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HomeMy WebLinkAboutNC0006351_Permit Issuance_200505200 May 20, 2005 Mr. S.J. Bartos VP Operations, Chemical Specialties, Inc. P.O. Box 1330 Harrisburg, North Carolina 28075 Dear Mr. Bartos: Michael F. Easley, Governor State of North Carolina William G. Ross, Jr., Secretary Department of Environment and Natural Resources Alan W. Klimek, P.E., Director Division of Water Quality Subject: Issuance of NPDES Permit NC0006351 Chemical Specialties, Inc Cabarrus County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9,1994 (or as subsequently amended). This final permit the following changes from the draft you were sent on March 16, 2005: ➢ Based on your comments, groundwater reporting forms will be due within 60 days of each sampling event, rather than 30 days. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Toya Fields at telephone number (919) 733-5083, extension 551. Sincerely, ORIGINAL SIGNED BY SUSAN A. WILSON Alan W. Klimek, P.E. cc: Central Files Mooresville Regional Office/Surface Water Protection & Aquifer Protection NPDES Unit EPA Region IV Aquatic Toxicology North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 (919) 733-5083 FAX (919) 733-0719 On the Internet at http://h2o.enr.state.nc.us/ Permit NC0006351 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Chemical Specialties, Incorporated is hereby authorized to discharge wastewater from a facility located at Chemical Specialties, Incorporated 5910 Pharr Mill Road Harrisburg Cabarrus County to receiving waters designated as the Rocky River in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective July 1, 2005. This permit and authorization to discharge shall expire at midnight on November 30, 2008. Signed this day May 20, 2005. ORIGINAL SIGNED BY SUSAN A. WILSON Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Permit NC0006351 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Chemical Specialties, Inc. is hereby authorized to: 1. Continue to operate an existing wastewater treatment system consisting of the following components: ➢ Solids mixing tank, ➢ Two (2) reaction tanks for pH adjustment, ➢ Two acre unlined storage lagoon, ➢ Instrumented flow measurement, and ➢ A 1/2 acre lined storage lagoon The facility is located at 5910 Pharr Mill Road, Harrisburg, Cabarrus County; and 2. Discharge from said treatment works at the location specified on the attached map into the Rocky River which is classified C waters in the Yadkin -Pee Dee River Basin. AlkAgitgAiPakm Permit NC0006351 A (1). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS - During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENI r x CHARACTERISTICS + LIMITS¥ k ' f=r„ "MONITORING REQUREMENTS- s� ' at `' - % Monthly 3 2 3 '? Average s Daily xi" ,g;., { h> '�' 'V..f:. Maximum ;Measurement .c. '','If #S Fre q uene yrrw Samples , I P ;- ' § ^+� T e yp xy � ' Sample °. iL. s x f `.. Location Flow (MGD) 0.025 Continuous Recording I or E BOD, 5-day, 20°C Monthly Grab E Total Suspended Solids 2.0 lbs/day 3.0 lbs/day Monthly Grab E NH3-N 2.0 lbs/day 3.0 lbs/day Weekly Grab E Arsenic 0.208 lbs/day 0.416 lbs/day 2/Month Grab E Chromium 0.104lbs/day 0.200 lbs/day 2/Month Grab E Copper 0.06 lbs/day 0.12 lbs/day 2/Month Grab E Selenium 0.208 lbs/day 0.416 lbs/day 2/Month Grab E Zinc 0.313 lbs/day 0.626.lbs/day 2/Month Grab E Lead 0.01lbs/day 0.0371bs/day 2/Month Grab E Nickel 2/Month Grab E pH2 Weekly Grab E Chronic Toxicity3 Quarterly Composite E NOTES: 1 Sample Locations: I - Influent, E - Effluent 2 The pH shall not be less than 6.0 standard units or greater than 9.0 standard units. 3 Chronic Toxicity (Ceriodaphnia) P/F @ 0.96%; Jan., April, July and October; See condition A(2) of the Supplement to Effluent Limitations and Monitoring Section of this permit. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR FOAM VISIBLE IN OTHER THAN TRACE AMOUNTS. Permit NC0006351 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A (2). CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 0.96% (defined as treatment two in the procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The tests will be performed during the months of January, April, July and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWQ Form AT-1 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Section 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. Permit NC0006351 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS (Continued) A (3). Groundwater Monitoring Requirements Monitoring wells 1, 4, 5, and 6 shall be sampled semi-annually in conjunction with semi-annual RCRA post closure permit sampling for the following parameters: NO3 Sulfate Calcium Chromium Magnesium Zinc Iron Arsenic Manganese Total Dissolved Solids pH Water Levels Chloride Specific Conductance The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. Separate sampling is not required for those parameters included in the RCRA post closure permit groundwater monitoring requirements and the results of the RCRA permit sampling may be submitted in fulfillment of this permit requirement for those parameters. Analysis for parameters contained herein but not included in the RCRA permit should be conducted simultaneously with the RCRA mandated analysis and all results should be submitted simultaneously. The results of the sampling and analysis shall be sent to the Aquifer Protection Section, 1636 Mail Service Center, Raleigh, NC 27699-1636 on Form GW-59 [Compliance Monitoring Report Form] within 60 days of each sampling event. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in 15A NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system constructed prior to December 31, 1983 is established at either (1) 500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remedial action in addition to the penalty provisions applicable under General Statute 143-215.6A (a) (1). In accordance with 15A NCAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any exceedance of standards at the Review Boundary shall require remedial action on the part of the Permittee. /ve0006.3.7 THE INDEPENDENT TRIBUNE North Carolina Cabarrus County .:,s.,,,,, vim!,;.,e,,,,.,> '1 I Pui:iI ' NO. 257 Mar. 29, 2005 PUBLIC NOTICE STATE OF Phyllis M. Smith NORTH CAROLINA ENVI- 1, RONMENTAL MANAGEMENT COMMISSION/NPDES UNIT 11617 MAIL SERVICE CEN- Of the INDEPENDENT TRIBUNE, TER RALEIGH, NC 27699- 1617 NOTIFICATION OF IN- certifies that the annexed advertisement TENT TO ISSUE A NPDES - WASTEWATER PERMIT was duly inserted in the paper on the On the basis of thorough staff following dates: review and application of NC General Statute 143.21, Public law 92-500 and other lawful standards and regulations, the North Carolina Environmental Management Commission pro- ' poses to issue a National Pol- lutant Discharge Elimination System (NPDES) wastewater discharge permit to the per- son(s) listed below effective 45 days! from the publish date of this notice. Written comments regarding I the proposed permit will be ac- cepted until 30 days after the publish date of this notice. All Comments received prior to that date are considered in the final determinations regarding the proposed permit. The Di- rector of the NC Division of Water Quality may decide to hold a public meeting for the proposed permit should the Di- vision receive a significant de- gree of public interest. Copies of the draft permit and other supporting information on file used to determine con- ditions present in the draft per- m4 are available upon request and payment of the costs of reproduction. Mail comments and/or requests for information to the NC Division of Water Quality at the above address or call the Point Source Branch at 919-733-5083„ ex- tension 520. Please include the NPDES permit number (a- ttached) in any communica- tion. Interested persons may also visit the Division of Water Quality at 512 N. Salisbury Street, Raleigh, NC 27604- 1148 between the hours