HomeMy WebLinkAboutNC0036196_Pretreatment_20230518City of Conover
Control Authority and/or Municipality
PERMIT RECEIVED
Industrial User Pretreatment Permit (IUP)
To Discharge Wastewater Under the MAY 18 2023
Industrial Pretreatment Program
101HS
IUP Number
433.17 NCDEQ/DWR/NPDES
40 CFR Category(if Applicable)
In compliance with the provisions of North Carolina General Statute 143-215.1, any
applicable federal categorical pretreatment regulations, all other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Control Authority and/or Municipality Sewer Use Ordinance. The
following Industry, hereafter referred to by name or as the permittee:
Industry name, permittee:
Hickory Springs Mfg Co — Wire Technology Plant
Facility Located at Street Address
1115 Farrington St
city
Conover
state, zip
North Carolina, 28613
is hereby authorized to discharge wastewater from the facility located at the above listed
address into the sanitary sewer collection system and the wastewater treatment facility of
the Control Authority and/or Municipality listed below:
IUP Control Authority and/or Municipality WWTP name:
City of Conover / Clark Creek WWTP(Newton)
NPDES Number:
- NC0031696 or- ()-D
W WTP Address:
1407 McKay Rd
City, State, Zip
Newton, North Carolina 28613
in accordance with effluent limitations, monitoring requirements, and all other conditions
set forth in Parts I, II, and III of this Industrial User Pretreatment Permit (IUP).
Effective date, this permit and the authorization to discharge shall become
effective at midnight on this date:.
05/12/2023
Expiration date, this permit and the authorization to discharge shall expire at
midnight on this date:
1 05/12/2028
52>
Date signed
Tide
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
IUP, PART I, OUTLINE:
A.) IUP Basic Information
B.) IUP Modification History
C.) Authorization Statement
D.) Description of Discharges
E.) Schematic and Monitoring Locations
F.) Effluent Limits & Monitoring Requirements
G.) Definitions and Limit Page(s) notes
A. IUP Basic Information:
Receiving Control Authority & WWTP name:
POTW NPDES # :
Conover/ Clark Creek Regional WWTP (Newton)
NCO036196
IUP Name:
IUP Number:
Hickory Springs Mfg Co- Wire tech Plant
101HS
IUP Effective date:
Pipe Numbers, list all regulated pipes:
05/12/2023
001
IUP Expiration date:
IUP 40 CFR # (if applicable), or N/A:
05/12/2028
433.17
B. IUP History. A Complete Permit History is required):
11 / 15/2012 Original Issuance
11/14/2017 Permit Renewal
7/25/2018 Modification Flow daily- 0.006 mg
monthly ave - 0.005mg
7/25/2018 Modification Silver limit- 0.020 mg/1 daily
0.010 mg/l monthly ave
Cyanide daily max typo changed to 1.20 mg/l.
monthly ave 0.065 mg/1
7/25/2018 Update Update permit to most recent model IUP
5/12/2023 Renewal
2
Industrial User Pretreatment Permit (IUP)
PART I
Snecific Conditions
C.) Authorization Statement:
1.) The Permittee is hereby authorized to discharge wastewater in accordance
with the effluent limitations, monitoring requirements, and all other conditions
set forth in this Industrial User Pretreatment Permit (IUP) into the sewer
collection system and wastewater treatment facility of the Control Authority
and/or Municipality.
2.) The Permittee is hereby authorized to continue operation of and discharge
wastewater from the following treatment or pretreatment facilities. These
facilities must correspond to the treatment units listed on both the application
and inspection torms.
IU Treatment Units
List all Treatment Units: Descriptions:
Diagrams included
pH neutralization Tank
Conical Tanks
Final pH surge Tank
Sludge Hopper Tank
Filter Press
Filter
Ozone Generator
3.) The Permittee is hereby authorized to, if required by the Control Authority
and/or Municipality and after receiving Authorization to Construct (A to C)
from the Control Authority and/or Municipality, construct and operate
additional pretreatment units as needed to meet final effluent limitations.
D.) Description of IUP Discharge(s):
I . Describe the discharge(s) from all regulated pipes.
Pipe # 001 , Description of Discharge:
Treated discharge of rinse water from Zinc Phosphate electroless wire coating
process
3
Industrial User Pretreatment Permit (IUP)
PART I
Specific Conditions
E.) Schematic and Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must
show enough detail such that someone unfamiliar with the facility could readily find
and identify the monitoring location(s) and connection to the sewer. Include and
identify all regulated pipes.
See attached diagrams.
4
Phes Rinse Tank Treatment Operation
Hickory Springs ManuactnrIng Co.
Conover, TIC
pN Neutrarmallon•Tank
Final pH Surge Tank
W)
v
FS • naswry O
�=rev.ISMrd,
Process Flow Diagram
Zinc Phosphate Conversion Coating Operation
Hickory Springs Manufacturing Co.
Conover, NC
Clean Steel Rod
Borax
Pentahydrate
Zinc Phosphate Concentrate
Borax
9%_ 12% Hot Water Rinse
Ph os Rinse
Zane Rhos Conversion
Ta115 F-135F T-115 F-135F
TeAmbient
T=115 F-135F
To tanker truck for
off -site dsposal
To tanker truck for
Notes
off -she disposal
All tanks piped for fresh water makeup.
Each tank has a holding capacity ofa PProxlmately 4,400 gallons
Sample Point
Phos Rinse Treatment
To tanker truck for
Operation
off -site disposal
Discharge to City
sewer
I Sludge
Dewatering
1
Solids to off -site
disposal
IUP, Part 1 Section F:
Effluent Limits and Monitoring Requirements
The Permittee may discharge from this specific
Pipe number according to these specific dates,
effluent limits, and monitoring requirements
Receiving POTW name =>
Clark Creek IU name =>
Receiving POTW NPDES # _>
NC0036196 IUP # _>
Effective date for these Limits =>
05/12/2023 Pipe # _>
Expiration date for these Limits =>
05/12/2028 40 CFR # _>
THE LIMITS ON THIS PAGE ARE, (Check one below):
LIMITS for ENTIRE permit period =>
X
INTERIM Limits for period # 1 =>
INTERIM Limits for period # 2 =>
FINAL Limits Page =>
Hickory Springs Mfg -
Wire tech
101HS
001
433.17
if not applicable put N/A
Concentration Limits
Mass Limits
Monitoring Frequency
Daily Max
Monthly
Average
Units
Daily Max
Monthly
Average
Units
By Industry
B POTW
Sample
Collection
Method
(C or G
Required
Laboratory
Detection
Level
1
Flow
0.006
0.003
MGD
daily
Semi-annual
C
2
BOD
mg/1
3
TSS
4
Temperature
5
PH
5-12
Std units
daily
Semi-annual
G
0.1 S.U.
OTHER PARAMETERS; Please List Al habeticall
6
Chromium
2.770
1.710
Mg/1
Monthly
Semi-annual
C
0.01
7
Copper
0.800
0.080
Mg/1
Monthly
Semi-annual
C
0.025
8
Zinc
2.610
1.480
Mg/1
Monthly
Semi-annual
C
0.005
9
Silver
0.020
0.010
Mg/1
quarterly
Semi-annual
C
0.006
10
Cadmium
0.110
0.070
Mg/1
quarterly
Semi-annual
C
0.005
11
Lead
0.690
0.430
Mg/1
quarterly
Semi-annual
C
0.040
12
Nickel
0.100
0.100
Mg/1
quarterly
Semi-annual
C
0.013
13
Cyanide
1.200
0.065
mg/1
quarterly
Semi-annual
G
0.005
14
TTO
2.130
Mg/1
Semi-annual
Semi-annual
C/G
15
16
17
18
19
20
21
_
22
_
23
7
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
G.) Definitions and Limit Page(s) notes:
In addition to the definitions in the City of Conover Sewer Use Ordinance the
following definitions and requirements apply:
1. Composite Sample:
Unless defined differently below, a composite sample for the monitoring
requirements of this IUP, is defined as the automatic or manual collection
of one grab sample of constant volume, not less than 100 ml, collected
every hour during the entire discharge period on the sampling day.
Sampling day shall be a typical production, and discharge day.
2. Composite Sample, alternative definition:
A composite sample for the monitoring requirements of this IUP is the
same as described above unless specifically defined below as the
automatic or manual collection of constant volume and constant time grab
samples collected and composited according to the following criteria:
specific volume of each grab sample =
specific time interval between samples =
total duration of sample collection period =
Total number of grab samples to be composited =
3. Daily Monitoring Frequency
Milliliters
Hours
Hours
Samples
Daily Monitoring Frequency as specified in this IUP shall mean each day
of discharge.
4. Grab Sample
5.
Grab sample for the monitoring requirements of this IUP, is defined as a
single "dip and take" sample collected at a representative point in the
discharge stream.
Instantaneous measurement
An Instantaneous measurement for the monitoring requirements of this
IUP is defined as a single reading, observation, or measurement.
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
Outline of PART II
1.
