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HomeMy WebLinkAbout090077_Permit Renewal Application 2019_20190410State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2019. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Farm Number: 09-0077 Certificate Of Coverage Number: AWS090077 2. Facility Name: Ray Nursery 3. Landowner's Name (same as on the Waste Management Plan): Thomas Stanford Melvin 4. Landowner's Mailing Address: 300 Reeves Rd City: Garland State: NC Zip: 28441-9440 Telephone Number: 910-385-4506 Ext. E-mail: 5. Facility's Physical Address: 440 Grover Coble Rd City: Garland 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 10. Operator Name (OIC): Shannon N. Tanner 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operation Types: State: NC Zip: 28441 Murphy -Brown LLC Phone No.: 910-385-4906 OIC #: 19875 Operations Type Allowable Count Swine - Wean to Feeder 2,600 Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep - Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultr, Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary corrections and provide missing data.) Structure Name Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 C�gc4 clay p ILI F✓I 1 .zitoO 19.00 1 19.00 Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d) to the 'address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed bv the owner and a certified technical specialistcontaining: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, waste transfers, etc.) As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name: tir I W'YYl 61i� C u thi,v, 10 road 1W �� � Title: fl (' Signature: I Y' rY(�l%� ��• Date: "f /31: q Name: Title: Signature: Date: Name: Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 E-mail: 2019PermitRenewal@ncdenr.gov FORM: RENEWAL -STATE GENERAL 02/2019 ROY COOPER Governor MICHAEL S. REGAN Secrero y • LINDA CULPEPPER NORTH CAROLINA Director Environmental Quality February 27, 2019 Thomas Stanford Melvin Ray Nurse: 300 Reeves Rd Garland, NC 28441-9440 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Pennittee: APR r 9 919 . Ater .:,fai Memo Opur-atluns;; un Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available at hi tj• s://deLi.nc.. ov/about/divisions/water-resources/water-qualio. -regional-operations/afo or by writing or calling: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Telephone number: (919) 707-9100 In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division. Enclosed you will find a "Request for Certificate of Coverage Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned by April 3..2019. Please note that you must include one (11 coat of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9100. Enclosures cc (w/o enclosures): Sincerely, Jon Risgaard, Section Chief Animal Feeding Operations and Groundwater Section Fa etteville Regional Office, Water Quality Regional Operations Section Bladen County Soil and Water Conservation District AFOG Section Central Files - AWS090077 Murphy -Brown LLC �D5 5N1o2:tiNCSa .raat sb yDeStea. r1 me i BSnE oM.Eaa' vS=xorveenCtear' tQrr ai1 tRye'eagnNsao^oCf aWrce]t'_e^ra R2e7=5o9a9ra-e1e63S 919.707 3Dnn PRODUCER: LOCATION: TELEPHONE: TYPE OPERATION: NUMBER OF ANIMALS: (Design Capacity) WASTE_UTILIZATION PLAN Ray Nursery 1280 Parkersburg Rd. Garland, NC (910) 529 1279 wean - feeder 2600 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should t analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.' Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis. report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Page 1 yvarkoLIZATION PLAN Amount of Waste Produced Per Year (gallons, ft, tons. etc.) 2,600 animals X 0.42 (tons) waste/animal/year = 1,092 (tons) waste/year. Amount of Plant Available Nitrogen (PAN) Produced Per Year 2,600 animals X 0.48 Guide Std. 633) Tech lbs. PAN/animal/year = 1,248 lbs. PAN/year. (PAN from N.C. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application T *see pg. 10 Total *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. 'This plan only addresses Nitrogen. Page 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application a * See footnote for Table 1. Total Totals from above Tables Acres Lbs. N Utilized 1 Table 1 Table 2 Total Amount of N Produced Surplus or Deficit 18.11 2,375 2,375 18.11 4,750 1,248 (3,502) cQs 4 of NOTE: The Waste Utilization Plan must contain provisions for periodic land • application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste -by Irrigation Crop Field No. Soil Type Application Rate (In/Hr Application Amount (In.) 6 GoA Row Crops 0.4 .5-1 7 We Row Crops 0.4 .5-1 8 We/Gb Row Crops 0.4 .5-1 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: Acres shown for fields 7 and 8 based on irrigation design for a solid set irrigation system. All other fields irrigated with portable pipe and hard hose traveller. Any of the crops listed may be grown. An interem crop of small grain may be grown behind soybeans on any of the crop land shown. This crop must be harvested for hay prior to planting corn. A 50#PAN rate should be used with a irrigation window of Sept. - April. Page 4 wASTF u;rgaiDay2LAN, REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe -runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level ,between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Ray Nursery Owner/ Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Tommy