HomeMy WebLinkAbout760060_Permit Renewal Application 2019_20190410State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2019, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2019.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Farm Number: 76-0060 Certificate Of Coverage Number: AWC760060
2. Facility Name: Koopman Dairies Inc
3. Landowner's Name (same as on the Waste Management Plan): Koopman Dairies Inc
4. Landowner's Mailing Address: 204 Lbw d Rd
City: Statesville State: NC Zip: 28625
Telephone Number: 704-876-4909 Ext. E-mail:
5. Facility's Physical Address: 4105 Meredall Farm Rd
City: Liberty State: NC Zip: 27298
6. County where Facility is located: Randolph
7. Farm Manager's Name (if different from Landowner):
8. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"):
10. Operator Name (OIC): Christopher Cass Phone No.: 704-450-7051 OIC #: 985502
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Cattle - Milk Cow 5,000
Operation Types:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses - Other
Farrow to Finish Milk Cow Pullets Sheep - Sheep
Feeder to Finish Dry Cow Turkeys Sheep - Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultr'
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment and Storage Lagoons (Verify the following information is accurate and complete. Make all necessary
corrections and provide missing data )
Structure
Name
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design
Freeboard
"Redline"
(Inches)
04
685,323.00
18.00
LARGE WSP #3
1✓1 07
'16 .. u 93
.}.a
LOWER STAGE #2
CA 0-1
1 oa ' 4
1, ci -, DO
2 t
UPPER STAGE #1
G lq ‘./
% 71 . 0
2./ 7 4 -5
-DO
79
7
Mail one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application
as required by NC General Statutes 143-215.10C(d) to the address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed b% the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and
complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to
your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, waste transfers, etc.)
As a second option to mailing paper copies of the application package, you can scan and email one signed copy of the
application and all the CAWMP items above to: 2019PermitRenewal@ncdenr.gov
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement,
representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for
a similar offense.)
Printed Name of Signing Official (Landowner, or if multiple Landowners all landowners should sign. If Landowner is a
corporation, signature should be by a principal executive officer of the corporation):
Name: 1 ' 1 • Title:
Signature: Date:
�12)1i5.
Name: Title:
Signature: Date:
Name: Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
E-mail: 2019PermitRenewal@ncdenr.gov
FORM: RENEWAL -STATE GENERAL 02/2019
ROY COOPER
Governor
MICHAEL S. REGAN
Secretary
LINDA CULPEPPER
Director
NORTH CAROLINA
Environmental Quality
February 26, 2019
Koopman Dairies Inc
Koopman Dairies Inc
204 Lloyd Rd
Statesville, NC 28625
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
PR 012019
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2019. Copies of the new animal waste operation State Non -Discharge General Permits are available
at hnps://dell.nc,ov/about/divisions/water-resources/water-qualin -regional-operations/afo or by writing or calling:
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Telephone number: (919) 707-9100
In order to assure your continued coverage under the State Non -Discharge General Permits, you must submit an application for
permit coverage to the Division. Enclosed you will find a 'Request for Certificate of Coverage Facilir$ Currently Covered bFan
Expiring State Non -Discharge General Permit." The application form must be completed. signed and returned bv Anril 3, 2019.
Please note that you must include one (1) coin ' of the Certified Animal Waste Management Plan ICAWMPI with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NCGS 143-215.1 and could
result in assessments of civil penalties of up to $25,000 per day.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel
free to contact the Animal Feeding Operations Branch staff at 919-707-9100.
Enclosures
cc (w/o enclosures):
Sincerely,
Jon Risgaard, Section Chief
Animal Feeding Operations and Groundwater Section
Winston-Salem Regional Office, Water Quality Regional Operations Section
Randolph County Soil and Water Conservation District
AFOG Section Central Files - AWC760060
North Caroi as Department of €rvrortmesta' Qtra1a• I c7-ids oat of Water Reso>sroe.
512 N. Sa"sburp St. 11538 Mai, Sava Center I Raee'ggh, North Carolina 27585-1636
919.707.9090
The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield
imates are also provided for each crop, as well as the crop's P205 Removal Rate. The Leaching Index (LI) and the
rnosphorous Loss Assessment Tool (PLAT) Rating are also provided for each field, where available.
If a field's PLAT Rating is High, any planned manure application is limited to the phosphorous removal rate of the
harvested plant biomass for the crop rotation or multiple years in the crop sequence. Fields with a Very High PLAT
Rating should receive no additional applications of manure. Regardless of the PLAT rating, starter fertilizers may be
recommended in accordance with North Carolina State University guidelines or recommendations. The quantity of P205
applied to each crop is shown in the following table if the field's PLAT rating is High or Very High.
