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HomeMy WebLinkAboutNC0023876_Pretreatment_IUP_Application_202401251 . Industrial User Wastewater Survey & Permit Application rnvF.R PACF, The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit (IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit (IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm, as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance Section 1.2, after coin letion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false informati includin the possibility of fine and/or imprisonment for knowing violations. U 0 Signature uthori Representative Date listed a ve (seal ' ap licable Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 1 of 19 Industrial User Wastewater Survey & Permit Application 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Mount Vernon Chemicals, LLC dba Apollo Chemical is a chemical manufacturer. We manufacture additives for formulators and blenders, and we provide toll and contract synthesis and blending services. Our Apollo Chemical products help clean and degrease hard surfaces, remove stains from fabrics, eliminate odors, and repel oil and water. 2. List the primary products produced at this facility: Our product lines include surfactants, safe acids, protectants and specialty additives for personal care products, automotive detergents and protectants, metal cleaners, odor control, stone and concrete care, household and industrial cleaners and degreasers, and lubricant additives. Chemical types include reaction products (such as alkanolamides, amine condensates, amine oxides, PEG esters, phosphate esters and their salts, and quaternaries), blended surfactants and Textile softeners. Our Tolling side primarily focuses on polymer water emulsions and auxiliaries for the textile industry. List raw materials and process additives used: A variety of long -chain fatty acids, amines, higher molecular weight alcohols, inorganic bases, PEG's, food grade starches, alkoxylated alcohols and surfactants. 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes X No 1. ChemTreat CL-2150 (for Cooling tower water). be present as a result of vessel cleaning process). 2. Bit 20 Preservative or similar (for finished product preservation, may 3. Kathon CG-ICP Preservative or similar (for finished product preservation, may be present as a result of vessel cleaning process). 4. BioBan DXN Antimicrobial or similar (f for finished product preservation, may be present as a result of vessel cleaning process). 5. Preventol P-91 or similar (for finished product preservation, may be present as a result of vessel cleaning process). 6. Nuosept 95 Preservative or similar (for finished product preservation, may be present as a result of vessel cleaning process). 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. There are two operating areas of the plant (Synthesis & Wet Blend) Wet Blend currently typically operates 24 hours (Monday — Friday) with — 6 — 8 employees per day shift and — 2 — 4 employees per night shift in the production area. Synthesis currently typically operates 24 hours (Monday — Sunday) with -- 2 — 3 employees per shift in the production area. Check, if all continuous Check, if all batch X % continuous = % % Batch = % 6. Production process is: If both please enter, Title: lU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 2 of 19 Industrial User Wastewater Survey & Permit Application 7. Does production vary significantly (+- 20 %) by season. Describe. Yes Could vary based on unexpected current business conditions No X g. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes Could vary based on unexpected current business conditions No X 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. GFL Environmental, 703 East Gilbreath Street, Graham, NC 27259, 336-229-0525, 30 tons (Jan — Aug, 2023), Trash for Landfill. Clean management, 915 Industrial Rd., Waterloo, SC 29488, 843-538-8131, 792 lbs (Jan —Aug, 20203 )Halo dour Waste Disposal Waste Disposal Clean management, 915 Industrial Rd., Waterloo, SC 29488, 843-538-8131, 36.8 tons (Jan —Aug, ) Clean management 915 Industrial Rd., Waterloo, SC 29488, 843-538-8131, N/A ton (Jan — Aug, 2023) pit sludge removal and disposal. A&D Environmental Services, Inc., 3149 Lear Drive, Burlington, NC 27215, 336-229 0058, N/A tons (Jan —Aug, 2023) Universal Waste (Lamps, Aerosol Cans, ballasts, etc.) Alamance County Landfill Electronic Recycle Center, 2701 Austin Quarter Rd., Graham, NC, 27253, 336-376-8902, N/A tons (Jan — Aug, 2023) - waste Maumee Express, Inc., 26319 Old Trail Rd, Abingdon, VA, 24210, 276-628-1156, N/A tons (Jan — Aug, 2023) Recycle Ethanol Solvent Miller Environmental Group, 8205 Old McCullers Rd, Raleigh, NC 27603, 919-852-3595, N/A tons (Jan — Aug, 2023) pit sludge removal and disposal. 