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HomeMy WebLinkAbout#251_2016_1216_AO_FINALTo be attached to all inspection reports in-house only. Laboratory Cert. #: 251 Laboratory Name: Town of Carolina Beach Inspection Type: Municipal Maintenance Inspector Name(s): Anna Ostendorff, Gary Francies, Beth Swanson Inspection Date: 12/14/2016 — 12/15/2016 Date Forwarded for Initial Review: January 27, 2017 Initial Review by: Beth Swanson Date Initial Review Completed: January 30, 2017 Cover Letter to use: ❑ Insp. Initial ❑Insp. No Finding ®Corrected (to use: rt click, properties, deck) ❑ Insp. Reg ❑Insp. CP ❑Insp. Reg. Delay Unit Supervisor/Chemist III: Gary Francies Date Received: February 2, 2017 Date Forwarded to Admin.: 2/15/2017 Date Mailed: 2/17/2017 Special Mailing Instructions: Water Resources ENVIRONMENTAL QUALITY February 17, 2017 251 Ms. Lisa Courtney Town of Carolina Beach 1121 N. Lake Park Blvd. Carolina Beach, NC 28428 ROY COOPER ou, MICHEAL S. REGAN ,, ,, S. JAY ZIMMERMAN SUBJECT: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Ms. Courtney: Enclosed is a report for the inspection performed on December 14 and 15, 2016 by Anna Ostendorff, Beth Swanson and myself. I apologize for the delay in getting this report to you. Since the Finding(s) cited during the inspection were all corrected prior to the completion of the enclosed report, a response is not required. The staff is commended for taking the initiative in correcting the Findings in such a timely manner. For Certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 2H .0800. A copy of the laboratory's Certified Parameter List at the time of the audit is attached. This list will reflect any changes made during the audit. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email, or if you have questions or need additional information, please contact me at (828) 296-4677. Sincerely, Gary Francies, Technical Assistance/Compliance Specialist Division of Water Resources Attachment cc: Anna Ostendorff Master file LABORATORY NAME: Town of Carolina Beach NPDES PERMIT #: NC0023256 ADDRESS: 404 Dow Road Carolina Beach, NC 28428 CERTIFICATE #: 251 DATE OF INSPECTION: December 14, 2016 & December 15, 2016 TYPE OF INSPECTION: Municipal Maintenance AUDITOR(S): Anna Ostendorff, Gary Francies and Beth Swanson LOCAL PERSON(S) CONTACTED: Lisa Courtney and Bill Raymond I. INTRODUCTION: This laboratory was inspected by representatives of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The laboratory was clean and well organized. The laboratory has been proactive in implementing regulatory updates since the last inspection in 2007. The laboratory staff were forthcoming and promptly implemented the necessary changes in response to the Findings from the inspection. All required Proficiency Testing (PT) samples have been analyzed for the 2016 PT calendar year and the graded results were 100% acceptable. The laboratory submitted their Quality Assurance (QA) and/or Standard Operating Procedures (SOP) documents in advance of the inspection. These documents were reviewed and editorial and substantive revision requirements and recommendations were made by this program outside of this formal report process. Although subsequent revisions were not requested to be submitted, they must be completed within one year. The laboratory is reminded that any time changes are made to laboratory procedures, the laboratory must update the QA/SOP documents and inform relevant staff. Any changes made in response to the pre -audit review or to Findings, Recommendations or Comments listed in this report must be incorporated to insure the method is being performed as stated, references to methods are accurate, and the QA and/or SOP documents is in agreement with each approved practice, test, analysis, measurement, monitoring procedure or regulatory requirement being used in the laboratory. In some instances, the laboratory may need to create an SOP to document how new functions or policies will be implemented. The laboratory is also reminded that SOPs are intended to describe procedures exactly as they are to be performed. Use of the word "should" is not appropriate when describing requirements Page 2 #251 Town of Carolina Beach (e.g. Quality Control (QC) frequency, acceptance criteria, etc.). Evaluate all SOPS for the proper use of the word "should". Laboratory Fortified Matrix (LFM) and Laboratory Fortified Matrix Duplicate (LFMD) are also known as Matrix Spike (MS) and Matrix Spike Duplicate (MSD) and may be used interchangeably in this report. Requirements that reference 15A NCAC 2H .0805 (a) (7) (A), stating "All analytical data pertinent to each certified analysis must be filed in an orderly manner so as to be readily available for inspection upon request", are intended to be a requirement to document information pertinent to reconstructing final results and demonstrating method compliance. Use of this requirement is not intended to imply that existing records are not adequately maintained unless the Finding speaks directly to that. Contracted analyses are performed by Environmental Chemists, Inc. (Certification # 94). Approved Procedure documents for the analysis of the facility's currently certified Field Parameters were provided at the time of the inspection. The laboratory is no longer land applying sludge and requested the deletion of pH by SW-846 9045 D (Non -Aqueous) from their Certified Parameter List (CPL). This deletion was made effective on January 27, 2017. III. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS: Quality Control Comment: The laboratory was not consistently checking thermometers against a National Institute of Standards and Technology (NIST) traceable thermometer every 12 months. One instance was observed where 14 months elapsed between verifications. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) (0) states: All thermometers must meet NIST specifications for accuracy or be checked, at a minimum annually, against a NIST traceable thermometer and proper corrections made. Notification of acceptable corrective action (i.e., a statement that the due dates for thermometer calibration are recorded on an annual calendar with an implementation date of January 9, 2017) was received by email January 13, 2017. No further response is necessary for this Finding. Comment: The auto-pipettor was not calibrated twice per year. The auto-pipettor, which was only used to spike samples analyzed for Ammonia, was last calibrated December 16, 2015. NC GW/WW LC Policy states: Mechanical volumetric liquid -dispensing devices (e.g., fixed and adjustable auto-pipettors, bottle -top dispensers, etc.) must be calibrated at least twice per year, approximately six months apart. Notification of acceptable corrective action (i.e., a statement that volumetric pipettes are now used for all critical measurements and a statement reflecting this change was added to the Ammonia benchsheet with an implementation date of December 21, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Proficiency Testing Comment: The laboratory did not have a documented plan for analysis of PT samples. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) states: Each laboratory shall develop and maintain a document outlining the analytical quality control practices used for the parameters included in their certification. Supporting records shall be maintained as evidence Page 3 #251 Town of Carolina Beach that these practices are being effectively carried out. Notification of acceptable corrective action (i.e., a statement that the laboratory QA Manual was updated to include analysis of Proficiency Testing samples with an implementation date of December 20, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Bacteria — Enterococci — IDEXX Enterolert® (MPN) (Aqueous) Comment: It was the laboratory's practice to quantify the Total Residual Chlorine (TRC) using a spectrophotometer when verifying the sample did not contain TRC. This is not required and a visual Presence/Absence check using DPD may be performed instead. Comment: The laboratory was not analyzing sample duplicates. The laboratory currently analyzes fewer than 20 samples per month. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) (C) states: Except for Oil and Grease (EPA Method 413.1), settleable solids or where otherwise specified in an analytical method, analyze five percent of all samples in duplicate to document precision. Laboratories analyzing less than 20 samples per month must analyze at least one duplicate each month samples are analyzed. Notification of acceptable corrective action (i.e., a statement that one sample per month is duplicated with an implementation date of December 21, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. BOD — Standard Methods, 5210 B-2001 (Hach 10360-2011, Rev. 1.2) (LDO) (Aqueous) Comment: The laboratory is using a Luminescent Dissolved Oxygen (LDO) probe, but was not aware that NC WW/GW LC grants Certification for this technology based upon Hach Method 10360 or ASTM Method D 888-09 C. The laboratory's CPL was amended to replace the Standard Methods 5210 B-2001 method with the Standard Methods 5210 B-2001 (Hach 10360-2011, Rev. 1.2) (LDO) method with an effective date of January 27, 2017. Recommendation: It is recommended that the blank acceptance criterion on the benchsheet be updated to 0.20 mg/L. Currently, it is labeled as 0.2 mg/L. The SOP and laboratory practice use the criterion 0.20 mg/L, which is required by the method. Comment: The time samples are placed in the incubator is not clearly documented. This is needed to clearly demonstrate compliance with the incubation time requirement. Two batches of samples are analyzed beginning on the same day but at different times. The benchsheet only documented the first time samples were placed in the incubator. North Carolina Administrative Code, 15 NCAC 2H .0805 (a) (7) (A) states: All analytical data pertinent to each certified analysis must be filed in an orderly manner so as to be readily available for inspection upon request. Notification of acceptable corrective action (i.e., a copy of the updated benchsheet that more clearly states the actual times sample batches were placed in the incubator that was implemented on December 21, 2016) was received by email on January 13, 2017. No further response is necessary for this Finding. BOD — Standard Methods, 5210 B-2001 (Hach 10360-2011, Rev. 1.2) (LDO) (Aqueous) Residue, Suspended —Standard Methods, 2540 D-1997 (Aqueous) Comment: It is acceptable to use different duplicate acceptance criteria for samples of different concentration levels. For example, Suspended Residue Effluent samples may have an acceptance criterion of ± mg/L, while Influent samples may have an acceptance criterion of ± percent. Page 4 #251 Town of Carolina Beach Comment: The laboratory was not randomly selecting samples for duplication. The laboratory practice was to duplicate the influent sample only. Standard Methods, 5020 B-2010. (2) (f). states: When appropriate (Table 5020:1), randomly select routine samples to be analyzed twice. Standard Methods, 2020 B-2010. (2) (f) states: When appropriate (Table 2020:11), randomly select routine samples to be analyzed twice. Notification of acceptable corrective action (i.e., a statement that Influent and Effluent samples are randomly selected for duplication with an implementation date of January 12, 2017 for BOD and December 22, 2016 for Suspended Residue) was received by email January 13, 2017. No further response is necessary for this Finding. Chlorine, Total