Planned Crops Summary
Tract
Field
Total
Acres
Useable
Acres
Plat
Rating
LI
Soil Series
Cro Sequence
p q
RYE
P2O5
Removal
(lbs/acre)
Applied
(lbshacn)
314
3
4.40
4.40
Medium
15.0
Cecil
Small Grain, Silage
10.4 Tons
56
N/A
Com, Silage
21.9 Tons
74
N/A
314
4
29.90
29.90
Medium
15.0
Cecil
Small Grain, Silage
8.8 Tons
48
N/A
Corn, Silage
18.4 Tons
63
N/A
314
5
13.80
13.80
Medium
15.0
Madison
Small Grain, Silage
6.3 Tons
34
.,
N/A
Corn, Silage
14.0 Tons
48
N/A
66
11
54.80
52.70
Medium
15.0
Cecil
-
Small Grain, Silage
10.1 Tones
N/A
N/A 1
_
Silage
21.2 Ton
N/A
NIA
66
3
54.70
51.20
Medium
15.0
Cecil
_Com,
Small Grain, Silage
8.8 Tons
48
N/A
Com, Silage
18.4 Tonk
63
N/A
9515
1
11.40
10.10
Medium
15.0
Lloyd
Small Grain, Silage
9.2 Tons
50
N/A
Com, Silage
20.2 Tons
69
N/A
9515
2
4.00
4.00
Medium
15.0
Lloyd
Small Gram, Silage
8.0 Tons
43
N/A
Corn, Silage
17.6 Tons
60
N/A
9515
3
11.00
11.00
Medium
15.0
Lloyd
Small Grain, Silage
9.2 Tons
50
N/A
Com, Silage
20.2 Tons
69
N/A
9515
4
1.00
1.00
Medium
15.0
Lloyd
Small Grain, Silage
9.5 Tons
51
N/A
Corn. Silage
20.9 Tons
71
N/A
9516
1
4.50
3.50
Medium
15.0
Lloyd
Small Grain, Silage
8.0 Tons
43
N/A
Corn, Silage
17.6 Tons
60
N/A
9517
1
2.80
1.90
Medium
15.0
Lloyd
Small Grain, Silage
8.7 Tons
47 ,
N/A
Corn, Silage
19.1 Tons
65
N/A
9781
1
7.20
5.90
Medium
15.0
Lloyd
-
Small Grain, Silage
9.5 Tons
51
N/A
Corn, Silage
20.9 Tons
71
N/A
9781
10
5.10
5.10
Medium
15.0
Lloyd
Small Grain, Silage
8.0 Tons
43
N/A
Com, Silage
17.6 Tons
60
N/A
A 9781
2
46.00
45.40
Medium
15.0
Lloyd
Small Grain, Silage
9.2 Tons
50
N/A
Com, Silage
20.2 Tons
69
N/A
994531
Database Version 3.1
NOTE: Symbol * means user entered data.
Date Printed 5/11/2013
PCS Page 1 of 2
Planned Crops Summary
Tract
9781
9781
9781
Field
3
8
9
PLAN TOTALS:
LI
<2
>= 2 &
<= 10
> 10
Total
Acres
5.80
38.20
Useable
Acres
5.40
38.20
Plat
Rating
Medium
Medium
1
13.20
13.20
307.80 296.70
Medium
Potential Leaching
LI
15.0
15.0
15.0
Low potential to contribute to soluble
nutrient leaching below the rootzone.
Moderate potential to contribute to
soluble nutrient leaching below the
root zone.
f ligh potential to contribute to soluble
nutrient leaching below the root zone.
PLAT Index
0-25
25 - 50
51 - 100
> 100
Rating
Low
Medium
High
Very High L
994531 Database Version 3.1
NOTE: Symbol * means user entered data.
Soil Series
Lloyd
Lloyd
Lloyd
None
Crop Sequence
Small Grain, Silage
Com, Silage
Small Grain, Silage
Corn, Silage
Small Grain, Silage
Corn, Silage
Technical Guidance
Nutrient Management (590) should be planned.
P2O5
RYE
8.7 Tons
19.1 Tons
9.2 Tons
20.2 Tons,
8.0 Tons
17.6 Tons
Removal
(lbs/acre)
47
65
50
69
43
60
Applied
(lbs/acre)
N/A
N/A
N/A
N/A
N/A
N/A
Nutrient Management (590) should be planned. Other conservation practices that improve
the soils available water holding capacity and improve nutrient use efficiency should be
considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations
(328), Long -Term No -Till (778), and edge -of -field practices such as Filter Strips (393) and
Riparian Forest Buffers (391).
P Management Recommendation
No adjustment needed; N based application
No adjustment needed; N based application
Application limited to crop P removal
Date Printed 5/11/2013
Starter P application only
PCS Page 2 of 2
The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number or acres of
cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements,
and proper timing of applications to maximize nutrient uptake.
This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or
other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in
order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is
included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation.
