Loading...
HomeMy WebLinkAboutNC0072575_Permit Issuance_200708071 w A rF Michael F. Easley, Governor William G. Ross Jr., Secretary ri f? r North Carolina Department of Environment and Natural Resources .� Coleen H. Sullins, Director Division of Water Quality August 7, 2007 Mr. John Gangwer, Director of Environmental Affairs Pilgrim's Pride Corporation of Georgia, Inc. P. O. Box 7275 Broadway, VA 22815 Subject: Issuance of NPDES Permit NCO072575 Pilgrim's Pride Processing Plant WWTP Lee County Dear Mr. Gangwer: Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). This final permit includes changes from the draft permit sent to Ms. Katie Kirkpatrick, P.E. on March 14, 2007. These changes were made pursuant to comments provided by Ms. Kirkpatrick in her April 10, 2007 response. The changes include correction of the units of measurement for Total Suspended Solids and Oil & Grease limits found within the permit. The permit also has been modified to reflect . , the recent change in corporate ownership of the facility. The following is a summary of terms and conditions within this permit that are different from the one currently effective: • In order to conform to federal NPDES regulations, monthly average and daily maximum effluent limitations for Total Suspended Solids (TSS) have been modified. • In order to conform to federal NPDES regulations, monthly average and daily maximum effluent limitations for Oil & Grease have been modified. • In order to conform to federal NPDES regulations, monthly average and daily maximum effluent limitations for Total Nitrogen (TN) have been added to the permit. • Monitoring frequencies for Total Nitrogen and Total Phosphorous have been increased from quarterly to monthly pursuant to the Division's Cape Fear River Basin permitting strategy. This change was included in the draft permit, but was not highlighted in the cover letter that accompanied it. We apologize for this oversight. Noym`hCarolina Natura!!rf North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: www.ncwaterqualitv.ore Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-2496 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper Mr. John Gangwer } NPDES Permit NCO072575 Renewal --L p. 2 140 A Settlement Agreement has been established between the Division of Water Quality and Pilgrim's Pride Corporation of Georgia, Inc. providing a schedule of compliance for the newly imposed Total Nitrogen limits. A copy of the Settlement Agreement is being sent to you under separate cover. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Bob Sledge at telephone number (919) 733-5083, extension 547. Sincerely, �z Coleen H. Sullins cc: Central Files Raleigh Regional Office/Surface Water Protection Section NPDES Unit l Katie Kirkpatrick — Pilgrim's Pride Permit NCO072575 s� STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY 1012-010 TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM NPDES In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Pilgrim's Pride Corporation of Georgia, Inc. is hereby authorized to discharge wastewater from a facility located at the Pilgrim's Pride Processing Plant 484 Zimmerman Road near Sanford Lee County to receiving waters designated as the Deep River within the Cape Fear River Basin, in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective September 1, 2007. This permit and authorization to discharge shall expire at midnight September 30, 2011. Signed this day August 7, 2007. i ..,Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission Permit NCO072575 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Pilgrim's Pride Corporation of Georgia, Inc. is hereby authorized to: 1. Continue discharging 1.0 MGD of treated process -contact wastewater from a treatment facility consisting of the following components: • Solids removal area (screened and separated; trucked offsite as byproduct) • 35,000-gallon equalization tank (with pumps) • Anaerobic treatment lagoon (17 M gallons -- lined and covered to capture methane) • Methane incinerator • Lined, open lagoon (17 M gallons -- maintained for treatment -system back up) • Aeration basin (Schreiber process with facilities for magnesium hydroxide additive) • Clarifier (with RAS screw pumps and wet well/splitter to aeration basin and/or lagoon) • "Fuzzy" filter • Chlorine contact chamber • De -chlorination contact chamber (with recycle pumps for process water re -use) • Flow measurement device (Parshall flume) • Step aeration device This facility is located off of Zimmerman Road near Sanford at the Pilgrim's Pride Processing Plant in Lee County. 2. Discharge from said wastewater treatment works through Outfall 001 to the Deep River (see attached map), a stream classified as Class C waters within the Cape Fear River Basin. A � e n 14W Ot , 11/ � Pilgrim's Pride Corporation of Georgia, Inc. Poultry Processing and W WTP Latitude: 35' 33' 50" N State Grid/Ouad: E 22 SW / Colon, NC Longitude: 79' 13' 1 V W Permitted Flow: 1.0 MGD Receiving Stream: Deep River Drainage Basin: Cape Fear River Basin Stream Class: C Sub -Basin: 03-06-11 U Facility Location - not to scale NOYtI2 NPDES Permit No. NCO072575 Lee Count Permit NCO072575 v A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge through Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified'below: �•S �ri� M+V = r t s • .� OW c-_ -G^'.•"� 11.F•iZ.•. e�l! ,�ryy mil �V�r..O�i/•�.\�V,a�..' -wit 'x. i\Ia Flow 1.0 MGD Continuous Recording Influent or Effluent BOD, 5 day, 200C (April 1 -- October 31 5.0 mg/L 10.0 mg/L 3Meek Composite Effluent BOD, 5 day, 200C November 1 -- March 31 10.0 mg/L 20.0 mg/L 3Meek Composite Effluent NH3 as N (April 1— October 31 1.0 mg/L 2.0 mg/L Week Composite Effluent NH3 as N November 1 -- March 31 2.0 mg/L 4.0 mg/L 3Meek Composite Effluent Total Suspended Solids (TSS) 20 mg/L 30 mg/L 3Meek Composite Effluent Oil and Grease 8.0 mg/L 14.0 mg/L 3Meek Grab Effluent Dissolved 0 en2 3Meek Grab Effluent Fecal Coliform(geometric mean 200 / 100 ml 400 / 100 ml 3Meek Grab Effluent Total Residual Chlorine (TRC) 28 L 3Meek Grab Effluent Temperature °C 3Meek Grab Effluent H3 3Meek Grab Effluent Total Nitrogen 4 103 mg/L 147 mg/L Monthly Composite Effluent Total Phosphorus Monthly Composite Effluent Chronic Toxicity5 Quarterly Composite Effluent Fecal Coliform(geometric mean 6 Variable? Grab Upstream & Downstream Temperature, °C6 Variable? Grab Upstream & Downstream Conductivity6 Variable? Grab Upstream & Downstream Dissolved Oxygen6 Variable? Grab Upstream & Downstream Footnotes: I. Sample Locations: E — Effluent; I — Influent; U — Upstream at NCSR 1400; D — Downstream 50 feet above the City of Sanford outfall. 2. Daily average dissolved oxygen effluent concentration shall not fall below 6.0 mg/L. 3. pH shall not fall below 6.0 nor exceed 9.0 standard units. 4. TN = TKN + NO3-N + NO2-N, where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and NO3-N and NO2-N are Nitrate and Nitrite Nitrogen, respectively. 5. Chronic Toxicity (Ceriodaphnia) at 9 %; quarterly during January, April, July, October; See Special Condition A. (2.) 6. Monitoring upstream (U) and downstream (D) are provisionally waived, based on the permittee's membership in the Upper Cape Fear River Association. If at any time during the term of this permit, membership in the association is terminated, the permittee shall notify the Division immediately, and immediately continue instream monitoring as stipulated in this permit. 7. Variable: sample upstream and downstream 3/week during summer months of June, July August, and September, weekly during the rest of the year. Effluent shall contain no floating solids or foam visible in other than trace amounts. � r Permit NCO072575 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 9%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase H Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase H Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase U Chronic Whole Effluent Toxicity Test Procedure" (Revised - February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Permit NCO072575 A. (2.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly), continued Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. A. (3.) PERMIT RE -OPENER: SUPPLEMENTARY MONITORING The Division may, upon written notification to the Permittee, require additional effluent monitoring that it deems necessary to support its water quality protection and restoration efforts in the receiving stream. f Of warE \O� 9oG Michael F. Easley, Governor � y William G. Ross Jr., Secretary > r North Carolina Department of Environment and Natural Resources 1 Coleen H. Sullins, Director Division of Water Quality August 7, 2007 Mr. John Gangwer, Director of Environmental Affairs Pilgrim's Pride Corporation of Georgia, Inc. P. O. Box 7275 Broadway, VA 22815 Subject: Settlement Agreement Pilgrim's Pride Processing Plant WWTP NPDES Permit NCO072575 Lee County Dear Mr. Gangwer: Attached please find a copy of the fully executed Settlement Agreement between Pilgrim's Pride Corporation of Georgia, Inc. and the North Carolina Environmental Management Commission. This Settlement Agreement provides means of resolving issues between the two parties arising from the reissuance of NPDES permit NC0072575. The Agreement establishes a schedule for the facility to come into consistent compliance with newly imposed effluent limitations for Total Nitrogen. The Agreement additionally establishes interim effluent limits for this parameter and provisions for enforcement of the Agreement should its terns not be met. This Settlement Agreement shall become effective on September 1, 2007, the effective date of the reissued permit. If you have any questions about this letter or the Settlement Agreement, please contact Mr. Bob Sledge at (919) 733-5083, extension 547, or via e-mail at bob.sledee@ncmail.het. Sincerely, i,.. usan A. Wilson, P.E. cc: Raleigh Regional Office — SWP Section w/attachments NPDES Permit file w/attachments Central Files w/attachments Katie Kirkpatrick — Pilgrim's Pride w/attachments WhCaro ina X North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service Internet: www.ncwaterguality.org Location: 512 N. Salisbury St. Raleigh, NC 27604 Fax (919) 733-2496 1-877-623-6748 An Equal OpportunitylAffirmative Action Employer — 500/6 RecycleN70% Post Consumer Paper 1 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION COUNTY OF LEE IN THE MATTER OF ) NORTH CAROLINA ) NPDES PERMIT N00072575 ) SETTLEMENT HELD BY PILGRIM'S PRIDE CORPORATION ) AGREEMENT OF GEORGIA, INC. ) Pursuant to provisions of North Carolina General Statute § 143-215.3(a)(6), this Settlement Agreement is entered into by Pilgrim's Pride Corporation of Georgia, Inc., herein referred to as Pilgrim's Pride, and the North Carolina Environmental Management Commission, an agency of the State of North Carolina created by N.C. General Statute § 143B-282, and hereinafter referred to as the Commission, agree to the following: WHEREAS, Pilgrim's Pride holds North Carolina NPDES Permit NCO072575 for operation of a wastewater treatment works and for making an outlet therefrom for treated wastewater to the Deep River, Class C waters of the state in the Cape Fear River Basin and; WHEREAS, Pilgrim's Pride currently operates in consistent compliance with the terms and conditions of its existing NPDES permit and; WHEREAS, Pilgrim"s Pride's existing NPDES permit has expired and must be renewed, and; WHEREAS, regulations recently promulgated by the federal government (40 CFR 432, subpart L) require the inclusion of effluent limitations for the discharge of Total Nitrogen from Poultry Processors such as Pilgrim's Pride and; WHEREAS, Pilgrim's Pride's existing NPDES permit includes monitoring for, but no limitations for its discharge of Total Nitrogen and; WHEREAS, Pilgrim's Pride's self monitoring data show the existing facility cannot consistently comply with the Total Nitrogen limits included in the renewed permit and; WHEREAS, recent inspections of Pilgrim's Pride's wastewater treatment plant by staff of the Division of Water Quality (the Division) of Pilgrim's Pride's wastewater treatment plant revealed it to be well operated and maintained and; WHEREAS, Pilgrim's Pride is committed to the protection of North Carolina's water resources as demonstrated by its compliance with the terms, conditions and limitations found in the NPDES permit and; WHEREAS, Pilgrim's Pride is committed to making timely and necessary changes to its wastewater treatment facilities to ensure consistent compliance with effluent limitations for Total Nitrogen and; Settlement Agreement Pilgrim's Pride Corporation of Georgia, Inc. (NC0072575) p. 2 NOW, THEREFORE, Pilgrim"s Pride and the Commission agree to the following schedule and terms in order to facilitate Pilgrim's Pride's efficient review and/or modification of current treatment plant operations through changes in process control; or addition of treatment units that will ensure compliance with the Total Nitrogen limits contained in NPDES permit NCO072575: I. Pilgrim"s Pride will secure all necessary permits for treatment process modification and install said modifications by no later than August 31, 2008. 