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HomeMy WebLinkAbout820385_Add-Info Response_20230526May 26, 2023 Christine Lawson, Engineer NCDEQ Division of Water Resources Animal Feeding Operations 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Response to Additional Information Request Application No. ADS820385 Farm 2701, 2102 and 2105 Sampson County Dear Mrs. Lawson, CAVANAU G H Stewardship Through Innova,,. Cavanaugh & Associates, P.A., on behalf of Hd3 Farms of the Carolinas LLC has reviewed your Additional Information Request, dated April 26, 2023, for the subject permit modification application for 'Farm 2701, 2102 and 2105', which is noted to have been received by the Division on December 19, 2022; and has developed responses and additional supporting information to address each item in your letter. For your convenience, we have repeated the comments below in bold font, followed by the responses in italicized font. 1. Setbacks — Sheet C.2.7.3 shows that the location of the proposed digester does not meet the Siting Act requirements for: - distance from setback from the nearest residence not owned by the producer, which is 1500ft, G.S. §106-803(a)(1). As shown, the digester top of embankment is 266 feet from the nearest residence. - distance from property boundary, which is 500 ft, G.S. §106-803(a)(3). As shown, the digester top of embankment is 120 feet from the property boundary. - distance from a well that supplies water for human consumption, G.S. §106-803(a)(5). The nearest home (266 ft from digester) would have a well. Please show location of well and if it meets setback requirements. Please provide documentation of compliance with the Siting Act, either through additional setbacks or documentation of permission as described in G.S. §106-803(b). No Waiver/Easement option regarding setbacks from wells is included in G.S. §106-803(b) Response: Please see attached, amended plan set depicting the relocation of the proposed digester, as well as amended supporting documents. Note that the relocated digester requires a change to the existing WUP, which is pending by the grower and is expected to be submitted within a week or so. 2. Mailing Address —The Mailing Address shown on the application differs from the Mailing Address of Record for owner HD3 Farms of the Carolinas, LLC. Please confirm the correct Mailing Address. Response: Please note the correct mailing address is as follows: PO Box 2107 Elizabethtown, NC 28337 3. Owner Signature —The application submitted was not signed by the permittee, Mr. HD3 Farms of the Carolinas, LLC. Please sign and date. There is a signature for a Farm Manager, but the name was not printed in; please fill in this information as well. Response: Please see signed permit application attached. 4. Stormwater Outlet— Please provide atypical detail for outlet for stormwater removed from digester covers. Please also indicate stormwater outlet location. Response: Please see attached plan sheets showing the location of the proposed stormwater outlet (site plan sheet C.2.7.1), and typical detail (detail sheet C.3.8). It should be noted that the design low point in the lagoon cover will be determined by the cover supplier/installer, and provided to the permittee as a submittal drawing prior to installation; therefore, the specific location depicted on the attached site plan may change, and if so, such change will be reflected in the record drawings upon completion of construction. 5. Biogas Use as a Renewable Energy Resource —Please provide information for the intended onsite and/or offsite use of biogas. Please include expected timeline regarding completion of digester system and utilization of gas as a renewable energy resource. Response: The applicant plans to utilize the biogas produced from the facility to generate a renewable energy resource for export off the farm. Specific details of how the applicant plans to do this are not yet released, but the applicant plans to begin export of the renewable energy resource within 12 months of commencing construction. 6. Gas Generation Estimate —Please submit an estimate for the daily volume of biogas to be generated by the proposed Digester. Response: The daily volume of biogas varies based on animal stocking numbers, animal age, and climatic variations. A gross estimate that is commonly used for in - ground, ambient temperature digesters is about 2 cubic feet of biogas per pig occupant in the farm per day; however, the actual amount of biogas produced by the farm may vary significantly given the considerations described above. 7. Emergency Flare— Please provide location/identification for the emergency flare(s). Response: An emergency flare will not be provided for the proposed farm. Rather, should the applicant need to dispose of excess biogas, the system operator will open one or more emergency vent ports to be installed as part of the HDPE digester cover system, and release the biogas. 8. Secondary Containment —Please confirm design plans to prevent overflow from the lift/pump station. Response: An overflow prevention pipe is included in the influent lift station that will direct flushed manure to the existing lagoon, via gravity, should the lift station fail to pump for any reason. The invert for the overflow prevention pipe is set such that the gravity pipe will convey the flushed manure to the adjacent lagoon prior to overtopping the influent lift station. In the case where the flushed manure is directed to the mixing station, the gravity connection to the digester within the mixing pump station will convey flushed manure into the digester should the mixing pumps not operate. 9. Influent/Effluent Sampling —Please indicate location for sampling of influent to and effluent from each digester. Response: Influent sampling will be accomplished via sampling from the influent lift station or gravity main conveying flushed manure to the digester, where applicable. Effluent sampling will be accomplished via sampling from the level control wet well. 10. Waste Level Gauge — Please indicate location/method for measuring waste levels in the digester, as it does not gravity feed to the secondary containment. Response: We are unclear of the use of "secondary containment" in this comment; the liquid level in the digester will be observed and measured via the level control station. 11. Odor Control Checklist — The Odor Control Checklist that was included did not have any Best Management Practices (BMPs) selected. Please review and resubmit if any BMPs are to be implemented. Please include the Permit Number on all pages of the Checklist and date page 1. Response: Please see attached, corrected Odor Control Checklist. 12. Insect Control Checklist — The Insect Control Checklist was not included in the application. Please provide as a required component of the CAWMP. Response: Please see attached, corrected Insect Control Checklist. 13. Mortality Management Checklist — No mortality management method was indicated/selected on the Mortality Management Checklist included with the application. The Checklist was signed by the owner, but not dated. The Checklist did not include Technical Specialist signature or signature date. Please provide a completed Checklist. Response: Please see attached, corrected Mortality Management Checklist. 14. Emergency Action Plan — The Emergency Action Plan was not included in the application. Please provide as a required component of the CAWMP. Response: Please see attached Emergency Action Plan. 15. O&M Plan —The Contact Information for Christine Lawson should be updated as follows: Christine Lawson, Animal Feeding Operations Program, Div. of Water Resources, 1636 Mail Service Center, Raleigh, NC 27699-1636, 919-707-3664. Christine.Lawson@ncdenr.gov Response: Please see attached, corrected O&M Plan. Thank you for your assistance and review of the permit application package. Please do not hesitate to contact our office should you have any questions, comments, or require any additional information. Regards, Cavanaugh C&Associates, P.A. V C�niti Jeff P. Cappadona, P.E. Attachments cc: Hd3 Farms of the Carolinas LLC State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Farm 2701, 2102 and 2105 1.2 Print Owner's name: Hd3 Farms of the Carolinas LLC 1.3 Mailing address: PO Box 2107 City, State: Elizabethtown, NC Zip: 28337 Telephone (include area code): ( ) - Fax: Email: 1.4 Physical address: 4545 Cornwallis Rd City, State: Turkey, NC Zip: 28393 Telephone number (include area code): ( ) - Latitude 34.928158' Longitude-78.1511520 (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin & Sampson 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From the intersection of NC 24 and Union Rd. in Turkey, NC (off of Exit 364 on I-40), head south on Union Rd. 0.3 miles, turn left onto Wilmington Rd. and go 2.2 miles, turn right onto Cornwallis Rd. and go 2.4 miles, the farm entrance is on the left 1.7 Farm Manager's name (if different from Landowner): David Mixon 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Foods 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Jeff Cappadona Phone (1-877) 557-8923 Email: jeffrgy.cappadona(&cavanaujzhsolutions.com 2. OPERATION INFORMATION: 2.1 Facility number: 82-385 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow M Feeder to Finish 12,598 ❑ Non -Layer ❑ Farrow to Wean (# sow) ❑ Turkey ❑ Farrow to Feeder (# sow) ❑ Turkey Poults ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See Waste Utilization Plan Acres Existing Application Area (pre -construction): See Waste Utilization Plan Acres Proposed Application Area (post -construction): See Waste Utilization Plan Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) Note: The New WUP is pending by the grower 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type YP (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Digester Synthetic 64,800 Synthetic (80 mil) 464,130 464,130 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 2 Y Soil in situ 106,380 751,742 751,742 Lagoon 1 Y Soil in situ 196,152 1,088,893 1,045,477 Lagoon 3 Y Soil in situ 59,033 312,983 68,872 Lagoon 4 Y Soil in situ 118,400 957,507 138,133 *Note: The "Total Capacity" and "Req'd Capacity" are provided based on the existing lagoon designs for this farm, (sealed by David S. Elkin (P.E. #023994) on 2011-11-22) 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Pump Station or Minimum Pump Plan Sheet Location Gravity Pipe Size Capacity Reference GPM TDH Barns to Digester Pump Station (ILS) 8" 790 PU-Barns 42 C.2.7.1 to Digester Gravity 12" C.2.7.1 Digester to Secondary Pump Station (LC) 12" 460 28 C.2.7.1 t Secondary to Tertiary Pump Station (TP) 6" 450 23 C.2.7.1 FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 2 of 6 3. Select Select Select Select REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setbav-. Existing setback = 534 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = > 2500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = > 500 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required MRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) 4. ENGINEER'S CERTIFICATION: I, Jeff CWadona (P.E. representing Owner's name listed in question 1.2), attest that this application for Farm 2701, 2102 and 2105 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supportintin form�on and attachments are not included, this application package will be returned to me as incomplete. Signature Engineer's Seal 1 2 U I, b� that this ication for Farm 2 complete to best of my know required support information Signatur 6. MANAGER'S C T Date AZ — � �— It .