Waste Utilization Table Year 1
Tract
314
314
314
314
314
314
66
66
66
66
9515
9515
Field
3
3
4
4
5
5
11
11
3
3
Source
ID
U1
U1
U1
U1
U1
U1
U1
U1
U1
U1
U1
U1
Soil Series
Cecil
Cecil
Cecil
Cecil
Madison
Madison
Cecil
Cecil
Cecil
Cecil
Lloyd
Lloyd
Total
Acres
4,40
4.40
29.90
29.90
13.80
13.80
54.80
54.80
54.70
54.70
11,40
11.40
Use.
Acres
4.40
4.40
29.90
29.90
13.80
13.80
52.70
52.70
51,20
51.20
10.10
10.10
Small Grain, Silage
Com, Silage
Small Grain, Silage
Corn, Silage
Small Grain, Silage
Com, Silage
Small Grain, Silage
Corn, Silage
Small Grain, Silage
Com, Silage
Small Grain, Silage
Com, Silage
Crop
RYE
10.4
21.9
8.8 Tons
18.4
6.3 Tons
14.0
10.1
21.2
Applic.
Period
9/1-3/31
2/15-6/30
9/1-3/31
2/15-6/30
9/1-3/31
2/15-6/30
9/1-3/31
2/15-6/30
8.8 Tons 9/1-3/31
18.4
9.2 Tons
20.2
2/15-6/30
9/1-3/31
2/15-6/30
N i rrogen
PA
Nutrient
Req'd
(lbs/A)
Comm. Res,
Fort, (lbs/A)
Nutrient
Applied
(lbs/A)
N
115
239
98
201
70
153
112
231
98
201
102
220
N
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Applic.
Method
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
Broad.
9515
9515
9515
9515
2
2
3
3
U1
U1
U1
U1
Lloyd
Lloyd
Lloyd
Lloyd
4.00
4.00
11.00
11.00
4.00
4.00
11.00
11.00
Small Grain, Silage
Corn, Silage
Small Grain, Silage
Corn, Silage
8.0 Tons
17.6
9.2 Tons
9/1-3/31
2/15-6/30
9/1-3/31
89
192
102
20.2 2/15-6/30 220
0
0
0
0
0
0
0
Broad.
Broad.
Broad.
0 Broad.
Manure
PA
Nutrient
Applied
(lbs/A)
Liquid
ManureA
pplied
(acre)
Solid
Manure
Applied
(acre)
Liquid
Manure
Applied
(Field)
Solid
Manure
Applied
(Field)
N
1000
gal/A
Tons
1000 gals
tons
115
12,02
0.00
52.87
0.00
239
24.97
0.00
109.88
0.00
98
10.24
0.00
306.17
0.00
201
21.00
0.00
627.95
0.00
70
7.31
0,00
100.93
0.00
153
15199
0.00
220.61
0.00
112
11.70
0.00
616.72
0.00
231
24.14
0.00
1,271.99
0.00
98
10.24
0.00
524.27
0.00
201
21.00
0.00
1,075.29
0.00
102
10.66
0.00
107.64
0.00
220
22.99
0.00
232.17
0.00
89
9.30
0.00
37,20
0.00
192
20.06
0.00
80.25
0.00
102
10.66
0.00
117.23
0.00
220
22.99
0.00
252.86
0.00
994531 Database Version 3.1 Date Printed: 5/11/2013 WUT Page 1 of 3
Waste Util on Table
Tract
9515
9515
9516
9516
9517
9517
9781
9781
9781
9781
9781
9781
9781
9781
9781
9781
9781
9781
Field
4
4
1
1
1
1
1
1
10
10
2
2
3
3
8
8
9
9
Source
ID
Soil Series
Total
Acres
Use.
Acres
Crop
U1
Lloyd
1.00
1.00
Small Grain, Silage
U1
Lloyd
1.00
1.00
Corn, Silage
U1
Lloyd
4.50
3.50
Small Grain, Silage
U1
Lloyd
4,50
3.50
Com, Silage
Ul
Lloyd
2.80
1.90
Small Grain, Silage
U1
Lloyd
2.80
1.90
Corn, Silage
U1
Lloyd
7.20
5.90
Small Grain, Silage
U1
Lloyd
7.20
5.90
Corn, Silage
U1
Lloyd
5.10
5.10
Small Grain, Silage
U1
Lloyd
5.10
5.10
Com, Silage
Ul
Lloyd
46.00
45.40
Small Grain, Silage
Ul
Lloyd
46.00
45.40
Corn, Silage
Ul
Lloyd
5.80
5.40
Small Grain, Silage
Ul
Lloyd
5.80
5.40
Corn, Silage
U1
Lloyd
38.20
38.20
Small Grain, Silage
Ul
Lloyd
38.20
38.20
Corn, Silage
U1
Lloyd
13.20
13.20
Small Grain, Silage
U1
Lloyd
13.20
13.20
Corn, Silage
994531 Database Version 3.1 Date Printed: 5/11/2013
/ear 1
RYE
Applic.
Period
Nitrogen
PA
Nutrient
Req'd
(lbs/A)
Comm.
