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NC0043532_Approval_20150603
NPDES DOCUMENT :MANNIN`: COVER SHEET NPDES Permit: NC0043532 West Stanly / Oakboro WWTP Document Type: Permit Issuance Wasteload Allocation Authorization to Construct (AtC) Permit Modification Complete File - Historical Engineering Alternatives (EAA) Correspondence Owner Name Change %frova//� Instream Assessment (67b) Speculative Limits Environmental Assessment (EA) Document Date: June 3, 2015 This document is printed on reuse paper - ixriore any content on the reYerse side 4 North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Andy Lucas, County Manager County of Stanly 1000 N First Street, Suite 10 Albemarle, NC 28001 Dear Mr. Lucas: Donald R. van der Vaart Secretary June 3, 2015 SUBJECT: Clean Water State Revolving Fund Letter of Intent to Fund West Stanly WWTP and Sanitary Sewer Improvements March 2015 Application Cycle Project No: CS 370834-04 The Division of Water Infrastructure has reviewed your application to the Clean Water State Revolving Fund (CWSRF) program, and the State Water Infrastructure Authority has approved your project as eligible to receive a low -interest loan. The total loan amount will be $2,648,894 at an interest rate of 0%. A loan fee of 2% will be invoiced after bids have been received. Please note that this intent to fund is contingent on approval of the loan through the Local Government Commission and on meeting all of the following milestones: Milestone Date Engineering Report Submittal October 1, 2015 Engineering Report Approval March 1, 2016 Bid and Design Package Submittal September 1, 2016 Bid and Design Package Approval January 3, 2017 Advertise Project, Receive Bids, Submit Bid Information, and Receive Authority To May 1, 2017 Award Execute Construction Contract(s) June 1, 2017 The first milestone is the submittal of an Engineering Report by close of business on October 1, 2015. The Engineering Report must be developed using the updated guidance found on our website (htto://portal.ncdenr.orglweb/wi/cleanwater). This updated version will only be available after June 1, 2015. Failure to meet any milestone may result in the forfeiture of CWSRF funding for the proposed project. Division of Water Infrastructure 1633 Mal Service Center, Raleigh, North Carolina 27699-1633 Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Phone: 919-707-9160 Internet: go.ncdenr.gov/wi An Equal Opportunity 1 Affirmative Action Employer Mr. Andy Lucas, County Manager June 3, 2015 Page Number 2 Upon detailed review of the project during the funding process, it may be determined that portions of your project are not eligible for CWSRF funding and the total loan amount may be reduced. Additionally, changes in . the scope or priority points awarded — based on additional information that becomes apparent during project review — may also result in changes to the total ban amount and loan terms. CWSRF Project Process Training_ on June 24, 2015 at Rural Economic Development Center Please note that we will be offering training on the funding process with detailed information on Engineering Report development. This training will be held on Wednesday, June 24, 2015 at 1.00 p.m. at the Rural Economic Development Center (4021 Carya Drive, Raleigh, NC). While this is an optional training, we strongly encourage you (or your representative) and your engineer to attend as we will be discussing the changes to the program including requirements mandated by 2014 Water Resources Reform Development Act (WRRDA). Davis -Bacon Requirements and American Iron and Steel Provisions Projects funded through the CWSRF program must comply with Davis -Bacon wage requirements and American Iron and Steel provisions. You can find standard specifications covering these requirements on our website (http://portal.ncdenr.orgJweb/wi/cleanwater/design). Brooks Act Compliance Projects funded through the CWSRF program must comply with the federal Brooks Act for the selection of architectural and engineering services. CWSRF projects cannot be exempted from qualification based selection of these services under N.C.G.S. 143-64.32. Any services provided that were not selected in compliance with federal requirements will be ineligible for reimbursement. General Assembly Notification Requirements In accordance with G.S. 120-157.1 through 157.9, enacted on June 24, 2011, local government units with projects that require debt to be issued greater than $1,000,000 must submit a letter to Committee Chairs, Committee Assistant, and the Fiscal Research Division of the General Assembly at least 45 days prior to presentation before the Local Government Commission. You are responsible for submitting this letter and providing a copy to the Division of Water Infrastructure upon receipt of this approval letter. An overview of our CWSRF funding process is available on our website (http://portal.ncdenr.org/web/wi/cleanwater). If you have questions, please contact Seth Robertson, PE, Chief, State Revolving Fund Section at 919-707-9175. Sincerely, Kim H. Colson, P.E., Director Division of Water Infrastructure, NCDENR CC: Mr. Granseur Dick, PE, Chambers Engineering, PA, Albemarle, NC Seth Robertson, PE Mark Hubbard, PE CWSRF File Engineering Alternatives Analysis for Wastewater Treatment Plant Rerating Town of Oakboro TWC No. 2938-C Aprila13 CAR • Crysta I 1117 Mtn: P. E. ie-413?-2.0/3 THE WOOTEN COMPANY •'. B.L. F-0115 Table of Contents 1.0 Introduction 1 2.0 Current Situation 1 2.1 Service Area 1 2.2 Current Population 1 2.3 Current Flows 3 3.0 Future Situation 5 3.1 3.2 4.0 Population Projections Flow Projections Alternatives Analysis 5 7 8 4.1 Connection to an Existing Plant 8 4.2 Land Application 8 4.3 Wastewater Reuse 9 4.4 Surface Water Discharge through NPDES Program 11 4.5 Present Worth Analysis 12 5.0 Recommendations 12 List of Figures Figure 1: Historical Population - Stanly County 2 Figure 2: Historical Population - Oakboro, Stanfield, and Locust 3 Figure 3: Existing Flows - Oakboro WWTP 4 Figure 4: Population Projections - Stanly County 6 Figure 5: Population Projections - Oakboro, Stanfield, and Locust 6 Figure 6: Flow Projections 8 List of Tables Table 1: Historical Population Data - Stanly County 1 Table 2: Historical Population - Oakboro, Stanfield, and Locust 2 Table 3: DMR Flow Data 4 Table 4: Population Projections 5 Table 5: Flow Projections 7 Table 6: Land Application Alternative - Project Costs 9 Table 7: Reclaimed Water Alternative - Project Cost 10 Table 8: Project Cost - Surface Water Discharge Alternative 12 Table 9: Present Worth Analysis 12 Appendices Appendix 1: Exhibits Exhibit 1: General Location Map Exhibit 2: WWTP Schematic Exhibit 3: WWTP Site Plan Appendix 2: NPDES Permit Appendix 3: Sludge Management Plan 1.0 Introduction The Town of Oakboro, incorporated in 1915, is located in the southwest portion of Stanly County. The town is located at the intersection of Highways 205, 732, and 138 and is approximately 30 miles east of the City of Charlotte. The Town of Oakboro owns and operates a wastewater treatment plant. This treatment plant is located approximately 3.4 miles to the east of downtown Oakboro. The plant is operated under NPDES permit NC0043532 (see Appendix 2) and is rated for 0.90 MGD of average daily flow. The treatment plant discharges into Rocky River by way of its main outfall, Outfall 002, which is located approximately 1.8 miles to the south east of the wastewater treatment plant site. The town of Oakboro, its wastewater treatment plant, and the main outfall are all depicted on the attached general location map (see Exhibit 1 in Appendix 1). 2.0 Current Situation 2.1 Service Area The Town of Oakboro currently provides wastewater treatment to its own citizens as well as to the Town of Stanfield and the Town of Locust. The town of Oakboro provides service as far west as the Cabarrus/Stanly County line and approximately eight miles north to the Lambert area. 2.2 Current Population Population data for the towns of Oakboro, Stanfield, and Locust was gathered from the Log Into North Carolina (LINC) database. LINC is an interactive data retrieval service containing historical information for a variety of geographic areas within the state of North Carolina. Historical population data for Stanly County was also retrieved from the LINC database. The data indicates that steady growth has been occurring in Stanly County since the 1970s. From 1970 through 2011 Stanly County has an average annual growth rate of 0.87%. The table below contains the historical population data for Stanly County. The figure below shows a graphical representation of this data. Table 1: Historical Population Data - Stanly County Year Pop. % Growth Year Po p' % Growth Year Po p' % Growth Year Pop.%Growth Year Po p' % Growth 1970 42,822 1980 48,517 1.93% 1990 51,765 0.30% 2000 58,100 1.66% 2010 60,585 0.63% 1971 44,100 2.98% 1981 48,541 0.05% 1991 52,599 1.61% 2001 58,720 1.07% 2011 60,936 0.58% 1972 44,800 1.59% 1982 48,744 0.42% 1992 53,043 0.84% 2002 58,838 0.20% 2012 61,291 0.58% 1973 45,400 1.34% 1983 48,966 0.46% 1993 53,276 0.44% 2003 58,739 -0.17% 1974 45,500 0.22% 1984 49,733 1.57% 1994 54,126 1.60% 2004 58,641 -0.17% 1975 45,700 0.44% 1985 50,182 0.90% 1995 54,326 0.37% 2005 58,092 -0.94% •Fr 1976 46,000 0.66% 1986 50,220 0.08% 1996 55,055 1.34% 2006 58,791 1.20% = . 1977 46,500 1.09% 1987 50,543 0.64% 1997 55,807 1.37% 2007 59,203 0.70% y, 1978 47,000 1.08% 1988 51,002 0.91% 1998 56,384 1.03% 2008 59,906 1.19% - ;.-1 1979 47,600 1.28% 1989 51,610 1.19% 1999 57,153 1.36% 2009 60,205 0.50% Engineering Alternatives Analysis Water Treatment Plant Rerating Town of Oakboro April 2013 TWC No.2938-C 1 Historical Population - Stanly County 70000 60000 -- 50000 -- 40000 ra c 30000 --. a 20000 -- 10000 0 1960 T 1970 1980 1990 2000 2010 2020 Year f-Population - Stanley County Figure 1: Historical Population - Stanly County The historical population data gathered for the Town of Oakboro indicates growth in the town from 1970 through 1999. From 1999 through 2009 the population declines slightly before beginning to grow once again. In several instances the population jumps up significantly. These jumps in population are most likely due to annexation of areas into the town. It should be noted that no population data was available for the years between 1970 and 1980 and the year 2006. The populations of both the Town of Stanfield and the Town of Locust have shown consistent growth since 1970. The data also indicates some jumps in population likely due to annexation. The table below contains population data for the Town of Oakboro, the Town of Stanfield, and the Town of Locust. The figure below is a graphical representation of this data. It should be notes that no population data was available for the years between 1970 and 1980 and the year 2006. Table 2: Historical Population - Oakboro, Stanfield, and Locust Year Oakboro Stanfield Locust Population % Growth Population % Growth Population % Growth 1970 568 --- 458 --- 1,484 --- 1980 587 --- 463 --- 1,590 --- 1981 595 1.36% 469 1.30% 1,637 0.06% 1982 581 -2.35% 457 -2.56% 1,603 0.06% 1983 601 3.44% 462 1.09% 1,598 0.06% 1984 602 0.17% 487 5.41% 1,637 0.06% 1985 606 0.66% 500 2.67% 1,656 0.06% 1986 609 0.50% 510 2.00% 1,723 0.06% 1987 613 0.66% 517 1.37% 1,729 0.06% 1988 613 0.00% 529 2.32% 1,790 0.06% 1989 624 1.79% 552 4.35% 1,840 0.06% 1990 600 -3.85% 517 -6.34% 1,940 0.06% 1991 610 1.67% 528 2.13% 1,968 0.05% 1992 619 1.48% 537 1.70% 2,001 0.05% 1993 1,004 62.20% 536 -0.19% 1,983 0.05% 1994 1,023 1.89% 577 7.65% 2,042 0.05% 1995 1,027 0.39% 867 50.26% 2,054 0.05% Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 2 3500 3000 2500 -. g 2000 °° 1500 cL 1000 - 500 0 1996 1,027 0.00% 953 9.92% 2,387 0.06% 1997 1,300 26.58% 961 0.84% 2,403 0.04% 1998 1,360 4.62% 958 -0.31% 2,418 0.04% 1999 1,386 1.91% 976 1.88% 2,466 0.04% 2000 1,198 -13.56% 1,113 14.04% 2,416 0.04% 2001 1,191 -0.58% 1,130 1.53% 2,446 0.04% 2002 1,187 -0.34% 1,230 8.85% 2,456 0.04% 2003 1,178 -0.76% 1,281 4.15% 2,500 0.04% 2004 1,166 -1.02% 1,284 0.23% 2,501 0.04% 2005 1,153 -1.11% 1,277 -0.55% 2,790 0.04% 2006 --- --- --- 2007 1,140 --- 1,293 --- 3,180 --- 2008 1,140 0.00% 1,309 1.24% 2,973 0.03% 2009 1,139 -0.09% 1,337 2.14% 3,154 0.04% 2010 1,859 63.21% 1,486 11.14% 2,930 0.03% 2011 1,889 1.61% 1,504 1.21% 2,948 0.03% 2012 1,936 2.49% 1,523 1.25% 3,034 0.03% Historical Population —$—Oakboro Historical Population —E—Stanfield Historical Population Locust Historical Population 1960 1970 1980 1990 2000 2010 2020 Year Figure 2: Historical Population - Oakboro, Stanfield, and Locust 2.3 Current Flows Flow data for the last four years has been collected from the Oakboro WWTP's Daily Monitoring Reports (DMRs). The data indicates that the WWTP averages 0.384 MGD of wastewater treated daily. Engineering Alternatives Analysis Water Treatment Plant Rerating Town of Oakboro April 2013 TWC No.2938-C 3 The table below contains the monthly average flow data that was reported in the DMRs. Additionally, the figure below is a graphical representation of this data. Table 3: DMR Flow Data Month 2009 Flows (MGD) 2010 Flows (MGD) 2011 Flows (MGD) 2012 Flows (MGD) January 0.439 0.554 0.356 0.541 February 0.386 0.538 0.448 0.393 March 0.655 0.479 0.562 0.402 April 0,381 0.288 0.387 0.33 May 0.39 0.335 0.413 0.352 June 0.307 0.335 0.344 0.294 July 0.335 0.335 0.301 0.327 August 0.281 0.346 0.338 0.353 September 0.251 0.345 0.344 0.392 October 0.251 0.335 0.416 0.369 November 0.492 0.326 0.402 0.286 December 0.582 0.345 0.408 --- 0.7 0.1 0 Existing Flows - Oakboro WWTP --P--Monthly Average Daily Flow --Average Flow Jun-08 Dec-08 Jul-09 Jan-10 Aug-10 Feb-11 Sep-11 Apr-12 Oct-12 May-13 Date Figure 3: Existing Flows - Oakboro WWTP The Town of Oakboro has intermunicipal agreements with Stanfield and Locust for the treatment of their wastewater. The agreement between Oakboro and Stanfield allots 150,000 gpd of treatment capacity at the WWTP to Stanfield. The agreement between Oakboro and Locust allots 240,000 gpd of treatment capacity at the WWTP to Locust. The Town of Oakboro's 2011 Local Water Supply Plan indicates that of their allotted capacity both Stanfield and Locust used 0.050 MGD and 0.130 MGD respectively indicating that the remaining 0.204 MGD of the average flow at the WWTP can be attributed to the Town of Oakboro. Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 4 3.0 Future Situation 3.1 Population Projections The south western portion of Stanly County is expected to increase in population due to its proximity to the City of Charlotte. It is expected that as Charlotte grows, the areas surrounding it shall also grow, as people settle these areas as a "spill over" effect. As such the populations for Stanly County, the Town of Oakboro, the Town of Stanfield, and the Town of Locust have been projected linearly at a growth rate of 0.58%, 1.85%, 1.96%, and 0.03% respectively. These growth rates were determined by analyzing the historical population data. The table below contains the projected population data for Stanly County and the towns of Oakboro, Stanfield, and Locust. Additionally, Figure 4 contains a graphical representation of the population projections for Stanly County while Figure 5 contains a graphical representation of the population projections for the Town of Oakboro, the Town of Stanfield, and the Town of Locust. Table 4: Population Projections Year Stanly County Oakboro Stanfield Locust 2013 61,665 1,978 1,560 3,081 2014 62,040 2,020 1,596 3,129 2015 62,413 2,062 1,633 3,176 2016 62,786 2,104 1,670 3,224 2017 63,161 2,146 1,707 3,272 2018 63,536 2,188 1,744 3,319 2019 63,909 2,230 1,781 3,367 2020 64,283 2,272 1,817 3,415 2021 64,657 2,314 1,854 3,462 2022 65,030 2,356 1,891 3,510 2023 65,404 2,398 1,928 3,557 2024 65,778 2,440 1,965 3,605 2025 66,151 2,482 2,001 3,653 2026 66,527 2,524 2,038 3,700 2027 66,899 2,566 2,075 3,748 2028 67,272 2,608 2,112 3,796 2029 67,647 2,650 2,149 3,843 2030 68,021 2,692 2,186 3,891 2031 68,395 2,734 2,222 3,938 2032 68,767 2,776 2,259 3,986 Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 5 80000 70000 60000 c 50000 0 g 40000 ° 30000 20000 10000 0 1960 1970 1980 1990 2000 2010 2020 2030 2040 Yea r Population Projections - Stanly County Historical Population Projected Population Figure 4: Population Projections - Stanly County O • 2500 — Y a 2000 I-- o. Population Projections - Oakboro, Stanfield, and Locust 4500 r 4000 3500 3000 — —0—Oakboro Historical Population ♦Stanfield Histocial Population Locust Historical Population —40—Oakboro Population Projection ...IF -Stanfield Population Projection --*—Locust Population Projection 1500 1000 - 500 - 0 .. 1960 1970 1980 1990 2000 2010 2020 2030 2040 Year ---- —I Figure 5: Population Projections - Oakboro, Stanfield, and Locust Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 6 3.2 Flow Projections Flow projections were determined based on the population projections discussed in the section above. Per the Engineering Alternatives Analysis Guidance Document prepared by the North Carolina Division of Water Quality - NPDES Unit future residential flow was assumed to be 70 gallons per day per capita and future commercial flow was assumed to be 15 gallons per day per capita. To determine the flow projections these flow rates were multiplied by the projected population for each municipality within the service area. As previously mentioned Stanfield has a capacity allotment from the Town of Oakboro for 0.150 MGD. For the years 2013 through 2018 the projected flow from Stanfield was less than its allotment. Because the WWTP is required to provide the full capacity allotment the calculated flow was replaced with the allotted capacity for these. In addition to the calculated flow projections the Town of Oakboro wishes to reserve 0.200 MGD of capacity at the treatment for future allocations. The table below contains the flow projections as calculated and the figure below is a graphical representation of this data. Table 5: Flow Projections Year Oakboro Flow (MGD) Oakboro Reserve (MGD) Stanfield Flow (MGD) Locust Flow (MGD) Total Flow (MGD) 2013 0.168 0.200 0.150 0.262 0.780 2014 0.172 0.200 0.150 0.266 0.788 2015 0.175 0.200 0.150 0.270 0.795 2016 0.179 0.200 0.150 0.274 0.803 2017 0.182 0.200 0.150 0.278 0.811 2018 0.186 0.200 0.150 0.282 0.818 2019 0.190 0.200 0.151 0.286 0.827 2020 0.193 0.200 0.154 0.290 0.838 2021 0.197 0.200 0.158 0.294 0.849 2022 0.200 0.200 0.161 0.298 0.859 2023 0;204 0.200 0.164 0.302 0.870 2024 0.207 0.200 0.167 0.306 0.881 2025 0.211 0.200 0.170 0.310 0.892 2026 0.215 0.200 0.173 0.315 0.902 2027 0.218 0.200 0.176 0.319 0.913 2028 0.222 0.200 0.180 0.323 0.924 2029 0.225 0.200 0.183 0.327 0.935 2030 0.229 0.200 0.186 0.331 0.945 2031 0.232 0.200 0.189 0.335 0.956 2032 0.236 0.200 0.192 0.339 0.967 Engineering Alternatives Analysis Water Treatment Plant Rerating Town of Oakboro 1 April 2013 TWC No.2938-C 7 1.400 1.200 -- 1.000 — 0.800 - 2 0 0.600 - LL 0.400 0.000 ...__._....-. - _ 2010 2015 2020 2025 2030 2035 Year Flow Projections —4—Oakboro Flow 1.2 MGD ---Oakboro Reserve ``"`"44" 0.9 MGD Stanfield Flow 0.72 MGD —4 —Locust Flow --—Total Flow 80% of Permited Flow Permitted Capacity Design Capacity Figure 6: Flow Projections State regulations require that municipalities begin planning for plant expansion when the flows reach 80% of the permitted flow. The projected flows are above 80% of the permitted flow from the beginning of the planning period and exceed the permitted flow at the WWTP in year 2026. Expanding the permitted capacity of the WWTP to its design capacity of 1.2 MGD would accommodate the projected wastewater flows throughout the entire planning period. 4.0 Alternatives Analysis 4.1 Connection to an Existing Plant The Town of Oakboro currently accepts wastewater flow from the Town of Stanfield and the Town of Locust. Oakboro's WWTP is designed for a capacity of 1.2 MGD although it is currently permitted for a capacity of 0.9 MGD. The Oakboro WWTP, having the potential capacity available, is well poised to act a regional WWTP for those municipalities in southwestern Stanly County. It would make very little sense from a planning perspective to direct the flows from the Oakboro WWTP to another existing plant, as the Oakboro WWTP is already operation in a regionalized manner. To rerate the Oakboro WWTP permit to allow operation at its full capacity of 1.2 MGD and to allow the plant to continue operating as a regional plant would satisfy the intent of the "Connection to an Existing Plant" alternative. Section 4.4 Surface Water Discharge through the NPDES Program, discusses rerating the existing treatment plant to its full 1.2 MGD treatment capacity. 