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HomeMy WebLinkAboutNC0021504_Pretreatment_Annual_Report_20230223Firefox about:blan] TOWN ATED 19 , NC •� Pretreatment Program INCORPORATED 1901 Febmary 21, 2023 Mr. Jfichael hlontebello NCDEQ/D\W.'Als..i ipal Unit 1617 NGil Sectice Center Raleigh,NC 276994617 RE: 2022 Toam of Biscoe Pretreatment Asmual Report, NC0021504 Dear \B. illomebello: Enclosed, please fund dse 20LT Pmuratment dnnual Report for the Toum of Biscoe, NC0021504. I certify-, under penalty- oFGm, that dus documnu and all attacluneun n-rn prepued under direction or supervision in accordance vvdr a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on ary inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the inf—tion submitted is, to the best of my knowledge and belief, true, accurate, and complete- I auu aware that there are significant penalties for subntittbrg Glse urfornsation, including the possibility of finesand imprisonment for knowing violations. Should you have any questions or require additional infornation, please do not hesitate to contact out at ttre phone number or entail listed below•. Thant: you for roar assistance, and I --t your comments. Regards, Sao—, R- Stewart Director of Public N orks Town of Biscoe (910) 428-4112 110 W MAIN ST I SISCOE, NORTH CAROLINA 27209 1 TELEPHONE (910) 428-4112 I FAX (910) 428-3975 W W W.TOWNOFHISCOE.COM 1 of23 2/21/2023, 8:12 AM iI[O Pretreatment Annual Report 2022 Town of Biscoe, NC NC0021504 TOWN OF BISCOE Pretreatment Annual Report 2022 I. NARRATIVE II. PRETREATMENT PERFORMANCE SUMMARY (PPS) III. SIGNIFICANT NON-COMPLIANCE REPORT (SNCR) AND STATE DATABASE SNC SHEET IV. INDUSTRIAL DATA SUMMARY FORMS (IDSF) A. CAROLINA DAIRY/SAPUTO; SIU PERMIT 001 B. GREDE II; SIU PERMIT 002 V. TOWN OF BISCOE WWTP ALLOCATION TABLE VI. SIU EFFLUENT LIMITS AND MONITORING REQUIREMENTS A. CAROLINA DAIRY/SAPUTO; SIU PERMIT 001 B. GREDE II; SIU PERMIT 002 APPENDIX A: COPIES OF AUTHORIZATION TO CONSTRUCT LETTERS TO CAROLINA DAIRY/SAPUTO, SIU 001 FOR CHANGES TO THE PRETREATMENT PROCESS Narrative TOWN OF BISCOE NPDES# NCO021504 2022 Pretreatment Annual Report Narrative GENERAL INFORMATION: A. General Program Information: 1. Program Updates • The Town of Biscoe Wastewater Treatment Plant continues to operate under NPDES discharge permit NC0021504, effective August 1, 2021. • A Pretreatment Compliance Inspection was conducted by the Fayetteville Regional Office on September 7, 2022, and the program was found to be in compliance. • Additional Silver monitoring has been conducted at the influent, effluent, and industries in 2020 through 2022 (after the last approved headworks analysis in 2019). All samples returned values of <0.0005 or <0.0004 mg/L. These data will resolve the apparent overallocation of Silver in the AT of the HWA. Additional data will be collected per the STMP in 2023 for the update to the HWA in 2024. 2. Pretreatment Program Information Sheet. • A pretreatment program information sheet was provided by DWR, and it can be found following this narrative. All items on the program sheet are correct. B. Industrial Users and Compliance Information. 1. Carolina Diary (IUP # 0001) • This SIU was purchased by Saputo Cheese USA Inc., and the permit will be modified to reflect the new permit holder. • This SIU performed all sampling and reporting as required and was inspected once and sampled twice by the POTW. STMP parameters for the industry were sampled and tested in the second half of the year. • During 2022, production for this industry remained fairly consistent. No changes to products or raw materials were made in 2022. • During 2022, the industry requested, and was approved for, modifications to the pretreatment process at the facility. These changes have resulted Page 1 of 2 Town of Biscoe PAR Narrative 2022 in an improved effluent quality and overall greater compliance with the IUP EL. o In February of 2022, the industry was approved to cease the use of the