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HomeMy WebLinkAboutNC0006351_Permit Issuance_20081013O�OF W A rPG Michael F. Easley Governor y William G. Ross, Jr., Secretary (x C North Carolina Department of Environment and Natural Resources 's" Coleen H. Sullins, Director Division of Water Quality October 13, 2008 Mr. S.J. Bartos VP Operations, Chemical Specialties, Inc. P.O. Box 1330 Harrisburg, North Carolina 28075 Dear Mr. Bartos, Subject: Issuance of NPDES Permit NC0006351 Chemical Specialties, Inc. Cabarrus County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit includes no major changes from the draft permit sent to you on August 13, 2008: If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number (919) 807-6393. cc: NPDES Files Central Files Mooresville Regional Office, Water Quality Section Marshall Hyatt, EPA Region IV N. C. Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 Internet: h2o.enr.state.nc.us Coleen H. Sullins Phone: (919) 733-5083 fax: (919) 733-0719 DENR Customer Service Center: 1 800 623-7748 Permit NC0006351 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Chemical Specialties, Incorporated is hereby authorized to discharge wastewater from a facility located at Chemical Specialties, Incorporated 5910 Pharr Mill Road Harrisburg Cabarrus County to receiving waters designated as the Rocky River in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective December 1, 2008. This permit and authorization to discharge shall expire at midnight on November 30, 2013. Signed this day October 13, 2008 een H. Sullins, Director vision of Water Quality y Authority of the Environmental Management Commission Permit NC0006351 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Chemical Specialties, Inc. is hereby authorized to: 1. Continue to operate an existing wastewater treatment system consisting of the following components: ➢ Lime slurry tank, ➢ Solids mixing tank ➢ Three (3) reaction tanks for pH adjustment, ➢ Two acre unlined storage lagoon, ➢ Instrumented flow measurement, and ➢ 1/2 acre lined storage lagoon The facility is located at 5910 Pharr Mill Road, Harrisburg, in Cabarrus County. 2. Discharge from said treatment works at the location specified on the attached map into the Rocky River which is classified C waters in the Yadkin -Pee Dee River Basin. Permit NC0006351 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING REQUREMENTS Monthly Average Daily 'Maximum Measurement Frequency Sample Type Sample Location Flow 0.025 MGD Continuous Recording Influent or Effluent BOD, 5-day, 200C Monthly Grab Effluent Total Suspended Solids 2.0 pounds/day 3.0 pounds/day Monthly Grab Effluent NH3-N 2.0 pounds/day 3.0 pounds/day Weekly Grab Effluent Arsenic 0.208 pounds/day 0.416 pounds/day 2/Month Grab Effluent Total Chromium 0.104 pounds/day 0.200 pounds/day 2/Month Grab Effluent Total Copper 0.06 pounds/day 0.12 pounds/day 2/Month Grab Effluent Total Selenium 0.208 pounds/day 0.416 pounds/day 2/Month Grab Effluent Total Zinc 0.313 pounds/day 0.626 pounds/day 2/Month Grab Effluent Total Lead 0.01 pounds/day 0.037 pounds/day 2/Month • Grab Effluent Total Nickel 2/Month Grab Effluent pH > 6.0 and < 9.0 standard units Weekly Grab Effluent Chronic Toxicity3 Quarterly Composite Effluent NOTES: 1 Chronic Toxicity (Ceriodaphnia) P/F Q 0.96%; Jan., April, July and October [see A. (3)]. There shall be no discharge of floating solids or foam visible in other than trace amounts. A. (2) LAGOON INFLUENT MONITORING REQUIREMENTS Monthly monitoring for the following parameters shall be conducted in the lagoon influent conducted from sampling prior to entry into the lagoon: pH Total Dissolved Solids Chloride Nitrate Calcium Magnesium Manganese Zinc Monitoring and analyses shall be performed using DWQ-approved methods. The monitoring should be conducted for 36 months. Analytical results should be reported to DWQ. The results of the sampling and analysis shall be sent to the Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636 on Form GW-59 [Compliance Monitoring Report Form] within 60 days of each sampling event. Permit NC0006351 A. (3) CHRONIC TOXICITY PASS./FAIL PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 0.96% (defined as treatment two in the procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. . Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0006351 A. (4) GROUNDWATER MONITORING REQUIREMENTS . Monitoring wells 1, 4, 5, and 6 shall be sampled semi-annually in conjunction with semi-annual RCRA post closure permit sampling for the following parameters: NO3 Sulfate Calcium Chromium Magnesium Zinc Iron Arsenic Manganese Total Dissolved Solids pH Water Levels Chloride Specific Conductance The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. Separate sampling is not required for those parameters included in the RCRA post closure permit groundwater monitoring requirements and the results of the RCRA permit sampling may be submitted in fulfillment of this permit requirement for those parameters. Analysis for parameters contained herein but not included in the RCRA permit should be conducted simultaneously with the RCRA mandated analysis and all results should be submitted simultaneously. The results of the sampling and analysis shall be sent to the Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636 on Form GW-59 [Compliance Monitoring Report Form] within 60 days of each sampling event. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system constructed prior to December 31, 1983 is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remedial action in addition to the penalty provisions applicable under General Statute 143-215.6A (a) (1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remedial action on the part of the Permittee. NCDENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT Chemical Specialties, Inc NC0006351 7'*a -r. �Fac ty Information <x . (1.) Facility Name: Chemical Specialists Incorporated - (2.) Permitted Flow (MGD): 0.025 (6.) County: Cabarrus (3.) Facility Class: II (7.) Regional Office: Washington (4.) Pretreatment Program: N/A (8.) USGS Topo Quad: F16SE & F16SW (5.) Permit Status: Renewal 1 (9.) USGS Quad Name: Concord SE �'3 �.,earnCharacterstics,-a`���� � � pir`b79 T r' _°ti`q'. cs F zhu Y- .�. t,y.'P +" ,r�Y..F.w�. ��: (1.) Receiving Stream: Rocky River (7.) Drainage Area (mi2): 136 (2.) Sub -basin: 03-07-11 (8.) Summer 7Q10 (cfs): 4 (3.) Stream Index Number: .. (9.) Winter 7Q10 (cfs): 13 (4.) Stream Classification: C (10.) 30Q2 (cfs): (5.) 303(d) Status: Not listed (11.) Average Flow (cfs): 105 (6.) 305(b) Status: (12.) IWC %: 0.96 1.0 Proposed Changes Incorporated into Permit Renewal • Due to the groundwater contamination down gradient from the lagoon, an additional monitoring requirements have been added to establish potential connection between existing contamination and lagoon seepage (See Special Condition A (4).). 2.0 Summary Chemical Specialties has applied for renewal of the NPDES permit for their Cabarrus County manufacturing facility. Although 40 CFR 415 applies to the manufacture of inorganic chemicals, the subparts do not adequately characterize the processes used by Chemical Specialties. Chemical Specialties manufactures the following inorganic chemicals and pesticides: -➢ Alkaline Copper Quat (ACQ) ➢ Amine Copper Carbonate Solution (ACC) > Aluminum Nitrate . ➢ Ammonium Chloride* > Arsenic Acid > Borated Diammonium Phosphate > Calcium Nitrate > Calcium Nitrite ➢ Cerium Acetate > Copper Ammonium Acetate (CCN) > Copper Ammonium Carbonate (CAC) > Copper Chromated Arsenate > Copper Nitrate** ➢ CT-87 (ACC + CAC) > Lithium Acetate ➢ Lithium - Nitrate • Magnesium Acetate > Magnesium Chloride > Magnesium Dihydrogen Phosphate > Magnesium Nitrate ➢ Manganese Nitrate > Ora -Cop > Sodium Nitrate NPDES Permit Fact Sheet - 08/04/08 Chemical Specialties ' Page 2 NC0006351 ➢ Ultrawood (Paraffin Wax and ➢ Zinc Ammonium Chloride Surfactants) ➢ Zinc Chloride*** ➢ Zinc Acetate ➢ Zinc Nitrate ➢ Zinc Ammonium Carbonate * Ammonium Chloride is not produced in accordance with requirements of 415 X for coverage. ** Copper Nitrate is not currently produced, however the facility wishes to maintain the capability to produce it in the future. As such, no allocation will be granted under subpart 415 AJ at this time. *** Zinc Chloride is the only chemical produced that is covered by the 415 language. 