4.2 Land Application The Oakboro WWTP is currently permitted to discharge 0.9 MGD to Rocky River. The Town of Oakboro wishes to increase the capacity of the plant by 0.30 MGD to its full design capacity of 1.2 MGD. This alternative examines land application techniques for the disposal of the additional 0.30 MGD of Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 8 (""°) treated effluent as opposed to increasing the effluent discharge. To land apply the additional effluent it would require: (1) Construction of a new 18 MG effluent storage basin. (2) Construction of a land application pump station with two (2) 1,200 gpm pumps. (3) Purchase of approximately 220 ac Of land and conversion to spray irrigation fields for the land application of treated wastewater. The land application system will be designed per Section .005 of Title 15A, Subchapter 02T of the North Carolina Administrative Code. State regulation 15A NCAC 02T .0505 requires a minimum degree of treatment as follows: • Five Day Biochemical Oxygen Demand <_ 30 mg/L • Total Suspended Solids 5 30 mg/L • Ammonia 515 mg/L • Fecal Coliforms <_ 200 colonies/100 ml The treatment limits required by the WWTP's permit is more stringent than the limits discussed above. The effluent will meet the level of treatment required for land application. The effluent storage basin is sized to store a volume equivalent to sixty (60) days of the average daily flow. Per 15A NCAC 02T .0505 (d) the basin shall be designed with at least 2 feet of freeboard. Additionally, the basin shall be synthetically lined per 15A NCAC 02T .0505 (f). Construction of this alternative is expected to cost $8,783,000.00. The table below contains the itemized project costs for the construction of this alternative. Table 6: Land Application Alternative - Project Costs Description Units Total Quantity Unit Cost Extended Cost Effluent Storage Basin CY 38,250 $25.00 $956,250.00 Storage Basin Liner SF 326,500 $1.05 $342,825.00 Land Application Pumps LS 1 $325,000.00 $325,000.00 Sprayfield Piping LS 1 $2,459,000.00 $2,459,000.00 Sprayfield Assemblies LS 1 $1,979,000.00 $1,979,000.00 Estimated Construction Cost Contingency Engineering (Design, CA &CI) Land Acquisition ESTIMATED TOTAL PROJECT COST $6,062,075.00 $606,370.00 $909,555.00 $1,205,000.00 $8,783,000.00 It is estimated that utility costs to run the land application pump station will cost $76,000/year. Operations and maintenance costs to operate the treatment plant at 1.2 MGD are expected to cost and additional $500,000 per year. 4.3 Wastewater Reuse The Oakboro WWTP is located in a rural area, east of the heart of the Town of Oakboro. As such there are very few potential commercial or industrial reclaimed water users in the vicinity of the plant. It is more likely that reclaimed water from the WWTP would be used for irrigation purposes. Much the same as the alternative discussed above this alternative examines water reuse techniques for the disposal of the additional 0.30 MGD of treated effluent from the WWTP upon the rerating of its permitted capacity from 0.90 MG to 1.20 MGD. To utilize the additional treated effluent as reclaimed water it would require: Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 9 (1) Construction of new filters at the WWTP. (2) Construction of a 1.5 MG side stream detention pond. (3) Construction of a 9 MG storage basin. (4) Construction of a reclaimed water pump station with two (2) 1,200 gpm pumps. (5) Construction of a 200,000 gallon reclaimed water elevated storage tank. The reclaimed water system will be designed per Title 15A, Subchapter 02U of the North Carolina Administrative Code. State regulation 15A NCAC 02U Section .0300 requires the following effluent standards for Type 1 reclaimed water: • Monthly average BODS of <_ 10 mg/L and a daily maximum BODS of <_ 15 mg/L • Monthly average Total Suspended Solids 5 5 mg/L and a daily maximum TSS of <_ 10 mg/L • Monthly average ammonia <_ 4 mg/L and a maximum ammonia of 5 6 mg/L • Monthly geometric mean E. coli or fecal coliform of <_ 14/100 ml and a daily maximum E. coli or fecal coliform level of <_ 25/100 MI • Maximum turbidity of 10 NTUs Type 1 reclaimed water requires tertiary quality effluent. For this reason, to meet reclaimed water regulations filters and UV disinfection will have to be installed at the WWTP. A disk filter system was considered for the purposes of this alternative. A disk filter system consists of a series of vertically mounted disks composed of two parallel disks which support a cloth filter media. Disk filters have several advantages over sand filters including lower maintenance costs, small footprints, lower backwash rates with no downtime required for backwashing, and lower life cycle costs. The effluent storage basin is sized to store a volume equivalent to thirty (30) days of the average daily flow. Per 15A NCAC 02U .0402 (g) the basin shall be synthetically Tined. In this alternative the Town of Oakboro would not be required to purchase the land for disposal of the treated effluent by irrigation. Instead users would connect to the reclaimed water line as customers and utilize the reclaimed water. Each customer's use would be metered and they would be charged accordingly for the reclaimed water used. This alternative assumes that there is a customer base available that would utilize all of the reclaimed water produced at the WWTP. Construction of this alternative is expected to cost $4,064,000.00. The table below contains the itemized project costs for the construction of this alternative. Table 7: Reclaimed Water Alternative - Project Cost Description Units Total Quantity Unit Cost Extended Cost New Disk Filters LS 1 $694,000.00 $694,000.00 UV Disinfection LS 1 $570,000.00 $570,000.00 Effluent Storage Basin CY 17,900 $25.00 $447,500.00 Storage Basin Liner SF 170,000 $1.05 $178,500.00 Land Application Pumps LS 1 $325,000.00 $325,000.00 Side Stream Detention Pond CY 2,100 $25.00 $52,500.00 Detention Pond Liner SF 32,000 $1.05 $33,600.00 200,000 gallon Elevated Storage Tank LS 1 $950,000.00 $950,000.00 Estimated Construction Cost Contingency Engineering (Design, CA &CI) ESTIMATED TOTAL PROJECT COST Engineering Alternatives Analysis Water Treatment Plant Rerating Town of Oakboro $3,251,100.00 $325,160.00 $487,740.00 $4,064,000.00 April 2013 TWC No.2938-C 10 It is estimated that utility costs to run the land application pump station will cost $76,000/year. Additionally, the town can expect approximately $30,000/year in tank maintenance costs. Operations and maintenance costs to operate the treatment plant at 1.2 MGD are expected to cost and additional $500,000 per year. 4.4 Surface Water Discharge through NPDES Program The Town of Oakboro operates its WWTP, rated for a capacity of 0.90 MGD, under permit NC0043532. The existing permit specifies the following effluent limitations: • Monthly average flow 5 0.90 MGD • Monthly average BOD5 <_ 9.0 mg/L summer and 18.0 mg/L winter; Weekly average BOD5 5 13.5 mg/L summer or 27.0 mg/L winter • Monthly average total suspended solids 5 30.0 mg/L; weekly average total suspended solids <_ 45.0 mg/L • Monthly average NH3 as N <_ 3.0 mg/L summer or 6.0 mg/L winter; weekly average NH3 as N 5 9.0 mg/L summer or 18.0 mg/L winter • Monthly average fecal coliforms <_ 200/100 ml; weekly average fecal coliforms <_ 400/100 ml • Daily maximum total residual chlorine 5 28 µg/L The wastewater flow enters the plant by way of the influent pump station. This pump station houses the manual bar screen, the step screen system, aerated grit chamber, and instrumented flow measurement. There are four pumps in the influent pump station. The pumps in the influent pump station transfer the influent to the aeration basins. The aeration basins utilize a total of six (6) 15 hp floating aerators. Effluent from the aerators flows into a splitter box where flow is separated into three secondary clarifiers. The two (2) older clarifiers are 28 feet in diameter and the newer clarifier is 50 feet in diameter. Effluent from the clarifiers is then routed to the chlorine/dechlorine contact chamber for disinfection. Effluent from the chlorine/dechlorine contact chamber flows to the effluent pump station where it is then pumped by 12-inch force main to the discharge point into Rocky River. (See Exhibit 2 of Appendix 1 for a schematic of the WWTP) Solids collected from the WWTP processes are transferred to the aerobic digester. Two (2) 20 hp floating aerator and one (1) 15 hp floating mixer are utilized in the digester. Two aerated sludge holding basins are also used on site. The WWTP includes sludge drying beds but these are not in use at the plant. Instead the WWTP works with a contract hauler who land applies the digested sludge under permit WQ0005387 (see Appendix 3). The WWTP is designed for a capacity of 1.2 MGD though its existing permit limits the capacity to 0.9 MGD. The Town of Oakboro wishes to modify its existing permit to increase the allowable discharge to 1.2 MGD. Speculative effluent limits were requested from the NPDES Unit of the North Carolina Division of Water Quality. These speculative limits were as follows: • Monthly average flow 51.20 MGD • Monthly average BOD5 510.0 mg/L; weekly average BOD5 5 15.0 mg/L • Monthly average total suspended residue 5 30.0 mg/L; weekly average total suspended residue 5 45.0 mg/L • Monthly average NH3 as N <_ 4.0 mg/L; weekly average NH3 as N 5 12.0 mg/L • Monthly average fecal coliforms <_ 200/100 ml; weekly average fecal coliforms 5 400/100 ml • Daily maximum total residual chlorine 5 28 mg/L While the WWTP was originally designed for a capacity of 1.2 MGD there are some minor improvements to the WWTP that will be required for operation of the plant at 1.2 MGD. The aeration basin currently utilizes six (6) 15hp floating aerators to provide aeration and mixing. Design calculations indicate that these aerators are not sufficient for operation of the plant at 1.2 MGD. These aerators will need to be Engineering Alternatives Analysis April 2013 Water Treatment Plant Rerating TWC No.2938-C Town of Oakboro 11 replaced with 25 hp floating aerators when the WWTP flow reaches 90% of 0.9 MGD, or 0.81 MGD. The WWTP utilizes contract haulers to land apply its digested sludge. In order to provide the required sludge storage capacity required by land application regulations approximately 150,000 gallons of additional sludge storage capacity is required at the WWTP. Finally, it is recommended that the WWTP add a polymer feed system to ensure that it continues to meet its permitted limits. Construction of this alternative is expected to cost $811,000.00. The table below contains the itemized project costs for the construction of this alternative. Table 8: Project Cost - Surface Water Discharge Alternative Description Units Total Quantity Unit Cost Extended Cost 25 hp Aerator EA 6 $100,000.00 $600,000.00 150,000 gallon Sludge Holding Tank CY 743 $25.00 $18,575.00 Polymer Feed System LS 1 $30,000.00 $30,000.00 Estimated Construction Cost Contingency Engineering (Design, CA &CI) ESTIMATED TOTAL PROJECT COST $648,575.00 $64,970.00 $97,455.00 $811,000.00 Operations and maintenance costs to operate the treatment plant at 1.2 MGD are expected to cost and additional $520,000 per year. These costs include operating the plant at its full capacity as well as operating the new polymer feed system. 4.5 Present Worth Analysis The table below evaluates the present worth of each alternative discussed above. It should be noted that the Connect to Existing Plant alternative is not feasible as the plant is already operating as a regional facility. Rerating the WWTP to its full capacity to allow the plant to accept additional flows from the region supports the intent of the Connect to Existing Plant alternative. The Surface Water Discharge through NPDES Permit alternative discusses the costs associated with rerating the WWTP to its full capacity. Table 9: Present Worth Analysis Connecting to Existing Plant Land Application Wastewater Reuse Surface Water Discharge by NPDES Permit Project Cost Not Feasible $8,783,000.00 $4,064,000.00 $811,000.00 Annual O&M --- $576,000.00 $606,000.00 $520,000.00 Present Worth --- $9,409,342.89 $9,899,412.83 $8,494,545.66 Total Present Worth Not Feasible $18,192,342.89 $13,963,412.83 $9,305,545.66 5.0 Recommendations Rerating the existing Oakboro WWTP to its full design capacity of 1.2 MGD is the alternative with the lowest total present worth costs. Increasing the permitted capacity at the WWTP will allow the plant to continue to operate as a regional WWTP and to support the expected growth in Stanley County. Engineering Alternatives Analysis Water Treatment Plant Rerating Town of Oakboro April 2013 TWC No.2938-C 12 DELORME General Location Map Oakboro WWTP Town of Oakboro, NC 02003 DeLorme. XMap®. www deforme.com YFI (. W TM • XMapT 4.0 .sa erm .a ram ym 0 I. ye we 7m wn " 1".1,733.3ft Data Zoom 13.3 Influent Pump Station Aeration Basin No. 1 Clarifier No. 3 Influent Splitter Box Splitter Box Aerobic Digester To Effluent Discharge Clarifier No. 1 --3 Oakboro WWTP Schematic Exhibit 2 Aeration Basin No. 2 Clarifier No. 2 Sludge Holding Tanks Effluent Pump Station To Disposal by Contract Hauler Chlorine/Dechlorine Contact Chamber Flow path through WWTP Recycle Lines Waste Sludge Lines Appendix 2: NPDES Pe:'mit Arbi 4,10,4 NDENR North Carolina Departmer';of Environment and Natural Resource Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Governor Director December 29, 2009 The Honorable Joyce H. Little, Mayor Town of Oakboro 109-A N. Main•Street P.O. Box 610 Oakboro, North Carolina 28129 Subject: NPDES Permit Isuanc PerrhiftNC0043532 4:4 Oak&ro*WWTP Stanly County Dear Mayor Little: Dee Freeman Secretary In accordance with the application for discharge permit received, the Division is forwarding herewith the ,subject NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute :3-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental .-rotection Agency dated October 15, 2007 (or as subsequently amended). The final permit authorizes the Town of Oakboro to discharge wastewater from the Oakboro WWTP to the Rocky River (outfall 002) and Long Creek (as emergency backup only to outfall 001), class C waters in the Yadkin -Pee Dee River Basin. The permit includes discharge limitations/or monitoring for flow, BOD5, ammonia nitrogen, total suspended solids (TSS), dissolved oxygen, total residual chlorine, fecal conform, copper and zinc. The Rocky River is not listed on the current North Carolina 303(d) list for impaired streams. However, it may be listed as an impaired stream on the draft 2008 303 (d) list. That listing will indicate that the stream does not meet all water quality standards. If the limitations in the current permits for facilities discharging to Rocky River do not result in improved water quality, removal of discharges to the Rocky River may be necessary for the health of the stream. Although the Division believes land clearing and stormwater runoff are the main causes of degradation to the Rocky River, we will continue to monitor compliance at your facility. If noncompliance with your permit's effluent limits is shown to be a direct cause of stream degradation, the Division will recommend removal of your facility's discharge. Part III of your permit requires you to "continually evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives" to surface water discharge. Such an evaluation may help you find an alternative to surface water discharge that is more appropriate for your facility. 17 Mail Service Center, Raleigh, North Carolina 27699.1617 tion: 512 N. Salisbury St. Raleigh, North Carolina 27604 Jne: 919-807-63001 FAX: 919-807-64921 Customer Service:1.877-623-6748 Internet www.ncwaterquality.org An Equal Opportunity\ Affirmative Action Employer NO119thCarolina 7Vatura/Iij Letter to Mayor Little Page 2 The following procedure has been implemented by DWQ: Total residual chlorine (TRC) compliance level changed to 50 ug/1. Effective March 1, 2008, the Division received EPA approval to allow a 50 ug/1 TRC compliance level. This change is due to analytical difficulties with TRC measurements. Facilities will still be required to report actual results on their monthly discharge monitoring report (DMR) submittals, but for compliance purposes, all TRC values below 50 ug/1 will be treated as zero. Additional information has been added to a footnote regarding this change on the effluent limitations page. The following modifications are included in the final permit. • The effluent limit for total lead (at outfall 001 - Long Creek) has been removed from the permit. The results of an analysis on submitted data indicated that there would be no reasonable potential to exceed the stream's water quality standard. There will be no monitoring requirement for lead in the permit. • Quarterly monitoring for total zinc has been added to the permit. An analysis on submitted data indicated a reasonable potential that the water quality action level standard for zinc could be violated in the receiving stream. Quarterly monitoring allows minimal sampling but will provide enough data for evaluation at the next permit renewal. • There has been some modification of the treatment plant components on the supplement to permit cover sheet. Please review this description for correctness. • Please note that there have been minor language changes and the addition of a new paragraph regarding data submittal in special conditions A.3. and A.4. Chronic Toxicity permit limits. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit ('''') shall be final and binding. Please take notice that this permit is not transferable. The Division may require modification revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local governmental permits may be required. If you have any questions or need additional information, please contact Jacquelyn Nowell at telephone number (919) 807-6386. Sin k - rely, c?ss? t een H. Sullins Attachments cc: NPDES File/NC0043532 Mooresville Regional Office/Surface Water Protection Section (ecopy) Aquatic Toxicity Unit (ecopy) Technical Assistance and Certification Unit/Attn: Steve Reid (ecopy) Central Files ESS/Carrie Ruhlman (ecopy) nt Q-0" NC0043532 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, The Town of Oakboro is hereby authorized to discharge wastewater from a facility located at the Oakboro Wastewater Treatment Plant Off of NCSR 1953 East of Oakboro Stanly County to receiving waters designated as the Rocky River (outfall 002) and Long Creek (outfall 001) in the Yadkin - Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11, III and IV hereof. This permit shall become effective February 1, 2010. This permit and authorization to discharge shall expire at midnight January 31, 2014 Signed this day December 29, 2009. c:o en H. Sullins, Director ivision of Water Quality I By Authority of the Environmental Management Commission NC0043532 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The Town of Oakboro is hereby authorized to: 1. Continue to operate a 0.90 MGD wastewater treatment plant consisting of the following components: • Manual bar screen • Step screen system • Aerated grit chamber • Instrumented flow measurement • Aeration basin with mechanical aerators • Three secondary clarifiers • Clarifier splitter box with adjustable weirs • Chlorine contact basin with dechlorination unit • Aerobic sludge digester with two floating aerators, one floating mixer, a floating decant mechanism, and additional pumps • Two aerated sludge holding basins • Dual sludge drying beds (not in use) • Dual standby electric generators The facility is located at the Town of Oakboro WWTP, off of NCSR 1953, east of Oakboro, Stanly County. 2. Continue to discharge from said treatment works at the locations specified on the attached map into Rocky River (002) and Long Creek (emergency outfall 001). Both locations are classified C waters in the Yadkin -Pee Dee River Basin. L Quad Name: Oakboro Receiving Stream: Rocky River; Long Creek Stream Class: C Subbasin: Yadkin — 03-07-14; 03-07-13 002 [Rocky River] Latitude: 35°12'41" Longitude: 80°15'16" 001 [Long Creek] Latitude: 35°14'OS" Longitude: 80°16'00" NC0043532 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS -FINAL During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 002 (Rocky River). Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT LIMITS MONITORING REQUIREMENTS CHARACTERISTICS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow 0.9 MGD Continuous Recording I or E BOD, 5 day, 20°CZ Summer) 9.0 mg/1 13.5 mg/1 3/week Composite E, I BODte day, 20°C2 18.0 mg/L 27.0 mg/L 3/week Composite E, I Total Suspended Solids2 30.0 mg/1 45.0 mg/1 3/week Composite E, I NH3 as N (Summer) 3.0 mg/1 9.0 mg/L 3/week Composite E NH3 as N (Winter) 6.0 mg/1 18.0 mg/L 3/week Composite E Dissolved Oxygen3 3/week Grab E, U, D pH4 ' 3/week Grab E Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml 3/week Grab E, U, D Total Residual Chlorines 28 µg/L 3/week .Grab E Total Nitrogen (NO2 + NO3 + TIN) Quarterly Composite E Total Phosphorus Quarterly Composite E Temperature °C Daily Grab E Temperature °C 3/week Grab U, D Conductivity 3/week Grab U, D Chronic Toxicity6 Quarterly Composite E Total Copper 2/Month Composite E Total Zinc Nntac• Quarterly Composite E 1. Sample locations: E - Effluent, I - Influent, U - Upstream at least 100 feet above the discharge point, D - Downstream below the discharge point at NCSR 1917. Instream monitoring requirements are waived as long as the facility retains membership in the YPDRBA. If membership is cancelled, facility will monitor 3/week during the months of June through September and once per week during the remaining months of the year. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/1. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. The Division shall consider all effluent total residual chlorine values reported below 50 µg/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/1. 6. Chronic Toxicity (Ceriodaphnia) P/F at 4.6%; January, April, July, and October; See Special Condition A (3) of the Supplement to Effluent Limitations. Summer April 1- October 31 Winter. November 1- March 31 There shall be no discharge of floating solids or foam visible in other than trace amounts. NC0043532 A.(2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS -FINAL During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from emergency backup outfall serial number 001 (Long Creek) in case of a pump station failure. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location Flow 0.9 MGD Continuous Recording I or E BOD, 5 day, 20°C2 (Summer) 9.0 mg/1 13.5 mg/1 3/week - Composite E, I BOD, 5 day, 20°C2 (Winter) 18.0 mg/1 27.0 mg/1 3/week Composite E, I Total Suspended Solids2 30.0 mg/1 45.0 mg/1 3/week Composite E, I NH3 as N (Summer) 2.8 mg/1 8.4 mg/L 3/week Composite E -NH3 as N (Winter) 6.0 mg/1 18.0 mg/L 3/week Composite E Dissolved Oxygen3 3/week Grab E, U, D pH4 3/week Grab E Fecal Coliform (geometric mean) 200 / 100 ml 400 / 100 ml 3/week Grab E, U, D Total Residual Chlorines 28 µg/1 3/week Grab • E Total Nitrogen (NO2 + NO3 + TKN) Quarterly Composite E Total Phosphorus Quarterly Composite E Temperature °C Daily Grab E Temperature °C 3/week Grab U, D Conductivity 3/week Grab U, D Chronic Toxicity5 Quarterly Composite E Total Copper 2/Month Composite E Total Zinc Quarterly Composite E Notes: 1. Sample locations: E - Effluent, I - Influent, U - Upstream at least 100 feet above the discharge point, D - Downstream 1.7 miles below the discharge point (at the end of or close to NCSR 1659). Instream monitoring requirements are waived as long as the facility retains membership in the YPDRBA. If membership is cancelled, facility will monitor 3/week during the months of June through September and once per week during the remaining months of the year. 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. The daily average dissolved oxygen effluent concentration shall not be less than 5.0 mg/1. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. The Division shall consider all effluent total residual chlorine values reported below 50 µg/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/1. 6. Chronic Toxicity (Ceriodaphnia) P/F at 30%; January, April, July, and October; See Special Condition A (4) of the Supplement to Effluent Limitations. Summer. April 1- October 31 Winter: November •1— March 31 There shall be no discharge of floating solids or foam visible in other than trace amounts. NC0043532 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A (3). CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) Rocky River The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 4.6%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase 11 Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed. If reporting pass/fail results using the parameter code TGP3B, DWQ Form AT-1 (original) is sent to the below address. If reporting Chronic Value results using the parameter code THP3B, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. NC0043532 SUPPLEMENT TO EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS SPECIAL CONDITIONS A (4). CHRONIC TOXICITY PERMIT LIMIT (QRTRLY) Long Creek The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 30%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of January, April, July, and October. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) pr subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed. If reporting pass/fail results using the parameter code TGP3B, DWQ Form AT-1 (original) is sent to the below address. If reporting Chronic Value results using the parameter code THP3B, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently then required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute art invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring.. NPDES Permit Standard Conditions Page 1 of 18 PART II STANDARD CONDITIONS FOR NPDES PERMITS Section A. Definitions 2/Month Samples are collected twice per month with at least ten calendar days between sampling events. These samples shall be representative of the wastewater discharged during the sample period. 3/Week Samples are collected three times per week on three separate calendar days. These samples shall be representative of the wastewater discharged during the sample period. Act or "the Act" The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33 USC 1251, et. seq. Annual Average The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar year. In the case of fecal coliform, the geometric mean of such discharges. Arithmetic Mean The summation of the individual values divided by the number of individual values. Bypass The known diversion of waste streams from any portion of a treatment facility induding the collection system, which is not a designed or established or operating mode for the facility. Calendar Day The period from midnight of one day until midnight of the next day. However, for purposes of this permit, any consecutive 24-hour period that reasonably represents the calendar day may be used for sampling. Calendar Week The period from Sunday through the following Saturday. Calendar Quarter One of the following distinct periods: January through March, April through June, July through September, and October through December. Composite Sample A sample collected over a 24-hour period by continuous sampling or combining grab samples of at least 100 ml in such a manner as to result in a total sample representative of the wastewater discharge during the sample period. The Director may designate the most appropriate method (specific number and size of aliquots necessary, the time interval between grab samples, etc.) on a case -by -case basis. Samples may be collected manually or automatically. Composite samples may be obtained by the following methods: (1) Continuous: a single, continuous sample collected over a 24-hour period proportional to the rate of flow. (2) Constant time/variable volume: a series of grab samples collected at equal time intervals over a 24 hour period of discharge and combined proportional to the rate of flow measured at the time of individual sample collection, or (3) Variable time/constant volume: a series of grab samples of equal volume collected over a 24 hour period .with the time intervals between samples determined by a preset number of gallons passing the sampling point. Flow measurement between sample intervals shall be determined by use of a flow recorder and Version 7/2009 NPDES Permit Standard Conditions Page 2 of 18 totalizer, and the preset on interval between sample collection fixed at no greater than 1/24 of the expected total daily flow at the treatment system, or (4) Constant time/constant volume: a series of grab samples of equal volume collected over a 24-hour period at a constant time interval. Use of this method requires prior approval by the Director. This method may only be used in situations where effluent flow rates vary less than 15 percent. The following restrictions also apply: ➢ Influent and effluent grab samples shall be of equal size and of no less than 100 milliliters ➢ Influent samples shall not be collected more than once per hour. ➢ Permittees with wastewater treatment systems whose detention time < 24 hours shall collect effluent grab samples at intervals of no greater than 20 minutes apart during any 24-hour period. ➢ Permittees with wastewater treatment systems whose detention time exceeds 24 hours shall collect effluent grab samples at least every six hours; there must be a minimum of four samples during a 24-hour sampling period. Continuous flow measurement Flow monitoring that occurs without interruption throughout the operating hours of the facility. Flow shall be monitored continually except for the infrequent times when there may be no flow or for infrequent maintenance activities on the flow device. Daily Discharge The discharge of a pollutant measured during a calendar day or any 24-hour period that reasonably represents the calendar day for purposes of sampling. For pollutants measured in units of mass, the "daily discharge" is calculated as the total mass of the pollutant discharged over the day. The "daily discharge" concentration comprises the mean concentration for a 24-hour sampling period as either a composite sample concentration or the arithmetic mean of all grab samples collected during that period. (40 CFR 122.2) Daily Maximum The highest "daily discharge" during the calendar month. Daily Sampling Parameters requiring daily sampling shall be sampled 5 out of every 7 days per week unless otherwise specified in the permit. Sampling shall be conducted on weekdays except where holidays or other disruptions of normal operations prevent weekday sampling. If sampling is required for all seven days of the week for any permit parameter(s), that requirement will be so noted on the Effluent Limitations and Monitoring Page(s). DWQ or "the Division" The Division of Water Quality, Department of Environment and Natural Resources. EMC The North Carolina Environmental Management Commission. EPA The United States Environmental Protection Agency Facility Closure Cessation of all activities that require coverage under this NPDES permit. Completion of facility closure will allow this permit to be rescinded. Geometric Mean The Nth root of the product of the individual values where N = the number of individual values. For purposes of calculating the geometric mean, values of "0" (or "< [detection level]") shall be considered = 1. Version 7/2009 NPDES Permit Standard Conditions Page3of18 Grab Sample Individual samples of at least 100 ml collected over a period of time not exceeding 15 minutes. Grab samples can be collected manually. Grab samples must be representative of the discharge (or the receiving stream, for instream samples). Hazardous Substance Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the CWA. Instantaneous flow measurement A measure of flow taken at the time of sampling, when both the sample and flow will be representative of the total discharge. Monthly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar month. In the case of fecal coliform, the geometric mean of such discharges. Permit Issuing Authority The Director of the Division of Water Quality. Quarterly Average (concentration limit) The average of all samples taken over a calendar quarter. Severe property damage Substantial physical damage to property, damage to the treatment facilities which causes them to become inoperable, or substantial and permanent loss of natural resources which can reasonably be expected to occur in the absence of a bypass. Severe property damage excludes economic loss caused by delays in production. Toxic Pollutant Any pollutant listed as toxic under Section 307(a)(1) of the CWA. Upset An incident beyond the reasonable control of the Permittee causing unintentional and temporary noncompliance with permit effluent limitations and/or monitoring requirements. An upset does not include noncompliance caused by operational error, improperly designed treatment facilities, inadequate treatment facilities, lack of preventive maintenance, or careless or improper operation. Weekly Average (concentration limit) The arithmetic mean of all "daily discharges" of a pollutant measured during the calendar week. In the case of fecal coliform, the geometric mean of such discharges. Section B. General Conditions 1. Duty to Comply The Permittee must comply with all conditions of this permit Any permit noncompliance constitutes a violation of the CWA and is grounds for enforcement action; for permit termination, revocation and reissuance, or modification; or denial of a permit renewal application [40 CFR 122.41]. a. The Permittee shall comply with effluent standards or prohibitions established under section 307(a) of the CWA for toxic pollutants and with standards for sewage sludge use or disposal established under section 405(d) of the CWA within the time provided in the regulations that establish these standards or prohibitions or standards for sewage sludge use or disposal, even if the permit has not yet been modified to incorporate the requirement. Version 7/2009 NPDES Permit Standard Conditions Page 4 of 18 b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any such sections in a permit issued under section 402, or any requirement imposed in a pretreatment program approved under sections 402 (a) (3) or 402 (b) (8) of the Act, is subject to a civil penalty not to exceed $37,500 per day for each violation. [33 USC 1319 (d) and 40 CFR 122.41 (a) (2)] c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308, 318, or 405 of the Act, or any condition or limitation implementing any of such sections in a permit issued under section 402 of the Act, or any requirement imposed in a pretreatment program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or both. In the case of a second or subsequent conviction for a negligent violation, a person shall be subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment of not more than 2 years, or both. [33 USC 1319 (c) (1) and 40 CFR 122.41 (a) (2)] d. Any person who knowingly violates such sections, or such conditions or limitations is subject to criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3 years, or both. In the case of a second or subsequent conviction for a knowing violation, a person shall be subject to criminal penalties of not more than $100,000 per day of violation, or imprisonment of not more than 6 years, or both. [33 USC 1319 (c) (2) and 40 CFR 122.41 (a) (2)] e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of .the Act, and who knows at that time that he thereby places another person in imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a second or subsequent conviction for a knowing endangerment violation, a person shall be subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and can be fined up to $2,000,000 for second or subsequent convictions. [40 CFR 122.41 (a) (2)] f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of a permit. [North Carolina General Statutes § 143-215.6A] g• Any person may be assessed an administrative penalty by the Administrator for violating section 301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation implementing any of such sections in a permit issued under section 402 of this Act. Administrative penalties for Class I violations are not to exceed $16,000 per violation, with the maximum amount of any Class I penalty assessed not to exceed $37,500. Penalties for Class II violations are not to exceed $16,000 per day for each day during which the violation continues, with the maximum amount of any Class II penalty not to exceed $177,500. [33 USC 1219 (g) (2) and 40 CFR 122.41 (a) (3)] 2. Duty to Mitigate The Permittee shall take all reasonable steps to minimize or prevent any discharge or sludge use or disposal in violation of this permit with a reasonable likelihood of adversely affecting human health or the environment [40 CFR 122.41 (d)]. 3. Civil and Criminal Liability Except as provided in permit conditions on "Bypassing" (Part II. C. 4), "Upsets" (Part II. C. 5) and "Power Failures" (Part II. C. 7), nothing in this permit shall be construed to relieve the Permittee from any responsibilities, liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3,143-215.6 or Section 309 Version 7/2009 NPDES Permit Standard Conditions Page 5of18 of the Federal Act, 33 USC 1319. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 4. Oil and Hazardous Substance Liability Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the Permittee from any responsibilities, liabilities, or penalties to which the Permittee is or may be subject to under NCGS 143- 215.75 et seq. or Section 311 of the Federal Act, 33 USG 1321. Furthermore, the Permittee is responsible for consequential damages, such as fish kills, even though the responsibility for effective compliance may be temporarily suspended. 5. Property Rights The issuance of this permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations [40 CFR 122.41 (g)]. 6. Onshore or Offshore Construction This permit does not authorize or approve the construction of any onshore or offshore physical structures or facilities or the undertaking of any work in any navigable waters. 7. Severability The provisions of this permit are severable. If any provision of this permit, or the application of any provision of this permit to any circumstances, is held invalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-23]. 8. Duty to Provide Information The Permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any information which the Permit Issuing Authority may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The Permittee shall also furnish to the Permit Issuing Authority upon request, copies of records required by this permit [40 CFR 122.41 (h)]. 9. Duty to Reapply If the Permittee wishes to continue an activity regulated by this permit after the expiration date of this permit, the Permittee must apply for and obtain a new permit [40 CFR 122.41 (b)]. 10. Expiration of Permit The Permittee is not authorized to discharge after the expiration date. In order to receive automatic authorization to discharge beyond the expiration date, the Permittee shall submit such information, forms, and fees as are required by the agency authorized to issue permits no later than 180 days prior to the expiration date. Any Permittee that has not requested renewal at least 180 days prior to expiration, or any Permittee that does not have a permit after the expiration and has not requested renewal at least 180 days prior to expiration, will subject the Permittee to enforcement procedures as provided in NCGS 143-215.6 and 33 USC 1251 et. seq. 11. Signatory Requirements All applications, reports, or information submitted to the Permit Issuing Authority shall be signed and certified [40 CFR 122.41 (k)]. a. All permit applications shall be signed as follows: (1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a responsible corporate officer means: (a) a president, secretary, treasurer or vice president of the corporation in charge of a principal business function, or any other person who performs similar policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing, production, or operating facilities, provided, the manager is authorized to make management decisions which govern the operation of the regulated facility including having the explicit or implicit duty of making major capital investment recommendations, and initiating and directing other comprehensive measures to assure long Version 7/2009 (2) (3) NPDES Permit Standard Conditions Page 6 of 18 term environmental compliance with environmental laws and regulations; the manager can ensure that the necessary systems are established or actions taken to gather complete and accurate information for permit application requirements; and where authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures . For a partnership or sole proprietorship: by a general partner or the proprietor, respectively; or For a municipality, State, Federal, or other public agency: by either a principal executive officer or ranking elected official [40 CFR 122.22]. b. All reports required by the permit and other information requested by the Permit Issuing Authority shall be signed by a person described in paragraph a. above or by a duly authorized representative of that person. A person is a duly authorized representative only if 1. The authorization is made in writing by a person described above; 2. The authorization specified either an individual or a position having responsibility for the overall operation of the regulated facility or activity, such as the position of plant manager, operator of a well or well field, superintendent, a position of equivalent responsibility, or an individual or position having overall responsibility for environmental matters for the company. (A duly authorized representative may thus be either a named individual or any individual occupying a named position.); and 3. The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22] c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, a new authorization satisfying the requirements of paragraph (b) of this section must be submitted to the Director prior to or together with any reports, information, or applications to be signed by an authorized representative [40 CFR 122.22] d. Certification. Any person signing a document under paragraphs a. or b. of this section shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "i certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. i am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations.' 