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HomeMy WebLinkAbout#5020 - 06 - 2010 - FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: Laboratory Name: Inspection Type: Inspector Name(s): Inspection Date: Date Report Completed: Date Forwarded to Reviewer: Reviewed by: Date Review Completed: Cover Leiter to use: Unit Supervisor: Date Received: s Date Forwarded to Alberta: Date Mailed: 5020 Comm Scope WWTP Field Maintenance Chet Whiting June 15 2010 July 7, 2010 July 7, 2010 Tonia Springer 7/13/2010 Insp. Initial X Insp. Reg. Insp. No Finding Insp. CP Gary Francies 7/13/2010 7/13/2010 cy fJ ) Beverly Eaves Perdue Governor 5020 Mr. Scott Waddell Comm Scope WWTP 6519 Comm Scope Road Catawba, NC 28609 i .1 * 'j;L')h RCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Coleen H. Sullins Director July 13, 2010 SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Waddell: Dee Freeman Secretary Enclosed is a report for the inspection performed on June 15, 2010 by Mr. Chet Whiting. Where finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these finding(s) were corrected. If the finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic cony of this report by email, or if you have questions or need additional information please contact me at 828-296-4677. Sincerely, Gary Fancies Unit Supervisor Laboratory Section CC: Chet Whiting Central files DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 Phone: 919-733-39081 FAX: 919-733-6241 Internet www.dwglab.org An Equal Oppolunity\AffrmativeAction Employer Customer Service:1-877-623-6748 www.ncwatergtiality.org NOfthCaro inn Naturally LABORATORY NAME: NPDES PERMIT #: ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: INTRODUCTION: Comm Scope WWTP NCO034754 6519 Comm Scope Rd. Catawba, NC 28609 5020 June 15, 2010 Field Maintenance Chet Whiting D. Scott Waddell This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory was clean, well maintained and well organized. Bench sheets and documents were well designed and were easily retrievable for review. Findings B and C are new policies that have been implemented by our program since the last inspection. A. Finding: Error corrections are not performed properly. Requirement: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. Ref: Quality Assurance Policies for Field Laboratories. B. Finding: The laboratory needs to increase the documentation of materials and reagents used. Requirement: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation. information to analytical batches in which the Page 2 #5020 Comm Scope solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor, manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumabies used for a period of five years. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. Comment: The laboratory started this process and submitted a Total Residual Chlorine (TRC) traceability document for calibration curve standards and regents on June 30, 2010. Total Residual Chlorine — Standard Methods, 18th Edition, 4500 Cl G Comment: The gel standard used to check the calibration of the meter prior to analysis had not been calibrated every 12 months thereafter. The Technical Assistance for Field Analysis of Total Residual Chlorine states: Purchased Gel -type or sealed liquid ampoule standards may be used for daily calibration verification only. These standards must be verified initially and every 12 months thereafter, with the standard curve. A copy of the gel standard verification was received on June 30, 2010 which adequately addresses this finding. No further response is necessary for this finding. Comment: The calibration check standard was not in the mid -range of the verified calibration curve. The Technical Assistance for Field Analysis of Total Residual Chlorine states: When a five -standard annual curve verification (Option 1) is used the laboratory must check the calibration curve each analysis day. To do this, the laboratory must analyze a blank to zero the instrument and analyze a check standard each day that samples are analyzed. The check standard concentration must be at mid range and recovery must be within 10% of the known value. A curve verification extended to a range of 400 pg/L was received on June 30, 2010 which adequately addresses this finding. No further response is necessary for this finding. pH — Standard Methods, 18th Edition, 4500 H+ B Comment: The pH meter's temperature sensor had not been checked against a NISI Traceable thermometer within the required twelve month period. The Technical Assistance for Field Analysis of pH states: All thermometers and temperature measuring devices must be checked every 12 months against a MIST certified or NIST traceable thermometer and the process documented even if the instrument is not used for reporting temperature results. To check a thermometer or the temperature sensor of a meter, read the temperature of the thermometer/meter against a NIST certified or MIST traceable thermometer and record the two temperatures. The thermometer/meter readings must be less than or equal to 10C from the NIST certified or NIST traceable thermometer reading. The documentation must include the serial number of the NIST certified thermometer or NIST traceable thermometer that was used in the comparison. Also document any correction that applies on both the thermometer/meter and on a separate sheet to be filed. (NOTE: Other certified laboratories may provide assistance in meeting this requirement.) The sensor was checked and documented on -site during the inspection which adequately addresses this finding. No further response is necessary for this finding. C. Finding: Values are reported that exceed the method specified accuracy (0.1 S.U) for this analysis. Requirement: A variance of ± 0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report PH values to the nearest 0.1 pH unit. Ref: Standard Methods, 18th Edition, 4500 H+ B. (6). Page 3 #5020 Comm Scope IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for Comm Scope (NPDES permit # NC0034754) for April and May, 2010. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above -cited findings will help this lab to produce quality data and meet certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all findings. Report prepared by: Chet Whiting Date: July 7, 2010 Report reviewed by: Tonja Springer Date: July 12, 2010