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HomeMy WebLinkAbout#5150_01_2014_FINALLFIVYVA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder Governor Director February 26, 2014 5150 Ms. Melonie Martin Duke Power Company LLC d/b/a Duke Energy Carolinas LLC — Belews Creek 3195 Pine Hall Road Belews Creek, NC 27009 John E. Skvarla, Ill Secretary SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Ms. Martin: Enclosed is a report for the inspection performed on January 28, 2014 by Jason Smith. Since the finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the findings in such a timely manner. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by electronic mail, or if you have questions or need additional information please contact me at (828) 296-4677. Sincerely, Gary Francies Technical Assistance/Compliance Specialist Laboratory Section Enclosure cc: Master File, Jason Smith r7ENR DWR WQP Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 Phone: 919-733-39081 FAX: 919-733-6241 Internet: www.dwglab,org An Eaual OpporluNty 1 Aff4rma`-.ve Action Err+plover INSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: Laboratory Name: Inspection Type: Inspector Name(s): Inspection Date: Date Report Completed: Date Forwarded to Reviewer: Reviewed by: Date Review Completed: Cover Letter to use: Unit Suaervisor/Chemist III Date Received: Date Forwarded to Linda: Date Mailed: 5150 Duke Power Company LLC d/b/a Duke Energy Carolinas LLC — Belews Creek Field Maintenance Jason Smith January 28, 2014 February 17, 2014 February 17, 2014 Todd Crawford February 19, 2014 ❑ Insp. Initial ❑ Insp. Reg. ❑ Insp. No Finding ❑ Insp. CP ® Corrected Gary Francies February 19, 2014 2/26/2014 2/26/14 Ic LABORATORY NAME: NPDES PERMIT #: ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: INTRODUCTION: On -Site Inspection Report Duke Power Company LLC d/b/a Duke Energy Carolinas LLC — Belews Creek NCO024406 3195 Pine Hall Road Belews Creek, NC 27009 5150 January 28, 2014 Field Maintenance Jason Smith Melonie Martin This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory was clean and well organized. The facility has all the equipment necessary to perform the analyses. Proficiency Testing (PT) samples have been analyzed for all certified parameters for the 2013 proficiency testing calendar year and the graded results were 100% acceptable. Current quality assurance policies for Field Laboratories and approved procedures for the analysis of the facility's currently certified parameters were provided at the time of the inspection. Contracted analyses are performed by the Duke Power Company main lab in Huntersville, NC (Certification #248). III. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS: Documentation Comment: The laboratory needed to increase the documentation of purchased materials and reagents. The Quality Assurance Policies for Field Laboratories document states: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor and/or manufacturer, lot Page 2 #5150 Duke Power Company LLC d/b/a Duke Energy Carolinas LLC — Belews Creek number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period of five years. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (that the example traceability log emailed to the facility on February 5, 2014 is now in use) was received on February 16, 2014. No further response is necessary for this finding. Comment: Instrument identification was not documented on the benchsheet. The NC WW/GW LC Approved Procedure for the Analysis of Temperature and NC WW/GW LC Approved Procedure for the Analysis of pH state: The following must be documented in indelible ink whenever sample analysis is performed: Instrument identification. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (that the instrument identification is now documented on the benchsheet) was received on February 16, 2014. No further response is necessary for this finding. Proficiency Testin Comment: The laboratory was not documenting Proficiency Testing (PT) sample analyses in the same manner as environmental samples. The NC WW/GW LC Proficiency Testing Requirements document, February 20, 2012, Revision 1.2 states: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (that future PT sample analyses will be documented on the benchsheets) was received on February 16, 2014. No further response is necessary for this finding. Comment: PT samples have not been distributed among qualified personnel from year to year. The NC WW/GW LC Proficiency Testing Requirements document, February 20, 2012, Revision 1.2 states: Laboratories shall also ensure that PT samples are equally distributed among personnel trained and qualified for the relevant tests, which represent the routine operation of the work group at the time the PT study is conducted. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (that future PT samples will be distributed among qualified personnel) was received on February 16, 2014. No further response is necessary for this finding. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Resources. Data were reviewed for Duke Power Company LLC d/b/a Duke Energy Carolinas LLC — Belews Creek (NPDES permit #NC0024406) for October, November, and December, 2013. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: All findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Jason Smith Date: February 17, 2014 Report reviewed by: Todd Crawford Date: February 19, 2014