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HomeMy WebLinkAbout660005_Application_20220905Smithfield 600A food. TZespoKsib18® PO Box 856 Warsaw, NC 28398 July 7, 2022 -WV, FIECEIIIED Ms. Christine Lawson SEP 15 2022 Water Quality Permitting Section Animal Feeding Operations Program NO DEQIDWR 1636 Mail Service Center Central Office Raleigh, NC 27699-1636 - Re: Farm 40 (66-0005) Site Plan Review Dear Ms. Lawson. - Smithfield Hog Production is seeking a permit modification of AWS660005 to construct a covered lagoon digester and biogas collection system on this site. The farm is on Spuds lane off Bethel Church Road approximately 1.5 miles northwest of Seaboard, North Carolina. This project will involve covering one existing lagoon, Level control (effluent) transfer stations and mixing systems. This package is being submitted for permit plan approval by NCDWR under the Digester General Permit for the proposed covered lagoon digester. The following items are included in this package: • New Swine Digester Animal Waste Management System Permit Application • Engineering documents • Construction Narrative • O&M Plan • CAWMP • Location & Setback Map • Site plans and Details Thank you for taking the time to review this project. Please contact me at (910) 293-3434 or jlmstead@smithfield.com if you have any questions or need additional information. Sincerely, Jason E. Olmstead, P.E Enaineerina Project Manaaer State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FOR-W MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Farm 40A & 40B 1.2 Print Owner's name: MgMhy-Brown LLC 1.3 Mailing address: PO Box 856 RECEIVE© City, State: Warsaw, NC Zip: 28398 SEP 15 2022 Telephone (include area code): ( 910 ) 293 - 3434 Fax: (9101 293 - 3138 Email: iolmstea smithfield.com NC DEO/Dlj 1.4 Physical address: 557 Spud Lane Central 0ffCe City, State: Seaboard, NC Zip: 27876 Telephone number (include area code): ( ) - Latitude 36.4958 ° Longitude-77.4711 ° (Decimal Degrees from Google Earth) 1.5 County where facility is located: North Hampton 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Intersection of NC H,,%v 186 & NC Hwy 305 in Seaboard, take NC Hwy 186 SW for 2.6 mL turn right onto SR 1317 and go approx 2.1 mi. turn right on to Spuds Lane and go approx 1/2 mile to farm entrance 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Hog Production (company owned farm) 1.9 Facility's original start-up date: 1995 Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Jason E. Omstead Phone ( 910 ) 293 - 3434 Email: iolmsteadCa smithfield.com 2. OPERATION INFORMATION: 2.1 Facility number: 66-0005 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ® Wean to Finish 10,308 ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Layer ❑ Non -Layer ❑ Turkey ❑ Turkey Poults ❑ Beef Brood Cow ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): 95.26 Acres Required Acreage (as listed in the CAWMP): 95.26 Acres Existing Application Area (pre -construction): 95.26 Acres Proposed Application Area (post -construction): 95.26 Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Unit Type Existing? (Y/1) Name of Treatment Unit Type of Liner Material Surface Area Type of Cover � Material Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Covered Lagoon Y 76403A Soil Improved 170,968 Synthetic (80 mil) 1,648,693 703,650 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity cu. Ft. Req'd Capacity (cu.ft.) 76403B Y Soil Improved 101,778 946,316 377,982 76402A Y Soil Improved 25,000 198,774 173,954 Select Select Select Select Select 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system.) YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca ity Plan Sheet Reference GPM TDH Barns to Digester Gravity F40B-1 8" 1000 2 C101 Digester to Secondary Gravity F40B-2 12" 1500 2 C101 Select S elect 3. REQUIRED ITEMS CHECKLIST: FORM: AWO-STATE-G-DIGESTER-7107/2022 Page 2 of 6 Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. JO 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. JO 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. JO 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 1500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 500 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, JO equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. JO 3.6 A copy of the CAW`MP which must include the following components. Some of these components mat- not have been required at the time the facility was initially certified but must be added to the G4WMP for permitting purposes: JO 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 3 of 6 4. ENGINEER'S CERTIFICATION: I, Jason E. Olmstead (P.E. representing Owner's name listed in question 1.2), attest that this application for Farms 40A & 40B (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature Engineer's Seal 5. F I, my xnowtec information Signature Date 09/12/2022 %%%% M OWNER/PERMITTEE CERTIFICATION: hv\ She, 1- (Owner/Permittee name listed in question 1.2), attest that this application for k: 4 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of ge I u er ankthat if all required parts of this application are not completed and that if all required supporting an attac is not included, this application package will be returned as incomplete. Date Q 113 / Z Z 6. MANAGER'SLiE TI1l FICA ON: (complete only if different from the Faun Owner) I, (Manager's na!`s d in question 1.7), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurat and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVELLANCDENR.GOV RECEIVED SEF 15 2022 NC DEQ/DWR Central Office FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 4 of 6 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by 11 " copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: Farm 40A & 40B 7.2 Name & complete address of engineering firm: Smithfield Hop, Production - Engineering Telephone: 910 ) 293 - 3434 Fax: 9( 10) 293 - 3138 Email: iolmsteada,smithfield.com 7.3 Name of closest downslope surface waters: East side of property - Cypress Creek 7.4 County(ies) where the animal waste management system and surface waters are located Northamnpton 7.5 Map name and date: 2022 NC - ROANOKE RAPIDS & NC-WELDON: 2022 VA-BALEY & SKIPPERS 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constricted or field located, as identified on the attached map segment(s): Name of surface waters: CyRress Creek Classification (as established by the Environmental Management Commission): C; Sw Proposed classification, if applicable: Signature of regional office personnel: Date: (All attachments must be signed) FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 5 of 6 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabanus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/07/2022 Page 6 of 6 Facility Number: 66-0005 Grower: 4561 Farm 40B Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 Coun : Northam on, NC Sheet 1 of 12 ANAEROBIC DIGESTER DESIGN FARM INFORMATION Farm Population: Wean to Finish: Finishing: Recycle Flush Water Volume: DIGESTER INFORMATION Is Digester Designed as an Irregular Shape? (Y/N) Was This Facility Built Prior to 9/96? Is Drain Tile Req'd to Lower SHWT? Seasonal High Water Table Elev: Freeboard: (Y/N ) (Y/N ) SEP 15 2022 NC 0EQ/DWR Central Office u Y N unk 9382 Hd. 0 1.0 Ft. Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 508.0 Ft. contour areas see sheet 2 of 7... 