ozone treatment in the pretreatment process, and to repurpose the ozone tank for pH adjustment. Results for BOD improved following these changes. o In March of 2022, the industry was approved to cease the use of the MBBR portion of the pretreatment, as it was apparently negatively impacting the industry's ability to remove TSS from the final effluent and did not contribute to a significant overall reduction in BOD. Copies of the A to C authorizations have been included as Appendix A in this report, and the permit will be modified to reflect the changes to the pretreatment train. • Permit final limits applied for the whole year of 2022. A copy of the ELMR is included with this report. • The industry was issued 3 NOVs covering 5 violations, and 3 fines totaling $1000.00 during 2022. The industry notified the POTW as required, identified the causes for the violations and returned to compliance. The industry was not in SNC for either period of 2022. 2. Grede II (IUP # 0002) • This CIU was inspected once and sampled twice by the POTW. STMP parameters for the industry were sampled and tested in the second half of the year. A full TTO was conducted by the POTW during the second sampling event in 2022. • The industry conducted all sampling as required under their IUP. • During 2022, production for this industry remained fairly consistent. No changes to products or raw materials were made in 2022. • In January of 2022, the industry notified the POTW that the flow meter had gone down. The POTW allowed the industry to estimate flow briefly while a replacement meter was located and installed. The installation was completed on February 7, 2022. • The industry was compliant with all effluent limits and monitoring requirements during 2022 and received no violations. Page 2 of 2 Town of Biscoe PAR Narrative 2022 Pretreatment Program Info Database printed on: 1 /19/2023 for Program Name BiSCoe WWTP Name Town of Biscoe Program Approval Date 06/06/2016 Pretreatment Status Modified Region FRO County Montgomery Stream Information 1 IWC % at 7Q10 100.00 7Q10 Flow cfs / mgd 0 / 0.00 1Q10 Flow cfs / mgd 0.00 / 0.00 Stream Classification C Basin Number 03-07-15 Receiving Stream Name Hickory Branch NPDES Number NC0021504 NPDES Effective Date Last PAR Rec 02/28/2022 PAR Due Date03/01/2023 mercury 08/01/2021 1631 NPDES Expire Date p� 06/30/2026 Current Fiscal 07/27/2020 required Year PCI Done POTW is Primary WWTP TRUE Last Audit on 08/23/2021 Audit Year Nex125/26 Design Flow mgd 0.6000 % Design mgd is SIU permitted 22.17 Permitted SIU flow (mgd) [Pt_SIU) 133 WWTP SIU's 2 Program SIUs 2 WWTP CIU's 1 Program CIUs11 HWA LTMP IWS SUO ERP date Inactive Date Next Due 04/30/2024 06/30/2025 Date Received by DWR 05/22/2019 09/27/2019 06/29/2020 07/23/2014 05/15/2020 Date Approved 08/20/2019 02/14/2020 09/24/2020 07/28/2014 08/11/2020 Adopt Date Required Date Adopted 08/11/2014 Info in this Box from Pt Contacts Date Date Date PT —Pro Attended Attended Attended Formal Name g.Prime Phonel ext Fax HWA Wksp IUP Wksp PAR Wksp Mr. Brandon Holland Town Manager 1P.0. Box 1228 27209 Ms. Lisa Osthues 1Prim (910) 990-0329 lisaopretreat@gmail.com Pretreatment Consultant 1168 Nathan Dudley Rd. 28328 Mr. Sam Stewart 1 11910 428-4112 L 1910-428-3975 sam.stewart@townofbiscoe.com Public Works Director PO BOX 1228 27209 Pretreatment Related NOVs from DWQ DWR Central Office Contact JPretreatment Staff DWR Regional Contact Istephanie Zorio Pretreatment Performance Summary Town of Biscoe PPS 2021 Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of Biscoe 2. " Pri mary" N PD ES N umber N C00 21504 or N on_D i scharge Permi t# i f appl i cabl e => 3. PAR Begin Date, pl ease enter 01 /01 /yyyy 3. => 01 /01 /2022 4. PAR End Date, pl ease enter 12/31 /yyyy 4. => 12/31 /2022 5. Total number of SI Us, includes Cl Us 5. => 2 6. Number of CI Us 6. => 1 7. Number of SlUswith no IUP, or with an expired IUP 7. => 0 8. Number of SI Us not inspected by POTW 8. => 0 9. Number of SI Us not sampled by POTW 9. => 0 10. Number of SI Us in SNC due to I UP Limit violations 10. => 0 11. Number of SI Us in SNC due to Reporting violations 11. => 0 12. Number of SIUs in SNC dueto violation of a Compliance Schedule, CO, AO or similar 12. => 0 13. Number ofClUsinSNC 13.