Fert.
Nutrient
Applied
(lbs/A)
Res.
(lbs/A)
Manure
PA
Nutrient
Applied
(lbs/A)
Liquid
ManureA
pplied
(acre)
Solid
Manure
Applied
(acre)
Liquid
Manure
Applied
(Field)
Solid
Manure
Applied
(Field)
N
N
N
Applic.
Method
N
1000
gal/A
Tons
1000 gals
tons
9.5 Tons
9/1-3/31
105
0
0
Broad,
105
10.97
0.00
10.97
0.00
20.9
2/15-6/30
228
0
0
Broad..
228
23.82
0.00
23.82
0.00
8.0 Tons
9/1-3/31
89
0
-
0
Broad.
89
9.30
0.00
32.55
0.00
17.6
2/15-6/30
192
0
0
Broad.
192
20.06
0.00
70.22
0.00
8.7 Tons
9/1-3/31
97
0
0
Broad.
97
10.14
0.00
19.26
0.00
19,1
2/15-6/30
208
0
0
Broad.
208
21.73
0.00
41.29
0.00
9.5 Tons
9/1-3/31
105
0
0
Broad.
105
10.97
0,00
64.73
0.00
20.9
2/15-6/30
228
0
0
Broad.
228
23.82
0.00
140.56
0.00
8.0 Tons
9/1-3/31
89
0
0
Broad,
89
9.30
0.00
47.43
0.00
17.6
2/15-6/30
192
0
0
Broad.
192
20.06
0.00
102.31
0.00
9.2 Tons
9/1-3/31
102 _
0
0
Broad.
102
10.66
0.00
483.86
0.00
20.2
2/15-6/30
220
0
0
Broad.
220
22.99
0 00
1,043.61
0.00
8.7 Tons
9/1-3/31
97
0
0
Broad.
97
10.14
0.00
54.73
0.00
19.1
2/15-6/30
208
0
0
Broad.
208
21.73
0.00
117.36
0.00
9.2 Tons
9/1-3/31
102
0
0
Broad.
102
10.66
0.00
407.12
0.00
20.2
7-
2/15-6/30
220
0
0
Broad.
220
22.99
0.00
878.11
0.00
8.0 Tons
9/1-3/31
89
0
0
Broad,
89
9.30
0.00
122.75
0.00
17.6
2/15-6/30
192
0
0
Broad.
192
20.06
0.00
264.81
0.00
WUT Page 2 of 3
Waste Util on Table
Tract
Field
Source
Total
Use.
ID
Soil Series
Acres
Acres
Crop
Notes: 1. In the tract column, — symbol means leased, otherwise, owned.
fear 1
RYE
Applic.
Period
Nitrogen
PA
Nutrient
Req'd
(Ibs/A)
Comm
Fert.
Nutrient
Applied
(lbs/A)
Res.
(lbs/A)
Applic.
Method
Manure
PA
Nutrient
Applied
(lbs/A)
Liquid
ManureA
pplied
(acre)
Solid
Manure
Applied
(acre)
Liquid
Manure
Applied
(Field)
Sol
Manure
Applied
(Field)
N
N
N
N
1000
gal/A
Tons
1000 gals
tons
Total Applied,
1000
gallons
9,659.52^
Total Produced, 1000 gallons
5,370.00
Balance, 1000 gallons
4.281)• `2
Total Applied, tons
0.00
Total Produced, tons
0.00
Balance, tons
0.00
2. Symbol * means user entered data.
994531 Database Version 3.1 Date Printed: 5/11/2013 WUT Page 3 of 3
The Available Waste Storage Capacity table provides an estimate of the number of days of storage
capacity available at the end of each month of the plan. Available storage capacity is calculated as the
design storage capacity in days minus the number of days of net storage volume accumulated. The start
date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in
the plan at which storage volume in the lagoon or holding pond is equal to zero.
Available storage capacity should be greater than or equal to zero and less than or equal to the design
storage capacity of the facility. If the available storage capacity is greater than the design storage
capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated.
If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design
storage volume of the structure. Either of these situations indicates that the planned application interval
in the waste utilization plan is inconsistent with the structure's temporary storage capacity.
Available Waste Storage Capacity
Source Name
Koopman Lloyd Dairy
Design Storage Capacity (Days)
Start Date
9/1
120
Plan Year
Month
Available Storage Capacity (Days) *
1
1
1
74
1
2
120
1
3
89
1
4
59
1
5
120
1
6
120
1
7
89
~
1
8
58
1
1
9
67
1
10
87
1
11
73
1 —
12
42
* Available Storage Capacity is calculated as of the end of each month.
994531 Database Version 3.1 Date Printed: 05-11-2013 Capacity Page 1 of 1
Required Specifications For Animal Waste Management
1. Animal waste shall not reach surface waters of the state by runoff, drift,
manmade conveyances, direct application, or direct discharge during
operation or land application. Any discharge of waste that reaches surface
water is prohibited.