of 8:00 a.m. and 5:00 p.m. to re- view information on file. Chemical Specialties Inc (P0 Box 1330 Harrisburg, NC 28075) has applied for renewal of NPDES permlt NC0006351 for their WWTP in Cabarrus 257 County. this permitted facility discharges 0.025 MGD of treated wastewater to the Rocky River in the Yadkin -Pee Dee River Basin. currently no parameters are water quality limited, however this discharge may affect future allocations in this portion of the Yadkin Pee Dee River Basin. On this lst day of April 2005 Mar 29, 2005 And was published therein for 1 week/days. The total cost of this advertisement $ 88.23 Signbi)~A4 LLBilling Office Representative Sworn or affirmed to, and subscribed before me, this t�"} day of In Testimony Whereof, I have hereunto set my hand and affixed my official seal, the day and year aforesaid. 0M-3-u 5ko., Notary Public My commission expires &a's. 09 NCDENR/DWQ FACT SHEET FOR NPDES PERMIT DEVELOPMENT Chemical Specialist, Inc NC0006351 Fadi - n®rma Vn (1.) Facility Name: i Chemical Specialists Incorporated (2.) Permitted Flow (MGD): r 0.025 ; (6.) County: Cabarrus (3.) Facility Class: i II ' (7.) Regional Office: Washington (4.) Pretreatment Program: N/A i (8.) USGS Topo Quad: F16SE & F16SW (5.)r Permit Status: Renewal (9.) USGS Quad Name: -:7_ ys '2 JC}yli iu $, '. :4 4r sF�*R� .``.'�.#r r 1s q�8 Stream. Charactertsties_ °-`�� w (1.) Receiving Stream: Rocky River (7.) Drainage Area (mi2): ; 136 (2.) Sub -basin: ! 03-07-11 (8.) Summer 7Q10 (cfs): ; 4 (3.) Stream Index Number: (4.) Stream Classification: - (9.) Winter 7Q10 (cfs): (10.) 30Q2 (cfs): — _ j 13 __ ___ _ — — C (5.) 303(d) Status: Not listed (11.) Average Flow (cfs): 105 (6.) 305(b) Status: (12.) IWC %: 0.96 1.0 Proposed Changes Incorporated into Permit Renewal • Change expiration date to November 30, 2008. 2.0 Summary Chemical Specialties has applied for renewal of the NPDES permit for their Cabarrus County manufacturing facility. Although 40 CFR 415 applies to the manufacture of inorganic chemicals, the subparts do not adequately characterize the processes used by Chemical Specialties. Chemical Specialties manufactures the following inorganic chemicals and pesticides: ➢ Amine Copper Carbonate Solution (ACC) > Aluminum Nitrate > Ammonium Chloride* > Arsenic Acid > Borated Diammonium Phosphate > Calcium Nitrate > Copper Ammonium Acetate (CCN) > Copper Ammonium Carbonate (CAC) > Copper Chromated Arsenate > Copper Nitrate** > CT-87 (ACC + CAC) ➢ Magnesium Chloride ➢ Magnesium Dihydrogen Phosphate > Magnesium Nitrate > Ora -Cop ➢ Ultrawood (Paraffin Wax and Surfactants) ➢ Zinc Acetate > Zinc Ammonium Carbonate ➢ Zinc Ammonium Chloride ➢ Zinc Chloride*** > Zinc Nitrate NPDES Permit Fact Sheet — 03/15/05 Chemical Specialties Page 2 NC0006351 * Ammonium Chloride is not produced in accordance with requirements of 415 X for coverage. ** Copper Nitrate is not currently produced, however the facility wishes to maintain the capability to produce it in the future. As such, no allocation will be granted under subpart 415 AJ at this time. *** Zinc Chloride is the only chemical produced that is covered by the 415 language. 40 CFR 415 BO provides allocations for TSS, zinc, arsenic, lead and pH. However, many other species of zinc and arsenic are produced on -site making limit determination complicated at best. To this end, existing limits will be maintained for these two species. For consistency, the zinc chloride -based lead limit will also be maintained based on the calculation in the previous permit. Limits for all other metals will remain unchanged. Their bases have roots in a development document, however exact values could not be duplicated. Pesticide production wastewaters are not discharged. They are contained in compliance with 40 CFR 415 455. Mold Guard, another product considered by the Division as a pesticide, is currently being phased out of production. 