=> 0 14. Number of SI Us included in Public Notice 14. => 0 15 Total number of SI Us on a compliance schedule, CO, AO or si mi I ar 15. => 0 16. Number of NOVs, NNCsor similar assesed to SIUs 16. => 3 17. Number of Civil Penalties assessed to SI Us* 17. => 3 18. N umber of Cri mi nal Penal ti es assessed to SI U s 18. => 0 19. Total A mount of Ci vi I Penal ti es Col I ected 19. => $ 1000 20. Number of IUsfrom which penal ti es col I ected 20. => 1 *Notethat NOVs may cover multiple violations and combined civil penalties AO Administrative Order CIU Categorical Industrial User CO Consent Order I Industrial User IUP Industrial User Pretreatment Permit NNC Noticeof Non -Compliance NOV Noticeof Violation PAR Pretreatment Annual Report POTW Publicly Owned Treatment Works SIU Significant Industrial User SNC Significant Non -Compliance revised 1 /2018: PAR PPS 2022 Significant Non -Compliance Report Pretreatment Annual Report (PAR) Significant Non -Compliance Report (SNCR) WWTP = Wastewater Treatment Plant, use separate form for each WWTP. SIU = Significant Industrial User SN C = Si gni f i cant N on -Comps i ance PAR covers this calendar year => Control Authority=Program=Town Name => A SNCR Form must besubmitted with every PAR, pl ease wri te " None" if you had No SIUs in SNC during calendar year WWTP Name => N PD ES # _> I UP # Pipe # I ndustry Name Parameter or "Reporting" SNC? (Yes/No) for each 6-month period. Jan. - June July - Dec. 0001 001 Carolina Dairy / Saputo None No No 0002 001 Grede 11, AA M Castings None No No Attach a copy of the Division's "SI Us in SNC Historical Report" for your POTW's SI Us behind this page. Isthe database correct ? Notify the Division of any errors ! Database indicates SNC history for previous years. EVERY SNC MUST beexplained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are seri ous matters that M UST be expi ai ned i n the Narrative. PAR,SNCR, Biscoe2022 2022 Town of Biscoe Biscoe WWTP N CO021504 hist IIVV REPORT 2016 2017 2018 2019 2020 2021 2022 1st half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half 1st half 12nd half Carolina Dairy, LLC PreviousNames: IUP # 001 Pipe # 001 SIU Word Description: Dairy IUP Status: Active BOD Ix xIx xIx xIx xI Grede Il, AAM Castings, Blscoe LLC PreviousNames: Grede II, Biscoe LLC UP # 002 Pipe # 001 SIU Word Description: IUP Status: Active Reporting I X I X I I I All SNC listing are correct. An 'X' in a semi-annual period indicates snc for the period for the respective parameter. PRINTED ON: 1/19/2023 This information is compiled from many sources, and has not been verified. PAGE 7 Contact the local pretreatment coordinator or state pretreatment staff if errors are noted. Industrial Data Summary Forms Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) AVERAGES CALCULATED USING ALL INDUSTRY AND POTW VALUES. Total # of samples * Maximum (mg/1) * or Maximum (lb/d) or Average(mg/1) or Average Loading (Ib/d) # Violations / # TRC violations,(chronic SNC is>= 66%) % TRC A of ati ons, (SNC i s >= 33 %) Total # of samples * Maximum (mg/1) * or Maximum (Ib/d) * or Average(mgI) * or Average Loadinq (Ib(d) # Violations/ # TRC % violati ons, (chronic SNC is>= 66%) % TRC vi of ati ons, (SNC i s >= 33 %) Control Authority, Industry Town Name=> Town of Biscoe Name Carolina Dairy/Saputo WWTPName => Town of Biscoe WWTP IUP# 001 NPDES#=> NCO021504 Rpe# 001 1st 6 months, dates=> 1/1/2022 6/30/2022 2nd 6 months, dates=> 7/1/2022 12/31/2022 Flow, Daily Max, MGD I Flow, Mo. Avg. MGD I pH, S.U. I BOD, Mo. Avg., mg/L 1st 6 months 12nd 6 months 11st 6 months 12nd 6 months 11st 6 months 12nd 6 months 11st 6 months 12nd 6 months Min=6.7 I Min=6.2 0 1 0 TSS, Mo. Avg., mg/L Oil & Grease; Daily