2. Pilgrim's Pride will attain compliance with Total Nitrogen limitations as found in NPDES permit NC0072575 by September 30, 2008. 3. During the time between its entry into this settlement agreement and the date indicated in item 2 above, Pilgrim's Pride will operate its wastewater treatment plant at optimum levels. Pilgrim's Pride may implement operational initiatives in attempting to remain in compliance with Total Nitrogen limits; however, the taking of such initiatives shall not be seen as any defense should they have a detrimental effect on other aspects of treatment performance and lead to noncompliance for other limited parameters. 4. From the effective date of this Agreement until September 30, 2008, interim limits for Total Nitrogen shall be established at 110.0 mg/L (monthly average) and 160.0 mg/L (daily maximum). 5. Failure on the part of Pilgrim's Pride to meet the interim limits established pursuant to this Agreement shall subject Pilgrim's Pride to the assessment of civil penalties in the amounts of $1,000.00 (monthly average) and $250.00 (daily maximum). Pilgrim's Pride will be provided opportunity to explain the occurrence of any noncompliance with interim limits prior to any decision being made regarding assessment of penalties for such violations. A decision to assess shall serve as the final agency decision in the matter and Pilgrim's Pride hereby waives its right to any form of appeal in the matter of any assessment arising from this condition within the Agreement. 6. Failure on the part of Pilgrim's Pride to adhere to the conditions stated in items 1 and 2 of this Agreement shall nullify the interim limit provision established in item 4 above and subject Pilgrim's Pride to the assessment of civil penalties for any violations of Total Nitrogen permit limits that occur during the life of the agreement. This Settlement Agreement may be reopened if circumstances warrant its modification. Settlement Agreement Pilgrim's Pride Corporation of Georgia, Inc. (NC0072575) p. 3 Pilgrim's Pride Corporation of Georgia, Inc. Q ) G Don W. Mabe, Jr., Vice President Date: 3 o /0-7 For the North Carolina Environmental Management Commission Date: 7 l7 fa, ,eolen H. Sullins Director Division of Water Quality DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit No. NCO072575 INTRODUCTION Gold -Kist, Inc., formerly Golden Poultry (herein Gold -Kist or the permittee), requires a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface waters of the state. The permittee's 5-year NPDES permit expired September 30, 2006 and they have requested renewal from the Division of Water Quality (the Division). This Fact Sheet summarizes background information and rationale used by the Division's NPDES Unit to determine permit limits and monitoring conditions. This document also contains references to information sources relevant to this permit renewal. Facility Description. Gold -Kist is a live chicken processing facility utilizing a Grade ID activated sludge wastewater treatment plant (WWTP) to treat process -contact slaughter -house wastewater. This plant has a permitted flow of 1.0 MGD. Wastewater exits the slaughter house via two 14-inch diameter lines (one for viscera/meat and one for feathers). Process water is screened of solids, drained to a holding tank, then pumped to a covered, anaerobic treatment lagoon. Effluent from the anaerobic lagoon includes gasses (disposed to a methane incinerator) and liquid, further treated in an aeration basin (Schreiber), a clarifier (with activated sludge return), a "fuzzy" filter, and chlorination/de-chlorination chambers. A Parshall flume measures flow and a step aerator provides final treatment. Domestic waste at the facility is treated through a separate, non discharge system. Process wastewater can be routed (after treatment) to the nondischarge process for final disposal, but routine disposal of treated effluent is via an outfall to the Deep River. Table 1. Gold -Kist, Inc. Facility Information Applicant/Facility Name Gold -Kist, Inc. Applicant Address P.O. Box 2210, Atlanta, Georgia 30301-2210 Facility Address 484 Zimmerman Road, Sanford, North Carolina, 27330 Permitted Flow (MGD) 1.0 Type of Waste Industrial process wastewater, Primary SIC Code 2115 W W Code Prim. 23; Treatment Unit Code Facility/Permit Status Class III, Minor / Renewal Drainage Basin / County Cape Fear River Basin / Lee County Miscellaneous Receiving Stream Deep River Regional Office Ralei h Stream Classification C State Grid / USGS To o Quad E 22 SW/ Colon, NC 303(d) Listed? Not listed Permit Writer Bob Sledge Subbasin 03-06-11 Date: February 20,2007 Drainage Area (sq. mi.) 1122 • Lat. 350 33' 50" Long. 79I ;' 1 1" Summer 7Q10 (cfs) 17 Winter 7Q10(cfs) 32 30Q2 (cfs) Average Flow (cfs) 1240 IWC (%) 9 % Fact Sheet Renewal -- NPDI'S Permit NCO072575 page I G= Kin INC. 244 Perimeter Center. Parkway, N.E. (30346-2397) - P.O. Box 2210, Atlanta, GA 30301-2210 - (770) 393-5000 April 3, 2006 Mr. Charles H. Weaver, Jr. NPDES Unit/Surface Water Protection Division of Water Quality North Carolina Department of Environment and Natural Resotp ces 1617 Mail Service Center Raleigh, North Carolina 27699-1617 APR - 4 �A�6 RE: Permit Renewal Application NPDES Permit NC0072575 Gold Kist Processing Plant/Sanford Lee County Dear Mr. Weaver: Please find enclosed one original and two copies of the completed permit renewal application for the Gold Kist Processing Plant located in Sanford, North Carolina. It is important to note that Gold Kist has included a proposed rendering plant as a new influent source for the wastewater treatment facility. The proposed rendering plant will generate approximately 136,000 gpd of additional flow through the facility and will include screening and dissolved air flotation prior to discharge to the anaerobic lagoon. Engineering calculations have been performed and confirm that, even with the additional load, the total oxygen requirement for the biological system remains below design oxygen capacity (see attached calculations). Thus, the additional load generated by the proposed rendering plant will not affect treatment performance of the biological treatment system as permitted currently. The additional flow will be handled either through the direct discharge permit or the non -discharge land application permit, which is permitted for an additional 400,000 gpd. Further, Gold Kist requests that the Division continue to include the following language as it relates to instream sampling of the Deep River: "Monitoring upstream (U) and downstream (D) are provisionally waived, based on the pemuttee's membership in the Upper Cape Fear River Association. If at any time during the term of this permit, membership in the association is terminated, the Permittee shall notify the Division immediately, and immediately continue instream sampling as stipulated in this permit." Last, solids generated by the screening operation are currently sent to an off -site rendering company. However, upon construction of the proposed rendering plant, these solids would be handled on -site (see attached Process Flow Diagram). All sludges generated by the biological system are recycled back to the anaerobic lagoon. If you have any questions, please contact me at (770) 393-5032 or katie.kirkpatrick ,goldkist.com. Sincerely, Katie Kirkpatrick, P.E. Director, Environmental Engineering Enclosures cc: Mr. Ralph Upton (w/o encl) Mr. Don Poe (w/o encl) Mr. John Pomeranz Mr. Bruce Morgan File (Sanford 3.3) North Carolina Division _ ., •,' `'L' Gold Kist Inc. Sanford, NC Scale 1:24000 N Colon Quadrangle N North Carolina 7.5 Minute Series - p GREENSBORO Sl mi. yj ' I C30LOSTON 6 M!. vaIS s !GOLDS O 1 v, ,:• 1 �1� y � � L° � � ?moo A / of � •lam � • /¢ p !� � o � � � i m ;tip I, f• I O TFA 0 � 0 00 I "' � • l . O . ty*t� �J Q osr O � � • '•. � a `c . 0 (/_ t O ♦ i �4.--� v flit C q� • 1. �' ;� /I �--� _��, o �' • ;� C� - 0 :,:, �� � w, LINE DRAWING BLUE RIVER 90,000, GPD RAW 45,000 GPO 45,000 GPD MATERIALS FIBER 15.000 20,000 PREPARATION GPO DYEING GPO 10.000 GPD 40.000 GPD 40,OOD GPD MUNICIPAL WATER SUPPLY 30,000 GPD 10,000 WASHING I GPD 1 40,000 GPD SLUE ,RIVER 10,000 GPO COOLING WATER :plYINl3--,"'O ATMOSPHERE S.000 GPO GPPRODUCT 5,000 GPO SOLID WASTE NEUTRAL- LOSg WASTE GRIT TREATMENT RATION 4.000 GPD SEPARATOR TANK 6.000 GPO PLANT .� 2 36.000 GPO 34.000 GPO OUTFALL 002 50,000 GPD WASTE STORMWATER TREATMENT 70,000 GPD + STORMWATER PLANT -* 1 IOUTFALL 001 MAX: 20,000 GPD SCHEMATIC OF WATER FLAW BROWN MILLS, INC. CITY. COUNTY, STATE FIGURE 2C-1 0 POTABLE WATER 182 birds/min, 16-20 hrs/day 1,2000000 GPD 5-6 days/week EVAPORATION 16,000 gpd RECEIVING ANAEROBIC 10,000 gpd j BASIN KILLING BLOOD TO 47 RENDERER ,------ --------------- ADVANCED FBLEEDING ' ' AERATION BIOLOGICAL 45,000 gpd BASIN SYSTEM SCALDING ON -SITE RENDERING* 40,000 gpd DEFEATHERING CLARIFIER 40,000 gpd NON - WHOLE BIRD WASH OFFAL TO DISCHARGE 350,000 gpd RENDERER TERTIARY FILTRATION SYSTEM EVISCERATION ' 100,000 gpd L------- FINAL BIRD WASH 10 1,154,000 gp SCREENING DISINFECTION 90,000 d gP � CHILLING '----------------- ----' 110,000 gpd CUT-UP/DEBONE ICE/PRODUCT STORAGE OUTFALL 001 IRRIGATION 15,000 gpd ADDITION LAGOON <0.70 MGD POND PACKING/PACKAGING 402000 gpd ANNUAL AVE. 2250000 gpd ffCLEAN-UP 10,000 gpd SANITARY SANITARY TREATMENT SYSTEM GOLD KIST PROCESSING PLANT — Process Flow Diagram Sanford, North Carolina Mar.22. 2006 1:20PM WHEE INC No. 1601 P. 4 cad cast Ins. santard. NC T" 1 ftcam—fal sauna "m proposed Fs*& Mng o mnmon Wm Mast >+eafsr lPmta Blood pa=wr Hy4s+atyrercwdet ww Dryer mate Mast Cooker calw mate BO" WeW bee"0nt Bder,bb wdown coa tttg vmr "? V&shdmn TOW comM=d Wastawatar E%Mng Wastewater Resido tg Adddion Gombbmd V&sfWwaW % t Flow BCD Ow TKN Gawthly w lbf ft man Lb/day mgfi LWduy 7.714 500 32 750 48 150 10 1 7,291 20,000 1.216. 35.000 Z128 300 18 1 5.397 600 23 750 34 200 9 26,438 500 110 750 165 300 66 46.860 500 195 760 293 300 117 2,000 100 2 260 4 25 0 6,000 100 4 250 10 25 1 - 100 - 250 25 - 35.000 760 210 1,000 292, 300 88 W4690 1,b82 1.601 2,6n 2,975 Z73 �9 11350,000 2000 22,618 3000 33,777 130 1.464 135,690 1.692 1.801 2.629 2,875 27.3 1�465.690 00 24.319 2.966 36.752 143 1,773 'Ia.19fi 1.9% 8.0% 1.1% 8.8% 10.1% 21.1% Nate: Meat proosased in a separate cooker for Pet Food. 1131/20QB minaw good Stichwater data ftm API 03/22/2006 WED 13:18 IT%/RX NO 51191 IA 004 Ali} r, 22. 2006 1: 20 PM WH EE INC No. 1601 P. 5 Gold fast Irke. Sanford. NC Table 2 Aeration Requirement Proposad System With edsesg System M"t Flow MGD 1.36 1.49 HOD tMtuard M0 ISO 166 (BCD adjustod based on increase in flaw) DOD went MI 5 5 TKN hVhMt myl 130 143.1 TKN Effluent mgA 0 0 am Removed Iblday 1,633 1.883 TKN Removed lb/day IA" 1,773 HOD 02 Req. Lbs1[b 1.5 1.6 TKN 02 Req. Lbsllb 4.6 4.6 BOD AOR Way 2A49 2,976 TKN AOR [Nday 6.733 8,156 berltt6cafion Credit 0.00% 0.00°% Total AOR Way 0.182 11,131 Taal AOR Ibft 383 464 Temp •C 20 20 Elevatfon ft 260 20 756 mm Mercury Aveme Depth li 16 16 Alpha 0.70 030 Beta 0.05 0.95 Theta 1.024 1.024 owaft DO 20 2.0 C-SC , constant 9.00 0.09 C-0c Mok safuradoon SIM 8.02 9.02 02 TwhrAdjusiment 0.61 0.51 TOW SOR Vday 18,151 22,004 Total SOR tblhr TSe 917 Aembon Type Diffused Diffused 02 Trander lb SOR! hp4w 5.1 5.1 Theordcal Aeration HP Req. 148.29 179.77 IdledAftleatlon-Hp 240 240 Alr Required Mr 3.501 4,366 Aired SCSI Boo . 970 PERCENT INCREASE 21.2% Compare to Wginal Schreiber Des18n 9ciiseiber f)dgtnel Proposed Syslem With Design Meat 70W AOR IbMay 12,910 11,131 Total AOR lb1hr 538 484 Total SOR Way 24.779 4004 Total SOR Iblhr 1,032 017 Ti'iem*we, the fnasase in TKN from 130 mgA to 143 mgA resells in a towgrWW AOR and SOR it a the ort hwl design. 