Rate Effective Effective Dlamoter Diameter Pressure Pressure Arc Irant Noe (ftlrnln) (Inlh Width(ft) Length(ft) (feet) (Inches) Gun psi) Reel(psi) Pattern° cornmenis _..._. •5 $5,a _.•.____I, 12 .49 1 . 34 220 955 1 300 1. 18 I 0 I 108 2 1220X955=4 . 82 C 12 .49 1 .34 220 915 i 300 1 1. 18 50 108 -320 220X915=4 . 62 12 .49 1 -.34 220 7253001. 18 50 1 G8 1 320 122 X 25=3 .66 02 .49 1 . 34 1 220 1 475 1 300 1 1. 18 " 50 .1 108 1 320 1220X475=2 .40 li 12 .49 1 .34 2251' 1 1005 1300 i 1. 18 50 -1 108 320 i220X1005=5. 0-7 I I I I i I I I I 3.� I 1 I i I i f ! � I I 1 i ! • I I I 1 I i i I I I I I .. ,.► ! I I ! I I ! I I - •..� • � I ( I � I I i. I I 1 q.�� _ I 1 1 I � I .. I 11 � -r•� i I ' ' • 1 � I I I I I ' � I I . . . • I ( � I I I � I r . a attached map provided by.the SWCD Field Office for field tocallon(s). ow,separate enMes for each hydrant location it$each field. 6 the foilowing abbreviation's for varlotls arc pattems: F{full circle),TQ(three quarters),TT(two thirds),H(half circle),T.(one third),Q(one quarter): ty also use degree of are In degrees. lation,Parameters - USDA-NRCS aber 1995 page,2 North. Caroilna' T ?file Qatloo � 15 7 Post O�ioe soot 4�9 . 1357.N.Norwood SL Wallace;N.C.28" . pl�oocs FAX 910-2�'S+S81 910-29"1" , .. Michael i Wallace DATE-- November 22, 1996 Farm # PROJECT PROPOSAL AND CONTRACT AGRE1Tr ]FOR �t8IGAnON SYSTEMS&EQ , ;1', unp, nq_,Riser_w/.BFV,;,& AV150 540 .00 540 ..00 Riser w/AVS . 190 .00 380 .00 2 ,. nd:Riser w/AVS & AV150 290 .00 580 .00 1...:.... 4x4.. VOE - 198 .00 198 .00 I,; <<.j,ct;6x6;:,Tee 61 . 47 61 . 47 ~..4. :,Thrust Blocks 180 .00 720 .00 _. :Alum 90 w/clamp 105 .00 105:00 .ft. 6". C200 PVC Pipe 2 . 15 2,580 .00 ,:.. 5,164. 47 Tax 51. 64 nchng &..Backfil ling 1 .50 ;,.1,800 .00 • . Ala :prices & work is based on trenchable conditions . All •..work due to cave ins will be at the rate of $ 5.00 per h...%3; '.: ?.gX.pent for pipe .& fittings will be due upon d livery and ; � : ation-will be;due upon completion of job. Pip footage & , x�jj ;.t-1: are,estimated. ., After ,the job is completed, n actual ;t ,-be made, and billed accordingly. All work material s tsraran:teed for 1 year. This proposal shall not become bindng to the purchaser until signed by both the purchaser and th seller. DATE: DATE: PURCHASER: SELLER: IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/OperatorName• Michael Wallace Duplin County: Address: 479 Woodland Church Rd. Alhertson . NC 28508 Date: 11/15/96 Telephone: - - Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation Field of Field Slope Rate Cyc1e4 Number2 (acres) I Soil Type I (%) I Crop(s) I (in/hr) I (Inches) Comments 1 14 1 bTO 3 1 Bermuda 1 .34 I . 6 2 2 1 bTO 2 1 Bermuda 1 .34 ! . 6 ; i I I I I I I ! I I 'Table to be completed in its entirety by SWCD Field Office personnel and forwarded to the irrigation system designer. 2See attached map provided by the SWCD Field Office for field location(s). 3Total field acreage minus required buffer areas. 4Refer to N. C. Irrigation Guide, Field Office Technical Guide, Section II G. Annual application must not exceed the agronomic rates for the soil and crop used. i Irrigation Parameters USDA-NRCS October 1995 -. page-1 North Carolina TABLE 2 - Traveling Irrigation Gun Settings E30 Ag-Rain Reel 3 " X 1 , 000 ' John Deere Pumping Unit 4039D Berkley B3JQBM Make, Model and Type of Equipment: EQUIPMENT SETTINGS Field Nol 'travel Applicatlon TRAVEL LANE Wetted Nozzle Operating Operating and Speed Date Effective Effective Diameter Dlamotor pressure Pressure Are Hydrant Noe (ftlmin) (inlhr) Width(ft) Length(ft) (feet) (inches) @_Gun(psi) @ Heel(psi) Pattern3 commonts 220_ - 505 I 300 _ I_ L18 --5.0. -.---L10-8 [-3-20 122.0X5.0-5—.2 . 55acre--- B 12 .49 1 . 34 220 1955 I 300 1 1 . 18 1 50 1 108 1 320 1220X955=4 . 82 C 12 . 49 1 . 34 220 915 I 300 1 1 . 18 1- 50 1 108 320 1220X915=4 . 52 F12 . 49 1 . 34 1220 725 ! 300 11 . 18 1 50 1 108 1320 1220X725=3 . 66 ##2 D 12 . 49 1 . 34 1 220 1 475 1 300 1 1 . 18 1 50 .1 108 1 320 1220X475=2 . 40 E12 . 49 I . 34 1226 1005 1300 1 1 . 18 I 50 1 108 1320 1220X1005=5 . 07 ! 1 I I I 1 I ! 1 I I I I 1 I I l � I I 1 I I • - + � - I 1 1 i i I • 1 I I .'See attached map provided by the SWCD Field Office for field location(s). �.2Show separate entries for each hydrant location id each field rf' .3Use the following abbreviations for various arc pattems'_ F(full circle).TQ(three'quarters),TT(two thirds), H(half circle),T(one third}.Q(oneaquarter) May also use degree.bf arc in degrees. Irrigation Parameters USDA-MRCS October 1995 • • page-2 North Carolina � P mlx�� waiiace 479 Woodland Church Rd. Albertson, NC 28508 255 .LBS N. X 1,000 = 110 , 869 gal per acre 2 .3 110.869 = 4 . 08 inches per acre 27, 154 4 .08 = 6 . 8 trips on 7 applications .6 1.08 Ring Nozzle @182GPM 60PSI Lane Spacing Nelson SR 150 gun 1. 18 Ring Nozzle 50 PSI 205 GPM 300 ' diameter 750 of 300 ' = 225 ' Lane Spacing = 220' Average Application 96.3 X 205GPM = 197415 = 34 X 360 = 1. 125 Rate 3 . 14( .9X150 )2 57255. 526 320 .34 X 1. 125 = .38" per hour or 96.3 X 182G-PM = 17526.6 = .31 X 360 = 2 3. 14( .9X150 ) 57255. 526 180 .31 X 2 = .62 " per hour rLcive Seed per min 51 = 1.605 X 205GPM = 329.025 = 2.49ft Speed o T' /y 9',y /0,2--kr, .6 220 ' 132 52 = 1.605 X 205GPM = 329.025 = .6" 2 .49 220 547. 8 S1 = 1.605 X 182GPM = 292. 11 = 442 ft per min yr .0 110 66.0 52 = 1.605 X 182GPM = 292. 11 = 4 .�2 110 s ��G • Main Line PR 200 , 6" PVC 205 GPM . 1 ' loss @ per 100 Hazen Williams 1200 ' @ . 1 per 100 ' = 12 X 1.2 PSI TDH sprinkler PSI 60 discharge check valve 1. 5 30 'X6" suction including hose 8 ' lift 3.46 PR200 , 6" PVC main 1200 ' @205GPM 1.2 elevation to gun . 6 ' 2.6 field elevation 8 ' 3.46 hose traveler 3" @205GPM X 11000' 58 130.22 PSI 300.81 Head orsepower 205 X 300. 81 - 61666 .05 - 23 .96 - 31.94 HP 3960 .65 2574 . 75 Friction loss char�s included trust 611 X 90 9350 X 1. 41 = 13183. 5 = 6. 59ft2 locking 2 , 000 63 X Tee 9350 X . 70 = 65.45 = 3 .27ft2 2 , 000 , TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun I Irrigation Flow Rate of Sprinkler(gpm) I 205 Operating Pressure at Pump(psi) 1130. 