334.0 Ft. Top of Dike Elevation: ----------- Depth 138.00 Ft. Finished Bottom Elevation: BOTTOM E 13.37 Ft. 124.63 Ft. Start Pump Elevation: ------------ 21 In. 136.25 Ft. Stop Pump Elevation: ------------ 27 In. 135.75 Ft. DIGESTER VOLUMES REQUIRED VOL. DESIGN VOLUMES % REQ'D. Freeboard = 0 (Cu.Ft.) 117,579 (Cu.Ft.) Temporary = 0 (Cu.Ft.) 76,827 (Cu.Ft.) Treatment = 703650 (Cu.Ft.) 1,454,287 (Cu.Ft.) 206.68% Total Volume = 703,650 (Cu.Ft.) 1,648,693 (Cu.Ft.) 234.31% Lagoon Surface Area: (Inside TOD) 170,968 S.F. Smithfield Hog Production Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Facility Number: 66-0005 Grower: 4561 Farm 40B Primary Designed By: JEO. Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 County: Northampon, NC Sheet 2 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: 1 11 962eb Cu. Ft. DIGESTER STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) 125.63 109,625 126.00 111,376 127.00 116,107 128.00 120,864 129.00 125,611 130.00 130,063 131.00 134,013 132.00 137,686 133.00 141,318 134.00 144,981 135.00 148,687 136.00 152,385 137.00 161,160 138.00 170,968 40,885 113,742 118,486 123,237 127,837 132,038 135,849 139,502 143,150 146,834 150,536 156,772 166,064 Cumul. Vol. (Cu. FT 119,826 160,711 274,453 392,938 516,176 644,013 776,050 911,899 1,051,401 1,194,551 1,341,385 1,491,921 1,648,693 1,814,757 These volumes were calculated using the vertical average end area method. TOTAL READ VOL 703,650 CF CUMULATIVE VOL. ZONE VOL. 234.31% END PUMP = = = = 135.75 FT 1,454,287 CF TR'MT 1,454,287 206.68% START PUMP = =: 136.25 FT 1,531,114 CF TEMP 76,827 MAX STORAGE = 137.00 FT 1,648,693 CF STORM 117,579 Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 rower: 4561 Farm 40B Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 County: Northampon, NG Sheet 3 of 12 WASTE STORAGE POND DESIGN 2nd STAGE FARM INFORMATION Wean to Finish: Finishing: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: STORAGE INFORMATION Farm Population: Not Applicable Even if Value Shown Is Storage Pond Designed as an Irregular Shape? (Y/N)--------- Does Operator Want Emergency Spillway? (Y/N)----------- Was This Design Built Prior to 9/96? (Y/N)------------ Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ Seasonal High Water Table Elev: ------------------- Freeboard: ------------------ Emergency Spillway Flow Depth: Not Applicable Even if Value Shown Side Slopes: ------------------- Top of Dike Elevation: Finished Bottom Elevation Start Pump Elevation: Stop Pump Elevation: From Lagoon Volume Check Contours contour areas see sheet 4 of 12... ------------ Depth BOTTOM E 13.23 Ft. ------------- 21 In. ----------- 96 In. STORAGE VOLUME REQUIRED VOL. DESIGN VOLUMES Storm Stor = 65130 (Cu.Ft.) 69,856 (Cu.Ft.) Temporary = 435738 (Cu.Ft.) 521,620 (Cu.Ft.) Permanent = 0 (Cu.Ft.) 354,841 (Cu.Ft.) Total Volume = 490,867 (Cu.Ft.) 946,316 (Cu.Ft.) 90 Temporary Storage Volume Elevation = 134.95 Ft. Lagoon Surface Area: (Inside TOD) Y N Y N 9382 Hd. c 180 Days 6.5 In. 7 In. 0 0 0.00 1.0 Ft. 0 3 :1 (H:V) 0.0 0.0 138.00 Ft. 124.77 Ft. 136.25 Ft. 130.00 Ft. % REQ'D. 126.71 % 119.71 % 192.78% 36.57 In. 101,778 S.F. Smithfield Hog Production Engineering P.O. Box 856,Warsaw, NC 28398 (910) 293-3434 Grower: 4561 Farm 40B becondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 County: Northampon, NC Sheet 4 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. STORAGE POND STAGE -AREA VOLUMES Contour Elevation (FT_] Area SF Incr. Vol. (Cu. FT) 126.77 67,370 127.00 68,024 15,570 128.00 70,745 69,384 129.00 73,071 71,908 130.00 75,456 74,264 131.00 77,897 76,677 132.00 80,394 79,145 133.00 82,962 81,678 134.00 85,586 84,274 135.00 88,267 86,926 136.00 91,003 89,635 137.00 95,279 93,141 138.00 101,778 98,528 Cumul. Vol. {Cu. FT] 123,714 139,284 208,669 280,577 354,841 431,517 510,662 592,340 676,614 763,541 853,176 946,316 1,044,845 These volumes were calculated using the vertical average end area method. TOTAL READ VOL 703,650 CF CUMULATIVE VOL. ZONE VOL. 192.78% END PUMP = = = = 130.00 FT 354,841 CF TR'MT 354,841 START PUMP = =: 136.25 FT 876,461 CF TEMP 521,620 119.71% MAX STORAGE = 137.00 FT 946,316 CF STORM 69,856 126.71 % Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: 4561 Farm 40B Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 County: Northampon, NC Sheet 5 of 12 MINIMUM REQUIRED VOLUME CALCULATIONS DIGESTER Permanent Storage: Required Treatment Volume: Animal Type Capacity (cu. = ota Wean to Finish 9,382 75.00 703,650 Finishing 0 32.00 0 arrow tL Farrow F Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 703,650 Animal Type Capacity ALW (cuft/l= otal Wean to Finish 9,382 115 0.00 0 Finishing 0 135 0.00 0 Total Required Sludge Storage Volume (cu. ft.)= No Storm Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (170968 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= No "Heavy Rain" Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 121n./ft. Vol.= (170968 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) Total Required Storm Storage (25Yr. / 241-1r. Storm +'Heavy Rain')= Total Required Permanent Storage (Treatment + Sludge) _ N 0 (CU.FT) 703,650 (CU.FT) TOTAL REQUIRED DIGESTER VOLUME = 703650 (CU.FT.) 0 0 Grower: 4561 Farm 40B Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 County: Northampon, NC Sheet 6 of 12 Temporary Storage Volume: Manure Production: Animal Type Capacity Sto. Period=Total Wean to Finish 9,382 180 1.17 1,970,845 Finishing 0 180 1.37 0 Total Manure Production (gals.)= 1,970,845 Total Manure Production (cu.ft.)= 263,482 Excess Fresh Water: Animal ype Capacity Sto. Period=Total Wean to Finish 9,382 180 0.50 844,380 Finishing 0 180 0.00 0 Total Fresh Water Excess (gals.)= 844,380 Total Fresh Water Excess (cu.ft.)= 112,885 Grower: 4561 Farm 40B Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 Countv: Northampon, NC Sheet 7 of 12 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Only in Waste Storage Pond since digester is covered Vol.=(Digester Surface Area + Waste Storage Pond Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (0.0 sq.ft. + 101778 sq.ft. + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 59,371 Storm Storage: Only in Waste Storage Pond since digester is covered Vol.=(Waste Storage Pond Area + Additional Drainage Are * 25Yr./24Hr Storm(in.)/12in./ft. Vol.= (0.0 sq.ft. + 101778 sq.ft. + 0 sq.ft.) * 6.5 in. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 55,130 "Heavy Rain" Storage: Only in Waste Storage Pond when required since digester is covered Vol.=(Waste Storage Pond Area + Additional Drainage Area) * = Heavy Rain Factor(in) / 12in./ft. Vol.= (0.O sq.ft. + 101778 sq.ft. + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage)= Total Required Permanent Storage (Treatment + Sludge) _ 55,130 (CU.FT) 435,738 (CU.FT) 0 (CU.FT) TOTAL REQUIRED 2nd STAGE VOLUME = 490867 (CU.FT.) 0 Grower: 4561 Farm 40B Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 Countv: Northamoon. NC Sheet 8 of 12 Top of Dike Elevation Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Freeboard Depth Zone Depths: DIGESTER DESIGN SUMMARY TOTAL DESIGN VOLUME=1648693 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard Depth Total Digester Depth unk 138.00 FT. 136.25 FT. 135.75 FT. Not Applicable 124.63 FT. Not Applicable Not Applicable 3.0:1 H:V 170,968 SF, 1.O0 FT. 11.1 FT. 0.5 FT. 1.8 FT. 13.4 FT. (910) Grower: 4561 Farm 40B Secondary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 County: Northampon, NC Sheet 9 of 12 STORAGE POND DESIGN SUMMARY 2nd STAGE Top of Dike Elevation ---------------- 138.00 FT. Emergency Spillway Crest Elevation ------------- Not Applicable Top of 25Yr. / 24Hr. Storm Storage --- ------ -------- 137.00 FT. Top of "Heavy Rain" Storage --------------- Not Applicable Start Pump Elevation ---------------- -- 136.25 FT. End Pump Elevation --------------- --- 130.00 FT. Top of Sludge Storage ------------- ---- Not Applicable Seasonal High Watertable Elev.