Melvin (Please print) Signature: Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency): P.O. Box 759 Signature: Rose Hill, NC 28458 Page 8 WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased, etc.) I, , hereby give permission to apply animal waste from his Waste Utilization System on acres of my land for the duration of time shown below. I understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my needed for commercial fertilizer Adjacent Landowner: Date: Waste Producer: Date: Technical Representative: _ Date: SWCD Representative: Date: Term of Agreement: , 19 • to , 20 (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2) Page 9 WASTE UTILIZATION PLAN Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N # No. Type Per Acre* Utilized Month of Application T2264 6 GoA Corn 138- 6.00 828 March - July T2264 6 GoA Wheat 120 6.00 720 Sept. - April T2264 6 GoA Soybeans 120 6.00 720 May - Sept. T2264 6 GoA Sorghum 116 6.00 696 June - Sept T2264 7 We Corn 120 5.11 613.2 March - July T2264 7 We Wheat 110 5.11 562.1 Sept. - April T2264 7 We Soybeans 120 5.11 613.2 May - Sept. T2264 1 We Sorghum 81 5.11 413.91 June - Sept T2264 8 We-Gb Corn 95 7.00 665 March - July T2264 8 We-Gb Wheat 96 7.00 672 Sept. - April- T2264 8 We-Gb Soybeans 120 7.00 840 May - Sept. T2264 8 We-Gb Sorghum 81 7.00 567 June - Sept T2264 4 GoA Corn 120 6.02 722.4 March - July T2264 4 GoA Wheat 110 6.02 662.2 Sept. - April T2264 4 GoA Soybeans 120 6.02 722.4 May - Sept. T2264 4 GoA Sorghum 116 6.0 698.32 June - Sept J • *most limiting crop used(sorghur TOTAL 18.1 2,375 Any of these crops may be Page 10 MURPHY FARMS, INC. P.O. Box 759 Rose Hill, NC 28458 hone: 919-289-2111 Calculations By: John Lenfestey Operator: County: Date: Dist.to nearest residence (other than owner): Sows (farrow to finish): Sows (farrow to feeder): Head (finishing only): Sows (farrow to wean): Head (wean to feeder): Storage volume for sludge accum. (cu. ft.): Treatment Volume (min. 1 cu. ft./lb.) Inside top length: Inside top width: Top of dike at elevation: Freeboard: Side slopes: 25 Year — 24 Hour Rainfall Bottom of lagoon elevation: 'nimum Permanent Storage Depth of Lagoon: total required volume: > 130,763 Total design volume avail.: > 148,519 Design end pumping elev.: > Minimum required treatment volume: = _ _ _ > 79,200 Treatment vol. at end pumping avail.: ____> 96,836 Design start pumping elev.: Design Vol. — 25 Yr/24 Hr Rainfall: ____> 132,094 Design vol. at start pumping elev.: > 131,443 Seasonal high water table elevation: NOTE: Verify that bottom of temp. storage > is above water table elevation: NOTE: Verify that temp. storage is adequate: Min. required temporary volume: Design temporary volume available: > Darrell Coble > Bladen > 01/24/94 > 1,000 Feet > 0 > 0 > 0 > 0 > 2,640 > 0.00 Cu. Ft. > 1.00 > 150.00 Feet > 180.00 Feet > 101.35 Feet > 1.00 Feet > 3.0 :1 > 7.30 Feet > 92.10. Feet > 6.00 Feet Cu. Ft. Cu. Ft. 98.10 Feet Cu. Ft. Cu. Ft. 99.65 Feet Cu. Ft. Cu. Ft. 98.10 98.10 51,563 Cu. Ft. 51,683 Cu. Ft. SC \ SOUTHERN STATES Powered by MapShots AgStudioTM Page 21 of 50 Mar 18, 2014 2:58 PM Field Boundary Map THOMAS MELVIN Crop Year: 2014 Farm: TM FARM -RAY FARM Area: 35.63 This plan will be implemented in the event that animal manure or lagoon effluent from your operation is leaking, overflowing, or manning offthe site: Step (1) Stop the release or flow of manure/effluent. Step (2) Assess the extent of the spill and note any obvious. damages. Step (3) Contact appropriate personnel and agencies. Murphy Family Farms: 800-311-9458 or 910-289-6439 (See Land & Nutrient Management phone list attached) Department of Environmental Management (DEM) Re nal Office: 4 aQ /0j «576-I5V t DEM after hours emergency: 919-733-3942 Local Emergency Management System: #i_o) $ ' Z 7 ('74' ci Ical Natural Resource Conservation Service: g‘o Local Cooperative Extension Service: t0J ,VloZ Local Soil and Water Conservation District: 0/0) z �` Local dirt-moving/heavy equipment companies: Name 1. rr� ?/7� 4/6 Phone # .52M — lira 52q-- 923/ Local contract pumping/irrigation equipment companies: Name Phone # 1. 2. 3. Step (4) Implement procedures as advised by MFF, DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. Note 1: See MFF Environmental Emergency Procedures Flowchart attached Note 2: See pages 89-91 of the Certification Training Manual for more details. Land & Nutrient Management Certification Manual EMERGENCY PROCEDURES Lagoon dike has breached/broken out an a temporary di be built to stop the discharge? No the discharges, ffluent be contained o property? Contact personnel in: • Land & Nutrient Mngt • Heavy Equipment • Servicperson • Pyramid Manager Construct temporary dike. Take measures necessary to contain spill. nvironmental emergence oc 0 ENVIRONMENTAL, curs Which has potent! r affecting water qualit, Contact MFF Serviceperson Lagoon level has suddently dropped without irrigating. an you identi the discharge "-- outlet? you stop th discharge? Call LNM & Heavy Equipment, ' personnel, service person and production manager. 