22 I Design Precipitation Rate(In/hr) 34 Hose Length(feet) 11 , 000 XXXXXX= Type of Speed Compensation ke cha n i c a i XXxxxxxx Pump Type(PTO,Engine,Electric) I engine Pump Power Requirement(hp) 131.94 HP I I I TABLE 5 - Thrust Block Specifications' Designer may,provide thrust block details on separate sheet. i THRUST BLOCK LOCATION i AREA (sq.ft.) 90•Bend +9350 X 1.41=6. 59ft Dead End Tee !9350 X . 70 = 3 . 27ft I I I tSee USDA-NRCS Field Office Technical Guide,Section IV,Practice Code 430-DD. Irrigation Parameters USDA-NRCS Oct6V1995 ., page-4 North Carolin IRRIGATION SYSTEM DESIGNER r Name William B. Halllllviz� 9 Tno Me & Irrigation Company: Address: PO Box 489 ; Wallace ,NC 28466 Phone: ( 910 )285-5581 REQUIRED DOCUMENTATION .The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, travel lanes, pipeline routes, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system. 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for Irrigation Water Conveyance, N.C. Field Office Technical Guide, Section IV, Practice Code 430-DD. NOTE: A buffer strip 50 feet wide or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per DEHNR-DEM Code Section 15A NCAC 2B .0200 -Waste Not Discharged to Surface Waters. i Irrigation Parameters USDA-NRCS Octdb 995 page-5 North Carolina Narrative of Irrigation System Operation Describe the operation of the system in the space provided below or on a similar sheet most convinient to the designer/supplier. Include procedures such as start-up, shut-down,winterization and regular maintenance of all equipment. v , nV_ ha-r - 4039D with a Ber.kley* B3JQBM pump. Hose traveler will be using -a 1. 18 ring nozzle. Reel pressure at 108 PSI , spraying on a. 320 . pattern. Owner should fill water hole up in field. At the end of the water way, the owner should build a control outlet to make sure that waste water will not run off before it has time to inf illtrate. If owner sprays. on a 180 pattern, he is to change ring nozzle to a 1. 08 ring at 182 GPM. Change travel speed to 4 . 82 ft per minute or 289 ft per hour. To winterize equipment , pull hose app. 1/2 off. Open drain on gun cart , disconnect supply hose to reel and wind backin. To winterize pump, screw drain plug out of pump and wash thoroughly. Fill fuel tank to capacity. Grease equipment daily when in use. Irrigation Parameters USDA-NRCS Ocia . 1995 ., page-6 North Carolin IPSPressure-Rate"id SDR 13.5(315 PSI) PVC 1 ' ' 1 '•VC Pis 1,41 00 SPECIFICATIONS DATA PRODUCT DES's; tIPTIONI J H 0 P I"Fil l- Diamond IPS pressure-rated PVC pipe (2" PROPERTIES OF PVC 1 54-B (1120) through 12") is made of compounds conforming Property ATM Minimum to material requirements of ASTM D2241 in I est accordance with ASTM D1784. The pipe sizes Specific Gravity D 792 1.40 (4" through 12") are made with an integral Tensile Strength, psi D 638 7,000 bell which utilizes a gasket for sealing in accordance with the requirements of ASTM Tensile Modulus, psi D 638 400,000 F477. Integral sockets for solvent cementing IZOD Impact Strength, D 256 .65 meet the requirements set forth in ASTM ft., lb./in. D2672. /. Diamond IPS pressure-rated PVC pipe meets all the dimensional, chemical, and physical cltr_Mu;At RESIs ANCr: requirements as outlined in ASTM D2241. ASTM TEST 93.0% Sulfuric Acid, D 543 Each male end shall be beveled to facilitate 14 Days Flotation at joining and reference marked for assuring 55 + or -2° C proper depth of insertion. Diamond furnished Change in.Weight, % -0.1 + 5.0 lubricant is to be used in the joining process. Change in Flex Strength, % -25.0 to + 5.0 Diamond IPS pressure-rated pipe is supplied in ASTM Oil No. 3, 30 Day 20-foot lengths. Immersion at 230 C Change in Weight, % - 1.0 to 1.0 �3 Mlnlmum Curve Radll of Pipe 13 ' Diamond ASTM D•2241 Diamo d Gasket Specif P�res� re�Rated PVC Pipe cations IPS Approximate Coupler Dimensions t : I I NT W� I I 1. Gasket configuration locks gasket in place and I prevents fishmouthing. 2. Chevron seal for added pressure sealing ca- pacity. 3. Compression seal - p ovides a seal under vacuum. I 4. Wiper beads to clean spiC of end. Diamond A TM D2241 IPS Pressure-R ted PVC Pipe Rieber Gasketed Joint Dimensions A O.D. C STOP 9 Size Gasket Race Socket Depth MARK 'MAX o.o.l 2 .3.166 4.500 T 3� `, j7 --(VRN • 21/2 3.719 6.000 �_ A { ert 0.0.1 3 4.434 6.000 Ri iber Gasket 4 5.603 5.000 6 8.252 6.250 8 10.420 6.500 . Pipe A B D 10 12.762 7.500 Size Insert Socket Diameter 12 14.952 7.500 ?" 3 4 1/2 3 1/8 3" 4 5 1/4 4 7/16 4" 4 1/2 5 1/2 5 1/2 6" 5 6 7 13/16 D•2241 Pipe Dimensions 8" s 1/2 6 7/s 10 1/8 10" 5 3/4 7 1/2 12 1/2 Minimum Wall Thickness 12° 6 8 1/4 14 11/16 0•.17�b '•SDR•13.5'SDR•21 SDR-26 SDR•32.5 SDR•41 Site• 0.0: Sch,l0; 31.5 PSI 200 PSI 160 PSI 125 PSI 100 PSI* No 1/4" 1.050 .113' .060 1 1.315 .133 .063 1 v4" 1.660 .140 .079 .064 .056 Short orm 11i=" 1.900 .145 .090 .073 .058 Specification f r Diamond 2 " 2.375 .154 .113 .091 .073 PVC Irrigat on Pipe 21/2" 2.875 .203 .137 .110 .088 ASTM-D2241-SDR 1 32.5 26,or21 3 " 3.500 .216 .167 .135 .108 4 " 4.500 .237 .214 .173 .138 .110 Diamond PVC Irrigation Pipe shall be made of 5 " 5.563 .258 .265 .214 .171 .136 compounds conforming to ASTM D 1784 with a 6 '" .6.625 .280 .316 .255' .204 .162 8 "•8.625 .322 � � .410 .332 .265 .210 cell classification of 1245 B. Diamond PVC 10 • "10.750 .365 .511 .413 .331 .262 Irrigation Pipe must meet all the dimensional, • 12 "10.750. .365 .511 .413 .332 .311 chemical, and physical req irements as outlined in ASTM D2241, -Annex, _ NSI/ASAE S376.1, and SCS 430-DD, and will be supplied in 20 foot ` uiamond's IP$.Pressure-Rated PVC Pipe coupler laying lengths. meets the requirements of ASTM D-3139. 'Inquire for availability. 