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NC0024333_Industrial User_20230117
onroe North Carolina January 12, 2023 Mr. Keyes McGee NCDEQ Municipal Unit-Pretreatment 1617 Mail Service Center Raleigh, NC 27699-1617 RECEIVED CERTIFIED MAIL BAN 17 2023 RETURN RECEIPT REQUESTED NCDEQIDWRINPDES Dear Mr. McGee: Please find enclosed for your review a copy of the IUP's for ATI Specialty Materials-Bakers South Operation 2 and Boyd Monroe(previously GM Nameplate). Also enclosed is an Industrial Wastewater Survey and Application, IUP Synopsis, the most recent SIU Inspection form for each facility and an updated Allocation Table. Shouldyou require additional informationplease do not hesitate to call me at 704 -282-4632. q ( ) Respectfully, Kevin Keesler Pretreatment Coordinator C: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\DWQ\Correspondence City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704) 282-4601 • Fax: (704)283-5764 www.monroenc.org Workbook Name : Monroe_HWA AT_approved_revised 1-11-23, Worksheet Name: Afrinted: 1/11/2023, 9:29AM Page 1 of 6 Allocation Table 'Spreadsheet Instructions: Headworks last approved: 10/08/21 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 01/1 1/23 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in this AT Permits last modified: 07/01/22 worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTw=> City of Monroe NPDEStk> NC0024333 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits - Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please listalphabeticly) number number Industry Date Date Expires MGD gal/day m 1 lbs/da m I Ibs/da 1 ATI Allvac 01 CM-15 0001 CFR 471 07/01/22 06/30/25 ATI Allvac 02 CM-15 0002 CFR 471 07/01/22 06/30/25 0.1240 124,000 310.00 310.00 2 ATI Specialty Materials-Bakers S CM-30 01,02 CFR 471 07/01/20 07/01/22 06/30/23 0.0623 62,300 2 ATI Specialty Materials-Bakers S CM-37 0001 CFR 471 03/01/23 06/30/26 0.0300 30,000 monitor monitor 3 Atrium Health-Union CM-14 0001 hospital 07/01/21 06/30/24 0.0700 70,000 172.00 112.00 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 plastic pipe(463) 07/01/22 06/30/25 0.0500 50,000 5 DiscoverFresh Foods,Inc. CM-36 0001 food 03/21/22 06/30/25 0.0400 40,000 240.00_ 80.00 6 Boyd Monroe CM-20 0002 CFR 433 03/01/23 06/30/26 0.0200 20,000 47.00 42.00 7 Glenmark Phamaceuticals CM33 0001 CFR 439 07/01/21 06/30/24 0.0100 10,000 monitor monitor 8 Goulston Technologies CM-01 0002 chem blend 07/01/22 A 12/31/23 0.0400 40,000 85.00 67.00 9 NC Biogas CM-35 0001 Biogas/Power 07/01/22 A 06/30/23 0.0250 25,000 52.00 41.00 10 Norton Door Controls CM-16 0001 CFR 433-door closers 07/01/22 06/30/25 0.0050 5,000 11 ORO Manufacturing company CM-25 0001 CFR 433 07/01/22 06/30/25 0.0040 4,000 12 Pilgrims Pride Corporation CM-28 0001 chicken 07/01/21 06/30/24 0.9500 950,000 1980.00 1585.00 13 Tyson Farms CM-11 0001 chicken 07/01/20 06/30/23 2.1000 2,100,000 5004.00 ' 3750.00 Column Totals=> l 3.53031 3,530,300 I 7890i 59871 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 10.4000 21857 20817 Uncontrollable Loading(lbs/day)=> 3.9179 6698 10195 Total Allowable for Industry(MAIL)(lbs/day)=> 6.4821 15159 10622 Total Permitted to Industry(lbs/day)=> 3.5303 7890 5987 MAIL left(lbs/day)=> 2.9518 7269 _ 4635 Percent Allow.Ind.(MAIL)still available(%)=> 45.5% 48.0% 43.6% Percent MAHL still available(%)=> 28.4% 33.3% 22.3 % 5 Percent MAHL(lbs/day)=> 0.5200 1093 1041 j HWA.AT Revised:January 2023 Workbook Name : Monroe_HWA AT_approved_revised 1-11-23, Worksheet Name: Atrinted: 1/11/2023, 9:29AM Page 2 of 6 Allocation Table Headworks last approved: 10/08/21 Allocation Table updated: 01/11/23 Permits last modified: 07/01/22 Porw=> City of Monroe NPDES# > NC0024333 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list elphebencly) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 70.00 0.1400 0.1400 ATI Allvac 02 CM-15 0002 24.00 0.1400 0.2600 0.0500 2 ATI Specialty Materials-Bakers S CM-30 01,02 11.00 5.72 0.1500 0.0779 monitor 0.0200 0.0104 2 ATI Specialty Materials-Bakers S CM-37 0001 monitor 0.0500 0.0125 monitor 3 Atrium Health-Union CM-14 0001 12.00 0.0540 0.0580 0.0080 `4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 0.001250 monitor 0.1100 5 DiscoverFresh Foods,Inc. CM-36 0001 5.00 6 Boyd Monroe CM-20 0002 8.00 0.0030 0.0005 0.5000 0.0834 0.5000 0.0834 0.2000 0.0334 7 Glenmark Phamaceuticals CM33 0001 monitor monitor monitor monitor monitor 8 Goulston Technologies CM-01 0002 6.00 0.0700 0.0060 9 NC Biogas CM-35 0001 4.00 monitor monitor monitor 10 Norton Door Controls CM-16 _ 0001 0.0030 0.0001 1.5000 0.0626 I 1.5000 0.0626 0.5000 0.0209 ^.... 11 ORO Manufacturing company CM-25 0001 0.0030 0.0001' 1.5000 0.0500~0 0.0500 0.3000 0.0100 12 Pilgrims Pride Corporation CM-28 0001 730.00 0.0400 13 Tyson Farms CM-11 0001 550.00 monitor monitor Column Totals=> 13451 0.0000 I 0.0020 0.48041 0.6940i 0.1786 Cumul. Sludge Stream Stream Stream Basis=> Design Loading Std Std Std NPDES MAHL from HWA(lbs/day)=> 2203.09 1.4488 0.3561 3.6605 r 9.2964 0.9470 Uncontrollable Loading(lbs/day)=> 773.75 0.0327 0.0082 0.2222 1.3397 0.2516 Total Allowable for Industry(MAIL)(lbs/day)=> 1429.34 1.4162 0.3480 3.4383 7.9567 0.6954 Total Permitted to Industry(lbs/day)=> 1344.72 0.0000 0.0020 0.4804 0.6940 0.1786 MAIL left(lbs/day)=> 84.63 1.4162 0.3460 2.9579 7.2627 0.5168 Percent Allow.Ind.(MAIL)still available(%)=> 5.9% 100.0% 99.4% 86.0% 91.3% 74.3 Percent MAHL still available(%)=> 3.8% 97.7% 97.2% 80.8% 78.1 % 54.6% 5 Percent MARL(lbs/day)=> 110.15 0.0724 0.0178 0.1830 0.4648 0.0474. HWA.AT Revised:January 2023 Workbook Name : Monroe_HWA AT_approved_revised 1-11-23, Worksheet Name: Atrinted: 1/11/2023, 9:29AM Page 3 of 6 Allocation Table Headworks last approved: 10/08/21 Allocation Table updated: 01/11/23 Permits last modified: 07/01/22 POTw=> City of Monroe NPDESik> NC0024333 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabeticly) number number mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.1500 0.3300 ATI Allvac 02 CM-15 0002 0.1000 monitor 0.3400 2 ATI Specialty Materials-Bakers S CM-30 01,02 0.0400 0.0208 monitor 0.3700 0.1922 2 ATI Specialty Materials-Bakers S CM-37 0001 monitor monitor 0.1200 0.0300 3 Atrium Health-Union CM-14 0001 monitor ,-~ 0.0900 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 0.0370 monitor monitor 5 DiscoverFresh Foods,Inc. CM-36 0001 monitor 6 Boyd Monroe CM-20 0002 0.0500 0.0083 1.5000 0.2502 0.1800 0.0300 7 Glenmark Phamaceuticals CM33 0001 monitor monitor monitor -, 8 Goulston Technologies CM-01 0002 _ 9 NC Biogas CM-35 0001 monitor • 10 Norton Door Controls CM-16 0001 0.2000 0.0083 2.3800 0.0992 0.2000 0.0083 11 ORO Manufacturing company CM-25 0001 0.2000 0.0067 1.0000 0.0334 0.2000 0.0067 12 Pilgrims Pride Corporation CM-28 0001 I _ 13 Tyson Farms CM-11 0001 monitor Column Totals=> 0.1811 0.0000001 I 0.0000 0.94511 0.00001 0.1350 Stream Sludge Stream Stream Basis=> Std Stream Std Ceiling Std Std Stream Std MAHL from HWA(lbs/day)=> 2.6273 0.050266 2.0073 11.8373 0.5990 0.0144' Uncontrollable Loading(lbs/day)=> 0.0784 0.002859 0.1634 0.3660 0.0888 0.0000 Total Allowable for Industry(MAIL)(lbs/day)=> 2.5489 0.047406 1.8439 11.4713 0.5102 0.0144 Total Permitted to Industry(lbs/day)=> 0.1811 0.000000 0.0000 0.9451 0.0000 0.1350 MAIL left(lbs/day)=> 2.3678 0.047406 1.8439 10.5262 0.5102 -0.1207 Percent Allow.hid.(MAIL)still available(%)=> 92.9% 100.0% 100.0% 91.8% 100.0% -839.3 % Percent MAHL still available(%)=> 90.1 % 94.3% 91.9% 88.9% 85.2% -839.3% 5 Percent MAHL(lbs/day)=> 0.1314 0.002513 0.1004 0.5919 0.0299 0.0007 HWA.AT Revised:January 2023 Workbook Name : Monroe_HWA AT_approved_revised 1-11-23, Worksheet Name: Atrinted: 1/11/2023, 9:29AM Page4of6 Allocation Table Headworks last approved: 10/08/21, Allocation Table updated: 01/11/23 Permits last modified: 07/01/22 POTw=> City of Monroe NPDES#> NC0024333 Zinc TKN Aluminum Fluoride Chloride Oil&Grease Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please hste)pbsbcicIy) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 0.4800 _ 23.0000 _ L--- ATI Allvac 02 CM-15 0002 0.3000 monitor 2 ATI Specialty Materials-Bakers S CM-30 01,02 0.1200 0.0623 monitor 36.0000 18.7050 _ 2 ATI Specialty Materials-Bakers S CM-37 0001 monitor monitor 9.0000 2.2518 3 Atrium Health-Union CM-14 0001 0.6200 --4 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 0.4100 5 DiscoverFresh Foods,Inc. CM-36 0001 monitor monitor 50.0000 16.6800 6 Boyd Monroe CM-20 0002 0.5000 0.0834 monitor 7 Glenmark Phamaceuticals CM33 0001 monitor monitor 8 Goulston Technologies CM-01 0002 0.0900 9 NC Biogas CM-35 0001 monitor 75.0000 15.6375 monitor 10 Norton Door Controls CM-16 0001 1.4800 0.0617 monitor ----1 11 ORO Manufacturing company CM-25 0001 1.4800 0.0494 monitor monitor 12 Pilgrims Pride Corporation CM-28 0001 monitor 50.0000 396.1500 13 Tyson Farms CM-11 0001 monitor monitor 30.0000 525.4200 Column Totals=> 1 1.6768 0.001 1 0.00 I 20.9568 15.6375 938.2500 AS/NiUTF Stream Basis=> inhibition Std MAHL from HWA(lbs/day)=> 57.5645 _ 13, 3081 Uncontrollable Loading(lbs/day)=> 7.5513 _ 41.1578 757.4262 Total Allowable for Industry(MAIL)(lbs/day)=> 50.0133 93.6503 Total Permitted to Industry(lbs/day)=> 1.6768 0.00 0.00 20.9568 15.6375 938.2500 MAIL left(lbs/day)=> 48.3364 72.6936 Percent Allow.Ind.(MAIL)still available(%)=> 96.6% 1/Illlllll#It #VALUE! 77.6% 11/111//I/I/It #VALUE! Percent MAHL still available(%)=> 84.0% 11/1/1/1##Ii #VALUE! 53.9% ####### #VALUE! 5 Percent MAHL(lbs/day)_> 2.8782 6.7404 HWA.AT Revised:January 2023 Workbook Name : Monroe_HWA AT approved_revised 1-11-23, Worksheet Name: Afrinted: 1/11/2023, 9:29AM Page 5 of 6 Allocation Table Headworks last approved: 10/08/21 Allocation Table updated: 01/11/23 Permits last modified: 07/01/22 POTw=> City of Monroe NPDES#> NC0024333 TTO Acetone n-Amylacetate Ethyl acetate Isopropyl acetate Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabGidy) number number mg/1 Ibs/day_ mg/1 lbs/day mg/1 lbs/day mg/1 lbs/daY mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 2.1300 11 ATI Allvac 02 CM-15 0002 _ 2 ATI Specialty Materials-Bakers S CM-30 01,02 2.1300 1.1067 2 ATI Specialty Materials-Bakers S CM-37 0001 2.1300 0.5329 3 Atrium Health-Union CM-14 0001 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 5 DiscoverFresh Foods,Inc. CM-36 0001 �~ ... 6 Boyd Monroe CM-20 0002 1.5000 0.2502 7 Glenmark Phamaceuticals CM33 0001 20.7000 1.7264 20.7000 1.7264 20.7000 1.7264 20.7000 1.7264 8 Goulston Technologies CM-01 0002 9 NC Biogas CM-35 0001 10 Norton Door Controls CM-16 0001 2.1300 0.0888 I ' 11 ORO Manufacturing company CM-25 0001 2.1300 0.0711 12 Pilgrims Pride Corporation CM-28 0001 13 Tyson Farms CM-11 0001 Column Totals=> 1 2.04971 1.7264 1.7264 1.7264 1.7264 Basis=> MAHL from HWA(lbs/day)=> Uncontrollable Loading(lbs/day)=> Total Allowable for Industry(MAIL)(lbs/day)=> Total Permitted to Industry(lbs/day)=> 2.0497 1.7264 1.7264 1.7264 1.7264 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)=> NI/NINNI1l #VALUE! #VALUE! #VALUE! #VALUE! Percent MAHL still available(%)=> 11111I111111I #VALUE! #VALUE! #VALUE! #VALUE!, 5 Percent MAHL(lbs/day)_> HWA.AT Revised:January 2023 Workbook Name : Monroe HWA AT approved revised 1-11-23, Worksheet Name: Atrinted: 1/11/2023, 9:29AM Page 6 of 6 Allocation Table Headworks last approved: 10/08/21 Allocation Table updated: 01/11/23 Permits last modified: 07/01/22 Pores., City of Monroe NPDES#K> NC0024333 Methylene Chloride Total Phosphorus Industry Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Count (please list alphabeticly) number number mg/1 lbs/day mg/1 lbs/day 1 ATI Allvac 01 CM-15 0001 ATI Allvac 02 CM-15 0002 2 ATI Specialty Materials-Bakers S CM-30 01,02 2 ATI Specialty Materials-Bakers S CM-37 0001 3 Atrium Health-Union CM-14 0001 4 Charlotte Pipe&Foundry Co.Plas CM-29 0001 5 DiscoverFresh Foods,Inc. CM-36 0001 6 Boyd Monroe CM-20 0002 7 Glenmark Phamaceuticals CM33 0001 3.0000 0.2502 8 Goulston Technologies CM-01 0002 9 NC Biogas CM-35 0001 r 5.0000 1.0425 10 Norton Door Controls CM-16 0001 11 ORO Manufacturing company CM-25 0001 12 Pilgrims Pride Corporation CM-28 0001 13 Tyson Farms CM-11 0001 Column Totals=> 0.2502 , 1.0425 Basis=> MAHL from HWA(lbs/day)_> Uncontrollable Loading(lbs/day)_> Total Allowable for Industry(MAIL)(lbs/day)_> Total Permitted to Industry(lbs/day)_> 0.2502 1.0425 MAIL left(lbs/day)=> Percent Allow.Ind.(MAIL)still available(%)_> #VALUE! #VALUE! Percent MAHL still available(%)=> #VALUE! #VALUE! 5 Percent MAHL(lbs/day)_> HWA.AT Revised:January 2023 ...,r,�.