--------------- 0.00 Finished Bottom Elevation -------------- 124.77 FT. Inside Top Length ------------------- Not Applicable Inside Top Width ---------------- -- Not Applicable Side Slopes ------------------- 3.0:1 H:V Lagoon Surface Area --------- ------- 101,778 SF Freeboard Depth Temporary Storage Period Zone Depths: 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 946316 (CU.FT.) Treatment / Sludge Storage Zone Depth ---- ------ 5.2 FT. Temporary Storage Zone Depth ---------- 6.3 FT. Freeboard / Storm Storage Zone Depth ----------- 1.8 FT. Total Storage Pond Depth ----------- 13.2 FT. Smithfield Hnn Pmdhictinn Enaineerina P_ 0 Bnx 856_ Warsaw NC 28398 (910) N N N r N O W 0) n WU)OO ❑ �� O O C; o N 0 Coa)11 F m _ c a) Y U � N ` 0U N I cc cM O O 111 M CD L W co W CV a CO)00 11 J W II 0 w ui 0 w N U J W W 3 O Y U � a W d w0° H ❑ LO co LU o O = w m° a O- z p N LL �I Q� c� E CL m M V ' m o a N Z C N a. L-LO �> C. CC) y co x >.E LL O N II M m O � coo W � II � I d W WCL o a j L � 3 0 a C7 Q CU vi w o 2 m w N N N T 04 O w CD T / w CO O Q / d' T O Q M p CV II 0 U) v� U) .Y U N (2) ` DU N �I G co p a po C) n n Fl- LU c6 M r > LU > w r 00 m _M w w II co > N Z N J w w Q w w Z w Y O 0 0 O CO� ca LL U a w W �LL O w L- co W O ~ a LL Q w � x Z d H m 0 o Z o N H U- -I a z -- - 0 U — — — Cn 0 co U — m Z IV 0 N Q 0 - C)r > Cl. cc M O x SL p i c m ce) CO > ° w II W NTaz a w c a a N m a. a o : p C) Q U c) w 10 a� Grower: 4561 Farm 40B Primary Designed By: JEO Address: PO Box 1240 Checked By: DSE Waverly, VA 23890 Date: 09/12/22 Countv: Northampon. NC Sheet 12 of 12 This Anerobic Digester is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 366-ANEROBIC DIGESTER, revised in September, 2018. The Waste Storage Pond is designed in accordance with the North Carolina Natural Resources Convservation Service PRACTICE STANDARD 313- WASTE STORAGE FACILITY, revised in December, 2017. ��...... DESIGNED: DATE: 09/12/2022 COMMENTS: The lagoon has been designed as an irregular shape. Actual contour areas Hog taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach ensures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions. Elevations are based on an assumed benchmark and do not represent mean sea level datum. l certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards. (910) 293-3434 Farm 40 (66-0005) 557 Spuds Lane Seaboard, North Carolina Northampton County Anaerobic Digester Construction Narrative Prepared by: Jason Olmstead RF-GEMI) July 7, 2022 SEP 15 2022 NC Cent aQ�W e Smithfield. Good tOOA. Rezpo►a.,zibl8'. PO Box 856 2822 Hwy 24 West Warsaw, NC 28398 Phone (910) 293-3434 Fax (910) 293-3138 Email: jolmstead@smithfield.com TABLE OF CONTENTS SECTION PAGE 1.0 PROJECT DESCRIPTION............................................................................................. 3 2.0 SITE DESCRIPTION ...........................................................................................................3 3.0 PLANNED SITE CONSTRUCTION...........................................................................................3 1.0 PROJECT DESCRIPTION Smithfield Hog Production is proposing to cover one anaerobic lagoon to create one covered digester and biogas collection system on this 100-acre farm. The farm is in northeast Northampton County approximately 1.5 miles northwest of Seaboard, North Carolina. The site will continue to raise finisher pigs and will add the biogas collection portion to the existing system. The proposed project consists of one soil improved (clay) lined, synthetic covered lagoon; two existing lagoons utilized as waste storage ponds. Finishing animal manure will be collected into the covered lagoon by a combination of gravity discharge where possible and lift stations where necessary. Each covered lagoon will include; a mixing station, a biogas conditioning skid, and buried biogas pipeline to transport the biogas to the cleaning station. The purpose of this narrative is to describe the covered lagoon RNG capture system that will be modified at this site in addition to the existing permitted anaerobic lagoons and spray field. 2.0 SITE DESCRIPTION The Farm 40 is a Smithfield Hog Production/Murphy Farms, Inc. company owned finisher. It is a large, combined permit for 9,832 head wean to finish. The site currently consists of multiple finishing barns. The farm has a two -stage anaerobic waste lagoon Systems. The farm has been in some form of operation since 1991 with the majority of the operations built in the early 1990's. 3.0 PLANNED SITE CONSTRUCTION 1. The main construction portion for this site will be covering an existing lagoon. The lagoon will receive waste from barns via gravity discharge to receive waste. Other construction activities will be recycle water pump relocation to allow recycle water to be pumped from open top waste storage ponds to the barns that are flowing into the covered lagoons, water return lines to remove effluent water from the covered lagoons and store in the waste storage ponds and gas collection pipe network throughout the property. There will be two lift station at each farm (as Applicable), a concrete tank buried sufficiently deep to allow discharge from the header pipes at the Farms. The lift stations will have one or two GEA 4" Manure Pumps. This lift stations will have the top of the lift station above the lowest buildings finished floor elevation. If the pumps do not control the water, the water would then seek level inside of the buildings using the pits as storage. No water would go over the top of the lift station before it was visible in the barns to the employees. Wastewater collected in the lift station is pumped through a 6"/8" DR 17 high density polyethylene (HDPE) force main into the digester. 3. The covered lagoon is an existing earthen basin constructed from native soils and lined with compacted clay. There will be 1 covered lagoon in total on the site. The cover will be constructed from 80 mil HDPE and will be secured into an anchor trench at the top of the berm for each site. The cover will have weighted pipes on top for ballast and to channel rainwater into manageable areas. The rainwater will be pumped off the cover into the adjoining fields. 4. All the waste from the buildings will be discharged under the covered lagoon. A modified baffle system is proposed for the system. A mixing pump will be installed at the covered lagoon. The pump will pull water from under the cover and discharge it back into the covered lagoon. If the pump does not turn on due to a failure, no wastewater can leave the system. The mixing system cycle time will be optimized to ensure distribution of feed stock to the anaerobic bacteria. 5. The liquid level of the covered lagoon will be maintained at an operating level of 21"-27" with 12" of structural freeboard by a 12" outlet pipe into a level control pump station. Water under the cover will use gravity to flow out of the 12" pipe into the pump station. From the pump station the liquid will flow by gravity through a 12" overflow pipe set at 24" and/or be pumped to the existing lagoon storage system. 