Max, m L Mo. Avg. Temp, °F (POTW onl Daily Max Temp, °F POTW only) 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months => 6 6 7 7 2 1 2 4 => 849 1059 13 13 96 79 96 81 => 329 328 7 5 58 79 58 79 => 2/1 1/1 0/0 0/0 0/0 0/0 0/0 0/0 => 33.3% 16.7% 0% 0% 0% 0% 0% 0% => 16.7% 16.7% 0% 0% 0% 0% 0% 1 0% Ammonia, mg/L, POTW monitor only onceper year Arsenic, mg/L, POTW monitor only once per year Cadmium, rl POTW I monitor only once per year Chromium, mg/L, POTW. Imonitor only once per year 1st 6 months 2nd 6 months 1 1st 6 months 2nd 6 months 1 1st 6 months 2nd 6 months 1 1st 6 months 2nd 6 months Total # of samples=> * Maximum (mg/1)=> * or Maximum (lb/d)=> * or Average (mg/1) => * or Average Loading (I b/d) => # V i of all ons / # TRC => % vi ol ati ons,(chronic SNC is>= 66%) => %TRC violations, (SNC is>= 33 %) => -�- 111 � 1111 111 BDL => Below Derelion Limit mgtl => milligrams Per liter POTW must enter at law oneof these IUP=> Industrial User Permit Ib/d => pounds per days fourrows, Please indicate how averages werecdculatei SNC=> Significard Non -Compliance ngd=> million gdIos per days Avg period could be month, Otr, a 6-month & if BDL , 1/2BDL, or zero vel ues used. TRC => Technical Review Criteria W WTP=> wastewater treatnw plant I DSF I UP 0001 Carolina Dairy 2022 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Industry Name Carolina Dairy/Saputo IUP# 002 Pipe # 001 Molybdenum, mg/L, Copper, mg/L, POTW Lead, mg/L, POTW Mercury, mg/L, POTW POTW monitor only once monitor only once per year monitor only once per year monitor only once per year per year 1st 6 months I 2nd 6 months Total # cf sampl es => 1 Maximum (mgtl) => 0.002 or Maximum (Ib/d) => or Average (mgfl)=> 0.002 or Average Loading (Ib/d) => # Violations / # TRC => NA % violations, (chronic SNC is>= 66%) _> NA %TRC violations, (SNC is>= 33%) => NA Nickel, mg/L, POTW monitor only once per year 1s4 6 months 2nd 6 mnnths 1st 6 months 2nd 6 months 1st 6 months 12nd 6 months 1st 6 months 2nd 6 months 1 1 1 <0.0005 <0.0002 <0.002 <0.0005 <0.0002 <0.002 NA NA NA NA NA NA NA NA NA Selenium, mg/L, POTW monitor only once per year Slver, mg/L, POTW monitor only once per year Zinc, mg/L, POTW monitor only once per 14 R mnnths 2nd 6 mnnths st 6 onthsInd fi nxi 1mnths 1st F months Ind fi months Total #of samples=- Maximum (mg/I) _- or Maximum (Ib/d) =- or Average (mcyl)=- or Average Loadi nq (I b/d) =- #Violations / # TRC =- %violations,(chronic SNC is>= 66%) =- % TRC violations, (SNC is>= 33 %) =- Total # of sampl es =- Maximum (mgtl) _- or Maximum (Ib/d) _- or Average (mgtl)=- or Average Loadi ng (I b/d) _- # Violations / # TRC =- % viol ations,(chronic SNC is>= 66%) _- %TRC violations, (SNC is>= 33 %) _- -0-0-0-0 Cyanide� mg/L, POTW BDL => Be ow Detection Limit mg1l => milligrams perliter POTW must enter at least one of these I UP => Industrial User Permit I hod => pounds per day four rows, Please 1ndirde how werages were cal culated SNC =>significant No Carpliance mgd=> million gallons per day Avo period could be month. Otr. a 6-month & if BDL . 112BDL, orzero valuesuse]. TRC => Technical Review Criteria W WTP => wastewater treatment plant I DSF I UP 0001 Carolina Dairy 2022 Cyanide� mg/L, POTW BDL => Be ow Detection Limit mg1l => milligrams perliter POTW must enter at least one of these I UP => Industrial User Permit I hod => pounds per day four rows, Please 1ndirde how werages were cal culated SNC =>significant No Carpliance mgd=> million gallons per day Avo period could be month. Otr. a 6-month & if BDL . 112BDL, orzero valuesuse]. TRC => Technical Review Criteria W WTP => wastewater treatment plant I DSF I UP 0001 Carolina Dairy 2022 BDL => Be ow Detection Limit mg1l => milligrams perliter POTW must enter at least one of these I UP => Industrial User Permit I hod => pounds per day four rows, Please 1ndirde how werages were cal culated SNC =>significant No Carpliance mgd=> million gallons per day Avo period could be month. Otr. a 6-month & if BDL . 