40 CFR 415 BO provides allocations for TSS, zinc, arsenic, lead and pH. However, many other species of zinc and arsenic are produced on -site making limit determination complicated at best. To this end, existing limits will be maintained for these two species. For consistency, the zinc chloride -based lead limit will also be maintained based on the calculation in the previous permit. Limits for all other metals will remain unchanged. Their bases have roots in a development document, however exact values could not be duplicated. Pesticide production wastewaters are not discharged. They are contained in compliance with 40 CFR 415 455. Mold Guard, another product considered by the Division as a pesticide, is currently being phased out of production. 3.0' Compliance Summary DMR Data Review and RPA Analysis DMR data for this facility is difficult to interpret based on the fact there were only three months of discharge during the January 2002 - December 2004 data review period. Monthly average values for the months reporting a discharge are reported in Table 1. Although values for many parameters were below the detection level, there is not enough data to make a decision to change or remove any permit requirements. Table 1: Reported Monthly Average DMR Data for January 2002- December 2004 . .: Flow �,._ ° = €P:.. BO f (rghl) 4. r (Ibs/wday) TSS (lbs/day)' - , rs:piel h $ (1bs/day) �, C rgniumY (Ibs%d y) Cop er (1bs/day) AAA Selenium (Ibs%clay) Zinc (ls/,day,.) rdq) Lead'Nickel (ibs/day) - y) (1bsJday�) Apr-03 0.029 ' nd 0.71 0.07 bdl bdl bdl bdl 0.06 bdl 0.0 May-03 0.025 8.39 nd 0.23 1.30 bdl bdl bdl bdl 0.02 - bdl bdl Jun-03 0.060 0.45 0.39 - 1.50 bdl < 0.001 bdl ' bdl 0.22 bdl bdl WET Test Results The facility is required to perform a chronic toxicity test at 0.96% effluent. From January 2000 through December 2004 there was only one month in which the facility was both discharging and required to perform a toxicity test. This test was performed in May 2003 and the facility passed. Correspondence File Review/Compliance History r- NPDES Permit Fact Sheet — 08/04/08 Page 3 Chemical Specialties NC0006351 This facility had one monthly average flow limit violation in June, 2003. MGD and the calculated value was 0.037 MGD. 4.0 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: July 16, 2008 (est.) Permit Scheduled to Issue: September 8, 2008 (est.) The permit limit is 0.025 5.0 State Contact Information • If you have any questions on any of the above information or on the attached permit, please contact Sergei Chernikov (919) 733-5083, extension 594. Regional Office Comments: Name: Date: I, NPDES Permit Fact Sheet — 08/04/08 'Page 3 Chemical Specialties NC0006351 This facility had one monthly average flow limit violation in June, 2003. The permit limit is 0.025 MGD and the calculated value was 0.037 MGD. 4.0 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: July 16, 2008 (est.) Permit Scheduled to Issue: September 8, 2008 (est.) 5.0 State Contact Information If you have arty questions on any of the above information or on the attached permit, please contact Sergei Chernikov (919) 733-5083, extension 594. Regional Office Comments: 70 P9%'� — -e. �2 ®r' iS ir.✓� ti✓Lis ✓C,r/A �/�/T'y�✓o Name: 54 41e_ Date: 9 - / 9 - -DS re NC0006351 and NC0004685 Subject: re NC0006351 and NC0004685 From: Hyatt.Marshall@epamail.epa.gov Date: Thu, 21 Aug 2008 08:38:49 -0400 To: sergei.chernikov@ncmail.net EPA has no comment on either of these permits. Would you like no comment letters or will this email suffice? 