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HomeMy WebLinkAbout#518 - 11 - 2010 - FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: .518 Laboratory Name: Baxter Healthcare Corp. Inspection Type: Industrial Maintenance Inspector Name(s): Jason Smith Inspection Date: November 9, 2010 Date Report Completed: January 14, 2011 Date Forwarded to Reviewer: January 14, 2011 Reviewed bv: David Livingston Date Review Completed: January 19, 2011 Cover Letter to use: lnsp..Initial X Insp. Reg_ Insp. No Finding Insp, CP Unit Supervisor: Gary Francies Date Received: 1/19/2011 Date Forwarded to Alberta: 1/20/11 Date Mailed: 01 Beverly Eaves Perdue Governor 518 Mr. Stephen Taylor Baxter Healthcare Corp. P.O. Box 1390 Marion, NC 28752 i� RCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director January 20, 2011 SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Taylor: Dee Freeman Secretary Enclosed is a report for the inspection performed on November 9, 2010 by Jason Smith. I apologize for the delay in getting this report to you. Where finding(s) are cited in this report, a response is required. Within 30 days of receipt, please supply this office with a written item for item description of how these finding(s) were corrected. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information please contact me at 828-296-4677. Sincerely, Gary Francies Unit Supervisor Laboratory Section CC: Jason Smith Gary Francies Master files DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch One 1623 Mail Service Center, Raleigh, North Carolina 27699.1623 NQi hCarolina Location, 4405 Reedy Creek Road, Raleigh, North Carolina 27607-6445 Phone: 919-733-3908 t FAX: 919-733-6241 Naturally ly Internet: mvw,dwglab,org An Equal Opportunity t Affirmaliva Action Emptoyer Customer Service: 1-877-623-6748 v+vm.ncwaterquality.org LABORATORY NAME: NPDES PERMIT #: ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: j ,s s Baxter Healthcare Corp. NCO006564 P.O. Box 1390 Marion, NC 28752 518 November 9, 2010 Industrial Maintenance Jason Smith Stephen Taylor This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses, The laboratory adequately addressed most of the Findings prior to the completion of this report in an email received on November 16, 2010. These Findings are documented in this report as comments with no further response required. Finding A is a new policy that has been implemented by our program since the last inspection. III. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS: Documentation Comment: The time of sample preservation in the laboratory was not documented to show that samples were preserved within 15 minutes. The Code of Federal Regulations, Title 40, Part 136; Federal Register.Vol. 72, No. 47,.March 12, 2007; Table 11, Footnote 2 states in part: preserve the grab sample, composite sample, or aliquot split from a composite sample within 15 minutes of collection. The laboratory submitted an updated benchsheet which includes the time of sample preservation in the laboratory. No further response is necessary for this finding. Comment: The.date that Fecal Coliform filters and media are put in use was not documented. The date opened was documented, but this date was when the materials were opened to perform the comparison testing. In order to accurately determine the lot numbers used on a daily basis, both the date opened and : put in use ,are required if they are not the same. North Carolina Wastewater/Groundwater Laboratory Certification Policy states in part: All chemicals, reagents, standards and consumables used by the laboratorymust have the following information documented: Date received, Date Opened (in use), Vendor, Lot Number, and Expiration Date (where specified). This is a new policy that has been implemented by our program since the last inspection. The laboratory is now documenting the date put in use in addition to the date opened for Fecal Coliform filters and media. No further response is necessary for this finding. Page 2 #518 Baxter Healthcare Corp. Comment: The procedure and calculations for preparing reagents is not included in the reagent preparation log. North Carolina Wastewater/Groundwater Laboratory Certification Policy states in part: Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for primary standards, chemicals, reagents, and materials used for a period of five years. This is a new policy that has been implemented by our program since the last inspection. The procedure and calculations are now included in the reagent preparation log. No further response is necessary for this finding. General Laboratory Comment: The analytical balance was last serviced on August 11, 2009. North