3.0 Compliance Summary DMR Data Review and RPA Analysis DMR data for this facility is difficult to interpret based on the fact there were only three months of discharge during the January 2002 — December 2004 data review period. Monthly average values for the months reporting a discharge are reported in Table 1. Although values for many parameters were below the detection level, there is not enough data to make a decision to change or remove any permit requirements. Table 1: Reported Monthly Average DMR Data for January 2002- December 2004 -pH(g/ a H Os/cay) '` Asemci Ob/dyy '-i � (ChronuumCFgeSe 4(lbsday} 4 bs4y"/ "} nim (Ills y r}Zne (1slda} ea (ilis a ) c 'S t.. l Niche (ll s' �Y Th4,6/� F' ay) Apr-03 0.029 nd 0.71 0.07 bdl bdl bdl bdl 0.06 bdl 0.0 May-03 0.025 8.39 nd 0.23 1.30 bdl bdl bdl bdl 0.02 bdl bdl Jun-03 0.060 0.45 0.39 1.50 bdl < 0.001 bdl bdl 0.22 bdl bdl WET Test Results The facility is required to perform a chronic toxicity test at 0.96% effluent. From January 2000 through December 2004 there was only one month in which the facility was both discharging and required to perform a toxicity test. This test was performed in May 2003 and the facility passed. Correspondence File Review/Compliance History This facility had one monthly average flow limit violation in June, 2003. The permit limit is 0.025 MGD and the calculated value was 0.037 MGD. NPDES Permit Fact Sheet — 03/15/05 Chemical Specialties Page 3 NC0006351 4.0 Proposed Schedule for Permit Issuance Draft Permit to Public Notice: Permit Scheduled to Issue: 5.0 State Contact Information If you have any questions on any of the above information or on the attached permit, please contact Toya Fields at (919) 733-5083, extension 551. Copies of the following are attached to provide further information on the permit development: • Draft permit NPDES Recommendation by: Signature Date Regional Office Comments: Regional Recommendation by: Signature Date Reviewed and accepted by: Regional Supervisor: Signature Date NPDES Unit Supervisor: Signature Date J‘'\S)D ST1 C') di% yZ a w O 0 c 0 �i�Tq< PRO1O. APR 1 2 2005 UNITED STATES ENVIRONMENTAL PROTECTION AGENCY REGION 4 ATLANTA FEDERAL CENTER 61 FORSYTH STREET ATLANTA, GEORGIA 30303-8960 Ms. LeToya Fields North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 SUBJ: Draft NPDES Permit Chemical Specialties Permit No. NC0006351 1 APR 1 8 2005 L_ DEERR - WATER QUALITY POINT SOURCE BRANCH f Dear Ms. Fields: In accordance with the EPA/NCDENR MOA, we have completed review of the draft permit referenced above and have no comments. We request that we be afforded an additional review opportunity only if significant changes are made to the draft permit prior to issuance or if significant comments objecting to it are received. Otherwise, please send us one copy of the final permit when issued. Sincerely, Marshall Hyatt, Environmental Scientist Permits, Grants, and Technical Assistance Branch Water Management Division Internet Address (URL) • http://www.epa.gov Recycled/Recyclable • Printed with Vegetable Oil Based Inks on Recycled Paper (Minimum 30% Postconsumer) • • April 1, 2005 C CHEMICAL SPECIALTIES, INC. Ms. LeToya Fields North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 2005 5 APR APO 5 2005 DENR - WATER QUALITY POINT SOURCE BRANCH Subject: Draft NPDES Permit NC0006351 for Chemical Dear Ms. Fields: CSI is in receipt of a draft NPDES permit. Thank you for speaking with me yesterday and answering +ry quesiiuris. The purpose of This iei er is to provide NCDvJQ with comments on the draft permit. In the Special Conditions Section, Item A.3. Groundwater Monitoring Requirements, fourth paragraph, the permit requests that groundwater results be submitted to the Division within 30 days of each sampling event. CSI would like to request that this time frame be extended to 60 days. The purpose of the extension is to allow ample time for sample analysis, compilation by consultants, review by CSI and then submission to the Division. Also, in Part IV under the header the work Municipal is