12. Permit Actions This permit may be modified, revoked and reissued, or terminated for cause. The filing of a request by the Permittee for a permit modification, revocation and reissuance, or termination, or a notification of planned changes or anticipated noncompliance does not stay any permit condition [40 CFR 122.41 (f)]. • 13. Permit Modification. Revocation and Reissuanceor Termination The issuance of this permit does not prohibit the permit issuing authority from reopening and modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123; Tide 15A of the North Carolina Administrative Code, Subchapter 2H.0100; and North Carolina General Statute 143-215.1 et. al. 14. Annual Administering and Compliance Monitoring Fee Requirements The Permittee must pay the annual administering and compliance monitoring fee within thirty days after being billed by the Division. Failure to pay the fee in a timely manner in accordance with 15A NCAC 2H.0105 (b) (2) may cause this Division to initiate action to revoke the permit. Version 7/2009 f°'t NPDES Permit Standard Conditions Page 7 of 18 Section C. Operation and Maintenance of Pollution Controls 1. Certified Operator Upon classification of the permitted facility by the Certification Commission, the Permittee shall employ a certified water pollution control treatment system operator in responsible charge (ORC) of the water pollution control treatment system. Such operator must hold a certification of the grade equivalent to or greater than the classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ one or more certified Back-up ORCs who possess a currently valid certificate of the type of the system. Back-up ORCs must possess a grade equal to (or no more than one grade Less than) the grade of the system [15A NCAC 8G.0201]. The ORC of each Class I facility must: > Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least weekly > Comply with all other conditions of 15A NCAC 8G.0204. The ORC of each Class II, III and IV facility must > Visit the facility as often as is necessary to insure proper operation of the treatment system; the treatment facility must be visited at least five days per week, excluding holidays > Properly manage and document daily operation and maintenance of the facility > Comply with all other conditions of 15A NCAC 8G.0204. Once the facility is classified, the Permittee shall submit a letter to the Certification Commission designating the operator in responsible charge: a. Within 60 calendar days prior to wastewater being introduced into a new system b. Within 120 calendar days of: > Receiving notification of a change in the classification of the system requiring the designation of a new ORC and back-up ORC ➢ A vacancy in the position of ORC or back-up ORC. 2. Proper Operation and Maintenance The Permittee shall at all times provide the operation and maintenance resources necessary to operate the existing facilities at optimum efficiency. The Permittee shall at all times properly operate and maintain all facilities and systems of treatment and control (and related appurtenances) which are installed or used by the Permittee to achieve compliance with the conditions of this permit. Proper operation and maintenance also includes adequate laboratory controls and appropriate quality assurance procedures. This provision requires the Permittee to install and operate backup or auxiliary facilities only when necessary to achieve compliance with the conditions of the permit [40 CFR 122.41 (e)]. NOTE: Properly and offiriilly designated operators are fully responsible for all proper operation and maintenance of the facility, and all documentation required thereof, whether acting as a contract operator [subcontractor] or a member of the Permittee's staff. 3. Need to Halt or Reduce not a Defense It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the condition of this permit [40 CFR 122.41 (c)]. 4. Bypassing of Treatment Facilities a. Bypass not exceeding limitations [40 CFR 122.41 (m) (2)] Version 7/2009 NPDES Permit Standard Conditions Page 8of18 The Permittee may allow any bypass to occur which does not cause effluent limitations to be exceeded, but only if it also is for essential maintenance to assure efficient operation. These bypasses are not subject to the provisions of Paragraphs b. and c. of this section. b. Notice [40 CFR 122.41 (m) (3)] (1) Anticipated bypass. If the Permittee knows in advance of the need for a bypass, it shall submit prior • notice, if possible at least ten days before the date of the bypass; including an evaluation of the anticipated quality and effect of the bypass. (2) Unanticipated bypass. The Permittee shall submit notice of an unanticipated bypass as required in Part II. E. 6. (24-hour notice). c. Prohibition of Bypass (1) Bypass from the treatment facility is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for bypass, unless: (A) Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; (B) There were no feasible alternatives to the bypass, such as the use of auxiliary treatment facilities, retention of untreated wastes or maintenance during normal periods of equipment downtime. This condition is not satisfied if adequate backup equipment should have been installed in the exercise of reasonable engineering judgment to prevent a bypass which occurred during normal periods of equipment downtime or preventive maintenance; and (C) The Permittee submitted notices as required under Paragraph b. of this section. (2) Bypass from the collection system is prohibited and the Permit Issuing Authority may take enforcement action against a Permittee for a bypass as provided in any current or future system -wide collection system permit associated with the treatment facility. (3) The Permit Issuing Authority may approve an anticipated bypass, after considering its adverse effects, if the Permit Issuing Authority determines that it will meet the three conditions listed above in Paragraph c. (1) of this section. 5. Upsets a. Effect of an upset [40 CFR 122.41 (n) (2)]: An upset constitutes an affirmative defense to an action brought for noncompliance with such technology based permit effluent limitations if the requirements of paragraph b. of this condition are met. No determination made during administrative review of claims that noncompliance was caused by upset, and before an action for noncompliance, is final administrative action subject to judicial review. b. Conditions necessary for a demonstration of upset: Any Pertnittee who wishes to establish the affirmative defense of upset shall demonstrate, through properly signed, contemporaneous operating logs, or other relevant evidence that (1) An upset occurred and that the Permittee can identify the cause(s) of the upset; (2) The Permittee facility was at the tune being properly operated; and (3) The Permittee submitted notice of the upset as required in Part II. E. 6. (b) of this permit. (4) The Permittee complied with any remedial measures required under Part II. B. 2. of this permit. c. Burden of proof [40 CFR 122.41 (n) (4)]: The Permittee seeking to establish the occurrence of an upset has the burden of proof in any enforcement proceeding. 6. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be utilized/disposed of in accordance with NCGS 143-215.1 and in a manner such as to prevent any pollutant from such materials from entering waters of the State or navigable waters of the United States. The Permittee shall comply with all existing Federal regulations governing the disposal of sewage sludge. Upon promulgation of 40 CFR Part 503, any permit issued by the Permit Issuing Authority for the utilization/disposal of sludge may be Version 7/2009 �sre1 NPDES Permit Standard Conditions Page 9 of 18 reopened and modified, or revoked and reissued, to incorporate applicable requirements at 40 CFR 503. The Permittee shall comply with applicable 40 CFR 503 Standards for the Use and Disposal of Sewage Sludge (when promulgated) within the time provided in the regulation, even if the permit is not modified to incorporate the requirement. The Permittee shall notify the Permit Issuing Authority of any significant change in its sludge use or disposal practices. 7. Power Failures The Permittee is responsible for maintaining adequate safeguards (as required by 15A NCAC 2H.0124) to prevent the discharge of untreated or inadequately treated wastes during electrical power failures either by means of alternate power sources, standby generators or retention of inadequately treated effluent. Section D. Monitoring and Records 1. Representative Sampling Samples collected and measurements taken, as required herein, shall be characteristic of the volume and nature of the permitted discharge. Samples collected at a frequency less than daily shall be taken on a day and time that is characteristic of the discharge over the entire period the sample represents. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to and the approval of the Permit Issuing Authority [40 CFR 122.41 (j)]. 2. Reporting Monitoring results obtained during the previous month(s) shall be summarized for each month and reported on a monthly Discharge Monitoring Report (DMR) Form (MR 1, 1.1, 2, 3) or alternative forms approved by the Director, postmarked no later than the last calendar day of the month following the completed reporting period. The first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Duplicate signed copies of these, and all other reports required herein, shall be submitted to the following address: NC DENR / Division of Water Quality / Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 3. Flow Measurements Appropriate flow measurement devices and methods consistent with accepted scientific practices shall be selected and used to ensure the accuracy and reliability of measurements of the volume of monitored discharges. The devices shall be installed, calibrated and maintained to ensure that the accuracy of the measurements is consistent with the accepted capability of that type of device. Devices selected shall be capable of measuring flows with a maximum deviation of less than 10% from the true discharge rates throughout the range of expected discharge volumes. Flow measurement devices shall be accurately calibrated at a minimum of once per year and maintained to ensure .that the accuracy of the measurements is consistent with the accepted capability of that type of device. The Director shall approve the flow measurement device and monitoring location prior to installation. Once -through condenser cooling water flow monitored by pump logs, or pump hour meters as specified in Part I of this permit and based on the manufacturer's pump curves shall not be subject to this requirement. 4. Test Procedures Laboratories used for sample analysis must be certified by the Division. Permittees should contact the Division's <'"li*s Laboratory Certification Section (919 733-3908 or http://h2o.enr.state.nc.us/lab/cert.htm) for information regarding laboratory certifications. Version 7/2009 NPDES Permit Standard Conditions Page 10 of 18 Personnel conducting testing of field -certified parameters must hold the appropriate field parameter certifications. Test procedures for the analysis of pollutants shall conform to the EMC regulations (published pursuant to NCGS 143-215.63 et. seq.), the Water and Air Quality Reporting Acts, and to regulations published pursuant to Section 304(g), 33 USC 1314, of the CWA (as amended), and 40 CFR 136; or in the case of sludge use or disposal, approved under 40 CFR 136, unless otherwise specified in 40 CFR 503, unless other test procedures have been specified in this permit [40 CFR 122.41]. To meet the intent of the monitoring required by this permit, all test procedures must produce minimum detection and reporting levels that are below the permit discharge requirements and all data generated must be reported down to the minimum detection or lower reporting level of the procedure. If no approved methods are determined capable of achieving minimum detection and reporting levels below permit discharge requirements, then the most sensitive (method with the lowest possible detection and reporting level) approved method must be used. 5. Penalties for Tampering The CWA provides that any person who falsifies, tampers with, or knowingly renders inaccurate, any monitoring device or method required to be maintained under this permit shall, upon conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not more than two years per violation, or by both. If a conviction of a person is for a violation committed after a first conviction of such person under this paragraph, punishment is a fine of not more than $20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41]. 6. Records Retention Except for records of monitoring information required by this permit related to the Permittee's sewage sludge use and disposal activities, which shall be retained for a period of at least five years (or longer as required by 40 CFR 503), the Permittee shall retain records of all monitoring information, including. .> all calibration and maintenance records > all original strip chart recordings for continuous monitoring instrumentation ➢ copies of all reports required by this permit ➢ copies of all data used to complete the application for this permit These records or copies shall be maintained for a period of at least 3 years from the date of the sample, measurement, report or application. This period may be extended by request of the Director at any time [40 CFR 122.41]. 7. Recording Results For each measurement or sample taken pursuant to the requirements of this permit, the Permittee shall record the following information [40 CFR 122.41]: a. The date, exact place, and time of sampling or measurements; b. The individual(s) who performed the sampling or measurements; c. The date(s) analyses were performed; d. The individual(s) who performed the analyses; e. The analytical techniques or methods used; and f. The results of such analyses. 8. Inspection and Entry The Permittee shall allow the Director, or an authorized representative (including an authorized contractor acting as a representative of the Director), upon the presentation of credentials and other documents as may be required by law, to; a. Enter upon the Permittee's premises where a regulated facility or activity is located or conducted, or where records must be kept under the conditions of this permit; Version 7/2009 NPDES Permit Standard Conditions Page 11 of 18 b. Have access to and copy, at reasonable times, any records that must be kept under the conditions of this permit; c. Inspect at reasonable times any facilities, equipment ('including monitoring and control equipment), practices, or operations regulated or required under this permit; and d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as otherwise authorized by the CWA, any substances or parameters at any location [40 CFR 122.41 (i)]. Section E Reporting Requirements 1. Change in Discharge All discharges authorized herein shall be consistent with the terms and conditions of this permit. The discharge of any pollutant identified in this permit more frequently than or at a level in excess of that authorized shall constitute a violation of the permit. 2. Planned Changes The Permittee shall give notice to the Director as soon as possible of any planned physical alterations or additions to the permitted facility [40 CFR 122.41 (1)]. Notice is required only when: a. The alteration or addition to a permitted facility may meet one of the criteria for new sources at 40 CFR 122.29 (b); or b. The alteration or addition could significantly change the nature or increase the quantity of pollutants discharged. This notification applies to pollutants subject neither to effluent limitations in the permit, nor to notification requirements under 40 CFR 122.42 (a) (I). c. The alteration or addition results in a significant change in the Permittee's sludge use or disposal practices, and such alteration, addition or change may justify the application of permit conditions that are different from or absent in the existing permit, including notification of additional use or disposal sites not reported during the permit application process or not reported pursuant to an approved land application plan. • 3. Anticipated Noncompliance The Permittee shall give advance notice to the Director of any planned changes to the permitted facility or other activities that might result in noncompliance with the permit [40 CFR 122.41 (1) (2)]. 4. Transfers This permit is not transferable to any person without approval from the Director. The Director may require modification or revocation and reissuance of the permit to document the change of ownership. Any such action may incorporate other requirements as may be necessary under the CWA [40 CFR 122.41 (1) (3)]. 5. Monitoring Reports Monitoring results shall be reported at the intervals specified elsewhere in this permit [40 CFR 122.41 (1) (4)]. a. Monitoring results must be reported on a Discharge Monitoring Report (DMR) (See Part II. D. 2) or forms provided by the Director for reporting results of monitoring of sludge use or disposal practices. b. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation and reporting of the data submitted on the DMR. 6. Twenty-four Hour Reporting a. The Permittee shall report to the Director or the appropriate Regional Office any noncompliance that potentially threatens public health or the environment. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the noncompliance, and its cause; the period of noncompliance, including exact dates and times, and if the noncompliance has not been corrected, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR 122.41 (1) (6)]. Version 7/2009 NPDES Permit Standard Conditions Page 12 of 18 b. The Director may waive the written report on a case -by -case basis for reports under this section if the oral report has been received within 24 hours. c. Occurrences outside normal business hours may also be reported to the Division's Emergency Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300. 7. Other Noncompliance The Permittee shall report all instances of noncompliance not reported under Part II. E. 5 and 6. of this permit at the time monitoring reports are submitted. The reports shall contain the information listed in Part II. E. 6. of this permit [40 CFR 122.41 (1) (7)]. 8. Other Information Where the Permittee becomes aware that it failed to submit any relevant facts in a permit application, or submitted incorrect information in a permit application or in any report to the Director, it shall promptly submit such facts or information [40 CFR 122.41 (1) (8)]. 9. Noncompliance Notification The Permittee shall report by telephone to either the central office or the appropriate regional office of the Division as soon as possible, but in no case more than 24 hours or on the next working day following the occurrence or first knowledge of the occurrence of any of the following. a. Any occurrence at the water pollution control facility which results in the discharge of significant amounts of wastes which are abnormal in quantity or characteristic, such as the dumping of the contents of a sludge digester, the known passage of a slug of hazardous substance through the facility; or any other unusual circumstances. b. Any process unit failure, due to known or unknown reasons, that render the facility incapable of adequate wastewater treatment such as mechanical or electrical failures of pumps, aerators, compressors, etc. c. Any failure of a pumping station, sewer line, or treatment facility resulting in a by-pass without treatment of all or any portion of the influent to such station or facility. Persons reporting such occurrences by telephone shall also file a written report within 5 days following first knowledge of the occurrence. 10. Availability of Reports Except for data determined to be confidential under NCGS 143-215.3 (a)(2) or Section 308 of the Federal Act, 33 USC 1318, all reports prepared in accordance with the terms shall be available for public inspection at the offices of the Division. As required by the Act, effluent data shall not be considered confidential. Knowingly making any false statement on any such report may result in the imposition of criminal penalties as provided for in NCGS 143-215.1 (b)(2) or in Section 309 of the Federal Act. 11. Penalties for Falsification of Reports The CWA provides that any person who knowingly makes any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance shall, upon conviction, be punished by a fine of not more than $25,000 per violation, or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41]. 