•`''•� •``� CERTIFICATION: K' (Owner/Permittee name listed in question 1.2), attest 2102 and 2105 (Facility name listed in question 1.1) has been reviewed by me and is accurate and ledge. I understand that if all required parts of this application are not completed and that if all and attachments are not included, this application package will be reprned Jas incomplete. Date F ICATION: (complete only if different from the Farm Owner) 1, J A M t,- (Manager's name listed in question 1.7), attest that this application for Farm 2701, 2102 and 2105 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVELLA@NCDENR.GOV FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 Farm 2701, 2102 and 2105 Volume Calculations Project: Farm 2701, 2102 and 2105 Location: Duplin County, NC Project No: BE.21.015 Date: 2023-5-11 Existing Configuration (For Reference) Farm Information: Farm Population: Lagoon 1: 6,232 Finishing Lagoon 2: 4,866 Finishing Lagoon 3: 1,500 Finishing Lagoon 4: 0 Finishing Total: 12,598 Finishing Storm and Rainfall: Storm (25-yr, 24-hr): 7.0 in. Rainfall In Excess Of Evaporation: 7.0 in. Heavy Rain" 0.0 in. CAVANAU G H Design By: JPC Checked By: WGS 1 of 8 CAVANAU G H Proposed Configuration (Proposed Digester) Flow Path: Measured Sludge Depth: 0 ft Barns > Digester (Proposed) -> Lagoon 2 -> Lagoon 1 Planned Sludge Depth: 0 ft > Lagoon 3 and Lagoon 4 Sludge to be Removed: 0 cf (from Lagoon 1, the flow is split going to both Lagoon 3 and Lagoon 4) 0 gal Volumes: Note: 'Measured Sludge Depth' (see above) is 0 cf for Proposed Capacity = 12,598 Finishing Digesters Capacit * ALW * cf/lb 1= Total Treatment Volume = 1 12,598 135 11.00 11,700,730 jcf Capacity Da s of Stora e al/ head*da = Total Daily lnfow= 1 12,59890 11.37 11,553,333 gallons 207,665 cf * Note: The existing volumes shown below are provided based on the existing lagoon design for this farm, sealed by David S. Elkin (P.E. #023994) on 2011-11-22 Volume Re uired* c Digester (Proposed) Existing 'Lagoon 2' Existing 'Lagoon V Existing 'Lagoon 3' Existing 'Lagoon 4' Total Required Desired Digester Treatment Volume 405,000 N/A N/A N/A N/A 405,000 Additional Treatment 44,317 627,632 623,781 0 0 1,295,730 Sludge Storage 0 0 0 0 0 0 Excess Wash Water 0 0 0 0 0 0 Rainfall In Excess Of Evaporation 0 62,055 114,422 34,436 69,067 279,980 Storm Storage 0 62,055 114,422 34,436 69,067 279,980 "Heav Rain" 0 0 0 0 0 0 Daily Inflow (90 days) 14,813 0 192,852 0 0 207,665 Total 1 464,130 1 751,742 1,045,477 68,872 138,133 2,468,354 Note: Both 'Rainfall In Excess Of Evaporation' and 'Storm Storage' are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations; the rain that falls on the cover is simply pumped off of the cover with a rainwater pump(s) Volume Provided* c Digester (Proposed) Existing 'Lagoon 2' Existing 'Lagoon V Existing 'Lagoon 3' Existing 'Lagoon 4' Total Provided Desired Digester Treatment Volume 405,000 N/A N/A N/A N/A 405,000 Additional Treatment 44,317 627,632 623,781 0 0 1,295,730 Sludge Storage 0 0 0 0 0 0 Excess Wash Water 0 0 0 0 0 0 Rainfall In Excess Of Evaporation 0 62,055 114,422 34,436 69,067 279,980 Storm Storage 0 62,055 114,422 34,436 69,067 279,980 "Heav Rain" 0 0 0 0 0 0 Daily Inflow (90 days) 14,813 0 236,268 244,111 819,374 1,314,566 Total 464,130 1 751,742 1,088,893 312,983 957,507 3,575,255 Totals (cf) Volume Required* (cf) Volume Provided* (cf) Efficiency Treatment 1,700, 730 1,700,730 100% Sludge Storage 0 0 N/A Excess Wash Water 0 0 N/A Rainfall In Excess Of Evaporation 279,980 279,980 100% Storm Storage 279,980 279,980 100% "Heavy Rain" 0 0 N/A Daily Inflow (90 days) 207,665 1,314,566 633% Total 2,468,354 3,575,255 145% Days of Storage: Proposed Configuration Required I Provided Daily Inflow Volume cu.ft. 207,6651 1,314,566 Days of Storage 901 570 2of8 Total Temporary Storage CAVANAU G H Proposed Configuration (Proposed Digester) Temporary Storage Volume Required* (cf) igesterExisting (Proposed) 'Lagoon 2' Existing 'Lagoon 1' Existing 'Lagoon 3' Existing 'Lagoon 4' Total Required Excess Wash Water 0 0 0 0 0 0 Rainfall In Excess Of Evaporation 0 62,055 114,422 34,436 69,067 279,980 "Heavy Rain" 0 0 0 0 0 0 Daily Inflow (90 days) 14,813 0 192,852 0 0 207,665 Total 1 14,8131 62,0551 307,2741 34,4361 69,0671 487,644 Temporary Storage Volume Provided' (cf) igester (Proposed) xistmg 'Lagoon 2' Existing 'Lagoon 1' Existing 'Lagoon 3' Existing 'Lagoon 4' Total Provided Excess Wash Water 0 0 0 0 0 0 Rainfall In Excess Of Evaporation 0 62,055 114,422 34,436 69,067 279,980 "Heavy Rain" 0 0 0 0 0 0 Daily Inflow (90 days) 14,813 0 236,268 244,111 819,374 1,314,566 Total 1 14,8131 62,0551 350,6901 278,5471 888,4401 1,594,546 Summary Total Temporary Storage (cf) Proposed Configuration Required Provided Excess Wash Water 0 0 Rainfall In Excess Of Evaporation 279,980 279,980 "Heavy Rain" 0 0 Daily Inflow (90 days) 207,665 1,314,566 Total 487,644 1,594,546 3 of 8 Digester (Proposed) Volume Digester (Proposed) Stage -Storage Elevation ft Area sf Incr. Vol cf Cumul. Vol cf 106.00 31,104 - 0 107.00 33,516 32,310 32,310 108.00 36,000 34,758 67,068 109.00 38,556 37,278 104,346 110.00 41,184 39,870 144,216 111.00 43,884 42,534 186,750 112.00 46,656 45,270 232,020 113.00 49,500 48,078 280,098 114.00 52,416 50,958 331,056 115.00 55,404 53,910 384,966 116.00 58,464 56,934 441,900 117.00 1 61,596 1 60,030 1 501,930 118.00 1 64,800 1 63,198 1 565,128 Digester Desired Volume: Digester Treatment Volume (@ Treatment Elevation of 116.13): % Desired: Digester (Proposed) Updated Elevations: 405,000 cu ft. (15,000 cy) 449,317 cu ft. (16,641 cy) 111% Zone Volume Cumulative Vol. Elevation Depth (in.) Planned Sludge 0 0 106.00 144.00 Treatment 449,317 449,317 116.13 22.44 Temporary 14,813 464,130 116.38 19.44 Storm 0 464,130 116.38 19.44 of Dike Elev = 118.00' (565,128 cf) Top of Storm Elev = 116.38' (19.44") (464,130 cf) Top of Temp Storage Elev = 116.38' (19.44") (464,130 cf) (Start Pump) Top of Treat Elev = 116.13' (22.44") (449,317 cf) (Stop Pump) Planned Sludge Elev = 106.00' (144.00") (0 cf) Finished Bottom Elev = 106.00' CAVANAU G H Stewardship Through Innovation 4of8 Existing'Lagoon 2' Volume Existing 'Lagoon 2Sta a-Stora e Elevation ft Vol cf Cumul. Vol c 91.00 -aULLSILIncr. 65,341 - 128,196 92.00 70,779 68,060 196,256 93.00 75,233 73,006 269,262 94.00 78,923 77,078 346,340 95.00 82,544 80,734 427,074 96.00 86,260 84,402 511,476 97.00 90,217 88,239 599,714 98.00 94,689 92,453 692,167 99.00 99,203 96,946 789,113 99.62 106,380 63,731 852,844 Existing 'Lagoon 2' Updated Elevations: Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 2 on this farm, sealed by David S. Elkin (P.E. #023994) on 2011-11-22 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 91.00 103.44 Treatment 627,632 627,632 97.31 27.72 Temporary 62,055 689,687 97.97 19.80 Storm 62,055 751,742 98.62 12.00 of Dike Elev = 99.62' (852,844 cf) Top of Storm Elev for g 98.62' (12.0 7' (9.8 ") (cf) Top of Temp Storage Elev = 97.97' (19.80") (689,687 cf) (Start Pump) Top of Treat Elev = 97.31' (27.72") (627,632 cf) (Stop Pump) Finished Bottom Elev = 91.00' CAVANAU G H 5 of 8 Existing'Lagoon I'Volume Existing 'Lagoon 1Sta a-Stora e Elevation ft Vol cf Cumul. Vol c 92.00 -aULLSILIncr. 116,743 - 473,796 93.00 125,564 121,154 594,950 94.00 134,253 129,909 724,858 95.00 143,136 138,695 863,553 96.00 150,599 146,868 1,010,420 97.00 1 175,990 1 163,295 1 1,173,715 97.50 1 196,152 1 93,036 1 1,266,756 Existing 'Lagoon V Updated Elevations: Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 1 on this farm, sealed by David S. Elkin (P.E. #023994) on 2011-11-22 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 92.00 66.00 Treatment 623,781 623,781 93.23 51.24 Temporary 350,690 974,471 95.76 20.88 Storm 114,422 1,088,893 96.50 12.00 To of Dike Elev = 97.50' (1,266,750 cf) Top of Storm Elev = 96.50' (12.00") (1,088,893 cf) Top of Temp Storage Elev = 95.76' (20.88") (974,471 cf) (Start Pump) Top of Treat Elev = 93.23' (51.24") (623,781 cf) (Stop Pump) Finished Bottom Elev = 92.00' CAVANAU G H 6of8 CAVANAU G H Existing'Lagoon 3' Volume Existing 'Lagoon 3Sta a-Stora e Elevation ft Vol cf Cumul. Vol c 89.00 -aULLSILIncr. 32,386 - 65,880 90.00 34,685 33,536 99,416 91.00 36,990 35,838 135,253 92.00 39,375 38,183 173,436 93.00 42,858 41,117 214,552 94.00 46,811 44,835 259,387 95.00 50,080 48,446 1 307,832 96.00 52,934 51,507 359,339 96.10 59,033 5,598 364,937 Existing 'Lagoon 3' Updated Elevations: Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 1 on this farm, sealed by David S. Elkin (P.E. #023994) on 2011-11-22 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 89.00 85.20 Treatment 0 0 89.00 85.20 Temporary 278,547 278,547 94.40 20.40 Storm 34,436 312,983 95.10 12.00 To of Dike Elev = 96.10' (364,937 cf) Top of Storm Elev = 95.10' (12.00") (312,983 cf) Top of Temp Storage Elev = 94.40' (20.40") (278,547 cf) (Start Pump) \ Top of Treat Elev = 89.00' (85.20") (0 cf) (Stop Pump) Finished Bottom Elev = 89.00' 7 of 8 Existing'Lagoon 4' Volume Existing 'Lagoon 4Sta a-Stora e Elevation ft Vol cf Cumul. Vol c 48.65 -aULLSILIncr. 