Representative Sampling
16.
Federal and/or State Laws
2.
Reporting
17.
Penalties
3.
Test Procedures
18.
Need to Halt or Reduce
4.
Additional Monitoring by
19.
Transferability
Permittee
5.
Duty to comply
20.
Property Rights
6.
Duty to Mitigate
21.
Severability
7.
Facilities Operation, Bypass
22.
Modification, Revocation,
Termination
8.
Removed substances
23.
Reapplication
9.
Upset Conditions
24.
Dilution Prohibition
10.
Right of Entry
25.
Reports of Changed Conditions
11.
Availability of Records
26.
Construction of pretreatment
facilities
12.
Duty to provide information
27.
Reopener
13.
Signatory Requirements
28.
Categorical Reopener
14.
Toxic Pollutants
29.
General Prohibitive Standards
15.
Civil and Criminal Liability
30.
Reports of Potential Problems
1.
Representative Sampling
Samples and measurements taken
as required herein
shall be representative of the volume and
nature of the monitored discharge.
All samples shall be
taken at the monitoring points specified in
this permit and, unless otherwise specified, before the effluent joins or is diluted by any other
wastestream, body of water, or substance.
Monitoring
points shall not be changed without
notification to, and approval by, the
permit issuing authority.
2. Reporting
a.) Monitoring results obtained by the permittee shall be reported on forms specified by the
City of Conover, postmarked no later than the twentieth day of the month following the
month in which the samples were taken. If no discharge occurs during a reporting period
(herein defined as each calendar month) in which a sampling event was to have occurred,
a form with the phrase "no discharge" shall be submitted. Copies of these and all other
reports required herein shall be submitted to the Control Authority and/or Municipality
and shall be sent to the following address:
Andrew Evans
Pretreatment Coordinator
City of Conover
P.O. Box 549
Conover, N.C. 28613
828-465-2279
9
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
b.) If the sampling performed by the permittee indicates a violation, the permittee shall notify the
Control Authority and/or Municipality within 24 hours of becoming aware of the violation.
The permittee shall also repeat the sampling and analysis and submit the results of the repeat
analysis to the Control Authority and/or Municipality within 30 days after becoming aware of
the violation.
3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with the techniques
prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the
monitoring conditions of this permit.
4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein more frequently than
required by this permit, using approved analytical methods as specified above, the results of such
monitoring shall be submitted to the Control Authority and/or Municipality. The Control
Authority and/or Municipality may require more frequent monitoring or the monitoring of other
pollutants not required in this permit by written notification.
5. Duty to Comply
The permittee must comply with all conditions of this permit. Any permit noncompliance
constitutes a violation of the Control Authority and/or Municipality Sewer Use Ordinance and is
grounds for possible enforcement action.
6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of
this permit which has a reasonable likelihood of adversely affecting human health, the POTW, the
waters receiving the POTW s discharge, or the environment.
7. Facilities Operation, Bypass
The permittee shall at all times maintain in good working order and operate as efficiently as
possible, all control facilities or systems installed or used by the permittee to achieve compliance
with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except
when approved in advance by the Control Authority and/or Municipality. Bypass approval shall
be given only when such bypass is in compliance with 40 CFR 403.17.
8. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control
of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such
materials from entering the sewer system. The permittee is responsible for assuring its compliance
with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous
waste" as defined under the Federal Resource Conservation and Recovery Act.
10
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and temporary
noncompliance with the categorical standards of this permit because of factors beyond the
reasonable control of the permittee. An upset does not include noncompliance to the extent caused
by operational error, improperly designed or inadequate treatment facilities, lack of preventative
maintenance, or careless or improper operations.
An upset may constitute an affirmative defense for action brought for the noncompliance. The
permittee has the burden of proof to provide evidence and demonstrate that none of the factors
specifically listed above were responsible for the noncompliance.
10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of Environment and
Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental
Protection Agency, the Control Authority and/or Municipality, and/or their authorized
representatives, upon the presentation of credentials:
1. To enter upon the permittee's premises where a real or potential discharge is located or
in which records are required to be kept under the terms and conditions of this permit;
and
2. At reasonable times to have access to and copy records required to be kept under the
terms and conditions of this permit; to inspect any monitoring equipment or monitoring
method required in this permit; and to sample any discharge of pollutants.
11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration and
maintenance records as well as copies of reports and information used to complete the application
for this permit for at least three years. All records that pertain to matters that are subject to any
type of enforcement action shall be retained and preserved by the permittee until all enforcement
activities have concluded and all periods of limitation with respect to any and all appeals have
expired.
Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared
in accordance with terms of this permit shall be available for public inspection at the Control
Authority and/or Municipality. As required by the Sewer Use Ordinance, effluent data shall not be
considered confidential.
12. Duty to Provide Information
The permittee shall furnish to the Director of Public Works or his/her designees, within a
reasonable time, any information which the Director, his/her designee, or the Division of Water
Quality may request to determine whether cause exists for modifying, revoking and reissuing, or
terminating this permit or to determine compliance with this permit. The permittee shall also
furnish, upon request, copies of records required to be kept by this permit.
13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be signed and
certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the
designation of an Authorized Representative is no longer accurate because a different individual or
11
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
position has responsibility for the overall operation of the facility, or overall responsibility for
environmental matters for the company, a new authorization satisfying the requirements of this
section must be submitted to the Conover Pretreatment Coordinator prior to or together with any
reports to be signed by an authorized representative.
14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance specified in such
effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water
Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more
stringent than any limitation for such pollutant in this permit, this permit may be revised or
modified in accordance with the toxic effluent standard or prohibition and the permittee so
notified.
15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties
for noncompliance.
16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve
the permittee from any responsibilities, liabilities, or penalties established pursuant to any
applicable Federal and/or State law or regulation.
17. Penalties
The Sewer Use Ordinance of the Control Authority and/or Municipality provides that any person
who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day
of such violation.
Under state law, (NCGS 143-215.6B), under certain circumstances it is a crime to violate terms,
conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false
statement, representation, or certification in any record or other document submitted or required to
be maintained under this permit, including monitoring reports or reports of compliance or
noncompliance. These crimes are enforced at the prosecutorial discretion of the local District
Attorney.
18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been necessary
to halt or reduce the permitted activity to maintain compliance with the conditions of the permit.
19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user, different
premises, or a new or changed operation without approval of the Town.
20. Property Rights
This permit does not convey any property rights in either real or personal property, or any
exclusive privileges, nor does it authorize any injury to private property or any invasion of
personal rights, nor any infringement of Federal, State or local laws or regulations.
12
Industrial User Pretreatment Permit (IUP)
PART II
General Conditions
21. Severability
The provisions of this permit are severable and, if any provision of this permit or the application of
any provision of this permit to any circumstance is held invalid, the application of such provision
to other circumstances and the remainder of this permit shall not be affected thereby.
22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in accordance to the
requirements of the Control Authority and/or Municipality Sewer Use Ordinance and North
Carolina General Statute or implementing regulations.
23. Re -Application for Permit Renewal
The permittee is responsible for filing an application for reissuance of this permit at least 180 days
prior to its expiration date.
24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way attempt to
dilute the discharge as a partial or complete substitute for adequate treatment to achieve
compliance with the limitations contained in this permit.
25. Reports of Changed Conditions
The permittee shall give notice to the Control Authority and/or Municipality of any planned
significant changes to the permittee's operations or system which might alter the nature, quality, or
volume of its wastewater at least 180 days before the change. The permittee shall not begin the
changes until receiving written approval from the Control Authority and/or Municipality. Also see
Part Il, 30 below for additional reporting requirements for spill/slug issues.
Significant changes may include but are not limited to
(a) increases or decreases to production;
(b) increases in discharge of previously reported pollutants;
(c) discharge of pollutants not previously reported to the Control Authority and/or
Municipality;
(d) new or changed product lines;
(e) new or changed manufacturing processes and/or chemicals; or
(f) new or changed customers.
26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and
Specifications have been submitted to the Control Authority and/or Municipality and written
approval and an Authorization to Construct (A to C) have been issued.
13
Industrial User Pretreatment Permit (IU
PART II
General Conditions
27. Reopener
The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable
effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the
WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The
permit as modified or reissued under this paragraph may also contain any other requirements of
State or Federal pretreatment regulations then applicable.
28. Categorical Reopener
This permit shall be modified, or alternatively, revoked and reissued, to comply with any
applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D),
304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or
approved:
1.) contains different conditions or is otherwise more stringent than any effluent
limitation in this permit; or
2.) controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other requirements
of the Act then applicable.
29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a)
and (b) of the Federal pretreatment regulations.
30. Potential Problems
The permittee shall provide protection from accidental and slug discharges of prohibited materials
and other substances regulated by this permit. The permittee shall also notify the POTW
immediately of any changes at its facility affecting the potential for spills and other accidental
discharge, discharge of a non -routine, episodic nature, a non -customary batch discharge, or a slug
load as defined in the Sewer Use Ordinance.