Residual — Standard Methods, 4500 Cl G-2000 (Aqueous) Comment: The instrument identification listed on the benchsheet was incorrect. The benchsheet identified the previous meter used, but had not been updated to reflect the current meter in use. The NC WW/GW LC Approved Procedure for the Analysis of Total Residual Chlorine document states: The following must be documented in indelible ink whenever sample analysis is performed: Instrument Identification. Notification of acceptable corrective action (i.e., a copy of the updated benchsheet that includes the correct instrument identification that was implemented on December 19, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Comment: Values less than the established reporting limit were being reported on the electronic Discharge Monitoring Report (eDMR). Only one .instance was noted in the data reviewed where the measured value was less than the reporting limit. The NC WW/GW LC Approved Procedure for the Analysis of Total Residual Chlorine document states: The concentrations of the calibration standards must bracket the concentrations of the samples analyzed. One of the standards must have a concentration equal to or below the lower reporting concentration for Total Residual Chlorine. The lower reporting limit must be less than or equal to the permit limit. Notification of acceptable corrective action (i.e., a statement that all samples that measure less than the current reporting limit of 10 pg/L will be reported as <10 pg/L on the eDMR and will be implemented when completing the January 2017 eDMR) was received by email January 20, 2017. No further response is necessary for this Finding. Conductivity —Standard Methods, 2510 B-1997 (Aqueous) Comment: The Automatic Temperature Compensator (ATC) has not been verified. The NC WW/GW LC Approved Procedure for the Analysis of Specific Conductance (Conductivity) document states: The ATC must be verified annually (i.e., every twelve months) by analyzing a conductivity standard at 25°C (the temperature that conductivity values are compensated to) and temperatures that bracket the temperature ranges of the samples to be analyzed. This may require the analysis of a third temperature reading that is > 25°C. Notification of acceptable corrective action (i.e., a statement and documentation demonstrating that the ATC check was performed on December 20, 2016 using a standard at 5.2, 25.0 and 40.8°C and that the results agreed within ±10%, and that a reminder was added to an annual calendar to prevent recurrence) was received by email January 13, 2017. No further response is necessary for this Finding. Comment: Samples were being diluted. The NC WW/GW LC Approved Procedure for the Analysis of Specific Conductance (Conductivity) document states: Conductivity samples must not be diluted. Notification of acceptable corrective action (i.e., a statement that samples are no longer diluted and a copy of the updated benchsheet that now states "Do not dilute samples" that was implemented on December 20, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Page 5 #251 Town of Carolina Beach Dissolved Oxygen — ASTM D 888-09 C (LDO) (Aqueous) Comment: The laboratory is using a Luminescent Dissolved Oxygen (LDO) probe, but was not aware that NC WW/GW LC grants Certification for this technology based upon Hach Method 10360 or ASTM Method D 888-09 C. Standard Methods 4500 O G-2001 is specifically for analysis by membrane electrode. The laboratory's CPL was amended to replace the Standard Methods 4500 O G-2001 method with the ASTM D 888-09 C (LDO) method with an effective date of January 27, 2017. Comment: The laboratory benchsheet was lacking pertinent data: barometric pressure and percent saturation. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) (A) states: All analytical data pertinent to each certified analysis must be filed in an orderly manner so as to be readily available for inspection upon request. Notification of acceptable corrective action (i.e., a copy of the updated Daily Sample Collection Sheet that includes the barometer reading and percent saturation that was implemented January 12, 2017) was received by email on January 13, 2017. No further response is necessary for this Finding. Nitrogen, Ammonia — Standard Methods, 4500 NH3 D-1997 (Aqueous) Comment: The preparation for the LFM was not documented. This is considered pertinent information. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) states: Each laboratory shall develop and maintain a document outlining the analytical quality control practices used for the parameters included in their certification. Supporting records shall be maintained as evidence that these practices are being effectively carried out. Notification of acceptable corrective action (i.e., a copy of the updated Ammonia benchsheet that includes the preparation for a 5.0 ppm LFM that was implemented December 21, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Comment: The percent recovery for the LFMD was not calculated. The percent recovery was only calculated for the LFM. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) states: Each laboratory shall develop and maintain a document outlining the analytical quality control practices used for the parameters included in their certification. Supporting records shall be maintained as evidence that these practices are being effectively carried out. Notification of acceptable corrective action (i.e., a statement that the LFMD percent recovery is calculated and documented on the benchsheet with an implementation date of December 21, 2016 along with a copy of a completed benchsheet) was received by email January 13, 2017. No further response is necessary for this Finding. Comment: Preservatives were not added to the method blank. The laboratory was analyzing a method blank but was not adding the acid used to preserve samples to the method blank. Standard Methods, 1020 B-2011. (5). states: A reagent blank (method blank) consists of reagent water (see section 1080) and all reagents (including preservatives) that normally are in contact with a sample during the entire analytical procedure. The reagent blank is used to determine whether and how much reagents and the preparative analytical steps contribute to measurement uncertainty. Notification of acceptable corrective action (i.e., a statement that the acid which is used for sample preservation is added to the initial method blank with an implementation date of December 21, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Comment: The Laboratory Fortified Blank (LFB) was not properly prepared. The laboratory was analyzing a purchased 5.0 mg/L standard to serve as both the LFB and the Second Source. However, the LFB must be prepared using the laboratory's reagent water and any reagents used to preserve samples. Standard Methods, 1020 B-2011. (6). states: A laboratory -fortified blank Page 6 #251 Town of Carolina Beach [laboratory control standard (LCS)] is a reagent water sample (with associated preservatives) to which a known concentration of the analyte(s) of interest has been added. An LFB is used to evaluate laboratory performance and analyte recovery in a blank matrix. Notification of acceptable corrective action (i.e., a statement that the 5.0 mg/L LFB is prepared in house using reagent water and the associated preservatives and a copy of the updated Ammonia benchsheet which documents the recipe that was implemented on December 21, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. pH — Standard Methods, 4500 H+ B-2000 (Aqueous) Comment: Units of measure were not consistently documented on the benchsheet. North Carolina Administrative Code, 15A NCAC 2H .0805 (a) (7) (H) states: All laboratories must use printed laboratory bench worksheets that include a space to enter the signature or initials of the analyst, date of analyses, sample identification, volume of sample analyzed, value from the measurement system, factor and final value to be reported and each item must be recorded each time samples are analyzed. Notification of acceptable corrective action (i.e., a copy of the updated benchsheet that includes units of measure in all relevant column headings that was implemented on December 19, 2016) was received by email January 13, 2017. No further response is necessary for this Finding. Residue, Suspended — Standard Methods, 2540 D-1997 (Aqueous) Comment: The samples are not weighed to constant weight, nor is an annual multiple weighing study to verify the adequacy of the drying time, performed. NC WW/GW LC Policy states: Constant weights must be documented. The approved methods require the following: "Repeat the cycle of drying, cooling, desiccating, and weighing until a constant weight is obtained or until the weight change is less than 4% of the previous weight or 0.5 mg, whichever is less." In lieu of this, an annual study documenting the time required to dry representative samples to a constant weight may be performed. Verify minimum daily drying time is greater than or equal to the time used for the initial verification study drying cycle. Drying cycles must be a minimum 1 hour for verification. Notification of acceptable corrective action (i.e., a copy of the acceptable drying study that was performed on December 16, 2016, and a statement that it will be repeated each year) was received by email January 13, 2017. No further response is necessary for this Finding. Temperature — Standard Methods, 2550 B-2000 (Aqueous) Recommendation: It is recommended that all Temperature results reported for compliance monitoring be rounded to whole numbers as recommended by the Precision in Discharge Monitoring Reports document. A copy of this document was made available to the facility. Comment: Sample analysis time was not clearly documented. There was only one time documented on the benchsheet, with no statement that the sample was analyzed in situ or on site. The NC WW/GW LC Approved Procedure for the Analysis of Temperature document states: The following must be documented in indelible ink whenever sample analysis is performed: Date and time of sample collection; Date and time of sample analysis — Alternatively, since EPA requires samples to be analyzed immediately, one time may be documented for collection and analysis with the notation that samples are measure in situ or immediately at the sample site (i.e., immediately following collection at a location as near to the collection point as possible). When this `one time' option is used, state that the documented time is both collection and analysis time. Notification of acceptable corrective action (i.e., a copy of the Daily Sample Collection Sheet that was updated to state samples are analyzed in situ that was implemented on January 12, 2017) was received by email January 13, 2017. No further response is necessary for this Finding. Page 7 #251 Town of Carolina Beach IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and contract lab reports to electronic Discharge Monitoring Reports (eDMRs) submitted to the North Carolina Division of Water Resources. Data were reviewed for the Town of Carolina Beach WWTP (NPDES permit # NC0023256) for July and September 2016. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: All Findings noted during the inspection were adequately addressed prior to the completion of this report. The inspectors would like to thank the staff for its assistance during the inspection and data review process. No response is required. 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