76,482 - 0 49.00 77,668 26,976 26,976 50.00 81,106 79,387 106,364 51.00 84,616 82,861 189,225 52.00 88,198 86,407 275,632 53.00 91,852 90,025 365,657 54.00 95,578 93,715 459,373 55.00 99,376 97,477 556,850 56.00 103,246 101,311 658,161 57.00 107,188 105,217 763,378 58.00 111,202 109,195 872,574 59.00 1 115,288 1 113,245 1 985,819 59.75 1 118,400 1 87,633 1 1,073,452 Existing 'Lagoon 4' Updated Elevations: Note: The dimensions and volumes shown are provided based on the lagoon design for the existing Lagoon 1 on this farm, sealed by David S. Elkin (P.E. #023994) on 2011-11-22 Zone Volume Cumulative Vol. Elevation Depth (in.) Sludge 0 0 48.65 133.20 Treatment 0 0 48.65 133.20 Temporary 888,440 888,440 58.14 19.32 Storm 69,067 957,507 58.75 12.00 ,073,452 cf) Top of Storm Elev = 58.75' (12.00") (957,507 cf) Top of Temp Storage Elev = 58.14' (19.32") (888,440 cf) (Start Pump) Top of Treat Elev = 48.65' (133.20") (0 cf) (Stop Pump) Finished Bottom Elev = 48.65' CAVANAU G H 8of8 CAVANAU G H Stewardship Through Innovation Farm 2701, 2102 & Pump Station Calculallons Project No.: BE.19.006 ! • '•••`• CAVANAUGH & ASSOCIATES, P.A. P❑ BOX 1 1 1 97 WINSTON-SALEM, NC 271 1 6, 1 -877-557-8923 WWW.CAVANAUGHSOLUTIONS.COM Pressure 25.00 50.00 75.00 100.00 psi Flow 1.00 300.00 700.00 1000.00 GPM Farm 2701, 2102 & 2105 Influent Lift Station ILS 4" HP, 790 gpm @ 42' P-2 0.00 P-1 J5 P5 J1 P4 J4 0 0.00 P1 R3 V Day 1, 12:1 EPANET 2 Pagel Page 1 5/11/2023 7:48:03 PM ********************************************************************** * E P A N E T * Hydraulic and Water Quality * Analysis for Pipe Networks * Version 2.2 ********************************************************************** Input File: Farm 2701 ILS.net Link - Node Table: Link Start End Length Diameter ID Node Node ft in ---------------------------------------------------------------------- P1 J1 R3 2142 7.549 P4 J4 J1 25 7.549 P5 J5 J1 25 7.549 P-1 R1 J4 #N/A #N/A Pump P-2 R1 J5 #N/A #N/A Pump Energy Usage: Usage Avg. Kw-hr Avg. Peak Cost Pump Factor Effie. /Mgal Kw Kw /day ---------------------------------------------------------------------- P-1 0.00 0.00 0.00 0.00 0.00 0.00 P-2 100.00 75.00 174.76 8.26 8.26 0.00 ---------------------------------------------------------------------- Demand Charge: 0.00 Total Cost: 0.00 Node Results: Node Demand Head Pressure Quality ID ---------------------------------------------------------------------- GPM ft psi J1 0.00 156.72 67.91 0.00 J4 0.00 156.72 67.91 0.00 J5 0.00 159.65 69.18 0.00 R1 -787.99 117.93 0.00 0.00 Reservoir R3 787.99 118.00 0.00 0.00 Reservoir Page 2 Link Results: ---------------------------------------------------------------------- Link Flow VelocityUnit Headloss Status ID GPM fps ft/Kft ---------------------------------------------------------------------- P1 787.99 5.65 18.08 Open P4 0.00 0.00 0.00 Open P5 787.99 5.65 117.15 Open P-1 0.00 0.00 0.00 Closed Pump P-2 787.99 0.00 -41.72 Open Pump CAVANAUGH Pump System Design Spreadsheet - C = 120 Project: Farm 2701, 2102 8 2105 Locat- Sampson County, NC Design By: Project No: BE19.006 Client. Hd3 Farms of the Carolinas LLC Checked By: Date: 2023-5-11 Description: Level Control Station System Regulrements System Pipe 1 Pi e 3 Length of Pipe 635 ft ftDaily Flow Rate = gpd Pipe Diameter 6 inin ftft in Design Period = h. Elevation Difference 12.66 ftgpm gpm Average Flow = gpm BASIS OF DESIGN Pipe Area 0.196 ft' (additional flow) (additional flow) Peaking Factor = C Peak Flow = 500 gpm Velocity At Selected Flow (ft/sec) - Nozzle Head = -ft Pump Chosen: Pressure Head = ft 4" Hog Manure Duty Points: h Pump: 458 gpm Q 28.1 ft, 5.2 ftfsec 2 Pumps: 597 gpm ft 38.06 ft, 6.77 ft/sec Step: - Manufacturer's System Curve Pump Curve Data Friction Head Friction Head Friction Head Velocity Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 (SubmergedA FittingNalve Head Nozzle Head Pressure Head TDH TDH Duty Points, GPM (ft3/sec) (ft/sec) (ft) (ft) (ft) 0.00 20 W40 0.04 0.23 12.66 0.04 0.1� 0.00 0.00 60 80 0.13 M.18 0.68 0.91 12,66 0.30 12.66 0.5 0.00 0.00 100 120 0.22 M.27 1.13 1.36 12.66 0.78 12.66 1.0 0.00 0.00 140 160 0.31 0.36 1.59 1.82 12.66 1.45 12.66 1.80 0.00 0.00 180 200 0.40 0.45 2.04 2.27 12.66 2.30 12.66 2.8 0,00 0.00 220 240 0.49 0.53 2.50 2.72 12,66 3.34 12.66 3.9 0.00 0.00 260 280 0.58 0.62 2.95 3.18 12,66 F55 12.66 5.2 0.00 0.00 300 320 0.67 0.71 3.40 3.63 12,66 5.92 12.66 6.6 0.00 0.00 340 360 0,76 0.80 3,86 4.09 12,66 7.47 12.66 8. 0,00 0.00 380 400 0.85 0.89 4.31 4.54 12,66 9A7 12.66 _ 10. 0.00 0.00 420 440 0.94 0.98 4.77 4.99 12,66 11.04 12.66 _ 12.03 0.00 0.00 460 480 1.02 M.07 5.22 5.45 12,66 13.06 12.66 _ 14.1 0.00 0.00 500 520 1.11 �.16 5.67 5.90 12,66 15.24 12.66 16 0.00 0.00 540 560 1.20 =25 6.13 6.35 12,66 17.57 12.66 18. 0.00 .00 580 6. 600 1.29 =34 6.58 6.81 12,66 20.06 12.66 21.36 0.00 .00 620 640 1.38 1.43 7.04 7.26 12,66 22.69 12.66 - 0.00 - 0.00 660 680 1.47 1.52 7,49 7.72 12,66 25.47 12.66 - 0.00 - 0.00 700 720 1.56 =60 7.94 8.17 12,66 28.40 12.68 0.00 .00 740 760 1.65 =69 8.40 8.62 12,66 31.48 12.66 0.00 .00 780 800 1.74 =78 8.85 9.08 12,66 34.70 12.66 0.00 0.00 820 N 840 1.83 0.87 9.31 9.53 12,66 38.06 - 12.66 - 0.00 0.00 860 880 1.92 1.96 9.76 9.99 12,66 41.57 - 12.66 43.37 - 0.00 0A) 900 920 2.01 2.05 10.21 10.44 12,66 45.22 12.66 47.09 0.00 0.00 940 2.09 10.67 12.66 49.00 - - 0.00 1 Pump 12.95 2 Pumps 21.16 Fitting/Valve Head, Size in Description K Factor Sty Total K 6 Gate Valve 0.12 0 0.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Sufferfly Valve 0.68 0 0.00 6 Plug Valve 0.27 1 0.27 6 90" Elbow 0.45 5 2.25 6 45" Elbow 0.24 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 6 Pipe Entrance 0.78 1 0.78 6 Pipe EA 1.00 1 1.00 Total K: 5.95 (ft) (ft) 0.00 0.00 (ft) (ft) 12.70 (ft) 50.0 0.00 0.00 12.82 0.04 0.00 0.00 13.00 0.00 13.25 0.12 0.00 0.00 13,56 48.0 0.00 13.92 0.23 0.00 0.00 14,34 0.00 14.82 45.0 0.39 0.00 0.00 15,35 0.00 15.93 42.0 0.58 0.00 0.00 16,57 0.00 17.27 0.80 0.00 0.00 18,01 40.0 0.00 18.81 1.07 0.00 0.00 19,65 38.0 0.00 20.55 138 0.00 1.54 0.00 0.00 21,50 22.50 35.0 1.72 0.00 0.00 23.55 1.� 0.00 24.65 31.0 2A0 0.00 0.00 25.80 2.� 0.00 27.00 2.52 0.00 0.00 28.24 28.0 2.� 0.00 29.53 2.97 0.00 0.00 30.88 25.0 3.22 0.00 32.27 3.47 0.00 0.00 33,70 3.73 0.00 35.19 20.0 4.00 0.00 0.00 36,72 4.28 0.00 38.30 15.0 4.57 0.00 0.00 39,93 4.87 0.00 41.60 5A8 0.00 0.00 43,32 11.0 5.50 0.00 45.08 5.83 0.00 0.00 46,89 5.0 6.17 0.00 48.75 6.52 0.00 0.00 50,65 6.87 0.00 52.60 7.24 0.00 0.00 54,60 7.61 0.00 56.64 &00 0.00 0.00 58,72 8.40 0.00 60.85 8.80 0.00 0.00 63,03 9.21 0.00 65.25 9.64 0.00 10.07 0.00 0.00 67,51 69.82 10.51 0.00 0.00 72,18 FiBingNalve Head = K (vz / 2g) 28.10 38.06 1 of 2 Elm m c� = 30.0 E c� c 0 20.0 0 10.0 Jw Farm 2701, 2102 & 2105 Level Control Station Pump Vs. System Curve 4" Hog Manure 2 Pumps ------------- ------------- Duty Point = 600 gpm @ 38 ft. i Velocity = 6.8 fps ----------------------- 1 Pump Duty Point = 460 gpm @ 28 ft. Velocity = 5.2 fps �y1 C: AVA U IS H S(cwnrdxIupThrwgh lnrwwwoon O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O LO O U') O U-) O U-) O U') O U-) O U-) O U') O U-) O U-) O LO O U) O U) O LO O LO O N N M M ItT ItT rn rn CD CD r— ti M M O O O O N N M M t qt In Flowrate (gpm) System Curve 1 Pump 2 Pumps 2 of 2 CAVANAUGH Pump System Design Spreadsheet - C = 120 Project: Farm 2701, 2102 8 2105 Locat- Duplin & Sampson County, NC Design By: Project No: BE19.006 Client. Hd3 Farms of the Carolinas LLC Checked By: Date: 2023-5-11 Description: Transfer Pump System Regulrements System Pipe 1 Length of Pipe 700 ft Pi e 3 ftDaily Flow Rate = gpd Pipe Diameter 6 inin ftft in Design Period = h. Elevation Difference 6.20 ftgpm gpm Average Flow = gpm BASIB OF DESIGN Pipe Area 0.196 ft' (additional flow) (additional flow) Peaking Factor = C Peak Flow = 0 gpm Velocity At Selected Flow (ft/sec) - Nozzle Head = Pump Chosen: Pressure Head = -ft ft 3" Pontoon High Pressure Duty Points: 1 Pump: 453 gpm ft 22.64 ft, 5.14 ftfsec Step: - Manufacturer's System Curve Pump Curve Data Friction Head Friction Head Friction Head Velocity Head Flow Rate Flow Rate Velocity Elevation Head Pipe 1 Pipe 2 Pipe 3 (Submerged= FittingNalve Head Nozzle Head Pressure Head TDH TDH GPM (ft3/sec) (ft/sec) (ft) (ft) (ft) (ft) (ft) (ft) (ft) (ft) 000 25 0.06 0.28 8.20 0.07 0.,00 0.01 0.00 0.00 6.27 0.00 0.00 75 0.17 0.85 6.20 0.50 0.00 0.07 0.00 0.00 6.77 �.22 1.13 6.20 0.8 .00 0.12 0.00 7.17 62.0 125 0.28 1.42 6.20 1.29 0.00 0.19 0.00 0.00 7.68 �.33 1.70 6.20 1.8 .00 0.27 0.00 8.28 57.0 175 0.39 1.99 6.20 2.41 0.00 0.36 0.00 0.00 8.97 200 0.45 2.27 6.20 3.0 0.00' 0.00 9.76 52.0 225 0.50 2.55 6.20 3.84 0.00 0.60 0.00 0.00 10,64 250 0.56 2.84 6.20 4.6 i 0.00 0.00 11.60 46.0 275 0.61 3.12 6.20 5.56 0.00 0.90 0.00 0.00 12,66 300 M.67 3.40 6.20 6.5 .00 0.00 13.80 41.0 325 0.72 3.69 6.20 7.57 0.00 1.26 0.00 0.00 15,03 350 M.78 3.97 6.20 8.6 .00 0.00 16.34 35.0 375 0.84 4.26 6.20 9.87 - 0.00 1.67 0.00 0.00 17,74 400 0.89 4.54 6.20 11.� - 0.00 0.00 19.22 29.0 425 0.95 4,82 6.20 12.44 - 0.00 2A5 0.00 0.00 20,79 450 0 1.00 5.11 6.20 13.83 - 0.00 2.4 0.00 22.44 23.0 475 1.06 5.39 6.20 15.28 0.00 2.68 0.00 0.00 24,17 500 5.67 6.20 16.80 .00 2.9 0.00 25.98 17.0 525 1.17 5.96 6.20 18.39 0.00 3.28 0.00 0.00 27,87 550 6.24 6.20 20.04 .00 3.6 0.00 29.84 10.0 575 1.28 6.53 6.20 21.76 - 0.00 3.93 0.00 0.00 31,89 600 01.34 6.81 6.20 23.54 - 0.00 .00 34.03 625 1.39 7,09 6.20 25.39 - 0.00 4.65 0.00 0.00 36,24 650 1.45 7.38 6.20 27.30 _ - 0.00 .00 38.53 675 1.50 7.66 6.20 29.27 0.00 5.42 0.00 0.00 40,89 700 _56 7.94 6.20 31. .00 0.00 43.34 725 1.62 8.23 6.20 33.41 0.00 6.25 0.00 0.00 45,87 750 _67 8.51 6.20 35. .00 0.00 48.47 775 1.73 8.79 6.20 37.80 0.00 7.15 0.00 0.00 51,14 800 01.78 9.08 E� 6.20 i 40.0 .00 53.90 825 1.84 9.36 6.20 42.43 0.00 8.10 0.00 0.00 56,73 IL 850 > 1.89 9.65 JJD6.2 44.84 .00 59.64 875 1.95 9.93 6.20 47.31 0.00 9.11 0.00 0.00 62,62 �.01 10.2� 49.84 10.00 65.68 925 2.06 10.50 6.20 52.44 0.00 10.18 0.00 0.00 68.82 �.12 10.78 r 6.20 55.09 10. 