Additionally, the permittee shall notify by telephone the Control Authority and/or Municipality
immediately of all discharges that could cause problems to the POTW including any slug loadings
as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, they shall
inform the Control Authority and/or Municipality immediately upon the first awareness of the
commencement of the discharge. Notification shall include location of the discharge, type of
waste, concentration and volume if known and corrective actions taken by the permittee. A written
follow-up report thereof shall be filed by the permittee within five (5) days, unless waived by the
Control Authority and/or Municipality.
14
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
Slug/Spill Control measures
The permittee shall provide updates to the Control Authority as
required as required by Part II, 30, of this IUP. Modifications to the
measures shall be approved by the Control Authority prior to
installation/implementation. If a measure fails, The Control Authority
shall be notified within 24 hours.
2. Sludge Management Plan
Ninety days prior to the initial disposal of sludge generated by any pretreatment
facility, the permittee shall submit a sludge management plan to the Control
Authority.
3. Flow Measurement Requirements
(For SIUs with discharge flow meters)
The permittee shall maintain appropriate discharge flow measurement devices and
methods consistent with approved scientific practices to ensure the accuracy and
reliability of measurements of the volume of monitored discharges. Devices
installed shall be a continuous recording flow meter capable of measuring flows
with a maximum deviation of less than 10% from true discharge rates throughout
the range of expected discharge volumes. The devices shall be installed,
calibrated, and maintained to ensure accuracy. At the time of issuance of the
permit, this method consists of a water flow meter, make- Allen Bradley, model
Panelview Plus 400. The meter shall ne calibrated annually. The meter shall be
calibrated annually. Modifications to the flow metering equipment shall be
approved by the Control Authority prior to installation. If a required flow
measurement device fails, the Control Authority shall be notified within 24 hours.
4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water
Quality Certified Laboratory that is certified in the analysis of the pollutant in
wastewater.
5. Operator in Charge
Hickory Springs Mfg -Wire Tech Plant must designate a competent person to be in
responsible charge of the operation and maintenance of the pretreatement
facilities. A backup personnel shall be designated to be responsible in the
occasion of the absence of the person in responsible charge. These persons must
be identified in writing by name or job title within 30 days of the beginning of
discharge to the City of Conover. On the occasion of a change in the primary or
backup operator, a notification of personnel replacement must be submitted in
15
Industrial User Pretreatment Permit (IUP)
PART III
Special Conditions
writing to the City of Conover within 30 days. A responsible, assigned operator
must be on site whenever the pretreatment facility is discharging.
6. Total Toxic Organics (TTO) Definition
"TTO", or Total Toxic Organics, is the sum of the concentrations of the toxic
organic compounds listed in 40 CFR that are found in the permittee's process
discharge at a concentration greater than 0.01 mg/l.
7. Total Toxic Organics (TTO) Certification
In lieu of monitoring for TTO, the permittee may, upon submitting to the Control
Authority one sample showing TTO compliance and a toxic organic management
plan, make the following certification every six months:
"Based upon my inquiry of the person or persons directly responsible for
managing compliance with the permit limitation for total toxic organics
(TTO), I certify that, to the best of my knowledge, no dumping of
concentrated toxic organics into the wastewaters has occurred since filing of
the last monitoring report. I further certify that this facility is implementing
the toxic organic management plan submitted to the Control Authority."
At a minimum, the certification statements are due by June 30t' of each year
covering the January through June six month period, and December Th of each
year covering the July through December six month reporting period. If the
certification is not submitted for both periods within 7 days of the respective due
dates, the Control Authority shall collect TTO samples before December 31 {and
the permittee may be billed for the cost of the TTO sampling and/or analysis.
8. Toxic Organic Management Plan
Within ninety days of the issuance of this permit, the permittee shall
develop and submit to the Control Authority a toxic organic management
plan.
9. Duty to Maintain
It is the obligation of Hickory Springs Manufacturing Co to maintain all
equipment necessary to meet permit requirements. Upon discovery of
equipment failures, which may lead to permit violation, all discharge shall
be ceased until repairs are completed.
f[i
IUP Synopsis
IUP Basic Information
Receiving POTW name:
POTW NPDES#:
Clark Creek Regional WWTP Newton
NCO036196
IUP name:
IUP Number:
Hickory Springs Wire Tech Plant
101HS
IUP Effective date:
Pipe Numbers, list all regulated pipes:
05/12/2023
001
IUP expiration date:
IUP 40 CFR#, if applicable:
05/12/2028
433.17
A. IUP Survey & Application form
Attach a completed copy of the Industrial User Wastewater Survey &
Application Form (see appendix 6-A)
B. IU Inspection form
Attach a copy of an Industrial User Inspection Form (see chapter 7) completed
by the Control Authority within the past 12 months.
C. RATIONALE FOR LIMITATIONS:
As listed on the IUP Limits Page(s), PART I, Section F of the IUP.
All parameter limits are calculated to protect the POTW from
pass through and inhibition and to allow the beneficial use of
biosolids generated by the WWTP.
These limits do not result in over allocation of the POTW's
treatment capacity.
Limits are achievable with standard tech
SIU INSPECTION FORM
Name Of Industry: HSM Solutions .- V We 4,ecL oictoj—
Address Of Industry: 1115 Farrington St
Conover_ N(' 28613
Industry Representatives:
IUP # 101 HS
IUP Expiration Date:
Title
Ma ) IeL_ Q &4."
POTW Representatives: Title
Andrew Evans City of Conover
Pretreatment Coordinator
Date Of Inspection: 2' q 2 z! i Time Of Inspection: c? e! 0 6 all/pm
Purpose of Inspection: Annual Othhr�Describe)
N
POTW to which IU discharges e w t-j t NPDES # Al i_ao
Is SIU currently in SNC? , If yes, for Nvhat'?
PART I - INITIAL INTERVIEW
Has anything changed since the last inspection or IUP application in the following:
COMMENTS
Product
YES /
Raw materials used
YES
Manufacturing processes
YES
Categorical, if applicable
YES N
Production rate
YES /
Number of employees
� / O
Number of shifts YES /
>
Comments:
PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are
drains to the POTW.
Plant Tour Section A - PRODUCTION AND STORAGE AREAS
1. Are there tour drains in the production area? YES /(g Where do they go?
2. Are production areas diked, conta' , or otherwise constructed in such a way as to prevent harm to the WWTP,
especially from spills or slugs? S O Comments: Ire - h_ A:Q_ t- 4j.A;::
3. Are there floor drains in the storage area? Where do they go?
4. Are storage tanks and areas diked, contain d, or otherwise constructed in suchwa way as to prevent harm to the
WWTP, especially from spills or slugs? O/ NO Comments: TO Rot
5. Are process and storage tanks and pipes labeled? / NO,
6. How are off -spec raw materials, and products dispose of?
7. When is the production area cleaned? 10 ki Sw�
8. Is the wastewater from cleaning the produc area- disch
9. What non -process wastewaters are discharged to POTW?
Comments:
Title: SIU Inpsection Fomt
File name: COMP.INSP App 7-D
Revision data: August 1, 1994 Page 1
SILT INSPECTION FORM
PART II - Plant Tour Section B - PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1. Does operator seem knowledgable about the system? ES NO Comments:
2. Are all units operational? / NO
3. How often does operator/maintenance • n check system?i
4. Is there an operator for each shift? ES NO
5. How and when is sludge disposed of? l�
6. Is there a schedule for preventative maintenance? / NO
1.,- ,�•
Comments: Evaw y 5'1 F wtCAP- i, i1 4L'I c y
PART 11 - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT
(Collect a sample if desired.)
1. Does an outside lab complete sampling? �/ NO If yes, name of lab. ea" (.-�)Vf 5
2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments:
3. Is flow measurement equipment operational? OP
NO Comments:
4. Is there a calibration log for the flow meter? Y / NO Comments: 0ACL a voGt/
�5,�,�#-er 5r�/1—L
Comments:
PART III - EXIT INTERVIEW
Review monitoring records andpO.e,r SILT records required by iUP.
1. Are files well organized? (jEV NO Comments:
2. Are sample collection / chain -of -custody forms filled out property? NO Comments:
3. Do results in files agree with reports sent to POTW? ep(40Comments:
4. Who has authority to shutdown production should a spill or slug discharge occur?
does SIU inform employees of whom to call at POTW in case of spill/slug?
r
if sl g/spill plan is already required by POTW review procedures.
6. Is STU implementing slug/spill plan? NO Comments:
Comments:
INSPECTION RESULTS
Slug/Spill Control Plan Needed? YES / NO
Comments, Required Or Recommended Actions: (Ummerd s nn
Title: SIU Inpsection Form
Filename: COMRINSP App 7-D
Revision data: August 1, 1994 Page 2
1 + . L
SIU INSPECTION FORM
Signature Of Inspectors) ��-�t' _ Date: a - a3-,,2,--
7 ` Z/ 40 Date: 1- •2 1 .l
ci ck 5 Ve"/e• \T c
jb
�S
l/"
L �' i Q U A �5,� f r �- V�,
�O w
awd (,fU:c
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Title: SIU Inpsection Form
Filename: COMP.INSP App 7-D
Revision data: August 1, 1994 Page 3
r
IUP Synopsis
A. IUP Basic Information
Receivin; POT%k name.