14 INSTALLATION Table 4. DFSCRIPTION OF F.MBFDMF:NT MA1 ERIAL CLASSIFICATIONS SOIL SOIL D SCRIPTIO%OF Diamond Agricultural PVC Pipe should be assembled and CLASS TYPE %IATF.R AL CLASSIFICATION installed with uniform and continuous support from a firm Class I Soils* Manufaetuted angular,granular ml terial.IN to 1 IR inches(A tit sal mnQ tote, in eluding materials having regional ignificagee such as crushed ussne of n+t..t„^►en base in accordance-with the installation procedures provided caraL Crushed slag.cinders or Crubed$hell$. in ASTM D2321,and the Installation Guide for PVC Water aria I)Sails•• GW Well•g%adW travels and gas-vtl.sa d miatilres.little for rag fines 50%or nave of Pipe (a "pocket-sized" edition is available from your cause fraction retained on No.1 1 icve.Marc I141195%retained i„1 Nu.2(0 sieve Clean. representative or from Diamond Plastics Corporation.) M poorly graded gravels and travel-Wood miatures.little or fail fines SlM{,„miirc ;coarse fraction retained an No.1 1 jave.More than 95%retained on Nn p111 tieve jClcan. Embedment materials are to be in accordance with soil SW Well graded sands and gravelly to S.little or no,fines.Motcthan NI'(ill coarse classifications listed under Unified Soil Classification fraction poses Not.d sieve. Moore than 95%retained'in Nn..1x1 v,rtc, ('!earl SP ;Poorly graded sands and gravelly and,•little or to'(lows. More than}IR;of ro/rsr System,ASTM D2487.and ASTM D2488. i fraction passes No.•sieve. Marcthan 95%retained on No.Nki rave. (•lean. Class III Soils... C" (Silty gravels.gravel sand-sill mu urea. 5(1%art more of t+iuse fiat g,.n retained.,n To assemble, clean mating surfaces of the bell, spigot, and Ng..sieve. Most than i0%ret.i ed an Nit.:lxl tseve. gasket. Apply gasket lubricant (furnished by Diamond • (x Clayey gravch,Moregravorl,%and clay iseures. Bali 21 1 sic%nuire+d touvc ti a•1^a rrtai an No.<sieve.More than SIKt r tairoocd on Nn.:Ixl sirtr. Plastics Corporation) to the entire spigot end up to. the SM silly sands.sand sill naiatwes. Note than tar of of coo ow Irxl^in IIA%W%K..,d tn•te 'i More than 509r retained on Net.2 Ill sieve. reference mark. Also,apply lubricant to the contact surface st Clayey sands,sand clay mtatwes. Male than ur4 of%mane fr..l,,,n a of the gasket. sieve. Mnre than 50%retained cot i Nov.200 sieve. Class IV soils hll. Inorganic silts.very fine sands.tok Motor.silly it,cla)ey fen.•retina 1.I4uH1 hmu With the pipe in straight alignment, push the spigot into 50%or less. 50%air male passe No.2()0 Steve. CL {Inorganic clays of low to media plasticity.gravelly cla�t.vand)'04%"all tlar.. the bell up to the insertion line. If a pry bar is used to I lean clays. Liquid limit 511%or I u.SO%car more pavv,•s No 21x1 vierc apply force,the pipe should be protected by,placing a board hill I Inorganic sills.micaceous tit dial nlaccous fine v.nd%to vela.cla•uv vdt• l.Wut•l limit greater than 30%. SIV4 or more passes No.:Ixl sle%c between the bar and the pipe. of 1 Inorganic clays of high plasticity.fat clays. Liquid limit gwisier than SIN; s11•i.a i name passes No.2011 sieve. If normal forolodoes not complete the joint,disassemble the - Class V soils cl. (hganic Was and organic silly clays of low p'avtituy L+qu+d lioul NY; lest �"�°`"'°"par"` �k' joint and examine the parts to make certian they are free of ' (If I(kganic Clays of medium to high plasticity.Liywd loon gnvtt•r than all?-sty{or obstructions. Visually inspect the completed joint to insure , mare passes No.200 sieve. the gasket has not been dislodged. rf I Peat.muck and other highly org tc sails. • Soils ue as tkfined in A.TM D 2487.eseepl fur Class I ma fiat which is defog"'in ASTk1 1) •• In accordance with AST D 2497.less than Set.pass No.2 sieve. ••• In accordance with A M D 24a7.•50ils with 3%lei 12%passing Nat.2eN1 artC fall of a A+rderhge classification that is mat characteristic of Class 11 than of Class III. Table 5. APPROXIMATE GUIDE FOR ESTIMATED RANGE OF DEGREE OF COMPACTION VERSUS EMBEDMENT CLASS AND METHOD The haunching I area is most important to the support of OF PLACEMENT AS PERCENT OF STANDARD PROCTOR DENSITY OR RELATIVE DENSITY* PVC pipe. For(good support, the haunching area should be FOR GRANULAR MATERIALS IN PARENTHESIS" compacted to ;the densities given in the Long Term Deflection Chart. CLASS OF EMBEDMENT 1 II III IV Manufactured MATERIAL DESCRIPTION Granular Sand and Gravel Mixed•Grllin Fine Grain Mawrials Soils.Clean Soils Soils Figure 2. Optimum moisture content.range 9-12 9•I8 6.30 limit Al of dry weight (eC/ra1E0 1atMCN etOti • Soil Consolidation MeaM %of Proctor(or Relative)Density Range (It u Wear tat Compact by power tamper 95.100 95.100 95.100 90.100 orrdmmer (75.100) t80.100) Densifybyportable 80.93 80.95 80.95 75.90 Carla •art eto1N vibrators (60-75) (60.80) • IMllral a/Callll Consolidate by saturation M95 80.95 (60.75) (60.80) loft sratw6llrtE .I.( Handplace 6480 ', Mwxdlac W (40.0 r tE001N4 Hand gasp 1 r 60-90 60.80 60.75 rotlM N LIO Cum got t Dump 6480 60 80 60 80 60.75 ::'�':'•:{l'r ✓ (4(.60) (50.60) .:r • Relative density is noted in parentheses. •• This table serves as an approximate guide defining average Proctor densities attuned through various methods of soil consolidation in different classes of soil.The table is intended to provide gltitlancc and is not rcoo,mended for design use.Actual design values should be developed by the engincer for specific soils al specific moisture contents. 3 :.:FRICTION LOSS:.CHARTS FOR DIAMOND PIPE ' IPS DIMENSION 4-Inch 5-Inch y 6-Inch 8-Inch 10-Inch 2-Inch x ,�....._ . .GelEons• Per Mint yF =� FRICTION HEAD LOSS IN FEET PER HUNDRIiD FEET Y150..,`. :160 1.26 170 1.41 '•S IIK' 1.57 :190' 1.73 200 ` 1.90 220', 2.28 .81 .34 .09 •240.`. 2.67 .95 .40 .10 260 3.10 1.10 .46 .12 i 280" '.:. 3.56 1.26 .54 .14 300}` 4.04 Y ., 1.43 .61: .17 + r 4.56 1.62 .69 .19 3Oa . :�' 5.10 1.82 .77 .21 '• 360, 5.67 2.02 .86 .24 3$0'Y�z` 6.26 2.22 .95 .26 r400,': : 6.90 2.45 1.04 .28 .10 420,� r 2.69 1.14 .31 .10 2.92 1.25 .34 .11 46o s'�'Lr;.; :. 3.18 1.35 .37 .12 3.44 1.46 .41 3 Y .14 � .3.70 1.58 .43 .15 60 1� 5Qa, . .52 ! .18 83 .21 96 • F , ' . •2.22 .61 ::.650 `xt� 2.58 .71 .24 10 700 2.96 .81 .28 25 3.36 93 .32 41 800'; 3.78 1.04 .36 58 850 r: 4.24 1.17 .40 75 900.,. Table based on Hazen-Williams 4•71 1.30 .44 94 950 5, equation-Cw 150 5.21 1.44 .49 13 100014 ��,, .T i d friction 5.73 1.58 .54 33 o..f n r ction head loss in •1050' ; ;PVC-pipe having a standard. 1.73 .59 54 1100 <�j ;.dimension ratio other than 21, 1.88 .65 76 150t 'nS, .the.values in the table should 2.05 1 .70 98 ,., be..rfiultipiied by".the 2.21 .76 22 1250•.: ., 2.39 .82 46 appropriate conversion factor 13001, _:�;; . 1350`: z (F) shown below: 2.57 .88 .3171 2.76 .95 .397 1400t, 2.95 11.01 .4�23 14 ,"SOR: _ PR F 3.16 1.08 .4 1 15 3.35 1.15 .5 8 21 200 PSI.•:. . 1.00 1.60Q .. 26 .. 