'Reis is primarily due to the lower SOD In the And Eitlumt The lrrcrease to flowwtU AU have In ba handfed on the on -sits land application system. the existing tww aWedibn operations should be evaluated to determine tf it can adequately handle the incmased flow. BOD InGueta cotuentrafms increased proportional to flow 1nmw5es. 03/22/2006 WED 13:18 IT%/R% NO 51191 0005 HydrdYM System HMO? Q erOm s 64 flouts OM TQf,M Water 70.00% MUD Fat 3.00 a dappwww* 8 T59i Oltest96tem L 25% kIdMdS$Nn rr L Hydrofyzar EE T'29 %1W M Fat F682 er Press `vivey- 2 LOW 410 Gamr (a� attne S�J6 it�bNra) to Y!'arErw��' MY GA" Blood SYSUM 3d"cm erg 310.5w MOOR[ FM Ccagulatar 94f Wx'W t &OM (to Fat 4.02% 1 jW Fei Tb11i WADI Evoctsm IM.000 vwww 90,000 Fat 11l: 8,941 odkb =995 r 1azmb Boo t 23% 11.7mr 1,409 GeMr 0►lF9dtPtesttdperrrealc t8Z.192 Gal Week 2W.MD 7QW 1009/ a IWIMa YAW 90% 20,000 SM 10% 20.000 Sdidt I A Dryer _ Eaosrieoa cetwme 1M.W al 10091 aa,0M www I= Fed f9i 48.000 SOM 491h w WOW 6.0015 (attune s Os mot b" MBT Fit iom% s,700 1Aletar Fs* 16 Fat 0.68li &OD% a scats 0.121s 002% WM0 M/ea w 1.la2 FM fv Meat sys%m 0 w w N w 0 0 0 I r w r 00 5.0% maftn) 0 o. m rn .--- 4 zm 0 CP% a Effluent and In -stream Data Review. Effluent. Discharge Monitoring Reports (DMRs) form 2003 — 2006 were reviewed. Reports appear regular, thorough, and complete. Total discharge of treated wastewater through Outfall 001 for this time period averaged about 0.725 MGD or 73% of permitted capacity. Effluent monitoring indicates the WWTP consistently produces a quality effluent, with occasional excursions of permit limits (see NOVs for exceptions). Instream Dissolved Oxygen and Fecal Coliform. Gold Kist, Inc. discontinued instream monitoring in May 2000, as privileged by its membership in the Upper Cape Fear Basin Association who continue to sample and monitor the Deep River for its members. Summer dissolved oxygen values (upstream and downstream) appear marginal with respect to the Stream Standard minimum of 5 mg/L. Overall, D.O. numbers are lower at the Carbonton location (where the river is impounded), but show regular improvement at the downstream sampling locations. Instream data for both fecal coliform and DO appear similar when examining samples taken upstream compared to downstream, suggesting that this facility's discharge does not adversely impact the Deep River. PERMITTING APPROACH Federal technology -based limits (40CFR Part 432) for chicken processing were promulgated by EPA on September 4, 2004. Based upon production information provided by the facility in its renewal application, the new rules are applicable for this facility/discharge. This will be the first permit cycle in which the Gold Kist discharge will be affected by these rules. The facility already operates under a permit with water quality based limitations for BOD and Ammonia. The existing WWTP has been designed to meet those limits, which are much more strict than those offered in the federal rule. These limits will remain as established in the current permit as will limits for fecal coliform, which are the same as those found in the federal regulations. To implement the federal limits for TSS and Oil & Grease, their concentration limits were converted to mass based upon the WWTP's permitted flow. While the permit will show a great reduction in the effluent limits for TSS and Oil & Grease, current data indicate the facility will have no problem meeting the new limits. The only parameter for which new limits will be imposed that the facility may have difficulty meeting is Total Nitrogen. DMR data show the facility has operated such that the concentrations of TN in the discharge are consistently very close to the concentration limit established by the rule. EPA Region 4 was consulted on this matter. It replied that no compliance schedule could be added to the permit; any compliance schedule would have to be included as part of an enforcement action. SUMMARY OF PERMIT MODIFICATIONS TSS Limits Monthly average lowered from 496 Ibs/day to 167 lbs/day Daily maximum lowered from 992 Ibs/day to 2501bs/day On & Grease Limits Monthly average lowered from 160 lbs/day to 67 lbs/day Daily maximum lowered from 320 Ibs/day to 117 Ibs/day Fact Sheet Renewal -- NPDES NCO072575 Pagc 3 Total Nitrogen Limits Monthly average of 103 mg/L added Daily maximum 147 mg/L added All other terms and conditions remain the same as found in the previous permit, including those that would implement the 2006 Cape Fear River Basin Strategy. PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: March 14, 2007. Permit Scheduled to Issue: May 7, 2007 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Bob Sledge at (919) 733-5083 ext. 547. NAME: DATE: REGIONAL OFFICE COMMENTS NAME: DATE: REGIONAL SUPERVISOR: DATE: NPDES SUPERVISOR: DATE: Fact Sheet Renewal -- NPDLS NC107257'5 Page 4 load ���� �� mdAA11 Avf P,3h � .(ail //f 2?rc�ny r 7 1 �( �.ly max Permit Versioi Facility County Outfail Month Day Year Parameter UoM Value N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 5 2004 Total N mgA 96.6 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 6 2004 Total N mgA 123. NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 7 2004 Total N mgA 104.6 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 12 2004 Total N mg/l 94.97 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 13 2004 Total N mg/l 119.46 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 14 2004 Total N mgA 111.6 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 20 2004 Total N mg/l 31.87 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 21 2004 Total N mgA 87.27 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 22 2004 Total N mg/l 91.9 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 30 2004 Total N mgA 21.96 Gold Kist / Cumnock plant Total N 88.323 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 5 2004 Total N mg/l 100.3 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 6 2004 Total N mg/l 96.59 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 7 2004 Total N mgA 106.35 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 12 2004 Total N mg/l 93.49 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 13 2004 Total N mgA 90.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 14 2004 Total N mgA 102.71 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 19 2004 Total N mgA 104.37 NC0072575 2.00 Gold Kist / Cumnock plant Lee 001 4 20 2004 Total N mgA 117.16 NC0072575 2.00 Gold Kist / Cumnock plant Lee 001 4 21 2004 Total N mgA 102.27 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 26 2004 Total N mgA 109.59 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 27 2004 Total N mgA 83.2 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 28 2004 Total N mgA 95.1 Gold Kist / Cumnock plant Total N 100.1275 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 6 2004 Total N mgA 67.92 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 7 2004 Total N mgA 119.9 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 8 2004 Total N mgA 86.43 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 12 2004 Total N mgA 101.3 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 7 13 2004 Total N mg/l 106.76 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 14 2004 Total N mgA 94.22 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 19 2004 Total N mgA 100.09 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 20 2004 Total N mgA 102.25 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 21 2004 Total N mgA 101.88 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 7 26 2004 Total N mgA 95.9 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 27 2004 Total N mgA 103.67 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 28 2004 Total N mgA 96.09 Gold Kist / Cumnock plant Total N 98.034167 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 4 2004 Total N mgA 59.86 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 5 2004 Total N mgA 86.88 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 6 2004 Total N mgA 91.99 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 11 2004 Total N mgA 86.97 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 12 2004 Total N mgA 52.86 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 13 2004 Total N mgA 87.07 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 18 2004 Total N mgA 76.84 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 19 2004 Total N mgA 78.97 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 20 2004 Total N mgA 70.85 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 25 2004 Total N mgA 77.58 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 10 26 2004 Total N mgA 34.41 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 27 2004 Total N mgA 40.16 Gold Kist / Cumnock plant Total N 70.37 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 3 2005 Total N mgA 54.28 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 4 2005 Total N mgA 94.89 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 5 2005 Total N mgA 42.29 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 11 2005 Total N mgA 53.88 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 12 2005 Total N mgA 50.1 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 13 2005 Total N mgA 72.58 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 18 2005 Total N mgA 52.56 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 19 2005 Total N mgA 74.3 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 20 2005 Total N mgA 68.7 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 24 2005 Total N mgA 45.79 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 25 2005 Total N mgA 49.06 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 26 2005 Total N mgA 93.23 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 31 2005 Total N mgA 80.94 Gold Kist / Cumnock plant Total N 64.046154 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 4 2005 Total N mgA 76.6 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 5 2005 Total N mgA 74.27 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 6 2005 Total N mgA 75.26 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 11 2005 Total N mgA 75.97 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 12 2005 Total N mgA 78.57 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 13 2005 Total N mgA 77.95 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 18 2005 Total N mgA 91.89 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 19 2005 Total N mgA 79.75 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 20 2005 Total N mgA 87.07 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 25 2005 Total N mgA 78.55 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 26 2005 Total N mgA 82.25 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 27 2005 Total N mgA 81.23 Gold Kist / Cumnock plant Total N 79.946667 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 5 2005 Total N mgA 101.42 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 6 2005 Total N mgA 107.7 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 7 2005 Total N mgA 107.7 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 11 2005 Total N mgA 91.5 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 12 2005 Total N mgA 99.5 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 13 2005 Total N mgA 107.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 18 2005 Total N mgA 87.07 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 19 2005 Total N mgA 87.6 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 20 2005 Total N mgA 97.33 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 25 2005 Total N mgA 103.65 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 26 2005 Total N mgA 103.99 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 27 2005 Total N mgA 91.06 Gold Kist / Cumnock plant Total N 98.826667 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 3 2005 Total N mgA 109.5 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 4 2005 Total N mgA 102.