misspelled. As you explained in our phone conversation the Fact Sheet is not actually a part of the permit. Please revise the name in the fact sheet to reflect Chemical Specialties, Inc. Also the in the summary section please include the following additional products that are produced: �- • ACQ or Alkaline Copper Quat +�' Calcium nitrite ui Magnesium acetate Lithium nitrate, lithium acetate nitrate s Manganese nitrate • Cerium acetate Thank you for your consideration of these issues. Sincerely, Jonna A. Stein Safety, Health and Environmental Manager PO Box 1330.5910 Pharr Mill Road • Harrisburg, NC 28075 • 704-455-5181 Main Fax 704-455-6507 • Purchasing and Transportation Fax 704-455-5987 Lab Fax 704-455-1123 • Accounting and PoleCare Fax 704-455-1940 Engineering Fax 704-454-5348 MONITORING REPORT(MR) VIOLATIONS for: Report Date: 03/10/05 Page: 1 of 1 Permit: nc0006351 Facility Name: %, MRs Between: 1 -2002 and 1 -2005 Region: % Param Name: - % County: % Violation Category: % Subbasin; % Program Category: Violation Action: % PERMIT: NC0006351 FACILITY: Chemical Specialties Inc - Chemical Specialties Incorporated COUNTY: Cabarrus REGION: Mooresville Limit Violation MONITORING OUTFALL REPORT /PPI LOCATION 06 - 2003 001 Effluent 06 - 2003 001 Effluent Reporting Violation PARAMETER Flow, in conduit or thru treatment plant Flow, in conduit or thru treatment plant VIOLATION DATE FREQUENCY 06/30/03 Continuous 06/30/03 Continuous UNIT OF CALCULATED MEASURE LIMIT VALUE VIOLATION TYPE VIOLATION ACTION mgd 0.025 0.037 Monthly Average Exceeded Proceed to NOV mgd 0.025 0.037 Monthly Average Exceeded None MONITORING OUTFALL REPORT / PPI LOCATION PARAMETER 05 - 2003 07 - 2003 12 - 2004 06 - 2003 001 Effluent Nickel, Total (as Ni) VIOLATION DATE FREQUENCY 07/01/03 08/31/03 12/31/04 06/30/03 2 X month UNIT OF MEASURE ug/I CALCULATED LIMIT VALUE VIOLATION TYPE VIOLATION ACTION Late/Missing DMR None Late/Missing DMR None Signature Missing Parameter reported with invalid Unit of Measure No Action, Data Entry Error None Draft Permit Reviews (4) Subject: Draft Permit Reviews (4) From: John Giorgino <john.giorgino@ncmail.net> Date: Wed, 23 Mar 2005 16:13:39 -0500 To: Toya Fields <Toya.Fields@ncmail.net> Hi Toya, I have reviewed the following permits: NC0006351 Chemical Specialties - Section A (2) does not contain the new testing language concerning multiple concentration tests when a failure occurs. NC0077992 Ponzer WTP - months as Feb, May, Aug, NC0004286 Fieldcrest - NC0068233 Fairfield WTP Section A(1), footnote 3 lists the testing Nov. These should be Mar, Jun, Sept, Dec. No comments - No comments Thanks for forwarding them. -John John. Giorgino Environmental Biologist North Carolina Division of Water Quality Environmental Sciences Section Aquatic Toxicology Unit. Mailing Address: 1621 MSC Raleigh, NC 27699-1621 Office: 919 733-2136 Fax: 919 733-9959 Email: John.Giorgino@lacmail.net Web Page: http://www.esb.enr.state.nc.us 1 of 1 6/28/2005 10:56 AM /76 r Cdrirec)im MOORESVILLE REGIONAL OFFICE MEMORANDUM TO: David Goodrich ices - FROM: Peggy Finley RE: August 5, 2003 Chemical Specialties NPDES Permit NC0006351 Cabarrus Co. AUG - 5 2003 Apparently these folks talked with you about a permit modification last year. They finally got a copy of the modified page in Janaury 2003 but not all the wording in Condition A(3) is consistent with the change in sampling. Please send a request to the appropriate NPDES individual to have it corrected as follows: 1. The first sentence should read: ...semi-annual RCRA post closure permit sampling 2. Paragraph four should provide the current mailing address for the Groundwater Section and should specify that submission of GW-59s should be within 30 days of each sampling event. If you have any questions, please call me. MAF/chemspecialties.mem NCDENR-DWQ Fax:919-733-0719 Jan 14 '03 8:24 P.02/03 State :of North Carolina Department of Eriyironrnent and Natural Resources Division of Water