Carolina Wastewater/ Groundwater Laboratory Certification Policy states: Laboratory analytical balance(s) must be serviced by a qualified vendor/technician at a minimum every 12 months to ensure that the balance is functioning within required tolerances. Documentation that this service has been performed must be available for review upon request. If the operational capabilities of the balance are in question at any time during the 12-month period, corrective action must be taken. The analytical balance was serviced on December 7, 2010. No further response is necessary for this finding. PH— Standard.Methods, 18th Edition, 4500 H" B Comment: The laboratory was reporting pH results to two decimal places. Standard. Methods, 18th Edition, 4500. H+ B. (6) states: A variance of ± 0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report pH values to the nearest 0.1 pH unit. The laboratory is now reporting pH to one decimal place. No further response is necessary for this finding. Specific Conductance -Standard Methods, 18th Edition, 2510 B Comment: The effluent collection/analysis time was not documented, 'Required Documentation for Sampling -Preservation and Hold Time", North Carolina Wastewater/Groundwater Laboratory Certification memorandum dated June 20, 2007 states in part: Sample identification must be associated with the. date ,and time of sample collection and analysis. The time elapsed between sampling and analysis must be documented to determine if hold times are met. Prior to the laboratory inspection, the collection/analysis times .for the upstream and downstream samples were recorded on the pH and Dissolved Oxygen ,benchsheets. Based upon a recommendation during the inspection, the collection/analysis times of the effluent, upstream, and downstream samples are now recorded on the Conductivity benchsheet. No further response is necessary for this finding. Total Suspended Solids -- Standard Methods, 18th Edition, 2540 D Comment: The laboratory was using a minimum weight gain of 1 mg to determine the reporting limit. North Carolina Wastewater/Groundwater Laboratory Certification Policy based upon Standard Methods, 20th and 21s' Editions, 2540 D. (3) (b) states: The minimum reporting value is established at 2.5 mg/L when 1000 mL of sample is analyzed. The minimum weight gain allowed by any approved method is 2.5 mg. In instances where the weight gain is less than the required 2.5 mg, the value must be reported as - less ,than the: appropriate value based upon the volume used. For example, if 500 mL of sample is analyzed and < 2.5 mg of dried residue is obtained, the value reported would be < 5 mg/L. This is a new policy that has:been implemented by our program since the last inspection. The laboratory is now using a minimum weight gain of 2.5 mg to determine the reporting limit. No further response is necessary for this finding.: ..> Page 3 #518 Baxter Healthcare Corp. Chemical Oxygen Demand — Hach !Method 8000 Comment: Since the laboratory is using a preprogrammed internal curve that is verified annually, the analysis of a second source standard is not required. Comment: The laboratory was not analyzing a blank and calibration verification standard at the end of the sample set. North Carolina Wastewater/Groundwater Laboratory Certification Policy states: The calibration blank and calibration verification standard (mid -range) must be analyzed initially (i.e., prior to sample analysis), after every tenth sample and at the end of each sample group to check for carry over and calibration drift. If either fall outside established quality control acceptance criteria, corrective action must be taken (e.g., repeating sample determinations since the last acceptable calibration verification, repeating the initial calibration, etc.). This is a new policy that has been implemented by our program since the last inspection. The blank and calibration verification standard are now analyzed as required by this policy. No further response is necessary for this finding. A. Finding: The laboratory is not analyzing matrix spikes. Requirement: Unless the referenced method states a greater frequency, spike 5% of samples on a monthly basis. Laboratories analyzing less than 20 samples per month must analyze at ...least one.,matrix spike each month samples are analyzed. Prepare the matrix spike from a reference source different from that used for calibration unless otherwise stated in the method. If matrix _spike results are out of control, the results must be qualified or the laboratory must take corrective action to rectify the effect, use another method, or employ the method of standard: additions.: When the method of choice specifies