2. There must be documentation in the design folder that the producer
either owns or has an agreement for use of adequate land on which to
properly apply the waste. If the producer does not own adequate land to
properly dispose of the waste, he/she shall provide evidence of an
agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the
responsibility of the owner of the waste production facility to secure an
update of the Nutrient Management Plan when there is a change in the
operation, increase in the number of animals, method of application,
receiving crop type, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs
for realistic crop yields based upon soil type, available moisture, historical
data, climatic conditions, and level of management, unless there are
regulations that restrict the rate of applications for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre
per year. Waste may be applied to land eroding at more than 5 tons per
acre per year but less than 10 tons per acre per year provided grass filter
strips are installed where runoff leaves the field (see USDA, MRCS Field
Office Technical Guide Standard 393 - Filter Strips).
5. Odors can be reduced by injecting the waste or by disking after waste
application. Waste should not be applied when there is danger of drift
from the land application field.
6. When animal waste is to be applied on acres subject to flooding, waste
will be soil incorporated on conventionally tilled cropland. When waste is
applied to conservation tilled crops or grassland, the waste may be
broadcast provided the application does not occur during a season prone
to flooding (see "Weather and Climate in North Carolina" for guidance).
994531 Database Version 3.1 Date Printed: 5/11/2013 Specification Page 1
7. Liquid waste shall be applied at rates not to exceed the soil infiltration
rate such that runoff does not occur offsite or to surface waters and in a
method which does not cause drift from the site during application. No
ponding should occur in order to control odor and flies.
8. Animal waste shall not be applied to saturated soils, during rainfall
events, or when the soil surface is frozen.
9.. Animal waste shall be applied on actively growing crops in such a manner
that the crop is not covered with waste to a depth that would inhibit
growth. The potential for salt damage from animal waste should also be
considered.
10. Nutrients from waste shall not be applied in fall or winter for spring
planted crops on soils with a high potential for leaching. Waste/nutrient
loading rates on these soils should be held to a minimum and a suitable
winter cover crop planted to take up released nutrients. Waste shall not
be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11. Any new swine facility sited on or after October 1,1995 shall comply with
the following: The outer perimeter of the land area onto which waste is
applied from a lagoon that is a component of a swine farm shall be at least
50 feet from any residential property boundary and canal. Animal waste,
other than swine waste from facilities sited on or after October 1,1995,
shall not be applied closer that 25 feet to perennial waters.
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other
than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and
public right-of-ways.
994531 Database Version 3.1 Date Printed: 5/11/2013 Specification Page 2
15. Animal waste shall not be discharged into surface waters, drainageways,
or wetlands by a discharge or by over -spraying. Animal waste may be
applied to prior converted cropland provided the fields have been
approved as a land application site by a "technical specialist". Animal
waste shall not be appliedon grassed waterways that discharge directly
into water courses, and on other grassed waterways, waste shall be
applied at agronomic rates in a manner that causes no runoff or drift
from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets,
sinks, etc., shall not be discharged into the animal waste management
system.
17. A protective cover of appropriate vegetation will be established on all
disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas
shall be fenced, as necessary, to protect the vegetation. Vegetation such as
trees, shrubs, and other woody species, etc., are limited to areas where
considered appropriate. Lagoon areas should be kept mowed and
accessible. Berms and structures should be inspected regularly for
evidence of erosion, leakage, or discharge.
18. If animal production at the facility is to be suspended or terminated, the
owner is responsible for obtaining and implementing a "closure plan"
which will eliminate the possibility of an illegal discharge, pollution, and
erosion.
19. Waste handling structures, piping, pumps, reels, etc., should be inspected
on a regular basis to prevent breakdowns, leaks, and spills. A regular
maintenance checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other
crops for direct human consumption. However, if animal waste is used on
crops for direct human consumption, it should only be applied pre -plant
with no further applications of animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and bottom
elevations of the temporary storage (pumping volume) of all waste
treatment lagoons. Pumping shall be managed to maintain the liquid level
between the markers. A marker will be required to mark the maximum
storage volume for waste storage ponds.
994531 Database Version 3.1 Date Printed: 5/11/2013 Specification Page 3
22. Waste shall be tested within 60 days of utilization and soil shall be tested
at least annually at crop sites where waste products are applied. Nitrogen
shall be the rate -determining nutrient, unless other restrictions require
waste to be applied based on other nutrients, resulting in a lower
application rate than a nitrogen based rate. Zinc and copper levels in the
soils shall be monitored and alternative crop sites shall be used when
these metals approach excessive levels. pH shall be adjusted and
maintained for optimum crop production. Soil and waste analysis
records shall be kept for a minimum of five years. Poultry dry waste
application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for five
(5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina
regulations.