�,,.: br V' Ionroe North Carolina January 12, 2023 Mr. Richard Harper Boyd Monroe 300 Acme Drive RECEIVED Monroe, North Carolina 28112 JAIN 17 2023 CERTIFIED MAIL RETURN RECEIPT REQUESTED NCDEQ/DWRJNPDES Dear Mr. Harper: Please find enclosed herein Industrial User Permit CM-20 authorizing Boyd Monroe to continue discharge process wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2026 and specifying the conditions governing this discharge. Please review this entire permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer Should you require additional information please do not hesitate to contact me. City of Monroe • PO Box 69 • Monroe,NC 28111-0069 Tel: (704)282-4601 • l+ax: (704)282-5764 www.monroenc.org shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\Boyd City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-20 - 433.15 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry,hereafter referred to by name or as the permittee: Industry name,permittee: Boyd Monroe Facility Located at Street Address: 300 Acme Drive City Monroe State,Zip North Carolina, 28112 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II,and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: March 1,2023 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2026 412023 idai( Date Director of Water Resources Page:1 Effective Date:March 1,2023 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic.Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NC0024333 IUP Name: IUP Number: Boyd Monroe CM-20 IUP Effective date: Pipe Numbers,list all regulated pipes: March 1,2023 02 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30, 2026 433.15 B. IUP History: Effective Date: Renewal or Modification: Description of modifications: 6/8/94 permit issued Date Modified 7/1/95 permit issued Date Modified Increase of mass based limits of 10/3/97 Cyanide from.002 lbs to .004 lbs. for pipe 02. 6/28/01 Permit issued:changed limits for Ni,Zn; changed verbiage for TTO, PART I (F) 1),PART II 17),PART II 29),PART III 1) 10/19/01 Permit modification to include TTO limit for pipe 01 and apply CWF to pipe 02;limits changed on pipe 02; frequency of Industry monitoring of flow changed 10/1/02 Permit modification to include monitor only for Aluminum Permit issued;name change;changed 7/1/04 verbiage in Part III 5. A Complete Permit modification History is required IUP#_>CM-20 Page:2 li Effective Date:March 1,2023 Effective Date: Renewal or Modification: Description of modifications: 7/1/07 Renewal Permit issued;changed detection limit for cyanide;changed PART I B. heading;changed page 6 F)to G); changed verbiage in PART I G) 1.,2., 3.;changed verbiage in PART II 2. a), b)c); 10., 13.; 16.;25.;27.;30.;changed verbiage in PART III 2.2.,2.3.;added PART III 7.,8.,9., 10. 7/1/10 Renewal Permit issued;changed monitoring frequency of flow;changed sampling frequency;changed limits for pipe 02 flow,Cr,Cu,Pb,Ni,cyanide;changed verbiage in PART I G) Date Modified Permit issued;pipe 01 capped and 7/1/2014 Renewal sealed;pipe 01 limits page removed; changed TSS detection limit. Date Modified 7/1/2017 Renewal Permit issued 7/1/2020 Renewal Permit issued 3/1/2023 Renewal Permit issued;Name change IUP#=>CM-20 Page:2B Effective Date:March 1,2023 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Silver Recovery Spill Protection the entire area is spill contained 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s)from all regulated pipes. Pipe#01,Description of Discharge: Capped and Sealed Pipe#02,Description of Discharge: Process and Sanitary Wastewater IUP#=>CM-20 Page:3 Effective Date:March 1,2023 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See figures on pages 4A and 4B. IUP#=>CM-20 Page:4 Effective Date:March 1,2023 L . . ......_ ____ ----, ,,— . ._, .. . i __-, .., r ,,- pir- s; Permit Ho 4' Part I . Effl went I i mi tab OnS and Moni Lori ng Requi rements / ' 1k. Descriptibn of Discharges Des cripti on . 01 Capped and Sealed Capped and Sealed . Process and Sanitary Vastewater . — _ .----... • _ capped and Sealei140 . . --1. ..,.. .....___I— ---.. . • p.44% 1«,". ci.A—1 4,.... I ...........r,.. _ ?0 tre,A. ........i.......t......4 , —t«. U . "i"... 0 0 ---v- -- ... ...... • .<:(...v c v , • r---- ---r 1 i ... _ ,....A. • / 1.1 ,fp......—roi I ii, .....u., : , 1 , . •; / , 0.•,; / 0, • . sc.,....• A rq rliV rl 1 l'ion Dr.p.r c . . . — ) Pc)Li A ' A 11- -1 11. towprioulDril vaiNIPACI ibp1424,9 OW* --- —.- .„-- IT ti ti 1 -,..-T - 11i ,_ i 1 i 1 I fi I 1 1 I L I ...._ [1._ --L -i Ili ...... if t t 1_1 1 -74,1 , _ 1 t —Tr i gl [II ----' _ - --1 I Ili 1 / 1 it it x 1 I 1 -I - ill t 1 I — I — liV — I I r i [ up,.„.... -_-, i iii boos.Waft On M.*went of an* gency crock!Mit 0,00 Facility Layout Identifying Spill revention Measures 17.2 Pipe 02 Samp ing Point 1 7.3 Current Issue ate 01 /30/2019 HB IUP,Part I, Section F: Receiving POTW name=>City of Monroe IU name=>Boyd Monroe Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-20 Effective date for these Limits=> 3/1/23 Pipe#_> 02 The permittee may discharge from this specific pipe Expiration date for these Limits=> 6/30/26 40 CFR#—> 433.15 number according to these specific dates, effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1=> INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters* Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow .02 MGD MGD Daily**** BOD mg/1 47 lbs/day 2/6 Months** 1/6 months C 2.0 mg/1 TSS mg/1 42 lbs/day 2/6 Months 1/6 months C 2.5 mg/1 Temperature Deg.C Deg. C pH 6 to 11 Std. Std.Units 2/6 Months 1/6 months G Units Other Parameters,Please list alphabetically Ammonia mg/1 8 lbs/day 2/6 months 1/6 months C .5 mg/1 Aluminum Monitor Only mg/1 lbs/day 2/6 months 1/6 months C Cadmium .003 mg/1 lbs/day 2/6 months 1/6 months C .001 mg/1 Chromium .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Copper .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Lead .05 mg/1 lbs/day 2/6 months 1/6 months C .005 mg/1 Nickel .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Silver .18 mg/1 lbs/day 2/6 months 1/6 months C .005mg/1 Zinc .50 mg/1 lbs/day 2/6 months 1/6 months C .010 mg/1 Cyanide .20 mg/1 lbs/day 2/6 months 1/6 months G .010 mg/1 TTO*** 1.50 mg/1 lbs/day 1/6 months G * Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s)notes: ** 2/6 months shall be 2 sampling events consisting of 1 day every 6 months. IUP,PART I,Page: 5 *** See Part III 4. ****The flow meter totalizer shall be recorded each day of discharge with the data submitted as required in PART II(2). Effective Date:March 1,2023 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s) notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP,is defined as the automatic or manual collection of a series of grab samples of constant volume, not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24-hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-20 Page 6 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14.Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month)in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-20 Page 7 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s) performed; 2. analysis start dates and times; 3. analyst(s) initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s)sample(s)taken; c. sample type: composite(time,flow or hand) or grab d. container type; e. teflon liner and/or zero headspace,if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-20 Page 8 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass P � YP The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II, Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-20 Page 9 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources, Division of Environmental Management, the Regional Administrator of the Environmental Protection Agency, the City of Monroe, and/or their authorized representative,upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees, within a reasonable time, any information which the Director, his/her designee, or the Division of Environmental Management may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-20 Page 10 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations." The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities,liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. IUP#=>CM-20 Page 11 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Environmental Management and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal,State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation,Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however,do not stay any IUP#=>CM-20 Page 12 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. IUP#=>CM-20 Page 13 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632,if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste, concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days,unless waived by the City of Monroe. IUP#=>CM-20 Page 14 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s) are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit. The plan shall include the following at a minimum: 1) identification of all chemicals,by name,quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed,maintained,and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. IUP#=>CM-20 Page 15 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Total Toxic Organics The term"Total Toxic Organics"shall mean the sum of the concentrations of each of the toxic organic compounds listed in 40 CFR Part 433.11(e)which are found at concentrations greater than 0.010 mg/I. 5. Total Toxic Organics Sampling If there is a change in process which may result in discharge of Total Toxic Organics(TTO), the permittee shall perform a TTO sampling event based on a sample that is characteristic of the permittee's usual wastewater flow,and submit the laboratory results from this sampling event to the City of Monroe Industrial Pretreatment Office within 45 days of the process change. 6. Total Toxic Organics(TTO)Certification In lieu of monitoring for TTO,the permittee may,upon submitting to the City of Monroe one sample showing TTO compliance and a Toxic Organic Management Plan,provided no process change affecting TTO has occurred,make the following certification every six month compliance period: "Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO),I certify that,to the best of my knowledge,no discharging of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report.I further certify that this facility is implementing the Toxic Organic Management Plan submitted to the City of Monroe. IUP#=>CM-20 Page 16 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) The certification statements are due on June 15 of each year covering the January through June six month reporting period,and November 15 of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 7 days of the due date the City of Monroe will collect TTO samples before December 31 and the permittee shall be billed for the cost of the TTO sampling. 7. Toxic Organic Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall develop and submit to the City of Monroe a toxic organic management plan. 8. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 9. Sludge Management Plan Within sixty days of the effective date of this Industrial Users Permit, the permittee shall submit a sludge management plan to the City of Monroe. 10. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. IUP#=CM-20 Page 17 Effective Date:March 1,2023 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: Boyd Monroe CM-20 IUP Effective date: Pipe Numbers,list all regulated pipes: March 1, 2023 02 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2026 433.15 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form(see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form (see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE #1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits,with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used (attach calculations) Pipe 02 X The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Pipe 02: Cd, Cr, Cu, Pb, Ni, Ag, Zn, Cn-, TTO RATIONALE#3a: Over Allocation Prevention,with IU pollutant reduction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. BOD, TSS, Ammonia RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. • IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day RATIONALE#5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 DEM Example Categorical Permit and Synopsis, Attachment A SIU NAME= Boyd Monroe (previously GM Nameplate) DATE: POTW NAME = City of Monroe Average regulated flow from 2nd half of 2022 Number of employees on application times 25 gallons COMBINED WASTESTREAM FORMULA CALCULATIONS PERFORMED using data from source listed above. REGULATED WASTEFLOWS, gpd: 6,5 UNREGULATED WASTEFLOWS, gpd: DILUTION WASTEFLOWS, gpd: 2,075 TOTAL WASTEFLOWS, gpd: CWF RATIO =(TOTAL FLOW - DILUTION FLOW)/TOTAL FLOW = i1,/;,! ALTERNATIVE ALTERNATIVE Actual Industrial Actual Industrial CATEGORICAL CATEGORICAL CATEGORICAL CATEGORICAL User Permit User Permit DAILY MAXIMUM DAILY MAXIMUM MONTHLY AVERAGE MONTHLY AVERAGE DAILY MAXIMUM MONTHLY AVERAGE PARAMETER of Concern LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I LIMIT, mg/I Cadmium 0.69 0.524 0.26 0.198 0.003 Chromium 2.77 2.105 1.71 1.299 0.50 Copper 3.38 2.568 2.07 1.573 0.50 Lead 0.69 0.524 0.43 0.327 0.05 Nickel 3.98 3.024 2.38 1.809 0.50 Silver 0.43 0.327 0.24 0.18 0.18 Zinc 2.61 1.983 1.48 1.125 0.50 Cyanide 1.2 0.912 0.65 0.494 0.20 TTO 2.13 1.619 0.000 1.500 0.000 0.000 Note: Name the file using the date. This will allow you to track the version of the file. recce I� - ' COVER PAGE Company Name:Boyd Monroe Name of responsibleperson on site at the facilityauthorized to represent the Name of alternative on site person familiar with the day to day operations. Pt' P company in official dealings with the Sewer Authority and/or the City. environmental permitting requirements,monitoring,record keeping,and data management. Richard Harper Kevin Casey Title CHEMIST Years with firm 3 Title PROCESS ENGINEER Years with firm 35 Phone#704-220-1205 Fax#704-289-6011 Phone#704-220-1235 Fax#704-289-6011 Physical street address of facility Official mailing address,if different. Note if same. 300 Acme Drive Same City Monroe State NC Zip 28112 City Same State Zip The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP) for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified it 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section I.