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HomeMy WebLinkAboutNC0025054_Compliance Evalution Inspection_20230531DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Ms. Amy Ratliff, City Engineer City of Oxford PO Box 506 Oxford, NC 27565 NORTH CAROLINA Environmental Quality May 30, 2023 Subject: Compliance Evaluation Inspection Oxford WWTP NPDES Permit No. NCO025054 Granville County Dear Ms. Ratliff: On March 21, 2023, Cheng Zhang of the Raleigh Regional Office (RRO) conducted a compliance evaluation inspection of the subject facility. The assistance provided by Mr. Antoine Lewis, the operator in responsible charge (ORC), was greatly appreciated as it facilitated the inspection process. The inspection report is attached. The following observations were made: Oxford WWTP is permitted to discharge at a rate of 3.5 MGD and consists of manual and automatic bar screens; mechanical aerated grit collector; influent Parshall flume; influent flow meter; influent pump station with three (3)submersible pumps; equalization pump station; one (1) one million gallon equalization tank; two (2) — oxidation ditches featuring anaerobic, anoxic, and aerobic zones with each oxidation ditch equipped with two surface aerators and two submersible mixers providing nutrient reduction using BioDenipho process; three (3) — secondary clarifiers; three traveling bridge type sand filters; dual ultra violet disinfection; post aeration; effluent Parshall flume; effluent flow meter; two (2) — Return Activated Sludge (RAS) pump stations; three (3) — aerated digesters two at 400,000 gallons each and one at 280,00 gallons; two (2) — thickened sludge storage lagoons at 2 MG each; 800 KW on -site generator for power generation. The facility discharges into Fishing Creek, which is classified C, NSW waters in the Tar -Pamlico River Basin. 1. The current permit became effective April 1, 2021 and will expire September 30, 2025. 2. At the time of inspection, the automatic bar screens and grit collector were operating normally. All three influent pump stations were online. Both aerators were in operation in two oxidation ditches. Solids content in the ditches are kept at approximately 2900 mg/1 and DO is around 2.4 mg/l. Foam covered approximately 30% of the surface area. Color of the influent was medium chocolate brown. All three secondary clarifiers were in operation; sludge blanket in the number one clarifier was 2.1 feet; number two was 2.6 foot; and number three was 0.3 feet. All secondary clarifiers have 14-feet side wall depth. Effluent flowing off the weirs appeared clear. The 1 MG EQ tank was empty. All digesters were about half full. One thickened sludge lagoon was approximately half full. The other sludge lagoon was empty. The traveling bridge sand D � � North Carolina Department of Environmental Quality I Division of Water Resources Raleigh Regional Office I 3800 BarrettDrive I Raleigh, North Carolina 27609 NORTH CAROLINA ^ 919.791.4200 0�, ,mo E,Amnme lU-IR, DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E filters were operating normally. Effluent in the clear well appeared clear. Both banks of UV were operational. Effluent at the outfall was mixing in with the creek with no negative effects. 3. The ORC maintains a daily logbook. Lab results, chain -of -custody forms, and DMRs were complete and current, kept in good order and ready for review. July and December 2022 DMR data were compared to lab bench sheets; no data transcription errors were noted. Influent and effluent flow meters were calibrated annually. 4. The right of way to the outfall was well maintained. No visible impacts were noted immediately downstream of the effluent pipe. 5. Field lab parameter (Certificate No. 5696) calibration and analysis records were reviewed during the inspection. Please add field lab to the Certified Laboratory list on the DMR. If you have any questions regarding the attached reports or any of the findings, please contact Cheng Zhang at: (919) 791-4200 (or email: cheng zhang&ncdenr.gov). Sincerely, DocuSigned by: E aun Sa. f. 9C4F04ECDE594A1... Vanessa E. Manuel, Assistant Regional Supervisor Water Quality Regional Operations Section Raleigh Regional Office Division of Water Resources, NCDEQ Attachment(s): EPA Water Compliance Inspection Report Cc: Laserfiche Antoine Lewis, City of Oxford (Electronic copy only) D � ��� North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 1 1611 Mail Service Center I Raleigh, North Carolina 27699-1611 NORTH CAROLINA ��` 919.707.9000 enpn .mo EnWromm�nfal nual DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 u 3 I NC0025054 111 121 23/03/21 I17 18 I C I 19 Ls_] 201 I 211111 I I I I I I II I I I I I I I I I I I