1 of 1 8/21/2008 8:49 AM North Carolina ) ss Mecklenburg County) The Charlotte Observer Publishing Co. Charlotte, NC Affidavit of Publication THE CHARLOTTE OBSERVER -.NCDENR/DWQ/NPDES FRANCIS CANDELARIA 1617 MAIL SERVICE CTR RALEIGH NC 27699-1617 REFERENCE: 30045571 6229572 npdes permit Before the undersigned, a Notary Public of said County and. State, duly authorized to administer oaths affirmations, etc., personally appeared, being duly sworn or affirmed according to law, doth depose and say that he/she is a representative of The Charlotte Observer Publishing Company, a corporation organized and doing business under the Laws of the State of Delaware, and publishing a newspaper known as The. Charlotte Observer in the city of Charlotte, County of Mecklenburg, and State of North Carolina and that as such he/she is familiar with the books, records, files, and business of said Corporation and by reference to the files of said publication, the attached advertisement was inserted. The following is correctly copied from the books and files of the aforesaid Corporation and Publication. PUBLISHED ON: 08/16 AD SPACE: FILED ON: NAME: 230 LINE 08/22/08 +- TITLE: / 1GXc5li, DATE: AUG $ 2 In Testimony Whereof I have hereunto set my hand and affixed my seal, the day and year aforesaid. Notar My CommissionE My Corrmi ss i on Expires: _/_/_ r PUBLIC NOTICE:: stjsrRSnsr S' TSTATE:OFNORTH CAR0U1fA+� EVIROMEN6MAMLMENCOISSI /N sP=- ES UNsfT A CM „D NON+PRDATWIGAH.TNEWC 2A7N999PO1fl7:7E TIFICAON OF INTET ISSU -eauh* GeneraSt6l4M442151anct15ANCAC'p2H 0109!and 0 0 ", ro tatspirdeagulatfohs proNorthr Cafotipax •r . Inwtronmena1' Mst Commissionposesto ssueia: NOWA'Pollchar9aEll inatiori'System(NPDES) was w$tedfsca4ipefmd44_the esr(s)pted beoweffe4lrve45 das frnOl the,1�g*Sdato1 1l innDting•iii a.p� Writteco}imensrejazirg g.ci,ropotted perms will be accept': "ed nhl 3d de ehef the publish dale of thls no ice, All oofhments.�. rece ied;.P,IP o ihaj.,.d?tg ?re gon5ldered lli tit€llhsl'determma- llong tegarding tit@ ProPPsed permit( =The Dlrectorsot the; NC Division of WattFQuallt 'ma deblde to hold ece * rai01109 pi degree oof public�irlt erSt' •and oth t Pp d %, sf l� f o in info r boh orrfle :Cope otthedra(0 ,tar •abll upon egUeS abndliiomOnf sreitelcaftp dtaeP odU able upon request and"paY!nent of the'darts of re rNc- Mn fl `colrrtt9nts agd(ot Le inenIn 0p.°1-matron to tha NCDKIei (9191: at Watet,,,QUahti*,1 in abpig,m_ArnCKot"pall Prti S16g S t107`eSQ4'at ipe OolutOu'rce Btanch lease'incitiddlha fieDF I penpl hint((,, llbeloyi `sitiany rnniun cOorsi lnterestad pet: eons iiivSalso v14101* Ol n2776041j14811S@tween hetheiir 01. Sansbt,fZ SfrM4i[]ifet ;ND } d � aim a �� O,�t md�o fevie inf ltnakon bi5 tle� c � 7� }. q Norin�b,rbi'ina,�ino.Yka>;.a lied is 4ek�L,a oi_- SPta_s Pesir: lit NC00235S9tyttot'that: llov(br it 6 tKt0tiCItilhe: -cFear esg66ated dmes`t}c' was( ter (Pi r aidr ert'1.�ilth , Yadkeit D5�ddAiVeggas,n CUnegllyammolif'ifed. 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L>� !'• }i 7�' tar( r -ta ked;f& - The1Ur'i t ` Dili d W f(is' 'e fatlhien{, 1GrassYf Bfarich, rene,,, o,`NP(a da iH)B56}ZLtbr ilia•. es'Ui:afOd Union u +sttti pe ,tted fa6141dlscharJ rver 5SII1 R tva�ste�ete�t8 ��Q f�eex tn, e; adkln PeC-Dea_Q P Curjehtiy g D18°n eq d-total reSidOai chlbnpa era tiratn�yi721it e •T!5 itt arge at/atfephfutu� lfiocaton§' ' 'rttt sapo�rlio 16P�� 3dW4�P? �ea i5?rB s,v'ia 1j�ry'Lyor' "Th6.:u61 6 Loin 1pufitid Walks bp; 4 v `leas pp sddl rmit NG00695?31 h iia(Iwog E es renown( sal dIDPfA4 1 ltry,gpd 1 �disdhargetrealed WiNdpr)6l1 44iioo 0 1 ife e tt ,1 erg Alv@[ re00 ,, Tvastewaterrt Ip rSe to ai es,dual ohlofitAe[e: } �Cdt{enilyt,� mgriL�irag r� a atfellu�`ure'allocandna,. wat r{4 .tly t ♦ s ist$1arg6 ° 1 In ,s rJiPP aI wptersyFragA Ch 419' Copies tt� (`i t (4.1. urg N412t$94i has�a 'lid on ret}ewal`of PD�.S ppt(Nt< coo9op5%{or.the, , 2l� C 1tedFfac,l sdischarggs t Ype si1:04 iy ,(Bann. tsewa giAocke etW t5edklm Fee+Dee Y l �sln#` 1 rameterr5 areiwater uai ry_ [ ti ,� �paf{e tuturealWca4onin this," timdeQ i46.9.0 is gcharyei'�7 h p oW - t * prd4l�s�eVa ke,)4eaae"4Q,�i erl�s�rt�. r�;....