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HomeMy WebLinkAbout#5569 10-final INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5569 Laboratory Name: NC Parks and Recreation – Jordan Lake Inspection Type: Field Maintenance Inspector Name(s): Jeffrey R. Adams Inspection Date: March 31, 2010 Date Report Completed: April 8, 2010 Date Forwarded to Reviewer: April 8, 2010 Reviewed by: Jason Smith Date Review Completed: April 12, 2010_____________ Cover Letter to use: X Insp. Initial Insp. Reg. Insp. No Finding Insp. CP Unit Supervisor: Dana Satterwhite Date Received: April 28, 2010 Date Forwarded to Alberta: April 29, 2010 Date Mailed: April 29, 2010 _____________________________________________________________________ On-Site Inspection Report LABORATORY NAME: NC Parks and Recreation – Jordan Lake NPDES PERMIT #: WQ0004122, WQ0004988, WQ0000488 ADDRESS: 280 State Park Road Apex, NC 27523 CERTIFICATE #: 5569 DATE OF INSPECTION: March 31, 2010 TYPE OF INSPECTION: Initial Field AUDITOR(S): Jeffrey R. Adams LOCAL PERSON(S) CONTACTED: Craig Autry and Rudy Scarborough I. INTRODUCTION: This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory was neat and equipment appeared well maintained. Laboratory documentation, however, was incomplete, inaccurate and additional quality control procedures need to be implemented. The inspector is concerned about the number of transcription errors and record omissions detected during the data review process. Many of the data points recorded on the benchsheet did not compare to the values reported on the Non-Discharge Monitoring Reports (NDMRs). These observations are documented in the Paper Trail Investigation section of this report. The laboratory was given copies of the Technical Assistance Documents for all field parameters during the inspection. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Recommendation: In order to improve the quality of the data being reported, it is recommended that the laboratory expand their data verification system to include a technical peer review process to check for accuracy and completeness of data. Steps must be taken to minimize and correct transcription errors. The transcription errors and data omissions noted during the paper trail investigation underscore the importance of this type of technical peer review process. Total Residual Chlorine – Standard Methods, 18th Edition, 4500 Cl G A. Finding: The laboratory is not verifying the calibration curve each analysis day and documenting the process. Requirement: When a five standard curve is used, the laboratory must verify the calibration curve each analysis day. To do this, the laboratory must analyze a blank to zero the instrument and a check standard each day that samples are analyzed. Ref: Technical Assistance for Field Analysis of Total Residual Chlorine. Requirement: If compliance samples are analyzed throughout the day, a post calibration check (mid-range) must be analyzed mid-day and at the end of the run (i.e., roughly every 4 hours based Page 2 #5569 NC Parks and Recreation – Jordan Lake on an eight hour day). The check standard concentration must be at mid range and recovery must be within 10% of the known value. Ref: Technical Assistance for Field Analysis of Total Residual Chlorine. Requirement: Data pertinent to each analysis must be maintained for five years. A record of instrument calibration where applicable, must be filed in an orderly manner so as to be readily available for inspection upon request. Ref: 15A NCAC 02H .0805 (g) (2). Recommendation: It is recommended that the laboratory purchase low-range secondary gel standards (these are usually marketed in three dilutions) to be used for the daily calibration check. pH – Standard Methods, 18th Edition, 4500 H+ B Temperature – Standard Methods, 18th Edition, 2550 B C. Finding: The laboratory is performing the NIST temperature sensor check annually, but is not posting corrections on the meter. Requirement: The temperature correction (even if it is zero) must be posted on the meter as well as in hard copy format (to be retained for 5 years). Ref: Technical Assistance for Field Analysis of pH and Technical Assistance for Field Analysis of Temperature. pH – Standard Methods, 18th Edition, 4500 H+ B Comment: The laboratory was not analyzing a calibration check following instrument calibration and after