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 5 2005 Total N mgA 101.64 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 10 2005 Total N mgA 100.3 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 11 2005 Total N mgA 106.3 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 12 2005 Total N mgA 121.34 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 17 2005 Total N mgA 102. NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 18 2005 Total N mgA 91.1 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 19 2005 Total N mgA 119.94 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 24 2005 Total N mgA 107.8 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 25 2005 Total N mgA 94.6 _ NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 26 2005 Total N mgA 121.97 NCO072575 2.00 Gold Kist / Cumnock plant Lea 001 10 31 2005 Total N mgA 100.4 Gold Kist / Cumnock plant Total N 106.099231 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 3 2006 Total N mgA 82.73 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 4 2006 Total N mgA 73.62 NCO072576 2.00 Gold Kist / Cumnock plant Lee 001 1 5 2006 Total N mgA 77.01 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 9 2006 Total N mgA 67.81 NCO072575 2.00 Gold Kist ICumnock plant Lee 001 1 10 2006 Total N mgA 87.02 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 11 2006 Total N mgA 78.33 NC0072575 2.00 Gold Kist / Cumnock plant Lea 001 1 17 2006 Total N mgA 82.9 NC0072575 2.00 Gold Kist / Cumnock plant Lee 001 1 18 2006 Total N mgA 70.6 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 19 2006 Total N mgA 73.91 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 23 2006 Total N mgA 77.6 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 24 2006 Total N mgA 79.21 NC0072575 2.00 Gold Kist /Cumnock plant Lee 001 1 25 2006 Total N mgA 95.69 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 30 2006 Total N mgA 94.6 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 31 2006 Total N mgA 88.52 Gold Kist / Cumnock plant Total N 80.682143 NC0072575 2.00 Gold Kist/Cumnock plant Lee 001 4 3 2006 Total mgA 80.89 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 4 2006 Total N mgA 92.29 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 5 2006 Total N mgA 80.61 NOW72575 2.00 Gold Kist / Cumnock plant Lee 001 4 10 2006 Total N mgA 87.18 NC0072575 2.00 Gold Kist / Cumnock plant Lee 001 4 11 2006 Total N mgA 90.69 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 4 12 2006 Total N mgA 92.48 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 17 2006 Total N mgA 100.29 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 18 2006 Total N mgA 93.99 NCDD72575 2A0 Gold Kist / Cumnock plant Lee 001 4 19 2006 Total N mgA 90.27 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 24 2006 Total N mgA 100.69 NCO072575 2.00 Gold Kist /Cumnoolc plant Lee 001 4 25 2006 Total N mgA 87.29 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 26 2006 Total N mgA 95.5 Gold Kist / Cumnock plant Total N 91.014167 NCO072575 2.00 Gold Kist /Cumnock plant Lee 001 7 5 2006 Total N mgA 100.8 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 6 2006 Total N mgA 91.8 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 10 2006 Total N mgA 82.1 NCO072575 2.00 Gold Kist /Cumnock plant Lee 001 7 11 2006 Total N mgA 101.7 NC0072575 2.00 Gold Kist / Cumnock plant Lee 001 7 12 2006 Total N mgA 102.2 NCO072575 2.00 Gold Kist /Cumnock plant Lee 001 7 17 2006 Total N mgA 98.9 NC0072575 2.00 Gold Kist /Cumnock plant Lee 001 7 18 2006 Total N mgA 101.1 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 19 2006 Total N mgA 108.54 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 7 24 2006 Total N mgA 127.7 NCO072675 2.00 Gold Kist / Cumnock plant Lee 001 7 25 2006 Total N mgA 121.2 NCO072675 2.00 Gold Kist / Cumnock plant Lee 001 7 26 2006 Total N mgA 103.2 NCO072575 2.00 Gold Kiel / Cumnock plant Lea 001 7 31 2006 Total N mgA 106.2 Gold Kist / Cumnock plant Total N 103.786667 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 2 2006 Total N mgA 104. N00072575 2.00 Gold Kist / Cumnock plant Lee 001 10 3 2006 Total N mgA 99.2 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 4 2006 Total N mgA 99.8 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 9 2006 Total N mgA 94.4 NCO072575 2.00 Gold Kiel / Cumnock plant Lee 001 10 10 2006 Total N mgA 94.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 11 2006 Total N mgA 80.6 NCO072575 2.00 Gold Kist / Cumnock plant Lea 001 10 16 2006 Total N mgA 112.2 t S NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 17 2006 Total N mgA 105.2 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 18 2006 Total N mgA 111.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 23 2006 Total N mgA 99.1 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 24 2006 Total N mgA 94.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 25 2006 Total N mg/l 92.9 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 30 2006 Total N mgA 95.33 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 10 31 2006 Total N mgA 93.13 Gold Kist / Cumnock plant Total N 9829 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 2 2007 Total N mgA 77.53 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 3 2007 Total N mgA 78.21 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 4 2007 Total N mgA 75.72 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 8 2007 Total N mgA 87.1 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 9 2007 Total N mgA 87.87 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 10 2007 Total N mgA 79.9 N00072575 2.00 Gold Kist / Cumnock plant Lee 001 1 16 2007 Total N mgA 85.03 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 17 2007 Total N mgA 65.98 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 18 2007 Total N mgA 73.17 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 22 2007 Total N mgA 94.54 NOW72575 2.00 Gold Kist / Cumnock plant Lee 001 1 23 2007 Total N mgA 57.49 NOW72575 2.00 Gold Kist / Cumnock plant Lee 001 1 24 2007 Total N mgA 89.92 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 29 2007 Total N mgA 86.21 NC0072575 2.00 Gold Kist / Cumnock plant Lee 001 1 30 2007 Total N mgA 88.4 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 1 31 2007 Total N mgA 92.34 Gold Kist / Cumnock plant Total N 81.294 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 2 2007 Total N mgA 84.6 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 3 2007 Total N mgA 74.8 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 4 2007 Total N mgA 73.5 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 9 2007 Total N mgA 82.7 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 10 2007 Total N mgA 86.9 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 11 2007 Total N mgA 75.1 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 16 2007 Total N mgA 96.2 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 17 2007 Total N mgA 93.7 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 18 2007 Total N mgA 106.5 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 23 2007 Total N mgA 88.9 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 24 2007 Total N mgA 77.8 NCO072575 2.00 Gold Kist / Cumnock plant Lee 001 4 25 2007 Total N mgA 64.1 83.733333 Background The Division added High Point Lake to the 2006 303(d) list due to violations of the chlorophyll a standard, and we expect that the new Randleman Reservoir will have similar violations soon after it is filled. The Modeling Unit has not yet scheduled stream studies in this part of the river basin, but it is possible that work could begin during the coming permit term. Permit Requirements Table 2 summarizes the nutrient -related requirements for dischargers in the Deep River sub -watershed. Dischargers are divided according to permitted flow, with breaks at 0.05 and 1.0 MGD. . Until stream studies are scheduled and prompt increased monitoring, existing nutrient requirements in this sub -watershed will continue unchanged. That is, dischargers. will monitor nutrients at the frequencies set in their existing permits, which should be consistent with those in the 2B .0508 rule. Dischargers that monitor TN and TP will report the results as concentrations; they will not be required to report nitrogen species or mass TN loads at this time. These same permits will include a re -opener Special Condition allowing the Division to incorporate monitoring requirements or other conditions during this permit term if necessary to support water quality studies. Table 2. Permitting Strategy - Deep River Subbasins: 30608 30611 30609 30612 30610 DISCHARGER TYPE PERMITTED FLOW (MGD) TN, TP LIMITS NUTRIENT MONITORING SPECIAL CONDITIONS Frequency Units Report N Mass Re - (TN, TP) (1) 1 (TN, TP) I Species Calcs I Opener > 1.0 See 1/Month Conc. Y All Dischargers "General >0.05 to <1.0 1/Quarter Conc. Y <0.05 N/A N/A Req'ts" (1) Per 2B .0508, Footnote (*)(2)(B) Supplement to NPDES Permitting Strategies — Cape Fear, 2006 - REVISED DEEP RIVER STRATEGY Permit Laneua¢e The following are nutrient -related conditions for the Deep River sub -watershed permits. They include effluent sheets and special conditions. Refer to Table 2 of the permitting strategy to determine which of these requirements apply to a given permit. The effluent sheet below includes standard as well as nutrient -related language in order to provide some context. [PermYA'rlters On each effluent sheet; - Carry over existing permit limits for nutrients - . hichrde nutrient parameters and set nronitorin9-# requirements per Table 2] Legend EFFLUENT Standard permit text Flow (MGD) EFFLUENT New text for permits in this basin Flow (MGD) Input from Permit Writer (facility or sub - watershed -specific) [textieM Comments to Permit Writers (delete prior to Public Notice) A.(1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS a. During the period beginning on the effective date of this permit and lasting until expiration, the Permittee shall be authorized to discharge treated effluent from Outfall 001 subject to the following effluent limitations and monitoring requirements: EFFLUENT CHARACTERISTICS EFFLUENT LIMITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location I't Flow (MGD) Continuous Recording I or E Total Nitrogen (mg/L) QI [existing] [See Table 2] Comp. Grab E Total Phosphorus (mg/L) (3) [existing] [See Table 2] Comp. Grab E (1) Sample Location: I - Influent, E - Effluent (2) TN=TKN+NOrN+NOrN,where TNis Total Nitrogen, "IKNisTotaIKjelclahlNitrogen, andNO,-Nand NOrN are Nitrate and Nitrite Nitrogen, respectively. ;{Include this footnote only if pa,rarneters include, Tt�„j (3) The quarterly average for total phosphorus shall be the average of composite.grab samples collected week) during each calendar quuuarterGanua ry tilarch April -June, July -September, October -December). footnote only for facilihrs zail/i aMquart°rl� naern. 11P lrniif b. There shall be no discharge of Floating solids or visible foam in other than trace amounts. A.