� it h2Q� 6i�Rnel PP,DE� $ ,01-,t1.5j t u iPl tiF1.1§ii'Sohoa Wtrea)ii''. P nal fo lsEYP: itted:;ttiy,,c% a Eli trea,( Cabar�5 + a Y r Pee -Dee et ,iisl(i': wastev�g� efJ'a-C't� ��- gal �l,m..iles Thlsdscfiarag. Cud ry para[iteteBareir{atlpe( dy„l_., l i^'s?t, ma { 1 >tlk tieTI d 'has EOPttelfor tenewa ot, �arplltta Wete stems Zttort 1 bdrvis POMP,' ll NPDES, tNG0p51632forth9:�utitnls.�4. papaws tNintetiiSpOr dted, 4riy gcharges Vented wgte� yaalggitb ,th C bd i t ' }h d tot P S�909uPo(Ph on�lflle a a` Cirirertitly;eDRrgWtRome )eft ay6iH ClfiAiltaallddations fiat gu�ht6 ',0, t be- d peilDe , titver Basins tr7�"i ,�1o,) r :. Tha atet`,eli S,awer Authordy��Qa�rie&7p ,t�ewyal o�tlFlpES: g 46 Concord` NCV80261 aPyP i in Cabatrus r0r itNc0036269 tot ilia. oo erg ta� was:p,oJ eria C unty4t! ypettrt lied faplity dis �� $a�RE Cm(l gttY. the oacti gzinii eZPOorlill. 1d i chhg ne,�ra Cp tj � ty amrr[it�d�ma rpuo¢gelatge to 7wd1UtUt5al n tl3 waterttual,ty km,led dikm(Pc D u�ivealfesir Y sy !P1 f� io mlII0a W i r, ; g,r„ p�,. : , a i FJreii vial 1, riahna Will list bt Ne nag 1 Piepa4 P ES e i G'0036p3S, for+the po.04tl -W,Pq i�VL^ ritri:i N S CO�d[dytThisper(ri,ned tec llty,dlscl arr)es treated,lLaps(e � ett'illti to edX Cre@k�n ih'e.Yadkid PAaI;` -DOs. r* Ba I c InonfaJ ,roger and otat D 15ual 0 1O1155 �a , X des Tha d,schai a ma residual c"tt'lonnatar€water q )(t) ff 9 Y ai[eclfutureplbcaUons in this pbr66nof ihe�Y� km Pee��ee �irvet ¢asin.�- LP 9572 hgL .a}i.Afrt II fres May 119 2011 ChemicS Specialties GW Monitoring Subject: Chemical Specialties GW Monitoring From: Peggy Finley <peggy.finley@ncmail.net> Date: Thu, 31 Ju12008 14:37:11 -0400 To: Sergei Chernikov <Sergei.Chernikov@ncmail.net> CC: Andrew Pitner <Andrew.Pitner@ncmail.net>, Samar Bou-Ghazale <S amar.B ou-Ghazale@ncmail.net> NC0006351 Cabarrus Co. Sergei: Thanks for speaking with me this morning about the groundwater concerns at this permitted facility. I understand that this permit is currently under review for renewal. I have attached a spreadsheet that should illustrate the degree of groundwater impact downgradient of the 2-acre unlined lagoon. This office recommends that groundwater monitoring continue on a semi-annual basis and that concurrent with those sampling events, that samples of the wastewater be collected from within the lagoon or upon its entering the lagoon. Those samples should be analyzed for pH, Total Dissolved Solids, Chloride, Nitrate, Calcium, Magnesium, Manganese and Zinc using DWQ approved methods. If you have any questions, please feel free to contact me. Peggy Peggy.Finley@ncmail.net North Carolina Dept. of Environment & Natural Resources Div. of Water Quality - Aquifer Protection Section Iredell County Government Center 610 E Center St., Suite 301 Mooresville, NC 28115 Ph: (704) 235-2183 Fax: (704) 663-6040 ! T Content -Type: application/vnd.ms-excel ! Chemical Specialties - GW Monals; Content -Encoding: base64 1 of 1 7/31/2008 2:38 PM Date pH Sep-95 Oct-96 Apr-96 Sep-96 Oct-96 Mar-97 Item 1 Well 1(u) •Well 4 Well 5 6.85 6.10 6.36 6.65 5.96 . 6.21 6.65 6.24 6.25 6.83 6.02 6.30 6.79 5.82 6.09 6.41 6.07 6.08 Well 6 WL (u) TDS Std Well 1 5.83 500 85 5.54 5.00 500 360 5.87 2.35 . 500 140 5.73 9.50 500 120 5.53 9.90 500 190 5.54 6.00 500 120 ata for the interim period is available in the physcial file JuI-01 Oct-01 Jan-02 Apr-02 JuI-02 Oct-02 Jul-03 Nov-03 Jun-04 Nov-04 Apr-05 Oct-05 Apr-06 Apr-07 6.55 6.21 6.28 5.75 10.59 500 pies not a 6.56 6.07 6.23 5.77 13.50 500 250 6.79 6.14 6.21 5.83 13.10 500 140 6.78 6.53 6.19 5.91 7.00 500 170 6.75 6.96 6.33 5.85 13.80 500 150 6.79 5.99 6.34 . 5.80 16.75 500 110 6.51 6.29. 