puaiity Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E:, Director Mr. Sylvester Barton Chemical Specialties Inc. P.O. Box 1330 Harrisburg, North Carolina 28075 Dear Mr. Banos: NORTH CAHOI-INA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCE$ January 7, 2003 Subject; NPDES Permit Modification Permit NC0006351 CSI Cabarrus County The Division has reviewed your request to reduce the well monitoring sampling to semi-annually. for the subject permit. The Division hasapproved this request. Please find enclosed the Llrevised permit page. The revised page or pages should be inserted into your permit. The old page may then Pe discarded. All other terms and conditions contained in the original permit remain unchanged and in full effect. This permit modification is issued under the requirement of North Carolina General Statutes 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency. If any parts, measurement frequencies or sampling requirements contained in this .permit modification are unacceptable to you, you;: have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 1506 of the North Carolina General Statutes, filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. If you have any questions concerning this permit modification, please contact Valery Stephens ,at telephone number (919) 733-5083, extension 520. Sincerely, f�Y l Ian W. Klimek, P.E. cc: Central Files Mooresville Regional Office, Wager Quality Section Point Source Compliance Enforcement Unit NPDES Unit 1617 Mall' Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 7335083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action En,ployor VISIT ue ory TnE IN fEimeT 0 hitpJ/h2o•enr.state.no.uslHPDES I� NCDENR-DW0 Fax:919-733-0719 Jan 14 '03 8:25 P.03/03 require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring_ Permit No. NC0006351 j SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A (3). Groundwater Monitoring Requirements Monitoring wells 1, 44 5, and 6 shall be sampled semi-annually in conjunction with quarterly RCRA post closure permit sampling) for the following parameters: NO3 ; Sulfate Calcium Chromium Magnesium Zinc Iron I Arsenic Manganese ! Total Dissolved Solids pH Water Levels Chloride Specific Conductance The measurement of water levels must be made prior to sampling for the remaining parameters. The depth to water in each well shall be measured from the surveyed point on the top of the casing. Separate sampling is not required for those parameters included in the RCRA post closure permit groundwater monitoring requirements and the results of the RCRA permit sampling may be submitted in fulfillment of this permit requirement for those parameters. Analysis for parameters contained herein but not included in the RCRA permit should be conducted simultaneously with the !RCRA mandated analysis and all results should be submitted simultaneously. The results of the sampling and analysis shall be sent to the Groundwater Section, Permits and Compliance Unit, P.O. Box 29535, Raleigh, NC 27626-0535 on Form GW-59 [Compliance Monitoring Report Form) every February, May, August, and November. Any additional groundwater quality monitoring, as deemed necessary by the Division, shall be provided. The COMPLIANCE BOUNDARY for the disposal system is specified by regulations in ISA NCAC 2L, Groundwater Classifications and Standards. The Compliance Boundary for the disposal system constructed prior to December 31, 1983 is established at either (1)!:500 feet from the waste disposal area, or (2) at the property boundary, whichever is closest to the waste disposal area. An exceedance of Groundwater Quality Standards at or beyond the Compliance Boundary is subject to immediate remedial action in addition to the penalty provisions applicable under General Statute 143-215.6A (a) (1). In accordance with 15A' 1CAC 2L, a REVIEW BOUNDARY is established around the disposal systems midway between the Compliance Boundary and the perimeter of the waste disposal area. Any excecdance of standards at the Review Boundary shall require remedial action on the part of the Permittee.