HomeMy WebLinkAbout#5035 - 10 - 2008 - FINALLaboratory Cert. #:
Laboratory Name:
Inspection Type:
Inspector Name(s):
Inspection Date:
Date Report Completed:
Date Forwarded to Reviewer:
5035
Heater Utilities
Maintenance
Chet Whiting
October 10 2008
February 23, 2009
February 24, 2009
Reviewed bv: Tonia Springer
Date Review Completed: March 16 2009
Cover Letter to use: _ Insp. Initial x Insp. Reg. _ Insp. No Finding _ Insp. CP
Unit Supervisor:
Date Received:
Date Forwarded to Alberta:
Date Mailed:
Gary Francies
3/17/2009.-
ho n Utz
Beverly Eaves Perdue
Governor
5035
Mr. Tony Parker
Heater Utilities, Inc.
4163 Sinclair Street
Denver, NC 28037
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North Carolina Department of Environment and Natural Resources
Division of Water Quality
Coleen H. Sullins
Director
March 18, 2009
SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC)
Maintenance Inspection
Dear Mr. Parker:
Dee Freeman
Secretary
Enclosed is a report for the inspection performed on October 10, 2008 by Mr. Chet Whiting. I apologize
for the delay in getting this report to you. Where finding(s) are cited in this report, a response is required.
Within 30 days of receipt, please supply this office with a written item for item description of how these
finding(s) were corrected. For certification maintenance, your laboratory must continue to carry out the
requirements set forth in 15A NCAC 2H .0800.
Copies of the checklists completed during the inspection may be requested from this office. Thank you
for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if
you have questions or need additional information please contact me at 828-296-4677.
Sincerely,
el
Gary Francies
Unit Supervisor
Laboratory Section
CC: Mooresville Regional Office
Chet Whiting
DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch One
1623 Mail Service Center, Raleigh, North Carolina 27699-1623 1NorthCarolina
Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 f J
Phone: 919-733-3908 \ FAX: 919-733.6241 ightt ijilly
Internet: www.dwglab.org
An Equal opportunity \ Affirmative Acton Employer Customer Service: 1-877-623-6748 www.ncwaterquality.org
LABORATORY
NAME -
ADDRESS:
CERTIFICATE #:
DATE OF INSPECTION:
TYPE OF INSPECTION:
AUDITOR(S):
LOCAL PERSON(S) CONTACTED:
INTRODUCTION:
On -Site inspection Report
Heater Utilities, Inc.
4163 Sinclair Street
Denver, NC 28037
5035
October 10, 2008
Field Maintenance
Chet Whiting
Tony Parker
This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for
the analysis of environmental samples.
GENERAL COMMENTS:
The findings noted do not apply to all operators and facilities. The report does not address specific
operators but is written so that issues of uniformity between operators can be addressed. The company
management and personnel are to be commended for the degree of uniformity they have already
achieved.
FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS:
Documentation
Recommendation: Some operators have instituted consumable material tracking by recording lot
numbers of pH buffers (in use) with expiration dates in the front of their calibration logbooks. This is
recommended for all operators. It is also recommend that lot numbers and expiration dates for DPD (total
residual chlorine) be likewise documented.
Recommendation: It is recommended that when samples are taken in — situ (directly measured in the
stream or discharge) that this be documented on the bench sheet or in the logbook. If this is routine it can
be documented in the logbook or on the bench sheet as a footnote.
Recommendation: Some samples are left at a central location by the operators and picked up later by
laboratory staff. It is recommended that these coolers be sealed with custody tape. In order to document
that the samples have not been tampered with, the chain of custody should document that the custody
tape was intact upon receipt by the laboratory.
A. Finding: Some overwriting and cross out error corrections were observed.
Requirement: All documentation errors must be corrected by drawing a single line through
the error so that the original entry remains legible. Entries shall not be obliterated by erasures
or markings. Wite-Out®, correction tape or similar products designed to obliterate
IV.
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#5035 Heater Utilities
documentation are not to be used. Write the correction adjacent to the error. The responsible
individual must initial the correction and the date of change documented. All data and log
entries must be written in indelible ink. Pencil entries are not acceptable. Ref: North Carolina
Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Policy, 11/30/2007.
B. Finding: For some operators' documentation of instrument calibration (pH, Dissolved Oxygen)
or calibration verifications (Total Residual Chlorine) time was sporadic.
Requirement: Document instrument calibration times in order to verify calibration (or calibration
verification) was performed prior to sample analysis. Ref: Technical Assistance for Field Analysis
of pH, Rev. 02/2009, Technical Assistance for Field Analysis of Total Residual Chlorine, Rev.
8/2008, Technical Assistance for Field Analysis of Dissolved Oxygen, Rev. 7/2009.
Total Residual Chlorine — Standard Methods, 181h Edition, 4500 Cl G
C. Finding: At one facility calibration is not verified prior to sample analysis (high level).
Requirement: Verify calibration prior to analyzing compliance samples. Ref. Technical Assistance
for Field Analysis of Total Residual Chlorine, Rev. 8/2008,
D. Finding: For one facility samples are analyzed on the high level curve (program 80); however,
the daily calibration verification is analyzed on the low level curve (program 86) (170 lag/L).
Requirement: Each facility must have glassware, chemicals, supplies, equipment, and a source
of distilled or deionized water that will meet the minimum criteria of the approved methodologies.
Ref: 15A NCAC 02H .0805 (g) (4).
Comment: Findings C & D are from the same facility and arise from a single issue. Checking the
meter calibration verification using the wrong curve means that samples are analyzed on a curve
that is unverified (Finding D). The lowest gel standard may be used to verify both programs. Since
the values will not be identical a separate true value will need to be assigned to that standard for
each program. If the facility chooses to use a higher level gel -standard to verify program 80 a true
value must be assigned to that standard.
PAPER TRAIL INVESTIGATION:
The paper trail consisted of comparing field testing records and contract lab reports to Discharge
Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were
reviewed for at least two facilities per operator from May and June 2008. No transcription errors were
detected. The facility appears to be doing a good job of accurately transcribing data.
V. CONCLUSIONS:
Correcting the above -cited findings and implementing the recommendations will help this lab to
produce quality data and meet certification requirements. The inspector would like to thank the staff for
its assistance during the inspection and data review process. Please respond to all findings.
Report prepared by: Chet Whiting
Report reviewed by: Tonja Springer
Date: February 23, 2009
Date: March 16, 2009