matrix spike performance acceptance .criteria for;accuracy, and the laboratory chooses to develop statistically valid, laboratory -specific limits, the laboratory -generated limits cannot be less stringent than the criteria stated in the approved method. Ref: North Carolina Wastewater/Groundwater Laboratory Certification Policy. Comment:, :Please see the attached technical assistance document. Additional technical assistance will be provided. IV. PAPER TRAIL INVESTIGATION: No paper trail performed. V. CONCLUSIONS: Correcting the above -cited finding will help this lab to produce quality data and meet certification requirements.' The' -inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all findings. Report prepared by: Jason Smith Date: January 14, 2011 Report reviewed: by: David Livingston Date: January 19, 2011 North Carolina Wastewater/Groundwater Laboratory Certification Matrix Spiking Policy and Technical Assistance (41612010) Policy Statement Unless the referenced method states a greater frequency, spike 5% of samples on a monthly basis. Laboratories analyzing less than 20 samples per month must analyze at least one matrix spike (MS) each month samples are analyzed. Prepare the MS from a reference source different from that used for calibration unless otherwise stated in the method. If MS results are out of control, the results must be qualified or the laboratory must take corrective action to rectify the effect, use another method, or employ the method of standard additions. When the method of choice specifies MS performance acceptance criteria for accuracy, and the laboratory chooses to develop statistically valid, laboratory -specific limits, the laboratory -generated limits cannot be less stringent than the criteria stated in the approved method. When spiking with multi -component standards, if the method does not specify the spiking components, the Laboratory Control Spike (LCS) and MS must contain all analytes that are reported. If the unspiked sample result is in the top 40% of the calibration range, the sample should be diluted and the MS prepared using the diluted sample. The recovery of the MS samples must be bracketed by the calibration range. The volume of spike solution used in MS preparation must in all cases be s 10% of the total MS volume. It is preferable that the spike solution constitutes s 1% of the total MS volume so that the MS can be considered a whole- volume sample with no adjustment by calculation necessary. If the spike solution volume constitutes >1% of the total sample volume, the sample concentration or spike concentration must be adjusted by calculation. Technical Assistance Spike Preparation The spike concentration may be set at either 5 to 50 times the Method Detection Limit (as determined by the Method Detection' Limit or MDL study) for the analyte, or at 1 to 10 times the ambient level (average concentration) of the analyte in samples. There are 3 options for preparing spikes: Option 1 (Recommended - easiest) - If the spike solution volume is equal to 1% or less of the `total sample volume;direct subtraction of the unspiked sample is allowed. When the volume of the standard solution spiked into a sample or a sample extract is less than 1 % of the total volume then the final concentration need not be adjusted (e.g., 10 pL of spike solution added to a 1 mL final extract results in only a negligible 1 % change in the final extract volume). Option 2 - Adjust spike solution to a known volume with sample. In this case the sample concentration must be adjusted. When the volume of spike solution exceeds 1% of the total MS volume the sample concentration must be adjusted prior to determining spike recovery. Option 3 (Not recommended — most difficult) - Add spike solution to a full volume sample. In this case, the spike concentration must be adjusted. When the volume of spike solution exceeds 1% of the total MS volume the spike concentration must be adjusted prior to determining spike recovery. Spike Preparation Examples Option 1 - If the spike solution volume is equal to 1% or less of the total sample volume, direct subtraction of the unspiked sample is allowed. Option 1 Example: 0.5 m(s of a 1000 mg/L standard spike added to 100 mis of sample has a theoretical value of 5 mg/L. (A) The spiked sample recovery is 5.1 mg/L (B) If the unspiked sample result is 0.5 mg/L (C) Theoretical value is 5.0 mg/L The Percent Recovery = spiked sample recovery (A) - unspiked sample result (B) divided by theoretical value (C) X 100 or 5.1 - 0.5 X 100 = 92% recovery A - B X 100 = Percent recovery 5.0 C Option 2 - Adjust spike solution to a known volume with sample. In this case the sample concentration must