160 PSI .91 . � 1.30 .5 8 go 2.5 125 PSI .84 45 100 PSI .785 1.62 .6 8 1900. '; ; 51 80 PSI .75 1.79 .7 7 ��1 2000 64 63 PSI .71 `-/ 1.97 .8 0 Loss below bold line indicates velocities in excess of 5 feet per second. Velocities which exceed 5 feet per second are not recommended. Page 2 1 f i Figure 2. Anchorage blocks for in-line valves. Tabl-e.. 1 is the forces encountered at end plugs. to calculate forces encountered at bends, .tees and wyes, multiply the- figure in Table 1 by the factors-given in Table 2. Table 1. Thrust W at End Plugs Thrust in s. for test pressure in psi Pipe Diameter 100 -PSI 150 PSI 200 PSI 250 PSI inches 1k 295 440 590 740 2 455 680 910 1140 2� 660 990 13 3 9$5 1480 1970 2460 4 1820 2720 63 4540 6 3740 5600 7460 169350 g 6490 9740 13,000 10 10,650 16,000 21,3000 26,600 00 12 15,150 22,700 30,20 14 . 209600. 309800 41,100 S1,400 16 26,600 399800 539100 66,400 -6- L( 5, Table 2 .Factors -:for Calculating Thrust W for Elbows and.'Tees. I rII Elbows:. goo 1.41� Tees 0.70 L ., 60 1.00 450 = 0.76�' 300 0.52 .22.50 = 0.39 '7a.ble 3 gives the safe .bearing load for different soil types Table 3. Safe Bearing Load Soil 1 b/ft? `S Mulch, peat and•'simi l ar 0 L;v Soft Clay 1000 / Sand 2000 �-- Sand and gravel �� Sand and gravel cemented with clay 4000 1 Hard shale.. 10,000 ` 2 .. Thrust Table 1 & Table 2) `Thrust; block area (ft�): P-t = o! ear!ng 'stre gt a e ) In:;placing .concrete thrust blocks, check with the M nufacturer cf the pjpe:-,,be'ing used to ensure that the correct size thrust blocks are be ng.'used. ere, area number of machines that can be used to prepare the trench :for. PVC -pl-astic pipe. - -Solt types, moisture 5ontent, depth o arh„required and type ;and.:diameter of pipe must a consi dere . f enches backhoes,�or vlbratin plows y ;chain .tr.caches,. wheal: tr . w�i)lbe,.used''-for..trench preparation. The v!brati ng plow can on y be used :for. solvent weld PVC pipe and generally is lim�ted to the maller 'diameter. of� pipe. ' :-Under--most conditions the chain• trencher or ti heel drencher: wi.l 1. be-faster than,:the the backhoe. Where wi a trenches or large pipieaare..required, :��the back,hoe;will be most sati sfa tory. If s it lcti,Qns: permi t;1�long ,stretches of open trench w! l expedite !pe ,: i�hation. Hotirever, i rai n" i s forecast the pipe should be nstalled turns in the 1 ine at obstructions, �', r}aa th `trench �backfilled: `�T (avoid `sharp trenches�shoul d""be'"'curved'!'wi thin limits of curvature of the pip . -7- i -8- o CE'' TABLIES BIG GUN PERFO 100 SERIES BIG GUNS -- 2410 TRAJECTORY 100 R RING NOZZLES NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE .112 .768 .812 .857 .895' .927 .965 PSI GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA 50 74, 22 0 88 225 100 230 115 240 129 250 150 255 167 260 60 81 235 96 240 110 245 125 260 141 210 164 275 183 2BO 70 88 245 104 250 118 260 135 275 152 290 177 295 19B 300 BO 94 255 111 265 127 275 145 285 163 300 189 305 211 315 90 99 265 117 275 134 285 154 245 173 310 201 315 224 325 100 105 270 124 28g 142', 295 162 305 182 320 212 325 236 335 150 ERIES BIG GUNS — 2410 TRAJECTORY 150 R RING NOZZLES NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE .86 .97 1.08 1.18 1.2b ' 1.34 1.41 PSI SPM' DIA GPM DIA GPM . DIA GPM DIA GPM DIA SP DIA GPM DIA 50 100 245 130 265 165 285 205 300 255 320 300 335 350 350 60 110 260 143 280 182 300 225 315 275 335 330 350 385 365 70 120 270 155 290 197 310 245 330 295 350 355 365 415 380 80 12B 280 165 300 210 320 260 340 315 36�0 380 380 445 395 90 135 290 175 310 223 330 275 350 335 370 405 390 475 405 100 143 300 1 185 320 235 340 290 360 355 380 425 400 500 415 200 SERIES BIG GUNS -- 27° TRAJECTORY 200 R RING NOZZLES FTNOZZLE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE NOZZLE I.29 1.46 1.56 1.66 1.74 1.83 1.93 PSI GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA GPM DIA _ 405 535 420 1640 435 .,0 �30 325 . 300 355 350 370 410 390 470 60 250 340 330 370 385. 390 445 410 515 42� 585 440 695 455 70 270 355 355 385 415L 405 480 ,425 555 44Q 630 455 755 475 80 290 370 380 400 445 420 515. '440 590 455 675 470 805 490 90 310 380 405 415 475 435 545 455 625 470 715 485 855 505 100 325 390 425 425 500 445 575 465 .660 4B, 755 500 900 520 -11- TRAVEL SPEED CHART (INS/MIN) LANE DEPTH OF WATER (INS) o GPM SPACING FEET 0.4 0.6 0.8 1 1.5 2 3 52 2.6 1.9 1.4 1 . 1 0.7 0.6 4 55 3.5 2.3 1.8 1.4 0. 9 0.7 5 58 4.2 2.8 2. 1 1 .7 1 . 1 0. 6 61. 4. 7 3.2 2.4 1. 9 . 1.3 0.9 7.: 64 5.3 3.5 2.6 2. 1 1.4- 1. 1 8 67 5.7 3.8 2.9 2.3 1.5 1. 1 9 69 6.3 4.2 3. 1 2.5 1 .7 1 .3 10 71 6.8 4.5 3.4 2.7 1.8 1.4 15 BO 9.0 6.0 4.5 3. 6 2.4 1 .E3 20 84 11.5 7.6 5.7 4. 6 3. 1 2.3 25 87 13.8 9.2 6. 9 5.5 3.7 2. 8 30 100 14.4 9'. 6 7.2 5.8 3. 9 2. 9 35 105 16. 1 10.7 B.0 6.4 4.3 3.2 40 110 17.5 11.7 B.B 7. 0 4. 7 3. 5 45 115 18. 8 12.6 9.4 7.5 5. 0 3. 8 50 120 20. 1 1.3.4 10.0 6.0 5.4 4. 0 60 125 23. 1 15.4 11.6 9.2 6.2 4. 6 70 130 25. 9 17.3 1�.0 10.4 6. 9 5.2 80 140 27.5 18.3 13.8 11 .0 7.3 5.5 90 155 2B. 0 18. 6 14.0 11.2 7. 5 5. 6 100 170 28.3 18.9 14.2 111 .3 7. 6 5. 7 120 180 32. 1 21.4 16. 1 12.8 8. 6 6. 4 13 O ISO 34.S 23.2 17.4 13. 9 9.3 7. 0 140 185 36.4 24.3 18.2 14.6 9. 7 7. 3 150 190 38.0 25.3 19.0 15.2 10. 1 7.6 160 195 39.5 26.3 19.8 115.8 10.5 7. 9 170 200 40.9 27.3 20.5 16.4 10. 9 8.2 180 210 41.3 27.5 20.6 16.5 11. 0 8. 3 200 220 43.8 29.2 21.9 17.5 11 .7 8. 8 220 225 47. 1 31.4 23.5 18.8 12.6 9. 4 240 230 50.2 33.5 25. 1 2 0. 1 13.4 10. 0 260 240 52.2 34.8 26. 1 )O.9 13. 9 10. 4 280 245 55.0 36.7 27.5 12.2.0 1 . 11 . 300 250 57.8 38.5 28.9 2 3. 1 15.4 11 . 6 320 250 61 . 6 41. 1 30.8 . 4.7 16.4 12.3 340 255 64.2 42. B 32. 1 25.7 17. 1 12. 8 360 260 66.7 44.4 33.3 2 6.7 17. 8 13.3 380 270 67.8 45.2 33.9 27. 1 18. 1 13. 6 400 280 68.8 45.9 34.4 27.5 1 18.3 13. 8 420 2B� 71.0 47.3 35. 5 28.4 18.9 14.2 440 285 74.3 49.b 37.2 9.7 1 .8 15.3 '� 3 4b0 290 76.4 50.9 38.2 �' O.6 2 .4 1 . 480 295 78.3 52.2 39.2 31.3 2,00 15.7 500 300 80.3 53.5 40. 1 32. 1 21.4 16. 1 i 19.26 X GPM Formula: Ins/Min Travel Speed = Lanel Spacing X Depth (Ins) i -9- FRICTION LOSS IN POLYETHYLENE HOSE - P.S.I. FRICTION LOSS,PER 100 FEET POLYETHELIKE IRRIGATION HOSE (MATR) O.D. MM 135 125 120 110 40 81 75 b3 50 40 1.30 I.DID INS. 4.5 .4.1 4.0 3.7 3 2.7 2.5 2.1 .60 0.9 t 3.1 MIN.; .20 - - - - 30 - - - - - - - - 2.3 6.6 _ 1.4 4.0 11.2 50 - - - - - - - - - - - - 2.1 6.0 16.9 60 - - - - - - - - 1.2 2.9 8.4 - - • - - - - - - - - - 1.0 1.6 3.9. 