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. Not Available 11. Attach sketch or schematic showing sampling points and all connections to the sewer. For normal sanitary sewer discharge, i.e., showers, bathroom facilities, drinking water, break room etc. the nearest connection is believed to be in the cul-de-sac. B15ULa Cil6•••1­1 _ seurllnoton FdC Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 3 of 19 x .*.Asptvmt Drive ----------- (ftromc-4'-- J p = a ii ri d a� �a car o u r > = C tD p U Industrial User Wastewater Survey & Permit Application 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Completed 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes, list all other NPDES permits, permit numbers, dates, and names used to apply for them, or reason denied. If yes: Permit, #, date, applicant name - See Storm Water permit in # 15 below Yes If yes: Permit, #, date, applicant name No X 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater Viers, dates collection system. If yes, list all other IUP permits, permit and names used to apply for them. If yes: Permit, #, date, applicant name Yes If yes: Permit, #, date, applicant name No X 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example: air, RCRA, groundwater, stormwater, general, Non -Discharge, septic tank, etc.). If yes, list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type, #, date, applicant name Yes X Air Registration No. 06152R13, 20-Jan-2012, Mount Vernon Chemicals, LLC dba Apollo Chemical - Burlineton If yes: Permit type, #, date, applicant name No Stormwater Permit No. NCG060000, 1-Jul-2021, Mount Vernon Chemicals, LLC dba Apollo Chemical - Burlin on If yes: Permit type, #, date, applicant name Stormwater Certificate of Coverage No. NCG060040, 1-Jul-2023, Mount Vernon Chemicals, LLC dba Apollo 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes Reviewed and update (as needed) on an annual basis X No Title: IU Wastewater Survey & Permit Application Page 4 of 19 Revision date: 12/30/97 Industrial User Wastewater Survey & Permit Application 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? The holding tank has an emergency shut- that can be activated to prevent any effluent from leaving Yes X the plant site and flowing to the POTW in the event of a spill. No 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. External to the dike containment, drains flow to a 900-gallon equalization pit. This pit overflows to a 5000-gallon holding tank. Yes X No 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes i�"� # of Tanks mEl No All Tanks have secondary containment in the form of concrete dikes. Additionally, external to the dike containment, drains flow to a 900-gallon equalization pit. This pit overflows to a 5000-gallon holding tank. The holding tank has an emergency shut-off valve that can be activated to prevent any effluent from leaving the plant site and flowing to the POTW in the event of a spill. Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 Page 5 of 19 Industrial User Wastewater Survey & Permit Application Total Volume Tank # Product Name (Gallons) 4993 T-232 Empty T-233 Fluftone 100 6063 T-234 Philcoat 140 4954 T-236 Philube CL-2 4861 T-235 Fluftone 1092 6032 Zone 2 Tank Farm T-401 Pelar onic Acid 5,677 T-402 Pelar onic Acid _ 5,677 T-403 Pelar onic Acid T-404 CL PEG 1450 1500 5,677 Back DockDikeTanks T-2_40 Caustic Potash 45% 6,169 5,933 T-242_ I Em t — - _ T-249 Dieth lene 3l col 6371 T-243 Em t T-244 Em t T-245 Em t T-246 Pmrltv T-247 Em t T-250 Em t T-251 Em t T-252 Em t T-253 Em t - T-306 Em t — . *Product/Raw material in the storage tanks can vary due to production needs. Contents are as 18-Sep-2023. Title: IU Wastewater Survey & Permit Application Page 6 of 19 Revision date: 12/30/97 1xIX x�xIx1X1>1111 O r- N o CD CD Ln v'� kn bb O O O CD O CDO O O O iN O O � CN d, a4 O y cl, H 0 A � A M � O O Cd . rl b0 bA in Cd bA • .. 