POTR' NPDES t
Clark Creek WWTP
NCO031696
lUP Nxmc .
1UP Number:
Hickory Springs Mfg Co - Wire Technology Plant
101 HS
tUP Effective due
Pipe Numbers. list all mpimed pipes:
05/12/2023
001
lUP Expiration date:
1UP 40 CFR A. if applicable.
05/12/2028
433.17
B. IU Survey & Application form
Attach a completed copy of the Industrial User Wastewater Survey &
Application Form (see appendix 6-A).
C. IU Inspection form
Attach a copy of an Industrial User Inspection Form (see chapter 7)
completed by the Control Authority within the past 12 months.
D. RATIONALE FOR LIMITATIONS:
as listed on the IUP Limits Page(s), PART I, Section F of the IUP.
RATIONALE # 1:
Review of IU Monitoring Data, with no Over Allocation situation:
The following pollutants were assigned numerical limits in this IUP based
on a review of monitoring data for the permittee to determine what range
of concentrations are currently being discharged. To account for sample
variability a factor was applied to the monitoring data to determine the
permit limit. Permit limits assigned by the Local IUP Control Authority
can not result in an Over Allocation situation for any pollutants.
Limits are based on previous IUP and no changes are needed
RM #
Synopsis Page: t
IUP Synopsis
RATIONALE # 2:
Categorical Industrial Limits, with no Over Allocation situation
Check here if Combined wastestream Formula (OWT) was used. If used,
please attach calculations: (see CHAT Spreadsheet, Appendix 6-F)
was used
was not used x
The following pollutants were assigned numerical limits in this IUP based
on the categorical regulations. These limits do not result in over
allocations.
EPA Title 40 CFR 433.17 Cadmium, Chromium
Copper, Lead, Nickel, Silver, Zinc, Cyanide, TTO
RATIONALE # 3a:
Over Allocation Prevention, with IU pollutant reduction
The following pollutants were assigned numerical limits in this IUP based
on allocating the Maximum Allowable Industrial Loading (MAIL)
determined with the Headworks Analysis (HWA) among all Industrial
Users. The total loading of each pollutant from all permitted discharges
does not exceed the MAIL. These limits do not result in over allocations.
N/A
RATIONALE # 3b:
Interim Limits for IU pollutant reduction:
The following pollutants were assigned interim numerical limits in this
IUP to allow time for the industry to come into compliance with final
limits which will not result in over allocations.
IUP #
Synopsis Page: 2
IUP Synopsis
RATIONALE # 4:
4.) Other Rationale for Limitations:
The follo%;Jaz basis was used for develo inz TUP Limits:
N/A
11
and was applied to the following pollutants:
N/A
RATIONALE # 5:
No Limit needed or assigned in an IUP:
The following pollutants were not assigned numerical limits in this IUP
because the loadings for these pollutants from this IU was less than 5 %
of the MARL. The loading of these pollutants from this IU is considered
insignificant at this time.
Iu ant, % of the MARL
M
IUP M
Synopsis Page: 3
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
The information provided on this questionnaire serves two functions:
To determine if your facility is in need of a Significant Industrial User (SIU) Industrial User Pretreatment
Permit (IUP) for the discharge of wastewater to the Publicly Owned Treatment Works (POTW) sanitary
sewer system.
2. If a SIU IUP is required, this survey shall serve as the application for that IUP and the information will be used
to issue the IUP.
PLEASE REFER TO THE GUIDANCE FOR COMPLETING THE INDUSTRIAL USER SURVEY/APPLICATION
INSTRUCTIONS, AVAILABLE AT: http:llportal.ncdenr.org/web/wq/swp/ps/pret/permwrite
STATUS of APPLICANT / APPLICATION - PLEASE CHECK ONE
[ ] New Permit for Proposed Discharge
Anticipated Date of initial process wastewater discharge
[ ] Existing Unpermitted Discharge
[ X ] Permit Renewal for Existing SIU Permit, existing non-SIU permit, or other written permission from POTW.
Note If this application requests a greater amount of wastewater discharge [flow], a greater amount of
pollutant discharge or a discharge of different pollutants than specified in the last wastewater permit
application for this facility, or any other significant changes, please indicate this as needed in the applicable
Questions, especially Questions A8 and ET
Note to Signing Official: In accordance with Title 40 of the Code of Federal Regulations Part 403.14, information and
data provided in this questionnaire which identifies the content, volume, and frequency of discharge shall be available
to the public without restriction. Requests for confidential treatment of other Information shall be governed by
procedures specified in 40 CFR Part 2.
This is to be signed by the Authorized Representative of your firm, as defined in 40 CFR Part 403.12 (1) and (YOUR
SUO CITATION), after adequate completion of this form and review of the information by the signing representative.
I, Sam R. Gibbs Operations Manager
certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,
or those persons directly responsible for gathering the information submitted is, to the best of my knowledge
and belief, accurate and complete. I am an authorized representative of the user and am authorized to
execute this certification on behalf of the user, I am aware that there are significant penalties for submitting
false information in violation of this certification, including the possibility of fines and/or imprisonment.
I also certify that I have completed the necessary notification as required by the POTW to document my
qualification as an Authorized Representative as set f rth in 40 CFR Part 4 .12 1) and (YOUR SUO
CITATION). r ;It
Date Signature of Representative
(Seal, if applicable)
Please return this survey to:
Eric Williams
Asst. Public Utilities Director
PO Box 549
City of Conover, North Carolina 28613
IUP Application_blank_apr_2012 Page 1 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION A — GENERAL INFORMATION
For the production or manufacturing facility for which this application is being completed:
Facility name
Hickory S rin s Mfg. Co. — Wire Technology Plant
Physical address
1101 Farrin on St Conover NC 28613
Mailing address if different
P.O. Box 128 Hickory, NC 28603
General Telephone Number
828-328-2201
General Fax Number
Website
2. If applicable, general information about the corporate office, parent company, etc. [ ] N/A
Company name
Hickory Springs Manufacturing Company
Physical address
235 2nd Ave. NW, Hickory, NC 28601
Mailing address if different
P.O. Box 128 Hickory,NC 28603
General Telephone Number
828-328-2201
General Fax Number
Website
I https://www.hsmsolutions.com/
Primary Authorized Representative authorized to represent this firm in official dealings with the Publicly
Owned Treatment Works (POTW).
Name
Sam Gibbs
Title
Operations Manager
Telephone/Cell/Fax
828-328-2213 Ext. 4320
Email
srgibbs@hsmsolutions.com
Primary work
location:
X Facility _Corporate Office Other— List address here:
4. Alternate Authorized Contact for when the Primary Authorized Representative is not available.
Name
Zenaida Camacho
Title
EHS Manager
Telephone/Cell/Fax
828-328-2213 Ext. 3125
Email
zcamacho hsmsolutions.com
Primary work
location:
Facility X Corporate Office Other — List address here:
5. On -Site Contact. If neither person identified in items 3 and 4 above are located at the production or
manufacturing facility for which this application is being completed provide an on -site contact person
available to answer questions regarding statements made on this survey as well as conduct a walkthrough
of the facility:
Name
David Clontz
Title
Plant Manager
Telephone/Cell/Fax
828-328-2213 Ext. 4701
Email
dtclontz@hsmsolutions.com
IUP Application_blank—apr_2012 Page 2 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION A — GENERAL INFORMATION - continued
6. Identify the general type of manufacturing, production and/or service(s) conducted at the site (i.e.
electroplating, printing, painting, food processing, warehousing, meat packing, machine shop, etc.).
Greater detail to be provided in question A. 7.
Steel Wire
Provide a detailed narrative description of the manufacturing/production process(es) and/or service activities
identified in question A. 6. and conducted at the facility identified in question A. 1.
Wire Tech Process manufactures drawn steel wire from steel rod stock. Some
wire produced by a hard drawing process is coated with zinc using an electroless
process
8. Are any process changes or expansions planned during the next five years? [ ] Yes [ X ] No
If yes, describe the nature of the planned changes or expansions. As needed, clarify if answers to other
application questions are for before or after the change/expansion. If the facility has an existing permit,
indicate if these changes could or will result in the facility requesting changes to their existing permit.
9. List the Standard Industrial Classification Number(s) (SIC #) or North American Industry Classification
System (NAICS) codes for your facility. If listing more than one code, indicate the percentage of production.
SIC/NAICS code: 3315 / 331222
Percentage of production 100%
10. In what month and year were the facility's operation(s) at this location (as specified in A. 7. above)
established and under what name?
Facility Name
Month
I Year
Hickory Springs Mfg. Co. — Wire Technology Plant
I November
1 1996
11. Has your facility undergone any changes in licensed ownership since the date noted in question A. 10?
[ ] Yes [ X ] No If yes, complete table.