1.2 74 - - 80 - - - - - - - - - - 1.3 2.0 4.9 4.4 - - 90 - - - - - 1.6 2.5 ` 6.1 - - - _ 100 - - - - - - - - 1.1 1.9 3.0 7.5 - - - - 110 - - - - - - - - 1.3 2.3 3.6 8.9 - - - - 120 - - - - - - - - 1.6 2.7 4.2 10.5 - - - - 130 0.7 1.8 3.1 4.9 - - - - - - 140 0.8 2.1 3.b 5�.6 - - - - - - 150 - - - - - 0.9 2.4 4.1 6.4 - - - - - - 160 1.0 2.7 4.6 7.2 - - - - - - •170 - - - - - - 1.2 3.0 5.2 8.1 - ISO - - - - 0.9 1.3 3.4 5.7 0.9 - - - - - - 190 - - - - 1.0 1.4 3.7 6.3 1.9 - - - - - - rIe - - 0.9 1.1 1.6 4.4 7.0 �. .i.•.: -2QQ _ I. ;210 - - 0.9 1.2 1.7 4.5' 7.6 - - - - - - - .,�;.. 120 - - 1.0 1.3 1.9 4.9 8.3 - - : . 230 - - i.l. 1.4 2.1 5.3 9.0 - - - 240 - _ 1.2 1.5 2.2 5.7 9.0 - :250 0.9 1.3 '1.6 2.4 6.2 260 1.0 1.4 1.7 2.6 6.6 - - - - ' - - r - 270 1.0 1.5 1.9 2.6 7.1 - 280 1.1 1.6 2.0 3.0 7.6 290 1.2 1.7 2.1 3.2 8.1 - - -'• _ - - . 300 1.2 1.0 2.2 3.4 8.6 • - - - ' _ - 310 1.3 1.9 2.4 3.6 .9.2 - - -`- - - _ - - 320 1.4 2.0 2.5 3.6 9.7. .: . 330 1.5 2.2 2.7 4.0 - - - - - - - - _ - - 340 1.6 2.3 2.0 4.2 - - - 350 1.7 2.4 3.0 4.5 360 1.7 2.5 3.2 4.7 - 370 1.8 2.7 3.3 .4.9 - - 380 1.9 2.8 3.5 5.2 - 390 2.0 2.9 3.7 5.5 - - - - -I- - - 4p _ _ 400� 2.1 3.1 3.6 5.7 - - - - -�- - - - - - ,• �:3 420,.. 2.3 3.4 4.2 6.3 N:7� 440, 2.5 -3.7- 4.6 6.8 - - - - -;• - - T - - - � 460 2.7 4.0 5.0 . 7.4 - - - - -�= - - - - - 1 GO 3.0 4.3 5.4. 8.0 - - - - - - - - - - _.500 3.2 4.6 5.8 - - - - - - - - - �.H,� '�` �.'� 'rt ii tn�,r I f �R yg,�► ..Q{u, �fiita ntr IH(l gym i,17{JY � ��I Y >• -y�z�r rll Al ? RtI� I �{9�S`3�jJ'�•�FI�MLL�' F�-1� #�A r r r�Sl v�..y j, � 1� ,'? n ��': a.. r Nm v { r r r ,��& w+�4 Vr•" 4(%r� 3,' � 4 f.. h/tea i " r• -/ '!y' x>It$ I 7`.v�'�'s,?Fv I° y{{•4�'Ws�F'+\ k'., lr drtaltj aA Q,,!u1e4. �111kLvyit vlM1t-+i, {,$i +� '>ti.,k.1 � 1 • µµ ¢n'�•, f "k x 4 A ` r rs tu�4 r JJ k r q'4.t Y�'yF "fk 0.b✓�`2 ��t;� v5��y" (i }!�7 n6 vp,+O dw� 1 Y� IC"`'✓pt ','it6pa' S'4+�. �' " 3 sz Is.�; uvbP*`,y i ��yr o•��+ti{�+j r, w,,,,ti t r•tiU1r��•gS._ V: L i vtr(�{ s ,�I 11� ,xde .�q 5, LY' kY'�'N1 9 k4a vt rr j� �6� i \ \xl M�l• 'r r I , r 5 y, k tl PM a F I .Y � ww1 Jam . t � r. � \ ••%yam � I t a4�W'f,I�f i'' '�.1 Fi•d�i. -4 \\ 1 i + 1 F, ., Ag Rain Turbine Axe rV' work �tti slurry`, " o' not exx aiir:' n 1 le,Uffli, 1GP Standard Features Performance Information Model- System System Sprinkler Width Length Acres w/1 Radial Inflow Turbine - The heart - - Flow Rate . Inlet Pressure Irrigated irrigated inch In Df the drive system. This extremely (c.P.M.) (P•S.L) (P.S.I.) (Ft.) (Ft.) 5 days efficient turbine motor delivers quiet, T40A 30 104 70 240 <137 7z 0 0 107 70 250 1375 77 3m00th, COntIIluOUS power. with 350 116 ' _70 260 1380 90 Nelson sR203R 400 126 70 270 1385 102 15 Automatic Shutdown for the Sprinkler 40 1 70 20 139 1 480 145 70 290 1395 123 turbine motor. 220 99 70 220 1160 56 Heavy Duty Chassis and frame. T37A 250 104 70 230 1165 64 ' Retraction Speed Indicator. NelSOn 3 1 70 245 1173 77 Pressure Gauge. SR150R; 350 0 125 70 250 1175 90 g Sprinkler 400 137 70 255. _ 1178 102 Infinitely Adjustable Speed 420 142 70 260 1180 107 Ranges. T33A 180 88 60 210 905 46 ' Speed Compensator. with 200 :: 102 70 215 910 51 r Miswrap Safety Stop. Nelson 250 !' 112 70 230 915 64 SR15OR ` 300 ' 125 70 245 920 77 PTO Rewind and Drive Shaft. Sprinkler 350 143 70 250 925 90 Gun Cart with adjustable wheel Width. T30A 180 104 60 210 1085 46 Hose Guide to insure proper with 200 111 60 215 1088 51 packing of hose. -SR 50R 240 137 70 230 1095 61 111 Bearing Turntable. `Spr�nk�ef 260 147 70 . 235 1098 67 son Slow Reverse Gun. Gun Cart Lift. 'Width Is based on 70%of the welted diameter Stabilizer Legs - Heavy Duty. Specifications Crank down. Model T40A 1 T37A Y33A T30A ' Supply Hose 4 in x 30 ft. with 4 No.ofAzles 2 1 1 1 1 PE Tube I.D.(In.) 4.0 3.7 3.3 3.0 in. male ring lock coupler On Inlet PE Tube Length(ft.) 1250 1100 800 1000 end. -Dry Weight(lbs.) 9100 7500 4300 4300 Weight With Water(Ibs.) 16380 ! 12620 '7050 ' 7270 Speed Range(ftlhr.) 50.300 : 40-300' 40.200 40-200. Tire Size. 11Lz15. 12.5U15. 11LX15 11U15 Shipping Dlm.:(ft.in.) ' v :Length 18.0 15-9 13-5 13-5 'Width 9.10 93 M 7-5 :•'�' v^J.`�r Height. - 12-8 ,I 11.10 10-0 10-0 Note:T40A/T37A w/o wheels=8'3°wide Polyethelene Tube - Only PE tube designed and constructed for the constant coiling and dragging is Ask about additional considered for use on Ag-Rain Water-Reels. The tubing is Water-Reels® for backed by a 5-year pro-rated warranty. PE Tube Repair - A simple "screw-in" mender is available for smaller areas. repairing the PE tube should it become damaged for any reason. MAINOR TILE & iRRIOTIPN .CO. PHONE 14910-285-5581 PO BOXWA89 1357^N9Rw00D ST, FAX 1-I(910)-2855186 707 S. Schrader Ave., P.O. Box 290, Havana, IL 62644 Phone 309/543-4425 FAX 309/543-4945 Because of continulne dued.1 ImDmvemem¢,areas of ma0idea in this leaflet may not he Idendeal to anent production.4la penmmenw Information In this leallat is based on tests conducted under a pdnicutar sat of cc mhh.ul Arh al field pedormuwe may very Iran his date depending on vadeble dreummanees of time,place,weather.human judgement and other factors.Sperstkations and prices are sui to change without nolke. BERKELEY PUMPS CURVE 4117 ATE 3-1-88 AGE 2.02 TYPE "B" RATING C U RV�S SUPERSEDES BERKELEY ENGINE DRIVE Curve4117 Page 2.02 ® : Dated 4-1-85 i Cases Malerlel C•1• poll.No. It-1863 Mech.No. H-1863 VARIOUS R.P.1. — Cycles Impeller: Malerlsl C•I• Pstl.No. L-3001 Mach.No. L-3038 Die. 13-1/201 see! I EO PULL T•D• .L.toe F.men. at MAXIMUM WORKING PRESSURE 247 PSI 'lQ M' o C, ER K E L E 30 20 ll4+. :J:. ..�: :.: .!. ti 10 t. �. .4..0A.ID0..Jj..R.'- ..t t.,.y..l. .,.. .1. .,.'.. ;..1. .:f0p6.....i-...;. :.i. .�. fCFF.I 'I�N (. ,.. a 600 ...I .w.• ,.M•.+ .t...y. w...J• .i.t .1-.. . r :' }• 0 �.. :!.:. �. L......,.. 7 ? ' 1:. , ..,.... 600 a.{ �......;:.:;.:�. t.i.�. :.:�:i..l. .i.t. 1. t. .J..l. ,. i. .;. t.,. ;., . ..1.. t ..t. �. IT .I. !' .,. .i. j.,.�.. i.}..�.'. 1' E.