be adjusted. Option 2 Example 1: 10 mis of spike (concentration 50 mg/L) brought to 100 mis with sample the theoretical MS value is 5 mg/L. (A) The spiked sample recovery is 5.1 (B) If the unspiked sample result is 0.5 mg/L (C) % sample is 0.90 (sample volume used (90) divided by final volume (100)) (D) Theoretical value is 5.0 mg/L The Percent Recovery = spiked sample recovery (A) -- (unspiked sample result (B) x % sample (C)) divided by theoretical value (D) X 100 or 5.1 (0.5 x 0.9) X 100 = 93% recovery A - (B x C) X 100 = Percent recovery 5.0 D Option 2 Example 2: Larger spike volume 25 mis of spike (concentration 50 mg/L) brought to 250 mis with sample the theoretical MS value is 5 mg/L. - (A) The spiked sample recovery is 5.6 (B) If the unspiked sample result is 0.5 mg/L -= (C)' " %sample is 0.90 (sample volume used (225) divided by final volume (250)) (D) Theoretical value is 5.0 mg/L The Percent Recovery = spiked sample recovery (A) - (unspiked sample result (B) x % sample (C)) divided by theoretical value (D) X 100 or 5.6 - 0.5 x Q.M X 100 = 103% recovery A - S x C X 100 = Percent recovery 5.0 D Option 3 - Add spike solution to a full volume sample. In this case the spike concentration must be adjusted. Option 3 Example: 5 mis of a spike (concentration 100 mg/L) is added to 100 mis of a sample (105 mis final volume). (A) The spiked sample recovery is 5.1 (B) If unspiked sample result is 0.5 mg/L (C) Spike cone. adjustment is 0.9524 (sample volume (100) divided by sample + spike volume (105)) (D) Actual spike value is 4.7619 (Theoretical value (5 mg/L based on 100 ml sample) x C) The Percent Recovery = spiked sample recovery (A) x (sample volume divided by sample volume + spike volume (C)) — unspiked sample result (B) divided by Actual spike value (D) X 100 or (5.1 x 100 ) — 0.5 100+5 4,7619 (AxC —B X100=91.5% X 100 = 91.5% recovery D Corrective Action/Qualifications for MS Spike accuracy is usually based on a range of percent recovery (e.g., 80-120%). Refer to the method of choice for specific acceptance criteria for the matrix spikes until the laboratory develops or adopts statistically :valid, laboratory -specific performance criteria for accuracy. If a MS fails, and the LCS is acceptable,. qualify the data for the MS sample. Repeated failures for a specific matrix may require use of an alternate method or method of standard addition. Base the sample batch acceptance on the results of the LCS analyses (and other quality control results) rather than the MS alone, because the matrix of the spiked sample may interfere with the method performance. If a MS and the associated LCS fail, re - prepare and reanalyze affected samples. Post Digestion Spikes (PDS) Post Digestion Spikes (PDS) are used for some analyses (e.g., metals) to assess the ability of a method to successfully recover target analytes from an actual sample matrix after the digestion process has been performed. The PDS results are used with MS results to evaluate matrix interferences. The MS and PDS should be prepared from the same environmental sample. A PDS is not to be analyzed in place of a MS. Post Digestion Spikes must be reported as post -digested and must not be misrepresented as pre- digested spikes. (Exception: TCLP and SPLP samples are always spiked post digestion.) Corrective Action/Qualifications for Post Digestion Spikes In general, if the MS recovery for an analyte does not fall within the quality control acceptance range but the PDS recovery is acceptable, then a matrix affect (associated with the preparatory process) should be suspected and the unspiked sample results must be qualified on the basis of the matrix spike recovery. However, when historical, data for the effect does not exist, the laboratory would normally be expected to perform:a second. digestion and reanalysis of the MS to confirm the result. The result would be confirmed if the MS recoveries and PDS recoveries for both sets of analyses were similar in magnitude and bias. When- both the MS recoveryand PDS recovery for a particular analyte falls outside of quality control acceptance: range in the -same manner (i.e., the PDS and MS failures are of similar magnitude and the. direction of bias is the.same), confirmatory analyses are unnecessary but the data must be qualified. Parameters Excluded from MS Requirements Acidity BODtCBOD Chlorophyll Color — ADMI Conductivity Ignitability Paint Filter Test pH J Salinity Total Residual Chlorine Alkalinity Aquatic Humie Substances All Bacteriological Parameters Color - PtCo Dissolved Oxygen All Residues Turbidity Temperature Sulfite Vector Attraction Reduction (All Options) (Field Laboratories and Field Setting analyses are exempt.)