0.00 72.03 975 2.17 11.06 6.20 57.80 0.00 11.31 0.00 0.00 75.31 �.23 11.35 6.20 60.57 11.9- 0.00 78.67 1,025 2.28 11.63 6.20 63.40 - - 0.00 12.50 0.00 0.00 82.10 l2.34 11.92 -20 66.29 - - 13� 0.00 85.61 1,075 2.40 12.20 6.20 69.24 - - 0.00 13.75 0.00 0.00 89,19 - 2.45 12.48 72.2� - - 0.00 92.85 1,125 2.51 12.77 6.20 75.32 - 0.00 15.06 0.00 0.00 96,58 - 2.56 13.05 '" - 0.00 100.38 1,175 2.62 13.33 6.20 81.63 - - 0.00 16.43 0.00 0.00 104.25 I Duty Points' 1 Pump 8.20 14.00 22.64 2 Pumps 26.95 38.11 Fitting/Valve Head, Size in Description K Factor Sty Total K 6 Gate Valve 0.12 0 0.00 6 Check Valve 0.75 1 0.75 6 Ball Valve 0.05 0 0.00 6 Butterfly Valve 0.68 0 0.00 6 Plug Valve 0.27 1 0.27 6 90" Elbow 0.45 5 2.25 6 45" Elbow 0.24 0 0.00 6 Tee (Branch) 0.90 1 0.90 6 Tee (Run) 0.30 0 0.00 6 Pipe Entrance 0.78 1 0.78 6 Pipe EA 1.00 1 1.00 Total K: 5.95 FiftingNalve Head = K (vz / 2g) 1 of 2 70.0 AM m 40.0 E 30.0 c 0 F- 20.0 10.0 Farm 2701, 2102 & 2105 Transfer Pump Pump Vs. System Curve 3" Pontoon High Pressure 1 Pump Duty Point = 450 gpm @ 23 ft. Velocity = 5.1 fps --------------------------------- �y1 C: AVA U G H S(cwnrdxIupThrwgh lnrwwwoon 0.0 1 I � I . II I TTTTTTT.I o O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 L(i o LO o LO o LO o LO o LO o LO o LO o LC) o LO o N N CO M It 't LO LO (D (D I,- rl- 00 CO O O O Flowrate (gpm) System Curve 1 Pump 2 of 2 Narrative 'Farm 2701, 2102 and 2105' will utilize existing barns with slotted floors over flushing pits to collect manure. Upon flushing, Barns 1-4 will gravity flow waste through a 12" pipe to an influent lift station. The influent lift station will utilize two 2x10 hp GEA pumps, with a typical flow of approx. 790 gpm (1 pump) through an 8" HDPE (DR 17) forcemain into the anaerobic digester. In the event of pump failure, a 12" bypass pipe will gravity flow waste to the existing Lagoon 1 to prevent overflow of the influent lift station. Upon flushing, Barns 5-8 will gravity flow waste through a 12" pipe to the anaerobic digester. After treatment in the anaerobic digester (565,128 cubic feet total volume, 464,130 cubic feet at operating level), the effluent will enter the level control station. The level control station will utilize two 10 hp GEA pumps, with a typical flow of approx. 460 gpm through a 6" HDPE (DR 17) forcemain to the existing Lagoon 2, where it will be irrigated in accordance with the waste utilization plan. Additionally, the transfer pump will pump from the existing Lagoon 2 to the existing Lagoon 1 using a 10 hp GEA pump, with a typical flow of approx. 450 gpm through a 6" HDPE (DR 17) forcemain in order to balance the lagoons as needed. Additionally, existing piping will be utilized to transfer the effluent to existing Lagoon 3 and existing Lagoon 4 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Cali a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Slop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a- Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spl I have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. Now much reached surface waters? a. During normal business hours call your DWQ regional office; Phone #, After hou-� emergency number: (919) 733-3942. Your phone call should include: your name, fftacil number, telephone number, the details of the incident from item 2 above, tthe location of the facility, the location or direction of the movement of the spill, weather a• d t vWnd conditions. The corrective measures that have been under taken, an seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. VrV'.-J Aerrt f a. Contractors Name. Re- b. Contractors Address: H*,j c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: " el 1 A b. Phone: q 3 7. Implement procedures as advised by UWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices uid Flush gutters Accumulation of solids 7VIush system is designed and operated sufficiently to remove accumulated solids from gutters as signed Remove bridging of accumulated solids at 1scharge Lagoons and pits • Crusted solids SK Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches oy6r more than 30 percent of surface Excessive vegetative • Decaying vegetation P'Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Feeders • Feed spillage NADesign, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the cumulation of decaying wastage Nr Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed 0 Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) D Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas Accumulations of animal 0 Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal 0 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal D Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal 0 Provide for adequate drainage around manure stockpiles 0 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Swine Farm Waste Management — Odor Control Checklist Permit No.:''� Date:���'� INSTRUCTIONS FOR USE Owner Signature: ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) lu ♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production Maintain vegetative or wooded buffers at or near property boundary ♦ Improper drainage Grade and landscape so water drains away m facilities and prevent ponding Maintain farm access roads and prevent traffic in waste application area ❑ Other BMPs — please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved Decomposition by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs — please describe • Traps dust and gases, provides dilution and visual screening • May require third party input/approval • Reduce odors and vectors that occur with stagnant conditions • Prevents spillage during transport and tracking of waste onto public roads • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: J46 5cO Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers ♦ Odorous Gases ❑ Push pits at least 4 times per day ♦ Partial microbial Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents 6j Ilnstall covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia lush/recharge with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES ♦ Manure covered floors E],,5crape manure from alleys into pens daily VIstall fully slotted floor system V1'stall waterers over slotted floor area stall feeders at high end of solid floors ♦ Odorous Gases rape manure buildup from floors and walls Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: AQ$-J?d.34S Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust lean fans regularly — specify frequency ♦ Volatile/odorous gases [Eff'c ient air movement tnstall temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except When necessary to add/remove feed e inimize free -fall height of dry feed stall feed delivery downspout extenders gthe feed covers move spoiled/unusable feed on regular basis Led pellets instead of dry meal se feed additives ♦ Ammonia Use feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust Winstall temperature and humidity sensors ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method • Required by rule 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% • Can be used to treat exhaust air Swine AMOC Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: AyllAms- Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume Pe"Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon liquid level Maintain proper surface area -to -volume ratio Use correct lagoon start-up procedures ❑ Aerate for odor control ® Manage sludge levels based on annual sludge 'survey as required by permit eep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives Use permeable lagoon covers (not a digester) Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump intake near lagoon surface Pump from second stage lagoon Follow good neighbor policy ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Sufficient liquid volume/depth is required for proper anaerobic treatment • Use caution not to scour or damage lagoon liner • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule 15A NCAC 02D .1802 • Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) ❑ Apply during favorable wind conditions, (especially for traveling guns or impact [Wrinklers) hen practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to late -afternoon • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor ❑ For traveling guns, use taper -ring or taper -bore • Less odor and drift than ring nozzles nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. El Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe SLUDGE DISPOSAL ♦ Odorous gases E16ransport sludge in covered vehicles or tankers [ pply in thin, uniform layers • Speeds drying and prevents ponding Incorporate land -applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first, for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe Swine AMOC Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88 — Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88 — Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 —Waste Treatment Lagoon NC NRCS Standard 380 — Wind break/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 — Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force AVAILABLE FROM: www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nres.udsa.gov www.nres.udsa.gov www.nrcs.udsa.gov www.nrcs.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal U death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. a A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible El the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 5-iq,a3 Date 5- ►9 a 3 Date Anaerobic Digester System O&M Table of Contents I. Definitions.............................................................................................................................................2 II. Introduction.......................................................................................................................................... 