994531 Database Version 3.1 Date Printed: 5/11/2013 Specification Page 4
'f9515
1-77
i•
Scale — 1' approx, 660'
Koopman Dairy
Iradell County, North Carolina
Lloyd Farm
Waste Management_System
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TREDELL COUNTY, NORTH CAROLINA
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Koopman Dairy
Iredell County, North Carolina
Lloyd Farm
Waste Management System
KOOPMAN DAIRIES
IREDELL COUNTY, NORTH CAROLINA
SCB
Data
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Approved By
Title
Title
Sheet No.
of 3
Drawing File Name:
Nutrientl
Dry Cow -$ry
Weather. Lounging
Area
Koopmaq •
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,- Waste Storage P':nd e Upper Freestall Barn
Maximum Pump Out Marken - 0.9' below
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Freeboard Depth above Spillway ] r'
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Maximum Pump Out Marker - D.6'
Spillway Elevation - Concrete
Freeboard Depth above SIR
aste Storage - o d - Milking Parlor Waste ')
axlmum Pump: ut Marker - 0,6' below 1
P00 0 200 400 600
Scale 1" , = 200'
4r
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Koopman Dairy
Lloyd Road Farm
Plan View
Waste Management System
KOOPMAN DAIRIES
1REDELL COUNTY, NORTH CAROLINA
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4.2013
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d Lloyd Plan Vlew
CATEGORY
Obvious Threat
EXAMPLES
Complete structural failure;
full or partial loss of a Waste
Storage Pond wall resulting in a
release of waste
Impending Threat
Structural damage from
overtopping; leakage or seepage
from base or sidewalls of Waste
Storage Pond; waste discharging
from underground tiles
Failure to immediately address
these may result in complete
structural failure
Other Discharges
Lack of Storage
Capacity
ACTION
1. If there is any potential threat to life or
property, contact 911 or Sheriffs Dept.
2. Report failure to Division of Water Quality
(DWQ) - provide operation name, location,
problem, time of spill, shone number for
return calls & registration/certification
number
3. Make all attempts to stop the discharge and
contain the waste on the farm
4. Contact the technical specialist who
certified the Waste Storage Pond
1. Report failure to DWQ - provide same
information as above
2. Make all attempts to stop the discharge;
reinforce weak area of structure until a
technical specialist can assess situation
Runoff from spray fields, broken
pipes, leaking pumps, discharges
from houses and other
maintenance deficiencies
Anticipated single storm events
exceeding 25 yr.24 hr. frequency
such as approaching hurricanes;
Or extended rainfall periods
resulting in waste water levels
above the start pump marker
1. If waste is leaving property use same
contacts as for the previous category
2. Address maintenance deficiencies
Sheriff — 704-878-3180
DWQ at 704-663-1699,
or Emergency Management at 704-878-
5353
Local Contractor— Marvin Church
Grading
459 Fairmount Rd.
Statesville, NC 28625
704-878-4369
Tech. Spec. — 704-873-6761, ext. 3
DWQ at 704-663-1699
or After Hours Emergency at 919-733-
3942
Tech. Spec. — 704-873-6761, ext. 3
Local Contractor — Marvin Church
Grading
704-876-4369
Same as for "Impending Threat" category
1. Contact DWQ for regulatory approval for
emergency pumping
DWQ at 704-663-1699
Waste Storage Overflow
* Add soil to berm to increase
elevation of dam
* Pump wastes to fields at an
acceptable rate
* Stop all additional flow to the
lagoon (waterers)
* Call a pumping contractor
* Make sure no surface water
is entering lagoon
Runoff From Waste
Application Field
* Immediately stop waste
application
* Create a temporary diversion
or berm to contain the waste
on the field
* Incorporate waste to reduce
further runoff
Leakage From Waste
Distribution System
* Stop recycle (flushing
system) pump
* Stop irrigation pump
* Close valves to eliminate
further discharge
* Separate pipes to create an
air gap and stop flow
Leakage From Base or
Sidewali of Storage Pond
* Dig a small well or ditch to
catch all seepage, put in
submersible pump, and pump
back into Waste Storage Pond
* If holes are caused by
burrowing animals, trap or
remove animals and fill holes
and compact with a clay type
soil
* Other holes may be likewise
temporarily plugged with clay
soil
Dairy Farm Waste Management Odor Control Checklist
Source
Farmstead
Cause
• Dairy production
Paved lots or barn • Wet manure -covered
alley surfaces ' surfaces
Bedded areas
• Urine
• Partial microbial
decomposition
Manure dry stacks • Partial microbial
decomposition
BMPs to Minimize Odor
C�1 Vegetative or wooded buffers
Cid Recommended best management practices
if Good judgment and common sense
I Scrape or flush daily
Q' Promote drying with proper ventilation
;4 Routine checks and maintenance on waterers,
hydrants, pipes, stock tanks
121f. Promote drying with proper ventilation
LS( Replace wet or manure -covered bedding
Site Specific Practices
Storage tank or
basin surface
• Partial microbial
decomposition
• Mixing while filling
• Agitation when emptying
Settling basin
surfaces
• Partial microbial
decomposition
• Mixing while filling
• Agitation when emptying
Manure, slurry, or • Agitation when spreading