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the vssibility of fine and/or imprisonment for knowing violations. 7ix:"Xectel Signature of Authorized Re esentative Date listed above (seal if applicable) Page 1 of 17 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. We manufacture decorative trim and nameplates. Process used are printing, stamping, diamond carving, and assembly 2. List the primary products produced at this facility: Decorative metal and plastic trim and nameplates 3. List raw materials and process additives used: Plastics, metal, ink, solvent, soap 4. Are biocides added to anywater discharged to the POTW, g if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 2 shifts per day 80+total employees 6. Production process is: Check, if all continuous Check, if all batch X If both please enter, % continuous= % % Batch= 7. Does production vary significantly (+- 20 %) by season. Describe. Yes No X 8. Are any significant (+- 20 %) changes in production that will affect wastewater discharge expected in the next 5 years. If yes, please describe. Yes X No Enlarging facility to accommodate greater manufacturing. Potentially adding up to 80 employees to existing with additional washing of material needed. Page 2 of 17 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. U.S. Waste Industries, Inc. 4420 Jeffries Hwy. Walterboro, SC 29488 Tel: 843-538-2601 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s) from your facilities. Summarize data on the attached Data Summary Form. On file with the city of Monroe 11. Attach sketch or schematic showing sampling points and all connections to the sewer. OK 12. Complete the Wastewater Pollutants Checklist attached to this Survey. OK 13. Do you have, or have you ever applied for, been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers,dates,and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name NC0024333,7-1-2020,GM Nameplate Monroe Division Yes If yes: Permit,#,date,applicant name X No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name CM20 06-08-1994 Acme Nameplate and MFG X Yes If yes: Permit,#,date,applicant name CM20 06-28-2001 GM Nameplate,North Carolina Division No Page 3 of 17 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge, septic tank,etc.). If yes,list all other permits, permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name EPA,NCD003156510,1983,GM Nameplate X Yes If yes: Permit type,#,date,applicant name No If yes: Permit type,#,date,applicant name 16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared for this facility? Yes X No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No 18. Do you have any underground storage tanks at your facility? If yes, list contents and volume of each tank. Yes No X 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X # of Tanks 1 No 12000 gallon decommissioned, no containment Page 4 of 17 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gal/day gal/day e st gal/day gal/day e st Source(s) a Method(s) a i s m s m u at u at re e re e d d d d (see Source List below) (see Disposal List below) 1. Process water Potable city water 1961 2889 Sanitary no treatment 1961 2889 X 2. Washdown water 3. Water into product 4. Air Quality Permitted units 5. Domestic-toilets, drinking, cafe Potable city water 2075 2075 Sanitary no treatment 2075 2075 X 6. Cooling water,Process NON-Contact 7. Boiler/Cooling tower blowdown 8. Cooling water, HVAC 9. Other: Totals=> 4036 4964 Totals => 4036 4964 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells, drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers(identify) 10. Water into Product 11. Include others,if applicable Page 5 of 17 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities => 1. Flow equalization Aerated equalization=> NON-Aerated equalization=> Total volume of equalization (million gal.) => 0 2. Activated Carbon Yes No Describe any, if present. 3. Activated Sludge Yes No 4. Air Stripping Yes No 5. Centrifugation Yes No 6. Chemical Precipitation Yes No 7. Chlorination Yes No 8. Cyanide Destruction Yes No 9. Cyclone Yes No 10. Dissolved Air Floatation Yes No 11. Filtration Yes No 12. Flocculation Yes No 13. Grease Trap Yes No 14. Grit Removal Yes No 15. Ion Exchange Yes No 16. Neutralize, pH adjust Yes No 17. Other Biological Treatment Yes No 18. Ozonation Yes No 19. Reverse Osmosis Yes No 20. Screening Yes No 21. Sedimentation Yes No 22. Septic Tank Yes No 23. Silver Recovery Yes X No 24. Solvent Separation Yes No 25. Spill protection Yes X No List any others. Page 6 of 17 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility start up date 1976 2. List all Standard Industrial Classification (SIC) codes for your facility. These may be found on State Unemployment forms, tax forms, accounting records, or from the Chamber of Commerce. 347900 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> 433.15 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes No X Page 7 of 17 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing X 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing & Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries, Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron& Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Page 8 of 17 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X 1,4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 X X Benzo(a)pyrene 34247 X X Benzo(b)fluoranthene 34230 X X Benzo(ghi)perylene 34521 X X Benzo(k)fluoranthene ‘ 34242 X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl)ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Page 9 of 17 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd) pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum 01104 X X 0.569 Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X Chromium 01034 X X Copper 01042 X X 0.052 Lead 01051 X X Mercury 71900 X X Molybdenum 01062 X X Nickel 01067 X X 0.010 Selenium 01147 X X Silver 01077 X X 0.004 Thalium 00982 X X Zinc 01092 X X 0.222 Page 10 of 17 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X X Fluoride 00951 X X Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethvlene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethvl vinyl ether 34576 X X Acrolein 34210 X X Acrvlonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethvlbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethvlene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethvlene 34546 X X Trichloroethvlene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others Xylene X X Page 11 of 17 Data Summary Form City of Monroe <= Receiving POTW NC002433 <= Receiving NPDES # CM20 pipe 02 <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis => MDL => Laboratory Method Detection Limits=> Notes=> Notes=> Q = Flow Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E =Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 ON FILE RECORDS ON FILE WITH WITH CITY OF CITY OF MONROE MONROE 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Total number of samples => Max. value=> Maximum data value (mg/1) => Avg. (use 1/2 BDL) _> Avg. data value, Include BDL values as 1/2 detection limit=> Page 12 of 17 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe # Arsenic Copper Chromium Cadmium COD Copper Lab => MDT => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/I <? mg/1 <? mg/I <? mg/1 <? mg/1 1 2 4 6 5 8 9 10 _ 11 _ 12 etc TNS => Max. Value => Avg. (use 1/2 BDL) => Page 13 of 17 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe # Cyanide Lead Mercury Nickel Silver Zinc Lab => MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 --3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (use 1/2 BDL) => Page 14 of 17 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe # Other Other Other Other Other Other Lab => MDL => Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 - 3 4 5 6 7 8 9 10 11 12 etc TN => Max. Value => Avg. (use 1/2 BDL) => Page 15 of 17 Part V, Waste Reduction Information : State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description W 13 Improved maintenance scheduling recordkeeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers W 19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: https://boydcorp-my.sharepoint.com/personal/richard_harper_boydcorp_com/Documents/Documents/Hazmat/Water/IWS long form City of Monroe no footer 10-18-22.docx Revision date: 12/30/97 Page 16 of 18 1 Current Projected Code Description W52 Modified equipment, layout, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discardin of empty containers W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners (from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling W63 Modified containment procedures for cleaning units W64 Improved drainingprocedures P W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing (explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) X W99 Other(specify in comments ) Comments (Please list corresponding code) Using aqueous soap for washing materials Page 17 of 17 SIU INSPECTION FORM Name Of Industry: GM Nameplate Monroe Division IUP# CM-20 Address Of Industry: 300 Acme Drive IUP Expiration Date: Monroe,NC 28112 Indvry Representati'es: Title C h—ery i ti+ rt C.aszy Pr,u,RsS +ErS'�n-�+-Qt 5 Mh5r- isatr ly "T 7 r €.(f i tlY‘ POTW Representatives: Title Kevin Keesler PT Coordinator Date Of Inspection: Ci '2' - L Time Of Inspection: Ia m Purpose of Inspection: Annual ./ Other(Describe) POTW to which IU discharge City of Monroe NPDES# NC0024333 Is SIU currently in SNC? N c If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: t-• COMMENTS Product YES Raw materials used YES Manufacturing processes YES Categorical,if applicable Y S/NO 433.15 Production rate Ste/NO j PLf SCc) i S 9.;Number of employees 4 I� 2 3 �ra -. '7 aNumber of shifts YES,�J 154- 'Qr-cA Comments: PART II- PLANT TOUR- Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES i NO Where do they go? S€c,,, e.r- --�10\, ck- i WAS c-eet 2. Are production areas diked,contained,o erwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? NO Comments: 3. Are there floor drains in the storage area? YES/ TO Where do they go? 4. Are storage tanks and areas diked,contained, r therwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? 'E /NO Comments: 5. Are process and storage tanks and pipes labeled? /NO 6. How are off-spec raw materials,and products disposed of? \..)•,5 4,l,O Ice- 7. When is the production area cleaned? dtA.t l l/ Art/ 5LL'€4' , 8. Is the wastewater from cleaning the production area discharged to the PC TW? ' /NO 1tAAS t- I t fr^--'' 9. What non-process wastewaters are discharged to POTW? Dr 4 5.1- Comments: Title: SIU Inspection Form File name: COMP.INSP App 7-D Revision data: September 2,2022 Page 1 1 SIU INSPECTION FORM PART II- Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgable about the system? a NO Comments: 2. Are all units operational? �f /NO //, i9 3. How often does operator/maintenance erson check system? I'Q 1 r2t- I a-.. (Cef m, d,-- u4t) 4. Is there an operator for each shift? NO [[�� 5. How and when is sludge disposed of? , G ci 1C, 6. Is there a schedule for preventative maintenance? \/ /NO Comments: J 39 h 15 awz re�nt,,�, r(/ Ur L PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) ^ 1. Does an outside lab complete sampling? S/NO If yes,name of lab. `i CK.--Q.- 2. If industry completes sampling,ask the in ustry representative to describe sampling p p g procedures. �t Comments: a(--1 i,�,'- l 3. Is flow measurement equipment operational? ES/NO Comments: 4-W 4. Is there a calibration log for the flow meter? E NO Comments: Comments: PART III- EXIT INTERVIEW Review monitoring records an .other SIU records required by IUP. 1. Are files well organized? E /NO Comments: 2. Are sample collection/chain-of-custody forms filled out properly? l ES/NO Comments: _ 3. Do results in files agree with reports sent to POTW?47/NO Comments: 4. Who has authority to shut down production should a spill or slug discharge occur? rh i VA/ •r oro 5. flow does SIU inform employees of whom to call at POTW in case of spill/slug? CC '. Z ncg &ram If slug/spill plan is already required by POT A review procedures. 