(2.) PERMIT RE -OPENER: SUPPLEMENTARY MONITORING The Division may, upon written notification to the Permittee, require additional effluent monitoring that it deems necessary to support its water quality protection and restoration efforts in the receiving stream. -- end of deep river sub -watershed strategy Supplement to NPDES Permitting Strategies — Cape Fear, 2006 - REVISED 10 NC 42 @ Carbonton Date/Time Value (mg/L) 1 /21 /200311:40 13.1 2/26/200310:30 9.7 3/12/2003 10:50 10.4 4/28/200312:05 7.9 5/27/200315:05 7.9 6/11 /200311:50 6.5 7/10/2003 11:10 4.8 8/21 /200315:40 7.8 9/10/200314:00 7.4 10/16/200314:00 7.5 11 /13/200313:00 6.9 12/15/2003 11:55 13.6 1 /13/2004 11:50 11.5 2/16/2004 11:40 9.6 3/10/2004 12:20 7.3 4/21 /2004 11:45 5.7 5/17/200412:20 4.4 6/15/200412:15 4.1 7/19/200412:15 3.2 8/23/200412:40 3.1 9/16/200411:05 4.7 10/11 /200415:00 6.4 11 /18/200415:05 9.4 12/8/2004 14:45 11.2 1 /6/2005 15:35 11.3 2/17/2005 13:00 11.6 3/15/2005 14:10 10 4/11 /200513:30 8 5/10/2005 12:45 12.2 6/20/200513:00 4.7 7/19/2005 11:20 4.9 8/26/200511:45 3.5 9/27/200511:15 2.2 10/18/2005 9:50 4.4 11 /14/2005 10:30 8.2 12/7/2005 11:45 10.4 2/15/2006 11:00 13.9 3/9/200611:56 11.5 4/20/2006 10:30 7.2 Deep River Instream Data Dissolved Oxygen 15/501 Date/Time Value (mg/L) 1 /21 /2003 12..20 12.7 2/24/200315:50 9.7 3/12/2003 11:35 10.4 4/28/2003 11:25 7.5 5/27/2003 14:10 7.3 6/11 /2003 12:50 6.9 7/10/2003 10:30 5.1 8/21 /2003 14:30 9 9/10/2003 13:20 8.9 10/16/2003 13:15 9.4 11 /13/200312:15 6.9 12/15/2003 11:25 14.3 1 /13/2004 11:30 11.6 2/16/2004 11:05 10.9 3/10/200411:35 8 4/21 /2004 11:10 5.5 5/17/2004 11:50 4.7 6/15/2004 11:25 5.1 7/19/2004 11:25 5.4 8/23/200412:00 4.4 9/16/200410:45 6.6 10/11 /2004 14:20 7 11 /18/2004 14:25 9.6 12/8/200413:45 11 1 /6/2005 14:40 11.4 2/17/2005 13:55 11.3 3/15/200515:00 10.6 Old US 1 Moncure Date/Time Value (mg/L) 1 /21 /2003 9:30 13.6 2/26/2003 12:10 11.3 3/12/2003 9:10 11.4 4/28/2003 10:05 9.2 5/27/2003 16:50 8.6 6/11 /200310:10 7.6 7/10/2003 9:20 6.6 8/21 /200317:15 10 9/10/2003 15:25 11.3 10/20/200310:25 11.6 11 /13/2003 13:30 9.1 12/15/200312:35 14.5 1 /28/2004 12:30 13.8 2/19/200411:45 6.2 3/18/2004 11:20 9.8 4/21 /2004 12:15 8.8 5/18/2004 9:45 6.7 6/15/200412:55 5.8 7/27/2004 10:15 4.1 8/24/2004 11:20 6.6 9/16/200411:25 10 10/12/200412:35 8.8 11 /22/200410:45 10.2 12/8/200416:45 11.7 1 /5/2005 14:15 12.9 2/14/2005 12:30 11.7 3/16/200513:15 10.6 4/12/2005 12:00 8.7 5/11 /2005 13:00 9.4 6/20/2005 14:20 8.7 7/19/2005 13:00 6.5 8/26/2005 11:10 6.3 9/27/200512:40 5.9 10/18/2005 11:15 7.8 11 /14/2005 9:10 9.4 12/7/2005 13:30 .11.3 1 /19/200612:00 13.9 2/15/2006 12:30 12.9 3/9/2006 10:35 10.8 4/20/2006 9:25 8 NC 42 @ Carbonton Date/Time Value (#/100ml) 1 /21 /2003 11:40 8 2/26/2003 10:30 360 3/12/200310:50 45 4/28/200312:05 1200 5/27/200315:05 1200 6/11 /200311:50 110 7/10/2003 11:10 43 8/21 /2003 15:40 26 9/10/2003 14:00 73 10/16/200314:00 25 11 /13/2003 13:00 39 12/15/2003 11:55 3300 1 /28/2004 11:00 18 2/16/2004 11:40 120 3/10/200412:20 25 4/21 /2004 11:45 11 5/17/200412:20 17 6/15/2004 12:15 22 7/19/2004 12:15 24 8/23/2004 12:40 28 9/16/2004 11:05 93 10/11 /2004 15:00 28 11 /18/2004 15:05 190 12/8/200414:45 62 1 /6/2005 15:35 55 2/17/2005 13:00 41 3/15/2005 14:10 31 4/11 /2005 13:30 270 5/10/200512:45 17 6/20/2005 13:00 16 7/19/200511:20 35 8/26/2005 11:45 15 9/27/2005 11:15 3 10/18/2005 9:50 27 11 /14/2005 10:30 20 12/7/200511:45 2600 2/15/2006 11:00 38 3/9/200611:56 47 4/20/2006 10:30 22 Deep River Instream Data Fecal Coliform 15/501 Date/Time Value (#/100m1) 1 /21 /2003 12:20 54 2/24/2003 15:50 2300 3/12/2003 11:35 23 4/28/2003 11:25 460 5/27/200314:10 800 6/11 /2003 12:50 170 7/10/2003 10:30 60 8/21 /2003 14:30 33 9/10/2003 13:20 34 10/16/2003 13:15 12 11 /13/2003 12:15 70 12/15/2003 11:25 4000 1 /13/200411:30 51 2/16/200411:05 180 3/10/200411:35 13 4/21 /2004 11:10 19 5/17/200411:50 22 6/15/2004 11:25 64 7/19/2004 11:25 11 8/23/2004 12:00 1300 9/16/200410:45 73 10/11 /2004 14:20 35 11 /18/2004 14:25 22 12/8/2004 13:45 41 1 /6/200514:40 58 2/17/2005 13:55 33 3/15/200515:00 27 Old US 1 Moncure Date/Time Value (#/100ml) 1 /21 /2003 9:30 10 2/26/2003 12:10 390 3/12/2003 9:10 33 4/28/200310:05 73 5/27/200316:50 800 6/11 /2003 10:10 170 7/10/2003 9:20 45 8/21 /2003 17:15 27 9/10/200315:25 32 10/20/2003 10:25 22 11 /13/2003 13:30 48 12/15/2003 12:35 3800 1 /28/2004 12:30 11 2/19/2004 11:45 67 3/18/2004 11:20 380 4/21 /2004 12:15 11 5/18/2004 9:45 42 6/15/2004 12:55 20 7/27/2004 10:15 8 8/24/2004 11:20 250 9/16/2004 11:25 87 10/12/2004 12:35 48 11 /22/2004 10:45 57 12/8/200416:45 22 1 /5/2005 14:15 24 2/14/200512:30 20 3/16/2005 13:15 15 4/12/200512:00 65 5/11 /2005 13:00 6 6/20/2005 14:20 26 7/19/200513:00 47 8/26/2005 11:10 62 9/27/2005 12:40 37 10/18/2005 11:15 53 11 /14/2005 9:10 9 12/7/2005 13:30 4400 1 /19/2006 12:00 200 2/15/200612:30 18 3/9/2006 10:35 10 4/20/2006 9:25 20 CAPE FEAR River Basin Subbasin 03-06-09 Assessment Subbasin Impaired Year Mlles or Acres Class uasn Waterbody and Description Unit (AU) Use Listed Category and Reason for Listing Potential Source(s) ___...—.__...—__..._.._.___.._____—___—, Penwood Branch 17-12-1 C 03-06-09 6 6.1 FW Miles From source to Haskell Creek AL 2006 6 Impaired biological integrity CAPE FEAR River Basin Subbasin 03-06-10 ---._.._._. Cabin Creek 17-26-5-(1)b WS-III 03-06-10 6 1.2 FW Miles From Cotton Creek to Moore County SR 1281 AL 2000 6 Impaired biological integrity Cotton Creek 17.26-5-3a WS-III 03-06-10 6 0.3 FW Miles From source to Center Street AL 2000 6 Impaired biological integrity Unknown W WTP NPDES Cotton Creek 17-265.3b WS-III 03-06-10 From Center Street to SR 1371 Cotton Creek 17-26-5-3c WS-III 03-06-10 From SR 1371 to Cabin Creek 6 integrity Unknown W WTP NPDES 6 AL 2000 6 Impaired biological Integrity WWTP 2.5 FW Miles 3.7 FW Miles _.. _. __ _..___ ___.........._. ... ......... ...... . ..________________—_ ....... ......—..._ _...... DEEP RIVER 17-(10.5)e2 C 03-06.10 5 2.8 FW Miles From Subbasin 03-06-09 and 03-06-100 boundary to Grassy Creek AL 2006 6 Impaired biological integrity Unknown UPtltftaM of G•14 Iltsl di7charr AL 2006 5 Standard violation: Turbidity CAPE FEAR River Bastin Subbasin 03-06-11 _._..... __ ............... ... .�____.-_.---_ Big Buffalo Buffalo Creek 17-40 C 03-06-11 6 8.0 FW Miles From source to Deep River AL 2006 6 Impaired biological integrity MS4 NPDES DEEP RIVER 17443.5) WS-Iv 03-06-11 5 6.0 FW Miles From a point 0.4 mile upstream of Rocky Branch to Cape Fear River (unction with FC 2006 5 Fish Advisory- Mercury Haw River) DewMel team o� Goia K,rl aiircharIC DRAFT for PUBLIC REVIEW North Carolina 303(d) List- 2006 Tuesday, January 31, 2006 CAPE FEAR Basin 03-06-11 Page 14 of 126 RE: Draft Settlement Agreement Again Subject: RE: Draft Settlement Agreement Again From: "Katie Kirkpatrick" <Katie.Kirkpatrick@ pilgrimspride.com> Date: Mon, 30 Jul 2007 08:42:17 -0500 To: "Bob Sledge" <Bob.Sledge@ncmail.net> Bob We are on board with the agreement as drafted. Please proceed! Katie Katie Kirkpatrick, P.E. Director of Environmental Affairs - Southeastern Region Pilgrim's Pride Corporation P.O. Box 2210 Atlanta, GA 30301 (770) 393-5032 (770) 393-5143 (fax) ktie.kirkpatrick@pilgrimspride.com -----Original Message ----- From: Bob Sledge [mailto:Bob.Sledge@ncmail.net] Sent: Thursday, July 12, 2007 2:09 PM To: Katie Kirkpatrick Subject: Draft Settlement Agreement Again Hi Katie, The suggested edits you provided all looked reasonable to us. I've modified the document to reflect those changes and am sending a revised version. I also changed the dates found in the paragraphs on page 2, making them concrete and removing the parenthetical explanations. Due to our rules regarding issuance and effective dates of permits, and your need for legal review of the document, we'll be looking at an effective date of September 1, 2007 for the permit. I've extended the dates in the agreement one month to reflect that change. Please look it over carefully - I think it looks ok, but I do make mistakes. We would still like to get this matter finalized as soon as possible. If you can spur your legal staff to review (and hopefully bless) this in the time frame you suggested, that would be great. I hope we'll be able to get this done, but I've been advised to relate that my supervisor intends to issue the permit as drafted by August 15 whether or not we have an agreement with regard to the Total Nitrogen issue. I've also been told that it will be no problem getting the name change done in association with permit reissuance. We'll just need to have the completed form that I noted in the earlier e-mail. Thank you for all your efforts in this matter. I'll talk with you later. Bob The information contained in this e-mail (along with any attachments) is intended only for the use of the individual(s) to whom it is addressed. It is confidential and may contain privileged information. If the reader of this message is not the intended recipient, you are hereby notified that you should not read its contents, and any dissemination, distribution, or copying of this communication is strictly prohibited. If you have received it in error, please immediately (1) delete this transmission and any attachments and (2) notify info@pilgrimspride.com to advise us of the error. THIS E-MAIL IS NOT AN OFFER OR ACCEPTANCE: Notwithstanding the Uniform Electronic Transactions Act or any other law of similar import, absent an express statement to the contrary contained in this e-mail, neither this e-mail nor any attachments are an offer or acceptance to enter into a contract, and are not intended to bind the sender, Pilgrim's Pride Corporation, or any of its subsidiaries, or any other person or entity. 1 of 1 8n/2007 2:19 PM Re: Gold Kist Settlement Document Subject: Re: Gold Kist Settlement Document From: Shannon Langley <shannon.langley@ncmail.net> Date: Wed, 27 Jun 2007 10:55:52 -0400 To: Bob Sledge <Bob. Sledge@ ncmai l.net> Bob, Judy and I looked at it. It looks good. In the 7th "whereas" you mention something about "Country Square WWTP"????? The one month compliance date may not be long enough if they are doing biological treatment. We would be OK with three months (if biological). Shannon Bob Sledge wrote: Hi Shannon, Here's a copy of a very draft agreement document for Gold Kist. Would you mind looking it over and offering comments. We want to get this thing done and are willing to go this route rather than see the matter adjudicated over this stupid issue. If EPA were reasonable, the permit would have been issued months ago. There's probably stuff they'd object to, but the document has to show teeth, even if we hope to never bite. Your feedback is appreciated. Thank you, Bob 1 of 1 7/10/2007 12:57 PM are used to supplement the cost of administering the Title V permit program in that fiscal year. (le) The Commission shall collect the application, annual, and project fees for processing and administering permits, certificates of coverage under general permits, and certifications issued under Parts 1 and IA of this Article and for compliance monitoring under Parts 1 and IA of this Article as provided in G.S. 143-215.31) and G.S. 143-215.10G. (2) To direct that such investigation be conducted as it may reasonably deem necessary to carry out its duties as prescribed by this Article or Article 21A or Article 21B of this Chapter, and for this purpose to enter at reasonable times upon any property, public or private, for the purpose of investigating the condition of any waters and the discharge therein of any sewage, industrial waste, or other waste or for the purpose of investigating the condition of the air, air pollution, air contaminant sources, emissions, or the installation and operation of any air -cleaning devices, and to require written statements or the filing of reports under oath, with respect to pertinent questions relating to the operation of any air -cleaning device, sewer system, disposal system, or treatment works. In the case of effluent or emission data, any records, reports, or information obtained under this Article or Article 21A or Article 21B of this Chapter shall be related to any applicable effluent or emission limitations or toxic, pretreatment, or new source performance standards. No person shall refuse entry or access to any authorized representative of the Commission or Department who requests entry for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper or interfere with any such representative while in the process of carrying out his official duties. (3) To conduct public hearings and to delegate the power to conduct public hearings in accordance with the procedures prescribed by this Article or by Article 21B of this Chapter. (4) To delegate such of the powers of the Commission as the Commission deems necessary to one or more of its members, to the Secretary or any other qualified employee of the Department. The Commission shall not delegate to persons other than its own members and the designated employees of the Department the power to conduct hearings with respect to the classification. of waters, the assignment of classifications, air quality standards, air contaminant source classifications, emission control standards, or the issuance of any special order except in the case of an emergency under subdivision (12) of this subsection for the abatement of existing water or air pollution. Any employee of the Department to whom a delegation of power is made to conduct a hearing shall report the hearing with its evidence and record to the Commission. (5) To institute such actions in the superior court of any county in which a violation of this Article, Article 21B of this Chapter, or the rules of the Commission has occurred, or, in the discretion of the Commission, in the superior court of the county in which any defendant resides, or has his or its principal place of business, as the Commission may deem necessary for the enforcement of any of the provisions of this Article, Article 21B of this Chapter, or of any official action of the Commission, including proceedings to enforce subpoenas or for the punishment of contempt of the iy3-21.f, 3 Commission. oil noo. f (6) To agree upon or enter into any settlements or compromises of any actions and to prosecute any appeals