sample analysis mid-day and/or at the end of the day. The Technical Assistance for Field Analysis of pH states, if compliance samples are analyzed throughout the day, a post calibration check (e.g., 7 buffer) must be analyzed mid-day and at the end of the run (i.e., roughly every 4 hours based on an eight hour day). The laboratory is now performing and documenting the pH checks after initial calibration. No further response is required for this finding. D. Finding: The proper units of measure (S.U. for pH) are not documented on the benchsheet. Requirement: Data pertinent to each analysis must be maintained for five years. Certified Data must consist of date collected, time collected, sample site, sample collector, and sample analysis time. The field bench sheets must provide a space for the signature or initials of the analyst, and proper units of measure for all analyses. Ref: 15A NCAC 02H .0805 (g) (1). E. Finding: Data values are reported on the Discharge Monitoring Report to 0.01 S.U. not 0.1 S.U. as required by the method. Requirement: A variance of ± 0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report pH values to the nearest 0.1 pH unit. Ref: Standard Methods, 18th Edition, 4500 H+ B. (6). Comment: Although Standard Methods requires reporting to one decimal place for pH, laboratories must follow vendor instructions when analyzing performance testing samples. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing benchsheets and contract lab reports to Non-Discharge Monitoring Reports (NDMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for Poplar Point (NPDES permit #WQ0004122), Seaforth (permit #WQ0004988), and Vista Point (NPDES permit #WQ0000488), for December, 2009 and January and February, 2010. The following errors were noted: Page 3 #5569 NC Parks and Recreation – Jordan Lake Date Parameter Location - Poplar Point Value on Benchsheet Value on NDMR 12/10/09 Total Residual Chlorine Effluent No Data 0.5 mg/L 12/10/09 pH Effluent No Data 6.34 s. u. 12/11/09 Total Residual Chlorine Effluent No Data 0.3 mg/L 12/11/09 pH Effluent No Data 6.45 s. u. 12/22/09 pH Effluent 5.83 s. u. 6.53 s. u. 02/08/10 pH Effluent 5.91 s. u. 5.98 s. u. 02/09/10 pH Effluent No Data 6.44 s. u. 02/09/10 Total Residual Chlorine Effluent 0.35 mg/L 0.32 mg/L 02/10/10 pH Effluent 6.19 s. u. 6.17 s. u. 02/11/10 pH Effluent No Data 6.21 s. u. 02/11/10 Total Residual Chlorine Effluent No Data 0.43 mg/L 02/18/10 pH Effluent 6.03 s. u. 6.2 s. u. 02/21/10 pH Effluent No Data 6.43 s. u. 02/21/10 Total Residual Chlorine Effluent No Data 0.27 mg/L 02/22/10 pH Effluent 6.43 s. u. 6.0 s. u. 02/22/10 Total Residual Chlorine Effluent 0.27 mg/L 0.3 mg/L Date Parameter Location - Seaforth Value on Benchsheet Value on NDMR 12/03/09 pH Effluent 6.1 s. u. No Data 12/03/09 Total Residual Chlorine Effluent 0.4 mg/L No Data 12/04/09 pH Effluent No Data 6.1 s. u. Page 4 #5569 NC Parks and Recreation – Jordan Lake Date Parameter Location - Seaforth (Cont’d) Value on Benchsheet Value on NDMR 12/04/09 Total Residual Chlorine Effluent No Data 0.4 mg/L 01/26/10 pH Effluent 6.80 s. u. 6.11 s. u. 02/07/10 pH Effluent 6.05 s. u. 6.49 s. u. 02/08/10 pH Effluent 6.05 s. u. 6.55 s. u. 02/08/10 Total Residual Chlorine Effluent 0.31 mg/L 0.4 mg/L Date Parameter Location - Vista Point Value on Benchsheet Value on NDMR 12/01/09 pH Effluent 6.29 s. u. 6.75 s. u. 12/01/09 Total Residual Chlorine Effluent 0.12 mg/L 0.33 mg/L 12/04/09 pH Effluent 6.27 s. u. 6.71 s. u. 12/04/09 Total Residual Chlorine Effluent 0.73 mg/L 0.50 mg/L 12/18/09 pH Effluent 6.20 s. u. 6.31 s. u. 12/18/09 Total Residual Chlorine Effluent 0.09 mg/L 0.30 mg/L In order to avoid questions of legality or possible monitoring frequency violations, it is recommended that you contact the appropriate Regional Office for guidance as to whether an amended Non- Discharge Monitoring Report will be required. A copy of this report will be forwarded to the Regional Office. V. CONCLUSIONS: Correcting the above-cited findings and implementing the recommendations will help this lab to produce quality data and meet certification requirements. The inspector would like to thank the staff for its assistance in the inspection and data review process. Please respond to all findings. Report prepared by: Jeffrey R. Adams Date: April 8, 2010 Report reviewed by: Jason Smith Date: April 12, 2010