Facility Name Month Year
IUP Application_blank_apr_2012 Page 3 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Section B — Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram
[ See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit
Application available at: http://portal.ncdenr.org/webtwq/swp/ps/pret/permwritel
PRODUCTION/PROCESS SCHEMATIC FLOW DIAGRAM (REQUIRED)
IUP Application—blank_apr 2012 Page 4 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Section B — Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram
[ See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit
Application available at: http://portal.nedenr.org/web/wq/Swp/ps/pret/permwrite]
PLANT SITE LAYOUT (REQUIRED)
-Support columns
Q-Emergency Lights
IUP Application—blank_apr_2012 Page 5 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Section B — Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram
[ See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit
Application available at: http://portal.ncdenr.org/web/wq/swp/ps/pret/permwritel
WASTEWATER PRETREATMENT SYSTEM FLOW DIAGRAM {IF APPLICABLE}
Process Row. Diagram
Zinc Phosphate Conversion Coating Operation
Hiclicory50ririgs Manufacturing Co.
Conovar, NC
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ANtavlay'pe4{vrhtcAvn�rnaksup•
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pd�m�tlixalvAtoiapediyQrW-' d*4/tODV4#-
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To tankp lNOklm
`•
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difpasal
IUP Application_blank_apr_2012 Page 6 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION C — FACILITY OPERATION CHARACTERISTICS
Office/Administrative Staff
Monday
Tuesday
Wednesda ]_Thursday
FridaySaturdaySunda
# Employees
10
10
10
_ 10
10
Start/End Time
_
8:00 AM
5:00 PM
8:00 AM
5:00 PM
8:00 AM
5:00 PM
8:00 AM
5:00 PM
8:00 AM
1 5:00 PM
Production Staff
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday
1st Shift
# Employees
30
30
30
30
30
30
30
Start Time
6:00 AM
6:00 AM
6:00 AM
6:00 AM
6:00 AM
6:00 AM
6:00 AM
End Time
6:00 PM
6:00 PM
6:00 PM
6:00 PM
6:00 PM
6:00 PM
6:00 PM
2od Shift
# Employees
28
28
28
28 _ _
28
28
28
Start Time
6:00 PM
6:00 PM
6:00 PM
_
6:00 PM
6:00 PM_
6:00 PM
6:00 PM
End Time
6:00 AM
6:00 AM
6:00 AM
6:00 AM
6:00 AM
6:00 AM
6:00 AM
is' Shift
# Em loyees
18
18
18
18
18
Start Time
7:00 AM
7:00 AM
7:00 AM
7:00 AM
7:00 AM
End Time
3:00 PM
3:00 PM
3:00 PM
3:00 PM
3:00 PM
2n° Shift
# Employees
9
9
9
9
9
Start Time
3:00 PM
3:00 PM
3:00 PM
3:00 PM
3:00 PM
End Time
11:00 PM
11:00 PM
1 11:00 PM
11:00 PM
1 11:00 PM
3� Shift
# Employees
9
9
9
9
9
Start Time
11:00 PM
11:00 PM
I 11:00 PM
11:00 PM
i 1:00 PM
End Time
7:00 AM
7:00 AM
1 7:00 AM
7:00 AM
7:00 AM
Shift Activities — When is pretreatment done or Producing the water?
SHIFT
DESCRIPTION OF SHIFT ACTIVITIES
Monday
1St
2nd
Waste stream is run on nightshift
4
m to lam
(nightshift
maintenance
3rd
Tuesday
1st
2nd
_
Waste stream is run on nightshift
4
m to 1 am
(nightshift
maintenance
3rd
-
Wednesday
1st
2nd
Waste stream is run on nightshift
4
m to 1 am
(nightshift
maintenance
3rd
Thursday
1 St
2nd
Waste stream is run on nightshift
4
m to 1 am
ni
htshift maintenance
3rd
Friday
1 st
2nd
Waste stream is run on nightshift
4
m to 1 am
ni
htshift maintenance
3rd
Saturday
1 St
_
2nd
3rd
Sunday
111
2nd
3rd
IUP Application_blank_apr 2012 Page 7 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION D — PROCESS INFORMATION
NOTE: The following information must be completed for each product line. Please make copies of this page if
necessary.
Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of
the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of
the initial submission of the application. Should such a request be made and accepted in compliance with {YOUR
SUO CITATION}, these page(s) will be removed before review by any non -regulatory personnel.
1. Principal product(s) produced:
Steel Wire
2. Raw materials and process additives used:
(1) Steel Rod; (2) Zinc -Phosphate Solution; (3) Borax pentahydrate
3. Maximum and average production rate of this particular product line (please specify units being reported):
Average Production Rate
Maximum Production Rate
Units
19,250 lbs. per hour
24,500 Ibs, per hour
I Lbs.
4. The production process is [ X ] Batch [ ] Continuous
If batch, please enter the average number of batches per 24 hours. [ ]
If both, please enter % or production
[ 100 %] Batch [ %] Continuous
5.
R
7
Days and hours of operation for this product line: From: 6 to 6
Days and Hours of discharge for this product line: From: 6 to 6
Is production subject to seasonal variation? [ ] Yes [ X ] No
If yes, briefly describe the seasonal production cycles:
IUP Application_blank_apr 2012 Page 8 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E —WATER USE AND WASTEWATER DISCHARGE INFORMATION
Please indicate source(s) of water used at your facility:
Source Type
Check One
1f es,...
Well
[ j Yes [X j No
How many are there?
How many are in use at this time?
City
[X]Yes [ ] No
List all Account numbers:
05-001961-003
Surface Water
[ ] Yes [ X ] No
Identify the source:
Other
[ ] Yes [ X ] No
Explain:
2. Does this facility provide any treatment to the incoming water to improve the water quality prior to its use in
the facility, (i.e. deionization, reverse osmosis, ultra filtration, pH adjustment, etc.)? [ ] Yes [ X ] N
If yes, complete table.
Treatment Process Chemicals Used Wastewater Generated and Volume d
3. This facility uses water for the following:
(Please record "n/a" if the application/use does not apply to the operations at your facility.)
Detailed Description of
Maximum
Average
[E]stimated
Type of Application ]Use
Applicable Operation(s)
Volume
Volume
or
and/or Equipment
Used
Used
[M]easured
(gallons/day)
allons/da
Process
4320
4320
[XI E [ M
Water Into Product
n/a
E M
Process Related Facility/Equipment
Negligible
[X] E [ ] M
Washdown*
Process Contact Cooling or Warming
n/a
[ 1 E [ ] M
Water
Process Related Air -Pollution Control
n/a
[ ] E [ ] M
Unit
Process Related Employee Showers
n/a
E M
Lab
n/a
E J M
Maintenance Shop
n/a
E M
Boilers (Please specify if live and/or dry
n/a
[ ] E [ ] M
steam is used.
Backwash Water
n/a
f I E I M
Pump Sealant Water
n/a
E M
General Facility/Equipment Washdown*
Negligible
X E M
Other non -contact water uses: boilers;
Boiler cooling tower
7200
4320
[X] E [ ] M
non -contact cooling/warming water,
blowdown
general air conditioning, cooling towers,
chillers, HVAC, etc.
Domestic (e.g. restroom(s), non -process
317
317
[X] E [ ] M
related employee showers, cafeteria,
kitchen, breakroom etc.
Other, please describe
Evaporative losses from
Balance
Balance
[X] E [ ] M
coolingtowers
Total
23,850
20,970
*Please document clean up schedules in Shift activities in Section C.
IUP Application_blank_apr_2012 Page 9 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E — WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued)
4. The facility generates wastewater from the following areas and that water is discharged where
If the source of wastewater discharged does not exist at your facility record "n/a". If there is no discharge from the
applicable source, record "no discharge".
Wastewater is
Source of Wastewater
Discharged
Pretreated?
Volume
Estimated (E) or
To Where
Discharged
Measured (M)
(gallons/day)
a. Process
Sanitary sewer
X1 yes L I no
403
X E [X1 M
b. Water Into Product
n/a
yes no
JE M
c . Process Related
Sanitary sewer
[ ] yes [ ] no
Negligible
[X] E [ ] M
Facility/Equipment
Washdown*
d. Process Contact Cooling
n/a
[ ] yes [ ] no
[ ] E [ ] M
or Warming Water
e. Process Related Air-
n/a
[ ] yes ( J no
[ ] E [ ] M
Pollution Control Unit
f. Process Related
n/a
( J yes [ ] no
[ ] E [ ] M
Employee Showers
Lab
n/a
no
E M
h. Maintenance Shopn/a
no
E M
i. Backwash Water
n/a
no
Wes
E M
J. Pum Sealant Water
n/a
no
E M
k. General
[ ] no
Negligible
[X] E [ ] M
Facility/Equipment
Washdown*
I. Other non -contact water
[ ] yes [X] no
4320
[X] E [ ] M
uses: boilers; non -contact
cooling/warming water,
general air conditioning,
cooling towers, chillers,
HVAC etc.
m. Domestic (e.g.
