Loading...
HomeMy WebLinkAbout#5655_2017_0531_TS_FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5655 Laboratory Name: Smithfield -Clinton Plant WWTP Laboratory Inspection Type: Field Industrial Maintenance Inspector Name(s): Tonja Springer Inspection Date: May 31, 2017 Date Forwarded for Initial Review: June 9, 2017 Initial Review by: Jason Smith Date Initial Review Completed: June 15, 2017 Cover Letter to use: ❑ Insp. Initial ❑Insp. No Finding ❑Corrected ® Insp. Reg ❑Insp. CP ❑Insp. Reg. Delay Unit Supervisor/Chemist III: Todd Crawford Date Received: June 15, 2017 Date Forwarded to Admin.: June 19, 2017 Date Mailed: June 20, 2017 Special Mailing Instructions: Water Resources ENVIRONMENTAL QUALITY June 20, 2017 5655 Mr. George Yankay Smithfield -Clinton Plant WWTP Laboratory P.O. Box 49 Clinton, NC 28328-0049 ROY COOPER MICHEAL S. REGAN )� S. JAY ZIMMERMAN ,Jlret7,.,. Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Yankay: Enclosed is a report for the inspection performed on May 31, 2017 by Tonja Springer. Where Finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these Finding(s) were corrected. Please describe the steps taken to prevent recurrence and include an implementation date for each corrective action. If the Finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For Certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 21-1.0800. A copy of the laboratory's Certified Parameter List at the time of the audit is attached. This list will reflect any changes made during the audit. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions -or need additional information, please contact me at (919) 733-3908 ext. 251. Sincerely, Oo Todd Crawford Technical Assistance & Compliance Specialist NC WW/GW Laboratory Certification Branch Attachment cc: Dana Satterwhite, Tonja Springer, Master File# 5655 LABORATORY NAME: Smithfield -Clinton Plant WWTP Laboratory NC GENERAL PERMIT#: NCG060000 ADDRESS: 424 East Railroad Street Clinton, NC 28328 CERTIFICATE #: 5655 DATE OF INSPECTION: May 31, 2017 TYPE OF INSPECTION: Field Industrial Maintenance AUDITOR(S): Tonja Springer LOCAL PERSON(S) CONTACTED: George Yankay and Rick Bowen INTRODUCTION: This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. II. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. The laboratory analyst was very forthcoming and receptive to implementing the necessary changes in response to the Findings and Recommendations made during the inspection. All required Proficiency Testing (PT) samples for the 2017 PT calendar year have not yet been analyzed. The laboratory is reminded that results must be received by this office directly from the vendor by September 30, 2017. Contracted analyses are performed by Environmental Chemists, Inc. (Envirochem) (Certification #94). Current Quality Assurance Policies for Field Laboratories and Approved Procedure documents for the analysis of the facility's currently certified Field Parameters were provided at the time of the inspection. III. FINDINGS REQUIREMENTS COMMENTS AND RECOMMENDATIONS: Documentation A. Finding: The laboratory needs to increase the traceability documentation of pH buffers. Requirement: All consumables used by the laboratory must have the following information documented: Date Received, Date Opened (in use), Vendor, Lot Number, and Expiration Date. The vendor and/or manufacturer, lot number, and expiration date must be retained for chemicals, reagents, standards and consumables used for a period Page 2 #5655 Smithfield -Clinton Plant WWTP Laboratory of five years. Consumable materials such as pH buffers and lots of pre -made standards are included in this requirement. Ref: Quality Assurance Policies for Field Laboratories. Requirement: Data pertinent to each analysis must be maintained for five years. Ref: 15A NCAC 2H .0805 (g) (1). Comment: Date received and opened were written on the pH buffer bottles. While this can provide a traceability link to analyses by looking at the dates that the chemicals were in use, that link is lost once the bottles are discarded. Proficiency Testing B. Finding: The laboratory is not documenting pH PT sample analyses in the same manner as environmental samples. Requirement: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. Ref: The Proficiency Testing Requirements, February 20, 2012, Revision 1.2. Comment: The analysis of PT samples is designed to evaluate the entire process used to routinely report environmental analytical results; therefore, PT samples must be analyzed and the process documented in the same manner as environmental samples. Comment: The laboratory is documenting PT sample results directly on the vendor report form and not on the benchsheet. IV. PAPER TRAIL INVESTIGATION: The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and contract lab reports to Discharge Monitoring Reports (DMRs) submitted to the Town of Clinton. Data were reviewed for Smithfield — Clinton Plant WWTP Laboratory (NC General Permit # NCG060000) for April and May 2017. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above cited Findings will help this laboratory to produce quality data and meet Certification requirements. The inspector would like to thank the staff for its assistance during the inspection and data review process. Please respond to all Findings and include supporting documentation and implementation dates for each corrective action. Report prepared by: Tonja Springer Date: June 9, 2017 Report reviewed by: Jason Smith Date: June 15, 2017 to O N O N 'o M � N C N E a c .n o ui Q Z V5 f0 j O J p 4' U N U W uj 0 K o. E 2 c 0 m d c 0 m o. 0 0 to N c /0 O "00 0 d E a 0 o. a m `o 0 N E m rn 0 n C (6 m c a m O_ m m 0 c o R co W N E �U 5U cz c N 0- 0-0 c N N I- m