4, Monitor situation[4 until help arrives. Take action to stop discharge! Attempt to contain effluent on property. Irrigation/flush systems malfunctioned creating a significant leak. �eryou capable stopping source flow? Contact LNM personnel and Pyramid Manager Inmcert.doc: 03/29/96 64 ©MURPHY FAMILY FARMS Land & Nutrient Management Certification Manual LNM personnel assess options and call DEM. helicopter nee o assess containmen options? LNM and Heavy equipment personnel identify equipment needs and dispatch it to the site. LNM personnel procures Heavy Equipment and maintenance staff as needed to aid in response to emergency. (LNM team will coordinate response efforts. Meet with DEM personnel and document actions taken. Contact LNM to dispatch helicopter (available within 30 minutes). 65 @MURPHY FAMILY FARMS INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS rurce Cause BMP's to Minimize Odor (Liquid Systems) Site Specific Practices. Rush Gutters Accumulation of -solids �1 Rush system is designed end operated aufficient(y to remove accumulated cs ilds from gutters as designed. ) Remove bridging of accumulated solids at discharge Lagoons -and Fits Crusted.Solids. U-Maintain lagoons. settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. Excessive Vegetative- Decaying vegetation Growth Maintain vegetative control along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter).. Storage Accumulations of feed -residues. () Reduce moisture accumulation within andaround: immediate perimeter of feed storage areas by insuring drainage away from site and/or providing- adequate containment (e.g., covered bin for brewer's grain and similar high moisture -grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed - Animal Holding.Areas Accumulations -of animal wastes - arid feed wastage- ( ) Eliminate low area that trap moisture along fences -- and other locations where waste accumulates and and disturbance by animals is minimal. ( ) Maintain fence rows and filter strips around animal. holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). M' 'ovember 11, 1996. M00202041344 -y Manure- Handling •Accumulations of anima wastes . ystems ( ) Remove spillage on s routine -basis (e.g. 7-10.day interval during.summer,• 16 30 days interval during winter) where manure is. loaded. for land application or disposal. () Provide• for adequate drainage around. manure stodcpies_ () Inspect for .nd .r.mov.' or break. up eccumuIatad.wazta in.filter stripes around stockpiles•.and manure handling: aroas as needed - The. issues. checked ( ) pertain tathis. operation_ The Iandowner/integratoragrees ta use: sound judgment in -.applying insect control measures as practical. I certify the aforementioned insectcontrol Best Management Practices have been- reviewed: with- me.. (Landowner Signatur,.e) Ile\ Lt0 For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613,.North Carolina State University, Raleigh, NC 27695;7613. AMIC—November 11, 1996 M00202041345 "hurce SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST Cause BMP's to Minimize Odor Site Specific Practices ,-drmstaad Swine production Vegetative or wooded buffers; (Lecommended best management' practices; ( Good judgment and common- sense - Animal body surfaces Dirty manure -covered animals ()'Dry floors Roor surfaces Wet manure -covered floors - criotted floors; (150aterers located over slotted floors; t1 Feeders at high end of solid floors; (t)4crape manure buildup from floors,- ( ) Underfloor ventilation for drying Manure collection pits Urine Parital micorbial decomposition ( VT-requent manure removal by flush,pir recharge,or scrape- () Underfloor ventilation Ventilation exhaustfans Volatile gases; Dust (9'Fan maintenance; 64-ifficient air movement Indoor surfaces Flush tanks Dust Washdown between groups of animals. ( ) Feed additives; () Feeder covers; () Feed delivery downspout extenders to feeder covers Agitation of recycled lagoon liquid whiles tanks are filling ( ) Flush tank covers ( ) Extend fill lines to nearbottom of. tanks with anti -siphon vents. Flush alleys Agitation during wastewater conveyanance () Underfloor flush with underfloor ventilation Pit recharge- points Agitation of recycled lagoon liquid while pits are filling ( ) Extend rechard lines to near bottom of pits with anti -siphon vents Uf-t stations Agitation during sump tank filling and drawdown ( ) Sump tank covers Outside drain collection Agitation during wastewater or junction boxes, conveyance - End of drainpipes at lagoon Agitation during wastewater - () Box covers () Extend discharge point of pipes: underneath lagoon liquid level Lagoon surfaces Volatile gas emissions Biological mixing Agitation ( ij f per lagoon liquid capacity ( Correct lagoon startup procedures. ( ) imum surface area-to-volume•ratio Minimum agitation when pumping. () Mechanical aeration () Proven biological additives' rrigation sprinkler nozzles High pressure agitation Wind draft (rj Ir gate on dry days with little or•no wind: ( M.pimum recommended operation pressure? ( )1Pump intake near lagoon liquid surface- ( ) Pump from second -stage lagoon M' •November 11, 1996 M00202041346 Storage tank or basin surface Partial microbial decomposition Mixing while filling Agitation when emptying Settling basin surface () Bottom or midlevel loading ( ) Tank. covers ( ) Basin surface mats of solids () Proven biological additives or oxidants Partial micobial decomposition Mixing while filling Agitation when emptying. () Extend drainpipe outlets underneath* liquid .level () Remove settledsolids. regularly Manure, slurry or sludge Agitation when spreading. spreader outlets Volatile gas emissions ( ) Soil injection of—slurry/sludges ( ) Wash residual manure from spreader after use- • () Proven biological additives -or oxidants Uncovered manure, slurry or sludge on field surfaces Volatile gas emissions while drying () Soil infection•of slurry/sludges () Soil incorporation within 48' hours () Spread in thin uniform layers forrapid drying () Proven biological additivesor oxidants Dead animals Carcass decomposition () Proper disposition of carcasses Dead animal disposal pits Carcass decomposition () Complete covering of carcasses in burial pits ( ) Proper location/construction of disposal pits Incinerators Incomplete combustion ( } Secondary stack burners Standing water around facilities Improper drainage Microbial decomposition of organic matter -• Grade and landscape such that water drains away from facilities Manure tracked onto public Poorly maintained access roads roads from farm access ( Farm access road maintenance Additional Information: Available From. Swine Manure Management 0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies, EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge —Lagoon Treatment; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Ruse —Lagoon Treatment: EBAE 129-88 Lagoon Desig and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assuranc Program: NPPC Manual Options for Managing Odor, a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings NCSU-County Extension Canter NCSU-8AE NCSU-BAE. NCSU-BAE NCSU-BAE NCSU-BAE NCSU-Swine Extension - NC Pork -Produces Assoc NCSU Agri Communications - Florida Cooperative -Extension The issues checked ( ) pertain to this operation. The landowner/integrator agrees to use sound judgment -in applying odor control measures as practical. I certify the aforementioned odor control Best.Managment Practices have been reviewed with me: ML.,.-November 11, 1996 (LandownerSignature) Ivvb-rajeu NJANv f;JIB 1400202041.34'7 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality ❑ ❑ El El El ❑ ❑ CI El ❑❑ Version —November 26, 2018 Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinionof the State Veterinarian, wouldmake possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must bedone in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date Signature of Technical Specialist Date MORTALITY MANAGEMENT METHODS (check which method(s) are being implemented) ( ) Burial three- feet beneath the surface of the- ground withirr..24 hours after knowledgeof the. death.. The burialbe at least 30Q feet from any flowing steam or public body of water. ( Rendering at a. rendering plant licensed- under C. S. TO6-168.7 ( ) Complete incineration ( ) In the case of dead poultry only, placing in a= disposal pit of assize: and: design approved by the Department of -Agriculture. ( ) Any method which in the professional opinion of the State: Veterinarian would make possible the salvage- of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must- be attached) `M00202041348 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the - receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to - a. faun waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for futurewet periods_ In the late summer/early fall the lagoon should be pumped down to the lovx marker (see Figure 2-1) to allow for winter storage. Every effort should be made -to - maintain the lagoon close to the minimum liquid level as long as the weather and wash utill7ation plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before startingto irrigate does not leave room for storing excess water during extended wet.periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a.violatiorrof _ state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, ifneeded, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or. equivalent. Brush and trees on the embankment must be controlled. This may be - done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed. to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating= the waste. Maintenance inspections of the entire lagoon should be made during the initial fillingof the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look.for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes M00202041336 Lagoon surface —look for. 1. undesirable vegetative growth 2. floating or lodged debris Embankment —look for. 1. settlement, cracking, or "jug' holes 2. side slope stability —slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as• a. result of wave. action 5. rodent damage Largerlagoons may be subject to liner damage due to wave action. calmed by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoorr dam - A. good stand of vegetation will reduce the potential damage c- ncM by wave -action:. If • wave action causes serious damage to a lagoon sidewall, baffles in- the.lagoorr may be: used to reduce the wave impacts. . Any of these features could lead to erosion and weakening of the dam: If your lagoon has any of these features, you should call an appropriate expert familiar with. design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed. by the technical expert. Any digging into a lagoon darn with heavy equipment. is a serious undertaking with potentially serious consequences and should not be conducted. unless recommended by an appropriate technical expert. Transfer Pumps —check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need orrepair or. replacement_ NOTE: Pumping