sludge spreader
out lets
• Volatile gas emissions
AMOC - r'-vembcr 11, 1996, page 1
❑ Provide liquid drainage for stored manure
❑ Bottom or mid -level loading
❑ Tank covers
11 Basin surface mats of solids
WI Minimize lot runoff and liquid additions
C ' Agitate only prior to manure removal
W Proven biological additives or oxidants
G7 Liquid drainage from settled solids
❑ Remove solids regularly
❑ Soil injection of slurry/sludges
a Wash residual manure from spreader after use
li Proven biological additives or oxidants
Dairy Farm Waste Management Odor Control Checklist
Source Cause BMPs to Minimize Odor Site Specific Practices
Uncovered manure, • Volatile gas emissions while 0 Soil injection of slurry/sludges
slurry, or sludge on drying C7 Soil incorporation within 48 hours
field surfaces N1 Spread in thin uniform layers for rapid drying
151 Proven biological additives or oxidants
Flush tanks 0 Flush tank covers
C] Extend fill lines to near bottom of tanks with
anti -siphon vents
• Agitation of recycled lagoon
liquid while tanks are filling
Outside drain •
collection or junction
boxes
Lift stations
Agitation during wastewater
conveyance
O Box covers
• Agitation during sump tank
filling and drawdown
End of drainpipes at
lagoon
Lagoon surfaces
0 Sump tank covers
• Agitation during wastewater
conveyance
• Volatile gas emission
• Biological mixing
• Agitation
Irrigation sprinkler
nozzles
• High pressure agitation
• Wind drift
AMOC - r' vcmbcr 1 I, 1996, page 2
0 Extend discharge point of pipes underneath
lagoon liquid level
0 Proper lagoon liquid capacity
O Correct lagoon startup procedures
O Minimum surface area -to -volume ratio
O Minimum agitation when pumping
0 Mechanical aeration
O Proven biological additives
O Irrigate on dry days with little or no wind
O Minimum recommended operating procedure
O Pump intake near lagoon liquid surface
O Pump from second -stage lagoon
0 Flush residual manure from pipes at end of
slurry/sludge pumpings
Dairy Farm Waste Management Odor Control Checklist
Source Cause
Dead animals • Carcass decomposition
Standing water
around facilities
BMPs to Minimize Odor
54 Proper disposition of carcasses
Site Specific Practices
• Improper drainage
• Microbial decomposition of
organic matter
Mud tracked onto • Poorly maintained access
public roads from roads
farm access
Grade and landscape such that water drains away
from facilities
Farm access road maintenance
Additional Information:
Cattle Manure Management; .0200 Rule/BMP Packet
Dairy Educational Unit Manure Management System —Lake Wheeler Road Field Laboratory; EBAE 209-95
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-83
•
Management of Dairy Wastewater; EBAE 106-83
Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet
Nuisance Concerns in Animal Manure Management; Odors and Flies; PR0107, 1995 Conference Proceedings
AMOC - November 11, 1996, page 3
Available From :
NCSU, County Extension Center
NCSU—BAE
NCSU—BAE
NCSU—BAE
NCSU—BAE
Florida Cooperative Extension
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Flush gutters
• Accumulation of solids
Lagoons and pits • Crusted solids
Liquid Systems
Cl Flush system is designed and operated sufficiently
to remove accumulated solids from gutters as
designed
CI Remove bridging of accumulated solids at
discharge
I Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the crusting
of solids to a depth of no more than 6 to 8 inches
over more than 30 percent of surface
Excessive vegetative • Decaying vegetation Si Maintain vegetative control along banks of
growth Iagoons and other impoundments to prevent
accumulation of decaying vegetative matter along
water's edge on impoundment's perimeter.
Dry Systems
Feeders • Feed spillage I Design, operate, and maintain feed systems
(e.g., bunkers and troughs) to minimize the
91 accumulation of decaying wastage
Clean up spillage on a routine basis (e.g., 7 to 10-
day interval during summer.; 15- to 30-day interval
during winter)
AMJC - November 11, 1996, page 1
Insect Control Checklist for Animal Operations
Source Cause
Feed storage • Accumulations of feed
residues immediate perimeter of feed storage areas by
ensuring drainage is away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture gram
Iproducts)
Inspect for and remove or, break up accumulated
solids in filter strips around feed storage as needed
Animal holding areas • Accumulations of anirnal l Eliminate low areas that trap moisture along fences
wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal
d Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e., inspect for and remove or break up
• accumulated solids as needed)
Dry manure handling • Accumulations of animal M Remove spillage on a routine basis (e.g.,
systems wastes 7- to 10-day interval during summer; 15- to 30-day
interval during winter) where manure is loaded for
• land application or disposal
Provide for adequate drainage around manure
stockpiles
Inspect for and remove or break up accumulated
wastes in filter strips around stockpiles and manure
handling areas as needed
BMPs to Control insects
i Reduce moisture accumulation within and around
Site Specific Practices
For more information contact:
Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613.
