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Home My WebLink AboutNC0001058_Inspection_20230120ROY COOPER Governor ELIZABETH S. RISER Secretary RICHARD E. ROGERS, JR. Director Hunter Copeland Patheon Manufacturing Services LLC PO Box 1887 Greenville, NC 27834-1887 NORTH CAROLINA Environmental Quoiity January 20, 2023 SUBJECT: Compliance Inspection Report Patheon Manufacturing Services NPDES WW Permit No. NC0001058 Pitt County Dear Permittee: The North Carolina Division of Water Resources conducted an inspection of the Patheon Manufacturing Services on 1/19/2023. This inspection was conducted to verify that the facility is operating in compliance with the conditions and limitations specified in NPDES WW Permit No. NC0001058. The findings and comments noted during this inspection are provided in the enclosed copy of the inspection report entitled "Compliance Inspection Report". If you should have any questions, please do not hesitate to contact Robbie Bullock with the Water Quality Regional Operations Section in the Washington Regional Office at 252-946-6481 or via email at robert.e.bullock@ncdenr.gov. ATTACHMENTS Cc: Laserfiche Sincerely, RQdyt Te.44441 Robert Tankard, Assistant Regional Supervisor Water Quality Regional Operations Section Washington Regional Office Division of Water Resources, NCDEQ DE North Carolina Department of ErvIronmental Quality I Dlvlslon of Waler Resources Washington Regional Office 1 943 Washington Square Mall I Washington, North Carolina 27889 252.946.6481 United States Environmental Protection Agency EPA Washington, D.C. 20460 Water Compliance Inspection Report Form Approved. OMB No. 2040-0057 Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection 1 INI 2 I I 3 I NC0001058 111 121 23/01/19 117 Type 181 O I I I 1 1 1 Inspector Fac Type 191 S I 20I I 21 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 1 1 I I I I I 1 11 1 1 1 1 1 P6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved 671 I 70 I3 I 711 1 72 I N I 73 _ I 74 71 I I I I I I I I 180 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include POTW name and NPDES permit Number) Patheon Manufacturing Services 5900 Nw Martin Luther King Jr Hwy Greenville NC 27835 Entry Time/Date 10:OOAM 23/01/19 Permit Effective Date 20/02/01 Exit Time/Date 12:30PM 23/01/19 Permit Expiration Date 24/10/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) /// Roy Hunter Copeland/ORC/252-356-3928/ Other Facility Data Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Natalie Brown,PO Box 1887 Greenville NC 278341887//252-714-3969/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit Operations & Maintenar Records/Reports Self -Monitoring Progran Facility Site Review Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Robert E Bullock DWR/WARO WQ/252-948-3843/ 1/20/2023 Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date Rottix Te4,14 DWR/WARO WQ/252-948-39*21 1/24/2023 EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# 1 31 NPDES yr/mo/day NC0001058 111 121 23/01/19 117 Inspection Type 18 [j 1 Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The review period for this inspection was December 2017 through November 2022. The November 2022 DMR was reviewed with no discrepancies found. The current permit is effective until October 31, 2024. The facility is reminded that a renewal application needs to be submitted no later than 180 days prior to the expiration date. The facility was judged to be Compliant with NPDES permit NC0001058. Page# 2 Permit: NC0001058 Inspection Date: 01/19/2023 Owner - Facility: Patheon Manufacturing Services Inspection Type: Compliance Evaluation Operations & Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? • ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ � ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ � ❑ application? Is the facility as described in the permit? • ❑ ❑ ❑ # Are there any special conditions for the permit? • ❑ ❑ ❑ Is access to the plant site restricted to the general public? • ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? • ❑ ❑ ❑ Comment: The current permit is effective until October 31, 2024. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? • ❑ ❑ ❑ Is all required information readily available, complete and current? • ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? • ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? • ❑ ❑ ❑ Is the chain -of -custody complete? ❑ ❑ ❑ • Dates, times and location of sampling ❑ Name of individual performing the sampling ❑ Results of analysis and calibration ❑ Dates of analysis ❑ Name of person performing analyses ❑ Transported COCs ❑ Are DMRs complete: do they include all permit parameters? • ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ • ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified ❑ ❑ • ❑ operator on each shift? Is the ORC visitation log available and current? • ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? • ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility • ❑ ❑ ❑ classification? Page# 3 Permit: NC0001058 Inspection Date: 01/19/2023 Owner - Facility: Patheon Manufacturing Services Inspection Type: Compliance Evaluation Record Keeping Is a copy of the current NPDES permit available on site? Facility has copy of previous year's Annual Report on file for review? Comment: Kent Cutler is the ORC with Toby Woolard as the Backup ORC. The November 2022 DMR was reviewed for accuracy with no discrepancies found. Yes No NA NE • ❑ ❑ ❑ Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ El • El Is sample collected below all treatment units? • ❑ ❑ ❑ Is proper volume collected? • ❑ ❑ ❑ Is the tubing clean? ❑ El • El # Is proper temperature set for sample storage (kept at less than or equal to 6.0 • ❑ ❑ ❑ degrees Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type ■ ❑ El El representative)? Comment: Samples are grab as stated in the NPDES permit. Page# 4