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HomeMy WebLinkAbout#5612_10_2012_FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5612 Laboratory Name: Beaufort County Water Dept. Inspection Type: Field Municipal Initial Inspector Name(s): Nick Jones Inspection Date: October 17, 2012 Date Report Completed: November 13, 2012 Date Forwarded to Reviewer: November 13, 2012 Reviewed by: Todd Crawford Date Review Completed: November 13 2012 Cover Letter to use: ® Insp. Initial Unit Supervisor: Gary Francies Date Received: 11 /14/2012 Date Forwarded to Linda: 11/19/2012 Date Mailed: W(g! 4�� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Governor 5612 Mr. Brad Bennett Beaufort County Water Dept. 111 West Second St. Washington, NC 27889 Charles Wakild, P. E. Director November 19, 2012 Dee Freeman Secretary Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Initial Inspection Dear Mr. Bennett: Enclosed is a report for the inspection performed on October 17, 2012 by Nick Jones. Where finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these finding(s) were corrected. If the finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. Ifyouwish to obtain an electronic copy of this report by email or if you have questions or need additional information, please contact us at 828-296-4677. Sincerely, Gary Francies Certification Unit Supervisor Laboratory Section Enclosure cc: Nick Jones Master File DENR DWQ Laboratory Section NC Wastewater/Groundwater laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 Phone: 919-733-39081 FAX: 919-733-6241 Internet: www.dwglab.org Nne orthCarolina liA(rjjg11( An Equal Opportunity 1 Affirmative Action Employer LABORATORY NAME: NPDES PERMIT M ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: I. INTRODUCTION: On -Site Inspection Report Beaufort County Water Dept. NCO087491 and NCO084808 111 West Second St. Washington, NC 27889 5612 October 17, 2012 Field Municipal Initial Nick Jones Brad Bennett This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory was clean and well organized. Records were filed in an orderly manner and readily available for inspection. Proficiency testing samples have been analyzed for all certified parameters for the 2012 calendar year and the graded results were 100% acceptable. Current quality assurance policies for Field laboratories and the approved procedures for the analysis of the facility's currently certified parameters were provided at the time of the inspection. Customized benchsheets with spaces for all required documentation was provided by the auditor during the inspection. Contracted analyses are performed by Environment 1, Inc. (Certification #10). III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS Documentation Comment: The meter calibration and calibration times were not being documented for Dissolved Oxygen (DO). The NC WW/GW LC Approved Procedure for Field Analysis of Dissolved Oxygen states: The calibration and time of calibration must be documented whenever sample analysis is performed. Notification of acceptable corrective action (i.e., confirmation that the customized benchsheets with spaces for all required documentation that was provided by the auditor during the inspection had been implemented) was received by email on 10/29/12. No further response is necessary for this finding. Comment: The analysis time of the check standard was not documented for Total Residual Chlorine (TRC). The NC WW/GW LC Approved Procedure for Field Analysis of Total Residual Chlorine states: The analysis time of the check standard must be documented whenever sample analysis is performed. Notification of acceptable corrective action (i.e., confirmation that the customized benchsheets with Page 2 #5612 Beaufort County Water Dept. spaces for all required documentation that was provided by the auditor during the inspection had been implemented) was received by email on 10/29/12. No further response is necessary for this finding. Comment: The units of measure were not documented for pH, Temperature (Temp) or TRC. The North Carolina Administrative Code, 15A NCAC 2H .0805 (g) (1) states: Data pertinent to each analysis must be maintained for five years. Certified Data must consist of date collected, time collected, sample site, sample collector, and sample analysis time. The field benchsheets must provide a space for the signature or initials of the analyst, and proper units of measure for all analyses. Notification of acceptable corrective action (i.e., confirmation that the customized benchsheets with spaces for all required documentation that was provided by the auditor during the inspection had been implemented) was received by email on 10/29/12. No further response is necessary for this finding. Comment: The analysts' initials were not documented for DO, pH, Temp or TRC. North Carolina Administrative Code, 15A NCAC 2H .0805 (g) (1) states: Data pertinent to each analysis must be maintained for five years. Certified Data must consist of date collected, time collected, sample site, sample