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HomeMy WebLinkAboutNC0021211_Graham_PCI_20220929F Water Resources ENVIRONI'I ENTAL QUALITY NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT BACKGROUND INFORMATION [Complete Prior To PCI; Review Program Info Database Sheet(s)1 1. Control Authority (POTW) Name: City of Graham 2. Control Authority Representative(s): Shelby Smith 3. Title(s): Utilities Compliance Manager/Pretreatment Coordinator 4. Last Inspection Date: 3/10/2021 Inspection Type (Check One): © PCI ❑ Audit 5. Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO 6. Is POTW under an Order That Includes Pretreatment Conditions? E YES ® NO Order Type, Number, Parameters: NA Are Milestone Dates Being Met? E YES ❑ NO NA ICIS CODING Main Program Permit Number NC 0021211 MM/DD/YY 9/29/2022 7. Current Number Of Significant Industrial Users (SIUs)? 5 8. Number of SIUs With No IUP, or With an Expired IUP? 0 9. Number of SIUs Not Inspected By POTW in the Last Calendar Year? 0 10. Number of SIUs Not Sampled By POTW in the Last Calendar Year? 0 11. Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 1 Novaflex 12. Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 0 13. Number of SIUs in SNC with Pretreatment Schedule? 0 14. Number of SIUs on Schedules? 0 15. Current Number Of Categorical Industrial Users (CIUs)? 3 16. Number of CIUs in SNC? 0 POTW INTERVIEW 17. Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18. Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc.)? If Yes, How are these Problems Being Addressed? 19. Which Industries have been in SNC for Limits or Reporting during either of the Last 2 Semi -Annual Periods? Not Been Published for Public Notice?(May refer to PAR if Excessive SIUs in SNC) 20. Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division? 21. Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones? @ YES ❑ NO Wkly BOD & TSS - Feb 2022 Monthly TSS - Feb 2022 **Heavy rain event last week in February ■YES ►ENO SNC for Limits: Novaflex SNC for Reporting: None Not Published: None None ■YES ►ENO LTMP/STMP FILE REVIEW: 22. Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies? 23. Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ®YES ❑ NO 24. Is LTMP/STMP Data Maintained in a Table or Equivalent? YES El NO Is Table Adequate? DYES ❑ NO YES ❑ NO NC DWR Pretreatment Compliance Inspection (PCI) Form Updated August 2022 Page 1 25. All LTMP/STMP effluent data reported on Discharge Monitoring Report? ®YES ❑ NO (Division Inspector, please verify yourself!) 26. If NO to 23 - 26, list violations 27. Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ® NO If yes, which ones? Eliminated: Added: 28. PRETREATMENT PROGRAM ELEMENTS REVIEW— Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copy of PERCS Approval Letter, and dates consistent with Program Info: Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due, If Applicable Headworks Analysis (HWA) 9/28/2022 ❑x Yes E No 10/3/2019 ❑x Yes E No TBD Industrial Waste Survey (IWS) 9/28/2022 ® Yes ❑ No 4/4/2018 ® Yes ❑ No TBD Sewer Use Ordinance (SUO) 9/7/2011 © Yes ❑ No 9/14/2011 © Yes E No - Enforcement Response Plan (ERP) 2/7/2020 © Yes ❑ No 2/14/2020 © Yes E No - Long Term Monitoring Plan (LTMP) 9/28/2022 © Yes ❑ No 2/13/2020 ® Yes E No - The recent submittal of HWA, IWS and LTMP satisfies the conditions in recent permit renewal which required pretreatment updates to HWA, IWS and LTMP (180 days after September 28, 2022). NC DWR Pretreatment Compliance Inspection (PCI) Form Updated August 2022 Page 2 INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29. User Name 1. Cintas 2. Metal Impact 3. Stericycle 30. IUP Number 0007 2001 0030 31. Does File Contain Current Permit? 8 Yes ❑ No N Yes ❑ No N Yes E No 32. Permit Expiration Date 6/30/2026 6/30/2026 6/30/2026 33. Categorical Standard Applied (I.E. 40 CFR, Etc.) Or N/A Na 467 Na 34. Does File Contain Permit Application Completed Within One Year Prior to Permit Issue Date? N Yes ❑ No N Yes ❑ No /1 Yes ❑ No 35. Does File Contain an Inspection Completed Within Last Calendar Year? 01 Yes ❑ No N Yes E No N Yes E No 36. a. Does the File Contain a Slug/Spill Control Plan? b. If No, is One Needed? (See Inspection Form from POTW) a 8 Yes • No b. • Yes • No a. 8 Yes ❑ No b. ❑ Yes ❑ No a. N Yes ❑ No b. ❑ Yes ❑ No and 433 TTO Certification, Does a Toxic Organic Management Plan ❑ Yes ❑ No 11 NA ❑ Yes ❑ No Z NA ❑ Yes ❑ No 11 NA 37. For 40 CFR 413 File Contain (TOMP)? 38. a. Does File Contain Original Permit Review Letter from the Division? b. All Issues Resolved? a. NYes ❑No b.❑ Yes ❑ No N/A 11 a. NYes No b.❑ Yes ❑ No N/A 11 a. NYes ENo b.