112BDL, orzero valuesuse]. TRC => Technical Review Criteria W WTP => wastewater treatment plant I DSF I UP 0001 Carolina Dairy 2022 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) AVERAGES CALCULATED USING ALL INDUSTRY AND POTW VALUES. Total # of samples=> * Maximum (mg/1) => or Maximum (lb/d) => or Average (mg/1) => or Average Loading (lb/d) => # Violations / # TRC => % violations,(chronic SNC is 66%) => %TRC violations, (SNC is 33 %) => Total # of samples=> * Maximum (mg/1) => or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => # Violations / # TRC => % vi of ati ons, (chronic SNC is — 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples=> Maximum (mg/1) => * or Maximum (lb/d) => or Average (mg/1) => * or Average Loading (lb/d) => # Violations / # TRC => % vi olati ons,(chroni c SNC is — 66%) => %TRC violations, (SNC is— 33 %) => Control Authority, Town Name=> Town of Biscoe WWTP Name=> Town of Biscoe WWTP NPDES#=> NCO021504 1st 6 months, dates=> 1/1/2022 6/30/2022 2nd 6 months, dates=> 7/1/2022 12/31/2022 I ndustry Name Grede Biscoe IUP# 002 Ripe# 001 Flow, Daily Max, MGD BOD, mg/L, Daily Max TSS, mg/L, Daily Max BOD, mg/L, Monthly Avg. 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 38 51 3 3 3 3 2 3 0.0147 0.0270 40 43 11.8 10.0 40 43 0.0013 0.0035 25 16 7.7 5.2 33 16 0 0 0/0 0/0 0/0 0/0 0/0 0/0 0% 0% 0% 0% 0% 0% 0% 0% N/A N/A 0% 0% 0% 0% 0% 0% Flow, Mo. Avg. MGD TSS, mg/L, Monthly Avg. pH, S.U., Daily Max Temperature, °F, Daily Max 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 5 5 2 3 9 9 1 5 0.0031 0.0137 11.8 10.0 M ax=8.8 M ax=8.7 85 74 Min=6.6 Min=7.9 0.0014 0.0046 8.8 5.2 85 72 0 0 0/0 0/0 0/0 0/0 0/0 0/0 0% t)% 0% 0% 0% 0% 0% 0% N/A N/A 0% 1 0% N/A N/A 0% 0% Cadmium, mg/L, Daily Max Chromium, mg/L, Daily Max Copper, mg/L,Daily Max Cyanide, mg/L, Daily Max 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 3 3 3 3 3 3 3 3 0.0001 0.0001 0.0016 0.0023 0.026 0.023 0.011 0.005 0.000016 0.00009 0.001 0.0018 0.019 0.018 0.006 0.004 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% BDL => Below Detection Limit mq/1 => milligrams per liter * POTW must enter at least one of these I UP => Industrial User Permit Ib/d => pounds per day fourrows, Please indicate how averages were calculated SNC=> Significant Non -Compliance mqd=> million gallons per day Avg period could be month, Qtr, or 6-month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP => wastewater treatment plant No flow in April or July Half DL used exoept for STM P only parameters < DL entered for STM P only parameters I DSF I UP 0002 AAM Castings 2022 Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Enter BDL values as < (value) Total #of samples=> Maximum (mg/1) => or Maximum (lb/d) _> or Average (mg/1) => or Average Loading (lb/d) => # Violations / # TRC => % violations,(chronic SNC is 66%) => %TRC violations, (SNC is 33 %) => Total #of samples=> Maximum (mg/1) => or Maximum (I b/d) _> or Aver age(mg /1)=> or Average Loading (lb/d) => # Violations / # TRC => % violations, (chronic SNC is — 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples=> Maximum (mg/1) => or Maximum (lb/d) _> or Average (mg/1)=> or Average Loading (lb/d) => # Violations / # TRC => % violations,(chronic SNC is 66%) => %TRC violations, (SNC is 33 %) => Industry Name GredeBisooe IUP# 002 Pipe # 001 Lead, nri Daily Max Nickel, mg/L, Daily Max 9Iver, nri Daily Max Zinc, mg/L, Daily Max 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 3 3 3 3 3 3 3 3 0.0005 0.0005 0.003 0.002 0.00025 0.00025 0.047 0.132 0.0004 0.0004 0.0025 0.0013 0.00023 0.00022 0.045 0.075 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0/0 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% TTO, mg/L, Dally Max Oil and Grease, mg/L, Daily Max Oil and Grease, mg/L, Monthly Avg Ammonia, mg/L, Once Annually for STMPOnly 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months certification certification 3 3 2 3 1 2.5 2.5 2.5 2.5 2.6 POTW TTO <2.13 2.5 2.5 2.5 