6. The required waste treatment is now under one covered lagoon so the remaining existing lagoons will now run as waste storage ponds. The waste storage ponds will be used for secondary storage volume. In the event the covered lagoon digesters fail or other unforeseen catastrophic events occur, the waste storage ponds can revert to their originally permitted lagoon status. The CAWMP will manage the land application of nutrients stored in the waste storage pond. 7. Biogas will be collected under the 80 mil HDPE cover. To remove the gas there will be a perforated pipe at the top of the berm under the cover to provide a pathway for the gas. The pipe will be buried under the anchor trench and come out on the outside of the covered lagoon digester dike. The gas will be piped to the skid mounted biogas conditioning pad. The on -farm biogas conditioning pad removes moisture from raw biogas. This clean condensate will be pumped into the adjoining field or returned to the lagoon. The dry biogas will now enter the on farm pipeline to be carried to the centralized gas cleaning station. sm��It hjield 600A f00A. 1' WASTE -TO -ENERGY SYSTEM OPERATION & MAINTENANCE MANUAL RECEIVED SEP 15 2022 NC DEQ/DWR Central Office November 1, 2021 Table of Contents I. Definitions.......................................................................................................................................... 3 ILIntroduction.......................................................................................................................................... 4 III. Operational Components of the Waste -to -Energy System............................................................. 4 1) Gravity Collection Pipe............................................................................................................. 4 2) Lift Station (where applicable)................................................................................................. 5 3) Anaerobic Digester.....................................................................................I.......................... 5 4) Mixing Pump Station................................................................................................................ 5 5) Level Control Station (where applicable)............................................................................... 5 6) Effluent Storage Pond................................................................................................................ 6 7) Biogas Conditioning System...................................................................................................... 6 8) Emergency Vent......................................................................................................................... 6 9) Transfer Pump........................................................................................................................... 6 10) Rainwater Removal Pump......................................................................................................... 7 IV. General Maintenance......................................................................................................................... 7 V. Safety..................................................................................................................................................... 7 VI. Spill Prevention and Control................................................................................................................ 7 Appendix A — Responsibilities I. Farm Production Personnel............................................................................................................... 8 II. Land & Nutrient Management Personnel (LNM)........................................................................... 9 III. Regional Maintenance Department.........................................................................I..................... 10 IV. Contractor........................................................................................................................................... 11 Waste -to -Energy System 0&M Manual Original: 11/1/21 Page 2 of 11 I. Definitions 1) Anaerobic Digestion -A method of wastewater treatment that utilizes the natural decomposition of the waste by bacteria in the absence of oxygen to produce gases commonly referred to as biogas. 2) Anaerobic Digester (aka Digester)- A covered containment that holds the wastewater for anaerobic digestion. 3) Bioaas - Produced by anaerobic digestion and is typically comprised of approximately 55% methane (the primary constituent of natural gas), with the remainder being mostly carbon dioxide (CO2). 4) Gas Upgrading System (GUS) —Final processing for commercial pipeline quality gas 5) Gas gathering equipment— Consists of the Biogas Conditioning System, biogas gathering pipelines, and Upgrading System (GUS) 6) Immediately —Within 15 minutes of knowledge 7) Wet well — Concrete structure that holds water 8) Effluent Storage Pond (aka lagoon) — Used to store the treated effluent from the Digester Waste -to -Energy System O&M Manual Original: 11/1/21 Page 3 of 11 II. Introduction The Waste -to -Energy project uses anaerobic digestion of hog waste (aka waste) to produce biogas (consisting of approximately 65% methane, which is the primary constituent of natural gas) which is collected, conditioned, and ultimately injected into the utility's natural gas pipeline. The farm site includes gravity collection piping from the barns, an Anaerobic Digester (Digester), a Mixing Pump Station, a Biogas Conditioning System to remove moisture, an Emergency Vent, and a biogas transfer pipe leading to the Gas Upgrading System (GUS). The Digester at the farm site includes an HDPE membrane cover to capture the biogas generated by the anaerobic digestion process. The Digester is partially mixed by pumping and provides sufficient detention time to effectively reduce the volatile suspended solids in the waste by digestion. The reduction of volatile solids through microbial processes produces an energy -rich biogas, which is a valuable commodity. The Digester operates differently at certain temperature ranges. The Digester as installed is an ambient temperature Digester. There are no heating devices to control the temperature in the Digester, the depth of the Digester and the ground temperature will buffer the swing in temperature due to the outside climate. The expected gas production from the Digester will fluctuate with the seasons, methane production will almost stop when the temperature in the Digester drops below 50 degrees (F) and will peak in the summer months. There are two (2) types of solids found in hog waste: organic and inorganic. 1. The organic solids will break down and decompose by biochemical reduction. The bacteria that are grown and maintained in the system is harmless anaerobic and aerobic bacteria. Bound oxygen can be found in nitrates, a compound that results from the aeration process. These same bacteria are provided by nature and are found in streams, lakes, and in the soil to destroy dead plants and animals. The difference is that a Waste -to -Energy System treatment process has provided an ideal environment for a concentration of these bacteria to feed and grow; thus, the biological action is greatly accelerated. The hog waste is the food for the bacteria in the system. The Digester contains certain populations of bacteria that do not require the presence of oxygen. 