6. Is SIU implementing slug/spill plan?tipNO Comments: Comments: ,er ) dK C-va^r no4-t-ci c¢,- ""r. INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/CO Comments,Required Or Recommended Actions: Signature Of Inspector(s) C)o �,Ociap ,' Date: g-12-2'.2 Date: Title: SIU Inspection Form File name: COMP.INSP App 7-D Revision data: September 2,2022 Page 2 r_ 1 , , onroe North Carolina January 12, 2023 Mr. Jeff Hardin EHS Manager ATI Specialty Materials—Bakers Operations 2 (BSO2) PO Box 5030 Monroe,North Carolina 28110 CERTIFIED MAIL RETURN RECEIPT REQUESTED Dear Mr. Hardin: Please find enclosed herein Industrial User Permit CM-33 authorizing ATI Specialty Materials- Bakers South Operations 2 (BSO2)to discharge wastewater to the City of Monroe sewer system for further treatment at the City of Monroe Wastewater Treatment Plant through June 30, 2026 and specifying the conditions governing this discharge. Please review this permit carefully in order to meet all requirements. Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance,the terms and conditions of this permit are binding upon the industrial user. § 52.051 WASTEWATER PERMITS. (I) Hearings. (1) Initial Adjudicatory Hearings. An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, a permittee/user assessed a civil penalty under § 52.999, or one issued an administrative order under § 52.120 shall have the right to an adjudicatory hearing before the POTW Director or other hearing officer appointed by the POTW Director upon making written demand, identifying the specific issues to be contested, to the POTW Director within 30 days following receipt of the significant industrial user permit, civil penalty assessment, or administrative order. Unless such written demand is made, within the time specified herein, the action shall be final and binding and further appeal is barred. For modified permits, only those parts of the permit being modified may be adjudicated. The hearing officer City of Monroe • PO Box 69 • Monroe,NC 281.11-0069 l'el: (704) 282-4601 • Fax: (704) 283-5764 www.monroenc.org shall make a final decision on the contested permit penalty, or order within 45 days of the receipt of the written demand for a hearing. The POTW Director shall transmit a copy of the hearing Consistent with the provisions of§ 52.051 of the City's Sewer Use Ordinance, the terms and conditions of this permit are binding upon the industrial user. Should you require additional information please do not hesitate to contact me. Respectfully, Kevin Keesler Pretreatment Coordinator c: WWTP/IUP file I:\8040 WWTP and Collection\Pretreatment program\Industries\ATI BSO2 r City of Monroe WWTP Municipality Name hereafter in this permit to as the Control Authority PERMIT Industrial User Pretreatment Permit(IUP) To Discharge Wastewater Under the Industrial Pretreatment Program CM-37 - 471.35 IUP Number 40 CFR Category (if Applicable) In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission,and the City of Monroe Sewer Use Ordinance. The following Industry, hereafter referred to by name or as the permittee: Industry name,permittee: ATI Specialty Materials—Bakers Operations 2 (ATI-SM BSO2) Facility Located at Street Address: 3412 Goldmine Road City Monroe State,Zip North Carolina, 28110 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the wastewater treatment facility of the City of Monroe listed below: IUP Control Authority WWTP name: City of Monroe WWTP NPDES Number: NC0024333 WWTP Address: Post Office Box 69 State,Zip Monroe,NC 28111-0069 in accordance with effluent limitations, monitoring requirements, and all other conditions set forth in Parts I, II, and III of this Industrial User Pretreatment Permit(IUP). Effective date,this permit and the authorization to discharge shall become effective at midnight on this date: March 1,2023 Expiration date,this permit and the authorization to discharge shall expire at midnight on this date: June 30,2026 i4z.I zdz .A jat Date Director of Water Resources Page:1 Effective Date:March 1,2023 IUP, Part I Industrial User (IU) Specific Conditions IUP, PART I, OUTLINE: A) IUP Basic Information B) IUP Modification History C) Authorization Statement D) Description of Discharges E) Schematic and Monitoring Locations F) Effluent Limits&Monitoring Requirements G) Definitions and Limit Page(s)notes A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe Wastewater Treatment Plant NCO024333 IUP Name: IUP Number: ATI Specialty Materials — Bakers Operations 2 CM-37 (ATI-SM BSO2) IUP Effective date: Pipe Numbers,list all regulated pipes: March 1,2023 01 IUP Expiration date: IUP 40 CFR#(if applicable),or N/A: June 30,2026 471.35 B. IUP History: Effective Date: Renewal or Modification: Description of modifications: 3/1/23 permit issued A Complete Permit modification History is required IUP#=>CM-37 Page:2 Effective Date:March 1,2023 IUP, Part I Industrial User (IU) Specific Conditions C) Authorization Statement: 1) The Permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Monroe. 2) The Permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. IU Treatment Units List all Treatment Units: Descriptions: Chemical Precipitation Flocculation pH adjust Sedimentation Spill Protection Filtration 3) The Permittee is hereby authorized to, if required by the City of Monroe and after receiving Authorization to Construct (A to C) from the City of Monroe, construct and operate additional pretreatment units as needed to meet final effluent limitations. D) Description of IUP Discharge(s): 1. Describe the discharge(s)from all regulated pipes. Pipe#01,Description of Discharge: Process wastewater IUP#=>CM-37 Page:3 Effective Date:March 1,2023 IUP, Part I Industrial User (IU) Specific Conditions E.) Schematic and Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. See figures on pages 4A,4B and 4C. 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RD .Approved By RD Figure No: Daze: 8.312022 DWG Scale: N1S Project No: 323-266 I. r Appendix 1 : Plant Drawing 0.3 OA 7O.B aA. � ii - — — — — — wWr �- IliL J.3 J.3 II oFFCE 1a ,,,A,ox� - El al , +� 1411, ro o-Th v x -nrumwansa leTxE L� �� 1 INKIEST xoWKSIIE TAT uxeeuam ci) TNx NL IlliF - ._. 'I lit croiO Hii 1 ' _ \ 7.411;7„,:'::_ cVITYPROM WATER - lol TREATMENT w • IIMP I' m L• \ V 1 mi TI! I ® a•.•••,••�. xpm. O IKL'WW .... NOTE ECKART EQUIPMENT� a' Mk I�I�I_ PURPLE-B U G� m // I I �P6 ORANGE-CUSTOMER SUPPLIED • GREEN-OPipNu I • MI MIEN.rrx•rruaT.wTU INC x«enTum 0TN • , O 0 O ° r,u�.®� O �onAi xrw. nxmrx uTMwiemru.wn.Pnwe Orff DUAL uxai v / ,.L�P.••wP�..•,Ir x MO MI tun eaclon e.w.u.�w•..o.a I LOCOEDP.MPNw•;7Em.ono I NOTE-TANK PADS ar lxu •..k,d� b. OE LEVEL,.CN msaw° .b I..,.. * 1 SLOPE r mRRE . . .woao.••U *ea I d GM Ex ram pin r.i l Camierrar nape..d Pp.to PM. DE BECKART ENVIRONMENTAL,INC. I ••T..... ass Faxp.c.=N N NO Mo¢on.Road nwiATnxw®..I.mowmemAT on wa•erMs.c cOlnIpaap Au ROM MEMO,H...11.0181T,NC. 40 0P14 CONIINCUS SETTING WASTEWATER TREATMENT SYSTEM FOR All SPECIALTY MATERIALS MOMCF TIC Drawn by. NW SALES:WLLYB Chclod M: OM.: Solo:We I OM.Mon Forma Feat 5lobo I Poo: 1 of D•1.:1mldT D•/Typ•: CNN NO Doc No: EaMEROft Lgme X003.30 023 IUP,Part I, Section F: Receiving POTW name=> City of Monroe IU name=>ATI Specialty Materials-Bakers Operation 2(Bs02) Effluent Limits and Monitoring Requirements Receiving POTW NPDES#=>NC0024333 IUP#=> CM-37 Effective date for these Limits=>3/1/23 Pipe#=> 01 The permittee may discharge from this specific pipe Expiration date for these Limits=>6/30/26 40 CFR#=>471.35 number according to these specific dates, effluent if not applicable put N/A limits,and monitoring requirements. THE LIMITS ON THIS ARE, (Check one below): LIMITS for ENTIRE permit period=> X INTERIM Limits for period# 1 => INTERIM Limits for period#2=> FINAL Limits Page=> Conventional Concentration Limits Mass-Based Limits Monitoring Frequency Sample Required Parameters' Daily Monthly Units Daily Monthly Units by Industry by POTW Collection laboratory Max Avg. Max Avg. Method Detection (C or G) Limits Flow 0.03 MGD MGD Daily Every sample Meter BOD monitor only mg/1 lbs/day TSS monitor only mg/1 lbs/day Temperature Deg. C Deg. C pH 6 to 11 Std.Units 6 to 11 Std. Units 4/6 Months2 1/6 months G Other Parameters, Please list alphabetically Ammonia monitor only mg/1 lbs/day 4/6 months 1/6 months C .5 mg/1 Chromium .05 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Cyanide monitor only mg/1 lbs/day 4/6 months 1/6 months G .010 mg/1 Lead monitor only mg/1 lbs/day 4/6 months 1/6 months C .005 mg/1 Nickel .12 mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Zinc monitor only mg/1 lbs/day 4/6 months 1/6 months C .010 mg/1 Fluoride 9 mg/1 lbs/day 4/6 months 1/6 months C or G .1 mg/1 Aluminum monitor only mg/1 lbs/day 4/6 months 1/6 months C .1 mg/1 Molybdenum monitor only mg/1 lbs/day 4/6 months 1/6 months C .005 mg/1 TTO3 2.13 1/6 months .010 mg/1 1 Parameters and Prohibitions not specified above are regulated and limited by the (See next section,IUP,Part I, Section G.) City of Monroe Sewer Use Ordinance. for Definitions and Limits Page(s) notes: 2 4/6 months shall be 4 sampling events consisting of 1 day each every 6 months. IUP,PART I,Page: 5 3 See Part III 4. Effective Date:March 1,2023 IUP, PART I Industrial User (IU) Specific Conditions G) Definitions and Limit Page(s)notes: In addition to the definitions in the City of Monroe Sewer Use Ordinance the following definitions and requirements apply: 1. Composite Sample: a) A composite sample for the monitoring requirements of this IUP, is defined as the automatic or manual collection of a series of grab samples of constant volume,not less than 100 ml,collected at equal time intervals during the entire discharge period on the sampling day. The time interval between grab samples shall be no greater than once per hour,or b) a single,continuous sample collected over a 24-hour period proportional to the rate of flow. Sampling day shall be a typical production,and discharge day. 2. Daily Monitoring Frequency Daily Monitoring Frequency as specified in this IUP shall mean each day of discharge. 3. Grab Sample Grab sample for the monitoring requirements of this IUP,is defined as a single"dip and take" sample collected at a representative point in the discharge stream over a period of time not exceeding 15 minutes. The grab sample can be taken manually. Grab samples must be representative of the discharge. 4. Instantaneous measurement An Instantaneous measurement for the monitoring requirements of this IUP is defined as a single reading,observation,or measurement. IUP#=>CM-37 Page: 6 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) Outline of PART II, 1. Representative Sampling 16. Federal and/or State Laws 2. Reporting 17. Penalties 3. Test Procedures 18. Need to Halt or Reduce 4. Additional Monitoring by Permittee 19. Transferability 5. Duty to comply 20. Property Rights 6. Duty to Mitigate 21. Severability 7. Facilities Operation,Bypass 22. Modification,Revocation,Termination 8. Removed substances 23. Reapplication 9. Upset Conditions 24. Dilution Prohibition 10.Right of Entry 25. Reports of Changed Conditions 11.Availability of Records 26. Construction of Pretreatment Facilities 12.Duty to Provide Information 27. Reopener 13. Signatory Requirements 28. Categorical Reopener 14. Toxic Pollutants 29. General Prohibitive Standards 15. Civil and Criminal Liability 30. Reports of Potential Problems 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and,unless otherwise specified,before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by,the permit issuing authority. 2. Reporting a) Monitoring results obtained by the permittee shall be reported on forms specified by the City of Monroe, postmarked no later than the twentieth day of the month following the month in which the samples were taken. Results based on laboratory analysis shall include the laboratory report. If no discharge occurs during a reporting period(herein defined as each calendar month) in which a sampling event was to have occurred, a form with the phrase "no discharge" shall be submitted under the signatory requirements of Part II, Section 13. Copies of these and all other reports required herein shall be submitted to the City of Monroe to the following address: Pretreatment Coordinator City of Monroe PO Box 69 Monroe,NC 28111 b) If the sampling performed by the permittee indicates a violation,the permittee shall notify the City of Monroe within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to the City of Monroe within 30 days after becoming aware of the violation. IUP#=>CM-37 Page: 7 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) c) Laboratory reports shall include the following: 1. sample preparation-type and date(s) and time(s)performed; 2. analysis start dates and times; 3. analyst(s)initials; 4. analytical techniques and methods used; 5. results of the analyses; 6. chain of custody records which contain the following Information a. sampling location; b. date(s)/time(s)sample(s)taken; c. sample type: composite(time,flow or hand) or grab d. container type; e. teflon liner and/or zero headspace, if applicable; f. type of preservative used,if any; g. sample iced upon receipt; h. parameters to be run from that particular bottle; i. individual(s)who performed the sampling and/or field measurements; j. samples relinquished/received by who and when(date&time). In addition,the laboratory performing the analysis shall maintain on file for up to three years after the analysis all laboratory data taken and calculations during the analysis, including dates and times, the analyst performing the work, and the data and calculations from all quality assurance procedures and testing. This data shall be available for inspection by personnel of the City of Monroe upon request. 