3 2.6 0/0 0/0 0/0 0/0 0/0 0/0 NA 0% 0% 0% 0% 0% 0% NA 0% 0% 0% 0% 0% 0% NA Arsenic, mg/L, OnceAnnually for STM P Only Mercury, mg/L, Once Annually for STM P Only Molybdenum, mg/L, Once Annually for STM P Only Selenium, mg/L, Once Annually for STM P Only 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1st 6 months 2nd 6 months 1 1 1 1 <0.002 <0.0002 0.003 <0.001 <0.002 <0.0002 0.003 <0.001 NA NA NA NA IN NA NA NA NA NA NA NA BDL => Below Detection Limit mq/I => milligrams per liter * POT W must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day fourrows, Please indicate how averages were calculated SNC=> Significant Non -Compliance mqd=> million gallons per day Avg period could be month, Qtr, or 6-month & if BDL , 1/2BDL, or zero values used. TRC => Technical Review Criteria WWTP=> wastewater treatment plant Half DL used accept for STM P only parameters. < DL entered for STM P only parameters I DSF I UP 0002 AAM Castings 2022 Allocation Table POTW= NPDES= IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Biscoe HWAATDesign Approved August 2019 Updated AT August 2021, Worksheet Name: AT Allocation Table Headworks last approved: 08/20/19 Allocation Table updated: 08/15/21 Permits last modified: 08/15/21 Biscoe WWTP NCO021504 Pipe number Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is „2„ 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. FLOW BOD Type Renewal Modification Date Permit Limits Permit Limits of Effective Effective Permit Cone. Load Industry Date Date Expires MGDgal/day mg/1 lbs/da TSS Permit Limits Cone. Load mg/1 lbs/da Industry INDUSTRY NAMES Permit (please list alphabeticly) number Carolina Dairy 001 0001 Yogurt 08/15/21 08/15/26 0.1500 150,000 500.00 625.50 400.00 500.40 AAM, Bisoce LLC 002 0001 etal Finis 08/15/21 08/15/26 0.0500 50,000 300.00 125.10 300.00 125.10 Column Totals 1 0.20001 200,000 751 626 Basis=> MAHL from HWA (lbs/day) _> NPDES Permitted Flow— Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/dav) => NPDES Design Design 0.6000 1101 1101 0.2122 239 345 0.3878 862 756 0.2000 751 626 0.1878 111 130 48.4 % 12.9 °/u 17.2 31.3 % 10.1 % 11.8 0.0300 55 55 Biscoe AT POTW= NPDES#= IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Biscoe HWAATDesign Approved August 2019 Updated AT August 2021, Worksheet Name: AT Allnnntinn Tahla Headworks last approved: Allocation Table updated: Permits last modified: 08/20/19 Pipe number 08/15/21 08/15/21 Biscoe WWTP NCO021504 Industry INDUSTRY NAMES Permit (please list alphabeticly) number Ammonia Permit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Copper Permit Limits Cone. Load mg/1 lbs/da Cone. Load m /l lbs/da Cone. Load mg/1 lbs/da Cone. Load m /l lbs/da Cone. Load mg/1 lbs/da Carolina Dairy 001 0001 AAM, Bisoce LLC 002 0001 0.0050 0.0021 0.1000 0.0417 0.0550 0.0229 Column Totals => 0 1 0-00001 0.0021 0.0417 0.0229 Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) _> Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => Design Stream Std Stream Std Stream Std Stream Std 125.10 0.0429 0.0043 0.1443 0.1259 44.24 0.0088 0.0018 0.0885 0.1002 80.86 0.0341 0.0025 0.0558 0.0258 0.00 0.0000 0.0021 0.0417 0.0229 80.86 0.0341 0.0004 0.0141 0.0028 1N62 100.0 % 79.4 % 0.0021 0.0002 0.0072 0.0063 Biscoe AT POTW= NPDES#= IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Biscoe HWAATDesign Approved August 2019 Updated AT August 2021, Worksheet Name: AT Allnnntinn Tahla Headworks last approved: Allocation Table updated: Permits last modified: 08/20/19 Pipe number 08/15/21 08/15/21 Biscoe WWTP NCO021504 Industry INDUSTRY NAMES Permit (please list alphabeticly) number Cyanide I ermit Limits Lead Permit Limits Mercury Permit Limits Molybdenum Permit Limits Nickel Permit Limits Selenium Permit Limits Cone. Load mg/1 lbs/da Cone. Load m /l lbs/day Cone. Load mg/1 lbs/da Cone. Load m /l lbs/da Cone. Load mg/1 lbs/da Cone. Load MR/1 lbs/da Carolina Dairy 001 0001 AAM, Bisoce LLC 002 0001 0.0500 0.0209 0.0200 0.0083 0.1000 0.0417 