collector, and sample analysis time. The field benchsheets must provide a space for the signature or initials of the analyst, and proper units of measure for all analyses. Notification of acceptable corrective action (i.e., confirmation that the customized benchsheets with spaces for all required documentation that was provided by the auditor during the inspection had been implemented) was received by email on 10/29/12. No further response is necessary for this finding. Comment: The collection and analysis times were not documented for DO or Temp. North Carolina Administrative Code, 15A NCAC 2H .0805 (g) (1) states: Data pertinent to each analysis must be maintained for five years. Certified Data must consist of date collected, time collected, sample site, sample collector, and sample analysis time. The field benchsheets must provide a space for the signature or initials of the analyst, and proper units of measure for all analyses. Notification of acceptable corrective action (i.e., confirmation that the customized benchsheets with spaces for all required documentation that was provided by the auditor during the inspection had been implemented) was received by email on 10/29/12. No further response is necessary for this finding. A. Finding: The laboratory needs to increase the documentation of purchased materials and reagents as well as documentation of standards and reagents prepared in the laboratory. Requirement: All chemicals, reagents, standards and consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. A system (e.g., traceable identifiers) must be in place that links standard/reagent preparation information to analytical batches in which the solutions are used. Documentation of solution preparation must include the analyst's initials, date of preparation, the volume or weight of standard(s) used, the solvent and final volume of the solution. This information as well as the vendor and/or manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period of five years. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. Comment: Implementation of the Traceability Log supplied by the auditor by email on 11/8/2012 will satisfy this requirement. Temperature — Standard Methods, 2550 B - 2000 B. Finding: The laboratory is not meeting the required hold time. IV. Page 3 #5612 Beaufort County Water Dept. Requirement: The hold time for Temperature is analyze (i.e. immediate). Ref: Code of Federal Regulations, Title 40, Part 136; Federal Register Vol. 77, No. 97, May 18, 2012; Table II. Dissolved Oxygen — Hach 10360 (LDO) Comment: The laboratory was citing Standard Methods, 4500 O G-2001 as the analysis method for DO. However, the laboratory was performing an unapproved method (Hach 8166) for the analysis of DO utilizing a Hach DR 850 colorimeter instead of a meter equipped with an electrode. North Carolina Administrative Code, 15A NCAC 2H .0805 (g) (4) states: Each facility must have glassware, chemicals, supplies, equipment and a source of distilled or deionized water that will meet the minimum criteria of the approved methodologies. Notification of acceptable corrective action (i.e., confirmation of the purchase and implementation of a new meter and LDO probe) was received by email on 10/29/12. Comment: The laboratory's Attachment 1 has been updated with the approved Hach Method 10360 (effective 10/29/2012) to reflect the newly purchased/ implemented meter and LDO probe. Total Residual Chlorine - Standard Methods, 4500-CI G - 2000 Comment: The laboratory is not verifying the instrument's factory set curve every 12 months. NC WW/GW LC Approved Procedure for Field Analysis of Total Residual Chlorine states: Analyze a water blank to zero the instrument and then analyze a series of five standards. The curve verification must check 5 concentrations (not counting the blank) that bracket the range of the samples to be analyzed. This type of curve verification must be performed at least every 12 months. The values obtained must not vary by more than 10% of the known value for standard concentrations greater than or equal to 50 µg/L and must not vary by more than 25% of the known value for standard concentrations less than 50 µg/L. The overall correlation coefficient of the curve must be 2:0.995. Notification of acceptable corrective action (i.e., confirmation that the factory set curve for TRC was verified for both meters belonging to the laboratory) was received by email on 11/16/12. No further response is necessary for this finding. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing field testing records and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for Chocowinity WTP (NPDES # NC0087491) and Richland Township WTP (NPDES # NC0084808) for January, February and March 2012. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above -cited findings and will help this lab to produce quality data and meet certification requirements. Please respond to all findings. Report prepared by: Nick Jones Date: November 13, 2012 Report reviewed by: Todd Crawford Date: November 13, 2012