3. Test Procedures Test procedures for the analysis of pollutants shall be performed by a North Carolina Certified Wastewater Lab in accordance with the techniques prescribed in 40 CFR part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. The laboratory shall be certified by the State of North Carolina for each specific test parameter on which their results are reported. 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the City of Monroe. The City of Monroe may require more frequent monitoring or the monitoring of other pollutants not required in this permit by written notification. 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Monroe Sewer Use Ordinance and is grounds for possible enforcement action; for Permit termination, revocation, and reissuance, or modification; or denial of a Permit renewal application. IUP#=>CM-37 Page: 8 Effective Date:March 1 2023 1 PART II General Conditions Industrial User Pretreatment Permit (IUP) 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health, the POTW,the waters receiving the POTW's discharge,or the environment. 7. Facilities Operation,Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the City of Monroe. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17.Treatment facilities shall be as diagrammed in Figure 2. 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the City of Monroe sewer system or the surface waters of the State of North Carolina. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous Waste" as defined under the Federal Resource Conservation and Recovery Act. the permittee shall maintain records of disposal of these substances for a minimum of three years. 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Such evidence shall include operating logs properly signed,or other relevant evidence that: 1. An upset occurred and that the permittee can identify the cause(s)of the upset; 2. The permittee facility was at the time being properly operated; and 3. the permittee submitted notice of the upset as required in Part II,Section 30,of this permit 4. The permittee complied with any remedial measures required under Part II, Section 5,of this permit IUP#=>CM-37 Page: 9 Effective Date:March I,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environment, and Natural Resources, Division of Water Quality, the Regional Administrator of the Environmental Protection Agency,the City of Monroe,and/or their authorized representative, upon the presentation of credentials: 1. To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and 2. At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. 11. Availability of Records and Reports The permittee shall retain records of all monitoring information,including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. Except for data determined to be confidential under the Sewer Use Ordinance, all reports prepared in accordance with terms of this permit shall be available for public inspection at the City of Monroe. As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. 12. Duty to Provide Information The permittee shall furnish to the Director of Water Resources or his/her designees, within a reasonable time,any information which the Director,his/her designee,or the Division of Water Quality may request to determine compliance with this permit. The permittee shall also furnish,upon request,copies of records required to be kept by this permit. 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be accompanied by the following certification by the Authorized Representative: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for IUP#=>CM-37 Page:10 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. " The Authorized Representative shall be as defined by the City of Monroe Sewer Use Ordinance.If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to the City of Monroe Water Resources Director or his/her designee prior to or together with any reports to be signed by an authorized representative. 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. 17. Penalties The Sewer Use Ordinance of the City of Monroe provides that any person who violates a permit condition is subject to a civil penalty not to exceed$25,000 dollars per day of such violation. IUP#=>CM-37 Page :11 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms, conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. The City of Monroe enforcement response will be in accordance with an Enforcement Response Plan approved by the North Carolina Division of Environmental Management and on file in the office of the Pretreatment Coordinator 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises,or a new or changed operation without approval of the City. 20. Property Rights This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. 22. Permit Modification,Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance with the requirements of the City of Monroe Sewer Use Ordinance and North Carolina General Statute or implementing regulations. 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for reissuance of this permit at least 120 days prior to its expiration date. The permittee is not authorized to discharge after the expiration date of this permit if this re-application deadline has not been met. 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. IUP#=>CM-37 Page:12 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) 25. Reports of Changed Conditions The permittee shall give notice to the City of Monroe of any planned significant changes to the permittee's operations or system which might alter the nature, quality, or volume of its wastewater at least 60 days before the change. Such changes,however,do not stay any condition of this permit. If the changes require additions or modifications to pretreatment facilities to comply with this permit, all such modifications shall be approved and constructed before planned changes are made. The permittee shall not begin the changes until receiving written approval from the City of Monroe.Also see PART II,30 below for additional reporting requirements for spill/slug issues. 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the City of Monroe and written approval and an Authorization to Construct has been issued. 27. Reopener The permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control for any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: 1) contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or 2) controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations,and shall comply with the prohibitive discharge standards in §52.020 and §52.023 of the City Sewer Use Ordinance except as specifically stated otherwise in this permit. IUP#=>CM-37 Page:13 Effective Date:March 1,2023 PART II General Conditions Industrial User Pretreatment Permit (IUP) 30. Reports of Potential Problems The permittee shall provide protection from accidential and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the City of Monroe immediately of any changes at its facility affecting the potential for spills and other accidential discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the City of Monroe Sewer Use Ordinance. Additionally, the permittee shall notify by telephone the City of Monroe immediately of all discharges that could cause problems to the POTW including any slug loadings as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge,they shall inform the City of Monroe Pretreatment Coordinator,telephone number(704)282-4632,if no answer,the Wastewater Treatment Plant, telephone number (704) 282-4630 and (704) 507-8351, if no answer, the Wastewater Treatment Plant Superintendent, telephone number (704) 226-6093 immediately upon the first awareness of the commencement of the discharge. Leaving a message will not be acceptable until all phone numbers listed above have been attempted. Notification shall include location of the discharge,type of waste,concentration and volume if known and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within(5) days,unless waived by the City of Monroe. IUP#=>CM-37 Page : 14 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 1. Slug/Spill Control Plan The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall develop and update,as required,a written slug/spill plan including procedures for preventing a slug or spill which could cause a violation of the discharge standards of this permit. Any revision copy of this plan shall be submitted to the City of Monroe no more than 60 days after the change(s)are made.If no changes are made to the plan,a written statement to that effect must be submitted to the City of Monroe on or before January 31, of each year throughout the duration of the permit.The plan shall include the following at a minimum: 1) identification of all chemicals,by name,quantity,and storage location which would cause a violation of this permit in the event of a spill and the means at each location to prevent the spill from entering the City sewer system or surface waters of the State of North Carolina. 2) who has the authority to halt production and/or wastewater discharge in the event of a spill or upset condition(include phone numbers) 3) who is responsible for implementation and updating of the plan 4) the personnel that should be familiar with the plan 5) the person(s) responsible for notifying the City of Monroe immediately upon discovery of a problem affecting the characteristics of the wastewater 2. Flow Measurement 1. The Permittee shall provide and operate monitoring facilities for the inspection, sampling and flow measurement of the permittee's process wastewater discharges. 2. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved engineering and scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be a continuous recording flow meter capable of measuring flows with a maximum deviation of less than 5% from true discharge rates throughout the range of expected discharge volumes. 3. The approved wastewater meter shall be installed, maintained, and calibrated once every six months. 4. The wastewater meter must have a non-resettable mechanical totalizer that reads in gallons. IUP#=>CM-37 Page:15 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 5. Flow monitoring equipment and sampling point should be located in an area accessible to the City of Monroe personnel without prior notification. The City of Monroe must be supplied with any keys and/or other tools necessary to perform the aforementioned. 6. There shall be no by-pass capability of the wastewater metering devices or the sampling point. 7. The permittee shall maintain flow, maintenance, and calibration records for a minimum of three years. 8. In the event of temporary unintentional failure of the flow meter,the permittee shall notify the Pretreatment Coordinator as soon as possible,but in no case beyond 24 hours after first becoming aware of the failure. Repair shall be under taken as quickly as possible. 3. High Strength Surcharges Notwithstanding any concentrations permitted for total suspended solids, 5 day BOD or nitrogen ammonia stated in Part I, Section F of the Permit,the permittee shall be responsible for the payment of high strength surcharges at rates that may be established in the future by the Monroe City Council. 4. Total Toxic Organics The term"Total Toxic Organics"shall mean the sum of the concentrations of each of the toxic organic compounds listed in 40 CFR Part 433.11(e)which are found at concentrations greater than 0.010 mg/l. 5. Total Toxic Organics Sampling If there is a change in process which may result in discharge of Total Toxic Organics(TTO), the permittee shall perform a TTO sampling event based on a sample that is characteristic of the permittee's usual wastewater flow,and submit the laboratory results from this sampling event to the City of Monroe Industrial Pretreatment Office within 45 days of the process change. 