�..:,:."1'�" ,.1...1.. i:T:l., TosL 1:.t. i.. . �..2R,. i. T1 0 100 200• 300 400 500 600 700 800 900 1000 1100 1200 CAPACITY IN U.S.GALLONS PER MINUTE C-7048 eased on T-2554 Supersedes C-7048 Dated 10-27- 1 Date 3 29-72 MODEL.B J Q B M Selecting the right':engine ` Jahn Deere gives you irrigation power (FC) with other engines and you'll see from 19 to 320 engine horsepower. Compare why more and more farmers are pumping the performance and the fuel consumption with Deere Power. Diesel Engines Continuous hp GlWl . '. 19.0(142) 252(18.8) 31.5(23,5) 41.4(30.9) 50.7(37.8) 52(39) 67(50) 71(53) 95(71) 78(58) 102(76) Rated rpm 3,000 3,000 3,000 3,000 3,000 2,500 2,500 2,500 2,5W 2,400 2,400 lb/hphr .441 .393 390 .386 .402 ,378 .380 .375 365 ,.: 359 .373 g/kWh 268 239 237 235 245 230 232 228 222 218 227 9whr 1.06 127 1.59 2.07 2.60 177 3.59 3.75 4.88 3.94 536 1,800tpm Continuoushp GM 11(8) 15(11) 20(15) 26(19) 32(24) 42(31) 53(40) 59(44) 79(59) 66(49) 91(68) 1b/hp-hr .436 393 .378 370 355 368 361 357 340 .347 .342 g/kWh 265 239 230 228 216 224 221 217 207 211 208 gal/hr .71 .96 1.05 1.35 1.60 2.18 2.80 2.97 3.78.,,..;; 3.23 ; 4.38 1,400 rpm Continuous hp GtW) - 34(25) 92(31) 47 M 69(519) . 52(37) 74(55) Ib/hp& .368 .372 .355 350 . .... 347 .345 g/kWh 22,4 227 216 213 211 210 . . 93W 1.76 2.20 235 3.06 '` 2.54 3.60 Condnuoushp am 107(80) 143(107) 117(87) 153(114) 170(127) 215(160) 35(175)'275(205)' 320(239) Rated rpm 2,500 2,500 2,400 2,400 2,200 2200 22W 2,100 2,100 lb/hp4rr .370 357 .362 373 .353 345 336 355 .352 g/kWh 225 217 220 227 214 209 204 216 214 .: gaVhr 5.58 7.19 5.97 8.04 8.45 10.45 11.12 -' . 13.75 15.66 1,800 rpm Continuous hp(kW) 87(65) 115(86) 98(73) 138(103) 170 027) 215(160) 5(175) 275(205) 315(235) lb/hphr .350 336 345 .344 .343 337 323 337 .334 g/kWh 213 204 210 209 208 204 196 205 203 gel/hr 4.29 5.44 4.76 6.69 8.21 10.11 10.65 13.05 14.81 1,400 rpm Continuous hp(kWj 70(52) 89(66) 79(59) 130(82) 141(105) 173(129) (142) 237(177) 267(199) lb/hphr 352 345 355 345 .360 351 330 '339 334 9/kWh 214 210 216 210 218 213 200'-:'' 206 203 931/hr 3.47 432 3.95 535 7.15 8.55 8.83- ` 1132 12.56 Natual:Gas Engines Continuous hp GM 150(112) 203(149) Rated rpm 1,8(,G I,600 �'n_ Btu/hph[ 7,143 6,919 MUkW 10.1 9.8 - 7 d '■ ' s► r ■1 OL smogs OSMOSISISO r� r-b gPM WE an, urr..r.t■■r r ■■ ■r.mramrnsa■ ..s: ua ■ on ■r.■ntn.aasaraau.r��uRR.atun� r ■r ■�� .■ rrA....am I 1 p unman ■aam.alRlq Rtu:�N„.■r...m>rl: .nl .wr '' ' �8M; � t1 =rya-;;:a:::. 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You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation. this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow-possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B: Runoff from waste application field-actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D: Leakage from flush systems, houses, solid separators-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. 1 Dec eniber 13. 1996 e. Repair all leaks prior to restarting pumps. E. L eakaee from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks- possible action: a. Dicr a small sump or ditch away from the embankment to catch all seepage. put in a submersible pump. and pump back to lagoon. b. If holes are caused by burrowing animals. trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. ?. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any survas released and for what duration? face waters? b. Approximately how much . C. Any damage noted, such as employee injury, fish kills, or property dama�7z? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters' f. Could a future rain event cause the spill to reach surface waters? LT. Are potable water wells in danger either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. D urine normal business hours, call your DWQ (Division of Water Quality),-^ � regional office; Phone - - After hours, emergency number: 919 ��.. �9�-•• clude: your name. facility, telephone number, the details Your phone call should in of the incident from item? above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local S`VCD office phone number - - and local NRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off-site damage. a. Contractors Name: b. Contractors Address: c. Contractors Phone: 17 December IS. 1996 6: Contact the technical specialist who certified the lagoon (MRCS. Consulting Engineer. etc.) a. Name: b. Phone: i: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage. repair the system. and reassess the waste management plan to keep problems with release of wastes from happening again. December 18. 1996 1�Iortality Mana gement Methods (check which method(s) Ire being implemented) C1 Burial three feet beneath the surface of the around within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106-168.7 i~! Complete incineration l In the case of dead poultry only; placing in a disposal pit of a size and design approved by the Department of Agriculture Anv method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) December 18, 1996 •}'{fi^r:4♦\"^•7{•:..{{• }}}. \ N ♦}:JV,J�V t YJ yW ♦Y� ♦•} •NV�N'••♦I{.\Yt{'•V V.MV{.LV.•.•tfrV .}VhY.♦Jh:•J.•ffJ.Vly{tf{{..::rr fi •fi yfa"i.4..fi}: 7fi"{YK'4}C"�♦ :vrYfh}:^% .,{• •! {•.:••y., \:..... .,.v. '�•tiC♦ •.'{ ♦\ {t ry�}�{ 4..v},,♦♦'fiJ {. iY:ri'Y•'r'.•k'':f^,i. v { ��'�,'�\,� , � 'i �iC�Y�Y.iYJ}7�r Y{ ."°`• { �. Y '. ' '�y:.••{r'sf�' }' h+'�} �:.:•:}:,f«+��r{:;; y 14\♦;`• '.♦ -� ♦r } y� t�k ♦�•��$�N$��� ♦ �1♦�:4`fi{;{j?^��'SJCv. \.�♦�•,� ♦<�'.}v�{r•{'ti�f�'� ••y♦��\�� ����-,JF�'R' � ivJC�4 TK�C�����•i�•.'R•'�w1{�',�I����� �� �'••1♦�♦'•�F'�:`. •�1 r.r'•l1JS�:iXtr{}:;. '♦'\♦�'. ♦�♦♦�\�\`\ tiF w iJ�♦\V♦,Yi♦'it<�♦'`iG•C-0��CCCAxwKw'�'\7'C ♦ i9K3t�lKSIS ♦♦ '¢•♦ \+'h^o- J�'�'hfi.•{'t�v}r.rfr This plan will be implemented in the event that animal manure or lagoon effluent from your operation is leaking, overflowing, or running off the site: Step (1) Stop the release or flow of manure/effluent. Step (2) Assess the extent of the spill and note any obvious-damages. Step (3) Contact appropriate personnel and agencies. Murphy Family Farms: 800-311-9458 or 910-289-6439 (See Land&Nutrient Management phone list attached) Department of Environmental Management(DEM)Regional Office: - DEM after hours emergency: 919-733-3942 Local Emergency Management System: Local Natural Resource Conservation Service: Local Cooperative Extension Service: Local Soil and Water Conservation District: Local dirt moving/heavy equipment companies: Name Phone# 1. 