2. The inorganic solids are "non -treatable," but they are normally present in such small quantities that they are considered insignificant in the treatment process. The loading rate of the Digester will not be strictly controlled. There is no change in the flush routine of the current farm operations; a continuous and consistent stream of hog waste is the best method available of loading the Digester. Total solids account for approximately 1% of the influent content, varying with the stocking density and the age of the animals. The Digester is constructed to be air -tight; the lack of oxygen will facilitate the growth of methanogenic bacteria. Ill. Operational Components of the Waste -to -Energy System Below are listed the major component operations. 1) Gravity Collection Pipe The gravity collection pipe receives the flushed waste from the hog barns and directs that waste to a lift station or directly into the Digester via gravity. During normal operation, the pipe should be free flowing, with no clogs, in order to transport the waste. The gravity collection pipe includes a series of cleanouts that provide access to the gravity collection pipe for removal of a clog or blockage. Waste -to -Energy System 0&M Manual Original: 11/1/21 Page 4 of 11 2) Lift Station, where applicable The Lift Station receives waste from the gravity collection pipe and pumps that waste to the Digester via buried forced main. The waste enters the Digester at the opposite end of the Digester from the Level Control System (so "new" waste must flow through the curtain baffle system of the Digester, resulting in effective treatment of the waste). During normal operation, the Lift Station will run based on the liquid level in the pump tank, which is triggered by floats. The Lift Station will be inspected per procedure by the farm manager, or their designee, to ensure the pumps are operating to indicate proper flushing. The Lift Station is equipped with alarms. Reference the Smithfield Hog Production Lift Station Manual for proper operation and maintenance of the lift station. NOTE: Some farms do not have Lift Stations, rather than using a Lift Station, the waste flows from the hog barns to the Mixing Pump Station or flows directly into the Digester via gravity. 3) Anaerobic Digester (aka Digester) The Digester receives the wastes from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, biogases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured by an impermeable cover and then directed to the Biogas Conditioning System. The gases are collected in perforated piping underneath the cover, which are connected to a main pipe that connects to the conditioning system. The waste is held for approximately 45 days to allow the biological process to complete. The sludge that settles at the bottom of the Digester will be periodically removed, based on the annual sludge survey. During normal operation, the Digester cover will likely be "inflated" like a balloon due to the biogas that's trapped beneath. The cover should be free of excessive accumulation of rainwater (no more than 10% of the top of the Digester should be covered by rainwater) and should not show signs of any damage or leaks. The presence of an unusual odor (rotten eggs), or wastewater on the cover may indicate that there is a leak. If such odors or wastewater are observed, the Environmental Emergency Contact Plan should be activated immediately. Temporary repairs should be followed with a permanent repair as soon as possible. Documented tracking of the repair process is required. (i.e., a work order). 4) Mixing Pump Station The Mixing Pump Station slowly mixes the waste that has been collected in the Digester, which provides for more efficient methane production than would be achievable without any mixing. During normal operation, the pumps will run at the same time for several hours per day to mix the waste in the Digester. The Mixing Pump Station is equipped with an audible and visual alarm. 5) Level Control Station, where applicable The Level Control Station receives treated waste from the Digester and conveys that waste to the Effluent Storage Pond. The gravity outlet of the Digester leads to the inlet of the Level Control Waste -to -Energy System O&M Manual Original: 11/1/21 Page 5 of 11 Station, and the invert is set at the freeboard of the Digester so that the Digester maintains a constant level. The staff gauge for indicating the liquid level of Digester is located in the wet well of the Level Control Station. The liquid level is visually inspected at least daily by farm personnel for unexplained changes. Any unexplained changes in liquid level of two or more inches, should initiate the Environmental Emergency Contact Plan. The Level Control Station is equipped with an audible and visual alarm. 6) Effluent Storage Pond The treated waste from the Digester flows from the Digester outlet pipe to the Effluent Storage Pond. The Effluent Storage Pond is used to store the treated effluent after anaerobic digestion. However, as this is a critical part of the integrated system, any abnormal operation of the Effluent Storage Pond observed by farm or LNM personnel, such as seepage and/or unexplained liquid level changes of two or more inches, should be documented and immediate corrective action taken. 7) Biogas Conditioning System The Biogas Conditioning System receives biogas from the Digester and removes moisture from the biogas by means of compression and heat exchangers. This system will be managed by a contractor, but the information is included in this O&M manual for reference. The biogas from the Digester is commonly at 100% relative humidity; the biogas is purported to be near 6% relative humidity after going through the Biogas Conditioning System. The biogas is moved through the biogas transfer pipe to the Gas Upgrading System (GUS) During normal operation, the conditioning system should run without any need for input from the contractor. The discharge pressure and flow rate can be manipulated by the contractor through adjustment of the pressure regulator on the bypass line and through adjustment of the variable frequency drive. As the conditioning system approaches this setpoint, it will automatically reduce compressor speed to seek a flowrate that matches the biogas production. If the vacuum pressure exceeds the setpoint, the conditioning system will shut down and trigger an alarm to the contractor via telemetry system. 8) Emergency Vent In times of need, such as failure of the biogas conveyance pipeline, the Emergency Vent is operated by trained personnel to consume excess accumulated biogas from the Digester. The Emergency Vent is not an automated system, and the trained operator must articulate the biogas piping control valving to direct biogas from the Digester to the Emergency Vent for release. 