5.95 5.62 3.81 500 110 6.95 5.77 6.00 5.86 9.53 500 100 6.88 5.94 6.16 5.84 10.40 500 130 6.94 6.31 5.78 5.72 8.01 500 130 6.71 6.15 5.73 5.73 2.93 500 130 6.88 6.19 5.92 5.64 12.61 500 140 5.98 6.22 5.87 5.98 9.15 500 150 7.02 6.32 5.75 5.71 4.40 500 130 Item 2 Well 4 Well 5 Well 6 CI Std Well 1 Well 4 Well 5 7400 12000 4300 250 10 1750 2280 6900 1500 4700 250 6 1581 2123 6300 1300 3600 250 5' 1344 1788 7800 14000 6000 250 5 1562 1821 1400 18000 9100 250 5 2155 1806 12000 20000 9800 250 6 2300 5100 rnalyzed for TDS 7500 32000 6000 29000 7200 6800 6200 2300 8400 7900 5300 5400 8800 5400 4200 31000 28000 '6600 8200 12000 16000 6900 11000 14000 12000 8900 Well 6 924 909 598 902 1401 2100 Item 3 NO3 Std 10 10 10 10 10 10 250 6 1000 2500 590 10 7500 250 5 1296 1950 781 10 7600 250 13 1388 1461 818 10 4500 250 6 869 1317 316 10 5300 250 4 927 1255 388 10 6600 250 4 1059 1267 637 10 2800 250 4 321 171 196 10 6400 250 4 1050 590 544 10 5600 250 4 830 350 340 10 5900 250 4 678 131 396 10 3200 250 4 543 160 201 10 12000 250 4 726 262 929 10 5400 250 5 539 195 277 10 4500 250 5 355 138 155 10 Item 5 Well 1 Well 4 Well 5 Well 6 Zn Std Well 1 WeII,4 Well 5 Well 6 2 820 2000 500 2.1 <0.05 6.30 <0.05 0.09 2 810 1600 600 2.1 <0.05 4.80 <0.05 <0.05 3. 800 1800 420 2.1 <0.05 5.30 <0.05 <0.05 3 1300 3300 1200 2.1 <0.05 4.54 0.06 <0.05 3 1500 3000 1200 2.1 <0.05 6.88 <0.05 0.08 3 2300 5100 2100 2.1 0.21 7.20 0.21 0.35 2 730 <10 770 2.1 <0.01 2.50 <0.1 0.24 2 830 5000 1000 2.1 <0.05 2.66 <0.05 <0.05 2 640 5000 1100 2.1 <0.05 2.09 <0.05 <0.05 2 690 4700 460 2.1 <0.05 2.00 <0.05 <0.05 . 2 670. 4700 510 2.1 <0.01 2.50 <0.05 <0.05 1 870 2500 930 2.1 <0.05 2.75 <0.05 <0.05 1 210 1100 250 2.1 <0.05 0.86 <0.05 0.05 <1 1100 1800 840 2.1 0.15 4.10 0.08 0.25 1 690 2400 520 2.1 <2 24.00 <2 <2 1 600 960 570 2.1 <0.05 1.80 0.08 <0.05 1 700 1800 390 2.1 <0.05 1.90 <0.05 <0.05 1 1200 2000 1500 2.1 <0.05 2.04 0.12 <0.05 1 800 1800 930 2.1 <0.05 1.02 <0.05 ' <0.05 2 640 1.500 740 1.05 0.20, 1.28 0.59 0.14 Mn Std Well 1 Well 4 Well 5 Well 6 0.05 <0.05 3.70 4.10 6.80 0.05 <0.05 3.00 4.80 8.20 0.05 <0.05 2.80 6.60 6.40 0.05 <0.5 3.35 7.23 10.70 0.05 <0.05 6.05 9.75 18.60 0.05 <0.05 5.40 9.35 21.40 0.05 0.02 2.70 9.30 14.00 0.05 <0.05 2.28 12.00 21.00 0.05 <0.05 1.84 12.00 18.00 0.05 <0.05 1.52 11.00 7.20 0.05 <0.05 2.80 9.20 8.10 0.05 <0.05 3.40 12.00 15.00 0.05 <0.05 0.36 11.00 3.88 0.05 <0.05 1.30 11.00 13.00 0.05 <0.05 1.10 6.50 14.00 0.05 <0.05 0.81 3.92 9.40 0.05 <0.05 1.20 4.10 4.90 0.05 <0.05 3.00 53.90 26.40 0.05 <0.05 0.94 15.00 12.00 0.05 <0.05 1.03 11.00 10.00 SOC PRIORITY PROJECT: Yes_No x If Yes, SOC No. To: Western NPDES Program Unit Surface Water Protection Section Attention: Dina Sprinkle Date: July 3, 2008 NPDES STAFF REPORT AND RECOMMENDATI; County: Cabarrus Permit No. NC0006351 PART I - GENERAL INFORMATION 1. Facility and Address: Chemical Specialties, Inc. P.O Box 1330 Harrisburg, North Carolina 28075 2. Date of Investigation: June 25, 2008 3. Report Prepared By: Samar Bou-Ghazale, Env. Engineer II 4. Persons Contacted and Telephone Number: Ms. Jonna Stein, Safety Director; (704) 455-4172 5. Directions to Site: From the junction of Hwy 49 and SR 1158 (Pharr Mill Rd.) east of the Town of Harrisburg, travel south on SR 1158 approximately 0.4 mile. The entrance to Chemical Specialties (CSI) is on the right (west) side of SR 1158. 6. Discharge Point(s). List for all discharge points: Latitude: 35°19' 45" Longitude: 80° 37' 25" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No.: F 16 SE U.S.G.S. Name: Concord, SE, N.C. 7. Site size and expansion are consistent with application? Yes X No_ If No, explain: 8. Topography (relationship to flood plain included): Facility is not located in the 100 year flood plain. Slopes range from 2 to 5%. 9. Location of nearest dwelling: None within 500 feet. 10. Receiving stream or affected surface waters: Rocky River a. Classification: C b. River Basin and Subbasin No.: Yadkin Pee -Dee; 03-07-11 c. Describe receiving stream features andpertinent downstream uses: The receiving stream has excellent flow at the point of the discharge. General C classification uses downstream. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 0.025 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the wastewater treatment facility? 0.025 MGD c. Actual treatment capacity of the current facility (current design capacity)? 0.025 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The existing treatment facility consists of a lime slurry tank, a solids mixing tank, three (3) reaction tanks for pH adjustment, two acre unlined storage lagoon, Instrument flow measurement, pH measurement and a one half (1/2) acre storage lagoon. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: This site is a hazardous waste site. h. Pretreatment Program (POTWs only): N/A 2. Residuals handling and utilization/disposal scheme: Sludge from lagoon # 5 will be profiled and sent to a secure industrial waste facility. Sludge is being removed once every 10 years according to Ms. Stein. a- If residuals are being land applied specify DWQ Permit No. N/A b- Residuals stabilization: N/A c- Landfill: N/A 3. Treatment plant classification: Class II 4. SIC Code(s): 2819 Wastewater Code(s): 32, 02 Main Treatment Unit Code: 52002 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: N/A 3. Important SOC, JOC or Compliance Schedule dates: (please indicate): N/A 4. Alternative Analysis Evaluation (Has the facility evaluated all of the non -discharge options available? Please provide regional perspective for each option evaluated): N/A 5. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality, or groundwater: No AQ concerns. This site is a hazardous waste site. PART IV - EVALUATION AND RECOMMENDATIONS Chemical Specialties, Inc., is requesting renewal of its NPDES Permit for the discharge of treated wastewater. This facility obtained an inactive status for this facility and did not discharge since 2002. However, this facility is still producing wastewater that is being discharged to the two acres lagoon. According to the permittee, the wastewater is being evaporated and therefore no discharge had been recorded since 2002. It should be noted that this site is a hazardous waste site and there are couples of monitoring wells near the downstream slope of the pond. Rob McDaniel (Tel # 919-508-8553) with the Division of Hazardous Waste is familiar with this site and he is handling the hazardous waste permit for this facility. Also, the data from the monitoring wells required by this permit have elevated concentration for Dissolved Solids, Chloride, Nitrate, Calcium and Magnesium. We suspect that the unlined pond is seeping to the groundwater. Pending review and approval by the Western NPDES Program Unit, It is recommended that Chemical Specialties, Inc., apply for a non -discharge permit. e of Report Preparer Water Quality Regional Supervisor 4 Date Chem Specialties ►.9c000c 5- 1 Subject: Chem Specialties From: Susan Wilson <susan.a.wilson@ncmail.net> Date: Mon, 07 Jul 2008 17:05:37 -0400 To: sergei chernikov <sergei.chernikov@ncmail.net> CC: Samar Bou-Ghazale <Samar.Bou-Ghazale@ncmail.net> Dr. - I spoke with Samar about this one last week (it is assigned to you - Yadkin). It is more complicated than we have thought in the past. He believes there is a problem with the lagoon and that is why it isn't discharging (maybe infiltration as there have been some hits to GW monitoring). Anyway - let's keep in close touch with MRO and APS on this one prior to submitting for public notice. We'll have to determine what direction we want to go in with re. to the lagoon issue. FYI - I was afraid I may forget to pass this along. I'll probably copy for the file and his staff report is coming soon with the same info. Susan A. Wilson, P.E. Supervisor, Western NPDES Program (919) 733 - 5083, ext. 510 1617 Mail Service Center Raleigh, NC 27699-1617 1 of 1 7/7/2008 5:05 PM CSI CHEMICAL SPECIALTIES, INC. June 1, 2008 Mrs. Diana Sprinkle NCDENR North Carolina Division of Water Quality Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 MAY 3 0 2008 j!