6. Total Toxic Organics(TTO) Certification In lieu of monitoring for TTO,the permittee may,upon submitting to the City of Monroe one sample showing TTO compliance and a Toxic Organic Management Plan,provided no process change affecting TTO has occurred,make the following certification every six month compliance period: IUP#=>CM-37 Page:16 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) "Based on my inquiry of the person or persons directly responsible for managing compliance with the permit limitation for total toxic organics (TTO),I certify that,to the best of my knowledge,no discharging of concentrated toxic organics into the wastewater has occurred since filing of the last monitoring report. I further certify that this facility is implementing the Toxic Organic Management Plan submitted to the City of Monroe." The certification statements are due on June 15 of each year covering the January through June six month reporting period, and November 15 of each year covering the July through December six month reporting period. If the certification is not submitted for both periods within 7 days of the due date the City of Monroe will collect TTO samples before December 31 and the permittee shall be billed for the cost of the TTO sampling. 7. Toxic Organic Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall develop and submit to the City of Monroe a toxic organic management plan. 8. Production Records The permittee shall keep records of the number of off-pounds of metal processed each day of production for each core and ancillary operation covered by 40 CFR 471. These records shall be submitted to the City of Monroe by January 31 of each year and shall cover the previous calendar year. Additionally, the permittee shall notify the POTW director within two (2) business days after the User has a reasonable basis to know that the production level will significantly change within the next calendar month.40 CFR 403.6(c)(9). 9. Special Reopener The City of Monroe reserves the right to reopen and modify/change limits and or sampling frequency as deemed necessary. 10. Sludge Management Plan Within sixty days of the effective date of this Industrial User Permit,the permittee shall submit a sludge management plan to the City of Monroe. IUP#=CM-37 Page: 17 Effective Date:March 1,2023 PART III Special Conditions Industrial User Pretreatment Permit (IUP) 11. Certified Operator Pursuant to Chapter 90A-44 of North Carolina General Statutes,and upon classification of the facility by the Certification Commission, the permittee shall employ a certified wastewater pretreatment plant operator in responsible charge (ORC) of the wastewater treatment facilities. Such operator must hold a certification of the type and grade equivalent to, or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The permittee must also employ a certified backup operator of the appropriate type and grade to comply with the conditions of Title 15A,Chapter 8A.0202. The ORC of the facility must visit the wastewater facility as required; must properly manage and document daily operation and maintenance of the facility; and must comply with all other conditions of Title 15A, Chapter 8A.0202. The permittee shall submit a letter designating the operator in responsible charge to the Certification Commission or their designee within thirty days after facility classification. 12. No production/storage of titanium certification A monthly certification statement shall be submitted monthly stating that no titanium was produced or stored at the ATI Specialty Materials — Bakers Operations 2 (ATI-SM BSO2) facility. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information,including the possibility of fine or imprisonment for knowing violations. " IUP#=CM-37 Page: 18 Effective Date:March 1,2023 IUP Synopsis A. IUP Basic Information Receiving POTW name: POTW NPDES#: City of Monroe NC0024333 IUP name: IUP Number: ATI Specialty Materials—Bakers CM-37 Operations 2(ATI-SM BSO2) IUP Effective date: Pipe Numbers,list all regulated pipes: March 1, 2023 01 IUP expiration date: IUP 40 CFR#,if applicable: June 30,2026 471.35 B. IUP Survey&Application form Attach a completed copy of the Industrial User Wastewater Survey& Application Form (see appendix 6-A) C. IU Inspection form Attach a copy of an Industrial User Inspection Form(see chapter 7) completed by the Control Authority within the past 12 months. D. RATIONALE FOR LIMITATIONS: As listed on the IUP Limits Page(s), PART I, Section F of the IUP. RATIONALE#1: Review of IU Monitoring Data, with no Over Allocation situation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what ranges of concentrations are currently being discharged. To account for sample variability a factor was applied to the monitoring data to determine the permit limit. Permit limits assigned by the Local IUP Control Authority can not result in an Over Allocation situation for any pollutants. 1 IUP Synopsis RATIONALE#2a: Categorical Industrial Limits, with no Over Allocation situation: Check here if Combined Wastestream Formula (CWF) or other categorical limits calculations were used. If used, Please attach calculations: (see CWF Spreadsheet, Appendix 6-F) Were used(attach calculations) Were not used X The following pollutants were assigned numerical limits in this IUP based on the categorical regulations. These limits do not result in over allocations. Pipe 01: Cr,Ni, Fluoride, TTO RATIONALE#3a: Over Allocation Prevention, with IU pollutant redaction: The following pollutants were assigned numerical limits in this IUP based on allocating the Maximum Allowable Industrial Loading (MAIL) determined with the Headworks Analysis (HWA) among all Industrial Users. The total loading of each pollutant from all permitted discharges does not exceed the MAIL. These limits do not result on over allocations. RATIONALE#3b: Interim Limits for IU pollutant reduction: The following pollutants were assigned interim numerical limits in this IUP to allow time for the industry to come compliance with final limits that will not result in over allocations. 2 IUP Synopsis RATIONALE#4: 4.) Other Rationale for Limitations: The following rationale was used for developing IUP Limits. Parameter Rationale RATIONALE#5a: Non-Categorical Parameters where No Limit needed or assigned in an IUP: The following pollutants were not assigned numerical limits in this IUP because the loadings for these pollutants from this IU were less than 5% of the MAHL. The loading of these pollutants from this IU is considered insignificant at this time. Pollutant Avg SIU mg/1 Avg SIU lbs/day 5% MAHL, lbs/day RATIONALE #5b: Categorical Parameters with Waived Monitoring: Monitoring is waived for the following categorical parameters (attach documentation of waiver justification). 3 L ATI Specialty Materials Bakers South Operations 2(BSO2)Plant 3412 Goldmine Road Monroe,NC 28110 Table 2:Calculation of Allowable Mass Balance Limits Based on Categorical Standards Max.Est.Production for BSO2(for 2023) 40 CFR 471.XX Allowances Mass Allowances Flow(gal/day) Nickel Titanium Daily Maximum(IbINEM lb) Avg Monthly Maximum(Ib/1Th1 Ib) Daily Max.pb,day) Monthly Average(1b/day) Wastewater Source Dow lb/yr Ib/day,,.= Ib/yr Ib/day„s Ni,Co Alloy Ti Ahoy Cr Ni F Cu Pb Tn NH3 Cr Ni F Cu Pb Zn NH3 Cr Ni F Cr Ni F (gal/day) Production Prodnctio BSO2 Forges 1,500 15,000,0(10 60.000 0 0 1,500 0.002 0.002 0.238 0.0006 0.002 0.106 0.0001 0.0001 0.0143 3.60E-05 0.0001 0.0064 O 2.38 1.06 BSO2 Presses 1,500 15,000,000 60.000 0 0 1,500 0.069 0.103 11.2 0.028 0.069 4.94 0.0041 0.0062 0.6720 0.0017 0.0041 0.2964 O 60.1 26.7 Mtsc.Sources 8,500 39,000,000 156.000 0 0 8,500 0.091 0.136 14.70 0.037 0.091 650 0.0142 0.0212 2.2932 0.0058 0.0142 1.0140 O 1.93 0.856 OW Separator 6,000 Domestic 3,500 Total Treated Flow 17,500 0.0185 0.0275 2.9795 0.0075 0.0185 1.3168 Total Untreated Flow 3,500 1 Notes: I.Data based on Bakers South Operations Plant WWTP Operations.The Bakers South 2 Plant has similar operations and the same WWI?. 2.The Bakers South Operations 2 Plant will be capable of producing both Nickel products and Titanium Alloys.Initial operations will consist of Nickel products only but Titanium Alloys will be added in time.Nickel products will always be the primary and greatest portion of production. 3.Maximum Estimated Production values are provided by ATI based on planned future production. 4.These values do not represent the full capacity of the equipment. 5.How(gal/day)=Total Flow(gal/day)x[CY 2023 Production(lbyr)/S CY 2023 Production(lb/yr)] 6.40 CFR 471.XX Allowance(lb/MM Ib)values are from 40 CFR 471.35 and 471.65,as applicable. 7.Mass Allowance Calculations: a)(Ib/day)max=([1-day Max AllowanceNi-based(lb/MM lb)x CY 2023 ProductionNi-based(Ib/day)avg]+[I-day Max AllowanceTi-based(Ib/MM Ib)x CY 2023 ProductionTi-based(Iblday)avg)])/(1,000,000/MM) b)(lb/day)montbly avg=([Monthly Max AllowanceNi-based(INMM Ib)x CY 2023 ProductionNi-based(Ib/day)avg]+[Monthly Max AllowanceTi-based(lb/MM Ib)x CY 2023 ProductionTi-based(Ib/day)avg)])/(1,000,000/MM) J to- -� COVER PAGE Company Name:ATI Specialty Materials—Bakers South Operations 2(ATI-SM BSO2) Name of responsible person on site at the facility authorized to represent Name of alternative on site person familiar with the day to day operations, the company in official dealings with the Sewer Authority and/or the environmental permitting requirements, monitoring,record keeping, and data City. management. Jeffrey L Hardin David Pope,Jr. Title EHS Manager Years with firm<1 Title Lead Environmental Technician Years with firm 24 Phone#704 289 4511 x3998 Fax# 704 282 0667 Phone#704 289 4511 x3858 Fax# 704 282 0667 Physical street address of facility Official mailing address,if different. Note if same. PO Box 5030 3412 Goldmine Rd City Monroe State NC Zip 28110 City Monroe State NC Zip 28111 The information provided by you on this questionnaire serves two functions: 1. The information is used to determine if your facility needs an Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the local sewer. 2. If an Industrial User Pretreatment Permit (IUP) is required, this survey serves as the application for an Industrial User Pretreatment Permit(IUP). Requests for confidential treatment of information provided on this form shall be governed by procedures specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403, Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this questionnaire which identifies the content, volume and frequency of discharge shall be available to the public without restriction. This is to be signed by an authorized official of your firm,as defined in the Local Sewer Use Ordinance or the NC Model Sewer Use Ordinance,Section 1.2,after completion of this form. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, induct' g the possibility of fine and/or imprisonment for knowing violations. G/ Q73 goa e24a. Signs of Authorized Representative Date 1is ed above (seal if applicable) Page 1 of 18 r - 1. Provide a brief narrative description of the type of business, manufacturing processes, or service activities your firm conducts at this site. Manufacturing and processing of Nickel, Cobalt, and Titanium alloys as well as specialty steels through forging and press operations. 2. List the primary products produced at this facility: Nickel,Cobalt, and Titanium alloys plus specialty steels in billets,bars,and shapes. Initial production (2023)will primarily consist of nickel products. Plant will be capable of producing titanium alloy products and will produce them in the future. 3. List raw materials and process additives used: Alloy Makeup: Ni, Co, Cb,Al,Ti,Cu,Fe, C, Si,Cr,Mn,Mo,V,Zr and Mg. Titanium is included to indicate future plans to produce titanium alloys. 4. Are biocides added to any water discharged to the POTW, if yes describe: Yes No X 5. Describe weekly production schedule, including shifts worked per day, employees per shift, and primary operation during shift. 2 shifts/day 7 days/week ABCD Shifts Average number of employees per shift: Shift Personnel: 85 Admin: 25 6. Production process is: Check, if all continuous Check, if all batch X If both please enter, % continuous= % %Batch= 100% Page 2 of 18 7. Does production vary significantly(+-20 %)by season. Describe. Yes No X (+- wastewater 8. Are anysignificant 20 %) changes in production that will affect wastew to � discharge expected in the next 5years. If yes,please describe. g P Yes No X 9. List all current waste haulers. Give name, address, phone numbers, volume and materials hauled off. Used Oil (approx. 2,000 gallons/year) General Trash (approx. 60 Tons/year) Wallace Industrial 870 Biscayne Dr. Concord, NC 28025 (704) 723-9461 10. Attach a copy of laboratory analyses performed in the last year on the wastewater discharge(s)from your facilities. Summarize data on the attached Data Summary Form. New site, new application. Facility under construction with anticipated production beginning in 2023. 