I I I I I I I I I I I I II I I I I I r6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ---------------------- Reserved ------------------- 67 I 72 I ni I 71 I 74 79 I I I I I I I80 701 I 71 I LL J I I LJ Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES Dermit Number) 01:OOPM 23/03/21 21/04/01 Oxford WWTP 325 New Commerce Dr Exit Time/Date Permit Expiration Date Oxford NC 27565 03:OOPM 23/03/21 25/09/30 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data Antoine L Lewis/Superintendent/919-693-8783 / Antoine Lamont Lewis/ORC/919-693-8783/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Amy Ratliff, /// No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenar Records/Reports Self -Monitoring Progran 0 Sludge Handling Dispo: Facility Site Review Effluent/Receiving Wate Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date cusignedby: DWR/RRO WQ/919-791-4200/ 5/30/2023 Cheng Zhang E,1,71508E1EC41F ... Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date DocuSigned by: 5/30/2023 Vaun t,SSa f, hci t VALL "--9c4F04 E 9 1. EPA Form 398$-� (ftev 9-94) Previous editions are obsolete. Page# DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E NPDES yr/mo/day Inspection Type (Cont.) NCO025054 I11 12I 23/03/21 117 18 i c i Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The current permit became effective April 1, 2021 and will expire September 30, 2025. The 3.5 MGD facility consists of the following units: manual and automatic bar screens; mechanical aerated grit collector; influent Parshall flume; influent flow meter; influent pump station with three (3)submersible pumps; equalization pump station; one (1) one million gallon equalization tank; two (2) — oxidation ditches featuring anaerobic, anoxic, and aerobic zones with each oxidation ditch equipped with two surface aerators and two submersible mixers providing nutrient reduction using BioDenipho process; three (3) — secondary clarifiers; three traveling bridge type sand filters; dual ultra violet disinfection; post aeration; effluent Parshall flume; effluent flow meter; two (2) — Return Activated Sludge (RAS) pump stations; three (3) — aerated digesters two at 400,000 gallons each and one at 280,00 gallons; two (2) — thickened sludge storage lagoons at 2 MG each; 800 KW on -site generator for power generation. At the time of inspection, the automatic bar screens and grit collector were operating normally. All three influent pump stations were on line. Both aerators were in operation in two oxidation ditches. Solids content in the ditches are kept at approximately 2900 mg/I and DO is around 2.4 mg/I. Foam covered approximately 30% of the surface area. Color of the influent was medium chocolate brown. All three secondary clarifiers were in operation; sludge blanket in the number one clarifier was 2.1 feet; number two was 2.6 foot; and number three was 0.3 feet. All secondary clarifiers have 14-feet side wall depth. Effluent flowing off the weirs appeared clear. The 1 MG EQ tank was empty. All digester were about half full. One thickened sludge lagoon was approximately'/2 full. The other sludge lagoon was empty. The traveling bridge sandfilter was operating normally. Effluent in the clearwell appeared clear. Both banks of UV were operational. Effluent at the outfall was mixing in with the creek with no negative effects. Discharge Monitoring Reports for the review period August 2019 through February 2023 were reviewed for compliance for permit limits and monitoring requirements. No violations were noted. Commercial lab results, chain of custody records, and bench sheets were compared with data submitted on the DMR for July and December 2022. No discrepancies were noted. Oxford WWTP laboratory analyses fecal coliform, pH, total suspended solids, and dissolved oxygen. All other permit parameters are analyzed by Meritech Environmental Laboratories Inc. The laboratory was checked in a cursory manner. All instruments, meters, probes, photometric cells are maintained in good condition. Temperatures on all equipment are checked against an NIST thermometer. All standards, reagents and consumables used are within expiration dates. Page# DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NCO025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Facility analyzes MLSS, settleable solids, nitrate, ammonia, sludge blankets, and others for process control Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ■ ❑ application? Is the facility as described in the permit? ■ ❑ ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? ■ ❑ ❑ ❑ Comment: The current permit became effective April 1, 2021 and will expire September 30, 2025 Flow Measurement - Influent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Last calibrated on 2/21/2023 Pump Station - Influent Is the pump wet well free of bypass lines or structures? Is the wet well free of excessive grease? Are all pumps present? Are all pumps operable? Are float controls operable? Is SCADA telemetry available and operational? Is audible and visual alarm available and operational? Yes No NA NE ❑ ■ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ❑ ❑ ■ ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment: Three influent pumps to pump influent to oxidition ditches; two pumps for pumping influent to EQ basin Q c,.. --- Type of bar screen Yes No NA NE Page# 3 DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NCO025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Bar Screens Yes No NA NE a.Manual ❑ b.Mechanical Are the bars adequately screening debris? 0 ❑ ❑ ❑ Is the screen free of excessive debris? 0 ❑ ❑ ❑ Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit in good condition? 0 ❑ ❑ ❑ Comment: Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical Is the grit free of excessive organic matter? 0 ❑ ❑ ❑ Is the grit free of excessive odor? ■ ❑ ❑ ❑ # Is disposal of grit in compliance? ■ ❑ ❑ ❑ Comment: Equalization Basins Yes No NA NE Is the basin aerated? ❑ 0 ❑ ❑ Is the basin free of bypass lines or structures to the natural environment? M ❑ ❑ ❑ Is the basin free of excessive grease? 0 ❑ ❑ ❑ Are all pumps present? ■ ❑ ❑ ❑ Are all pumps operable? ■ ❑ ❑ ❑ Are float controls operable? 0 ❑ ❑ ❑ Are audible and visual alarms operable? ❑ ❑ ❑ # Is basin size/volume adequate? 0 ❑ ❑ ❑ Comment: The EQ basin is mainly used to hold leachate from a land fill, and during high flow events. It was empty at the day of inspection Oxidation Ditches Are the aerators operational? Are the aerators free of excessive solids build up? # Is the foam the proper color for the treatment process? Yes No NA NE ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Page# 4 DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NCO025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Oxidation Ditches Yes No NA NE Does the foam cover less than 25% of the basin's surface? 0 ❑ ❑ ❑ Is the DO level acceptable? 0 ❑ ❑ ❑ Are settleometer results acceptable (> 30 minutes)? 0 ❑ ❑ ❑ Is the DO level acceptable?(1.0 to 3.0 mg/I) 0 ❑ ❑ ❑ Are settelometer results acceptable?(400 to 800 ml/I in 30 minutes) M ❑ ❑ ❑ Comment: two (2) — oxidation ditches with each oxidation ditch equipped with two surface aerators and two submersible mixers providing nutrient reduction using BioDenipho process (with anaerobic, anoxic, and aerobic zones) Nutrient Removal # Is total nitrogen removal required? # Is total phosphorous removal required? Type # Is chemical feed required to sustain process? Is nutrient removal process operating properly? Comment: Chemical feed is not needed to sustain nutrient removal Secondary Clarifier Is the clarifier free of black and odorous wastewater? Is the site free of excessive buildup of solids in center well of circular clarifier? Are weirs level? Is the site free of weir blockage? Is the site free of evidence of short-circuiting? Is scum removal adequate? Is the site free of excessive floating sludge? Is the drive unit operational? Is the return rate acceptable (low turbulence)? Is the overflow clear of excessive solids/pin floc? Is the sludge blanket level acceptable? (Approximately'/4 of the sidewall depth) Comment: sludge blankets were 0.3, 2.1, and 2.6 feet at three clarifiers (14 feet deep) Pumps-RAS-WAS Are pumps in place? Are pumps operational? Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ Biological ❑ ■ ❑ ❑ ■ ❑ ❑ ❑ Yes No NA NE • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Yes No NA NE ■ ■ ❑ ❑ ❑ ❑ ❑ ❑ Page# 5 DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NCO025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Pumps-RAS-WAS Yes No NA NE Are there adequate spare parts and supplies on site? ■ ❑ ❑ ❑ Comment: Filtration (High Rate Tertiary) Yes No NA NE Type of operation: Down flow Is the filter media present? ■ ❑ ❑ ❑ Is the filter surface free of clogging? ■ ❑ ❑ ❑ Is the filter free of growth? ■ ❑ ❑ ❑ Is the air scour operational? ■ ❑ ❑ ❑ Is the scouring acceptable? ■ ❑ ❑ ❑ Is the clear well free of excessive solids and filter media? ■ ❑ ❑ ❑ Comment: Disinfection - UV Yes No NA NE Are extra UV bulbs available on site? ■ ❑ ❑ ❑ Are UV bulbs clean? ■ ❑ ❑ ❑ Is UV intensity adequate? ■ ❑ ❑ ❑ Is transmittance at or above designed level? ■ ❑ ❑ ❑ Is there a backup system on site? ■ ❑ ❑ ❑ Is effluent clear and free of solids? ■ ❑ ❑ ❑ Comment: Two UV banks in series Influent Sampling Yes No NA NE # Is composite sampling flow proportional? ■ ❑ ❑ ❑ Is sample collected above side streams? ■ ❑ ❑ ❑ Is proper volume collected? ■ ❑ ❑ ❑ Is the tubing clean? ■ ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 ■ ❑ ❑ ❑ degrees Celsius)? Is sampling performed according to the permit? ■ ❑ ❑ ❑ Comment: Effluent Sampling Yes No NA NE Page# 6 DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NCO025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Effluent Sampling Is composite sampling flow proportional? Is sample collected below all treatment units? Is proper volume collected? Is the tubing clean? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type representative)? Comment: Flow Measurement - Effluent # Is flow meter used for reporting? Is flow meter calibrated annually? Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Last calibrated on 2/21/2023 Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ Yes No NA NE ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Upstream / Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, 0 ❑ ❑ ❑ and sampling location)? Comment: Member of Tar Pamlico Basin Association Laboratory Yes No NA NE Are field parameters performed by certified personnel or laboratory? 0 ❑ ❑ ❑ Are all other parameters(excluding field parameters) performed by a certified lab? 0 ❑ ❑ ❑ # Is the facility using a contract lab? 0 ❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 0 ❑ ❑ ❑ degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? ❑ ❑ 0 ❑ Page# 7 DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NCO025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Laboratory Yes No NA NE Incubator (BOD) set to 20.0 degrees Celsius +/- 1.0 degrees? ❑ ❑ ■ ❑ Comment: Facility has Field Lab Certification # 5696, is certified to analyze field parameters (temperature, DO, and PH) Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? ■ ❑ ❑ ❑ Is all required information readily available, complete and current? ■ ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ■ ❑ ❑ ❑ Is the chain -of -custody complete? ■ ❑ ❑ ❑ Dates, times and location of sampling ■ Name of individual performing the sampling ■ Results of analysis and calibration ■ Dates of analysis ■ Name of person performing analyses ■ Transported COCs ■ Are DMRs complete: do they include all permit parameters? ■ ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ■ ❑ ❑ ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified ❑ ❑ ■ ❑ operator on each shift? Is the ORC visitation log available and current? ■ ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? ■ ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility ■ ❑ ❑ ❑ classification? Is a copy of the current NPDES permit available on site? ■ ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ■ ❑ ❑ ❑ Comment: Aerobic Digester Yes No NA NE Is the capacity adequate? ■ ❑ ❑ ❑ Is the mixing adequate? ■ ❑ ❑ ❑ Is the site free of excessive foaming in the tank? ■ ❑ ❑ ❑ # Is the odor acceptable? ■ ❑ ❑ ❑ # Is tankage available for properly waste sludge? ■ ❑ ❑ ❑ Page# 8 DocuSign Envelope ID: 054E4EE6-B9C6-438D-9591-8DEA5395210E Permit: NC0025054 Owner -Facility: Oxford WWTP Inspection Date: 03/21/2023 Inspection Type: Compliance Evaluation Aerobic Digester Yes No NA NE Comment: Three digesters with plenty of space for wasting sludge Standby Power Yes No NA NE Is automatically activated standby power available? 0 ❑ ❑ ❑ Is the generator tested by interrupting primary power source? 0 ❑ ❑ ❑ Is the generator tested under load? ■ ❑ ❑ ❑ Was generator tested & operational during the inspection? 0 ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? 0 ❑ ❑ ❑ Is there an emergency agreement with a fuel vendor for extended run on back-up 0 ❑ ❑ ❑ power? Is the generator fuel level monitored? ■ ❑ ❑ ❑ Comment: Generator is tested under load weekl Lagoons Yes No NA NE Type of lagoons? Facultative # Number of lagoons in operation at time of visit? 2 Are lagoons operated in? Parallel # Is a re -circulation line present? ❑ ❑ 0 ❑ Is lagoon free of excessive floating materials? 0 ❑ ❑ ❑ # Are baffles between ponds or effluent baffles adjustable? ❑ ❑ ■ ❑ Are dike slopes clear of woody vegetation? 0 ❑ ❑ ❑ Are weeds controlled around the edge of the lagoon? 0 ❑ ❑ ❑ Are dikes free of seepage? 0 ❑ ❑ ❑ Are dikes free of erosion? ■ ❑ ❑ ❑ Are dikes free of burrowing animals? 0 ❑ ❑ ❑ # Has the sludge blanket in the lagoon (s) been measured periodically in multiple ❑ ❑ 0 ❑ locations? # If excessive algae is present, has barley straw been used to help control the growth? ❑ ❑ 0 ❑ Is the lagoon surface free of weeds? ■ ❑ ❑ ❑ Is the lagoon free of short circuiting? 0 ❑ ❑ ❑ Comment: Two 2 million -gallon concrete sludge lagoon to hold final sludge before being hauled away Page# 9