Column Totals => 1 0.0209 1 0.0083 0.000000 0.00001 1 0.0417 10.0000 Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => Stream Std Stream Std Stream Std Stream Std Stream Std Stream Std 0.0381 0.0182 0.000071 0.5639 0.1506 0.0236 0.0058 0.0088 0.000074 0.0044 0.0372 0.0124 0.0322 0.0093 -0.000003 0.5595 0.1135 0.0112 0.0209 0.0083 0.000000 0.0000 0.0417 0.0000 0.0114 0.0010 -0.000003 0.5595 0.0718 0.0112 35.3 % 10.5 % 100.0 % 100.0 % 63.2 % 100.0 29.9 % 5.4 % 0.0019 0.0009 0.000004 0.0282 0.0075 0.0012 Biscoe AT POTW= NPDES#= IUP Count 1 2 3 4 5 6 7 8 9 10 Workbook Name: Biscoe HWAATDesign Approved August 2019 Updated AT August 2021, Worksheet Name: AT Allnnntinn Tahla Headworks last approved: Allocation Table updated: Permits last modified: 08/20/19 Pipe number1 08/15/21 08/15/21 Biscoe WWTP NCO021504 Industry INDUSTRY NAMES Permit (please list alphabeticly) number Silver FPen-nit Limits Zinc Permit Limits Total Nitrogen Permit Limits Total Phos. Permit Limits . Load lbs/da Conc. Load m /l lbs/da Conc. Load mg/1 lbs/da Conc. Load m /l lbs/da Carolina Dairy 001 0001 AAM, Bisoce LLC 002 0001 0.0005 0.0002 0.7500 0.3128 Column Totals => 0.0002 0.3128 0.00 0.00 Basis=> MAHL from HWA (lbs/day) _> Uncontrollable Loading (lbs/day) _> Total Allowable for Industry (MAIL) (lbs/day) _> Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL Obs/dav) => Biscoe AT Stream Std Stream Std 0.0006 0.5658 0.0042 0.1460 -0.0037 0.4198 0.0002 0.3128 -0.0039 0.1071 105.7 % 25.5 % 686.3 % 18.9 % 0.0000 0.0283 1 0.001 EL & MR IUP, Part 1 Section F: Effluent Limits and Monitoring Requirements The Permittee may discharge from this specific Pipe number according to these specific dates, effluent limits, and monitoring requirements Receiving POTW name => Receiving POTW NPDES # _> Effective date for these Limits => Expiration date for these Limits => Biscoe IU name => NC0021504 IUP # _> 12/16/2021 Pipe # _> 08/15/2026 40 CFR # _> THE LIMITS ON THIS PAGE ARE, (Check one below): LIMITS for ENTIRE permit period => INTERIM Limits for period # 1 => INTERIM Limits for period # 2 => FINAL Limits Page => X Carolina Dairy, LLC 001 001 NA if not applicable put N/A Concentration Limits Mass Limits Monitoring Frequency Dail Max Monthly Avera e Units Daily Max Monthly Average Units By Industry B POTW Sample Collection Method C or G Required Laboratory Detection Level 1 Flow 0.15 0.1 MGD Daily Every Sample Reading- 2 BOD 500 m /L Monthly Semi -Annually C 2.0 m /L 3 TSS 400 m /L Monthly Semi -Annually C 2.5 m /L 4 Temperature 110 100 OF Daily* 6 Annual, random Grab or In situ 1017 5 pH 11 Daily Min = 6 Std. Units Std. Units Monthly Semi -Annually Grab or In situ 0.1 S.U. OTHER PARAMETERS; Please List Alphabeticall 6 FOG 30 m /l Monthly Semi -Annually G 5 mg/L 7 8 9 10 11 12 13 14 15 *Daily temperature monitoring by industry is not required to be performed by an NC certified laboratory. Daily industrial temperatures are operational, and shall be reported as such. IUP, Part 1 Section F: Effluent Limits and Monitoring Requirements The Permittee may discharge from this specific Pipe number according to these specific dates, effluent limits, and monitoring requirements Receiving POTW name => Receiving POTW NPDES # _> Effective date for these Limits => Expiration date for these Limits => Biscoe IU name => NC0021504 IUP # _> 8/15/2021 Pipe # _> 8/15/2026 40 CFR # _> THE LIMITS ON THIS PAGE ARE, (Check one below): LIMITS for ENTIRE permit period => INTERIM Limits for period # 1 => INTERIM Limits for period # 2 => FINAL Limits Page => X Grede II, Biscoe 002 O1 433 if not applicable put N/A Concentration Limits Mass Limits Monitoring Frequency Sample Collecti Required on Laboratory Monthly Monthly Method Detection Daily Max Average Units Daily Max Average Units By Industry B POTW C or G Level 1 Flow 0.050 0.033 MGD Continuous - - 2 BOD 300 250 mg/L Quarterly Semi -Annually C 2.0 mg/L 3 TSS 300 250 mg/L Quarterly Semi -Annually C 2.5 mg/L 4 Temperature Monitor & report