❑ Yes ❑ No N/A 11 39. During the Most Recent Semi -Annual Period, Did the POTW Complete its Sampling as Required by IUP, including flow? 8 Yes ❑ No N Yes E No N Yes E No 40. Does File Contain POTW Sampling Chain -Of- Custody Forms? 8 Yes ❑ No Z Yes ❑ No L Yes ❑ No 41. During the Most Recent Semi -Annual Period, Did the SIU Complete its Sampling as Required by IUP, including flow? N Yes E No ❑ NA Z Yes ❑ No E NA N Yes E No E NA 41b. During the Most Recent Semi -Annual Period, Did SIU submit all reports on time? N Yes E No ❑ NA N Yes ❑ No E NA ❑X Yes E No E NA 42a. For categorical IUs with Combined Wastestream Formula (CWF), does file include process/dilution flows as Required by IUP? E Yes E No Z NA ❑ Yes Z No E NA E Yes E No Z NA 42b. For categorical IUs with Production based limits, does file include production rates and/or flows as Required by IUP? E Yes E No Z NA Z Yes ❑ No E NA E Yes E No ❑X NA 43a. During the Most Recent Semi -Annual Period, Did the POTW Identify All Limits Non -Compliance from Both POTW and SIU Sampling? N Yes ❑ No N Yes E No N Yes E No 43b. During the the POTW Identify from SIU Sampling? Most Recent Semi -Annual Period, Did All Reporting Non -Compliance N Yes E No ❑ NA 1 N Yes ❑ No E NA N Yes E No E NA 44. a. Was the POTW Notified by SIU (Within 24 Hours) of All Self- Monitoring Violations? b. Did Industry Resample and submit results to POTW Within 30 Days? c. If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW's sampling of the SIU? a. N Yes ❑ No ❑ NA b N Yes ❑ No ❑ N/A c. E Yes ❑ No ® N/A a. E Yes ® No ❑ NA b ❑ Yes ❑ No ® N/A c. ❑ Yes ❑ No ® N/A a. ® Yes ❑ No ❑ NA b N Yes ❑ No ❑ N/A c. Z Yes ❑ No ❑ N/A 46. During the Most Recent Semi -Annual Period, Was the SIU in SNC? E Yes N No E Yes N No E Yes N No NC DWR Pretreatment Compliance Inspection (PCI) Form Updated August 2022 Page 3 47. During the Most Recent Semi -Annual Period, Was Enforcement Taken as Specified in the POTW's ERP (NOVs, Penalties, timing, etc.)? 48. Does the File Contain Penalty Assessment Notices? 49. Does The File Contain Proof Of Penalty Collection? 50. a. Does the File Contain Any Current Enforcement Orders? b. Is SIU in Compliance with Order? 51. Did the POTW Representative Have Difficulty in Obtaining Any of This Requested Information For You? ❑Yes ❑ No 0 N/A ❑Yes ❑ No 0 N/A ❑Yes ❑ No N N/A ❑ Yes ❑ No ® NA ❑ Yes ❑ No ❑x NA ❑ Yes ❑ No ® NA ❑Yes ❑No®NA ❑ Yes ❑No©NA ❑Yes ❑No®NA a. ■ Yes ❑ No N/A N b E Yes ❑ No N/A N a. ❑ Yes ❑ No N/A N b ❑ Yes ❑ No N/A N a. ❑ Yes ❑ No N/A N b E Yes ❑ No N/A N • Yes I/ No ❑ Yes Z No ❑ Yes V/ No FILE REVIEW COMMENTS: No issues were found in file review. Everything in good order. Ms. Smith recently submitted the HWA, IWS and LTMP for review and approval, therefore due dates TBA once approved. Ms. Smith informed inspector one SIU has closed and no longer in operation: Prescient Company (Cat 433 - Metal Finisher) IUP #3001 ***NO AUDIT CONDUCTED — AUDIT DUE SEPT 2023 INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY Click or tap here to enter text. 1.IndustryInspected: Click or tap here to enter text. 2.IndustryAddress:Click or tap here to enter text. 3. Type oflndustry/ProductClick or tap here to enter text. 4.IndustryContact: Click or tap here to enter text. Title:Click or tap here to enter text Phone:Click or tap here to enter text. Fax:_Click or tap here to enter text. 5. Does the POTW Use the Division Model Inspection Form or Equivalent? ❑ YES ❑ NO 6. Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly? Comments: A. Initial Interview ❑ YES ❑ NO B. Plant Tour ❑ YES ❑ NO C. Pretreatment Tour ❑ YES ❑ NO D. Sampling Review ❑ YES ❑ NO E. Exit Interview ❑ YES ❑ NO Industrial Inspection Comments: NC DWP Pretre•° cut C^mpk^roc^ la-po^tieta (PrI) Farm Updated August 2022 Page /I OVERALL SUMMARY AND COMMENTS: Comments: Recent NPDES violations were due to a heavy rain event. Comments on Feb 2022 DMR: Weekly BOD and TSS results were both non -compliant for week #4. The weekly limit for BOD is 36.0 mg/L and the weekly result was 44.95 mg/L. The weekly limit for TSS is 45.0 mg/L and weekly result was 89.45 mg/L. Also, the monthly average Effluent TSS concentration was non -compliant. The monthly average concentration shall not exceed 15% and the reported concentration was 24.8%. Heavy rainfall on February 24th resulting in high flows for almost 24 hours upset our plant. BOD and TSS weekly results were both in compliance by the next week. Requirements: none Recommendations: none NOD: DYES ® NO NOV: OYES ® NO QNCR: OYES ® NO POTW Rating: Satisfactory @ Marginal ❑ Unsatisfactory 0 PCI COMPLETED BY: Tricia Lowery DATE: 9/29/2022 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated August 2022 Page 5