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HomeMy WebLinkAbout#531 - 02 - 2012 - FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 531 Laboratory Name: City of Asheville — North Fork WTP Laboratory Inspection Type: Municipal Maintenance Inspector Name(s): Jason Smith Inspection Date: February 21, 2012 Date Report Completed: March 19 2012 Date Forwarded to Reviewer: March 19 2012 Reviewed by: Chet Whiting Data RA%Amw rmmnlatarl• March 70 7019 Cover Letter to use: _ Insp. Initial _ Insp. Reg. _ Insp. No Finding _ Insp. CP XCorrected Unit Supervisor: Gary Francies Date Received: 3/20/2012 Date Forwarded to Linda: Date Mailed: l LQ_- MIIYAJ 4 j y• + 7 NCDENR North Carolina Department of Environment and Natural Division of Water Quality Beverly Eaves Perdue Governor Charles Wakild, P. E. Director March 21, 2012 531 Ms. Brenna Cook City of Asheville — North Fork WTP Laboratory 3374 North Fork — Left Fork Road Black Mountain, NC 28711 Dee Freeman Secretary SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Ms. Cook: Enclosed is a report for the inspection performed on February 21, 2012 by Jason Smith. Since the finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the findings in such a timely manner. For certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by electronic mail, or if you have questions or need additional information please contact me at 828-296-4677. Sincerely, Gary Francies Certification Unit Supervisor Laboratory Section Enclosure CC: Master File Gary Francies DENR DWQ Laboratory Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mail Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road. Raleigh, North Carolina 27607-6445 Phone: 919-733-3908 \ FAX: 919-733-6241 Internet: www,dwglab.org One NorthCarolina An Equal Opportunity \ Affirmative Action Employer On -Site Inspection Report LABORATORY NAME: NPDES PERMIT #: ADDRESS: CERTIFICATE #: DATE OF INSPECTION: TYPE OF INSPECTION: AUDITOR(S): LOCAL PERSON(S) CONTACTED: I. INTRODUCTION: City of Asheville — North Fork WTP Laboratory NC0035807, NC0056961, and NCO085511 3374 North Fork — Left Fork Road Black Mountain, NC 28711 531 February 21, 2012 Municipal Maintenance Jason Smith Brenna Cook This laboratory was inspected to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory is spacious and well equipped. All equipment is well maintained. Records are well kept and data appeared accurate. In addition to their own samples, the laboratory also analyzes samples for the Debruhl Water Treatment Plant and the Mills River Water Treatment Plant. Laboratory personnel communicate well with sample collectors and coordinate sample analyses effectively to manage workload and holding times for all three facilities. III. FINDINGS, REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation Comment: Error corrections were not dated. Also, some instances of overwriting were noted. North Carolina Wastewater/Groundwater Laboratory Certification Policy states: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. This requirement is a new policy that has been implemented by our program since the last inspection. Notification of acceptable corrective action (i.e., the laboratory supervisor implemented this policy and discussed with staff at the monthly staff meeting) was received by email on February 22, 2012. No further response is necessary for this finding. Comment: Units of measure were not consistently documented for pH. The units of measure for Total Residual Chlorine were incorrect on one benchsheet. Incorrect units of measure were documented for the weight difference of the filter for Total Suspended Solids. The North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) (H) states: All laboratories must use printed laboratory bench worksheets that include a space to enter the signature or initials of the analyst, date of analyses, sample identification, volume of sample analyzed, value from the measurement system, factor and final value to be reported and each item must be recorded each time samples are analyzed. The date and time BOD and coliform samples are removed from the incubator must be included on the laboratory worksheet. Demonstration of acceptable corrective action (i.e., updated benchsheets with correct units of measure) was received by email on March 16, 2012. No further response is necessary for this finding. Page 2 City of Asheville — North Fork WTP Laboratory Total Residual Chlorine — Standard Methods, 19th Edition, 4500 CI G Comment: A post analysis blank and mid -range standard were not analyzed. North Carolina Wastewater/Groundwater Laboratory Certification Policy based upon Standard Methods, 20th Edition, 1020 B. (10) (c), 3020 B. (2) (b), and 4020 B. (2) states: The calibration blank and calibration verification standard (mid- range) must be analyzed initially (i.e., prior to sample analysis), after every tenth sample and at the end of each sample group to check for carry over and calibration drift. If either fall outside established quality control acceptance criteria, corrective action must be taken (e.g., repeating sample determinations since the last acceptable calibration verification, repeating the initial calibration, etc.). This requirement is a new policy that has been implemented by our program since the last inspection. Demonstration of acceptable corrective action (i.e., an updated benchsheet including a post analysis blank and mid -range standard) was received by email on February 22, 2012. No further response is necessary for this finding. Settleable Solids — Standard Methods, 19th Edition, 2540 F Comment: The forty five minute stir time was not adequately documented. This is considered pertinent information. The North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) (A) states: All analytical data pertinent to each certified analysis must be filed in an orderly manner so as to be readily available for inspection upon request. The laboratory was documenting the forty five minute stir time in a manner that was acceptable in the past which was a statement on the benchsheet that all samples are stirred after forty five minutes. . IVUIUI %�arvnna vvastewaterrvrounawater Laboratory Certification Policy now requires the analyst to indicate that the sample was stirred for each analysis. Demonstration of acceptable corrective action (i.e., an updated benchsheet including a space for the analyst to document the forty five minute stir time) was received by email on February 22, 2012. No further response is necessary for this finding. Total Suspended Solids — Standard Methods, 19th Edition, 2540 D Comment: The laboratory was using the wrong acceptance criteria to determine if the blank is acceptable. North Carolina Wastewater/Groundwater Laboratory Certification Policy based upon Standard Methods, 20th Edition, 2540 D. (3) (a) states: If pre -prepared filters are not used, the method requires that filters must be weighed to a constant weight after washing. In lieu of this process, it is acceptable to analyze a single daily dry filter blank (i.e., no additional rinsing during the analysis). The acceptance criterion for the blank is a weight change of less than 4% of the filters initial weight or 0.5 ma whichever is less. Since the laboratory's filters are generally around 120 mg, the acceptance criteria should be ± 0.5 mg. Notification of acceptable corrective action (i.e., the laboratory now uses a blank acceptance criterion of ± 0.5 mg) was received by email on March 16, 2012. No further response is necessary for this finding. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing laboratory benchsheets, field testing records, and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the North Carolina Division of Water Quality. Data were reviewed for North Fork WTP (NPDES permit #NC0035807), Debruhl WTP (NPDES permit #NC0056961), and Mills River WTP (NPDES permit #NC0085511) for August, 2011. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: All findings noted during the inspection were adequately addressed prior to the completion of this report. The inspector would like to thank the staff for its assistance during the inspection and data review process. No response is required. Report prepared by: Jason Smith Date: March 19, 2012 Report reviewed by: Chet Whiting Date: March 20, 2012