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HomeMy WebLinkAbout#5013_2017_0525_JS_FINALINSPECTION REPORT ROUTING SHEET To be attached to all inspection reports in-house only. Laboratory Cert. #: 5013 Laboratory Name: Town of Boiling Springs WWTP Inspection Type: Field Municipal Maintenance Inspector Name(s): Jason Smith Inspection Date: May 25, 2017 Date Forwarded for Initial Review: June 16, 2017 Initial Review by: Tonja Springer Date Initial Review Completed: June 16, 2017 Cover Letter to use: ❑ Insp. Initial ❑Insp. No Finding ❑Corrected ® Insp. Reg ❑Insp. CP ❑Insp. Reg. Delay Unit Supervisor/Chemist III: Todd Crawford Date Received: June 20, 2017 Date Forwarded to Admin.: June 22, 2017 Date Mailed: June 23, 2017 Special Mailing Instructions: Water Resources Eh1VtRONMEN1" L QUAP ;YY June 23, 2017 5013 Mr. Mike Gibert Town of Boiling Springs WWTP P.O. Box 1014 Boiling Springs, NC 28017 ROY COOPER ,; _. MICHEAL S. REGAN r, ,, S. JAY ZIMMERMAN Subject: North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) Maintenance Inspection Dear Mr. Gibert: Enclosed is a report for the inspection performed on May 25, 2017 by Jason Smith. Where Finding(s) are cited in this report, a response is required. Within thirty days of receipt, please supply this office with a written item for item description of how these Finding(s) were corrected. Please describe the steps taken to prevent recurrence and include an implementation date for each corrective action. If the Finding(s) cited in the enclosed report are not corrected, enforcement actions may be recommended. For Certification maintenance, your laboratory must continue to carry out the requirements set forth in 15A NCAC 21-1.0800. A copy of the laboratory's Certified Parameter List at the time of the audit is attached. This list will reflect any changes made during the audit. Copies of the checklists completed during the inspection may be requested from this office. Thank you for your cooperation during the inspection. If you wish to obtain an electronic copy of this report by email or if you have questions or need additional information, please contact me at (919) 733-3908 ext. 251. Sincerely, Todd Crawford Technical Assistance & Compliance Specialist NC WW/GW Laboratory Certification Branch Attachment cc: Dana Satterwhite, Jason Smith, Master File 5013 Water Sciences Section NC Wastewater/Groundwater Laboratory Certification Branch 1623 Mall Service Center, Raleigh, North Carolina 27699-1623 Location: 4405 Reedy Creek Road, Raleigh, North Carolina 27607 Phone. 919-733-390U FAX: 919-733.6241 Internet: http.11deg.nc.govlaboutldivisionslwater-resources!water-resources•datalwater-sciences-home•pageliaboratory•certification-branch LABORATORY NAME: Town of Boiling Springs WWTP NPDES PERMIT#: NC0071943 ADDRESS: 2556 Rockford Rd Boiling Springs, NC 28017 CERTIFICATE #: 5013 DATE OF INSPECTION: May 25, 2017 TYPE OF INSPECTION: Field Municipal Maintenance AUDITOR(S): Jason Smith LOCAL PERSON(S) CONTACTED: Mike Gibert and Tyler Mullineaux INTRODUCTION: This laboratory was inspected by a representative of the North Carolina Wastewater/Groundwater Laboratory Certification (NC WW/GW LC) program to verify its compliance with the requirements of 15A NCAC 2H .0800 for the analysis of environmental samples. GENERAL COMMENTS: The facility has all the equipment necessary to perform the analyses. The laboratory analyst was very forthcoming and receptive to implementing the necessary changes in response to the Findings and Recommendations made during the inspection. All required Proficiency Testing (PT) samples for the 2017 PT calendar year have not yet been analyzed. The laboratory is reminded that results must be received by this office directly from the vendor by September 30, 2017. Contracted analyses are performed by Pace Analytical Services, LLC — Huntersville, NC (Certification #12). Current Quality Assurance Policies for Field Laboratories and Approved Procedure documents for the analysis of the facility's currently certified Field Parameters were provided at the time of the inspection. FINDINGS. REQUIREMENTS, COMMENTS AND RECOMMENDATIONS: Documentation A. Finding: Error corrections are not properly performed. Requirement: All documentation errors must be corrected by drawing a single line through the error so that the original entry remains legible. Entries shall not be obliterated by erasures or markings. Wite-Out®, correction tape or similar products designed to obliterate documentation are not to be used. Write the correction adjacent to the error. The correction must be initialed by the responsible individual and the date Page 2 #5013 Town of Boiling Springs WWT P of change documented. All data and log entries must be written in indelible ink. Pencil entries are not acceptable. Ref: Quality