Deg. C Daily* 6 Annual, Grab or random In situ 1°C 5 pH 9 Daily Min Std. Units Std. Units Quarterly Semi -Annually Grab or 0.1 S.U. = 6 In situ 5 Oil & Grease 50 25 mg/L Std. Units Quarterly Semi -Annually Grab or 5 mg/L In situ OTHER PARAMETERS; Please List Al habeticall 6 Cadmium 0.005 mg/L Quarterly 1/6 months C 0.001 mg/L 7 Chromium 0.1 mg/L Quarterly 1/12 months C 0.01 mg/L 8 Copper 0.055 mg/L Quarterly 1/6 months C 0.002 mg/L 9 Cyanide 0.050 mg/L Quarterly 1/6 months C 0.005 mg/L 10 Lead 0.020 mg/L Quarterly 1/6 months C 0.002 mg/L 12 Nickel 0.10 mg/L Quarterly 1/6 months C 0.01 mg/L 13 Silver <0.0005 mg/L Quarterly 1/12 months C 0.0005 mg/L 14 Zinc 0.75 mg/L Quarterly 1/6 months C 0.01 mg/L 15 TTO** 2.13 Once/6 Months Once/year ** G 0.01 mg/L ** *Daily temperature monitoring by industry is not required to be performed by an NC certified laboratory. Daily industrial temperatures are operational and shall be reported as such. **See Section III Appendix A - Carolina Diary Authorizations to Construct Firefox about:blank TOWN OF BISCOE, NC INCORPORATED 1901 February 18, 2022 Jq * '000 NC Authorization to Construct Mr. Drew Corey Regional Environmental Manager Saputo Cheese USA 3304 Sydney Rd. Plant City, FL 33566 RE: Authorization to Construct, IUP 001 Dear Mr. Corey, Pretreatment Program Per your teleconference January 19, 2022, with our Pretreatment Consultant, Lisa Osthues, the Town of Biscoe approved construction/ process changes to the pretreatment process for the Carolina Dairy / Saputo facility located at 116 Industrial Park Drive, Biscoe, NC. Those approved changes are summarized below: • Cease the use of the ozone treatment prior to the biological portion of the pretreatment process, as the ozone was resulting in a loss of bio fauna and lowering the treatment capacity of the biological portion of the treatment. • Repurpose the ozone tank for pH adjustment in order to assist with more consistent pH during and post pre-treatment. Please note: should the utilization of the new/modified equipment or pretreatment process contribute to pretreatment minimization, safety issues, or nuisance conditions within the Town of Biscoe, the Town reserves the right to require the industry to adopt an alternate strategy for pretreatment. Tha�k you, - U Sammy R. Stewart Superintendent of Public Works Town of Biscoe (910) 428-41 12 110 W MAIN ST. I BISCOE, NORTH CAROLINA 27209 1 TELEPHONE (910) 428-4112 I FAX (910) 428-3975 W W W.TOWNOFBISCOE.COM I of 1 2/18/2022, 12:23 PM Firefox about:blank TOWN OF BISCOE, NC INCORPORATED 1901 Authorization to Construct March 21, 2022 Mr. Drew Corey Regional Environmental Manager Saputo Cheese USA 3304 Sydney Rd. Plant City, FL 33566 RE: Authorization to Construct, IUP 001 Dear Mr. Corey, Pretreatment Program Per your email to our Pretreatment Consultant Lisa Osthues, dated March 18, 2022, due to concerns with the level of pollutant removal over the MBBR at the Biscoe facility, and following preliminary testing suggesting it is negatively impacting your ability to remove TSS from the final effluent, you are requesting a 3-month trial of the pretreatment system without the use of the MBBR. The Town of Biscoe is hereby granting a trial period of pretreatment, bypassing the MBBR and using the DAF as the primary removal vehicle at the facility. This trial period goes into effect Tuesday, March 22, 2022, and ends on June 30, 2022. Please note, should the bypass of the MBBR contribute to pretreatment minimization, NPDES violations of the Town's wastewater permit, safety issues, or nuisance conditions within the Town of Biscoe, the Town reserves the right to require the industry to adopt an alternate strategy for pretreatment before the trial expiration date. Thank you, 1�v.. A A�t� O Sammy R. Stewart Superintendent of Public Works Town of Biscoe (910) 428-4112 110 W MAIN ST. I BISCOE, NORTH CAROLINA 27209 1 TELEPHONE (910) 428-4112 1 FAX (910) 428-3975 W WW.TOWNOFBISCOE.COM 1 of 1 3/21/2022, 2:44 PM