3 III. Description of the Operational Components....................................................................................3 1) Gravity Collection Pipe..................................................................................................................3 2) Influent Pump Station (where necessary)....................................................................................4 3) Anaerobic digester........................................................................................................................5 4) Mixing Pump Station.....................................................................................................................6 5) Effluent Pump Station (where necessary)....................................................................................6 6) Storage Basin.................................................................................................................................7 7) Unison Conditioning System.........................................................................................................7 8) Flare..............................................................................................................................................8 9) Transfer Pump...............................................................................................................................8 10) Stormwater Removal Pump......................................................................................................9 IV. Description of Anticipated Maintenance..........................................................................................9 A. Routine System Maintenance Instructions.......................................................................................9 B. Troubleshooting..............................................................................................................................10 C. Emergency Protocols, Repair, and Replacement............................................................................10 D. Warranty Information.....................................................................................................................11 1) Farm Site.....................................................................................................................................11 V. Provisions for Safety Measures...........................................................................................................11 VI. Spill Prevention and Control Provisions..........................................................................................12 Appendix A: Contact Information.............................................................................................................13 Appendix B: Farm Operations and Maintenance Checklist.....................................................................15 Anaerobic Digester System O&M Page 1 of 16 Definitions Anaerobic Digestion - A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. Anaerobic Digester - A basin or tank that holds the wastewater for anaerobic digestion. Biogas - Produced by anaerobic digestion, and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (COA. Anaerobic Digester System O&M Page 2 of 16 II. Introduction The proposed swine manure biogas project uses anaerobic digestion of hog barn waste to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. Each hog farm site includes influent collection piping from the hog barns, an anaerobic digester or covered lagoon, a digester mixing system, a biogas conditioning system to remove moisture, a back-up flare unit, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The anaerobic digesters at each farm site include an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The anaerobic digester is partially mixed by pumping, and provides sufficient detention time to effectively reduce the volatile suspended solids in the raw waste by anaerobic digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. There are two (2) types of solids found in liquid waste: organic and inorganic. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. However, excessive quantities of sand, grit, clay, etc. can cause the need to pump out the digester more often. The organic solids will break down and decompose by biochemical reduction. The bacteria that is grown and maintained in the system are harmless anaerobic and anoxic bacteria. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that in the treatment process, man has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. Raw wastes are the food for the bacteria in the system. The anaerobic digester contains certain populations of bacteria that do not require the presence of oxygen. In addition to the information covered by this manual, the system operator should become familiar with the characteristics of the wastewater being treated and with local, state, and federal laws which may apply to the operation of the system. Design Flow - The waste collection system, influent pump station (where necessary), and anaerobic digester systems have been designed to handle the Average Daily Flow Rate (ADF) of the farms in which they are connected, including the manure and wastes generated by the animals, flushing liquids, and other wastes typical of confined swine animal housing. All treatment units were designed for the Design Flow for continuous, seven (7) days per week operation. III. Description of the Operational Components Below are listed the major component operations. 1) Gravity Collection Pipe Anaerobic Digester System O&M Page 3 of 16 The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to the influent pump station (or mixing pump station, where applicable). During normal operation, the pipe should be free -flowing, with no clogs present, in order to transport waste to the influent pump station or other downstream processes. The gravity collection pipe includes a series of clean -outs that provide access to the gravity collection pipe for removal of a clog or blockage via use of a sewer snake or similar apparatus should the need arise. Sending flushed waste from the hog barns to the gravity collection pipe is the farmer's responsibility. The operator of the biogas system should periodically check each hog barn waste outlet to ensure that there are no overflows, clogs, etc. The influent pump station includes an analog run-time meter for each pump, which can be monitored by the operator to ensure the pumps are operating for sufficient times to indicate proper flushing by the farm owner. 2) Influent Pump Station (where necessary) The influent pump station receives waste from the gravity collection pipe and pumps that waste to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet (so "new' waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. Anaerobic Digester System O&M Page 4 of 16 During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. In the event of a pipe clog or pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using an Influent Pump Station, the waste flows from the barns to the Mixing Pump Station, which is further described below. 3) Anaerobic digester The anaerobic digester receives all raw wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, bio gases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the biogas conditioning system for dehydration and pressurization. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The wastes are held for about 45 days to allow the biological process to complete. The sludge that settles at the bottom of the digester is periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester, and disposed of by permitted means on the farm or by a contract sludge hauler. During normal operation, the digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater, and should not show signs of any damage or leaks. The presence of foul odor, a strong wastewater smell, or "dirty" water on the cover may indicate that there is a leak. If such odors or dirty water are observed, the operator should carefully inspect the cover for leaks, and take action to repair the cover temporarily with adhesive tape. Temporary repairs should be followed with a permanent repair or patch as soon as possible. Anaerobic Digester System O&M Page 5 of 16 4) Mixing Pump Station The mixing pump station slowly mixes the waste that has been collected in the anaerobic digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the anaerobic digester. A common schedule for the pumps would be 6 hours on, then 6 hours off, and so on. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal operation), (2) Off, or (3) "Hand" (i.e., manual operation). 5) Effluent Pump Station (where necessary) The effluent pump station receives liquids from the anaerobic digester and pumps that waste to the downstream influent storage lagoon via buried forced main. The liquid enters the effluent pump station at the opposite end of the digester inlet (so "new" waste must flow through the curtain baffle system of the digester, resulting in effective treatment of the waste). During normal operation, the pump station will run based on the liquid level in the wet well, which is triggered by 4 floats. The lowest float is the "pump off' float, and is set at approximately 12" above the bottom of the wet well. The pump station should not run if the liquid level is below this float. The 2nd lowest float is the "lead pump on" float, and is set at an elevation approximately 2" below the inlet pipe invert, and above the "lead pump off' float. When the liquid level is above this float, only one pump will run at any given time, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). The 3rd lowest float is the "lag pump on" float, and is set approximately 6" above the "lead pump on" float. If the liquid level fills above this float, then both pumps will run until the "pump off' float is disengaged. The 4th and highest float is the "high level alarm" float. When the liquid level is above this float, an audible and visual alarm is triggered to alert the operator via telemetry system that there is a problem that has prevented pump operation. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed Anaerobic Digester System O&M Page 6 of 16 when needed, such as when servicing the upstream pump). The two pipes join together by a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the lagoon. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, however, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). The alternating of pumps can also be changed within the control panel, where a toggle switch allows the operator to choose "Lock 1", "Alternate", or "Lock 2". During normal operation, the toggle switch will remain at "Alternate" in order to alternate the pumps between pumping cycles, but the operator can choose to lock the use of Pump #1 or lock the use of Pump #2 if needed. The gravity outlet of the anaerobic digester leads to the inlet of the effluent pump station, and the invert is set at the freeboard of the digester so that the digester maintains a constant level. The inlet pipe to the effluent pump station should remain submerged in water at all times to prevent the escape of gases from beneath the digester cover. Note: Some farms do not have Effluent Pump Stations; rather than using an Effluent Pump Station, the waste gravity flows from the anaerobic digester to the lagoon. 6) Storage Basin The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the storage basin. The storage basin is used to store the treated effluent subsequent to anaerobic digestion. The individual farm owners are responsible for the operation and maintenance of the storage basins. However, as this is a critical part of the integrated system, the Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity. The outlet pipe from the anaerobic digester into the storage lagoon should remain submerged at all times to prevent the escape of gases from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. 7) Biogas Conditioning System Anaerobic Digester System O&M Page 7 of 16 The Biogas conditioning system receives biogas from the anaerobic digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a 3rd party, but the information is included in this O&M for reference. The biogas from the anaerobic digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the conditioning system. The moisture that is removed should be directed back to the digester mixing pump station or other suitable reception pipe for proper management of the condensate. During normal operation, the conditioning system should run without any need for input from the system operator. Audible and visual alarms will indicate issues with the system. The discharge pressure and flow rate can be manipulated by the operator through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. The automatic shutoff feature, whereby the operator can set the vacuum pressure shutoff point. As the biogas conditioning skid approaches this setpoint, it will automatically reduce blower or compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the biogas conditioning skid will shutdown and trigger an alarm to the operator via telemetry system. 8) Flare During normal operation, the flare located at each farm should not necessary. In times of need, such as catastrophic failure of the biogas conveyance pipeline, the flare may need to be operated to consume excess accumulated biogas from the digester. The flare is not an automated system, and the Operator must articulate the biogas piping control valving to direct biogas from the digester to the flare, and ignite the flare. Care must be taken by the Operator in igniting the flare, as biogas is highly flammable. Each flare also has a condensate trap manhole. Contained inside is a small PVC drain pipe and PVC drain valve. The PVC drain valve should remain closed at all times unless the Operator is removing condensate. Should the valve be left open, biogas will escape from the piping. Periodically, and at a frequency determined appropriate by the Operator, these condensate traps will be opened momentarily to drain and remove any condensate collected in the piping. It is recommended that the condensate drain valve only be opened when the biogas piping is pressurized, as should the valve be opened under no pressure, ambient air may enter the biogas piping and challenge biogas upgrading by the GUS. 9) Transfer Pump The transfer pump transfers accumulated effluent among available storage basins as the farm owner deems necessary to optimize effluent storage. The transfer pumps are simply and manually operated through use of a local disconnect. Under normal Anaerobic Digester System O&M Page 8 of 16 circumstances, the transfer pump will only be used periodically and infrequently by the farm owner. 10) Stormwater Removal Pump A stormwater removal pump is kept at each digester site in order to remove accumulated rainwater from the top of the basin cover. The pump can be powered by any standard 120v outlet that's available nearby, such as the accessory outlet installed adjacent to the digester mixing pump station. The pump should be placed in a low spot on top of the cover, and the pump outlet should lead to an appropriate area for stormwater discharge (on some sites, pipes have been placed to easily receive the pump outlet pipe, which leads to the natural stormwater drainage swales on the property). IV. Description of Anticipated Maintenance Once the system has been started up and is operating efficiently, very little maintenance will be required. Simple tests should be periodically performed to evaluate the performance of the wastewater treatment components, and the system components visually inspected daily. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps should be nearly silent with little to no vibration. • The anaerobic digester should be free of excessive accumulation of rainwater. • Accumulated rainwater may be removed with a portable sump pump. The pumped water may be discharged safely on adjacent vegetated areas, or used for a more beneficial purpose as permitted. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester or flare. • The storage basin should be clean and free of floating debris. The liquid should be clean and clear. A. Routine System Maintenance Instructions For optimum system operation and maximum treatment efficiency, daily maintenance is necessary. In addition to the daily maintenance, all mechanical equipment should be cleaned weekly and lubricated as often as needed, as specified in the operations and maintenance manual for each piece of equipment provided by the equipment manufacturer. The farm owner will need to periodically remove accumulated sludge from the anaerobic digester. Accumulated sludge may be removed via the anaerobic digester mixing pumps. To use these pumps for sludge removal, the system operator should cease mixing pump operation 48 hours prior to the date of desired sludge removal to allow for settling of heavier sludge to the pump inlet. A quick disconnect fitting is provided for each mixing pump that will facilitate the connection of the pump discharge to sludge application Anaerobic Digester System O&M Page 9 of 16 equipment as chosen by the farm owner, such as slurry tanks or umbilical hose application systems. All sludge applications should be done in accordance with the approved waste utilization plan and nutrient management plan for the farm or hauled via tanker to an approved application site by a contract sludge hauler. Typically, a small amount of sludge will need to be removed from the anaerobic digester every other year. The system operator can monitor sludge accumulation via the inspection ports on top of the digester cover. A pipe or gauge with graduated markings used to determine depth may be used to assess the sludge depth in the digester. Care should be taken when inserting the gauge or pipe to not apply excessive pressure or otherwise puncture the digester liner. Sludge accumulation should be assessed on an annual basis by the system operator. As the digester cover typically accumulates biogas, care should also be taken by the operator to remove as much accumulated biogas as possible prior to opening the inspection port and measuring sludge accumulation. As biogas production slows during cold weather, it is recommended that this measurement occur during the winter when biogas accumulation is at a minimum. After completion of sludge removal activities using the anaerobic digester mixing pumps, the operator should reconnect all fittings and piping as found prior to the sludge removal and re-engage the digester mixing pumps operation in accordance with the schedule and manner in which they had been previously operated. See Appendix C of this document for an operations and maintenance checklist (daily, monthly, quarterly, semi-annually, annually). B. Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: 1. Influent Pump Station 2. Mixing Pump Station: 3. Effluent Pump Station 4. Biogas Conditioning System S. Transfer Pump: 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) 8" Flush Pump (Electric Pump) 4" Hog Manure Pump or 4" High Pressure Pump (Electric Pumps) N/A 3" Pump (Electric Pumps) See Appendix A for contact information for each system component. C. Emergency Protocols, Repair, and Replacement The O&M Manual kept onsite in the farm office building (or wherever farm records are kept for each farm) provides step-by-step instructions for field repair or securing the piece of equipment until qualified repair personnel arrive. This Manual contains emergency contact numbers for the repair or replacement of the supplied equipment in Appendix A. Anaerobic Digester System O&M Page 10 of 16 D. Warranty Information 1) Farm Site (1) Influent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (2) Anaerobic Digester Liner and/or Cover: Workmanship: "Plastic Fusion Fabricators, Inc. hereby warrants that the linings installed by Plastic Fusion Fabricators, Inc. under this warranty shall be installed free from defects in Plastic Fusion Fabricators' workmanship. The warranty set forth in the preceding sentence (the "Workmanship Warranty") shall commence upon acceptance of the work and shall expire on the last day of a period of 1 year from said date..." Material: "AGRUAMERICA, Inc. (AGRU) warrants its material for a period of FIVE(5) Years, prorated, from the final project ship date when subsequently properly installed..." (3) Mixing Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more forms is warranted for a reduced period of thirty (30) days only." (4) Effluent Pump Station: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." (5) Biogas Conditioning System (managed by 3rd party) (a) Biogas skid: "This warranty is valid for 30 months from