11. Attach sketch or schematic showing sampling points and all connections to the sewer. Reference Appendix 1 12. Complete the Wastewater Pollutants Checklist attached to this Survey. Attached Page 3 of 18 13. Do you have,or have you ever applied for,been issued, or been denied an NPDES permit to discharge to the surface waters or storm sewers of North Carolina? If yes,list all other NPDES permits,permit numbers,dates,and names used to apply for them, or reason denied. If yes: Permit,#,date,applicant name Yes X NPDES Stormwater Permit#NCS000329,7/12/19,ATI(BSOBNO) If yes: Permit,#,date,applicant name NPDES Stormwater Permit#NCG0300000 3/22/19 ATI SM (BPO/EIGA) No 14. Do you have, or have you ever applied for or been issued an Industrial User Pretreatment Permit (IUP) to discharge wastewater to the sewer collection system. If yes,list all other IUP permits,permit numbers,dates, and names used to apply for them. If yes: Permit,#,date,applicant name CM-30 4/5/19 Yes X AllVAC Bakers Pretreatment(Bakers South-Sister Site on Bakers campus) If yes: Permit,#,date,applicant name No 15. Do you have, or have you ever applied for or been issued any other Environmental Permits (for example; air, RCRA, groundwater, stormwater,general,Non-Discharge,septic tank,etc.). If yes,list all other permits,permit numbers, dates, and names used to apply for them. If yes: Permit type,#,date,applicant name Air Quality Permit#04835R15,11/26/16,ALLVac Bakers Air Yes X If yes: Permit type,#,date,applicant name NPDES Stormwater Permit NCS000329,7/12/19 ATI(BSOBNO) No If yes: Permit type,#,date,applicant name NPDES Stormwater Permit NCG0300000 3/22/19 ATI SM(BPO/EIGA) 16. Is a Spill Prevention Control and Countermeasure (SPCC)Plan prepared for this facility? Yes X No 17. Is a Spill /Slug Control Plan required by the POTW, prepared for this facility? Yes X No 18. Doyou have anyunderground storage tanks at your facility? If yes, list g g contents and volume of each tank. Yes No X Page 4 of 18 19. Do you have any above ground storage tanks at your facility? If yes, for each tank, list the contents, volume, whether the tank has any spill prevention or containment devices, such as dikes, and procedures for draining any containment devices. Yes X #of Tanks 2 No 1,500 gallon capacity.Used Oil from OWS with secondary containment.2,000 gallon capacity virgin oil from press with secondary containment. Procedures in place for draining containment devices. Reference Spill/Slug plan. Page 5 of 18 1 Industrial User Wastewater Survey & Permit Application PART II, Water Supply, Use, & Disposal Worksheet: Water Used for: Water Avg. Max. M E Disposal Avg. Max. M E gal/day gal/daye st gal/day gal/day e st Source(s) a i Method(s) a i s m s m u at u at re e re e d d d d (see Source List below) (see Disposal List below) 1. Process water 1 10,000 20,000 X 1 10,000 20,000 X 2. Washdown water 1 1,500 3,000 X 1 1,500 3,000 X 3. Water into product 4. Air Quality Permitted units 5. Domestic-toilets,drinking,cafe 1 *Est.40-gal/employee/day 3,500 7,000 X 2 3,500 7,000 X 6. Cooling water,Process NON-Contact 1 *Emergency blow-down only for non-contact cooling 6,000 12,000 X 1 6,000 12,000 X water of camera system 7. Boiler/Cooling tower blowdown 8. Cooling water,HVAC 9. Other: Totals=> 21,000 42,000 Totals=> 21,000 42,000 Typical Water Sources: Possible Water Disposal Methods 1. City/Public supply 1. Sanitary sewer,with pretreatment 2. Private wells, drinking 2. Sanitary sewer,without pretreatment 3. Groundwater remediation wells 3. Storm sewer 4. Private ponds 4. Surface waters of NC 5. Surface waters of NC,please identify 5. Evaporation 6. Include others if applicable 6. Land applied 7. To groundwater 8. Septic Tank 9. Waste Haulers(identify) 10. Water into Product 11. Include others,if applicable Page 6 of 18 PART III, PRETREATMENT FACILITIES: Are there any pretreatment devices or processes used for treating wastewater before being discharged to the sewer? Check all that are present, and describe. No pretreatment facilities=> 1. Flow equalization Aerated equalization=> NON-Aerated equalization=> X Total volume of equalization(million gal.)=> 0.0175 2. Activated Carbon Yes No X Describe any,if present. 3. Activated Sludge Yes No X 4. Air Stripping Yes No X 5. Centrifugation Yes No X 6. Chemical Precipitation Yes X No 7. Chlorination Yes No X 8. Cyanide Destruction Yes No X 9. Cyclone Yes No X 10. Dissolved Air Floatation Yes No X 11. Filtration Yes X No 12. Flocculation Yes X No 13. Grease Trap Yes No X 14. Grit Removal Yes No X 15. Ion Exchange Yes No X 16. Neutralize,pH adjust Yes X No 17. Other Biological Treatment Yes No X 18. Ozonation Yes No X 19. Reverse Osmosis Yes No X 20. Screening Yes No X 21. Sedimentation Yes X No 22. Septic Tank Yes No X 23. Silver Recovery Yes No X 24. Solvent Separation Yes No X 25. Spill protection Yes X No List any others. Page 7 of 18 PART IV, CATEGORICAL INFORMATION: 1. When were operations started at this facility Facility startup date 2023 2. List all Standard Industrial Classification(SIC) codes for your facility. These may be found on State Unemployment forms,tax forms, accounting records, or from the Chamber of Commerce. NAICS SIC 331491 3356 3. Has this facility ever been considered a Categorical Industrial User (CIU) as described by the Code of Federal Regulations (40 CFR)? If yes, give complete 40 CFR number=> 40 CFR 471 No 4. Are any other facilities owned and/or operated by your company permitted as Categorical Industrial Users (CIUs) as described by the Code of Federal Regulations (40 CFR)? If yes please give name(s), location, and 40 CFR number. Yes 40 CFR 471 No ATI Specialty Materials: Richburg, SC; Monroe,NC; Bakers South,Monroe,NC Page 8 of 18 PART IV, CATEGORICAL INFORMATION: (continued) 5. Check any activities listed below that are performed at your facility: Check 40 Industrial Activity Check 40 Industrial Activity below CFR# below CFR# 467 Aluminum Forming 432 Meat products 427 Asbestos Manufacturing 433 Metal finishing 461 Battery Manufacturing 464 Metal molding and casting 431 Builders paper&board mills 436 Mineral mining and processing 407 Canned&preserved fruits&veg. X 471 Nonferrous Metal,Form&Powders 408 Canned&preserved seafood 421 Nonferrous Metals Manufacturing 458 Carbon black Manufacturing 414 OCPSF,Organic Chemicals,Plastics, 411 Cement Manufacturing &Synthetic Fiber Manufacturing 437 Centralized Waste Treatment 435 Oil&gas extraction 434 Coal Mining 440 Ore mining and dressing 465 Coil Coating 446 Paint formulating 468 Copper Forming 443 Paving and roofing materials Mfg. 405 Dairy products processing 455 Pesticide Manufacturing 469 Electrical,electronic components 419 Petroleum Refining 413 Electroplating 439 Pharmaceutical Manufacturing 457 Explosives Manufacturing 422 Phosphate Manufacturing 412 Feedlots 459 Photographic supplies 424 Ferro allay Manufacturing 463 Plastics molding and forming 418 Fertilizer Manufacturing 466 Porcelain enameling 464 Foundries,Metal Mold&Casting 430 Pulp,paper,and paperboard 426 Glass Manufacturing 428 Rubber Manufacturing 406 Grain mills 417 Soap&Detergent Manufacturing 454 Gum&Wood Chemicals Mfg. 423 Steam Electric power Generation 460 Hospitals 409 Sugar processing 447 Ink formulating 410 Textile Mills 415 Inorganic chemical Manufacturing 429 Timber products processing 420 Iron&Steel Manufacturing 442 Transportation Equipment Cleaning 425 Leather Tanning&Finishing Others Page 9 of 18 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Acid Extractable Organics 2-Chlorophenol 34586 X X 2,4-Dichlorophenol 34601 X X 2,4-Dimethylphenol 34606 X X 2,4-Dinitrophenol 34616 X X 2-Methyl-4,6-dinitrophenol 34657 X X 4-Chloro-3-methylphenol 34452 X X 2-Nitrophenol 34591 X X 4-Nitrophenol 34646 X X Pentachlorophenol 39032 X X Phenol 34694 X X 2,4,6-Trichlorophenol 34621 X X Base Neutral Organics 1,2,4-Trichlorobenzene 34551 X X 1,2-Dichlorobenzene 34536 X X 1,2-Diphenylhydrazine 34346 X X 1,3-Dichlorobenzene 34566 X X 1 4-Dichlorobenzene 34571 X X 2,4-Dinitrotoluene 34611 X X 2,6-Dinitrotoluene 34626 X X 2-Chloronaphthalene 34581 X X 3,3-Dichlorobenzidine 34631 X X 4-Bromophenyl phenyl ether 34636 X X 4-Chlorophenyl phenyl ether 34641 X X Acenaphthene 03405 X X Acenaphthylene 34200 X X Anthracene 34220 X X Benzidine 39120 X X Benzo(a)anthracene 34526 X X Benzo(a)pyrene 34247 X X Benzo(b) fluoranthene 34230 X X Benzo(ghi)perylene 34521 X X Benzo(k) fluoranthene 34242 X X Bis(2-chloroethoxy)methane 34278 X X Bis(2-chloroethyl)ether 34273 X X Bis(2-chloroisopropyl)ether 34283 X X Bis(2-ethylhexyl)phthalate 39100 X X Butyl benzyl phthalate 34292 X X Chrysene 34320 X X Di-n-butyl phthalate 39110 X X Page 10 of 18 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Base Neutral Organics (continued) Di-n-octyl phthalate 34596 X X Dibenzo (a,h) anthracene 34556 X X Diethyl phthalate 34336 X X Dimethyl phthalate 34341 X X Fluoranthene 34376 X X Fluorene 34381 X X Hexachlorobenzene 39700 X X Hexachlorobutadiene 34391 X X Hexachlorocyclopentadiene 34386 X X Hexachloroethane 34396 X X Indeno(1,2,3-cd)pyrene 34403 X X Isophorone 34408 X X N-nitroso-di-n-propylamine 34428 X X N-nitrosodimethylamine 34438 X X N-nitrosodiphenylamine 34433 X X Naphthalene 34696 X X Nitrobenzene 34447 X X Phenanthrene 34461 X X Pyrene 34469 X X Metals Aluminum 01104 X X Antimony 01097 X X Arsenic 01002 X X Beryllium 01012 X X Cadmium 01027 X X Chromium 01034 X X Copper 01042 X X Lead o1051 ' X X Mercury 71900 X X Molybdenum 01062 X X Nickel 01067 X X Selenium 01147 X X Silver 01077 X X Thalium 00982 X X Zinc 01092 X X Page 11 of 18 7 1 Wastewater Pollutant Checklist Chemical Name EPA Check if Check if Check if Check if Concentration Storet Present at Absent at Present in Absent in in Discharge, Code Facility Facility Discharge Discharge if Known (mg/1) Other Inorganics Barium 01007 X X Chloride 00940 X X Cyanide 00720 X X Fluoride 00951 X X Purgeable Volatile Organics 1,1,1-Trichloroethane 34506 X X 1,1,2,2-Tetrachloroethane 34516 X X 1,1,2-Trichloroethane 34511 X X 1,1-Dichloroethane 34496 X X 1,1-Dichloroethylene 34501 X X 1,2-Dichloroethane 34531 X X 1,2-Dichloropropane 34541 X X 2-Chloroethyl vinyl ether 34576 X X Acrolein 34210 X X Acrylonitrile 34215 X X Benzene 34030 X X Bromodichloromethane 32101 X X Bromoform 32104 X X Bromomethane 34413 X X Carbon tetrachloride 32102 X X Chlorobenzene 34301 X X Chloroethane 34311 X X Chloroform 32106 X X Chloromethane 34418 X X cis 1,3-Dichloropropene 34704 X X Dibromochloromethane 32105 X X Ethylbenzene 34371 X X Methylene chloride 34423 X X Tetrachloroethylene 34475 X X Toluene 34010 X X trans 1,3-Dichloropropene 34699 X X trans-1,2-Dichloroethylene 34546 X X Trichloroethylene 39180 X X Trichlorofluoromethane 34488 X X Vinyl chloride 39175 X X Others ., Xylene X X Page 12 of 18 BSO2 Wastewater Data Tables 1-3 Data Summary Form Building not completed yet. Operations are planned to begin in 2023. Therefore,there is no wastewater generated in which to obtain samples for analyses. <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# BOD TSS Ammonia Lab=> Laboratory performing analysis=> MDL=> Laboratory Method Detection Limits=> Notes=> Notes=> Q = Flow Sample Date Notes about Sample M=Metered Conc. Results Conc. Results Conc. Results ID, or Sample E=Estimated from Lab from Lab from Lab Count Collected mgd gal/day <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 9 10 11 12 etc TNS => Total number of samples=> Max. value=> Maximum data value (mg/1)_> Avg. (use 1/2 BDL)_> Avg. data value, Include BDL values as 1/2 detection limit=> Page 13 of 18 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# Arsenic Copper Chromium Cadmium COD Copper Lab=> MDL=> Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value=> Avg. (use1/2 BDL)_> Page 14 of 18 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name, IUP#, and/or pipe# Cyanide Lead Mercury Nickel Silver Zinc Lab => MDL=> Notes => Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 2 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (usel/2 BDL) => Page 15 of 18 Data Summary Form <= Receiving POTW <= Receiving NPDES # <= Specific Sample Location! i.e., Give IU Name,IUP#, and/or pipe# Other Other Other Other Other Other Lab => MDL => Notes=> Sample Date Sample Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results Conc. Results ID or Collected from Lab from Lab from Lab from Lab from Lab from Lab Count <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 <? mg/1 1 3 4 5 6 7 8 9 10 11 12 etc TNS => Max. Value => Avg. (use1/2 BDL) _> Page 16 of 18 Part V, Waste Reduction Information: State Pretreatment Rule 15A NCAC 2H.0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities. The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms. Please check all applicable codes for your facility related to wastewater discharge. Current Projected Code Description X W 13 Improved maintenance scheduling recordkeeping, or procedures W 14 Changed production schedule to minimize equipment and feedstock changeovers W 19 Other changes in operating practices (explain briefly in comments) W21 