systems should be inspected and operated.frequently enough so that -you_ are not completely "surprised" by equipment failure. You should perform yourpumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if yourlagoonr is.fall,. yourneighbor's lagoon is full also. You should consider maintaining an inventory of spare. parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that. should be coming from your lagoon is that which comes from your. flushing: (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height M00202041337 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will, give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your -rainfall for this to work). Knowing. this should help -in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into- the lagoon. from the surrounding land. Lagoon Operation Startup: 1_ Immediately after construction establish a. complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume atleast half full of water before - waste loading begins, taking carenot to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the - end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in thespring to maximize bacterial establishment (dueto warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a.healthy working swine lagoon in the amount of 0.25 percent of the.full.lagoon. liquid volume. This seeding should occouratleasttwo weeks priorto.the- addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. T. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended. if these conditions occur for prolonged periods, especially during the warm. season. Loadings. The -more frequently and regularly that wastewater -is added. to a lagoon, •the better.the- lagoon• will function. Flush systems that wash waste into the lagoon several times daily- arm optimum for treatment. Pit recharge systems, in which one or more buildings are drained_ and_recharged each day, also work well. M00202041338 Practice water conservation —minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted_ This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure..2-1) _. Start irrigating at the earliest possible date. in the spring based on nutrient requirements and soil moisture so that'temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 footto the lowest point of the dam or embankment. Do not pump the -lagoon liquid level lower -that the permanentstorage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the<liquid` surface and as far away from the drainpipe inlets as possible.. Prevent additions of bedding materials, long-stemmed forage or -vegetation, molded feed, plastic syringes, or other foreign materials into thelagoon_ Frequently remove solids from catch basins at. end of confinementhonsc or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges -- Do not allow trees or large bushes to grow on lagoon dam or embankment_ Remove sludge from the lagoon either when the sludge storage capacity is; full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the -possibility of. -a. pollutant discharge. SIudgeRenoval: Rate:oflagoon sludge buildup can be reduced by: M00202041339 . proper lagoon sizing, . mechanical solids separation of flushed waste, . gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby uoplandr and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator, haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon. with dragline or sludge barge, berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for -waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be• limited by these nutrients as well as any previous waste applications to that field and crop requirement Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close - attention by the pumper or drag -line operator -will ensure that the lagoon linerremains intact If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and. heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal_ levels, as indicated by a soil test, and incorporated to reduce the chance of erosion.. Note that if the sludge is applied to fields with very high soil -test phosphoresrit should be applied only at rates equal to the crop removal of phosphorus. • As with other - wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odorat the waste. application site:. Extraprecaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. M00202041340 Possible Causes ofLagoon.Failure Lagoon failures result in the unplanned discharge of wastewater from: the structure_ Types. of failures include leakage through the bottomor sides, overtopping,.. and breach of the dam. Assuming proper design and construction,. the owner has. the responsibility for ensuring structure safety. Items -which may lead to lagoon failures. include: - Modification of the lagoon structure --an example is the placement of a:pipe in the dam without proper design: and construction.. (Consult an expertinr lagoon design before placing any pipes in. dams.) • Lagoonliquid levels —high: levels, are. a safety ask_ Failure. to inspectand maintain. they dam Excess surface water flowing. into the lagoon.. Liner integrity —protect from inlet pipe scouring, damage. during sludge removal, or rupture from. lowering lagoon liquid level below groundwater - table. NOTE: If lagoon wateris allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quicklycause a large discharge of wastewater and possible dam"failure. MO0202041341