• Subject: NPDES Permit Renewal Application for NC0006351, Chemical Specialties Inc. Dear Mrs. Sprinkle: The purpose of this renewal package is to seek renewal of the Chemical Specialties Inc operating permit NC0006351 in accordance with renewal requirements in 40 CFR 122.41 and North Carolina NCAC 2H.0105(e). Please find the following in this renewal package: • Signed original cover letter and two copies • Complete application Form 1 General and Form 2C. • Sludge management plan (one original and two copies) • Analytical results for Industrial facilities discharging process wastewater Please be advised that facility is an "inactive status" and that we have not discharged wastewater since June of 2003. The Division has been notified of this status previously. Samples of discharge effluent were obtained from our settling lagoon from which effluent is sampled and then discharged when the facility is in an active status. CSI wishes to maintain our operating permit and the application was completed as if the facility were discharging. If you have any questions or need any additional information please contact me at 704- 455-4171 or ionnas(a�chemspec.com. Thank you for your consideration of these issues. Sincerely, a onna A. Stein Safety, Health and Environmental Manager CC: NPDES permit file PO Box 1330 • 5910 Pharr Mill Road • Harrisburg, NC 28075 • 704-455-5181 Main Fax 704-455-6507 • Purchasing and Transportation Fax 704-455-5987 Lab Fax 704-455-1123 • Accounting and PoleCare Fax 704-455-1940 Engineering Fax 704-454-5348 Notes Note 1: Used permit limit of 25,000 gpd since facility is "inactive status" and is not discharging. Note 2: Historical estimate. Facility is not discharging. Note 3: Mass calculations were estimated using the 25,000 gpd permit max so numbers reflect a worse case scenario. • a' CHEMICAL SPECIALTIES, INC. SLUDGE MANAGEMENT PLAN 5/1/08 Sludge generated during the wastewater treatment process at the Site is allowed to settle in the wastewater treatment holding lagoon #5 before the clear liquid is pumped through the measuring and sampling weir to the river. If it becomes necessary in the future to remove sludge from the #5 lagoon, it will be properly profiled and sent to a secure industrial waste facility. No other sludge is generated or disposed from the wastewater treatment process S. J. Bartos, VP Operations 0572co/og Date • County Water Supply 67,868 gpd Production well under consideration 2109gpd Water Softeners Evap 1793 gpd Boilers 316 gpd Evap 400 gpd • 600 gpd Scrubbers Rain 500 gpd 200 gpd 39,023 gpd Rain 500 gpd Chemical Manufacturing 1246 gpd 4 Landfills 5000 gpd 32,277 gpd Products 1000 gpd 23,636 gpd Evap 21,508 gpd 4 Cooling Towers Boiler Blow Down Waste Treatment Plant 16,704 gpc Evap 6800 gpd Rain 10000 gpd Max -44 Evap 1700 gpd 9624 gpd 1064 gpd Rain 2000 gpd Max. Half -Acre Storage Lagoon 1064 gpd 4 4 Recirculation Rainwater amounts are difficult to quantify due to drought conditions in previous years and the current changing conditions. Two -Acre Storage Lagoon 9904 gpd Plus Rain pH Adjustment 2128 gpd 2000 gpd Sanitary Water 2000 gpd Septic Tank 2000 gpd To Drain Field 7260 gpd Stormwater Runoff Weir Box Schematic Of Water Flow Chemical Specialties, Inc. Harrisburg, Cabarrus, NC Updated April 2008 To Rocky River 9904 gpd Plus Rain SCALE 1: 24000 0 MILE 1 I I 0 1000 2000 CONCORD SE, NC 35080-05-TF-024 1969 PHOTOREVISED 1987 4854 I SE -SERIES V842 3000 4000 --i 5000 CONTOUR INTERVAL 10 FEET 6000 7000 Delta AEnvironmental Consultants, Inc. Charlotte,North Carolina826NaRE1iaT'CHEMICAL SPECIALTIES, INC. HARRISBURG, NC DELTA PROJECT NO. DESCRIPTION E095-080 DRAWN BY C. GREENE SITE VICINITY MAP REVIEWED BY DATE 10-18-95 1 SCALE CAD NO. I AS SHOWN [ 080-SW