the time the equipment is shipped from Unison's factory or 24 months from the date of startup, whichever occurs first." (b) Biogas Blower / Compressor: "The goods will be free of defects in material and workmanship for a period of twelv e (12) months from the date the goods are placed in use by the buyer or eighteen (18 ) months from the date of shipment, whichever shall occur first." (c) Chiller: "24 months from startup, not to exceed 30 months from shipping." (6) Transfer Pump: "GEA Farm Technologies... warrants to the original buyer and end user... that the parts of all equipment sold under the Company trademark are free from defects in material or workmanship for a period of twelve (12) months from the date of delivery of the equipment to the Purchaser... Any equipment used for commercial usage, commercial lease on one or more farms is warranted for a reduced period of thirty (30) days only." V. Provisions for Safety Measures Anaerobic Digester System O&M Page 11 of 16 A. Restriction of Access: No persons should enter any portion of the wastewater treatment system unless performing a repair or routine maintenance, and only then if accompanied by another person capable of performing life-saving activities should the need arise. No person should Enter a waste collection pit, pump station well, or any portion of the anaerobic digester unless all accumulated biogas has been removed via venting or other utilization and sufficient airflow has been directed to the workspace via fans, blowers, or other means. Personal safety is the responsibility of the person or organization conducting the work, and not specifically the responsibility of the farm owner or other associated equipment providers or construction contractors. B. Emergency Contacts: Information shall be posted at the gate and in the control room. (There will be no harmful chemicals used for the anaerobic digestion system). C. All equipment safety guards, warning labels, safeties, and warning alarms shall be kept in place and operational at all times. D. Keep and maintain all clearances as recommended by equipment manufacturers and as required by law. E. Keep all open flames and sources of combustion away from gas accumulations. Do not smoke near the gas collection, conveyance, or combustion components. It is recommended that any combustion source or open flame be kept to a minimum separation distance of 50 ft from the anaerobic digester cover. VI. Spill Prevention and Control Provisions A. Response to Upsets and Bypasses Including Control Containment and Remediation: Audible alarms will be provided at all controls stations. The Control System will provide remote alarms to alert operator of a problem should one occur. B. Contact Information for Operational Personnel, Emergency Responders, and Regulatory Agencies: Phone numbers for Emergency Responders and Remediation Agency numbers will be located by the computers and control systems in the control room. C. Facility Control Valves will allow operator to isolate Systems if a problem occurs. Anaerobic Digester System O&M Page 12 of 16 Appendix A: Contact Information Project Management and Equipment Service Providers: Management & Equipment CompanyProject Contact/Local Service Influent Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Anaerobic Digester Cover Plastic Fusion Fabricators, Inc. Larry Hice Ihice@plasticfusion.com (256) 852-0378 Mixing Pump Station Lee Brock Brock Equipment Company lee@ brockeguipment.com (252) 235-4111 Transfer Pump Lee Brock Brock Equipment Company lee@brockeguipment.com (252) 235-4111 Flare ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Mechanical Installation & Controls ProPump & Controls Inc. Jeff McGuire Work: (843) 236-3996 Cell: (704) 658-8113 imcguire@propumpservice.com Anaerobic Digester System O&M Page 13 of 16 Regulatory and other Agencies: Christine Lawson Animal Feeding 1636 Mail Service (919) 707-3664 Operations Program, Center, Raleigh, NC Div. of Water 27699-1636 Resources Anaerobic Digester System O&M Page 14 of 16 Appendix 6: Farm Operations and Maintenance Checklist Operator Present: Time/Date: Farm System Checklist: Mark Yes/✓ or No/X as applicable, fill in blanks where specified Manure Collection / Feedstock System Perform visual appraisal of waste collection system. Any visible signs of overflow or malfunctioning? Check influent pump stations. Any Alarms? Put each influent pump in "Hand". Operating normally? Any rattling or unusual noises from influent pumps? Any observed leaks or spills from pipes, fittings, or well? Test the alarm. Functioning? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Digester System Perform visual appraisal of digester (walk around). Any visible signs of overflow or malfunctioning? Does the cover appear to be leaking gas / odorous? Any visible tears, rips, or holes observed in the cover? >10% cover area under stormwater/rainwater? Check mixing pump stations. Any Alarms? Put each mixing pump in "Hand". Operating normally? (not necessary if mixing pumps running during visit) Any rattling or unusual noises from mixing pumps? Any observed leaks or spills from pipes, fittings, or well? Excessive accumulation of solids or debris in well? Agitation system in need of operation? RECORD THE RUN HOURS FOR PUMP I RECORD THE RUN HOURS FOR PUMP 2 RECORD THE RUN HOURS FOR PUMP 3 RECORD THE RUN HOURS FOR PUMP 4 Biogas Skid Are there any alarms? Are there any fluid leaks observed? Check oil level — oil needed? Anaerobic Digester System O&M Page 15 of 16 Excessive vibration of noise? Are there any visible fluid leaks on skid or chiller? RECORD THE RUN HOURS FOR GAS COMPRESSOR Notes Anaerobic Digester System O&M Page 16 of 16 FARM 2701, 2101, AND 2105 GAS SYSTEM DUPLIN & SAMPSON COUNTY, NORTH CAROLINA OWNER HD3 FARMS OF THE CAROLINAS LLC 4545 CORNWALLIS RD TURKEY, NORTH CAROLINA 28393 CIVIL ENGINEER CAVANAUGH & ASSOCIATES, P.A. 1213 CULBRETH DR. WILMINGTON, NORTH CAROLINA 28405 1-877-557-8923 ELECTRICAL ENGINEER DAVID SIMS & ASSOCIATES, P.C. 108 GILES AVENUE, SUITE 100 WILMINGTON, NORTH CAROLINA 28403 (910) 791-8016 / (910) 395-5734 (FAX) SHEET INDEX FINAL DESIGN NOT RELEASED FOR CONSTRUCTION ,.•• �N CARP ��.. Q � & SHEET INDEX C.2.7.1 - FARM 2701, 2101, AND 2105 OVERALL SITE PLAN C.2.7.2 - HYDRAULIC PROFILE C.2.7.3 - FARM 2701, 21015 AND 2105 SETBACKS C.3.1 - INTENTIONALLY LEFT BLANK C.3.2A - INFLUENT LIFT STATION DETAILS C.3.213 - LEVEL CONTROL DETAILS C.3.3 - MIXING STATION DETAIL C.3.4 - DIGESTER DETAILS C.3.4A - COVERED LAGOON DETAILS C.3.5 - EROSION CONTROL DETAILS C.3.6 - AREA 1000 MISCELLANEOUS DETAILS 1 C.3.7 - AREA 1000 MISCELLANEOUS DETAILS 2 C.3.8 - AREA 1000 MISCELLANEOUS DETAILS 3 EXISTING fm tfm IM+ 0 Os gm oe ue `-c� 0 ut6 fo fo wEr N im OO PROPERTY LINE LIMITS OF DISTURBANCE SEDIMENT FENCE MAJOR CONTOURS MINOR CONTOURS FORCEMAIN INFLUENT FORCEMAIN EFFLUENT FORCEMAIN TRANSFER FORCEMAIN PLUG VALVE SOLENOID VALVE REDUCER AIR RELEASE VALVE CLEANOUT MANHOLE GRAVITY MAIN STORM PIPE DITCH OVERHEAD ELECTRICAL UNDERGROUND ELECTRICAL UTILITY POLE TELEPHONE PEDESTAL UNDERGROUND TELEPHONE FIBER OPTIC PEDESTAL FIBER OPTIC FENCE TREE LINE WETLANDS APPROXIMATED WETLANDS JACK AND BORE BORE PIT EXISTING IRON PIPE TEMPORARY ROCK CHECK DAM GAS MONITORING WELL SHRUB TREE LIGHT ROAD CENTERLINE EDGE OF PAVEMENT CHECK VALVE BIOGAS WELL PROPOSED LOD SF 25 FM — IFM — EFM — TFM — sv t 4ARV (o GM OE 0 GAS Z 8 T1 BEFORE YOU DIG! NC ONE CALL (TOLL FREE) UP (OR 1-800-632-4949) IT'S THE LAW! �.�•` N CAR � •�. O • G TO SCALE raAVANAU G H Stewardship through innovation DATE: MAY 111 2023 SHEET C.1.1 PROJECT NO. BE.19.006 II __-- -- _— _-- --- c0 124— o� IIII r \ FFE 127.43' / I GWC-2-- \ / / J I \ \ 1\\ \\ \ / ��♦ I I \\— APPROX. 2,408 OF 4 HDPE (DR 17) WC BIOGAS PIPE ___----PPE-1 \ � _ / IIIII II �\ _ — — — o /n IIII \ I` I I \ "12 I \ I/ FFE 127.43'-' `111) I �FFE 127.43,CONNECT To- IIII II 1 \ r \ BIOGAS PIPELINE \,1 a __I - ��,=`��\\\\��` \\\\\ —�ti \ l/v/ �______\ \\�\ \ \/\ \\ \�_;�. •�-�-.�— _ -\— ALIGNMENT WITH o \vO6 FITTINGS AS NECESSARY — —, (� \ \\ \ \ I I \ II m (SEE SHEET / \\))\l� C.3.9) 0 cI I / EXISTING LAGOON 1 FFE 127.43 ILS-1 TOP OF DIKE 124.36' PS \ \\ \\ \ \\ PROPOSED APPROXIMATE III �\\/ —__ \ J I II I II II II1IIII 1I 1 IIIII III I II \ /!/ 80 LF OF 4 HDPE DR11 _--- — — — - --- >BIOGAS PIPE DIRECTIONAL GM \ \ \ BORE 10 DEEP BELOW ROAD SURFACE PER THESE 4 BARNS ARE PULL -PLUG NCDOT REQUIREMENTS 40 9 — � / _ I\� / / �_ II ILS-4 INv I III 1 22- ILS-3 '\ / 1 II IIII \\ \I I o oI IIIIII 1 I / I —_—_ \g PIPE I I IIII I ILS-2 \---------=====I//I/I ILS-5 11 INV _______ ���r-- FM o J � \\ -L=====___-_�\ Ili '—�\� _-- � %J / o o \ IIII 1 I NOW OR FORMERLY: / I ' HD3 FARMS OF THE CAROLINAS, LLC / �\`\ SAMPSON CO. PIN: 18019700604 ---122 --/' _ /\�---------= / I DEED: 1842/01 /----------- ---- —�' L___= \IIIII cnl - 1-- \o � / _— _ �-- /— \ ��o `h� / _ ----- I -� IIII\�\ _ APPROX. _ _----- DUPLIN SAMPSON I f / — — — — — I 1 \ I J N I r . / I /�— _ � � — — I / \ I TP-3 INI�� \to COUNTY BORDER / v7 \ / I \ \\ _ I f N i I 11 I �I _ I �� / 1 !lINII I,i �1 I / ✓ \ INv ,,� I \ __— /—_—� I o'II_ \\ \ \ \ // \ I �Illl\/IN;✓ \ / o o \IIIII \ o� ----� \ \ \ \,\ 1 \1N\\�x ^I� / \ / _ _ �- — l \ ''I \ ✓' / % I cr \/ \ \ l \ \ \\ \ IL- —r ,/ n �'llll I I III \ \ \ / / \Z L _ I � ✓ `` �\ '' .,---/ � 1 \ \ \ ' Table 2: Influent Lift Station (Detail 1/C.3.2A) \� \\ / / \ \ \ I ) —� — _ _ / / / / \ �2?, — —`\ ✓ / / , —\ I \ \ \ \ Finished Grade: 125.00ft \\ / \ \ // (�\ IVY \�\\ ) /'` l \r—_\ ///FM --- \ I I Rim: 127.93ft JI �— / \ \ �\ / / / / ' / 23\\\ I \\ \ I I Invert In: 121.00 ft 125 Bypass Riser: 126.93 ft �/ —� \ I — — I / / I /j \\j> �\ _ _ — I ,' �I_ _ _ J/ /— \ I r _ \ ��_ _ _ 124:123 — 122—\\ I Bypass Invert Out of Wall: 12II \ ) \ ) I 3.75 ft --�\ �\ \ //I✓(%//I// %/�/ \" ` /I I � FF126.63' Bottom of Wet Well: 117.93ft \\ —/ Depth of Wet Well: 10.00ft ( /-- CO \ I //��// \ L \ —;—� �— I \ PUMP Design Flow: 700gpm \ /I I // \� \\ � —_ I `_ Co\ \\I \\ j^ / \ \—`\—\ \ � I — --_\\ l I I \\ ��;���/i/ Selected Pump Rate: 790 (1 pump) gpm / — Total Dynamic Head (TDH): 42 ft III/ /\ \ / / / / �,� ��� / / I / / �, I \ / I \ v / — \ I I /' I co Pump Horsepower: 2x10 hp FFE 127.13' Pump Speed (RPM): 1760 RPM SCALE: 1 80' / 80' 0 80' Electrical Supply: 240V Electrical Frequency: 60 hz Phase: 10 //� ' _ — — �� \ /1 A _ _ SCALE OF MAP MAY VARY Impeller Diameter: Bin. �/� ^� — \ \ — — — — — — — — — — Motor Type: TEFL ) �� \ / DUE TO METHODS OF REPRODUCTION. \ \ \ _ ti \ <\e \ I / �I �' FFE 127.13' / \ \ / / I % / I I (/ — / \ \ / \ o e I I I I ► / / / Selected / Pump: GEA )II/ `\ \ /--/ \--- �`Vll%jJJ / Pump Model: 4„ High Pressure IIII 0 Shaft Length: 10 ft. ` r _-- — — —___\oe / I / / 7 i EXISTING LAGOON 2 I 1 I —.J 11� Table 1: Identification List Table 3: Mixing Station (Detail 1/C.3.3) \ Table 5: Level Control StationIII I / / — — ! 