9) Transfer Pump, if applicable The Transfer Pump transfers accumulated effluent among available Effluent Storage Ponds to optimize storage. The Transfer Pumps are operated through use of a local disconnect. Under normal circumstances, the Transfer Pump will only be used as needed. Waste -to -Energy System O&M Manual Original: 11/1/21 Page 6 of 11 10) Rainwater Removal Pump A designated pump is located at each Digester site to remove accumulated rainwater from the cover of the Digester. In order for the Digester dike to not be jeopardized, the pump outlet should reach beyond the toe of the Digester dike. Rainwater should be pumped on to a grassy area, if possible. IV. General Maintenance Maintenance should be performed to evaluate the performance of the Waste -to -Energy System. A well -operated, properly adjusted, system will exhibit the following visible signs of proper maintenance: • All pipes should be intact and watertight. • The pumps appear to be operating properly (nearly silent with little to no vibrations) • The Digester cover should be free of excessive accumulation of rainwater • The Digester cover should be free of any tears, punctures, or failures • There should be no unusual odors (rotten eggs) coming from the Digester or Emergency Vents. • The Effluent Storage Pond should be structurally sound, free of floating debris, and within permitted liquid level For optimum system operation and maximum treatment efficiency, daily visual inspection of alarms, by production personnel, is necessary. In addition to the daily visual inspection, all mechanical equipment (Mixing Station pumps, Level Control pumps, Lift Station pumps, and Transfer Pumps) should be cleaned and lubricated as needed. At least quarterly mechanical equipment valves need to be performance tested. The maintenance for the mechanical equipment will be managed by the Regional Maintenance Department. V. Safety Reference Lagoon Safety Policy (SIPS 8.1) VI. Spill Prevention and Control Audible and visible alarms are present at the following controls stations: Mixing Pump Station, Lift Station, and Level Control Station. The alarms are tested for proper operation per design periodically by production personnel or the Land & Nutrient Management Department. The Environmental Emergency Contact Plan provides spill control instructions and contact information. Waste -to -Energy System O&M Manual Original: 11/1/21 Page 7 of 11 Appendix A — Responsibilities Farm Production Personnel 1. Organic Loading The normal operations of the farm site for the Digester includes animal waste, feed spilled in pit by animals, and water. The control of fresh water into the pit is important. Water leaks in the barn or malfunctioning nipples need to be repaired in a timely manner. Ensure there are not blockages in the flush lines that impede the flow of fresh waste to the Digester. 2. Hydraulic Loading During times of cleaning and disinfecting a barn, solutions with chlorinated compounds (bleach) or quaternary ammonium inhibit anaerobic digestion. Also, the common use of lime in the disinfecting process causes a disruption in alkalinity in the Digester that harm methane forming bacteria. 3. Digester Level Control A liquid level gauge will be located in the wet well at the Level Control Station. Daily the farm manager, or their designee will need to record liquid level of the Digester. If there is an unexplained level in the Digester of two or more inches, the Environmental Emergency Contact Plan will be activated. 4. Lift Station Maintenance, if applicable Periodic cleaning of the Lift Station is necessary to remove debris and maintain the free flow of wastewater to the Digester. The emergency alarm is tested per procedures. Refer to the Smithfield Hog Production Lift Station Manual. 5. Daily Inspections The farm manager or their designee will document daily the inspection of the following Waste -to -Energy components: • Gravity collection pipe cleanouts • Mixing Pump Station alarm • Digester liquid level • Level Control Station alarm • Lift Station • Waste Storage Pond liquid level 6. Emergency Response The farm manager, or their designee will immediately activate the Environmental Emergency Contact Plan posted on site, in the event of emergency alarm activation, unexplained liquid level change in Digester and/or Effluent Storage Pond or noticeable difference in normal operation of the Waste -to -Energy system components located on the farm site. Waste -to -Energy System O&M Manual Original: 11/1/21 Page 8 of 11 11. Land & Nutrient Management Personnel (LNM) 1. Digester Cover Waste Removal Any liquid on the Digester cover should be inspected to make sure it is clean and clear. If wastewater is detected on the cover, pump all water present on the cover back into the Level Control Station wet well or the Lift Station, and activate the Environmental Emergency Contact Plan. 2. Digester Cover Rainwater Removal Removal of rainwater from the Digester cover is necessary to help maintain cover integrity, and to help with the digestion process. (Reference Smithfield Hog Production Policy/Procedure #MB 031). Rainwater will be removed by a pump designated for the Digester. In order for the Digester dike to not be jeopardized, the pump outlet should reach beyond the Digester dike. Rainwater should be pumped on to a grassy area, if possible. 3. Weekly Inspections Document on the Weekly LNM Inspection: • Pumps/pipes into and out of Digester and waste storge pond • Digester cover integrity • Digester and waste storage pond dike integrity • Digester cover inflation • Rainwater accumulation on Digester cover 4. Effluent Storage Pond • Record the liquid level weekly 5. Transfer Pump • Operate the Transfer Pump as needed 6. General Maintenance • Keep area around Digester mowed. Mowing activity must be regimented around the Digester cover to guard against propelling debris towards the cover. • Check the Digester cover after a rain event, and pump off excess rainwater, if necessary. • Monitor liquid level in Digester, per design. Use the staff gauge located in Level Control Station wet well to assess levels. • Inspect Level Control Station for proper operation, visually check for blockages. • Inspect waste outlet pipes from the Digester to the Effluent Storage Pond at least weekly for leaks. • Check Mixing Pump Station and Level Control Station alarms at least weekly for properly operation as designed. 7. Emergency Response • Activate the Environmental Emergency Contact Plan if there is an unexplained change in cover inflation level. • Maintain emergency contacts for the Waste -to -Energy System components located on the farm site. Waste -to -Energy System O&M Manual Original: 11/1/21 Page 9 of 11 III. Regional Maintenance Department 1. Mechanical Equipment Maintenance Perform maintenance tasks for the mechanical equipment per the preventive maintenance schedule. 2. Emergency Response Activate the Environmental Emergency Contact Plan in the event of abnormal operation of the Waste -to - Energy System components located on the farm site. (i.e., suspect waste spills, digester liner tears, suspect wastewater on digester liner, unusual odor, any activated alarms) Waste -to -Energy System 0&M Manual Original: 11/1/21 Page 10 of 11 IV. Contractor 1. Maintain gas gathering equipment Maintain and operate Biogas Conditioning System equipment on the farm property, including gas conditioning skid, biogas transfer pipelines, and blowers. Maintain the Gas Upgrading System (GUS). Ensure emergency alarms are working as designed 2. Emergency Response Post the emergency contact information on the Biogas Conditioning System skid and GUS equipment. Respond to emergencies in a timely manner - Waste -to -Energy System O&M Manual Original: 11/1/21 Page 11 of 11 u u ii i 0 E m Z A d E F 0 Q cm O J w C N Y 19 F- C O V Q I �luo algls!A mol +g alglssaoo m T = A W o E leuol;eiadp o N O p uol;ezimn doa m a u uol;lpuop dojo a o. Q e uol;lpu03 z plegA-d Q z 'O E CD N m y a Jop 9 O A O m m `o L — Ilpllan 6 leuol;eiad -o ;uawdm6 ;! uol;eogddy c d leuopejado a sdwndlsadld m `o s m l4u68;ul Janop a d K K� d _ Z` o w d yseJl uoo6 m rn p uooBir w a ;o;np pue olu y p sedldlsdwn Y mm O J UOISOA uooBgq tili6a;ul lein;onug uoo6eq sleluul pa;oadsul Zue Murphy -Brown, LLC Grower(s): Farm Name: Farm 1111 /2018 P.O. Box 856 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Smithfield Hog Production Farm 40A & 40B Facility 66-5 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish 10,308 Feeder to Finish Storage Structure: Anaerobic I Storage Period: Application Method: >180 days Irrigation RECEIVED