Sanitary sewer
[ J yes [X] no
317
[X] E [ ] M
restroom(s), non -process
related employee
showers, cafeteria,
kitchen, breakroom etc.
n. Groundwater/Remediated
N/A
[ ] yes [ ] no
[ ] E [ ] M
Groundwater
o. Storm Water Runoff
N/A
yes no
1E I M
p. Tank Bottoms
N/A
yes no
E M
q.Other, please specify
Evaporation
yes I no
Balance
E M
r. Total Discharged to
20,970
POTW
*Please document clean up schedules in Shift activities in Section C.
5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow
limit and actual flows listed in E. 4.
Requested Dail Maximum Flow Limit, d: 1 6000 0.006 MGD
Requested Monthly Average Flow Limit d: 30 )0 0.003 MGD
Ex lanation: I Current permit limits per IUP Section F
IUP Application—blank_apr_2012 Page 10 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F — CHEMICALS, POLLUTANTS, WASTES
Complete Checklist for Priority, Conventional, Non -Conventional, and Other Pollutants.
All chemicals reauire that TWO columns are checked
Chemical
Abstract
Present in
Absent in
Concentration
Number
Present
Absent
Discharge to
Discharge to
in Discharge,
Chemical Name
CAS#
at Facilit
at Facility
POTW
POTW
m /I
Acid Extractable Oraanic Comoounds (EPA Method 6251
2-Chloro henol
95-57-8
X
_
X
2,4-Dichlorophenoi
120-83-2
X
X
2,4-Dimethylphenol
105-67-9
_
X
_
X
_
_
2,4-Dinitrophenol
J 51-28-5
X
X
2-Methyl-4,6-dinitrophenol
534-52-1
X
X
4-Chloro-3-methylphenol
59-50-7
X
X
2-Nitrophenol
88-75-5
X
X
4-Nitrophenol
100-02-7
X
X
Pentachlorophenol
87-86-5
X
X
Phenol
108-95-2
X
X
2,4,6-Tdchiorophenol
88-06-2
X
X
Base Neutral Oraanic Comoounds (EPA Method 6251
1,2,4-Trichlorobenzene
120-82-1
X
_ X
1,2-Dichlorobenzene
95-50-1
X
X _
1,2-Diphenylhydrazine
122-66-7
X
X
1,3-Dichlorobenzene
541-73-1
X
X
1,4-Dichlorobenzene
106-46-7
X
X
2,4-Dinitrotoluene
121-14-2
X
X
2,6-Dinitrotoluene
606-20-2
X
X
2-Chloronaphthalene
91-68-7
X
X
3,3-Dichlorobenzidine
91-94-1
X
X
4-Bromophenyl phenyl ether
101-55-3
X
X
4-Chlorophenyl phenyl ether
7005-72-3
X
X
Acenaphthene
83-32-9
X
X
Acenaphthylene
208-96-8
X
X
Anthracene
120-12-7
X
X
Benzidine
92-87-5
X
X
Benzo (a) anthracene
56-55-3
X
X
Benzo (a) pyrene
50-32-8
X
X
Benzo (b) fluoranthene
206-99-2
X
X
Benzo (ghi) perylene
191-24-2
X
X
Benzo (k) fluoranthene
207-08-9
X
X
Bis (2-chloroethoxy) methane
111-91-1
X
X
Bis (2-chloroethyl) ether
111-44-4
X
X
Bis (2-chloroisopropyl) ether
102-60-1
X
X
Bis (2-ethyihexyl) phthalate
DEHP
117-81-7
X
X
Butyl benzyl phthalate [BBP]
85-68-7
X
X
Chrysene
218-01-9
X'
X
Di-n-butyl phthalate [DBP]
84-74-2
X
X
Di-n-octyl phthalate [DOP]
117-84-0
X
X
IUP Application_blank_apr_2012 Page 11 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued)
All rhemiralc ronniro that TWO enhqmnc ArP nheckerl
Chemical
I
Abstract
Present in
Absent in
I
Concentration
Number
Present
Absent
I
Discharge to
Discharge to
In Discharge,
Chemical Name
rCAS#jat
Facilitv
at Facilit
POTW
POTW
m /I
Base Neutral Organic Compounds (continued)
Dibenzo (a,h) anthracene
53-70-3
X
X
Diethyl phthalate [DEP]
84-66-2
X
X
Dimethyl phthalate [DMP]
131-11-3
X
X
Fluoranthene
206-44-0
X
X
Fluorene
86-73-7
X
X
Hexachlorobenzene
118-74-1
X
X
Hexachlorobutadiene
87-68-3
X
X
Hexachlorocyclopentadiene
77-47-4
X
X
Hexachloroethane
67-72-1
X
X
Indeno (1,2,3-cd) pyrene
193-39-5
X
X
Isophorcne
78-59-1
X
X
N-nitroso-di-n-propylamine
621-64-7
X
X
N-nitrosodimethylamine
62-75-9
X
X
N-nitrosodiphenylamine
86-30-6
X
X
Naphthalene
91-20-3
X
X
Nitrobenzene
98-95-3
X
X
Phenanthrene
85-01-8
X
X
Pyren e
129-00-0
X
X
Metals
Aluminum
X
X
Antimony
7440-36-0
X
X
Arsenic
7440-38-2
X
X
Beryllium
7440-41-7
X
X
Cadmium
7440-43-9
X
X
Chromium
7440-47-3
X
X
Copper
7440-50-8
X
X
Lead
7439-92-1
X
X
Mercury
7439-97-6
X
X
Molybdenum
7439-98-7
X
X
Nickel
7440-02-0
X
X
Selenium
7782-49-2
X
X
Silver
7440-22-4
X
X
Thallium
7440-28-0
X
X
Zinc
7440-66-6
X
X
Other Inorganic Pollutants
Barium
7440-39-3
X
X
Chloride
X
X
Cyanide
57-12-5
X
X
Fluoride
X
X
IUP Application_biank_apr_2012 Page 12 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E — SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued)
Chemical
Abstract
Present in
Absent in
Concentration
Number
Present
Absent
Discharge to
Discharge to
in Discharge,
Chemical Name
[CAS#j
at Facility
at Facility
POTW
POTW
m /I
1,1,1-Trichloroethane
71-55-6
X
X
1,1,2,2-Tetrachloroethane
79-34-5
X
X
1,1,2-Trichloroethane
79-00-5
X
X
1,1-Dichloroethane
75-34-3
X
X
1,1-Dichloroethylene
75-35-4
X
X
1,2-Dichloroethane
107-06-2
X
X
1,2-Dichloropropane
78-87-5
X
_
_ X
2-Chloroethyl vinyl ether
110-75-8
X
X
Acrolein
107-02-8
X
X
Acrylonitrile
107-13-1
X
X
Benzene
71-43-2
X
X
Bromodichloromethane
75-27-4
X
X
Bromoform
75-25-2
X
X
Bromomethane
74-83-9
X
X
Carbon tetrachloride
56-23-5
X
X
Chlorobenzene
108-90-7
X
X
Chloroethane
75-00-3
X
_
X
Chloroform
67-66-3
X
X
Chloromethane
74-87-3
X
X
Cis 1,3-Dichioropropene
X
X
Dibromochloromethane
594-18-3
X
X
Ethylbenzene
100-41-4
X
X
Methylene chloride
75-09-2
X
X
Tetrachloroethylene
127-18-4
X
X
Toluene
108-88-3
X
X
Trans 1,3-Dichloropropene
X
X
Trans-1,2-Dichloroethylene
156-60-5
X
X
Trichloroethylene
79-01-6
X
X
Trichlorofiuoromethane
X
X
Vinyl chloride
75-01-4
X
X
othcr Pollutants of concern
Xylene X X
BOD
TSS
Ammonia
Total Phosphorus
Total Nitrogen
Oil & Grease
range of Ph
IUP Application—blank_apr_2012 Page 13 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued)
2, If any wastewater analyses have been performed on the wastewater discharge(s) from your facilities, please
attach to this survey a copy of the lab report, chain of custodies and location of where the samples were
taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical
data already delivered to the POTW.
5.
Does your facility complete a Toxic Release Inventory? [ ] Yes [X ] No
If yes, most recent copy attached OR POTW already has
Please list boiler and cooling tower treatment additives or M5u sneets and dosage rates Tor eacn.
F
ype of Boiler or Treatment Additive Name Purpose of Additive Dosage, with units
ooling Unit
Do you have any stora a tanks at your facilit ? Yes No If yes, com fete the chart below.