2. 3. . Local contract pumping/urigation equipment companies: Name Phone# 1. 2. 3. Step (4) Implement procedures-as advised by MFF, DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. Note 1: See MFF Environmental Emergency Procedures Flow chart attached Note 2: Seepages 89-91 of the Certification Training Manual for more details. Land de Nutrient Management Certification Manual nvironmental emergenc ENVIRONMENTAL oor aff cting�hvate qt alit EMERGENCY PROCEDURES Contact hM Serviceperson Lagoon level has Lagoon dike has suddently dropped Irrigation/flush systems breached/broken out without irrigating. malfunctioned creating a significant leak. an a temporary di Yes an you identi No stoppingycapable o f no be built to stop the Construct the discharge source discharge. temporary flow. dike. outlet? Yes No Yes Obtain Take action Attempt to an repairs b es materials you es Take measures an y P sto th to stopcontain made by farm and make di the discharge Yes necessaryto discharge! effluent on personnel? necessary (fluent be contained oscharge. g property. repairs. property? contain spill. No No No Call LNM& Contact LNM Heavy personnel and ' pyramid Contact personnel in: personnel,service Manager. on and s Land&Nutrient Mngt production *Heavy Equipment manager. son s Pyramid Manager Monitor situation �-.- until help arrives. A Inmcert.doc:031291% 64 ©MURPHY FAMILY FARMS Land do Nutrient Management Certification Manua! T LNM personnel assess options and call DEM. helicopter need ' Contact LNM to o assess containmen Yes dispatch helicopter options? (available within 30 minutes). 0 LNM and Heavy equipment personnel identify equipment needs and dispatch it to the site. LNM personnel procures Heavy Equipment and maintenance staff as needed to aid in response to emergency. LNM team will coordinate response efforts. Meet with DEM personnel and document actions taken. IcuncerLdoc'03/29/96 65 ®MURPHY FAMILY FARMS 11 .. . . . .. I . . . . I . . -..- - . Ztrt'9-63Z/O 1 6 -',' X V-1 -'-)I-UO ININ .. -�:::�:::.*�:i,��i:�ii��'-'i�ii�i.*:i '. 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ISM 3NOTId Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead Swine production Vegetative or wooded buffers; Re ommended best management practices; i Good judgment and common sense Animal body:surfaces • Dirty manure-covered animals 0/07ry floors Floor surfaces • Wet manure-covered floors Pllotted floors; Waterers located over slotted floors; O Feeders at high end of solid floors; O Scrape manure buildup from floors; • nderfloor ventilation for drying Manure collection pits • Urine; requent manure removal by flush,pit recharge, • Partial microbial decomposition �rflo Cy or ventilation Ventilation exhaust fans • Volatile gases; Fan ainlenance; Dust --Efficient air movement Indoor surfaces • Dust Washdown between groups of animals; O Feed additives; O Feeder covers; �. O Feed delivery downspout extenders to feeder covers Flush tanks • Agitation of recycled lagoon O Flush tank covers; liquid while tanks are filling O Extend fill lines to near bottom of tanks with anti-siphon vents Flush alleys • Agitation during wastewater O Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon O Extend recharge lines to near bottom of pits liquid while pits are filling with anti-siphon vents Lift stations • Agitation during sump tank O Sump tank covers filling and drawdown Outside drain collection Agitation during wastewater O Box covers or junction boxes conveyance AMOt -vember 11, 1996, Page 3 Source Cause BNW to Minimize Odor Site Specific Practices End of drainpipes at • Agitation during wastewater Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagoon surfaces • Volatile gas emissions; Proper lagoon liquid capacity; • Biological mixing; ,Correct lagoon startup procedures; • Agitation "mum surface area-to-volume ratio; Minimum agitation when.pumping; O Mechanical aeration; O Proven biological additives Irrigation sprinkler • High pressure agitation; Z 'gate on dry days with little or no wind; nozzles . Wind driftmimum recommended operating pressure; ;,- • Pump intake near lagoon liquid surface; O Pump from second-stage lagoon Storage tank or basin • Partial microbial decomposition; O Bottom or midlevel loading; surface . Mixing while filling; O Tank covers; Agitation when emptying O Basin surface mats of solids; O Proven biological additives or oxidants Settling basin surface • Partial microbial decomposition; O Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying O Remove settled solids regularly Manure,slurry or sludge • Agitation when spreading; O Soil injection of slung/sludges; spreader outlets . Volatile gas emissions O Wash residual manure from spreader after use; O Proven biological additives or oxidants Uncovered manure, • Volatile gas emissions while O Soil injection of slurry/sludges slurry or sludge on field drying 13, Soil incorporation within 48 lirs.; surfaces � Spread in thin uniform layers for rapid drying; O Proven biological additives or oxidants Dead animals • Carcass decomposition Proper disposition of carcasses Dead animal disposal • Carcass decomposition O Complete covering of carcasses in burial pits; pits O Proper location/construction of disposal pits Incinerators Incomplete combustion O Secondary stack burners Alolf)rJovember, 11, 1996, Page 4 Source Cause BMPs to Minimize Odor Site Specific Practices Standing water around • Improper drainage; J3G3rade and landscape such that water drains facilities . Microbial decomposition of away from facilities organic matter Manure tracked onto • Poorly maintained access roads Farm access road maintenance public roads from farm access Additional Information : Available From : Swine Manure Management; 0200 Rule/BMP Packet NCSU,County Extension Center Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet NCSU-BAE Swine Production Facility Manure Management: Pit Recharge-Lagoon Treatment; EBAE 128-88 NCSU-BAE Swine Production Facility Manure Management:Underfloor Flush-Lagoon Treatment; EBAE 129-88 NCSU-BAE Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83 NCSU-BAE Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU-BAE Controlling Odors from Swine Buildings; PIH-33 NCSU-Swine Extension Environmental Assurance Program ; NPPC Manual NC Pork Producers Assoc Options for Managing Odor; a report from the Swine Odor Task Force NCSU Agri Communications Nuisance Concerns in Animal Manure Management:Odors and Flies; PRO107, 1995 Conference Proceedings Florida Cooperative Extension i I IC-November 11, 1996, Page 5 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush Gutters • Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from Hers as designed. Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids Maintain lagoons,settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6- 8 inches over more than 30%of surface. Excessive Vegetative • Decaying vegetation O Maintain vegetative control along banks of Growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed Spillage Design,operate and maintain feed systems(e.g., bunkers and troughs)to minimize the accumulation of decaying wastage. ,�f Clean-up spillage on a routine basis(e.g.,7- 10 1 day interval during summer; 15-30 day interval during winter). Feed Storage • Accumulations of feed residues Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment(e.g., covered bin for brewer's grain and similar high moisture grain products). 0 Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. AM -)vember 11, 1996, Page l Source Cause BMPs to Control Insects. Site Specific Practices Animal Holding Areas Accumulations of animal wastes O Eliminate low areas that trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes(i.e.,inspect for and remove or break up accumulated solids as needed). Dry Manure Handling • Accumulations of animal wastes O Remove spillage on a routine basis(e.g.,7- 10 Systems day interval during summer; 15-30 day interval during winter)where manure is loaded for land application or disposal. D Provide for adequate drainage around manure stockpiles. O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service,Department of Entomology,Box 7613,North Carolina State University, Raleigh,NC,27695-7613. AM1C Ck vember 11, 1996, Page 2 C EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) (910)395-3900 EMERGENCY MANAGEMNET SERVICES (EMS) (910)296-2160 SOIL AND WATER CONSERVATION DISTRICT (SWCD) (910)296-2120 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) (910)296-2121 COOPERATIVE EXTERSION SERVICE (CES) (910)296-2143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1 . Stop the release of wastes. Depending on the situation, this may ore may not be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow-possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon, B. Runoff from waste application field-actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks-possible action: a. Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone = -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call' local EMS phone number. < < c. Instruct EMS to contact local Helath Department. . d. Contact CEs, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4. If none of the above works call 911 or the Sheriff's enff s Department and explain you problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or, problem to minimize off- site damage. a. Contractors Name: N b. Contractors Address: 4 C. Contractors Phone: 6. Contact the technical specialist who certified the la oor (NRCS Consulting Engineer, etc.) g t g a. Name: U.SW —N tZ _s b. Phone: 910„ 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify th.e damage, repair the system, and reassess the ,waste managment plan to keep problems with release of wastes from happening again. :Y 2 System Calibration Information presented in manufacturer's charts are based on average operation conditions witli relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. . For the above reason, you should calibfate your equipment on a regular basis to ensure ` proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual Y OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for apy reason except a 25-year, 24-hour storm is a violatiQ11 of state law and subject to penalty actioil. The routine maintenance of a lagoon involves the following: Maintenance-of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based oil a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon-and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes i Lagoon surface---look for: J- 1. undesirable vegetative growth 2. floating or lodged debris Embankment---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon da»>. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. YQu may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the ` technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps---check for..,proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably„ if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry,all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected r P promptly. It is advisable to inspect your system during :or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem frorn a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. ` 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate..of 1 pound per 1000 cubic feet of lagoon liquid volume until the-pH rises above 7.0. Optimum lagoon liquid PH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation---minimize building water usage and r spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should Stever be closer than I foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent,.and varmint control near lagoon edges. Do not allow trees or large bushes to grow on Iagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: ; proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large-bore sprinkler irrigation system onto nearby cropland; and soil incorporate. newater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from Iagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to;,dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your Iagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application-of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level betow groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible-dam failure.