or other proceedings. +�• ! H c (7) To direct the investigation of any killing of fish and wildlife which, in the opinion of the Commission, is of sufficient magnitude to justify investigation and is known or believed to have resulted from the pollution of the waters or air as defined in this IIM PUBLIC NOTICE STATE OF NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION/ NPDES UNIT 1617 MAIL SERVICE CENTER RALEIGH, NC 27699- 161E NOTIFICATION OF .INTENT TO ISSUE A NPDES WASTEWATER PERMIT t7h,m-(T-l3asis of thor- ough staff review and application of NC General Statute 143.21, Public law 92- 500 and other lawful standards and regula- tions, the North Caro- lina Environmental Management Com- mission proposes to issue a National Pol- lutant Discharge Elimination System (NPDES) wastewater discharge permit to the person(s) listed below effective 45 days from the publish date of this notice. Written comments re- garding the proposed permit will be accept- ed until 30 days after the publish date of this notice. All com- menu-received prior to that date are con- sidered in, the final determinations re- garding the proposed permit. The Director of the NC Division of Water Quality may decide to hold a pub- lic meeting for the proposed permit should the Division receive a significant' degree of public inter- est. Affidavit of Publication -A =' "' °s '" Lu06- (lbW Lee County North Carolina �; G g Bill Horner III, Publisher of Of 4c igmnfnrd +Hrralb, a newspaper published in Lee County in the state of North Carolina, being duly sworn, deposes and says: that the attached advertisement of notice, in the action entitled �Q I L)as �� t� PIA m (f was duly published in the aforesaid newspaper once a week for consecutive (IIw , beginning with the issue dated the C day of � , r and ending with the issue dated the day of _kI_mnj. BilkHofnef III, Publisher Received of 4T ONJ I fl(��� 131t'GGFf , $ , the cost of the above publication. Mu By: cz� t.J, l � I Sworn to and subscribed before me, thisLL� day of .� t AV�` of ry M oIr jns o &P I ' u JIM@►►E J m sot it : t `O `� NoranyPf1H0� T LE' srArEOF' `r(IATY — ► O I MP �MMISSION EXP; N CAROl1NA l RES APRII 12, 201 Copies of the draft permit and other sup- porting information on file used to deter- mine conditions pres- ent in the draft per- mit are available upon request and payment of the costs of reproduction. Mail comments and/or re- quests for informa- tion to the NC Divi- sion of Water Quality at the above address or can the Point Source Branch at '(019)733.5083, exteu- sion 363. Comments can also be emailed to Carolyn Bryant(, ncmail net. Please in- clude the NPDES per- mit number (attach- ed) in any communi- cation. Interested per- sons_may also -visit the Division of Water Quality at 512 N. Sal- isbury Street, Ra- leigh, NC 27604-1148 between the hours of 8:00 a.m. and 5:0o p.m. to review informa- tion on file. PGold Kist, Inc. has ap- plied for renewal of NPDES Permit NC0072575 for its poultry processing plant near Cumnock in Lee County. This, permitted facility dis. charges treated. wastewater to the Deep River in the, Cape Fear River ba- sin. Currently Bio- chemical Oxygen De- mand (BOD), Ammo. Ma Nitro tal Residue Chlorine are water quality lim- ited. This discharge may affect futm•e allo- cations hi this Lion of the, ® North Carolina Wildlife Resources Commission Richard B. Hamilton, Executive Director TO takri • I_M UD u_ TO: Bob Sledge, NPDES Unit Division of W ter Quality FROM: Shari L. Bryant, Pi ont Region Coordinator Habitat Conservation Program DATE: 13 April 2007 SUBJECT: Proposed Permit Renewal for Gold Kist, Inc., Lee County, NPDES Permit No. NC0072575 Biologists with the North Carolina Wildlife Resources Commission have reviewed the subject permit renewal. Our comments are provided in accordance with provisions of the Clean Water Act of 1977 (as amended), Fish and Wildlife Coordination Act (48 Stat. 401, as amended; 16 U.S.C. 661-667d), North Carolina General Statutes (G.S. 113-131 et seq.), and North Carolina Administrative Code 15A NCAC 10I.0102. Gold Kist, Inc. has applied for renewal of its NPDES permit to discharge treated wastewater to an Deep River in the Cape Fear River Basin. There are records for the federal and state endangered Cape Fear shiner (Notropis mekistocholas) in Deep River downstream of the discharge. The information in the public notice does not indicate whether this facility uses chlorine disinfection. Chlorine is acutely toxic to aquatic organisms and can form secondary compounds that are detrimental to aquatic life. We are especially concerned about impacts to the Cape Fear shiner. If the facility uses chlorine disinfection, we recommend the following conditions be incorporated into the permit to reduce impacts to aquatic resources. 1. We suggest that chlorine disinfection systems be replaced by ultraviolet light or ozone systems. 2. If not already in place, we suggest the installation of a stand-by power system. Thank you for the opportunity to provide input on this permit renewal. If we can be of further assistance, please contact our office at (336) 449-7625. ec: Ryan Heise, WRC David Rabon, USFWS Mailing Address: Division of Inland Fisheries • 1721 Mail Service Center • Raleigh, NC 27699-1721 Telephone: (919) 707-0220 0 Fax: (919) 707-0028 t Goln Kw INc. 244 Perimeter Center Parkway, N.E. (30346-2397) • P.O. Box 2210, Atlanta, CA 30301-2210 • (770) 393-5000 April 10, 2007 Mr. Bob Sledge Point Source Branch Division of Water Quality North Carolina Department of Environment and Natural Resources 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Draft NPDES Permit Permit NCO072575 Gold Kist Processing Plant WWTP Lee County Dear Mr. Sledge: a1 - M APR 1 2 20011 DENR - WATER QUAl 11Y POINT SOURCE 6E11 . _A This letter is submitted in response to the issuance of a draft NPDES permit for the above referenced facility. We have reviewed the draft permit and offer the following comments for consideration: In order to conform to federal NPDES regulations, monthly average and daily maximum effluent limitations for Total Nitrogen (TN) have been added to the permit. As noted in the permit fact sheet, the facility has operated such that the concentrations of total nitrogen in the discharge are consistently very close to the concentration limit established by the rule. Further, upon review of the past five years' effluent data, the facility would have exceeded the new TN limitations on at least six (6) occasions. Thus; the facility expected the inclusion of a compliance schedule to provide the necessary time to implement capital improvements or process control changes ensuring compliance with the new limitations. However, it appears that EPA Region IV reviewed the issue and declared that no compliance schedule could be added to the permit. EPA Region IV specifically referenced the following language: "New and reissued NPDES permits to direct dischargers must include these effluent limitations, and the permits must require immediate compliance with such limitations. If the permitting authority wishes to provide a compliance schedule, it must do so through an enforcement mechanism. " Page Two RE: Gold Kist Draft Permit, NC0072575 Under DENR rules, an enforcement mechanism is not available until an exceedance has occurred. Therefore, despite acknowledgement by both the permitting authorities and the facility, the final permit will be issued to a pernttee who can not comply. We respectfully disagree with this approach and encourage DENR to issue an enforcement mechanism at the time of permit issuance. The enforcement mechanism should be discussed with the permittee prior to issuance to ensure an appropriate timeframe for compliance is established. 2. In order to conform to federal NPDES regulations, monthly average and daily maximum effluent limitations for oil and grease (O&G) and total suspended solids (TSS) have been modified in the permit. However, the effluent limitations in the draft permit are listed as mass loading limits versus concentration based limits. According to 40 CFR 432, Subpart K, the effluent limitations are listed in concentration form and should be reflected as such in the draft permit. We request that the limitations for O&G and TSS be modified as follows: Daily Maximum (m Monthly Average m ) Oil and Grease 14 8 Total Suspended Solids 30 20 If you have any questions or comments, please contact me at (770) 393-5032 or katie.kirkpatrick(a)oilerimspride.com. Sincerely, V u4fq T Katie Kirkpatrick, P.E. Director, Environmental Engineering cc: Mr. Don Poe Mr. Bruce Morgan Mr. Ralph Upton Mr. Vernon Rowe Mr. John Gangwer File (Sanford 3.12007) re draft permit for NC0072575, Gold Kist WWTP ... I Subject: re draft permit for NC0072575, Gold Kist WWTP From: Hyatt.Marshall@epamail.epa.gov Date: Mon, 19 Mar 2007 16:28:58 -0400 To: bob.sledge@ncmail.net EPA will not be reviewing this permit. 1 of 1 8/7/2007 2:20 PM [Fw.d: Re: [Fwd: Re: Wayne Foods NC0006548]] Subject: [Fwd: Re: [Fwd: Re: Wayne Foods NC0006548]] From: Steve Tedder <Steve.Tedder@ncmail.net> Date: Wed, 14 Mar 2007 08:15:14 -0400 To: Paul Rawls <Paul.Rawls@ncaaail.net> Your lucky day. If this works ..... tell Smithfield they will owe me a favor and I will let them know what it is alter this is resolved with EPA. Let me know if you need me to talk to Marshall. He is actually one of the more reasonable folks in Atlanta and is sharp. Tedder -------- Original Message-------- Subject:Re: [Fwd: Re: Wayne Foods NC0006548] Date:Tue, 23 Nov 2004 '09:29:09 -0500 From:Steve Tedder <Steve.Tedder ancmail.net> Organization:NC DENR - Division of Water Quality, Water Quality Section To:Steve Tedder <Steve. Tedder@,ncmail.net> References:<OF 1 AA89237.673EE4ED-ON85256F54.0047D356aepamail.epa.gov> <41A342B9.1070200 @,ncmail.net> I concur with the proposed approach for Wayne Foods. 11/23/2004 Marshall on 11/23/2004 9:01.AM, Steve Tedder wrote: > Marshall, > Wayne Foods (NC0006548) is a poultry processor. Existing permit > expired in Dec. 2003. Previous limits were mass limits and they have > continually been in compliance with their limits. The new draft > permit is concentration based and they are expecting some compliance > problems, especially with oil and grease in the winter months based of > previous data. My recommendation is to issue the permit with its > existing limits for 12-18 months and give them time.to construct a new > DAF unit and then a second set of limits (concentration based) would > kick in on a date certain. Nothing has changed at the facility except > the limits which would then be the concentration based limits. Based > on our discussions this morning you indicated that this approach > should not present a problem as far as EPA is concerned. > If you can concur please let Sergei and me know. > Thanks > Steve > > on 11/22/2004 8:09 AM, Hyatt.Marshall@epamail.epa.gov wrote: >> glad to hear you are in a better place and it seems you have proved you >> can go home again. hope this continues to work out for you. >> Guess we need to talk so I get the particulars on Wayne Foods. I need >> to understand what's in the current permit re limits and any schedule >> and how the draft is different. Sergei's email to you might stem from >> a recent draft permit he sent here where the current permit had a >> compliance schedule that the facility ended up not meeting and Sergei 1 of 2 3/14/2007 7:51 AM [FWc : Re: [Fwd: Re: Wayne Foods NC0006548]] I >> developed a draft permit with a new, extended schedule. Having a >> schedule in one permit and then having a new, extended schedule in a >> reissuance just isn't appropriate. Permits shouldn't be used to handle >> a situation where enf is needed. >> I'm around Mon -Wed, but late this afternoon I have a conf call. call me >> when you are free at 404-562-9304. >> Before I forget, what's your phone #? >> Marshall Steve Tedder NC DENR Winston-Salem Regional Office Division of Water Quality, Water Quality Section 585 Waughtown Street Winston-Salem, NC 27107 Voice: (336) 771-4608 ext 290 FAX: (336) 771-4630 Steve Tedder Steve.Tedder@ncmail.net NC DENR Division of Water Quality , 585 Waughtown Street Winston-Salem, NC 27107 (336)-771-4950 Fax (336) 771-4630 Steve Tedder <Steve. Tedder mail. net> WSRO j NC DENR 2 of 2 3/14/2007 7:51 AM [Fw4: Wayne Foods N000065481 i Subject: [Fwd: Wayne Foods NC0006548] From: Steve Tedder <Steve.Tedder@ncmail.net> Date: Wed, 14 Mar 2007 08:06:14 -0400 To: Paul