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HomeMy WebLinkAbout#5035 - 10 - 2008 - FINALLaboratory Cert. #: Laboratory Name: Inspection Type: Inspector Name(s): Inspection Date: Date Report Completed: Date Forwarded to Reviewer: 5035 Heater Utilities Maintenance Chet Whiting October 10 2008 February 23, 2009 February 24, 2009 Reviewed bv: Tonia Springer Date Review Completed: March 16 2009 Cover Letter to use: _ Insp. Initial x Insp. Reg. _ Insp. No Finding _ Insp. CP Unit Supervisor: Date Received: Date Forwarded to Alberta: Date Mailed: Gary Francies 3/17/2009.- ho n Utz Beverly Eaves Perdue Governor 5035 Mr. Tony Parker Heater Utilities, Inc. 4163 Sinclair Street Denver, NC 28037 At 4 r N C DE06 WR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director March 18, 2009 SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Parker: Dee Freeman Secretary Enclosed is a report for the inspection performed on October 10, 2008 by Mr. Chet Whiting. I apologize for the delay in getting this report to you. Where finding(s) are cited in this report, a response is required. Within 30 days of receipt, please supply this office with a written item for item description of how these finding(s) were corrected. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information please contact me at 828-296-4677. Sincerely, el Gary Francies Unit Supervisor Laboratory Section CC: Mooresville Regional Office Chet Whiting DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch One 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 1NorthCarolina Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 f J Phone: 919-733-3908 \ FAX: 919-733.6241 ightt ijilly Internet: www.dwglab.org An Equal opportunity \ Affirmative Acton Employer Customer Service: 1-877-623-6748 www.ncwaterquality.org LABORATORY NAME - ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: INTRODUCTION: On -Site inspection Report Heater Utilities, Inc. 4163 Sinclair Street Denver, NC 28037 5035 October 10, 2008 Field Maintenance Chet Whiting Tony Parker This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. GENERAL COMMENTS: The findings noted do not apply to all operators and facilities. The report does not address specific operators but is written so that issues of uniformity between operators can be addressed. The company management and personnel are to be commended for the degree of uniformity they have already achieved. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS: Documentation Recommendation: Some operators have instituted consumable material tracking by recording lot numbers of pH buffers (in use) with expiration dates in the front of their calibration logbooks. This is recommended for all operators. It is also recommend that lot numbers and expiration dates for DPD (total residual chlorine) be likewise documented. Recommendation: It is recommended that when samples are taken in — situ (directly measured in the stream or discharge) that this be documented on the bench sheet or in the logbook. If this is routine it can be documented in the logbook or on the bench sheet as a footnote. Recommendation: Some samples are left at a central location by the operators and picked up later by laboratory staff. It is recommended that these coolers be sealed with custody tape. In order to document that the samples have not been tampered with, the chain of custody should document that the custody tape was intact upon receipt by the laboratory. A. Finding: Some overwriting and cross out error corrections were observed. Requirement: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate IV. Page 2 #5035 Heater Utilities documentation are not to be used. Write the correction adjacent to the error. The responsible individual must initial the correction and the date of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. Ref: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Policy, 11/30/2007. B. Finding: For some operators' documentation of instrument calibration (pH, Dissolved Oxygen) or calibration verifications (Total Residual Chlorine) time was sporadic. Requirement: Document instrument calibration times in order to verify calibration (or calibration verification) was performed prior to sample analysis. Ref: Technical Assistance for Field Analysis of pH, Rev. 02/2009, Technical Assistance for Field Analysis of Total Residual Chlorine, Rev. 8/2008, Technical Assistance for Field Analysis of Dissolved Oxygen, Rev. 7/2009. Total Residual Chlorine — Standard Methods, 181h Edition, 4500 Cl G C. Finding: At one facility calibration is not verified prior to sample analysis (high level). Requirement: Verify calibration prior to analyzing compliance samples. Ref. Technical Assistance for Field Analysis of Total Residual Chlorine, Rev. 8/2008, D. Finding: For one facility samples are analyzed on the high level curve (program 80); however, the daily calibration verification is analyzed on the low level curve (program 86) (170 lag/L). Requirement: Each facility must have glassware, chemicals, supplies, equipment, and a source of distilled or deionized water that will meet the minimum criteria of the approved methodologies. Ref: 15A NCAC 02H .0805 (g) (4). Comment: Findings C & D are from the same facility and arise from a single issue. Checking the meter calibration verification using the wrong curve means that samples are analyzed on a curve that is unverified (Finding D). The lowest gel standard may be used to verify both programs. Since the values will not be identical a separate true value will need to be assigned to that standard for each program. If the facility chooses to use a higher level gel -standard to verify program 80 a true value must be assigned to that standard. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for at least two facilities per operator from May and June 2008. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above -cited findings and implementing the recommendations will help this lab to produce quality data and meet certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all findings. Report prepared by: Chet Whiting Report reviewed by: Tonja Springer Date: February 23, 2009 Date: March 16, 2009