Assurance Policies for Field Laboratories. Comment: Some instances of overwriting were noted. Proficiency Testing B. Finding: The laboratory is not analyzing Proficiency Testing (PT) samples in the same manner as compliance samples. Requirement: All PT samples are to be analyzed and the results reported in a manner consistent with the routine analysis and reporting requirements of compliance samples and any other samples analyzed according to the requirements of 15A NCAC 2H .0800. Ref: Proficiency Testing Requirements, February 20, 2012, Revision 1.2. Comment: PT samples are analyzed multiple times, but samples are not. C. Finding: The laboratory is not documenting PT sample analyses in the same manner as environmental samples. Requirement: All PT sample analyses must be recorded in the daily analysis records as for any environmental sample. This serves as the permanent laboratory record. Ref: Proficiency Testing Requirements, February 20, 2012, Revision 1.2. Comment: PT results are recorded on the benchsheet, but are written in the margins rather than where sample results are recorded. pH — Standard Methods, 4500 H+ B-2000 (Aqueous) D. Finding: Values were reported that exceed the method specified accuracy of 0.1 units. Requirement: By careful use of a laboratory pH meter with good electrodes, a precision of ±0.02 unit and an accuracy of ±0.05 unit can be achieved. However, ± 0.1 pH unit represents the limit of accuracy under normal conditions, especially for measurement of water and poorly buffered solutions. For this reason, report pH values to the nearest 0.1 pH unit. Ref: Standard Methods, 4500 H+ B-2000. (6). Temperature — Standard Methods, 2550 B-2000 (Aqueous) E. Finding: The National Institute of Standards and Technology (NIST) traceable thermometer is not accurate to ± 0.5 °C. Requirement: Any temperature measuring device, used to measure temperature for compliance monitoring, must be verified against a NIST traceable temperature measuring device prior to initial use and re -verified at least every 12 months and any time the instrument is serviced. NIST traceable temperature measuring devices used for this verification must have a stated accuracy of at least + 0.5 °C. Ref: NC WW/GW LC Approved Procedure for the Analysis of Temperature. Comment: The NIST traceable thermometer accuracy was ± 1.0 °C and is used to verify the temperature sensor of the pH meter. Page 3 #5013 Town of Boiling Springs VWVf P IV. pH — Standard Methods, 4500 H+ B-2000 (Aqueous) Temperature — Standard Methods, 2550 B-2000 (Aqueous) Comment: The pH meter is used for Temperature analyses. Recommendation: The collection and analysis times are not clearly labeled. The space on the benchsheet intended for documentation of the sample collection and analysis time is being used to document the time of analysis of each individual pH calibration buffer. It is recommended that the laboratory use these spaces for sample collection and analysis and only record one individual time of calibration when pH meter calibration begins. F. Finding: The laboratory benchsheet was lacking pertinent data: instrument identification. Requirement: The following must analysis is performed: Instrumen Procedure for the Analysis of pH Analysis of Temperature. PAPER TRAIL INVESTIGATION: t be documented in indelible ink whenever sample Identification. Ref: NC WW/GW LC Approved and NC WW/GW LC Approved Procedure for the The paper trail consisted of comparing original records (e.g., laboratory benchsheets, logbooks, etc.) and contract lab reports to electronic Discharge Monitoring Reports (eDMRs) submitted to the North Carolina Division of Water Resources. Data were reviewed for the Town of Boiling Springs WWTP (NPDES permit # NC0071943) for January, February and March 2017. No transcription errors were detected. The facility appears to be doing a good job of accurately transcribing data. V. CONCLUSIONS: Correcting the above -cited Findings and implementing the Recommendation will help this laboratory to produce quality data and meet Certification requirements. The inspector would like to thank the staff for their assistance during the inspection and data review process. Please respond to all Findings and include supporting documentation and implementation dates for each corrective action. Report prepared by: Jason Smith Date: June 16, 2017 Report reviewed by: Tonja Springer Date: June 16, 2017 c 0 m V �F. U L 0 w L 0 m J L 3 C 0 'L^ tz V w 3 0 A C •O L m U .0 t 0 Z CL tm C D C N Q O rn a c � 0 fn U 0 0 C OLO LO F- N N E Z N m QJ Ce) �; O O N LO � M 0 N 7 ty O O O N LL co 2 j O O LO W CL aw w m U) W _O 7U N C w 0 U k L W U O m a� CL 'S 'U n N N y(0 N 0 r" O .O J a� Q E co 0 O_ TO 0 cu CL L m tm >: 0 0 0 r m E 0 0 Q `O N N E N rn 0 a w U R Vi N T a. v m a m O O O C O EN gU _Q a- dZ 0 N C r-0 N L y