12. Annual Performance Rep its Permittees who own or operate facilities that collect or treat municipal or domestic waste shall provide an annual report to the Permit Issuing Authority and to the users/customers served by the Permittee (NCGS 143-215.1C). The report shall summarize the performance of the collection or treatment system, as well as the extent to which the facility was compliant with applicable Federal or State laws, regulations and rules pertaining to water quality. Version 7/2009 NPDES Permit Standard Conditions Page 13 of 18 The report shall be provided no later than sixty days after the end of the calendar or fiscal year, depending upon which annual period is used for evaluation. The report shall be sent to: NC DENR / DWQ / Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 PART III OTHER REQUIREMENTS Section A. Construction The Permittee shall not commence construction of wastewater treatment facilities, nor add to the plant's treatment capacity, nor change the treatment process(es) utilized at the treatment plant unless the Division has issued an Authorization to Construct (AtC) permit. Issuance of an AtC will not occur until Final Plans and Specifications for the proposed construction have been submitted by the Permittee and approved by the Division. Section B. Groundwater Monitoring The Permittee shall, upon written notice from the Director, conduct groundwater monitoring as may be required to determine the compliance of this NPDES permitted facility with the current groundwater standards. Section C. Changes in Discharges of Toxic Substances The Permittee shall notify the Permit Issuing Authority as soon as it knows or has reason to believe (40 CFR 122.42): a. That any activity has occurred or will occur which would result in the discharge, on a routine or frequent basis, of any toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (1) One hundred micrograms per liter (100 µg/L); (2) Two hundred micrograms per liter (200 µg/L) for acrolein and acrylonitrile; five hundred micrograms per liter (500 µg/L) for 2.4-dinitrophenol and for 2-methyl-4.6-dinitrophenol; and one milligram per liter (1 mg/L) for antimony; (3) Five times the maximum concentration value reported for that pollutant in the permit application. b. That any activity has occurred or will occur which would result in any discharge, on a non -routine or infrequent basis, of a toxic pollutant which is not limited in the permit, if that discharge will exceed the highest of the following "notification levels"; (I) Five hundred micrograms per liter (500 µg/L); (2) One milligram per liter (1 mg/L) for antimony; (3) Ten times the maximum concentration value reported for that pollutant in the permit application. Section D. Evaluation of Wastewater Discharge Alternatives The Permittee shall evaluate all wastewater disposal alternatives and pursue the most environmentally sound alternative of the reasonably cost effective alternatives. If the facility is in substantial non-compliance with the terms and conditions of the NPDES permit or governing rules, regulations or laws, the Permittee shall submit a report in such form and detail as required by the Division evaluating these alternatives and a plan of action within 60 days of notification by the Division. Section E. Facility Closure Requirements . f,.. The Permittee must notify the Division at least 90 days prior to the closure of any wastewater treatment system covered by this permit. The Division may require specific measures during 4eactivation pf the system to prevent Version 7/2009 NPDES Permit Standard Conditions Page 14of18 adverse impacts to waters of the State. This permit cannot be rescinded while any activities requiring this permit continue at the permitted facility. PART IV SPECIAL CONDITIONS FOR MUNICIPAL FACILITIES Section A. Definitions In addition to the definitions in Part II of this permit, the following definitions apply to municipal facilities: Indirect Discharge or Industrial User Any non -domestic source that discharges wastewater containing pollutants into a POTW regulated under section 307(b), (c) or (d) of the CWA. [40 CFR 403.3 (b) (i) and G)] Interference Inhibition or disruption of the POTW treatment processes; operations; or its sludge process, use, or disposal which causes or contributes to a violation of any requirement of the POTW's NPDES Permit or prevents sewage sludge use or disposal in compliance with specified applicable State and Federal statutes, regulations, or permits. [15A NCAC 2H.0903 (b) (13)] Pass Through A discharge which exits the POTW into waters of the State in quantities or concentrations which, alone or with discharges from other sources, causes a violation, including an increase in the magnitude or duration of a violation, of the POTW's NPDES permit, or of an instream water quality standard. [1SA NCAC 2H.0903 (b) (23)] Publicly Owned Treatment Works (POTW) A treatment works as defined by Section 212 of the CWA, owned by a State or local government entity. This definition includes any devices and systems used in the storage, treatment, recycling and reclamation of municipal sewage or industrial wastes of a liquid nature. It also includes sewers, pipes, and other conveyances only if they convey wastewater to a POTW. The term also means the local government entity, or municipality, as defined in section 502(4) of the CWA, which has jurisdiction over indirect discharges to and the discharges from such a treatment works. [15A NCAC 2H.0903 (b) (27)] "Significant Industrial User" or "SIU" An industrial user that discharges wastewater into a publicly owned treatment works and that [15A NCAC 2H.0903 (b) (34)]: (a) (b) (c) (d) discharges an average of 25,000 gallons or more per day of process wastewater to the POTW (excluding sanitary, noncontact cooling and boiler blowdown wastewaters) or; contributes more than 5 percent of the design flow of the POTW treatment plant or more than 5 percent of the maximum allowable headworks loading of the POTW treatment plant for any pollutant of concern, or; is required to meet a national categorical pretreatment standard, or; is, regardless of Parts (a), (b), and (c) of this definition, otherwise determined by the POTW, the Division, or the EPA to have a reasonable potential for adversely affecting the POTW's operation or for violating any pretreatment standard or requirement or POTW's receiving stream standard, or to limit the POTW's sludge disposal options. Section B. Publicly Owned Treatment Works (POTWs) All POTWs are required to prevent the introduction of pollutants into the POTW which will interfere with the operation of the POTW, including interference with its use or disposal of municipal sludge, or pass through the treatment works or otherwise be incompatible with such treatment works. [40 CFR 403.2] All POTWs must provide adequate notice to the Director of the following [40 CFR 122.42 (b)]: Version 7/2009 NPDES Permit Standard Conditions Page 15 of 18 1. Any new introduction of pollutants into the POTW from an indirect discharger, including pump and hauled waste, which would be subject to section 301 or 306 of CWA if it were directly discharging those pollutants; and 2. Any substantial change in the volume or character of pollutants being introduced by an indirect discharger as influent to that POTW at the time of issuance of the permit 3. For purposes of this paragraph, adequate notice shall include information on (1) the quality and quantity of effluent introduced into the POTW, and (2) any anticipated impact that may result from the change of the quantity or quality of effluent to be discharged from the POTW. Section C. Municipal Control of Pollutants from Industrial Users. 1. Effluent limitations are listed in Part I of this permit. Other pollutants attributable to inputs from industries using the municipal system may be present in the Permittee's discharge. At such time as sufficient information becomes available to establish limitations for such pollutants, this permit may be revised to specify effluent limitations for any or all of such other pollutants in accordance with best practicable technology or water quality standards. 2. Prohibited Discharges a. Under no circumstances shall the Permittee allow introduction of pollutants or discharges into the waste treatment system or waste collection system which cause or contribute to Pass Through or Interference as defined in 15A NCAC 2H.0900 and 40 CFR 403. [40 CFR 403.5 (a) (1)] b. Under no circumstances shall the Permittee allow introduction of the following wastes in the waste treatment or waste collection system [40 CFR 403.5 (b)]: 1. Pollutants which create a fire or explosion hazard in the POTW, including, but not limited to, wastestreams with a dosed cup flashpoint of less than 140 degrees Fahrenheit or 60. degrees Centigrade using the test methods specified in 40 CFR 261.21; 2. Pollutants which cause corrosive structural damage to the POTW, but in no case discharges with pH lower than 5.0, unless the works is specifically designed to accommodate such discharges; 3. Solid or viscous pollutants in amounts which cause obstruction to the flow in the POTW resulting in Interference; 4. Any pollutant, induding oxygen demanding pollutants (BOD, etc.) released in a Discharge at a flow rate and/or pollutant concentration which will cause Interference with the POTW; 5. Heat in amounts which will may inhibit biological activity in the POTW resulting in Interference, but in no case heat in such quantities that the temperature at the POTW Treatment Plant exceeds 40°C (104°F) unless the Division, upon request of the POTW, approves alternate temperature limits; 6. Petroleum oil, nonbiodegradable cutting oil, or products of mineral oil origin in amounts that will cause interference or pass through; 7. Pollutants which result in the presence of toxic gases, vapors, or fumes within the POTW in a quantity that may cause acute worker health and safety problems; 8. Any trucked or hauled pollutants, except at discharge points designated by the POTW. c. The Permittee shall investigate the source of all discharges into the WWTP, including slug loads and . other unusual discharges, which have the potential to adversely impact the permittee's Pretreatment Program and/or the operation of the WWTP. The Permittee shall report such discharges into the WWTP to the Director or the appropriate Regional Office. Any information shall be provided orally within 24 hours from the time the Permittee became aware of the circumstances. A written submission shall also be provided within 5 days of the time the Permittee becomes aware of the circumstances. The written submission shall contain a description of the discharge, the investigation into possible sources; the period of the discharge, including exact dates Version 7/2009 NPDES Permit Standard Conditions Page 16 of 18 and times; and if the discharge has not ceased, the anticipated time it is expected to continue; and steps taken or planned to reduce, eliminate, and prevent reoccurrence of the noncompliance, 3. With regard to the effluent requirements listed in Part I of this permit, it may be necessary for the Permittee to supplement the requirements of the Federal Pretreatment Standards (40 CFR, Part 403) to ensure compliance by the Permittee with all applicable effluent limitations. Such actions by the Permittee may be necessary regarding some or all of the industries discharging to the municipal system. 4. The Permittee shall require any industrial discharger sending its effluent to the permitted system to meet Federal Pretreatment Standards promulgated in response to Section 307(b) of the Act as amended (which includes categorical standards and locally derived limits and narrative requirements). Prior to accepting wastewater from any significant industrial user, the Permittee shall either develop and submit to the Division a new Pretreatment Program or a modification of an existing Pretreatment Program, for approval as required under section D below as well as 15A NCAC 2H.0907 (a) and (b). [40 CFR 122.44 (j) (2)] 5. This permit shall be modified, or alternatively, revoked and reissued, to incorporate or modify an approved POTW Pretreatment Program or to include a compliance schedule for the development of a POTW Pretreatment Program as required under Section 402 (b) (8) of the CWA and implementing regulations or by the requirements of the approved State pretreatment program, as appropriate. Section D. Pretreatment Programs Under authority of sections 307 (b) and (c) and 402 (b) (8) of the CWA and implementing regulations 40 CFR 403, North Carolina General Statute 143-215.3 (14) and implementing regulations 15A NCAC 2H.0900, and in accordance with the approved pretreatment program, all provisions and regulations contained and referenced in the Pretreatment Program Submittal are an enforceable part of this permit. [40 CFR 122.44 G) (2)] The Permittee shall operate its approved pretreatment program in accordance with Section 402 (b) (8) of the CWA, 40 CFR 403, 15A NCAC 2H.0900, and the legal authorities, policies, procedures, and financial provisions contained in its pretreatment program submission and Division approved modifications thereof. Such operation shall include but is not limited to the implementation of the following conditions and requirements. Terms not defined in Part II or Part IV of this permit are as defined in 15A NCAC 2H.0903 and 40 CFR 403.3. 1. Sewer Use Ordinance (SUO) The Permittee shall maintain adequate legal authority to implement its approved pretreatment program. [15A NCAC 2H.0905 and .0906; 40 CFR 403.8 (f) (1) and 403.9 (1), (2)] 2. Industrial Waste Survey (IWS) The perrnittee shall implement an IWS consisting of the survey of users of the POTW, as required by 40 CFR 403.8 (f) (2) (i-iii) and 15A NCAC 2H.0905 [also 40 CFR 122.44 (j) (1)], including identification of all industrial users and the character and amount of pollutants contributed to the POTW by these industrial users and identification of those industrial users meeting the definition of SIU. The Permittee shall submit a summary of its IWS activities to the Division at least once every five years, and as required by the Division. The IWS submission shall indude a summary of any investigations conducted under paragraph B, 2, c, of this Part. 3. Monitoring Plan The Permittee shall implement a Division -approved Monitoring Plan for the collection of facility specific data to be used in a wastewater treatment plant Headworks Analysis (HWA) for the development of specific pretreatment local limits. Effluent data from the Plan shall be reported on the DMRs (as required by Part II, Section D, and Section E.5.). [15A NCAC 2H.0906 (b) (2) and .0905] 4. Headworks Analysis (1-IWA) and Local Limits The Permittee shall obtain Division approval of a HWA at least once every five years, and as required by the Division. Within 180 days of the effective date of this permit (or any subsequent permit modification) the Version 7/2009 NPDES Permit Standard Conditions Page 17 of 18 Permittee shall submit to the Division a written technical evaluation of the need to revise local limits (i.e., an updated HWA or documentation of why one is not needed) [40 CFR 122.44]. The Permittee shall develop, in accordance with 40 CFR 403.5 (c) and 15A NCAC 2H.0909, specific Local Limits to implement the prohibitions listed in 40 CFR 403.5 (a) and (b) and ISA NCAC 2H.0909. 5. Industrial User Pretreatment Permits (ILTP) & Allocation Tables In accordance with NCGS 143-215.1, the Permittee shall issue to all significant industrial users, permits for operation of pretreatment equipment and discharge to the Permittee's treatment works. These permits shall contain limitations, sampling protocols, reporting requirements, appropriate standard and special conditions, and compliance schedules as necessary for the installation of treatment and control technologies to assure that their wastewater discharge will meet all applicable pretreatment standards and requirements. The Permittee shall maintain a current Allocation Table (AT) which summarizes the results of the HWA and the limits from all IUPs. Permitted IUP loadings for each parameter cannot exceed the treatment capacity of the POTW as determined by the HWA. [15A NCAC 2H.0909, .0916, and .0917; 40 CFR 403.5, 403.8 (f) (1) (iii); NCGS 143- 215.67 (a)] 6. Authorization to Construct (AtC) The Permittee shall ensure that an Authorization to Construct permit (AtC) is issued to all applicable industrial users for the construction or Modification of any pretreatment facility. Prior to the issuance of an AtC, the proposed pretreatment facility and treatment process must be evaluated for its capacity to comply with all Industrial User Pretreatment Permit (IUP) limitations. [15A NCAC 2H.0906 (b) (6) and .0905; NCGS 143- 215.1 (a) (8)] 7. POTW Inspection & Monitoring of their IUs The Permittee shall conduct inspection, surveillance, and monitoring activities as described in its Division approved pretreatment program in order to determine, independent of information supplied by industrial users, compliance with applicable pretreatment standards. [15A NCAC 2H .0908(d); 40 CFR 403.8(f)(2)(v)].• The Permittee must a. Inspect all Significant Industrial Users (SIUs) at least once per calendar year; and b. Sample all Significant Industrial Users (SIUs) at least twice per calendar year for all permit -limited pollutants, once during the period from January 1 through June 30 and once during the period from July 1 through December 31, except for organic compounds which shall be sampled at least once per calendar year, For the purposes of this paragraph, "organic compounds" means the types of compounds listed in 40 CFR 136.3(a), Tables IC, ID, and IF, as amended. 8. IU Self Monitoring and Reporting The Permittee shall require all industrial users to comply with the applicable monitoring and reporting requirements outlined in the Division -approved pretreatment program, the industry's pretreatment permit, or in 15A NCAC 2H .0908. [15A NCAC 2H .0906(b)(4) and .0905; 40 CFR 403.8(f)(1)(v) and (2)(4; 40 CFR 122.440)(2)] 9. Enforcement Response Plan (ERP) The Permittee shall enforce and obtain appropriate remedies for violations of all pretreatment standards promulgated pursuant to section 307(b) and (c) of the Clean Water Act (40 CFR 405 et. seq), prohibitive discharge standards as set forth in 40 CFR 403.5 and 15A NCAC 2H .0909, and specific local limitations. All enforcement actions shall be consistent with the Enforcement Response Plan (ERP) approved by the Division. [15A NCAC 2H .0906(b)(7) and .0905; 40 CFR 4038(0(5)] 10. Pretreatment Annual Reports (PAR) The Permittee shall report to the Division in accordance with 15A NCAC 2H .0908. In lieu of submitting annual reports, Modified Pretreatment Programs developed under 15A NCAC 2H .0904 (b) may be required to submit a partial annual report or to meet with Division personnel periodically to discuss enforcement of /41"`1 pretreatment requirements and other pretreatment implementation issues. Version 7P2009 NPDES Permit Standard Conditions Page 18 of 18 For all other active pretreatment programs, the Permittee shall submit two copies of a Pretreatment Annual Report (PAR) describing its pretreatment activities over the previous twelve months to the Division at the following address: NC DENR / DWQ / Pretreatment, Emergency Response, and Collection Systems Unit (PERCS) 1617 Mail Service Center Raleigh, NC 27699-1617 These reports shall be submitted according to a schedule established by the Director and shall contain the following. a.) Narrative A brief discussion of reasons for, status of, and actions taken for all Industrial Users (IUs) in Significant Non -Compliance (SNC); - b) Pretreatment Program Summary (PPS) A pretreatment program summary (PPS) on specific forms approved by the Division; c.) Significant Non -Compliance Report (SNCR) The nature of the violations and the actions taken or proposed to correct the violations on specific forms approved by the Division; d) Industrial Data Summary Forms (IDSF) Monitoring data from samples collected by both the POTW and the Significant Industrial User (SIU) and any monitoring data for other Industrial Users (lUs) in SNC. These analytical results must be reported on Industrial Data Summary Forms (IDSF) or other specific format approved by the Division; e.) Other Information Copies of the POTW's allocation table, new or modified enforcement compliance schedules,. public notice of IUs in SNC, and any other information, upon request, which in the opinion of the Director is needed to determine compliance with the pretreatment implementation requirements of this permit; 11. Public Notice The Permittee shall publish annually a list of Industrial Users (Ms) that were in Significant Non -Compliance (SNC) as defined in the Permittee's Division -approved Sewer Use Ordinance with applicable pretreatment requirements and standards during the previous twelve month period. This list shall be published within four months of the applicable twelve-month period. [15A NCAC 2H .0903(b)(35)..0908(b)(5) and .0905 and 40 CFR 403.8(f)(2)(vii)J 12. Record Keeping The Permittee shall retain for a minimum of three years records of monitoring activities and results, along with support information including general records, water quality records, and records of industrial impact on the POTW. [15A NCAC 2H .0908(f); 40 CFR 403.12(o)] 13. Funding and Financial Report The Permittee shall maintain adequate funding and staffing levels to accomplish the objectives of its approved pretreatment program. [15A NCAC 2H .0906(a) and .0905; 40 CFR 403.8(0(3), 403.9(b)(3)] 14. Modification to Pretreatment Programs Modifications to the approved pretreatment program including but not limited to local limits modifications, POTW monitoring of their Significant Industrial Users (SIUs), and Monitoring Plan modifications, shall be considered a permit modification and shall be governed by 15 NCAC 2H .0114 and 15A NCAC 2H .0907. Version 7/2009 DESIGN CALCULATIONS for OAKBORO WASTEWATER TREATMENT PLANT NPDES PERMIT MODIFICATION TOWN OF OAKBORO, NORTH CAROLINA m so C stal L. 2938-C APRIL 2013 1 %\ k CARP%' :1* ��` p��SsIo ' \ QCSEAL 038694 $4,01 lB ficW--Zo13 'ton, P.E. THE WOOTEN COMPANY k ��INC lklt: �i ;' LA4kIHG A lI':II I}, I: 11AI 120kAliwankemo, fialclgY NC :"i0.. 'i_:1 915.8 fitYil iar 914.F34 35Y,9 B.L.F-0115 (*wt.