Rawls <Pau1.Rawls@ncmail.net> This was the argument I sent Marshall Hyatt. I'm looking for the other a -mails but because of HQ's constant badgering about to much data storage on our systems and the constant harassment, every Damn month, these older a -mails may have been deleted to try and save all that money for the state. I'll keep looking. Tedder -------- Original Message-------- Subject:WayneFoods NC0006548 Date:Wed, 17 Nov 2004 12:56:37 -0500 From:Steve Tedder <Steve.Tedder ancmail.net> Organization -.NC DENR - Division of Water Quality, Water Quality Section To:Dave Goodrich <Dave.Goodrich ancmail.net>, sergei chernikov <sergei. chernikov@ncmail. net> Dave and Sergei, i understand that the Wayne Foods permit is scheduled to be issued near the end of the year. The limits in the draft permit are different than the past with limits becoming concentration rather than mass. Data provided by the company indicate that meeting the new limits will be problematic until a new DAF unit is constructed. Mike Mickey indicated that he was told that the permit could not be issued with two sets of limits to allow them sufficient time to construct the new unit at the WWTP. Seems we are creating a lot of extra paperwork for us and the company by not acknowledging reality. If issued as drafted, they will become non -compliant, we will issue NOVs, possible enforcement and eventually they will request SOC (as we cannot issue SOC until there is actual non-compliance), and then we will go through the SOC development/ public notice and issuance process and in effect do the same thing issuing the permit with two sets of limits would do. Can we not head off some state bureaucracy when we see it coming right at us? Steve Steve Tedder NC DENR Winston-Salem Regional Office Division of Water Quality, Water Quality Section 585 Waughtown.Street Winston-Salem, NC 27107 Voice: (336) 771-4608 ext 290 FAX: (336) 771-4630 Steve Tedder Steve.Tedder@ncmail.net 1 of 2 3/14/2007 7:50 AM Re: Gold Kist, NCO072575 Subject: Re: Gold Kist, NCO072575 From: Hyatt.Marshall@epamail.epa.gov Date: Fri, 2 Mar 2007 14:02:23 -0500 To: Bob Sledge <Bob.Sledge@ncmail.net> Bob: thanks for soliciting my opinion. A similar question came up with Teresa and her Smithfield Packing permit. She also wanted to give a compliance schedule for TN. My reading of the final rule is that no compliance schedule is allowed. Here's what I'm sending her straight from EPA's final rule: [[Page 54536]] of the Federal Register final rule XII. How Will This Rule Be Implemented? This section helps permit writers and MPP facilities implement this regulation. This section also discusses the relationship of upset and bypass provisions, variances, and modifications to the final limitations and standards. For additional implementation information, see Section 15 of the Technical Development Document for today's final rule. A. Implementation of the Limitations and Standards for Direct Dischargers Effluent limitations and new source performance standards act as important mechanisms to control the discharges of pollutants to waters of the United States. These limitations and standards are applied to individual facilities through NPDES permits issued by the EPA or authorized States under Section 402 of the Act. In specific cases, the.NPDES permitting authority may elect to establish technology -based permit limits for pollutants not covered by this regulation. In addition, where State water quality standards or other provisions of State or Federal law require limits on pollutants not covered by this regulation (or require more stringent limits or standards on covered pollutants in order to attain and maintain water quality standards), the permitting authority must apply those limitations or standards. See CWA Section 301(b)(1)(C). 1. What Are the Compliance Dates for Existing and New Sources? New and reissued NPDES permits to direct dischargers must include these effluent limitations, and the permits must require immediate compliance with such limitations. If the permitting authority wishes to provide a compliance schedule, it must do so through an enforcement mechanism. hope that helps. feel free to call me at 404-562-9304 if you want to discuss further. Marshall 1 of 2 8/7/2007 2:20 PM RE: [Fwd: NCO072575 Gold Kist Sanford Processing Plant] Subject: RE: [Fwd: NCO072575 Gold Kist Sanford Processing Plant] From: "Green, Jonathan" <Jonathan.Green@goldkist.com> Date: Tue, 21 Nov 2006 12:14:36 -0500 To: "Bob Sledge" <bob.sledge@ncmail.net> Mr. Sledge, Please accept my apologies. I have not forgotten about you. (1) I am afraid that the equipment and treatment & control technology (both still unsettled at this point) will not be similar enough to other Gold Kist rendering operations, and I do not believe I will be able to provide you with any additional data that will be beneficial for this application. In response to concerns of pollutant loads from the fat of livestock, I am familiar with the types of studies you are referencing. However, the reason that those constituents may be present in the fat is due to their high affinity for fatty substances. I am not aware of any studies indicating that the constituents would leach from the fat into a wastewater stream. Additionally, the vast majority of the fat is processed and reused within the industry. There would be residual fat present in washdown water, but for the reasons stated above, I do not believe this load would result in the pollutants you have noted. (2) We are working on securing a contractor to do an evaluation on the solids content in the anaerobic lagoon. I will continue to inform you of our progress and hopefully will be able to provide you with an analysis of current lagoon conditions and expected capacity soon. Please let me know if I can be of any further assistance. Jonathan Green -----Original Message ----- From: Bob Sledge [mailto:bob.sledge@ncmail.net] Sent: Monday, October 09, 2006 2:13 PM To: Green, Jonathan Subject: [Fwd: NCO072575 Gold Kist Sanford Processing Plant] Dear Mr. Green, I received an auto -reply from Ms. Kirkpatrick saying she was out for a while on maternity leave. Congratulations to her and her family. I've been told that in her absence you may be able to answer some questions we have about a Gold Kist facility in North Carolina. I've attached my earlier e-mail to Ms. Kirkpatrick, and I hope you'll be able to help us. Thank you for your time and consideration. Bob Sledge -------- Original Message -------- Subject: NCO072575 Gold Kist Sanford Processing Plant Date: Mon, 09 Oct 2006 08:39:46 -0400 From: Bob Sledge <bob.sledge@ncmail.net> To: katie.kirkpatrick@goldkist.com Dear Ms. Kirkpatrick, My name is Bob Sledge and I work with the North Carolina Division of Water Quality. I will be the permit writer for the subject NPDES 1 of 2 11/27/2006 6:19 AM RE: [Fwd: NC0072575 Gold Kist Sanford Processing Plant) - r permit. First of all, let me apologize for being so tardy in getting in touch with you and moving the permit renewal process forward. The delays have had nothing to do with your application, but rather in the way I've managed my workload here. Please know that terms of your current permit are deemed to be in effect until a new permit is issued. I do not anticipate any problems to arise in the reissuance of this permit. However, our staff has asked me to inquire about two items. Getting answers to these questions should resolve some potential concerns and allow us to move forward with confidence regarding the permit. The questions are: 1. Does Gold Kist have a rendering facility in operation at another of its processing plants similar to the one proposed for the Sanford plant? If so, can Gold Kist provide a chemical analysis for the pollutants listed on pages V-1 through V-8 of the permit application of its waste stream? In its calculations pertaining to treatment capacity, Gold Kist only provided information for the BOD, COD and TKN load. The stated concern is that the pollutant load from the rendering process could be more complex, based upon studies indicating the retention of various pollutants in the fat of livestock. Receiving this information will be helpful in allowing us to ascertain the overall quality of the effluent once the rendering process comes on line. Asa follow up to this first question, have you established a time line for the construction of the rendering facility and the introduction of that wastestream into the treatment process? 2. During recent inspections, facility staff have told our inspectors its digestor has more than a twenty year capacity before the solids will need to be removed for disposal. Can the facility provide an updated analysis for digestor capacity that will confirm statements from the plant staff? I know these aren't the easiest questions to provide answers for, but under the circumstances, I hope they appear reasonable. Thank you for your cooperation in this matter and for your patience. If you have any questions about this matter, you may reply to this e-mail or you can call me at (919) 733-5083, extension 547. Sincerely, Bob This e-mail (including any attachments to it) is confidential, proprietary, legally privileged, subject to copyright and is sent for the personal attention of the intended recipient only. If you have received this e-mail in error, please reply to advise us immediately, delete it and destroy any printed copies of it. You are notified that reading, disclosing, copying, distributing or taking any action in reliance on the contents of this information is strictly prohibited. No employee is authorized to conclude any binding agreement on behalf of Gold Kist with another party by e-mail without express written confirmation by an officer of the company. Although we have taken reasonable precautions to ensure no viruses are present in this e-mail, we cannot accept responsibility for any loss or damage arising from the viruses in this e-mail or attachments. 2 of 2 11/27/2006 6:19 AM Federal Register / Vol. 69, No. 173 / Wednesday, September 8, 2004 / Rules and Regulations 54555 § 432.121 Special definitions. [Reserved] § 432.122 Effluent limitations attainable by the application of the best practicable control technology currently available (SPT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that further processes more than 7 million pounds per year (in units of finished product) must achieve the following effluent limitations representing the application of BPT: EFFLUENT LIMITATIONS (8l Regulated Maximum Maximum monthly parameter daily avg. Ammonia (as N) 8.0 4.0 BODs ................. 26 16 Fecal Coliforrn .. 2 14 a O&G (as HEM) 8.0 TSS ................... 30 20 � rng/L (PPm)• 2 Maximum of 400 MPN or CFU per 100 mL at any time. 3 No maximum monthly average limitation. § 432.123 Effluent limitations attainable by the application of the best available technology economically achievable (BAT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that further processes more than 7 million pounds per year (in units of finished product) must achieve the following effluent limitations representing the application of BAT: EFFLUENT LIMITATIONS [BAT] Regulated Maximum Maximum parameter daily monthly avg.' Ammonia (as N) .............. 8.0 4.0 Total Nitrogen 147 103 ' mg/L (ppm). § 432.124 Pretreatment standards for existing sources (PSES). [Reserved] § 432.125 New source performance standards (NSPS). Any source that is a new source subject to this subpart must achieve the following performance standards: (a) Facilities that further process no more than 7 million pounds per year (in units of finished product) must achieve the following performance standards: PERFORMANCE STANDARDS [NSPS] Regulated parameter Maximum daily Maximum monthly avg.' Ammonia (as N) .............. 8.0 4.0 BODs ............. 26 16 Fecal Col€form (2) (3) O&G (as HEM) ......... 14 8.0 TSS ............... 30 20 ' mg/L (ppm)• 2 Maximum of 400 MPN or CFU per 100 mL at any time. 3 No maximum monthly average limitation. (b) Facilities that further process more than 7 million pounds per year (in units of finished product) must achieve the following performance standards: EFFLUENT LIMITATIONS [NSPS] Regulated parameter Maximum daily Maximum monthly avg.' Ammonia (as N) .............. 8.0 .4.0 BODs ............. 26 16 Fecal Coliform (2) (3) O&G (as ' HEM) ........ 14 8.0 TSS ............... 