Associated with
L
o v
L
o 3
[P]rocess;
{
> o
[W]astewater
o
^ m
C
Volume
treatment;
Spill
(in
[G]roundwater
Containment
Tank IDgallons)
Contents
remediation;
Devices
HD tank A
I
B
632
Water
P
Yes
HD tank B
I
B
632
Water
P
Yes
HD tank C
I
B
1700
Water
P _
Yes
HD tank D
O
B
700
_
Water
P
No
OT Tank A
I
B
4500
Water
P
Yes
6. Are any liquid wastes or sludges (i.e. acids, alkalies, heavy metal sludges, inks, dyes, oil, grease, organic
compounds, paints, pesticides, plating wastes, pretreatment sludges, solvents, thinners, waste product, etc.)
from this firm disposed of by means other than discharge to the sewer system? [ X ] Yes [ ] No
If ves. Dlease complete the following:
Nature of
Waste haulers
Treatment Facility's
Disposal facility's
Est. Gallons or
hauled
name,
Name, EPA ID# and
Name, EPA ID# and
Pounds per
Waste and date
EPA ID# and
address
Address
Year hauled off
Last hauled
address
Used Oil —
Haz-Mat
Haz-Mat
Haz-Mat
1320 gallons
916/21
Environmental
Environmental
Environmental
Services
Services
Services
Borax waste —
VLS Logistics — EPA
VLS Environmental
VLS Environmental
8000 gallons
7/6/22
ID# SCR000785186,
Solutions, LLC —
Solutions, LLC —
305 S Main St
EPA ID#
EPA ID#
Mauldin, SC 29662
SCR000762468, 306
SCR000762468, 305
S Main St Mauldin,
S Main St Mauldin,
SC 29662
SC 29662
Is this facility a small quantity, large quantity, or conditionally exempt Hazardous Waste Generator?
[ ] Small Quantity [ ] Large Quantity [ ] Conditionally Exempt [ ] Not Applicable
Facility's EPA Hazardous Waste Generator ID#:
Waste Codes:
IUP Application_blank_apr_2012 Page 14 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION G — WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT
Is the wastewater generated by this facility treated prior to discharge to the POTW? [ X ] Yes [ ]No
If yes, please complete the chart below. If a particular pretreatment unit only treats part of the wastewater,
indicate this below and in the diagram required by Section B.
Pretreatment Unit
Yes N o
Additional Information
Chemicals Used
Activated Carbon
_
Air Stripping
Biological Treatment
Activated Sludge
Rotating Biological Contactor (RBC)
Trickling Filter
Sequencing Batch Reactor (SBR)
Other
Chemical Precipitation
Y
BL 1302 - Caustic Soda
25%
Chlorination, for
disinfection
Cyanide Destruction
Defoaming Agents
Dissolved Air Floatation
list all individual units of DAF here
(DAF)
equalization
pH adjustment
chemical precipitation
Other
Flow equalization, aerated
Size(gallons)
Before After Pretreatment
Flow equalization,
Size(gallons)
not aerated
Before After Pretreatment
Grease and Oil Removal
Grease Trap, Size
for employee cafeteria,
Oil Water Separator
kitchen, breakroom etc.
Other
Grease and Oil Removal
Grease Trap, Size
for food manufacturing
Oil Water Separator
process wastewater
Other
Grease and Oil Removal
Grease Trap, Size
for non-food
Oil Water Separator
manufacturing process
Other
wastewater
Heat
_
Reclamation/Exchange
Ion Exchange (for
wastewater treatment)_
Neutralization, pH
adjustment
Ozonation
Reverse Osmosis (for
wastewater treatment
Septic Tank
Silver Recovery
_
Solids Separation,
Belt Press Centrifugation
Clarification, Dewatering,
Clarification Cyclone
Removal, etc.
Filter Press Filtration
Flocculation Grit Removal
Microfiltration
Nanofiltration Screening
Sedimentation Septic Tank
Ultrafiltration
Other
Solvent Separation
4_1
Spill protection
IUP Application_blank_apr_2012 Page 15 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION G — WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT (continued)
2. Describe wastewater flow measuring methods and/or equipment. If applicable, list the meter's current
interval, flow volume, pulse frequency and reporting units:
• In -line flow meter
• Flow is estimated at 3,000 gallons per month
3. List procedures employed to ensure the accuracy of flow measurement method/equipment.
Frequency of CleaninqL
Calibration method:
Calibrated by outside party_
calibration performed by:
ClearWater
Traininglcredentials of calibration
staff:
Contracted / Outside party
Date of most recent calibration:
6116/22
Copy of Calibration Certificate
POTW already has OR Copy attached X
4. Describe the sampling method and associated equipment utilized at the facility. Identify staff or contract lab
responsible for sampling. Describe sampling technician training.
Sampling Equipment/Method: Pace Analytical - YSI ProPlus pH SM4500H+B-2011
Sampling staff: Pace Analytical - Jay Qualtieri, Nick Ausburn,
_ possible other alternates
Training/credentials of sampling staff: Pace Analytical
NC DEQ certified field parameters NC Cert # 5342 /
HAZWOPER 401-Ir trained
IUP Application_blank_apr_2012 Page 16 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION H — CATEGORICAL STATUS
1. Check any products listed below that are manufactured or activities that are performed at this facility:
[ ]40 CFR 467
Aluminum Forming [
J40 CFR 432
Meat Products
[ ]40 CFR 427
Asbestos Manufacturing [ X
]40 CFR 433
Metal Finishing
[ ]40 CFR 461
Battery Manufacturing [
]40 CFR 464
Metal Molding & Casting
[ ]40 CFR 431
Builders Paper & Board Mills [
]40 CFR 436
Mineral Mining & Processing
[ ]40 CFR 407
Canned & Preserved Fruits & Veg. [
]40 CFR 471
Nonferrous Metal, Form & Powders
[ 140 CFR 408
Canned & Preserved Seafood [
140 CFR 421
Nonferrous Metals Manufacturing
[ ]40 CFR 458
Carbon Black Manufacturing [
140 CFR 414
OCPSF
[ ]40 CFR 411
Cement Manufacturing [
140 CFR 435
Oil & Gas Extraction
[ 140 CFR 437
Centralized Waste Treatment [
]40 CFR 440
Ore Mining & Dressing
[ ]40 CFR 434
Coal Mining [
]40 CFR 446
Paint Formulating
[ 140 CFR 465
Coil Coating [
]40 CFR 443
Paving & Roofing Materials Mfg.
( 140 CFR 468
Copper Forming [
]40 CFR 455
Pesticide Manufacturing
[ ]40 CFR 405
Dairy Products Processing [
]40 CFR 419
Petroleum Refining
[ ]40 CFR 469
Electrical, Electronics Components [
140 CFR 439
Pharmaceutical Manufacturing
[ ]40 CFR 413
Electroplating [
140 CFR 422
Phosphate Manufacturing
[ ]40 CFR 457
Explosives Manufacturing [
]40 CFR 459
Photographic Supplies
[ ]40 CFR 412
Feedlots [
]40 CFR 463
Plastics Molding & Forming
[ 140 CFR 424
Ferroalloy Manufacturing [
]40 CFR 466
Porcelain Enameling
[ 140 CFR 418
Fertilizer Manufacturing [
140 CFR 430
Pulp, Paper, & Paperboard
[ ]40 CFR 464
Foundries, Metal Mold & Casting [
140 CFR 428
Rubber Manufacturing
[ 140 CFR 426
Glass Manufacturing [
140 CFR 417
Soap & Detergent Manufacturing
[ 140 CFR 406
Grain Mills [
]40 CFR 423
Steam Electric Power Generation
[ 140 CFR 454
Gum & Wood Chemical Manufacturing
[ 140 CFR 460
Hospitals [
]40 CFR 409
Sugar Processing
[ 140 CFR 447
Ink Formulating [
]40 CFR 410
Textile Mills
[ 140 CFR 415
Inorganic Chemical Manufacturing [
]40 CFR 429
Timber Products Processing
[ 140 CFR 420
Iron & Steel Manufacturing [
140 CFR 442
Transportation Equipment Cleaning
[ 140 CFR 426
Leather Tanning & Finishing [
] OTHER
If any are checked continue with Questions 2 and 3 of this Section
Otherwise, check here and skip to next Section.
IUP Application_blank_apr_2012 Page 17 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION H — CATEGORICAL STATUS - continued
Is there a discharge from any of the above checked categorical operations to the POTW? [ X ] Yes [ ] No
If Yes, complete table.
Process operation name
40 CFR, subpart,
operations, etc.
40 CFR New
Source Date
Date initial
process start-u
Date(s) major
than e
Wire coating process
40 CFR 433
November 1996
November 1996
N/A
* Date(s) of commencement of construction of any major upgrades, updates, refits, or reinstallations of the
operation since the start-up date.
From the above, is this facility a [ ] New Source [ X ] Existing Source [ ] Unknown
Are there any "dilution" wastestreams that flow through the current/proposed monitoring point?
Yes [ ] No [ X ]
If Yes, ensure these wastestreams are clearly identified as such in question EA.
SECTION I — SLUG/SPILL PREVENTION and WASTE MINIMIZATION
Enter employees responsible for notifying the POTW in the event of a spill, bypass, pretreatment facility
upset, or other unusual discharge or problem and employees authorized to close down production if needed,
along with information about training and procedures.