0 Cc 0 Vl y cn Id 0 U 7J �. ..04to 4CII cn F o A-1 3 U 3 0 o o U O c Y cd a O O O U W U O O FBI �1 R a� b 00 U 3 •3 w � � o a)0�Cdo -b V'1 l-: 00 Q1 � r+ oL C U N E cd 0 � U � � � 3 " LL •G 48 U a c t t 3 H a ate+ L+ � V 'C7 •d O � U p o N 4 'cF N Uwc7aJ, `i i � W 00 v N N N � � � I 3 I ti. .o 0 o p a a1 e � o w m � � W c�i a y z33 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present and describe. X No pretreatment facilities => 1. Flow equalization Aerated equalization => NON -Aerated equalization => X Total volume of equalization (million gal.) => 2. Activated Carbon Yes No X Describe any if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes No X 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes No X 12. Flocculation Yes No X 13. Grease Trap Yes No X 14. Grit Removal Yes X No 15. Ion Exchange Yes No X 16. Neutralize, pH adjustments Yes No X 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes X No 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No List any others. Title: IU Wastewater Survey & Permit Application Page 8 of 19 Revision date: 12/30/97 PART IV, CATEGORICAL INFORMATION: When were operations started at this facility Facility startup date 1 �= Date of Acquisition by Mount Vernon Chemicals, LLC.: 11-Dec-2009 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. SIC Code 2843 NAICS Code 325613 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number => No X 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No N/A Title: IU Wastewater Survey & Permit Application Page 9 of 19 Revision date: 12/30/97 PART IV, CATEGORICAL INFORMATION: continued 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 464 Metal molding and casting 461 Battery Manufacturing 431 Builders paper & board mills 436 Mineral mining and processing 471 Nonferrous Metal, Form & Powders 407 Canned & preserved fruits & veg. 421 Nonferrous Metals Manufacturing 408 Canned & preserved seafood 414 OCPSF, Organic Chemicals, Plastics, 458 Carbon black Manufacturing & Synthetic Fiber Manufacturing 411 Cement Manufacturing 437 Centralized Waste Treatment 435 Oil &gas extraction 440 Ore mining and dressing 434 Coal Mining 446 Paint formulating 465 Coil Coating 443 Paving and roofing materials Mfg. 468 Copper Forming 455 Pesticide Manufacturing 405 Dairy products processing 469 Electrical, electronic components 419 Petroleum Refining 439 Pharmaceutical Manufacturing 413 Electroplating 422 Phosphate Manufacturing 457 Explosives Manufacturing 459 Photographic supplies 412 Feedlots 463 Plastics molding and forming 424 Ferro allay Manufacturing 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries, Metal Mold & Casting 430 Pulp, paper, and paperboard 428 Rubber Manufacturing 426 Glass Manufacturing 417 Soap &Detergent Manufacturing 06 Grain mills 406 423 Steam Electric power Generation Gum &Wood Chemicals Mfg. 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 442 Transportation Equipment Cleaning 420 Iron & Steel Manufacturing 425 Leather Tanning & Finishing Others Title: IU Wastewater Survey & Permit Application Page 10 of 19 Revision date: 12/30/97 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known Title: IU Wastewater Survey & Permit Application Page 11 of 19 Revision date: 12/30/97 Wastewater Pollutant Checklist EPA Check if Check if Check if Check if Concentration Chemical Name Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if own i . _ -- - A\ Metals Aluminum 01104 X Antimony 01097 X trace levels, used as a catalysis for one roduct Arsenic 01002 X Beryllium 01012 X Cadmium 01027 X Chromium 01034 X Copper 01042 X Lead 01051 X Mercury 71900 X — Lab use Molybdenum 01062 X Nickel 010 77 X Selenium 01147 X X Silver 0 0077 Resale of X product / factory sealed container Thalium 00982 X Title: IU Wastewater Survey & Permit Application Page 12 of 19 Revision date: 12/30/97 — — — — 01092 X Zinc trace levels, used as a catalysis for one roduct Wastewater Pollutant Checklist rl�� mical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge I Discharge if Knom /wn Other Inorganics o1007 X Barium Chloride 6o-9 0 X Cyanide 00 X Fluoride _ oo951 s1 X Title: IU Wastewater Survey & Permit Application Page 13 of 19 Revision date: 12/30/97 5 cn � O U O � � U V c �a = CO U w 0 V 00 a a Ei as p U a� bb N n n11 y P z °o ; ��> bb '� a bl) Q o oId H A0-4 azmcd bb .