AMC - November 11, 1.996, page 2
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
❑ ❑
as
{ r i
El El
El El
Version —November 26, 2018
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opiniontof the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be,done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
12e
Signature of Farm Owner/Manager Date
7
Signature of Technical Specialist Date
Primary Secondary
❑ ❑
❑ ❑
El El
❑ ❑
❑ ❑
El El
❑ ❑
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinioniof the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be:done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farm Owner/Manager
Signature of Technical Specialist
Date
Date
ARD KOOPMAN
Lloyd Farm
WASTE MANAGEMENT SYSTEM
IREDELL COUNTY, NORTH CAROLINA
LOCATION: LOCATED AT END OF SR 1915
(Lloyd Road)
LONGITUDE - 080°51'46.6" W
LATITUDE - 035°53'53.8" N
DAIRY SIZE: Maximum Number Cattle in Waste Management System
700 MILK AND DRY COWS
100 Heifers DAY OLD TO 200 LB
Address: 204 Lloyd Road, Statesville, NC 28625
Phone: Cell 704-929-0659 Home 704-876-4909
UPDATED BY: Samuel C. Bingham, PE
APPROVED BY:
DATE: /71., Zl Zo/3
This modifies the plan prepared for Ard Koopman in 2002. In this
revision, the cow numbers were increased to 700. The increase in cow
numbers resulted in less storage period. Mr. Koopman maintains storage
capacity in each pond by agitating and pumping between ponds. This
mixing also results in a more uniform waste product to spread on
cropland. The storage capacity will be based on the three ponds
managed as one unit. The 25 yr-24 hr storage capacity was maintained
in each pond.
Koopman Lloyd Dairy 1 Update 2013
B. Summary of Design Volumes
1. Surface Runoff 15,996 cu ft
2. Unsurface Runoff 553 cu ft
3. Rainfall minus evaporation on pond surfaces 36,903 cu ft
4. Volume of Milk Cow Waste 89,840 cu ft
5. Volume of Dry Cow Waste 60,642 cu ft
6. Waste Sand Storage 76,650 cu ft
7. Parlor Wash Water 32,086 cu ft
TOTAL 312,670 cu ft
The normal waste volume for 4 months of waste storage and 1 year of
waste sand storage in the waste ponds is 312,670 cu ft.
Normal Pump Out Volume not including sand
15,996 + 553 + 36,903 + 89,840 + 60,642 + 32,086 cu ft
= 236,020 cu ft per 120 days
= 717,894 cu ft per 365 days
= 5,370,000 gallons per year
C. Storage Volume in Waste Storage Ponds
1. Waste Storage Pond #1 (Upper Pond)
The maximum pump out marker is 1..8' below top of dam.
164.5' X 181' s Z7 77 ! .
1.8'
1.5:1
3:1
3:1
9.2 3:1
115' X 115'
Volume = 9.2/6[115 X 115 + 156.4 X 170.2 + 4(135.7 X 142.6)]
= 179,780 cu ft
Koopman Lloyd Dairy 10 Update 2013
2. Waste Storage Pond #2 (Middle Pond)
"As Built" data for waste storage pond. The maximum pump out marker is
2.4' below top of dam.
120' X ]. 60'- 4 Z,
2.4'
2.6:1
lot 2.6:1
9.0
70' X 98'
1.8:1
2.8:1
Volume = 9.0/6[70 X 98 + 109.6 X 146.6 + 4(89.8 X 122.3)]
-- 100,286 cu ft
3. Waste Storage Pond #3 (Parlor Wash Water Pond)
"AS BUILT" - The maximum pump out marker is 1.6' below top of dam.
93.2' X 93.2.' A 6e4
1.6'
2:1
6.7' / 2:1
60' X 60'
Volume = 6.7/6[60 X 60 + 86.8 X 86.8 + 4(73.4 X 73.4)]
36,498 cu ft
4. Total Waste Storage Capacity below the Maximum Pump Out Markers
Normal Storage Capacity - 179,780 + 100,286 + 36,498 = 316,564 cu ft
Storage capacity is adequate for 4 months of waste storage.
Koopman Lloyd Dairy 11 Update 2013
VIII. Operation and Maintenance Requirements
The waste management system will keep pollutants out of
the streams and rivers if the 25 yr -24 hr storage capacity
is maintained in the waste storage ponds and diversions for
clean water and,polluted runoff are maintained around the
system.
Before the waste storage pond reaches the high level
mark set at each pond, the storage pond shall be emptied. A
post will be set with its top at this elevation. See pond
design computations above for each pond high level
elevation.
Vegetation around the waste storage pond shall be mowed
annually and eroded areas patched. Fencing shall be checked
and repaired as required.