SEP 15 2022 NC DEQ/DWR goon Central Office The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner, 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3203 gal/yr gal/yr Farrow to Feeder 3861 gal/yr gal/yr Farrow to Finish 10478 gal/yr galtyr Wean to Feeder 191 gal/yr galtyr 10308 Wean to Finish 776 gal/yr 7,999,008 gal/yr Feeder to Finish 927 gal/yr P galtyr Total 77999.008 galyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 3.84 Ibs/yr Ibslyr Farrow to Feeder 6.95 Ibs/yr Ibs/yr Farrow to Finish 18.86 Ibslyr lbs/yr Wean to Feeder 0.34 Ibslyr ibs/yr 10308 Wean to Finish 1.40 Ibslyr 14,398 Ibslyr Feeder to Finish 1.67 Ibs/yr ibs/yr 14,398 Ibslyr Total Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 95.26 Total N Required 1st Year: 22650.681 Total N Required 2nd Year: 19447.491 Average Annual Nitrogen Requirement of Crops: 21,049.09 Total Nitrogen Produced by Farm: 14,398.21 Nitrogen Balance for Crops: (6,650.87) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 Z m mmt+f V m W vNN,�N N V N V•vcommm m d N O n N m mN IU m n N 0 W O O fND N N mal V m 0 17 t'ml N m f� 7 W W (pr o! v NNN m W m ID co rOOi� r coN N O� N t0+1Nm7� or�O N N N= Q m O Yf �l 41 1 N ( N m m m m m m m a V m� O Z �. a O G 0 !7 N N N V-00clivvw m U1 m LO W W N O vvvm m W co NNN Nor„ ��NNNNNNNNNN�N N NN J ZN a m m N L N pamWpOj°',nr Y A W co N a 0 0 0 0 0 0 0 0 0 N 0 m O O O O N rr F` v N M q 2 vvv,v v, m avW a m a N N N N m m 0 0 0 0 0 0 0 0 0 0 O O O O J r r m W m Q A 7 Za o C U a 0 0 o o C A CV PI .� C4 C4 N a 2-0 a} Sao m��v N I Ila o m U p Z Z Z Z Z Z Z Z �Z. c U N' as rtn N4 V'ONNNvhNmN mtimmmm p d m W G� N N N V, a V t�l CI r W m N N m m m _ W IA m 1n 'm M W C m b r N c�pp N O [W9 IWD OI 1� fC G t\ m .� ' 0 M 7 cW0 N l7 (7 O N el r r 0 N P] Ill m O v a W N m r Z n Q m m co 0,N N N MEOW m m m v v W W r W N m m v m W v n W N J N N N N N N N N N N N N N N Q � 7 Za mmmtntommm m m J � C C U Z p m IR m� m mm N N N ID v m 0 Q N lmp W m m N 0° a O O O O G O O G G CL OHM O mmmmmmmm7Y Q O 0 0 0 0 0 V'<W W W 7O O itm �QQQ i l9 O Ol r l7 r r 1!9 U1 � H �[) If7 1D IC- fG YI r i[) t0 <0 Il'i m m o■ m m m m m Cl +n +n m m +n In io n F a n b z s s n n s a m U$ o0000000000UUUUUUUODUUU � U w m 0 a¢�m¢mmmmmNmpf2Z�ppnmmmmmmm C N F Z Z Z O Z U' 066 Ve m m xx 2 Z tl 6 00 m° Z Z tl O U R VLO « m m lzrNVNr(0 7 mm O mNtoNt9 NP1A mt c9mOmtqV. m Ol()w lV wm PlVli 11' w?U7 oMW a Cl) r Q N L m Q m NiQ+)Im�]7 mm nm W OrNt+l V 7 7 7 0 7 Q IL N O r U) U) 0) (A !A C O Y Q m W m m W m m W W 00 W W m m m m m m m m m m m m m m m m V � F O N a O N N C,O N N O O N N 0 O N N O O N N O O N N O O N N O O N N O O N N aaa N N O N N O Ir Z y u1 Ln A m A N M1 Y N N 7 N N tl1 O N 7 v TaNNumj m m 'T Ol e} C N dm'.m-mP- o MON V m y �'V, m Cm9 M1� m m m toD A F? M1 t7� f0� ION� O� �M m 7ONi V QM1iON r u R 2 R�2,N2q„„N�mmmmmmmaam,Nmavm fC (G fC Ih fCM1hG f0 t0 NN N N t0 dv Nm N N a7 O) m mmM N N ai R N N �f tC 4 N N N M1 m N q' v 01M N N tU N N J 2 V o z 0 •� 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O 7 H s a J o 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 aW za J C ° U z 9 'o N d a o� v_m N 41 E F 0 v V a . . . . . . . . . . . . . . . . . . . . . . . . . . . _qp m u) N Omf m m ti N� N A mN v N N N 7 7 N 'Tvmm m7 cow m C HIN N m N V Cl 1�OmN�CO co n 7j � Ih tAm N NOl7m Cm] f� Tm m? V N NtOtlT N O O O O O O O p OOWPff QAQ Nm i+Ai s- z p M1 M1M1 t7 Mtn] mM1 O m O m oNNmmmmmOtNOmQRNd OM1fa a J v N P N N N N N N N N N N N N O A M1 A Pf Q � z O a� J � cL C V m m vi ci m m vi ci o» ri of m amo ri ri v v v v o v v v m v ri a v n m m n a o 0 0 0 0 0 0 o v v v v m m w v v e° v v v v o 0 o 0 0 U; ui ui P)m ui o)�iu NN m N of Nl'1 uiuiu)u)u)66(66uim666 N ) u)v W QQ:�{{ t �t� u¢S¢7, 1 g Eck m�itmnv�uimuiui�?cRuirir�ui°°�cr��rmnc��ui �LZL� .� Ze.�i`saii `s2 a`g mii a o aI Uo 00000000000000o00 22 U o m m m m 2ZZZ0U'UOO �c- x m Ur ig����ZC9 ox co0 �j mZ Z(� o Z�j_O xmCNF I-o mmmmmg22mmmmmmmm V v (D �y l�K�N N M1Ob' C1 Nan OA�Nm �l9mm�°QNN O m Nl�/ AO }} 11 N<O<7 vlmmmM1m of m m.t N ro N atim7l7 mfV ma)a)V ui0 teq vv u)vi m W, V—O V)a N p a1) m ¢m;5m¢m¢m °mM1mo,orN<na2222a N Q LL ct"t0 4 Q �N 3 r f � C I I I I I I I I U O •s as . . u m m m m m m m m m m m m m m m m m m rno m m o m m m N � F c00000mrnrnma>a�rnoirnc O O N N O o N N N N N N 0 C N N 0 0 N N 0 0 N N 0 0 N N 0 0 N N 0 0 N N 0 0 oIn N 0 0 0 m O This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients_ This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 lbs N / bushel B Hybrid Bermudagrass - Grazed 50 lbs N / ton C Hybrid Bermudagrass - Hay 50 lbs N / ton D Corn - Grain 1.25 lbs N / bushel E Corn - Silage 12 lbs N / ton F Cotton 0.12 lbs N / lbs lint G Fescue - Grazed 50 lbs N / ton H Fescue - Hay 50 lbs N / ton I Oats 1.3 lbs N / bushel J Rye 2.4 lbs N / bushel K Small Grain - Grazed 50 lbs N / acre L Small Grain - Hay 50 lbs N / acre M Grain Sorghum 2.5 lbs N / cwt N Wheat 2.4 lbs N / bushel O Soybean 4.0 lbs N ! bushel P Pine Trees 40 lbs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN r/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 Wean to Finish 0.306 Feeder to Finish 0.36 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 0 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 0 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 0 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 0 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. it is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr inches 2098 1A NoA D 0.5 1 2098 1 B NoA D 0.5 1 2098 2A NoA D 0.5 1 2098 2B GxB2 D 0.5 1 2098 3A NoA D 0.5 1 2098 3B GxB2 D 0.5 1 2098 4A GxB D 0.5 1 2098 4B CaB D 0.4 1 2098 5 GxB2 C 0.5 1 2098 6 GxB2 C 0.5 1 2098 7 GxB2 C 0.5 1 2098 8 BoB C 0.75 1 2098 9 GxB/NoB C 0,5 1 2098 10 GxB/NoB C 0.5 1 2098 11 GxB/NoB C 0.5 1 2098 12 NoB C 0.5 1 2098 13 NoB C 0.5 1 2098 14 GxB C 0.5 1 2098 Sub2 GxB2 D 0.5 1 2098 Sub3 BoB C 0.75 1 2098 Subs NoB C 0.5 1 2098 Sub6 NoB C 0.5 1 2098 Sub7 GxB C 0.5 1 6of8 Additional Comments: This NUP revision u,)dates the plan to current production rates and RYE's as recommended on the NCSU website. This revsion also changes pulls 1A through 4B and sub 2 from Bermuda Hay to row crops. Producer has the option of planting a small grain overseed behind any of the bermuda fields. 11/01/2018 - This revision changes the facility type from 3552 nurser, and 7992 finishing to 10,308 wean to finish. No other changes have been made. 7 of 8 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Owner: Manager: Owner/Manager Agreement: Farm 40A & 40B Facility 66-5 Smithfield Hog Production I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Murphy - Brown, LLC VA D Signature: �l- \ — 1 <d", ■ Date Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Toni W. King Affiliation: Murphy -Brown, LLC. _ Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature:��-- Date 8 of 8 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Z There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. q Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the 1 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 1p Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: 11 The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal_ Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. Animal waste shall not be applied closer than 100 feet to wells. 