� .� c z n n �, b oo "s ' N 2 o d' � � � DD 01 � - N .-� N M Q U H z r f u� a� a 0 0 z a � n A n o � 0 U V En aj U O O U V En U p O 41 U V cd bb N a � Q O' U V rn �a = obn o `H U V bo o o� U II 11 II a� o In �o �U A 4% y � Q U FC'. u N � O w U z U A V1 � Fel. Q a z�0�o Q" G I=, O y � N U - N M Ln+— p �QU rA O � U n n n c bD �a 0 U V N Q �U Q P. Okn �QU Industrial User Wastewater Survey & Permit Application Part V, Waste Reduction Information: State Pretreatment Rule 15A NCAC 21-1.0916 (c)(1)(M) requires Significant Industrial ollution Users to include a description of current and projected listed are standard odes found on Toxic Release prevention) activities. The codes Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Pro'ected Code Descri tion W13 Im roved maintenance schedulin recordkee in , or rocedures X W 14 Changed production schedule to minimize equipment and feedstock W19 Other than es in o eratin ractices (explain briefl in comments X X W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf -life X X W22 Be nan to test outdated material - continue to use if still effective X W23 Eliminated shelf -life re uirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded Other changes in Inventory control (explain briefly in comments) X X W29 1. Instituted lot labeling to enable better control of first in — First out use of RM and Finished goods. 2. Submit list of slow -moving inventories to material broker for tential sale instead of dis osal. W31 Im roved stora e or stackin rocedures W32 Improved procedures for loadin , unloading and transfer o erations W33 Installed overflow alarms or automatic shutoff valves X W34 Installed secondary containment W35 Installed va or recove systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Others ill and leak revention ex lain briefl in comments W41 Increased uri of raw materials FX X W42Substituted raw materials. X X W42 1. Eliminating PFAS chemicals in products. 2. Clingc1ins review of regulated raw material and substitutions made as )ssible. X X W49 Other raw material modifications ex lain briefl in comments X X W51 Instituted recirculation within a rocess - Title: IU Wastewater Survey & Permit Application File name: https://apollochem-my.sharepoint.com/personal/wchandlerapollochemical_tom/Documents/Desktop/Industrial Wastewater Survey IUP Permit _ Application (Long Form) - Mount Vernon Chemicals dba Apollo Chemical.docx Page 18 of 18 Revision date: 12/30/97 Industrial User Wastewater Survey & Permit Application Current Pro'ected Code vescrt tion W52 Modified e13ui ment, layout, or i in X W53 Use of a different process catalyst 1. Substitution to different process catalyst, when possible, i.e., switching from Sn based catalyst X (FasCat) to Ti based catal st (T zor) W54 Instituted better controls on operating bulk containers to minimize discardin« of_em t containers W55 Changed from small volume containers to bulk containers to X minimize discardin of emply containers W58 Other process modifications (explain briefly in comments) X X 1. Reclaiming Raw materials for reuse when Tactical W59 Modified stripping / cleaning equipment X X 1. Revised vessel cleaning for improved water conservation W60 Changed to mechanical stripping / cleaning devices (from solvents or other materials W61 Chan ed to a ueous cleaners from solvents or other materials the number of solvents used to make waste more amenable W62 Reduced to recycling W63 Modified containment rocedures for cleanin units W64 Improved draining procedures W65 Redesi ned parts racks to reduce dra out. W66 Modified or installed rinses stems W67 Im roved rinse e ui ment desi n W68 Im roved rinse equipment o eration W71 Other cleanin and degreasing o eration (explain briefly in comments) W72 Modified s ral, W73 Substituted coy W74 Im roved a 1 W75 Chan ed from W78 Other surface W81 Chan ed rodl X X W82 Modified desi W83 Modified ac W89 Other roduct W99 Other s eci Comments (Please list corresponding code) Title: IU Wastewater Survey & Permit Application Revision date: 12/30/97 stems or e�t�G�' materials used ion techniques ay to other system �aration and finishi n or com osition of product ka in modifications in comments; ieflv in in comments Page 19 of 19