Instituted procedures to ensure that materials do not stay in inventory beyond shelf-life W22 Began to test outdated material-continue to use if still effective W23 Eliminated shelf-life requirements for stable materials X W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange materials that would otherwise be discarded W29 Other changes in Inventory control (explain briefly in comments) X W3 1 Improved storage or stacking procedures X W32 Improved procedures for loading,unloading and transfer operations X W33 Installed overflow alarms or automatic shutoff valves X W34 Installed secondary containment W35 Installed vapor recovery systems X W36 Implemented inspection or monitoring program of potential spill or leak sources W39 Other spill and leak prevention(explain briefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw material modifications (explain briefly in comments) X W51 Instituted recirculation within a process Title: IU Wastewater Survey&Permit Application File name: C:\Users\rduffy\Documents\Clients\ATI Specialty Materials\Bakers Campus\Water\Wastewater\BSO2 Wastewater Pretreatment Permit\Supporting Documents\323-266 ATI-SM BS02 IWS-IUP App.docx Revision date: 12/30/97 Page 17 of 18 1 Current Projected Code Description X W52 Modified equipment, layout, or piping W53 Use of a different process catalyst X W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers X W55 Changed from small volume containers to bulk containers to minimize discarding of empty containers W58 Other process modifications (explain briefly in comments) W59 Modified stripping/cleaning equipment W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners (from solvents or other materials) W62 Reduced the number of solvents used to make waste more amenable to recycling X W63 Modified containment procedures for cleaning units W64 Improved draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed rinse systems W67 Improved rinse equipment design W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation(explain briefly in comments) W72 Modified spray systems or equipment W73 Substituted coating materials used W74 Improved application techniques W75 Changed from spray to other system W78 Other surface preparation and finishing(explain briefly in comments) W81 Changed product specifications W82 Modified design or composition of product W83 Modified packaging W89 Other product modifications (explain briefly in comments) W99 Other(specify in comments) Comments (Please list corresponding code) BSO2 WWTP will mirror our Bakers South WWTP (part of the Bakers campus). Refer to Bakers South data. Page 18 of 18 Figure 1: BSO2 Floor Plan L DOC.. li... pc, DESci,13. Ci) 3) MIERMENE • • , . 1 • • , , . . • 1 , • • • • • . • • . • ' • Miluaiminfia . • , . • ' • • • • • ' • I . . . i ; STACK'A" • , ..m..... ... i . • ...._____......... , rm....mignon I : • i , lk• ''. '... ......_. 4.174ellat —..„, • . i . . . . --' ,-.'.-!-!••'-!-.--- ..._ _.;-- f •••.•3 . . . . . • . • , •, • ,•• • . .• . . , __,___________,_ . _ . 47.- .:„--- WASTE WA • _Millinii. _,_.... . 111 .,... . . i • ' i ( ! • ' .., r.,-.-',." -r , , . ...4.-pas% _,........... .. ..,. . 5 ; . • • , • • . . I • • • • • r, . . - _- --,--k,,,...... ;_-:-„,t---=';',. , .. ''''',.7..., .... ...... ,.. • • ; . . . • , . : ....... ,„ -..---____ •• . . in , yr&iiiir•-• .. _,....y.,,,„. imimon..N• .1 - ...____, i , I • , . I ...._____ ,... __ _____H_4_.._ ' _._..._ __L ____, _ -. - ---_______ H1____ 4 • I ....1 1 • . . . . ' 1 * IMENIIMIM•Mil , . 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SLOPE Dow. atCiE oOWt i i,i 1 cwrzEcr-:Or, % /i „.t'_ "'='"F'} i , r ..... Y .__...._._.- .. CONr Cr 2's'O FROM 9EP CTO 2 t I -- - B o OUEET...3Af.P v ----.. ____ .. .---- .---—-_�_ ---- r --_ I ' !._ -----; -_.- j g .__ - - C vusLVt lt'AFF Fdi EACai LfiE ' I ! I i r '_.'_:.eie mr , INTER3iED7ATE / _ 1 INTERMEDIATE CONDTfK)NINGt I} CONDIT{ONING I I I I I I I I STACK..C,. ;. • -'—.ems.,- i ' (Mr...)-',. BFF I 1 etoPEovwa-- f F l l MCC R-4 aowriEaat>R NOOM .:T, .....a i _. ti�'.-..'s......,.f ..- ..,.,..,,o. ... .._...}._ .. ..,�f.. .. }�' ._._.._I .. 401i I I *.- —i. I I I .... d04ROOM �[t3 k STOCKROOM , I 1 i I' . I I I _ _ a.te r r `— E��Jf AT!Specialty Materials-Bakers Campus } Bakers South Operations 2(BS02)Plant Civil&Environmental Cauultants,Inc. 3412 Goldmine Road 3701 Arco Corporate Drive,Suite 400,Charlotte,NC 28273 Monroe,NC 28110 Plc 980.237.0373;Fax:980.237.0372 www.eeeine.cam BS02 FLOOR PLAN Drawn By RD Checked By. RD ApprovedBy. RD Figure No: Date. 8/312022 DWG Scale: NTS ProjectectNo: 323-266 1 r Appendix 1 : Plant Drawing Pa• M,,.AAo.R. Aam. -o P..Mafl.s I IISV ISVvow ® �....r,M.. AV . AM T o.a o.s o.s .it- — WNvr ■ — J.3 1. r J ...e. / v a �����` hh x.,s.Iv:: I I / ; ; T P. NOTE-,9YARCIXWPLSEt131{ff �A,� Fa rl ��1 I uxoEsraauorvTHAT CAN SE USG) E'a °° \ -./ �II`_� ......... ___._ \BMAMir �� 1 / lb I� ,,,,9...47 O I 10' u. J _ _.. _.. — 'I� ••c. ON BY GRAM,FROM — r,.nawv I Ammo,a�� -. //� , 7, 1—xia TRENCS TO CCLLECI,GH SIIMS �I/ e. o J WASTE •— _ amp A WATER • i°I ,r _..._ TREATYEM rx ,rm.... I I m ,�u..,r, _— .0 • ___. 1 nito il ..,... O t i ___ �•� // _ 1 __ ® o..M.a mvAw�enoa. _, i • _ �- r.�x NOTE I "" O s / ! I I��� PNOTE-BEC ARTEIX PMErt ORANGE-CUSTOMER SUPPLED \�/ __ GREEN-.....AL ° G Rom .�• ut A+w wuam�wmns Mmtxala AN Ad Ade"AAA O o Car AM BOILARD. M£GEA,M„ SS 91 ° 0 o tore,''''-_, o O o aff� nw DK K m RON. Mn. B= .«G...M EYE NEW MD SIDE AAM� rAarn Acing *A..A,NAN a DN t �M AM ILLCCA�DSTBas I NOTE PADS ...mmm�EEaIAINTE ANAma SLOPED FLOOR mr^ I 40 DeBECKART ENVIRONMENTAL,INC. 10 GPM CONRNOUS SETTLING WASTEWATER 11tFA1MEIT MIEN FOR: ATI SPECIALTY MATERIALS MONiOE NC DIUMnbA: MW PTO.Cow.: SALES PALLYS CN1cled by Mir Stab:1K=1'I OM31MMnFomI[ Fast&brio He:e: 1o11 Code:t/p!A Nog Type: Ng Na Doc No: EWAASM Lard 10003-30 029 ATI Specialty Materials Bakers South Operations 2(BSO2)Plant 3412 Goldmine Road Monroe,NC 28110 Table 1:Wastestream Flows to W WTP and Categorical Determinatio Forging Equip.Cleaning ��©® 0.002 0.001 0.002 0.002 i BS02 Forges Water 1,500 0.106 471.65(i) Ti Alloy Y Cn,Pb,Zn,NH3-N,F En 1.06 0.012 0.005 0.017 0.008 0.059 0.025 ® 2.35 Press Hydraulic Fluid MICSIMM ©® 0.069 i 0.069 BS02 Presses 1,500 �® Leakage 471.65(j) R�1TTi.ttA��llooyyww� Y Cn,Pb,Zn,NH3-N,F 60.1 26.7 0.293 0.121 0.424 0202 0.616 ® 592 Misc.Sources General Productionsat+�:.' © 0.091 �� Contact Wastewater 8,500 ® ®� U.091 - .. 471.65(x) Ti Alloy Y Cu,Pb,Zn,NH3-N,F 1.93 0.856 0.01 0.004 0.014 0.007 0.048 0.02 cm 1.90 OW S orator Non-Contact Water 6,000 1/1=111.23=1©=1.1011M Domestic Toilets,Sinks,Dnnkm ..IMINIIIEMIMIOMEMINIMICIIIM Total Treated Flo.111MAI Total Untreated no•11M. Notes: 1.Data based on Bakers South Operations Plant W WTP Operations.The Bakers South 2 Plant has similar operations and the same W WTP. 2.Flow(gal/day)for each process are based on Bakers South Operations Plant production records as an upper end estimate for the initial years of operation.Flows may exceed these values once the Bakers South Operations 2 Plant reaches full capacity. (ININ/000'000'0/Q(8ne(Asp/41)Pase9-1ju)panpoad EZOZ AJ x(91 INLN/9I)Paseq-lyaoUsroolly 10 4 Algluoy0+[8ne(Lsp/4l)Pass9-INu0I13119 0d EZOZ AD x(91 mug')p2ssq-cNaasemolly xew AppUoyl])=Boa.fpgi0001(Aep/41)(q (}4 N/000`000`I)/agiox(Lap/91)Pa°4-!Ls°Po d 0000A3 x(91 Y W/91)Pa�9-Saaosmo1[d XOppI Asp-l]+[8^s(Sap/g1)P 9-.I�P�P�d£ZOZ A2 x(9l PcW/9I)P�9-lNaaosmo5y xsyq dap-1])=zem(,(sp/gl)(o :suogepupq aa°em°lIV ssey0'L a14a3lldde se'OIL 4 Pie 5E1L4 TIM oo um$are saiiio^(91 MAI)aouemo[ly XX'IL4 RID 06'9 [(iA/91)ucgonpoW EZOZ A0 S/(aA/41)uouaopoxd EZOZ AO]x(AEp/[o9)"1-4 o.L=(Asp/1s8)Mo13'S 'iuomdmba agi;o Litosdea 1py a41 luasaida.1aa op semen asacp,'4 uopoupoad anon;paousld uo paseq LLd Aq payload sae saslsn uouonp0ad patamprg mnunxoYy'£ mora:pord;o:monad 1saleafa pus Lrecmrd aqi a4 s0oo4o[If/6 spnpoad 113101N'20:4 m popps a9II!^+sAorw°mane 111nq Apo sinnpoid pep)/4 do lslseoa IIy.suotsrado ogml'sAoiry remmeol pus slanpoid Ia=[alN glog aulanpoad Jo a14sdaa a4 Iwo ise[d Z sooguad0 401lnS°01e11=IL'Z •dybb auas aqi pug soouvado ie[lmis seq lusld Z glnos sm[eg aqi'suopuad0&LMAA 1ue[d suogarad°gmos srnleg 0o paseq sos0' :saioN xxxIn p 000'0 000'0 000'0 000'0® c i Loco 000"0 000'0 000.0 000 0..tan c c =„ElmsITEEN"fO1tu alms Pad. Amualsaai IsloS - 000`9 101ue• S/dO ®®®®06I0'I 0P10"0 8S00'0®®®®�ZIZO'0 Zfi100 UZO"0 L00"0 0000®i ® c c c c OI00 E 160 0 e ��i6o 00 oos s o 0 000'951 000'000'sE oos sus"�ge �el®El 496T0 1400-0 LIOO'O®m��OZL9'O Z900"0 I400o 9190 ' ' ® ®®��� _ 0>�� 0� � 0 000`09 000'oo0`S[ OOS`T sassaad ZOSH ®®®® ®®®® ®690 0 . c 1 0 ® 1 c 690 0 c c 000 sa r9oo-o l000'o 0000"o Erto"o l000•0 l000'o®sz°"o soo"o soo o ,� ®900 �� �� � 0 901 0 c c 9000 o m zoo'o zoo 0 c 1 0 0 09 000 000'SI 005`I rod zosa spasp:ms leauoOa1s0 0o pang noun auuslsg sesl,N algsasof V}0 0opsl0alc0:Z amyl 0I18Z Ds"`ao.moyc psog a0!WPIO9 SIVE meta(ZOSo)Z snogeaad°410oS uarleg 11s1.1a1el 41111.1dS IStl ATI Specialty Materials Bakers South Operations 2(BSO2)Plant 3412 Goldmine Road Monroe,NC 28110 Table 3: Calculation of Allowable Concentrations Based on Categorical Standards Alloy able Permit Limits(Total Flo ?ail Ala\ Monthly Average Cr 0.018 0.120 0.007 0.05 Concentrations Based on Total Treated Flow: 17,500.00 gal/day Ni 0.028 0.190 0.018 0.12 F 3.0 21.0 1.3 9.0 Cn 0.000 0.000 0.000 0.000 Pb 0.000 0.000 0.000 0.000 Zn 0.000 0.000 0.000 0.000 NH3-N 0 0 0 0 Notes: 1.Mass allowance calues were obtained from Table 2,rounding to the neareast 0.001,except for F and NH which are rounded to the nearest 0.1. 2.Allowable Permit Limits(Total Flow)Calculation: a)lb/day values are those calculated in Table 2. b)mg/L=lb/day x Total Flow(gal/day)x 8.344 lb/gal/ 1,000,000 mg/L SIU INSPECTION FORM Name Of Industry: ATI SM-BSO2 IUP# Not issued Address Of Industry: 3412 Goldmine Rd IUP Expiration Date: Monroe,NC 28110 Industry Representatives: Title POTW Representatives: Title Kevin Keesler PT Coordinator Date Of Inspection: I -1 3 -2 2 Time Of Inspection: J OO O &pm kT (0 )4 0 Purpose of Inspection: Annual Other(Describe) Check construction progress POTW to which IU discharges City of Monroe NPDES# NC0024333 Is SIU currently in SNC? If yes,for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product YES/NO Raw materials used YES/NO Manufacturing processes YES/NO Categorical,if applicable YES/NO 141 b per+ C- N c 't e Production rate YES/NO Number of employees YES/NO Number of shifts YES/NO Comments: PART II - PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A- PRODUCTION AND STORAGE AREAS 1. Are there floor drains in the production area? YES/NO Where do they go? 2. Are production areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: 3. Are there floor drains in the storage area? YES/NO Where do they go? 4. Are storage tanks and areas diked,contained,or otherwise constructed in such a way as to prevent harm to the WWTP,especially from spills or slugs? YES/NO Comments: 5. Are process and storage tanks and pipes labeled? YES/NO 6. How are off-spec raw materials,and products disposed of? 7. When is the production area cleaned? 8. Is the wastewater from cleaning the production area discharged to the POTW? YES/NO 9. What non-process wastewaters are discharged to POTW? Comments: Oeci Su tr p \c p 40 P 7 Title: SIU Inspection Form File name: COMP.INSP App 7-D Revision data: December 12,2022 Page 1 SIU INSPECTION FORM PART II - Plant Tour Section B,- PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgeable about the system? YES/NO Comments: 2. Are all units operational? YES/NO 3. How often does operator/maintenance person check system? 4. Is there an operator for each shift? YES/NO 5. How and when is sludge disposed of?I 6. Is there a schedule for preventative maintenance? YES/NO Comments: r� Sy S S U a PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) 1. Does an outside lab complete sampling? YES/NO If yes,name of lab. 2. If industry completes sampling,ask the industry representative to describe sampling procedures. Comments: 3. Is flow measurement equipment operational? YES/NO Comments: 4. Is there a calibration log for the flow meter? YES/NO Comments: Comments: PART III -EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? YES/NO j Comments: 2. Are sample collection/chain-of-custody forms filled out properly? YES/NO Comments: _ 3. Do results in files agree with reports bent to POTW? YES/NO Comments: 4. Who has authority to shut down prodiuction should a spill or slug discharge occur? 5. How does SIU inform employees of whom to call at POTW in case of spill/slug? If slug/spill plan is already required by POTW,review procedures. 6. Is SIU implementing slug/spill plan? YES/NO Comments: Comments: INSPECTION RESULTS Slug/Spill Control Plan Needed? YES'I/ I@ Comments,Required Or Recommended Actions: S C b 22- Signature Of Inspector(s) `I 7\o Dan Date: (a 13--22. g P Date: Title: SIU Inspection Form File name: COMP.INSP App 7-D Revision data: December 12,2022 Page 2