\ A (4). Mold Guard Production Condition 5/29/03 Mrs. Valery Stephens NCDENR Division of Water Quality Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 NM A N r cBI CHEMICAL SPECIALTIES, INC. Sub: NPDES Permit Renewal Request Permit # NC0006351 Dear Mrs. Stephens: JUN - 3 2003 Enclosed are one original and two copies of the application for renewal of our NPDES Permit # NC0006351 consisting of EPA Forms 1 and 2C and one original and two copies of our Sludge Management Program. Per instructions from your staff, only one copy of lab reports is enclosed. The extremely variable weather patterns lately have made rainwater estimates difficult. The Schematic of Water Flow for Form 2C shows flows as best we can determine for normal weather patterns. We are essentially applying for a permit that is unchanged from the one that is in effect now. If there are any questions or comments, please give me a call. Sincerely, !Fd H.B. Howie Jr. Compliance Manager (704) 455-4171 PO Box 1330 • 5910 Pharr Mill Road • Harrisburg, NC 28075 • 704-455-5181 Main Fax 704-455-6507 • Purchasing and Transportation Fax 704-455-5987 Lab Fax 704-455-1123 *Accounting and PoleCare Fax 704-455-1940 Engineering Fax 704-454-5348 CHEMICAL SPECIALTIES, INC. SLUDGE MANAGEMENT PLAN 5/27/03 Sludge generated during the wastewater treatment process at the Site is allowed to settle in the wastewater treatment holding lagoon #5 before the clear liquid is pumped through the measuring and sampling weir to the river. If it becomes necessary in the future to remove sludge from the #5 lagoon, it will be properly profiled and sent to a secure industrial waste facility. No other sludge is generated or disposed from the wastewater treatment process S. J. Bartos, VP Operations Date lEC E E JUN-3MB DENR-WATER QUALITY POINT SOURCE BRANCH 1 SCALE 1:24000 0 •ra 1 MILE 0 1000 2000 3000 4000 5000 6000 7000 1—s i - ---1- CONCORD SE, NC 35080—05-7F-024 1969 PHOTOREVISED 1987 4854 1 SE —SERIES V842 CONTOUR INTERVAL 19 FEET • r- MIRE NO. I Delta Environmental Consultants, Inc. �A Charlotte, North Carolina 28226 CUENTJLOCATION CHEMICAL SPECIALTIES, INC. HARRISBURG, NC rD1TA PROJECT NO., E995-080_ DRAWN BY C. GREENE REVIEWED BY 1 DESCRIPTION SITE VICINITY MAP DATE 0-18-95 County Water Supply 36364gpd 2109gpd Water Softeners 91gpd Evap 200gpd Boilers 1818gpd Evap 400gpd 600gpd Scrubbers Rain 500gpd 200gpd 21764gpd Rain 500gpd Chemical Manufacturing 1246gpd Landfills 2000gpd 18000gpd Products 1000gpd 9600gpd Evap 8240gpd 4 Cooling Towers Evap 6800gpd Rain 10000gpd Max Waste Treatment Plant 13800gpd 4 Evap 1700gpd 8900gpd Rain 2000gpd Max. 340gpd Half -Acre Storage Lagoon 340 gpd 41 Recirculation Rainwater amounts are difficult to quantify due to drought conditions in previous years and the current changing conditions. Two -Acre Storage Lagoon 7000gpd Plus Rain pH Adjustment 680gpd 2600gpd Sanitary Water 2600gpd Septic Tank 2600gpd Ir To Drain Field To Rocky River Weir Box —► 7000gpd Plus Rain Schematic Of Water Flow Chemical Specialties, Inc. Harrisburg, Cabarrus, NC 2003 NOTE 1 All parameters were analyzed for but only the ones that had "hits" were listed on the form. All parameters not listed were reported from the lab as Non -Detect. NOTE 2 Chlorine is not used on this Site. It has never been used on this Site. This result is probably due to interference from oxidizing materials used at the Site such as hydrogen peroxide or sodium nitrite. NOTE 3 Domestic sewage does not flow to the waste treatment system. There is a separate drain field for this flow. Fecal coliform is expected to be present from geese or other wildlife that frequent the settling pond. NOTE 4 Flouride is not used at this Site. This is probably naturally occurring in the process water or is a minor contaminate in one of the process raw materials. NOTE 5 Phenolics or cyanides are not used at this Site.