30 20 Total Nitrogen 147 103 ' mg/L (ppm)• - 2 Maximum of 400 MPN or CFU per 100 mL at any time. 3 No maximum monthly average limitation. § 432.126 Pretreatment standards for new sources (PSNS). [Reserved] § 432.127 Effluent limitations attainable by the application of the best control technology for conventional pollutants (BCT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart must achieve the following effluent limitations representing the application of BCT: Limitations for BODs, TSS, O&G (as HEM), and fecal coliform are the same as the corresponding limitation specified in § 432.122. (FIX Doc. 04-12017 Filed 9-7-04; 8:45 am] BILLING CODE 6560-60-P 2-SIDED PRINT 54554 Federal Register/Vol. 69, No. 173 / Wednesday, September 8, 2004 / Rules and Regulations 4 May be measured as hexane extractable material (HEM). 5 mg/L (ppm). (b) The standards for BOD3 and TSS specified in paragraph (a) of this section were derived for a renderer that does not cure cattle hide as part of the plant operations. If a renderer does cure hide, the same empirical formulas specified in § 432.107(b) should be used to calculate BODs and TSS limitations for process wastewater associated with cattle hide curing that apply in addition to the standards specified in paragraph (a) of this section. (c) Any source that was a new source subject to the standards specified in § 432.105 of title 40 of the Code of Federal Regulations, revised as of July 1, 2003, must continue to achieve the standards specified in this section until 'the expiration of the applicable time period specified in 40 CFR 122.29(d)(1) after which it must achieve the effluent limitations specified in §§ 432.103 and 432.107. §432.106 Pretreatment standards for new sources (PSNS). [Reserved] §432.107 Effluent limitations attainable by the application of the beat control technology for conventional pollutants (BCT). (a) Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart must achieve the following effluent limitations representing the application of BCT: Limitations for BODs, fecal coliform, O&G, and TSS are the same as the corresponding limitation specified in § 432.105(a). (b) The limitations for BODs and TSS specified in paragraph (a) of this section were derived for a renderer which does not cure cattle hide. If a renderer does cure hide, the following formulas should be used to calculate BODs and TSS limitations for process wastewater associated with cattle hide curing, in addition to the limitation specified in paragraph (a) of this section: Ibs BOD5/1000 Ibs RM = 7,9 x (no. of hides)/lbs RM kg BODs/kkg RM = 3.6 x (no. of hides)/ kg RM Ibs TSS/1000 Ibs RM = 13.6 x (no. of hides)/Ibs RM kg TSS/kkg RM = 6.2 x (no. of hides)/ kg RM Subpart K—Poultry First Processing 1432.110 Applicability. This part applies to discharges of process wastewater resulting from the slaughtering of poultry, further processing of poultry and rendering of material derived from slaughtered poultry. Process wastewater includes water from animal holding areas at these facilities. §432.111 Special definitions. For the purpose of this subpart: Poultryfirst processing means slaughtering of poultry and producing whole, halved, quarter or smaller meat cuts. §432.112 Effluent limitations attainable by the application of the best practicable control technology currently available (BPT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that slaughters more than 100 million pounds per year (in units of LWK) must achieve the following effluent limitations representing the application of BFT: EFFLUENT LIMITATIONS [BPT] Regulated Maximum Maximum monthly parameter daily r avg. Ammonia (as N) 8.0 4.0 BODs ................. 26 16 Fecal Coliform .. (_) (3) O&G (as HEM) 14 8.0 TSS ................... 30 20 r mglL (Ppm)• 2Maximum of 400 MPN or CFU per 100 mL at any time. 3No maximum monthly average limitation. 1432.113 Effluent limitations attainable by the application of the beat available technology economically achievable (BAT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart that slaughters more than 100 million pounds per year (in units of LWK) must achieve the following effluent limitations representing the application of BAT: EFFLUENT LIMITATIONS [BAT] Maximum Regulated Maximum monthly parameter daily r avg. Ammonia (as N) 8.0 4.0 Total Nitrogen ... 147 103 r mg/L (ppm)• § 432.114 Pretreatment standards for existing sources (PSES). [Reserved] § 432.115 New source performance standards (NSPS). Any source that is a new source subject to this subpart must achieve the following performance standards: (a) Facilities that slaughter no more than too million pounds per year (in units of LWK) must achieve the following performance standards: PERFORMANCE STANDARDS [NSPS] Regulated Maximum Maximum monthly parameter daily r avg. Ammonia (as N) 8.0 4.0 BODs ................. 28 16 FecalColiform.. (a) (3) 0&G (as HEM) 14 8.0 TSS ................... 30 20 ' mgtL (ppm)• a Maximum of 400 MPN or CFU per 100 mL at any time. 3No maximum monthly average limitation. (b) Facilities that slaughter more than too million pounds per year (in units of LWK) must achieve the following performance standards: PERFORMANCE STANDARDS (NSPS) Regulated parameter Maximum daily Maximum monthly avg.' Ammonia (as N) .............. 8.0 4.0 BOO, ............. 26 18 Fecal Colifonn (r) (3) O&G (as HEM) ......... 14 8.0 TSS ............... 30 20 Total Nitrogen 147 103 ' mgrL (ppm)• 2 Maximum of 400 MPN or CFU per 100 mL at any time. 3No maximum monthly average limitation. § 432.116 Pretreatment standards for new sources (PSNS). [Reserved] §432.117 Effluent limitations attainable by the application of the best control technology for conventional pollutants (BCT). Except as provided in 40 CFR 125.30 through 125.32, any existing point source subject to this subpart must achieve the following effluent limitations representing the application of BCT: Limitations for BODs, TSS, 0&G (as HEM), and fecal coliform are the same as the corresponding limitation specified in § 432.112. Subpart L—Poultry Further Processing 1432.120 Applicability. This part applies to discharges of process wastewater resulting from further processing of poultry. NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS (This form is best filled out on computer, rather than hard copy) Date: May 1, 2006 County: Lee To: NPDES Discharee Permitting Unit Permitee: Gold Kist Attn. NPDES Reviewer: Sledge Application/ Permit No.: NCO072575 Staff Report Prepared By: J. Atkins Project Name: Gold Kist Processing Plant/Sanford SOC Priority Project? (Y/N) N If Yes, SOC No. _ A. GENERAL INFORMATION 1. This application is (check all that apply): ❑ New ® Renewal ❑ Modification 2. Was a 4 visit conducted in order to prepare this report? a. Date of site visit: January 12, 2006 ®Yes or❑I`l0. b. Person contacted and telephone number: John Pomeranz 919 774-733\ c. Site visit conducted by: J. Atkins d. Inspection Report Attached: ® Yes or ❑ No. 3. Keeping BIMS Accurate: Is the following BIMS information (a. through e. below) correct? ❑ Yes or ❑ No. If No, please either indicate that it is correct on the current application or the existing permit or provide the details. If none can be supplied, please explain: (If there is more than one discharge pipe, put the others on the last page of this form.) a. Location OK on Application ®, OK on Existing Permit ❑, or provide Location: b. Driving Directions OK on Application ❑, OK on Existing Permit ❑, or provide Driving Directions (please be accurate): c. USGS Quadrangle Map name and number OK on Application ®, OK on Existing PermitEl, or provide USGS Quadrangle Map name and number: d. Latitude/Longitude OK on Application ®, (check at http://www.topozone.com These are often inaccurate) OK on Existing Permit ❑, or provide Latitude: Longitude: e. Receiving Stream OK on Application ❑, OK on Existing Permit ®, or provide Receiving Stream or affected waters: a. Stream Classification: b. River Basin and Sub basin No.: c. Describe receiving stream features and downstream uses: For NEW FACILITIES Proceed to Section C, Evaluation and Recommendations (For renewals or modifications continue to section B) 11 ! NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS B. DESCRIPTION OF FACILITIES AND WASTES) (renewals and modifications only) 1. Describe the existing treatment facility: influent pump station, aeration basin, secondary clarifier, tertiary filter, anaerobic lagoon, methane incenerator, chlorination, dechlorination, step aerator 2. Are there appropriately certified ORCs for the facilities? ® Yes or ❑ No. Operator in Charge: Bruce Morgan Certificate # WW-4/985303 (Available in BIMS or Certification Website) Back- Operator in Charge: Michael Beale Certificate # WW-3/11088 3. Does the facility have operational or compliance problems? Please comment: no Summarize your BIMS review of monitoring data (Notice(s) of violation within the last permit cycle; Current enforcement action(s)): NOVs NOV-2004-LV-0035 ammonia limit violation NOV-2004-LV-0336 ammonia limit violation NOV-2004-LV-0574 fecal coliform limit violation NOV-2005-LV-0243 fecal coliform limit violation NOVAs LV-2002-0602 fecal coliform limit violation LV-2004-0311 ammonia limit violation LV-2005-0143 fecal coliform limit violation Are they currently under SOC, ❑ Currently under JOC, ❑ Currently under moratorium ❑? Have all compliance dates/conditions in the existing permit, SOC, JOC, etc. been complied with? ❑ Yes or ❑ No. If no, please explain: 4. Residuals Treatment: PSRP ❑ (Process to Significantly Reduce Pathogens, Class B) or PFRP ❑ (Process to Further Reduce Pathogens, Class A)? Are they liquid or dewatered to a cake? Land Applied? Yes ❑ No ❑ If so, list Non -Discharge Permit No. Contractor Used: Landfilled? Yes ❑ No❑ If yes, where? Other? Adequate Digester Capacity? Yes ® No ❑ Sludge Storage Capacity? Yes ® No ❑ FORM: NPDES-RRO 06/03, 9/03 2 NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS Please comment on current operational practices: Sludge is wasted to the anaerobic digestor. According to operators, the digestor has more than a twenty year storage capacity before the solids would need to be removed for disposal. 5. Are there any issues related to compliance/enforcement that should be resolved before issuing this permit? ❑ Yes or ® No. If yes, please explain: C. E VAL UA TION AND RECOMMENDATIONS 1. Alternative Analysis Evaluation: has the facility evaluated the non -discharge options available? Give regional perspective for each option evaluated: Spray Irrigation: already has a system under permit number WQ0014565 Connect to Regional Sewer System: N/A Subsurface: N/A Other Disposal Options: 2. Provide any additional narrative regarding your review of the application: 3. List any items that you would like NPDES Unit to obtain through an additional information request. Make sure that you provide a reason for each item: Recommended Additional Information Reason The facility to provide more information Pollutant calculations were only provided for concerning the discharge of the future rendering BOD, COD, and TKN in the application. It plant. The RRO requests the permittee perform is reasonable to assume that the pollutant chemical analysis on a similar rendering waste load would be much more complicated due stream for the pollutants listed on pages V-1 to studies indicating the retention of various through V-8 of the permit application pollutants in the fat of livestock. The facility to submit an updated analysis for the Sludge is being retained in the digestor. The digestor capacity. RRO basis that capacity is adequate is based solely on conversations with the operators. 4. List specific Permit requirements that you recommend to be removed from the permit when issued. Make sure that you provide a reason for each condition: Recommended Removal Reason FORM: NPDES-RRO 06/03, 9/03 3 NPDES REGIONAL WATER QUALITY STAFF REPORT AND RECOMMENDATIONS 5. List specific special requirements or compliance schedules that you recommend to be included in the permit when issued. Make sure that you provide a reason for each special condition: Reason 6. Recommendation: ® Hold, pending receipt and review of additional information by regional office; ❑ Hold, pending review and approval of required additional information by NPDES permitting office; ❑ Issue; ❑ Deny. If deny, please state reasons: Reminder: attach inspectioi 7. Signature of report preparer Signature of WQS regional Date: 1 10 FORM: NPDES-RRO 06/03, 9/03 4