If information is formalized in a Plan of some kind, list Plan Number and page #.
Notification of POTW
Plan Name,
Authority to close
Plan Name,
page #
down production
page #
Designated
Plant Manger
6
Operations Manager
7
Employee(s)_
Training of those
Plant Manger
6
employees
Procedures
Maintenance Supervisor
6
How other staff know
Training
6
when and how to
contact designated
individuals?
Does the facility have measures, equipment, and/or plans to protect the POTW and/or sanitary sewer in the
event of accidental spills, slugs, or other inappropriate discharges)? [X ] Yes [ ] No
If yes, complete table.
For measures that are formalized in a Plan of some kind (eg., Spill Prevention Control and Countermeasure
Plan, Spill/Slug Control Plan, Toxic Organic Management Plan), list Plan Number and page #.
Note: the POTW may request copies of the identified plans.
Measures to protect POTW and/or sanitary sewer
Plan Name and page #s, if applicable
The Wire Technology facility has 4 spill control and
WASTEWATER SLUG DISCHARGE
response kits (stored in drums). Locations of the kits are, one in
CONTROL AND PREVENTION PLAN
the hard drawn department, one in the tempering department.
Page 5
one in the bouncy department and one in the oil containment
area. Each kit contains at least 2 bags of oil absorbent, 1 bag of
oil absorbent mats and a shovel and broom. The Wire Plant
also maintains approximately 500 Ibs of absorbent material in
the storage warehouse in the receiving department.
IUP Application_blank_apr_2012 Page 18 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
3. Does your company have a pollution prevention/waste minimization/recycling/reuse program established, or
have had a pollution prevention or other waste minimization audit conducted? [ ] Yes [X ] No
If yes, complete Table.
Name of Plan/Audit Most recent copy POTW already has copy
attached
4.
Please check "current', 'projected" or "N/A" for all codes below relating to your facility's wastewater
discharge.
N/A
Current Proiected Code
Description
[ X ]
F ] [ ] W13
Improved maintenance scheduling, record keeping, or procedures
[ X ]
[ ] [ ] W14
Changed production schedule to minimize equipment and feedstock changeovers
[ X ]
[ ] [ ] W19
Other changes in operating practices (please explain)
[ X ]
[ ] [ ] W21
Instituted procedures to insure that materials do not stay in inventory beyond shelf life
[ X ]
[ ] [ ] W22
Began to test outdated material — continue to use if still effective
[ X ]
[ ] [ ] W23
Eliminated shelf -life requirements for stable materials
[ X ]
[ ] [ ] W24
Instituted better labeling procedures
[ X ]
[ ] [ ] W25
Instituted clearinghouse to exchange materials that would otherwise be discarded
[ X ]
[ ] [ ] W29
Other changes in inventory control (please explain)
[ X ] [ ] [
] W31
Improved storage or stacking procedures
[ X ] [ ] [
] W32
Improved procedures for loading, unloading and transfer operations
[ ] [ X ] [
] W33
Installed overflow alarms, and/or automatic shutoff valves
[ ] [ X ] [
] W34
Installed secondary containment
[ ] [ X] [
] W35
Installed vapor recovery systems
[ X ] [ ] [
] W36
Implemented inspections or monitoring program of potential spill or leak sources
[ X ] [ ] [
] W39
Other spill and leak prevention (please explain)
[ X ] [ j [
] W41
Increased purity of raw materials
[ ] [ ] [
] W42
Substituted raw materials
[ X ] [ ] [
] W49
Other raw materials modifications (please explain)
[ X ] [ ] [
] W51
Instituted recirculation within a process
[ X ] [ ] [
] W52
Modified equipment, layout, and/or piping
[ X ] [ ] [
] W53
Use of different process catalyst
[ X ] [ ] [
] W54
Instituted better controls on operating bulk containers to minimize discarding of empty
containers
[ X ] [ ] [
] W55
Change from small volume containers to bulk containers to minimize discarding of
empty containers
IUP Applicabon_blank—apr_2012 Page 19 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
N/A Current Projected Code Description
[ ] [ ] [ ] W58 Other process modifications (please explain)
[ ] [ ] [ ] W59 Modified stripping/cleaning equipment
[ ] [ ) ( ] W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials)
[ ] [ ] [ ] W61 Changed to aqueous cleaners (from solvents or other materials)
[ ] [ ] [ ] W62 Reduced the number of solvents used to make waste more amendable to recycling
[ ) [ ] [ ] W63 Modified containment procedures for cleaning units
[ J [ ] [ ] W64 Improved draining procedures
[ ] [ ] [ ] W66 Modified or installed rinse systems
[ ] [ ) [ ] W67 Improved rinse equipment design
[ ] [ ] [ ] W68 Improved rinse equipment operation
[ ] [ ] [ ] W71 Other cleaning and degreasing operation (please explain)
[ ] [ ] [ ] W72 Modified spray systems or equipment
[ ] [ ] [ ] W73 Substituted coating materials used
[ ] ( 1 [ ] W74 Improved application techniques
[ ] [ 1 [ ] W75 Changed from spray to other system
[ 1 [ ] [ ] W78 Other surface preparation and finishing (please explain)
[ ] [ ] [ ] W81 Changed product specifications
[ ] [ ] [ ] W82 Modified design or composition of product
[ ] [ ] ( ] W83 Modified packaging
[ ] [ ] [ ] W89 Other product modifications (please explain)
W99 Other (please explain)
IUP Application_blank_apr_2012 Page 20 of 21
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION J — OTHER PERMITS
List all environmental control permits currently managed for or by this facility. Examples: air, National
Pollutant Discharge Elimination System (NPDES), Industrial User Permits (IUP), Resources Conservation
and Recovery Act (RCRA), groundwater, storm water, general, non -discharge, and septic tank. Be prepared
to provide the POTW with copies of identified permits and related records.
Permit Type
Permit Number
Issuing Agency
Storm Water
General NCG030000
Certificate of Coverage (COC)
No. NCG030673
State of North Carolina
Wastewater Discharge
IUP# 101 HS
City of Conover
2. With regard to the parent company and all subsidiaries, list all wastewater discharge permits issued to cover
similar operations to those at this facility. Examples: National Pollutant Discharge Elimination System
(NPDES), Industrial User Permits (IUP), groundwater, general, non -discharge, and septic tank. Be prepared
to provide the POTW with copies of identified permits and related records.
Facility and
Location
Permit Type
Permit Number
Issuing Agency
HSM Hickory Metal
Plant
Industrial User
Pretreatment permit
NCO040797
IUP 0033
City of Hickory, NC
HSM Fort Smith
Significant Industrial
User permit
CIUP040102
City of Fort Smith, AR
3. With regard to the parent company and all subsidiaries, list all environmental permits applied for in the
United States where issuance was denied OR the permit was terminated prior to the expiration date.
Examples: air, NPDES, IUP, RCRA, groundwater storm water, general, non -discharge, and septic tank. Be
prepared to provide the POTW with copies of identified permits and related records.
Permit Type
Issuing Agency
Date
Facility Name
and Location
Reason for
Denial/Termination
N/A
IUP Application_blank_apr_2012 Page 21 of 21
Instrumentation Service ! Calibration
PO Box 1469 Hickory, NC 26683 Phone (828) 855-3182 www.clearwaterinc.net
d
IN
ji
05/16/2022
MR WIN`
Hickory Springs - HSM
Con over
w
1115 Farrington Street
ConoverWil
- x•
s
' 1
NC
128613
X` R t'f;�,W.j;�x •�%�. •tea _
���',s�'�' -� ` � ��-.
Tim Mathis
twmathls®hsmsolutions.com
---
828.320-9766
NEW
Calibration
22051609462686
n)c a
b t'ec'Llptcian` o e
'x R4 O r% V i.� lam`
-
- .e .�<<s4 _ i
ATFt'.4:.ro4seYe
`A'^h`"-A
mlchael.outiaw@clearwaterinc.n
Michael Outlaw
704-236-0851
et
Sates a� a-- "WIN"
-
704-953-3565
erie.hudson(?Pclearwaterinc,net
Eric Hudson
Calibration Letter
PO Box 1469 HWwry, NC 28883 Phone (828) 855-3182 www.cleawaterinc net
CH
�Ra9-Uf p�TlQ�c?+C. k -5--ems NY;
Effluent
Other:
�K�� =cam..-•�5M r��� 31t __ `S'{i. - :'.:T13!'
GPI
-_ Fh...;L±� Y.{ _F
Closed Pipe
Y�•
ONtMIN
- x _"ism __
.i�Lf.> ` 34 `.SS �.�,j3' •.l'f.r
`X�l�-�y' •�ae�`.%��'S�dK�'�`J���'-3
+T�h��f y+ .J ��{�rs.Y}�C�.rF
�I'�'�.
This Is to certify that I was at your facility to calibrate the equipment listed In this letter. A
calibration sticker was placed on the equipment.
If you have any questions, or if we can be of assistance In any manner, please give us a call at (828)855-
3182.