0-- Section Description lQuantity JUnit jAdditional Info Gravity Waste Collection (GWC) GWC-I-PIPE 12" HDPE (DR 17) Gravity Collection Line 1,026 L.F. GWC-2-CO Icleanout 4 each Influent Lift Station & Forcemain (ILS) ILS-I-PS Influent Lift Station - - Table 2/C.2.7.1 and Detail 1/C.3.2A ILS-2-INV 12" Digester Bypass Inlet - - Inv. 123.75' ILS-3-PIPE 12" HDPE (DR 17) Digester Bypass Pipe 123 L.F. ILS-4-INV ILS-5-FM 12" Digester Bypass Outlet 8 HDPE (DR 17) Forcemain - 2 142 - L.F. Inv. 123.36' ILS-6-INV 8" HDPE (DR 17) Forcemain Inv. Out I - jInv. 114.00' Digester(D) D-1-DIGESTER Proposed Digester - - Table 4/C.2.7.1 and Sheet C.3.4 D-2-MS Mixing Station - - Table 3/C.2.7.1 and Sheet C.3.3 D-3-PIPE 8" HDPE (DR 17) 52 L.F. D-4-SUMP HDPE Sump Box Mixing System Inlet Not used D-5-FM 6" HDPE (DR 17) Forcemain 30 L.F. Inv. Out 114.00' D-6-PRA Pump RepairArea - - D-7-BAF HDPE Baffle (Underflow) - - Sheet C.3.4 D-8-BAF -------- D-12-SLG HDPE Baffle (Overflow) --------------------- Sludge Removal Pipes (HDPE DR 17) Not used ---------------------------- 120 L.F. 3 pipes at 40 L.F. each Level Control (LC) LC-I-INV Digester Inv. Out - - Inv.116.13' LC-2-PIPE 12" HDPE (DR 17) Digester Outlet Pipe 20 L.F. LC-3-PS Level Control Station - - Table 5/C.2.7.1 and Detail 2/C.3.2B LC-4-FM 6" HDPE (DR 17) Forcemain 635 LC- 5-INV Lagoon Invert From Digester - - Inv. 123.36' Transfer Pump (TP) TP-I-PUMP Transfer Pump - - Table 6/C.2.7.1 and Sheet C.3.7 TP-2-FM 6" HDPE (DR 17) Forcemain 700 L.F. �TP-3-INV 6" HDPE (DR 17) Forcemain Inv. Out - - Inv. 121.00' Finished Grade: 118.00 ft 1 Rim: 118.50 ft Invert In: 109.00 ft r I Bottom of Wet Well: 108.50 ft Depth of Wet Well: 10.00 ft 1 Selected Pump Rate: 1,000 (1 pump) gpm Pump Horsepower: 7.5 hp Electrical Supply: 240 V — Electrical Frequency: 60 hz Phase: 10 Table 4: Digester Data Table / / _ —''L /1 Finished Grade: \ 118.00 ft Rim: 118.50 ft Invert In: 111.00 ft Bottom of Wet Well: 110.50 ft Depth of Wet Well: 8.00 ft Design Flow: - gpm Selected Pump Rate: 460 (1 pump) gpm Total Dynamic Head (TDH): 28 ft Pump Horsepower: 10 hp Pump Speed (RPM): 1,760 RPM Electrical Supply: 240 V Electrical Frequency: 60 hz Phase: 10 Impeller Diameter: 8 in. Motor Type: TEFC Selected Pump: GEA Pump Model: 4" Hog Shaft Length: 8ft. �' D-3 \- D-7 S �— — — — LC-4 WELLS (TYP.) /1\\ NEW ANAEROBIC DIGESTER — I PIPE / �/\ TOP OF DIKE 119.00' BAF I LC-1 � •�\ _--__—\ — � .� � IN,— J(I I t \\ PROPOSED RAINWATER PUMP — \ \ /� LC-2 — AND RAINWATER OUTLET BIOGAS SKID // I /�J/ SEE DETAILS 4/C.3.6 AND _ \ \\ — — /' fi — — _ cn VB / B-2 / I / z 0 0 SHEET C.3.8 \ \ / — — / CHL / 135 135 130 125 120 115 110 105 125 120 115 r, 11 4" INFLUENT LIFT STATION (SEE DETAIL 1/C.3.2A) LEM FFE: 127.43' FFE: 127.43 FFE: 127.43FFE: 127.43' RIM: 127.93' FFE: 127.13' FFE: 126.63' FFE: 127.13' FFE: 127.13' FG: 125.00' TOD: 124.36' INV: 123.9377-- WET WELL INV: 123.13' A TOD: 123.16' INV 123.36' FB: 123.36' (TP 3) -PRO Ep (0­5 qMAN SOP ER INV: 122.16' FB: 122.16' (LC-5) E) �� (ORpAO - S`SF� 0 M�ti S Fq0 pA FR 4" LEVEL CONTROL STATION (SEE DETAIL 1/C.3.2B) TOD: 118.00 lillLul HDPE COVER (TYP) RIM: 118.50' - INV: 121.00' TRANSFER PUMP (SEE SHEET C.3.7) EMERGENCY BYPASS FROM INFLUENT LIFT STATION INV. 123.36' (ILS-4) FJ 8" MIXING STATION (SEE DETAIL 1 /C.3.3) RIM:118.50' BOTTOM: 117.93' OL: 116.38' OUTLET INV: 116.13' (LC-1) TOD: TOP OF DIKE TOB: TOP OF BANK FFE: FINISH FLOOR ELEVATION FB: FREEBOARD ELEVATION EG: EXISTING GRADE OL: OPERATING LEVEL EMERGENCY BYPASS TO EXISTING LAGOON 1 RISER INV. 126.93' WALL INV. 123.75' (ILS-2) EXISTING LAGOON 2 EXISTING LAGOON 1 - INV: 114.00' (ILS-6) INV: 113.00''of (�TRo � � 4 2� p/pF WET WELL NOTE: INVERTS OF EXISTING GRAVITY PIPING ARE APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION BOTTOM: 112.54' ANAEROBIC DIGESTER BOTTOM: 111.86' INV: 111.00' BOTTOM: 110.50' DRY WELL _-8" PUMP RETURN BOTTOM: 108.50' INV: 108.00' BOTTOM: 106.00' HYDRAULIC PROFILE 1 DETAIL SCALE: NOT TO SCALE 2.7. Tnn. 17n nn' Tnn. 17n nn' 130 125 120 115 110 105 125 120 115 Q LL] z O N Lij J_ C Cd �L O N ct O CL N U J oct N c2l 0 EN SHEET NUMBER C.2.7.2 0 o CN `- .= >- m O Z 7 UD_ � z U � U W � bu I I UM: I I Z.`.JU,,�q►Ulmli������''''''' b'd 110 i NOW OR FORMERLY NOW OR FORMERLY: I HINES, JAMES L III NOW OR FORMERLY LUCAS, JAMES W. SAMPSON CO. PIN: 18045604501 \ i / LUCAS, JAMES W. SAMPSON CO. PIN: 18017065501 / A SAMPSON CO. PIN: 18085414004 DEED: 1922/103 DEED: 1273/754 DEED: N \ _ � NOW OR FORMERLY / \ I \ SMITH, CLAUDE ELLIE \ SAMPSON CO. PIN: 18112751701 NOW OR FORMERLY \ LUCAS, JAMES WILSON & WIFE DEED: 1277/73 I NOW OR FORMERLY: LUCAS, JOAN S.' STEIN, KATHLEEN ELLEN[ DUPLIN CO. PIN: 249300930574 SAMPSON CO. PIN: 18112998502; \ DEED: 1413/928 DEED: 1372/323 \ NOW OR FORMERLY: J - z o BASS, STEVEN JOHNSON \ NOW OR FORMERLY g,Ll, o SAMPSON CO. PIN: 18006330001 � : o o N LUCAS, JAMES W. \ O DEED: 1888/55 \ SAMPSON CO. PIN: 18011870501 ��� — — — � Q NOW OR FORMERLY: `� DEED: 1922/103 ���' o u o0 o ELMORE, DEWEY STEPHEN 0 0 SAMPSON CO. PIN: 18028808004� o J o DEED: 1888/57 / \ NOW OR FORMERLY _ LUCAS, JAMES W. DUPLIN CO. PIN: 245300524324 EED: 1626/262 NOW OR FORMERLY: I D / J i J i CARROLL S REALTY PARTNERSHIP / SAMPSON CO. PIN: 18012605116 _ \ / DEED: 1151 /198 ------ � \ I — NOW OR FORMERLY \ f LUCAS, JAMES W. DUPLIN CO. PIN: 248300239511 DEED: 1725/832 \ NOW OR FORMERLY \ '0, LUCAS, JAMES WILSON & WIFE LUCAS, JOAN S. DUPLIN CO. PIN: 245300724587 / _ DEED: 1372/323 \ / NOW OR FORMERLY \ LUCAS, JAMES WILSON & WIFE LUCAS, JOAN S. _ DUPLIN CO. PIN: 245300529258 DEED: 1382/374 NOW OR FORMERLY WIGGS, REX SHANE, LE DUPLIN CO. PIN: 245300527373 NOW OR FORMERLY DEED: 1626/262 LUCAS, JAMES WILSON & WIFE LUCAS, JOAN S. DUPLIN CO. PIN: 248300731094 DEED: 1372/323 _ � I / C) /\ i NOW OR FORMERLY: \ �, O HD3 FARMS OF THE CAROLINAS, LLC / SAMPSON CO. PIN: 18008061305 / �• \ I I \ � \ / DEWED: 1792/543 \ NOW OR FORMERLY HD3 FARMS OF THE CAROLINAS, LLC I \ 100' WELL SETBACK TYP. / NOW OR FORMERLY SAMPSON CO. PIN: 18019700605 � � — — — \ ELMORE, BARBARA BASS \ DEED: 1862/759 534' \ — — — i SAMPSON CO. PIN: 18005988001 1 I \ / DEED: 18E/86 NOW OR FORMERLY: I I NOW OR FORMERLY Y HD3 FARMS OF THE CAROLINAS, LLC �c>_� I HD3 FARMS OF THE CAROLINAS LLC ' \ \ SAMPSON CO. PIN: 18019700604 Q 4 DUPLIN CO. PIN: 245300504405 DEED: 1842/01 � DEED: 1695/124 \ 2,500' DIGESTER SETBACK NOTE THAT PROPERTY LINE AND RESIDENCE SETBACK \ �'' — — L—� \ FROM PROPOSED DIGESTER WAIVERS NOT REQUIRED FOR THESE PROPERTIES SINCE _ — — — _� — TOP OF DIKE PROPERTY OWNER IS SAME AS FARM OWNER, BUT FARM OWNER MAY DESIRE TO OBTAIN WAIVERS IN — — — — \ 73713I CASE ANY OF THESE PROPERTIES ARE CONVEYED TO — 1�1 A DIFFERENT OWNER IN THE FUTURE /NOW OR FORMERLY i NOW OR FORMERLY: / I HD3 FARMS OF THE ' 10 500' DIGESTER SETBACK HD3 FARMS OF THE CAROLINAS, LLC i CAROLINAS, LLC FROM PROPOSED DIGESTER \• SAMPSON CO. PIN: 18019700004 I I SAMPSON CO. PIN: TOP OF DIKE \. DEED: 1842/01 18019700003lol DEED: 1862/759 '00 L \ 1256 NOW OR FORMERLY: — — \ NOW OR FORMERLY ROCKFISH POULTRY, LLC NOW OR FORMERLY nI �.• HD3 FARMS OF THE CAROLINAS LLC SAMPSON CO. PIN: 18101852501 / ROCKFISH POULTRY, LLC -l1 DUPLIN CO. PIN: 247300804198 DEED: 1933/785 SAMPSON CO. PIN: 18018262102 I I r DEED: 1753/155 \ i 1 DEED: 1824/659 - I \ ool/ I NOW OR FORMERLY I \ \ I I / — — HD3 FARMS OF THE CAROLINAS, LLC / SAMPSON CO. PIN: 18008061304 NOW OR FORMERLY i DEED: 1792/543 / NOW OR FORMERLY �N/A CARROLLS'S REALTY PARTNERSHIP / \ DUPLIN CO. PIN: 245200585324 i DEED: N/A 3AMPSON CO. PIN: 18019719503 DEED: 1785/632 rn _ \ � I I NOW OR FORMERLY \ .� HD3 FARMS OF THE CAROLINAS, LLC I / o SAMPSON CO. PIN: 18019356502 / \ NOW OR FORMERLY: DEED: 1862/759 BUTTERBALL, LLC I cn SAMPSON CO. PIN: 18007907301 \ DEED: 1785/632 � , � I I I I C�p I — I I / C�p J 1 � / OD \ — 1,500' DIGES FROM PROP( TOP OF DIKE TE: AERIAL FROM 0 0 CO CO q ALE: 1 " = 300' \ 0 300' %P"" OF MAP MAY VARY THODS OF REPRODUCTION. Lij � Q z o O C� O z N O NCIO Q M� W O 0- � O ZE Z Q- O C) SHEET NUMBER C.2.7.3 o o 0 0 N O o CIL O co Q Z W a a U N Vd " :$ ' N CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART L3 � z OC) O U m z O OL D_ ZE zQ_ OC) SHEET NUMBER C.3.2A n N O (.0 C) N aj m U cn J � 0 Z cl- c� 7 Z U U W __j z O C) Ld z cn Q LEVEL CONTROL WET WELL DETAIL 2 SCALE: NOT TO SCALE C.3.2B Q Ltj z SHEET NUMBER C.3.2B n N o Q0 � CN aj n LLi m (3 cn J C 0 Z CL C� 7 a Z U C) U U W __j U) z C; C) Ld z cn Q o U C OO *� O O U ca 00 O � N L3C/)10 'Z T — / m Q �i ro U O h Q SHEET NUMBER C.3.3 N o Q MIXING STATION N 0 DETAIL , m z SCALE: NOT TO SCALE C.3.3 J O Q Q C Z Z U W 7 U __j a C) U I U) WHOLE OR PART CN a� Q m c z o � � cn J 0 Q C Z z 7 U w � o a o v vvi CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART C.3.4 CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART SHEET NUMBER C.3.4A N o CN o Q w O m c z J C 0 Z Q_ O � cn Q o Q 7 a z � o U v w � (0 L`OU %. z CONTROL MAINT. SCHED. DETAIL 6 SCALE: NOT TO SCALE CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART 17 0 ci Q O Q �I Q z J z ci:� O _ � O � co � O O U Q_ Q z � � O Z QL W O� SHEET NUMBER C.3.5 N o N O o� C) w " O m U Z J � � Z CL O � co Q W o - a 0 o V v Q) 16 . Mw~ W w V Q W _zOEo ` O U z CONFIDENTIAL THESE PLANS CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. DO NOT COPY, REPRODUCE, NOR DISTRIBUTE IN WHOLE OR PART TER Lij Q z_ (� J o C Q W �� O � z C � 20 � W O Ld z 0 Z OL ZE QQ CL Ld Ld , U OC) SHEET NUMBER C.3.6 N O N o aj p W " O m o c z a Z Oco o 7 a Z O o U v W � vvi w Z CONTAIN INFORMATION THAT IS CONFIDENTIAL AND PROPRIETARY TO CAVANAUGH & ASSOCIATES, P.A. 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