12 Animal waste shall not be applied closer than 200 feet of dwellings other than those 13 owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland 15 provided the fields have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 2 of 3 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular 19 basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct 20 human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining 22 nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 3of3 ARTMENT OF THE INTER Z USGJ U.S. OEU S. GEOLOGICAL SURVEY IOR aroauaar •Y°w�..w Sxw�Y 5in'v •+eOhwm�"nXi°�u �muu°e..n...vuam.,..rw ve,wu,�,oaiwu�urteaw�aw.wn���wuriauun"V�u«w. -�--' 1*� The NaSonaf Map OnOemandlapo JACKSON QUADRANGLE NOM CAROLING-NORTNAN .couMY 7-NM roan SCALE f:24000� a. d . ,,a, • a...d� r, pa.,a,., FZp JACKSON. NC .nou.wuu.u„ Ea22 WAVERLY FARMS "rFTl LEGEND / •'1 �.• u �. , i_ Aol11lI! - ��.. I�• = Nry-"•L -1* ` f� _ ---------- - MINIMUM BUILDING/ LAGOON SETBACK LINEEc- SWALEIDIVERSION I' Sad° r - w. PAD, OFFSET STAKEOUT POINTS ill TRI BET: UFFTO REWUN :' d :•� •!` -:�. D ALONG PROPIll LIME POWER POLE V POWER LINE—.ONS4TE BIO•GAS � f � LAj��Zi '�+ ',yT''1���:•�/�`". -.�.- O RIPRAP EROSION PROTECTION COMPRESSOR STATION _ TRUCK OfF STATION 10AD . STORM WATER PPE !q,, STATION (+!- 3.0 AC) FENCELNE cJ P CONFROLPO?Nr ,'(�"_ .'` -y:-;ins. \ .`J _ -l�' �I�-•=•:Tr• ` O M IXISTING FLUSH PIPHK CIEA"iOUi 4 ,} F'R18O5£{i / , •$ r,T: - q 0 POWWER PANE: J=i. !Ir• '�'`(F •.= BY..!-SEC'JRST'G ® FLUSI PIPE ` PROPOSED ® M DISCHARGE DRAINAGE •`".L _,` ^= - BK}GAS 71i/!f5 RO I F � • � W � � L� PIPELINE I w [ �•. ;NLE SPOT ELEVATIONSCONP.ROLPOINTS SVCPIPEDETAIL$ gip•-` ' - :.'� ` ` -� !� 1 ON -FARM Ill UPGRADING SYSTEM ® DISCHARGE PIPE DETAILS _ DE�L�iEF�T � .. �� � � � � "`4� .R \i - A, '• j„ -u �� �-�a••t,;,;r,�` �! . v � -\ _ �. f � � ; J �i 8 WETLMIDSARFA 17640211LAGOON PRO- SEG_COVEREO iGON ]hGEBI'EA �r FARM 7643S r'1� �•._ _ _+` ; - �`- �_ 1� - fI - i _� E%STINCSECONDARY LAGOON. t ���Fi ,�r � - - �'j "'�t`RT�..'�S \� s ,��iw.�Rr• s♦ _ � � � tj+ ffi VA / .! 1 y -�� �� 1Ti:��LC. .4 •�I� 7 P" . - 4 - �� ` i' i �� _ _ � F�� 6E1i i � , _ � - f�+`• r . ' .~ .._�. � • .. �. � }y�tNY� a } , i . `: " ' . , � �� rr�aRowo�T�i LLsa�E PEAR ". o �aj € ��.� • - . y- '� � F �\ � - � STATE GIS PARCEL DATA - 'qqq � N p t � �• 'r ` EXISTING PRIMARY LAGOONLu ��_ •. .H- -�:� ��_� *'1=" CL C �T 1 `}VIL�i` =�-, 'i 4,.�f>E'y�.' fit_ 200 100 0 200 },. " iF ; . !+�• �,-� i'r SCALE: I INCHI FEET O l I SCALE VALID ONLY ON 1I. 1 11� .� i l_ { _{. �laJy um, I1 �- �41_ , r 24"x36" SIZE PLANS FARMOVERVIEW WAVERLY FARM' LEGEND e EXISTING CONTOUR — FINISHED CONTOUR ----•-- DISCHARGE PIPE -FORCEMAIN "• ) DISCHARGE PIPE -GRAVITY W/CLEANCUT _—E]_—, _— STORIAWATER PIPE WfCATCH BASIN -------------------- MINIMUM BUILDING, LAGOON SEfBAC K LINE SWALEI DIVERSION PAD, OFFSET STAKEOUT POINTS gyp., POWER POLE —•—•—•—•—•— POWER LINE RIPRAP EROSION PROTECTION . - ... S'ORM WATER PIPE FENCELINE e CONTROL POINT — fO EXISTING FLUSH PIPEAV CLEANOUT m POWER PANEL ® FLUSH PIPE ® DISCHARGE DRAINAGE -' INLE7SPGT — ELEVATIONS CONTROL POWS SW PIPE DETAILS ® DISCHARGE PIPE DETAILS I; 1 JW IT I _ IN RmsNEa I i' r--s-- gyyys� RN�1CA I 1 s r - � I ti � � � � � I _ � � � I � rwl� n i�i• A' i I . i \ woanc na,mi r —ry�� i X-1 1\ t6 !i \. iUp FARM SITE LAYOUT PLAN DIGESTER DATA TABLE ASSOCIATED HEAD 9,382 LOADING RATE PER HEAD- 75 CF LENGTH 508 Ft WIDTH 334 Ft TOP OF DIKE 138.00 BOTTOM ELEV 124.63 FREEBOARD ELEV 137.00 START PUMP ELEV 136.25 STOP PUMP ELEV VOLUME @ START PUMP REQUIRED VOLUME 135.75 1,531,114 CF 703,650 CF SURFACE AREA 170,968 SF 24"X36" SIZE PLANS ar„UII,IIIIII,N.. D ti 0 o N m o �iTyN�a WAVERLY i I1_ ; r,. WAXIMY FARM ' D a 0 o �cb r_4 I g l � 0 S V tl It -_--_ zv • Rl IQ �o \ \ t \ \ \ \ \ \ \ \ GUS SITE LAYOUT z ld so" `i 80 3S 0 80 SCALE: 1 INCH=80 FEET SCALE VALID ONLY ONul 24"x3E" SIZE PLANS wo WAVERLY FARMS 40 C-103 in 1 D 7* f 1 I I IN } l � r � GUS SITE TOPO ' ti e z 3 °da � c o led ~ o so o eo SCALE: 1 INpi--80 FEET 0 SCALE VALID ONLY ON C 24"x36" SIZE PLANS v J .F��xF�x axe �mF INAVERLY FARM540 C-104 LEVEL CONTROL PUMP STATIONS ID LC-76403-1 A. FINISHED GRADE -0'-6" B. RIM: W-W INVERT IN: -5-0' OVERFLOW INV. OUT: WA OVERFLOW RISER EL: WA BOT. OF WELL DEPTH OF WELL B'-D" DESIGN FLOW: WA TOTAL DYNAMIC HEAD: WA PUMP HORSEPOWER: WA PUMP SPEED (RPM(: WA ELECTRICAL SUPPLY: WA j ELECTRICAL FREQUENCY: WA IMPELLER DIAMETER: WA MOTORTYPE: WA SELECTED PUMP: WA PUMP MODEL WA SHAFT LENGTH WA LEVEL CONTROL PUMP STATION - CROSS SECTION VIEW 1 SCALE: NTS EARN LOWEST DOOR ELV. = A COVER DIGESTER 1 E IST'ING PRIMARY I 1 I �I BOT. DECANT PIPE MIN. 12"HDPE •, SYSTEM FLOW DIAGRAM INV.= TOD.V_W C501 SCALE: NTS -t POOL LEVEL 1` 1 EXISTING LAGOON SYSTEM BOT. LEVEL CONTROL STATION BOT. �•I TRANSFER PIPE MIN. 12" HDPE COVER SLUDGE REMOVAL PIPE RIM > TOO jr OR 12' DR17 HOPE PIPE v T.O.D EXTENT TO ABOVE TOD 4 POOL LEVEL E + E 12MR17 HDPE DIGESTER NATURAL GROUND BOT. MIXING STATION K- _ BOT. SUCTION PIPE WV. a� MIN. 1' OFF BOTTOM 9 r3-'� MIXING SYSTEM DIAGRAM C501 scALENTs %A CAn///y/ $0... JEL M z g O a 8� O � q ILI r 3 O o 2W' ANCHOR TRENCH FOR LINERICOVER DIGESTER WATER LEVEL S' OR 12' DR17 HDPE PIPE SECURE TO CONCRETEANOHORS TOP PREVENT FLOATATION ABOVE WATER LEVEL t'4-'� SLUDGE REMOVAL PIPE DIAGRAM C501 Ste: NTS SCALE VALID ONLY ON 24"x36" SIZE PLANS NMI fl I� O O WAVERLY FARM54O C-501 Yx3'ANCHOR TRENCH FOR UNERfCOVER NATURAL GROUND 6" DR17 HOPE EXTEND OUT 7 'B" RIM EL "A' 70P OF DIKE INTO LAGOON FLOATAT OR MIN. 12" WATER LEVEL SLIGHTLY ABOVE WATER LEVEL -I S'45'ELBOW "D' EFFLUENT INV. CGE$TEIR "! E' 60TTOM E.6' DR17 HDPE PIPEY /J WOT_ (SEE SITE PLAN) MIXING WELL - EFFLUENT PIPE C502 SCALE: NTS WEATHERPROOF ( ELECTRICAL DISCONNECT COMIENIENCE OUTLET COft CONTROL PANEL SAFETY RAILING v DRY .YgL 5:18MERSIBLE PUMP 9ff NOTES THIS SHEET. L-- (OR APPROVED EQUAL) ALTERNATNG STAIRS RIM ELEV T7 O'GATEVALVE I L - MANHOLE PIPE BOOT- B' DR-17 OR UNKSEAL LS-4755.316.12 SEE DETAIL THIS SHEET c .irDR17 HDPETOD16E8TER+ f 8' DR17 HOPE FROM DIGESTER SUMP ELEV _. 11 8' GATE VALVE I ---4 MANHOLE PIPE BOOT- 8" DRA7 OR UNKSEAL LS-4758.316.12 SEE DETAIL THIS SHEET 4� MIXING WELL - CROSS SECTION VIEW ("bU2 SCALE NTS 'B" RIM EL MIN. NATURAL GROUND 2'xT ANCHOR TRENCH FOR UNERICOVER TOP OF DIKE WATER LEVEL T4E WRAP AN 12" PIPE FOR SUPPORT "C' INFLUENT PIPE INV. 2" DR17 HDPE PIPE DIGESTER S" DR17 HDPE TOP OF PIPE THRU BERM TO BE BELOW PERMANENT WATER LEVEL. AT END OF PIPE PROVIDE SUPPORTIANCHOR TO REST ON THE BOTTOMISLUDGE LAYER MIXING WELL -INFLUENT PIPE C50 SCALE NTS MIXING WELL "A" TOP OF DIKE -0'$' "B" RIM: "C" INFLUENT INV: 8" PIPE "D" EFFLUENT INV: 6" PIPE "E" BOT. OF WELL: DEPTH OF WELL: T-0" DESIGN FLOW: 1000 ®pm TOTAL DYNAMIC HEAD: 2OFt PUMP HORSEPOWER: 7.5 hp PUMP SPEED (RPM): ELECTRICAL SUPPLY: 220V ELECTRICAL FREQUENCY: 60 Hz IMPELLER DIAMETER: MOTOR TYPE: SELECTED PUMP: FLYGT PUMP MODEL: NT 3127 SHAFTLENGTH ��, BAFFLE - UNDERFLOW DETAIL C502 sCALE NTs BOT. 6 } O w 8r--+ GATE VALVE 6' DR-17- MANHOLE PIPE BOOT OR UNKSEAL LSA75S318-47 SEE DETAIL THIS SHEET [DR�YWEUL SUBMERSIBLE PUMP SU . SEE NOTE$ THIS.PROVED EQUAL) MANHOLE PIPE BOOT - 8" DR-17 OR uNKS .AL LS-475-S316-12 I SEE DETAIL THIS SHEET �S" DR17 HDPE FROM DIGESTER 8" GATE VALVE m 8'-09' ALTERNATING STAtl25 CONTROL PANEL SAFETY YELLOW MIXING WELL - PLAN VIEW C OJ �E NTS B" THREADED PVG CAP .EXiRU5IDN WELD,. BO MIL HDPE CAP STRIP 80 MIL HDPE COVER, �'-6� COVER- INSPECTION PORT SCALE: NT$ 12"FLANGED PVC GAP 4' ,e'7(TRI/5bN WELD 8D IL HDPE 80 MIL HOPE COVER 7"' SCCOVER - ACCESS PORT ALE Nis 64KCH EMERGENCY VENT PORT 80 MIL HDPE COVER W/BUTIERFLY VALVE TYPICAL OF 4 OCOLLECTION PIPE T.O.D. AD PERIMETER OF DIKE AROUNUN DIG 2h8' ANCHOR TRENCH WI E10 GAS CONDnMNG �M�ErON 6' 80' FiBOW BIO GAS -.COLLECTION DETAIL C502 SCALE: NT5 SCALE VALID ONLY ON 24"x36" SIZE PLANS