\ CALCULATIONS FOR AVERAGE DAILY FLOW AT FULL DESIGN CAPACITY (1.2 MGD) Aeration Tank Design Considerations: Average Daily Flow BOD5 Influent Effluent TSS NH3-N Influent Effluent Influent Effluent Existing Facilities: Number of Aeration Tanks Unit Volume, cu. ft. Unit Volume, gallons Hydraulic Retention Time BOD5 to Aeration Tank Organic Loading MLSS Concentration MLVSS Concentration 1.2 MGD 300 '"g—' mg L 5 L 250 Lg 30 mg L 36Lg 4 mg L 2 67,120 cf 502,000 ,gal 2 (502,000 gal) (24 h) 1.2x(10)6 id 20 hrs (Influent BOD) (Q) (8.34_1bL ) mg -MG (300 Lg) (1.2 aG) (8.34 mg -MG) 3,002lb BO day BOD Loading Volume,1,000 CF (3,002 !b BOD) d 2 (67.12)1,000 CF 22 lb BOD/1,000 CF/day = 3,700 Lg = (.8) (MLSS) Town of Oakboro Supporting Design Calculations 1 April 2013 2938-C Total MLVSS in Aeration Basin FM Ratio Net Sludge Yield MCRT Number of Floating Aerators Aerator Horsepower Total Aeration Horsepower Aerator Oxygen Transfer Rate Total Aeration Capacity = (.8) (3,7oo!') = 2,960 Lg = (2,960 7)(2) (0.502 MG) (8.34 Mlc mg) = 24,785 lb MLVSS BOD Loading Total MLVSS 3,002 Ib BOD/d 24,785 lb MLVSS 0.113 lb BOD/lb MLVSS/d D'7 lb BODs Removed 15 to 20 Days 3 per basin, 6 Total 15 hp each 90 hp 3 lb 02/hp/hr (Floating Aerator) (hphr)(90hp) (2dr) 6,480 lb:2 d lbs solids Total Aeration Capacity, hp/1,000 CF = 9 0 hp 2 (67.12)1,000 CF hp = 0.67 i,000 cf Required Aeration Tank Volume: VMG Where: BODR (BODR)(YN)(SRT) (MLSS) (8.34) BOD5 Removal (Influent BOD — Effluent BOD)(Q)(8.34) (300 — 5 7) (1.2 MGD)(8.34) 2,952 lb BOD Town of Oakboro Supporting Design Calculations 2 April 2013 2938-C YN SRT MLSS VMG VMG Net Sludge Yield lb solid 0.7 lb BOD Removed Design Sludge Retention Time = 15 days = Design Mixed Liquor Suspended Solids 3,700 ig (2,952ib BdOD)(0.7lb solid lb BOD RemovedIk15 days) (3,700 j)(8.3 MG4 ) 1.004 MG = 1,004,000 gal The available volume in the existing aeration tank is 1.004 MG. This indicates that the existing aeration tank volumetric capacity is adequate for providing the desired wastewater treatment. Required Aeration Facilities: Oxygen Requirement: Ib 02 BOD5 Removal Rate = 1.5 Ib BODR BOD Oxygen Requirement = (2,952 lbBODR) (1•5 tblb 02 ) 4,428 d y NH3-N Removal Rate = 4.6 Ib 02 Ib NH3 —N NH3-N Oxygen Requirement = (36 - 4 ig) (1.2 MGD) (8.34 MGmg) (4.6 lb NH3 NJ = 1,473 d y Total Oxygen Required = 4,428 Ib °2 + 1,473 Ib 02 day day = (s9o1!. bd 2)(2 hr) = 245.88 lb o2 hr Required Horsepower for Mechanical Surface Aerator: Town of Oakboro 3 April 2013 Supporting Design Calculations 2938-C SOR Where: = AOR[ cs (9 csw—Co)x 9T-20 x a AOR = Oxygen Transfer Rate, lb O2/hr = 220.92 ibh 02 CS = Oxygen saturation value of clean water at standard conditions = 9.17In—lag R csw = Ratio of oxygen saturation value of waste to that of clean water = 0.9 = Saturation value of clean water (25°C, actual barometric Pa=14.67) = 8.263 L9 C. = Residual concentration of dissolved oxygen desired during normal operation = 2.0 Ls a = Ratio of oxygen transfer in waste to that of clean water at same temperature = 0.85 T = Design wastewater temperature = 25° C 0 = Temperature correction constant = 1.024 SOR = (245.88) 9.17 [(o.9C8.263_21.o2425_2oo.85]) SOR = 417.97 1b 02 h Town of Oakboro 4 April 2013 Supporting Design Calculations 2938-C Considering a 3.0 lb 02/hp/hr standard oxygen transfer rate for the existing floating surface aerator, the required horsepower is: Oxygen Transfer Rate 147.97 lb 02 h 3.0 lb 02/hp/hr = 139.3 hp The existing aeration facility (six (6) floating surface aerators, 15 hp each) provides total aeration horsepower of 90 hp. This indicates that additional aeration facilities will be required for providing adequate treatment of wastewater. Mixing Requirement: Considering a mixing power requirement of 100 Mc and the aeration tank total volume of 1.004 MG, the total mixing aeration capacity required is: = 1.004 MG (100 Mc) 100.4 hp From the above aeration requirements for meeting oxygen need and mixing need, it is evident that the aeration requirement will be OXYGEN limited. Accordingly, it is recommended to either provide an additional 50 hp aeration capacity or replace the six existing 15 hp aerators with 25 hp aerators. Clarifier Design Considerations: Average Daily Flow = 1.2 MGD Surface Overflow Rate = 400 g f Solids Loading Rate = 20- 30 lb solids/SF/day Existing Facilities: Number of Units = 3 Clarifiers 1 & 2: Unit Diameter = 28 ft Sidewater Depth = 12.67 ft Unit Volume = 7,800 cf OR 58,344 gal Surface Area = 615.8 s f Weir Length — Inside = 34.56 ft Weir Length — Outside = 40.84 ft Clarifier 3: Town of Oakboro 5 April 2013 Supporting Design Calculations 2938-C Unit Diameter = 50 ft Sidewater Depth = 14 ft Unit Volume = 27,490 cf OR 205,625 gal Surface Area = 1,963.5 s f Weir Length — Inside = 59.69 ft Weir Length — Outside = 69.12 ft Flow to Each Clarifier: Weirs 1 & 2 to Clarifiers 1 & 2 Length = 1 ft Elevation = 347.20 ft Water Level = 347.44 ft Weir 3 to Clarifier 3 Length = 2.8125 ft Elevation = 347.20 ft Water Level = 347.44 ft Flow Over Rectangular Weir with End Contractions: Q = CW (L — 0.2H) (H) 1.5 Where: CW = 2.125 Flow Over Weirs 1 and 2 Q Q Flow Over Weir 3 Q Q Total Flow Over Weirs (2.125)(1 — (0.2)(347.44 — 347.20))(347.44 — 347.20)1.5 0.249 MGD (2.125)(2.125 — (0.2)(347.44 — 347.20))(347.44 — 347.20)13 0.701 MGD = 2 (0.249 MGD) + 0.701 MGD = 1.199 MGD Total flow over weir should be 2.4 MGD because it is the combined flow of the Influent, Q, and the recycle, QR. Q = QR Q+QR=2Q Determine required driving head over weir to achieve 2.4 MGD. Q = (2.125)(L - 0.2H)(H)1.5 (2)(0.701) _ (2.125)(2.8125 — 0.2H)(H)15 H = 0.388ft Town of Oakboro 6 April 2013 Supporting Design Calculations 2938-C Water Elevation @ H = 0.388 ft = Top of Weir Contraction 347.20 ft + 0.388 ft = 347.588 ft = 347.79 ft Flow Over Weirs 1 and 2 @ H= 0.388 ft Q = (2.125)(1 - 0.2(0.388))(0.388)1.5 Q = 0.509 MGD Total Flows Over Weirs: Q = 2(0.509) + 1.402 Q = 2.42 MGD Surface Overflow Rate: (Recycle flow is not included because it does not contribute to upward flow velocity) Clarifiers 1 and 2 Clarifier 3 Solids Loading Rate: Clarifiers 1 and 2 Clarifier 3 Both the surface overflow rate and the Weir Overflow Rate: Total Length of Weirs 254,500 gpd 615.8 sf 413.28 gpd 701,000 gpd 1,963.5 sf 357.01 sPd sf b L (3,700 Lg)(8.3 MG mg )(0.509 MGD) 615.8 sf 25.5 lb solids/s f /d (3,700 L)(8.3 M4 mg)(1.402 MGD) 1,963.5 sf 22.03 lb solids/sf /d solids loading rate are within the acceptable ranges. = 279.61ft Town of Oakboro Supporting Design Calculations 7 April 2013 2938-C Average Daily Flow Weir Overflow Rate Chlorine Disinfection System Chlorine Contact Chamber: Required Contact Time Flow Volume Required Volume Available Channel Dimensions Volume = 1.2 MGD = 1,200,000 gpd 279.61 ft = 4,291.69 gpd LF of Weir = 30 minutes = 1.2 MGD (1'200,000gal\ (30 min) \60 min/ \2 hr/ 25,000 gal 72.3 ft long x 3 ft wide x 5 feet deep = [(72.3 f t) (3 f t) (5 f t)] x 4 = 4,338 cf (7.489a1) = 32,448 gal Chlorine contact chamber is of sufficient volume Chlorine Feed System: Number of Chlorinators Chlorinator Capacity, each Peak Daily Flow Chlorine Dose Amount of Chlorine Required = 2 = 100 1b C12 d = 3 MGD 67 _ (6i) (8.34 MC mg) (3.0 dG) 1b C12 = 150.12 d Town of Oakboro Supporting Design Calculations 8 April 2013 2938-C Aerobic Sludge Digestion Design Considerations: Average Daily Flow BOD5 Influent Effluent Waste Activated Sludge Percent Solids in Combined Waste Sludge Specific Gravity of Waste Sludge Waste Sludge Production Waste Sludge Volume Design Considerations: Waste Activated Sludge = 1.2 MGD 300 Lg = 5 mg L = 0.7 = 1 = 1.02 = (300 — 5 g) (8.34 lb L g lb ) (1.2 MGD) (0.7 lb solidBODR ) L MG m = 2,101.68 day lb solid 2,102 lb solid day 2,1020 solid d (8.34)(1.02)(0.01) = 24,709.6 gd i Waste Sludge Concentration Percent Volatile Solids in Waste Activated Sludge, % Percent Volatile Solids Reduction, % Temperature, °C Sludge Retention Time @ 15°C Expected Thickened Solids Concentration Average Operating MLSS Conc. Supernatant TSS Concentration Required Aerobic Digestion Tank Volume: lb = 2,102 da- y 10,000 Lg = 80 = 40 = 25°C = 60 Days = 30,000 Lg = 25,000 Lg = 300 Lg Town of Oakboro 9 April 2013 Supporting Design Calculations 2938-C Sludge Retention Time Total Solids in Aerobic Digester,lbs Solids Loss/Day in Supernatant + Solids Wasted/Day Average MLSS Conc.in Digester*8.34*Digester Volume [(Supernatant TSS Conc.)(I— f)+(Waste Sludge Conc.(f ))xln f.Flow] Where f is the fraction of influent solids retained in the digester and (1-0 is the fraction that leaves as supernatant. f (Influent SS Conc.)(Fraction of Solids Not Destroyed) Thickened Solids Conc. Fraction of solids not Destroyed = f Aerobic Digester Volume: 60 Days 60 Days 60 Days 60 Days Digester Volume Digester Volume 2,102 d-(2,102 d)(0.8)(0.4) 2,102 d 0.68 10,000mg/L(0.68) 30,000 mg/L = 0.227 Average MLSS Conc.in Digester,mg/L*8.34*Digester,Vol,MG [(Supernatant TSS Conc.)(I—f)+(Waste Sludge Conc.(f))*Inf.Flow (25,000 Ls)(8.34 mi MG) (Digester Volume) [(3oO)(1_O.227)+(3o.00O4)(O.227)]x(8.34xO.21 MGD) _ 208,500x(Digester Volume) [231.9 + 6,810](8.34)(0.021 MGD) = 169.056 x (Digester Volume) _ 60 days 169.056 d y 0.355 MG 355,000 gal Existing Aerobic Digestion Tank Volume: One Rectangular Tank Tank Volume Tank Volume Two Rectangular Tanks Tank Volume Tank Volume 52 ft x 75 ft x 12 ft (52 f t) (75 f t) (12 ft) 46,800 cf 350,064 gal 15ft x 15ft x 6.25ft = 2 x [(15 f t) (15 f t) (6.25 ft)] = 2,812.5 c f = 21,037.5 gal Town of Oakboro Supporting Design Calculations 10 Apri12013 2938-C Sludge Storage for Sludge Management by Land Application: Total Waste Sludge Quantity to Aerobic Digester Percent Volatile Solids in Waste Sludge, % Percent Volatile Solids Reduction, % Expected Thickened Solids Concentration Specific Gravity of Thickened Sludge Sludge Storage Requirement (State Reg.) Stabilized Sludge Quantity = 2,102 d 80% = 40% = 30,000 Le = 1.03 30 days (2,102 d)(0.8)(0.6)+(2,102 d)(0.2) (8.34)(1.03)(0.03) = 5,546.48 gdi Required Sludge Storage Volume = (5,546.48 d y) (30 days) = 166,394 gal Total Required Aerobic Sludge Stabilization Storage Volume: Additional Volume Required = (355,000 gal + 166,394 gal) — 350,064 gal — 21,037 gal = 150,292 ,gal Aeration And Mixing Requirement In Aerobic Digester Existing Facilities: Digester Volume Mixers Aerators For a digester @ 3% solids: • Aerators use 200 hp/MG of Volume • Mixers use 60 hp/MG of Volume Aeration Requirement 350,000 ,gal 1@15hp 2 @ 20 hp (2,012 lb solid VSS l ( lb VSSR'\ LB Oz day 1(0•8 solids) `0'4 lb vss) 2 lb VSSR 1,345.28 lb02 56.05 lb o2 hr Town of Oakboro Supporting Design Calculations 11 Apri12013 2938-C f SOR SOR _ (47.63) [0.9x8.263-2.00..o24)25-209.171 (0.85) 02 Transfer Rate - Floating Aerator = Power Requirement Mixing Requirement: Aerator Mixing Mixer Mixing Total Volume Mixed Volume Requiring Mixing 83.94 l h02 3.0 lb 02/hp/hr 83.94lb 02 3.0 lb 02/hp/hr 27.98 hp 2 (20 hp) (2P) MG 0.2 MG Adequately Mixed = 1(15 hp) (60 hp MG ) = 0.25 MG Adequately Mixed 0.45 MG = 0.35 MG Sludge Recirculation / Waste Pump Station Design Considerations: Average Daily Flow = 1.2 MGD Sludge Recycle Ratio = 100 % Existing Facilities: Number of Pumps = 2 Pump Capacity = 500 gpm Required Sludge Recirculation Facilities: Considering providing 100% sludge recirculation flow capacity. The required capacity of the sludge recirculation pump is: Required Pump Capacity = (1,200,000 ( d J 1,440 min)) 833 gpm Town of Oakboro 12 April 2013 Supporting Design Calculations 2938-C N CALCULATIONS FOR PEAK FLOW CONDITIONS Aeration Tank Design Considerations: Peak Flow Walkway Elevation Normal Pool Elevation Outlet Pipe Invert Bottom of Basin Elevation Driving Head Velocity in Outlet Pipe Area Where: e r Area Flow in Pipe Splitter Box % of ADF to Weir 1 % of ADF to Weir 2 = 2.5 x (ADF) = 2.5 x (1.2 MGD) = 3 MGD = 4.64 c f s = 350.00 ft = 348.00 ft = 347.25 ft = 336.50 ft = 348.00 ft — 347.25 f t = 0.75 ft = 2:Fit _ J(2) (32.2 SZ) (0.75 ft) = 6.95 ft s 7tr 2 2.09 = 0.5ft = 7r(0.5 ft)2 — (0.5 ft)2(2.09—sin2.09) 2 2 r2(0—sin 9) 0.63 sf 6.95 Stx0.63sf 4.34cfs = 20.75% = 20.75% Town of Oakboro Supporting Design Calculations 13 April 2013 2938-C % of ADF to Weir 3 Peak Flow Recycle Flow Portion of Flow to Weir 1 Portion of Flow to Weir 2 Portion of Flow to Weir 3 Driving Head Over Weirs 1&2: 0.8715 H Weir Elevation Water Elevation Top of Weir Plate Resulting Flow over Weir 3: Q Total Flow Over Weirs Clarifier Surface Overflow Rate: Clarifiers 1 & 2 Clarifier 3 58.50% 3.0 MGD 1.2 MGD (0.2075) (4.2 MGD) 0.8715 MGD (0.2075) (4.2 MGD) 0.8715 MGD (0.585)(4.2 MGD) 2.457 MGD (2.125)(1 — 0.2H)(H)1.5 0.60 ft 347.20 ft 347.20 + 0.60 347.80 ft 347.81 f t (2.125) (2.8125 — 0.2 x 0.6) (0.6)1.5 2.76 MGD 2(0.8715 MGD) + 2.76 MGD 4.395 MGD 622,500 gpd 615.8 sf = 1,010.88 9s f 1,755,000 gpd 1,963.5 sf = 906.26 SPd f Per Metcalf & Eddy, Table 8-7, acceptable overflow rates at peak flow range from 1,000-1,600 GPD/SF. ell. Solids Loading Rate Town of Oakboro Supporting Design Calculations 14 April 2013 2938-C Clarifiers 1 & 2 Clarifier 3 (3,700 �g )(8.34 MG_,mg)(0.8175 MGD) 615.8 sf = 40.97 lb/sf /d = 1.71 lb/s f /hr (3,700 Lg)(8.34 MG-mg)(2.76 MGD) 1,963.5 sf = 43.381b/sf/d = 1.80 lb/s f /hr Per Metcalf & Eddy, Table 8-7, acceptable solids loading at peak flow is approximately 1.6 lb/sf/hr. Chlorine Contact Chamber Volume Contact Time at Peak Flow 32,448 gal 32,448 gal � /24hr1 /60�r min) 3x(10) d l 1l J 15.5 min Town of Oakboro 15 April 2013 Supporting Design Calculations 2938-C Berry, Ron From: Berry, Ron Sent: Friday, October 24, 2014 1:01 PM To: Berry, Ron Subject: FW: NPDES Permit NC0043532 West Stanly WWTP Renewal and Modification Application Attachments: WW Treatment Fac 31.pdf; WWTP Outfall PS&FM_14.pdf; WWTP Exp_26.pdf; WWTP Exp_10.pdf; WWTP Exp_11.pdf; Outlet 001a Reduced jpg; Outlet 001b Reduced jpg; Outlet 002a Reduced jpg; Outlet 002b Reduced jpg From: Donna Davis[mailto:ddavisCa�stanlycountync.gov] Sent: Friday, October 24, 2014 11:50 AM To: Berry, Ron Cc: Granseur Dick Subject: Fwd: NPDES Permit NC0043532 West Stanly WWTP Renewal and Modification Application Mr. Berry, Please see below the responses to your questions regarding the West Stanly WWTP. The first three items listed, you should have already provided but I am including them once again. Items 4 - 7 and attachments were prepared by Mr. Granseur Dick, PE of Chambers Engineering, PA. Please let me know if you need additional information. Thank you for your assistance and patience in this matter. Donna Davis Stanly County Utilities 1000 N 1st Street Suite 12 Albemarle, NC 28001 (704) 986-3686 1) Are you the corrected contact for this permit? Yes 2) Is Stanly County requesting a NPDES modification for an expansion to 1.2 MGD? Yes, we would like to include the 1.2 mgd tier modification originally requested by the Town of Oakboro. 3) Is The Wooten Company Stanly County representative? Stanly County's engineering representative is Chambers Engineering, PA 129 N 1st Street Albemarle, NC 28002 (704) 984-6427 4) Is Outfall 002 discharging via a submerged diffuser? If yes need a simple schematic of the diffuser system. Outfall 002 discharges above normal Rocky River water levels through a 12" DIP with a diffuser check valve. Ref. "WWTP Outfall PS&FM 14. pdf" for plan and profile views and photos "Outlet 002a Reduced" and "Outlet 002b Reduced". 5) What is the configuration of emergency Outfall 001? Open pipe, submerged, etc.? Outfall 001 discharges above normal Long Creek water levels through an open 18" RCP with a concrete head wall with baffles. Ref. "WW Treatment Fac 31. pdf" for plan and profile views and photos "Outlet 001a Reduced" and "Outlet 001b Reduced". 6) 1 need a flow schematic or plot plan for the influent flow station and screen/grit system. Ref. drawings "WWTP Exp 10. pdf" and "WWTP Exp 11. pdf" for plan and profile drawings of the Inflent Pump Station - Step Screen System and the Grit Removal System. 7) Where are the composite samplers, influent and effluent located? Influent Samplers are located at the McCoys Creek Pump Station upstream of the bar screen. (Ref. WWTP Exp 10. pdt) Effluent Samplers are located 1' upstream of the outlet weir for the chlorination chamber. (Ref. WWTP Exp 26.pdf) 2 OUTFALL 002: West Sta n ly WWTP NC0043532 OUTFALL 001: West Stanly WWTP NC0043532 CIVIL BILL OF MATERIAL t I� d moue LEYEL Otto. 11147 ® D� SOLD IP" • 0' E17510C MD 10'0RAr4 T- ELIS1Rc Tr PPE ON ELCO. 33350 PROPOSED 1r PPE PAT UN 33317 RNITH Of DOLL i El MINNOW. $-0"-i F_3'-0'+4.-]'-0'+ WIDOW • armor El ---------------- APPROXIMATE LOCATION OF EFFLUENT SAMPLER. LOCATED UPSTREAM APPROX I' OF WEIR EFFLUENT PIPE TO PUMP STATION & OUTLET 002 mow XL1CM POLE EFFLUENT PIPE TO OUTLET 0011 EIl6RNC 171K 6 fl 1 1 © 1 0 1 1 p 1 yi+ 11' S 4r 10• PPE 777. ELEv. 329417 i i $ dRATER 113f1, Wv. 337-S0 73' G 1'-0- 4T-r PROPOSED DM E01tI l _ - EUSOrC _rep. _mum. _1005E _ CHLR/DECHLR PLAN sou: 1/4' . 1. - 0. n Ii n iA-� .ia1 16 --TO ETUSRO RILL Eel CHLR/DECHLR ELEVATION SALL 117' • 1' - 0• 11 w f 1 5 END ELEVATEIN STALE. I/4 . 1' - O' RECORD DRAWING t.aKaAl] Ww.a.A4AlIRMO ADf.5iCO3....1i 411704Wr11D. N MPr Rr MOO A17 N a01061Af1ry W M AKwtoT 17G7Ar:0ft101 1:11.11Q1. 77 rod. 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M.C. •+••a WASTEWATER TREATMENT PLANT ETIPANSLON TOWN 00 OA5HOR0, NORTH GIROUNA CHLR/DECHLR CONTACT CHAMBER CIVIL PLAN & ELEVATIONS •.0 1/4- . 444 4/01/08 m - 66102 128 OP 61 275 270 265 260 255 250 280 275 270 265 260 255 106+00 TINv.267 94 107 00 FRCP. 12" PVC FORCE MAIN 606+00 NC 138 109+00 SCK CHECK OAJ (TYPICAL) 11Q}00 ' 94V-263.29 111+00 N01E pucE A ROCK CHECK Dom N DRAINAGE OOCH EVERY 200 LINEAR FEET FROM STA 108400 TO STA 110+00, SEE CET& ON SHEET 15 OF 15. EAST. GUARDRAIL 8 ri EXISANG GROUND ELEVATION 50 0 50 — 150 -- SCALE IN aT 60 LF OF 24'9 STEEL CASING 12" DP MECHANICAL JOINT k MEG-A-WG I ITTNG S SEE BORE DETAIL e. ON Tits SHEET y� EKST. GUARDRAIL 2 P-K NAIL FOUND AT WEST ENO OF BRIDGE OVER LONG CREEK -C/C Actsr 7 RDY 11. HINSON I _1 t} 0.8. 243, PG. 294 ++rr •i PROP. 12" PVC FORCE MAIN C/L 15' SANITARY SEWER EASEMENT WOODS ENGINEERING SERVICES. P.A. CONSULTING ENGINEERS CUM. ILL ^-�•y T7TP OUT7ALL PUMP ST4TTON i TOM' YAM TOWN 07 011010P.0. 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I'-o• d 1P 6' 6' " 11 ii[1il[f_.t — L rs I/r--I----- _r 3 d 1P 6-0' 7' 116,4plikir Amir— bas 4444 SLOW 1' lIi``i 1, 1P L 417 PLAN E11Y.a1160 • • M14:Cih'�.y �!'+� SECTION A sou: I/r - I'-0' 4R2011RE E101. 16' 11111011 ELEV. ally - I •' 1 I RECORD DRAWING omen oss, MM 1041111 w111441* 6. Pa• TI MilroOLI RoalaPi1diwoo soak x6ID1ImM1CM,®MRMPa7 011M4RPA1 Es ENGINEERING SERVICES, P.A. CONSULTING ENGINEERS CANILR. N.C. ••••• WASTEWATER TREATMENT PU11TT EE1'ANSTON '•=• TOWN OF 04600R0, NORTH CAROUNA —EXIST. INFLUENT PUMP STA. CIVIL AERATED GRIT REMOVAL SYSTEM r., I/x- . 1•-6- ' I e• awlwa 1... um N302 11 0% 51 Stanly County Utilities 1000 N 1:t Street Suite 12 ALBEMARLE, NORTH CAROLINA 28001 Phone (704) 986-3686 Fax (704) 986-3711 October 21, 2014 Mr. Ron Berry NCDENR — Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Mr. Berry, The County of Stanly is providing as required the NPDES application signature page for the West Stanly WWTP (formerly Oakboro WWTP) NC0043532. Stanly County has purchased the treatment facility and assumes responsibility for the associated permit renewal and permit modification submitted by the Town of Oakboro. Thank you for your time and efforts on our behalf. If you have any additional questions or concerns regarding this matter please feel free to contact me. Sincerely, Donna Davis, Director Attachments: page 9 of EPA Form 23510-2A RECEIVEDIDENRIDWR OCT 2.4 2014 Water -Quality Permitting Sewn t FACILITY NAME AND PERMIT NUMBER: W West Stanly WTP (formerly Oakboro WWTP) NC0043532 Form Approved 1/14/99 OMB Number 2Q40-0088 ASIC`I PP --'— .' ;I.ON'INFORMA TION, .:._ . , .... ._.. .... PART C. CERTIFICATION .. ,, % , , Allrapplicants must -co Iete the CertificatlgniSec o �Re r to i structionsto cafe 1 a- s z �- :-�:��.z:-..._ �,-..,��.,,y� - t!--,�,. ��_.�.t7rtrr�e �p;is`8R,t1ffiC@fifOf'�e_p1�11'pOS@S of tlmis oertficdtlon Aq l �- appilcantci, iii ~ com fete all ap" likable sections of Fo.}2A, "as °e � lai' eii• Iti'th A' ' (ica o Overvi w ;' Rd'cate, be ow " ' `' pJ Fo � - .� ti � - • � e ,-� � � �- ,.�-� .. r ��.�g . t :... :.��..��! l: ��--� `i���---I���-��•.>�� p��'. o Fo�'rr�t2A,you • ha4e ft -s n n� s corlr�ile�ec�artda�esubmi mg, By ig, Jj.gJthiscce, ca�o�i tafen,�erttt,a p�Icants,�antirrn.that'theyxhayere ewed:Fo� a d ave-co ``"lefed' 'ati'sections'th'at'spply.:tothe facil forwhichsthis:a' f '' , '' . ` ' z ,''" fiY pPlicar on is`stibmitfed.,..�•., , , .w:.:.., ...._ �::; A�, .,_ - � ,, ,:: yk :. ,- ;.'.; �t:.•...•.. A.. Indicate which parts of Form 2A you have completed and are submitting: Basic Application Information packet Supplemental Application Information .•. ......•..., packet Effluent Testing Data) Biomonitoring Data) Discharges and RCRA/CERCLA Wastes) Sewer Systems) Part D (Expanded Part E (Toxicity Testing: • Part F (Industrial User Part G (Combined ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name and official title Donna L Davis Signature ,I.. 0(0afie.(L) Telephone number (704) 986-3686 Date signed 10/21/2014 Upon request of the permitting authority, you must submit any other information necessary to assess wastewater treatment practices at the treatment works or identify appropriate permitting requirements. SEND COMPLETED FORMS TO: EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 9 of 21 ArA NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Donna L. Davis Utilities Director Stanly County 1000 North First Street, Suite 10 Albemarle, NC 28001 Dear Ms. Davis: John E. Skvarla, III Secretary September 26, 2014 Subject: Validation of NPDES Permit Applications Permit NC0043532 West Stanly WWTP (formerly Oakboro WWTP) Prior to the March 2014 transfer of ownership by the Division of Water Resources of the former NPDES Oakboro WWTP permit NC0043532 to Stanly County, the then owner Town of Oakboro submitted applications in July 2013 for: 1) NPDES permit modification to expand to 1.2 MGD which included a flow justification, Engineering Alternative Analyses (EAA), and supports calculations to re -rate the existing treatment works based on a Division's 2005 speculative limit letter. The application and support documents were prepared for the Town of Oakboro by their representative The Wooten Company. 2) NPDES permit renewal for current permitted 0.9 MGD conditions and a request to include the 1.2 MGD expansion. The application was prepared for the Town of Oakboro by their representative The Wooten Company. It is our understanding Stanly County wishes to proceed with the NC0043532 permit renewal and the NC0043532 permit modification for expanding to1.2 MGD. The documentation regarding the permit renewal and expansion was submitted by the previous owner, the Town of Oakboro under the signature of Mayor Danny Long. Therefore, the Division is requiring Stanly County to provide new signature pages (page 9 of EPA Form 23510-2A) on both applications under their representative signature. Upon submittal of the new signature pages Stanly County is accepting the documentation in the previously submitted applications, EAA, flow justification, and applying for the permit renewal and the permit expansion modification for 1.2 MGD. This submittal also signifies Stanly County, or their designated representative, as the responsible party to address any issues or questions in regards to these applications. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Phone: 919-807-63001 Internet: www.ncwaterquality.org An Equal Opportunity'Affirmative Action Employer Donna L. Davis, Utilities Director Stanly County September 26, 2014 Page 2 of 2 Please be aware that any expansion above 0.9 MGD including the re -rate of the existing equipment, changes associated with treatment upgrades, or equipment additions associated with an expansion are subject to Division approval as part of the Authorization to Construct permitting process. An Authorization to Construct permit application cannot be processed for approval by the Division until the proposed expansion has an approved limitation page in the NPDES permit. Additional details on applying for an Authorization to Construct permit is available on http://portal.ncdenr.org/web/wq/swp/ps/npdes/atc. If you have any questions you can contact Ron Berry by phone (919) 807 — 6396 or email ron.berry@ncdenr.gov. Sincerely, a, a,,,„ Ron Berry, Engineer Division of Water Resources, NCDENR Cc: Mooresville Regional Office/Michael Parker Central Files NPDES File Stanly County Utilities 1000 N 1" Street Suite 12 ALBEMARLE, NORTH CAROLINA 28001 Phone (704) 986-3686 Fax (704) 986-3711 October 21, 2014 Mr. Ron Berry NCDENR — Division of Water Resources 1617 Mail Service Center Raleigh, NC 27699-1617 Mr. Berry, The County of Stanly is providing as required the NPDES application signature page for the West Stanly WWTP (formerly Oakboro WWTP) NC0043532. Stanly County has purchased the treatment facility and assumes responsibility for the associated permit renewal and permit modification submitted by the Town of Oakboro. Thank you for your time and efforts on our behalf. If you have any additional questions or concerns regarding this matter please feel free to contact me. Sincerely, W,,OmAt Donna Davis, Director Attachments: page 9 of EPA Form 23510-2A RECEIVEDIDENRIDWR OCT 2 4 2014 Water Quality. Permitting Section FACILITY NAME AND PERMIT NUMBER: W West Stanly WTP (formerly Oakboro WWTP) NC0043532 Form Approved 1/14/99 OMB Number 2040-0086 BASIC APPLICATION INFORMATION PART C. CERTIFICATION All applicants must complete the Certification Section. Refer to instructions to determine who is an officer for the purposes of this certification. All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview. Indicate below which parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed Form 2A and have completed all sections that apply to the facility for which this application is submitted. Indicate which parts of Form 2A you have completed and are submitting: Basic Application Information packet Supplemental Application Information packet: Effluent Testing Data) Biomonitoring Data) User Discharges and RCRAICERCLA Wastes) Sewer Systems) Part D (Expanded Part E (Toxicity Testing: Part F (Industrial Part G (Combined ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name and official title Donna L Davis Signature XO Ct— TS , 0a-el 'QJ Telephone number (704) 986-3686 Date signed 10/21/2014 Upon request of the permitting authority, you must submit any other information necessary to assess wastewater treatment practices at the treatment works or identify appropriate permitting requirements. SEND COMPLETED FORMS TO: EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 9 of 21 Berry, Ron From: Donna Davis <ddavis@stanlycountync.gov> Sent: Wednesday, September 03, 2014 11:01 AM To: Berry, Ron Cc: Stephen Chambers; Jim Amaral Subject: Re: NPDES Permit NC0043532 West Stanly WWTP Renewal and Modification Application Mr. Berry, Thank you for the time you took to clarify with me the status of the West Stanly WWTP permit. Please see my responses below. The first three items listed, we talked about them on the phone but this email is for your records. 1) Are you the corrected contact for this permit? Yes 2) Is Stanly County requesting a NPDES modification for an expansion to 1.2 MGD? Yes, we would like to include the 1.2 mgd tier modification originally requested by the Town of Oakboro. 3) Is The Wooten Company Stanly County representative? Stanly County's engineering representative is Stephen Chambers, P.E. Chambers Engineering, PA 129 N 1st Street Albemarle, NC 28002 Y'�`'r (704) 984-6427 The information requested for items 4 - 7 will be submitted by our engineer, Mr. Chambers. 4) Is Outfall 002 discharging via a submerged diffuser? If yes need a simple schematic of the diffuser system. 5) What is the configuration of emergency Outfall 001? Open pipe, submerged, etc.? 6) I need a flow schematic or plot plan for the influent flow station and screen/grit system. 1 7) Where are the composite samplers, influent and effluent located? Thank you. Donna Davis Stanly County Utilities 1000 N 1st Street Suite 12 Albemarle, NC 28001 (704) 986-3686 On Thu, Aug 28, 2014 at 11:00 AM, Berry, Ron <ron.berry@ncdenr.gov> wrote: Donna L. Davis Utilities Director Stanly County Albemarle, NC 28001 Ms. Davis: Prior to the purchase of the Oakboro WWTP by Stanly County, the Town of Oakboro had submitted applications for the NPDES permit renewal and for the NPDES permit modification to expand the facility to 1.2 MGD. The Wooten Company, representative for the Town of Oakboro, prepared and submitted the applications as well as other documentation. To assist the Division with moving forward with this NPDES permit please confirm: 1) Are you the corrected contact for this permit? 2) Is Stanly County requesting a NPDES modification for an expansion to 1.2 MGD? 3) Is The Wooten Company Stanly County representative? 4) Is Outfall 002 discharging via a submerged diffuser? If yes need a simple schematic of the diffuser system. 5) What is the configuration of emergency Outfall 001? Open pipe, submerged, etc.? 6) I need a flow schematic or plot plan for the influent flow station and screen/grit system. 2 7) ,Where are the composite samplers, influent and effluent located? If the expansion is requested and is approved by the Division, one final NPDES permit will be issued covering both the renewal and the expansion. First, a draft NPDES permit will be developed and issued to you, other agencies, and the public for 30 days to review and comment. Then the final NPDES permit will be issued once all comments are addressed. e-6,19(114-Fo The Wooten Company provided general information on the proposed equipment, rerate, and operation changes needed for the 1.2 MGD expansion. However, the only impact to the NPDES permit once the Division concurs with the expansion request will be the addition of an 1.2 MGD effluent limit page for future expansion. Upon receipt by the Division of the signed Authorization to Construct (ATC) Engineer's Certificate indicating completion of the ATC permit items, the NPDES 1.2 MGD effluent limit page will be activated. The ATC permit is a separate permitting process, has its own minimum design standards and requirements, and must be obtained for the rerate design and for the construction/upgrade of additional treatment components associated with the 1.2 MGD expansion. There is no fee associated with the ATC application. You can submit the ATC application to the Division once the permit draft is issued but an ATC permit cannot be issued until the final NPDES permit is issued. For more information on the ATC process and its requirements visit: http://portal.ncdenr.org/web/wq/swp/ps/npdes/atc Ron Berry has been assigned this NPDES permit renewal and 1.2 MGD expansion modification, and will also be handling the ATC process including issuing the ATC permit. If you have any questions you can contact Ron Berry at (919) 807 — 6396 or ron.berrv@ncdenr.gov. Sincerely, Ron Berry, Engineer Division of Water Resources/NCDENR Phone: (919) 807 - 6396 Email: ron.berry@,ncdenr.gov Location Address - Archdale Building, Office 925Y 3 512 N. Salibuiy St. Raleigh, NC 27699 Mailing Address - Archdale Building, NCDENR/DWR 1617 Mail Service Center Raleigh, NC 27669-1617 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. Donna Davis Stanly County Utilities 1000 N 1st Street Suite 12 Albemarle, NC 28001 (704) 986-3686 Pursuant to North Carolina General Statutes, Chapter 132, email correspondence to and from this address may be considered public record under North Carolina Public record Laws and may be disclosed to third parties. 4 THE WOOTEN COMPANY ENGINEERING PLANPIING ARCHITECTURE 120 North Boylan Avenue Raleigh NC 27603-1423 919.828.0531 fax 919.834.3589 July 10, 2013 Ms. Jackie Nowell Division of Water Quality Surface Water Protection Section — NPDES 512 N. Salisbury Street 9th Floor — Archdale Building Raleigh, NC 27604 Re: NPDES Permit Renewal and Modification — NC0043532 Town of Oakboro, North Carolina Dear Ms. Nowell: On behalf of the Town of Oakboro please find attached the permit renewal for the Oakboro Wastewater Treatment Plant's NPDES permit number NC0043532. The Oakboro Wastewater Treatment Plant is currently permitted for operation at 0.90 MGD but was originally designed for operation at 1.20 MGD. The Oakboro WWTP, having the potential capacity available, is well poised to act as a regional WWTP for those municipalities in southwestern Stanly County. In addition to renewing its existing permit the Town of Oakboro is requesting a permit modification to expand its permitted capacity to 1.2 MGD. Attached you will find the following items for the permit renewal and modification: • Application for NPDES Permit Renewal — One original and two copies • Permit modification fee - $260.00 • Application for NPDES Permit Modification — One original and two copies I trust that these items are sufficient for your review at this time. Should you require additional information please feel free to contact our office. Sincerely, The Wooten Company cc: Larry Branch — Town of Oakboro (w/o enclosures) TOWN OF OAKBORO Date - Inv No.\Desc. P.O. No. Amt 03/26/2013 3/26/13/NPDES PERMIT APPLIC. 260.00 6152 Check - 6152 04/03/2013 Total Amt: 260.00 PAY TO THE ORDER OF TOWN OF OAKBORO P.O. BOX 610 • OAKBORO, NC 28129-0610 Provision for the payment of this check has been made by an appropriation duly made pursuant to the Local Government Budget and Fiscal Control Act. Two Hundred Sixty Dollars and 00 Cents NCDENR-DIV. OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH NC 27699-1617 HOME SAVINGS BANK (IP 66-7002-2531 DATE 04/03/2013 6152 AUTHORIZED SIGNATURE 6152 AMOUNT $260.00 NCE OFFICER 000 6 L 5 211' 1: 2 5 3 L 700 201: 0000 11146670 gown Of Qakboro 109-A N. Main St. -- PO Box 610 Oakboro, NC 28129 704-485-3351/ 704-485-2439 (fax) www.oakboro.com June 28, 2013 NC DENR/DWQ/Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 RE: Request for NPDES Permit Renewal NPDES Permit # NC0043532 Oakboro WWTP Stanly County To whom it may concern, The Town of Oakboro respectfully requests renewal of the Oakboro WWTP NPDES Permit. The Following is an update and/or comments since the last permit renewal: 1.) The town has had no industrial flow in the last ten (10) years and no longer participates in the NC Pretreatment Program. We are presently permitted at 0.9 MGD discharge. 2.) We continue to be an active member in the Yadkin/Pee Dee River Basin Association (YPDRBA) in which they continue to monitor our receiving streams (Long Creek and Rocky River) 3.) Oakboro was authorized to do only one (1) PPA in lieu of three (3) due to the fact our permitted flow is <1.0 MGD and we do not have a pretreatment program. 4.) Our present Mayor is Danny R. Long in lieu of Mrs. Joyce H. Little and requests all future correspondence to be addressed to Mayor Long. Sincerely, James J. Amaral Oakboro WWTP ORC Phone: 704-485-8322 Email: Jamaral@Oakboro.com ) FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River FORM 2A NPDES NPDES FORM 2A APPLICATION OVERVIEW APPLICATION OVERVIEW Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet and a "Supplemental Application Information" packet. The Basic Application Information packet is divided into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental Application Information packet. The following items explain which parts of Form 2A you must complete. BASIC APPLICATION INFORMATION: A. Basic Application Information for all Applicants. All applicants must complete questions A.1 through A.8. A treatment works that discharges effluent to surface waters of the United States must also answer questions A.9 through A.12. Additional Application Information for Applicants with a Design Flow z 0.1 mgd. All treatment works that have design flows greater than or equal to 0.1 million gallons per day must complete questions 6.1 through B.6. C Certification. All applicants must complete Part C (Certification). SUPPLEMENTAL APPLICATION INFORMATION: D Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data): 1. Has a design flow rate greater than or equal to 1mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to provide the information. E. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data): 1. Has a design flow rate greater than or equal to 1 mgd, 2. Is required to have a pretreatment program (or has one in place), or 3. Is otherwise required by the permitting authority to submit results of toxicity testing. F. Industrial User Discharges and RCRAJCERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (SIUs) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRA/CERCLA Wastes). Sills are defined as: 1. All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403.6 and 40 CFR Chapter I, Subchapter N (see instructions); and 2. Any other industrial user that: a. Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions); or b. Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant; or c. Is designated as an SIU by the control authority. G. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems). ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 1 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro VVWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River f.. ;.. t 5 ,- N'Y ��, i v l'.,"C t,j i:, Ls ;. fn i .. :lh 1 t b a ..:d a' , � e. ..2. 1... .?: .Y � r ) w ., .....': ....�Y .i ( "q{ .�:: " ... � �i itr. :, R }} s3 �. N A���AP� r� � �n�:, y �R �.., a '7�_ t a ,a. � a �.try ,.t...,i.:.,��...,.a�' ��.�r .---•J.:�h:>x> a .Ss....; � ? c� t s •< A l ;t u# „j. �. r � ";,'sL• h.,,, L. �. 51 ✓ 4 :.J '� h±'.��ti'" 1 , .,` ij � � ', �.. .� Ni i.0 AS' :wS.A t �,F � � 1, ..� �,t , y � r � k '�fe. r� :t 'F�'-:S 3. tr a., w. .w :+I.. fi., l.. .r. ... ...r ,.r -.. t....�5•r.!.... ��r; 4�r .e.. J,'�«a.. zK ... "�',':��isa a`... .:.. • .' e - T: . . .fie ..,. .R is ^. I! rtl.. PART A..BASIC,A . �ICAT(oN` N .O ZIO : �FQ L ., ._zr 4 . .... -. ... � S.. ':.. i ..: t,w.. .. ., i>a,,. ^.,'..64 �- P ;-,vTl+,,� +� .i1 .. CL n , � n♦ .-.-.�,5�[ _.. _i _.._ _� y frrY e...,N .._ Jnf^+'•� Ares"H''Ki. .r i:',ffiY: _ •� %A' .�.:il'l ._._ e. n... i,. _. :t•3":r� . .i. u-'3;, V All treatment works must complete questions A.1 through A.8 of this Basic Application Information Packet. .f A.1. Facility Information. Facility Name Town of Oakboro WWTP Mailing Address PO Box 610 Oakboro, NC 28129-0610 Contact Person Jim Amaral Title WWTP ORC Telephone Number (704) 485-8322 Facility Address 24939-B Barbee's Grove Road (not P.O. Box) Oakboro. NC 28129 A.2. Applicant information. If the applicant is different from the above, provide the following: Applicant Name Town of Oakboro Mailing Address PO Box 610 Oakboro, NC 28129 Contact Person Danny R. Long Title Mayor Telephone Number (704) 485-3351 Is the applicant the owner or operator (or both) of the treatment works? to the facility or the applicant. environmental permits that have been issued to the treatment works PSD 0 owner 0 operator Indicate whether correspondence regarding this permit should be directed 0 facility 0 applicant A.3. Existing Environmental Permits. Provide the permit number of any existing (include state -issued pemiits). NPDES NC0043532 UIC Other WQ0005387 RCRA Other A.4. Collection System Information. Provide information on municipalities and areas served by the facility. Provide the name and population of each entity and, if known, provide information on the type of collection system (combined vs. separate) and its ownership (municipal, private, etc.). Name Population Served Type of Collection System Ownership Oakboro 1890 Separate Municipal Stanfield 1520 Separate Municipal Locust 2950 Separate Municipal Total population served 6360 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 2 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 A.5. Indian Country. a. Is the treatment works located in Indian Country? ❑ Yes ® No PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River b. Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country? ❑ Yes ® No A.6. Flow. Indicate the design flow rate of the treatment plant (i.e., the wastewater flow rate that the plant was built to handle). Also provide the average daily flow rate and maximum daily flow rate for each of the last three years. Each year's data must be based on a 12-month time period with the 12th month of "this year" occurring no more than three months prior to this application submittal. a. Design flow rate 1.2 mgd b. Annual average daily flow rate c. Maximum daily flow rate Two Years Ago .393 Last Year This Year .368 .496 1.28 1.22 1.80 A.7. Collection System. Indicate the type(s) of collection system(s) used by the treatment plant. Check all that apply. Also estimate the percent contribution (by miles) of each. ® Separate sanitary sewer a/o ❑ Combined storm and sanitary sewer A.8. Discharges and Other Disposal Methods. a. Does the treatment works discharge effluent to waters of the U.S.? ® Yes 0 No If yes, list how many of each of the following types of discharge points the treatment works uses: i. Discharges of treated effluent 2 ii. Discharges of untreated or partially treated effluent 0 iii. Combined sewer overflow points 0 iv. Constructed emergency overflows (prior to the headworks) 0 v. Other b. Does the treatment works discharge effluent to basins, ponds, or other surface impoundments that do not have outlets for discharge to waters of the U.S.? 0 Yes If yes, provide the following for each surface impoundment: Location: ® No Annual average daily volume discharge to surface impoundment(s) Is discharge 0 continuous or 0 intermittent? c. Does the treatment works land -apply treated wastewater? If yes, provide the following for each land application site: Location: Number of acres: O Yes mgd No Annual average daily volume applied to site: mgd Is land application ❑ continuous or 0 intermittent? d. Does the treatment works discharge or transport treated or untreated wastewater to another treatment works? ❑ Yes ® No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 3 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e.g., tank truck, pipe). If transport is by a party other than the applicant, provide: Transporter Name Mailing Address Contact Person Title Telephone Number f ) For each treatment works that receives this discharge, provide the following: Name Mailing Address Contact Person Title Telephone Number S ) If known, provide the NPDES permit number of the treatment works that receives this discharge Provide the average daily flow rate from the treatment works into the receiving facility. mgd e. Does the treatment works discharge or dispose of its wastewater in a manner not included in A.8. through A.8.d above (e.g., underground percolation, well injection): ❑ Yes ® No If yes, provide the following for each disposal method: Description of method (including location and size of site(s) if applicable): Annual daily volume disposed by this method: Is disposal through this method 0 continuous or 0 intermittent? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 4of22 FACILITY NAME AND PERMIT NUMBER: Oakboro WVVTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River WASTEWATER DISCHARGES: If you answered "Yes" to question A.8.a, complete questions A.9 through A.12 once for each outfall (including bypass points) through which effluent is discharged. Do not include information on combined sewer overflows in this section. If you answered "No" to Question A.8.a, go to Part B, "Additional Application Information for Applicants with a Design Flow Greater than or Equal to 0.1 mgd." A.9. Description of Outfall. a. Outfall number 002 b. Location Oakboro 28129 (City or town, if applicable) Stanly (Zip Code) NC (County) 35° 14' 8.85" W (State) 80° 16' 7.9" N (Latitude) c. Distance from shore (if applicable) d. Depth below surface (if applicable) (Longitude) ft. ft. e. Average daily flow rate mgd f. Does this outfall have either an intermittent or a periodic discharge? ® Yes 0 No (go to A.9.g.) If yes, provide the following information: Number f times per year discharge occurs: 365 days/week Average duration of each discharge: 30 minutes Average flow per discharge: 0.01 mgd Months in which discharge occurs: 12 g. Is outfall equipped with a diffuser? ® Yes ❑ No A.10. Description of Receiving Waters. a. Name of receiving water Rocky River b. Name of watershed (if known) United States Soil Conservation Service 14-digit watershed code (if known): c. Name of State Management/River Basin (if known): Yadkin United States Geological Survey 8-digit hydrologic cataloging unit code (if known): d. Critical low flow of receiving stream (if applicable) acute cfs chronic cfs e. Total hardness of receiving stream at critical low flow (if applicable): mg/I of CaCO3 EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 5 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River A.11. Description of Treatment a. What level of treatment are provided? Check all that apply. ❑ Primary ® Secondary ❑ Advanced ❑ Other. Describe: b. Indicate the following removal rates (as applicable): Design BOD5 removal or Design CBOD5 removal 85 Design SS removal 85 % Design P removal Y. Design N removal % Other % c. What type of disinfection is used for the effluent from this outfall? If disinfection varies by season, please describe: Chlorine Gas If disinfection is by chlorination is dechlorination used for this outfall? ® Yes ❑ No Does the treatment plant have post aeration? ® Yes ❑ No A.12. Effluent Testing Information. All Applicants that discharge to waters of the US must provide effluent testing data for the following parameters. Provide the indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged. Do not include information on combined sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. At a minimum, effluent testing data must be based on at least three samples and must be no more than four and one-half years apart. Outfall number: 002 PARAMETER MAXIMUM DAILY VALUE AVERAGE DAILY VALUE Value Units Value Units Number of Samples pH (Minimum) 6.2 s.u.1.. ,. pH (Maximum) 7.2 s.u. Flow Rate 1.21 MGD .367 MGD 365 Temperature (Winter) 15 °C 11.1 °C 260 Temperature (Summer) 26 °C 20.8 °C 260 * For pH please report a minimum and a maximum daily value POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Conc. Units Number of Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS BIOCHEMICAL OXYGEN DEMAND (Report one) BOD5 62.7 mg/L 4.9 mg/L 156 SM5210B 2.0 CBOD5 _ FECAL COLIFORM 910 c1100 mL 11 c/100mL 156 SM9222D 1.0 TOTAL SUSPENDED SOLIDS (TSS) 122 mg/L 6.9 mg/L 156 SM2540D 2.5 END OF PART A. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 6 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro V V TP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River t...:.,..°,. PLAA""I3 . , tr4 r•.t1i.,�e i :f �;:4t : ,k, ti .u.; ...✓ f �1!.+ -,... ...7 *..s ; .`", e � � � �}�� 5r '. .. .. �3^E ., ... 4�... ... .4 PART' B. ADDITIONAL APPLIQATION1 R A rIoN FQ t: APP CAN 0WITH A DESIGN FLOW GREA 'ER THAN OR . ,' EQC AL` ' O 01 [GQ {100 000- ailoins per da ) All applicants with a design flow rate z 0.1 mgd must answer questions B.1 through B.6. All others go to Part C (Certification). B.1. Inflow and Infiltration. Estimate the average number of gallons per day 50,000 gpd that flow into the treatment works from inflow and/or infiltration. Briefly explain any steps underway or planned to minimize inflow and infiltration. In November 2012, the Town started an I/1 project consisting of replacing sewer lines, manholes and also slip lining aged lines. This project is roughly 75% completed and it has significantly cut down the town's inflow and infiltration problem. B.2. Topographic Map. Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries. This map must show the outline of the facility and the following information. (You may submit more than one map if one map does not show the entire area.) a. The area surrounding the treatment plant, including all unit processes. b. The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewater is discharged from the treatment plant. Include outfalls from bypass piping, if applicable. c. Each well where wastewater from the treatment plant is injected underground. d. Wells, springs, other surface water bodies, and drinking water wells that are: 1) within Y. mile of the property boundaries of the treatment works, and 2) listed in public record or otherwise known to the applicant. e. Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed. f. If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCRA) by truck, rail, or special pipe, show on the map where the hazardous waste enters the treatment works and where it is treated, stored, and/or disposed. B.3. Process Flow Diagram or Schematic. Provide a diagram showing the processes of the treatment plant, including all bypass piping and all backup power sources or redunancy in the system. Also provide a water balance showing all treatment units, including disinfection (e.g., chlorination and dechlorination). The water balance must show daily average flow rates at influent and discharge points and approximate daily flow rates between treatment units. Include a brief narrative description of the diagram. B.4. Operation/Maintenance Performed by Contractor(s). Are any operational contractor? or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a • Yes 0 No If yes, fist the name, address, telephone number, and status of each contractor and describe the contractor's responsibilities (attach additional pages if necessary). Name: Mailing Address: Telephone Number ( ) Responsibilities of Contractor: B.5. Scheduled improvements and Schedules of implementation. Provide information on any uncompleted implementation schedule or uncompleted plans for improvements that will affect the wastewater treatment, effluent quality, or design capacity of the treatment works. If the treatment works has several different implementation schedules or is planning several improvements, submit separate responses to question B.5 for each. (If none, go to question B.6.) a. List the outfall number (assigned in question A.9) for each outfall that is covered by this implementation schedule. b. Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies. ❑ Yes ■ No EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 7 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River c. If the answer to B.5.b is "Yes," briefly describe, including new maximum daily inflow rate (if applicable). d. Provide dates imposed applicable. For improvements applicable. Indicate Implementation Stage - Begin Construction - End Construction - Begin Discharge - Attain Operational e. Have appropriate Describe briefly: by any compliance schedule planned independently dates as accurately as possible. Level pemtits/clearances concerning other or any actual dates of completion for the implementation steps listed of local, State, or Federal agencies, indicate planned or actual completion Schedule Actual Completion MM/DD/YYYY MM/DD/YYYY below, as dates, as Yes 0 No / / / / / / / / / / / / / / / / Federal/State requirements been obtained? ❑ B.6. EFFLUENT TESTING DATA (GREATER THAN 0.1 MGD Applicants that discharge to waters of the US must effluent testing required by the permitting authority on combine sewer overflows in this section. All information using 40 CFR Part 136 methods. In addition, this data QA/QC requirements for standard methods for analytes based on at least three pollutant scans and must be Outfall Number: 002 ONLY). provide effluent testing data for the following parameters. Provide for each outfall through which effluent Is discharged. Do not include the indicated information conducted other appropriate data must be reported must be based on data collected through analysis must comply with QA/QC requirements of 40 CFR Part 136 and not addressed by 40 CFR Part 136. At a minimum effluent testing no more than four and on -half years old. g POLLUTANT g•MAXIMUM PAILy, r• f DISCNAi�Gfi; I > . AVERAGE DAILY D SC• HARGE• _ 1 fc ` ' AMA> YTiCAL METHOD_ s ' f DL: , Conc t _ Units • > -' Conc ' Units Numbeeof CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS AMMONIA (as N) 7.5 mglL 0.24 mglL 156 SM4500NH3F 0.5 CHLORINE (TOTAL RESIDUAL, TRC) 26 mg1L 3.1 Iig1L 156 SM4500-CI G 10 DISSOLVED OXYGEN 11.5 mglL 7.26 mglL 260 SM4500 0 G 1.0 TOTAL KJELDAHL NITROGEN (TKN) 51 mg/L 27 mg/L 4 SM4S00NH3D 1.0 NITRATE PLUS NITRITE NITROGEN 50 mg!L 20 mg/L 4 SM4500NO3F 0.05 OIL and GREASE PHOSPHORUS (Total) 4.1 mglL 3.1 mglL 4 SM4500P-F 0.05 TOTAL DISSOLVED SOLIDS (TDS) OTHER ;taJ , ''i.',T,�t�:Y,�cei .+,�.iYK',�. R.c.r.ZA•. ,,4.w...tT..$l .;�; :«_ r�e". . ', rlw. -nx, • �>°7- 1�yI l.��}T� ;.4" -�: .tir7., U ffir.y�f.3..R'Q."1PSy'. Ff<�•'�45{,l...i!/.a.'�...riel:r..1.v., .:'Y1..,v:.ff...' .1,6':t.!�l/-:l �._r•a,�.��xYiW'\I" I�+,a,�, •.i . 34 { r ti,,,,, (;1, i..-rii st.:Yrr>;) rw j..��� � :a^3dl•;.";� 'fi E azrC1 .J4'F {k i1.f',.^:. '4F',M+1rr�l,.1tt.{1.il•.l..�S�.° �''°Xa%'x..'i�,-.;•F... 7n. 4 r,1°. . ! .yEiR' .R.'f ., wIwVi 9• T r- b.,• '.. ' .i , r". , 1 e`e F.,zr. .iF> EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 8 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro VVWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River S.UPPL.EM NT . L APPLICATION F` t Q ��RT :s � -...f i 'r`'r ,?�, u y r� - '1 F a r� , , s s �k r ;* t r t { 6 z - s.'' r s PART Dr EXPANDED=EFFLUENT, TESTING°D,i4'TA iY Yp I _ _._, x S s , Refer to the directions on the cover page to determine whether this section applies to the treatment works. Effluent Testing: 1.0 mgd to have) a pretreatment program, pollutants. Provide the indicated effluent is discharged. Do and Pretreatment Works. If the treatment works has a design flow greater than or equal to 1.0 or is otherwise required by the permitting authority to provide the data, then provide effluent effluent testing information and any other information required by the permitting authority not include information on combined sewer overflows in this section. All information reported must using 40 CFR Part 136 methods. In addition, these data must comply with QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. Indicate in the pollutants not specifically listed in this form. At a minimum, effluent testing data must be based than four and one-half years old. (Complete once for each outfall discharging effluent to waters of the United mgd or it has (or is required testing data for the following for each outfall through which be based on data collected of 40 CFR Part 136 and blank rows provided below on at least three pollutant States.) through analyses conducted other appropriate QA/QC requirements any data you may have on scans and must be no more Outfall number: POLLUTANT MAXIMUM DAILY DISCHARGE •AVER•AGE DAI1LY.DISCHARGE : �- ANALYTICAL METHOD• MUMDt, Conc. Units'; Massy Units Conc. Units Mass .Units Nulrblar of Samples _ METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS. ANTIMONY ARSENIC BERYLLIUM CADMIUM CHROMIUM COPPER 28.9 pg/L 9.1 pg/L 25 EPA 200.7 5.0 LEAD MERCURY NICKEL SELENIUM SILVER THALLIUM ZINC 110 pg/L 69.8 pg/L 5 EPA 200.7 10.0 CYANIDE .0075 mg/L .0075 mg/L 1 SM 4500-CN-E .0050 TOTAL PHENOLIC COMPOUNDS .0085 mg/L .0085 mg/L 1 EPA 420.4 .0050 HARDNESS (as CaCO3) 81900 pg/L 81900 pg/L 1 EPA 200.7 662 Use this space (or a separate sheet) to provide information on other metals requested by the permit writer EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 10 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River Outfall number: (Complete once for each outfall discharging effluent to waters of the United States.) c- . • ' • "' ' .-POLLUTANT , : - , - .,:. , • . * i*VolinPM OVVDisci:140 :,,?;".,-i,1: VERAGE DAILY DISCHARGE ...1*-:-...:::? .'-):7'. -,:.•;Li'::.-:,, : 'i'',.,. ,7 • ANALYTICAL- METHOD. , ',' - - ,. ., .:;:ii.1,-:' . ' : !' , '' ',, ' , ', • -,- • -,, ' .:-; ,', Conc. ,,-,.-.2:4- ,,:---,;''',.!:: Units':: . : :, :.1..: ,, -„, • : • , .: ::;-;:::1", ‘, '1,:PO ' ,,,..-,1-' ,. , ,\ .',' .fi Oi'.:1; :, .,,,, --:- ..;S*1:,; ' ' , ' ,: ...,-•: ,,iz:.: : ,Ntaes.*'. ,...i.,;,•:).-',, ''. n : • , ',._. 44 , '''. :i' -:'*:•ar,--,',--',..'-, 'samplcik-„2.!'., VOLATILE ORGANIC COMPOUNDS ACROLEIN ACRYLONITRILE BENZENE BROMOFORM CARBON TETRACHLORIDE CHLOROBENZENE CHLORODIBROMO- METHANE CHLOROETHANE 2-CHLOROETHYLVINYL ETHER CHLOROFORM DICHLOROBROMO- METHANE 1,1-DICHLOROETHANE 1,2-DICHLOROETHANE TRANS-1,2-DICHLORO- ETHYLENE 1,1-DICHLORO- ETHYLENE 1,2-DICHLOROPROPANE 1,3-DICHLORO- PROPYLENE ETHYLBENZENE METHYL BROMIDE METHYL CHLORIDE METHYLENE CHLORIDE 1,1,2,2-TETRA- CHLOROETHANE TETRACHLORO- ETHYLENE TOLUENE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 11 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River Outfall number: (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT I iAXIMUM DAILY QISGH RGE "'' AVERAGE DAILY DISCHAR�� k ` ' ANALYTICAL METNt�a M DL -Cortc U#tits Mass ; Uhr : Coma Units ` '` Mass Units Numlt�er ;of _ 1,1,1- TRICHLOROETHANE 1,1,2- TRICHLOROETHANE TRICHLOROETHYLENE VINYL CHLORIDE Use this space (or a separate sheet) to provide information on other volatile organic compounds requested by the permit writer ACID -EXTRACTABLE COMPOUNDS P-CHLORO-M-CRESOL 2-CHLOROPHENOL 2,4-DICHLOROPHENOL 2,4-DIMETHYLPHENOL 4,6-D I N ITRO-O-C RESO L 2,4-DINITROPHENOL 2-NITROPHENOL 4-NITROPHENOL PENTACHLOROPHENOL PHENOL 2,4,6- TRICHLOROPHENOL Use this space (or a separate sheet) to provide information on other acid-extractab e compounds reques ed by the permit writer BASE -NEUTRAL COMPOUNDS ACENAPHTHENE ACENAPHTHYLENE ANTHRACENE BENZIDINE BENZO(A)ANTHRACENE BENZO(A)PYRENE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 12 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro VVWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River Outfall number: (Complete once for each outfall discharging effluent to waters of the United States.) POLLUTANT , 1�lAXIMUM DAILY ISCHARGI , r , , ' ; AVERAGE D�AIL=, Y DISCHARGE , ,`` x ANALYTICAL METHQD .. _MLIMDL ,,,... Donc. S: " Units M&s Unfits ... `, Cortc. 4. • tilts :z .......�c:....• r Mass Units ... Numbert of, Samples 3,4 BENZO- FLUORANTHENE BENZO(GHI)PERYLENE BENZO(K) FLUORANTHENE BIS (2-CHLOROETHOXY) METHANE BIS (2-CHLOROETHYL)- ETHER BIS (2-CHLOROISO- PROPYL) ETHER BIS (2-ETHYLHEXYL) PHTHALATE 7.4 Ng/L. 7.4 pg/L 1 EPA 625 5.0 4-BROMOPHENYL PHENYL ETHER BUTYL BENZYL PHTHALATE 2-CHLORO- NAPHTHALENE 4-CHLORPHENYL PHENYL ETHER CHRYSENE DI-N-BUTYL PHTHALATE DI-N-OCTYL PHTHALATE DIBENZO(A,H) ANTHRACENE 1,2-DICHLOROBENZENE 1,3-DICHLOROBENZENE 1,4-DICHLOROBENZENE 3,3-DICHLORO- BENZIDINE DIETHYL PHTHALATE DIMETHYL PHTHALATE 2,4-DINITROTOLUENE 2,6-DINITROTOLUENE 1,2-DIPHENYL- HYDRAZINE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 13 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro VWVTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River Outfall number: (Complete once for each outfa I discharging effluent to waters of the United States.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD MLIMDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples FLUORANTHENE FLUORENE HEXACHLOROBENZENE HEXACHLORO- BUTADIENE HEXACHLOROCYCLO- PENTADIENE HEXACHLOROETHANE INDENO(1,2,3-CD) PYRENE ISOPHORONE NAPHTHALENE NITROBENZENE N-NITROSODI-N- PROPYLAMINE N-NITROSODI- METHYLAMINE N-NITROSODI- PHENYLAMINE PHENANTHRENE PYRENE 1,2,4- TRICHLOROBENZENE Use this space (or a separate sheet) to provide information on other base -neutral compounds requested by the permit writer Use this space (or a separate sheet) to provide information on other pollutants (e.g , pesticides) requested by the permit writer END OF PART D. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 14 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River SUPPLEMENTAL APPLICATION INFORMATION PART E. TOXICITY TESTING DATA POTWs meeting one or more of the following criteria must provide the results of whole effluent toxicity tests for acute or chronic toxicity for each of the facility's discharge points: 1) POTWs with a design flow rate greater than or equal to 1.0 mgd; 2) POTWs with a pretreatment program (or those that are required to have one under 40 CFR Part 403); or 3) POTWs required by the permitting authority to submit data for these parameters. • At a minimum, these results must include quarterly testing for a 12-month period within the past 1 year using multiple species (minimum of two species), or the results from four tests performed at least annually in the four and one-half years prior to the application, provided the results show no appreciable toxicity, and testing for acute and/or chronic toxicity, depending on the range of receiving water dilution. Do not include information on combined sewer overflows in this section. All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods. In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136. • In addition, submit the results of any other whole effluent toxicity tests from the past four and one-half years. If a whole effluent toxicity test conducted during the past four and one-half years revealed toxicity, provide any information on the cause of the toxicity or any results of a toxicity reduction evaluation, if one was conducted. • If you have already submitted any of the information requested in Part E, you need not submit it again. Rather, provide the information requested in question E.4 for previously submitted information. If EPA methods were not used, report the reasons for using alternate methods. If test summaries are available that contain all of the information requested below, they may be submitted in place of Part E. If no biomonitoring data is required, do not complete Part E. Refer to the Application Overview for directions on which other sections of the form to complete. E.1. Required Tests. Indicate the number of whole effluent ❑ chronic 0 acute E.2. Individual Test Data. Complete the column per test (where each species toxicity tests conducted in the past four and one-half years. following chart for each whole effluent toxicity test conducted in the last four and one-half years. Allow one constitutes a test). Copy this page Test number: October 2012 if more than three tests are being reported. Test number: January 2013 Test number: April 2013 a. Test information. Test Species & test method number Ceriodaphnia dubia ChronicToxicity Test Ceriodaphnia dubia Chronic Toxicity Test Ceriodaphnia dubia Chronic Toxicity Test Age at initiation of test <24 hrs. <24 hrs. <24 hrs. Outfall number 002 002 002 Dates sample collected 10/9/12 & 10/11/12 1/22/13 & 1/24/13 4/16/13 & 4/18/13 Date test started 10/10/12 1/23/13 4/17/13 Duration 24 hrs. 24 hrs. 24 hrs. b. Give toxicity test methods followed. Manual title NC Chronic Toxicity Whole Effluent Toxicity Test NC Chronic Toxicity Whole Effluent Toxicity Test NC Chronic Toxicity Whole Effluent Toxicity Test Edition number and year of publication Page number(s) c. Give the sample collection method(s) used. For multiple grab samples, indicate the number of grab samples used. 24-Hour composite X X X Grab d. Indicate where the sample was taken in relation to disinfection. (Check all that apply for each. Before disinfection After disinfection After dechlorination X X X EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 15 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro VWVfP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River Test number: Test number: Test number: e. Describe the point in the treatment process at which the sample was collected. Sample was collected: Effluent after Cl2 & SO2 Effluent after Cl2 & SO2 Effluent after Cl2 & SO2 f. For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity X X X Acute toxicity g. Provide the type of test performed. Static Static -renewal X X X Flow -through h. Source of dilution water. If laboratory water, specify type; if receiving water, specify source. Laboratory water X X X Receiving water i. Type of dilution water. If salt water, specify "natural" or type of artificial sea salts or brine used. Fresh water X X X Salt water j. Give the percentage effluent used for all concentrations in the test series. 4.6 % 4.6 % 4.6 % k. Parameters measured during the test. (State whether parameter meets test method specifications) pH X X X Salinity Temperature X X X Ammonia Dissolved oxygen X X X I. Test Results. Acute: Percent survival in 100% effluent % % % LC50 95% C.I. % % Control percent survival Other (describe) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 16 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River Chronic: NOEC 4.6 % 4.6 % 4.6 % IC25 Control percent survival % % Other (describe) m. Quality Control/Quality Assurance. Is reference toxicant data available? Yes Yes Yes Was reference toxicant test within acceptable bounds? Yes Yes Yes What date was reference toxicant test run (MM/DD/YYYY)? / / / / / / Other (describe) Conducted Quarterly Conducted Quarterly Conducted Quarterly E.3. Toxicity Reduction Evaluation. ❑ Yes ® No Is the treatment works involved in a Toxicity Reduction Evaluation? If yes, describe: E.4. Summary of Submitted Biomonitoring Test Information. If you have cause of toxicity, within the past four and one-half years, provide the dates of the results. Date submitted: / / (MM/DD/YYYY) submitted biomonitoring test information, or information regarding the the information was submitted to the permitting authority and a summary Summary of results: (see instructions) END OF PART E. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 17 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject ot, an approved pretreatment program? ❑ Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number industrial users that discharge to the treatment works. a. Number of non -categorical SlUs. or other remedial wastes must of each of the following types of questions F.3 through F.8 and b. Number of CIUs. SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Mailing Address: F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Raw material(s): F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) collection system in gallons per into the collection system b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ❑ Yes 0 No b. Categorical pretreatment standards 0 Yes 0 No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 18 of 22 'FACILITY NAME AND PERMIT NUMBER: Oakboro VVWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes 0 No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes 0 No (go to F.12) F.10. Waste transport. Method by which RCRA waste is received (check all that apply): 0 Truck 0 Rail 0 Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remediation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? 0 Yes (complete F.13 through F.15.) 0 No F.13. Waste Origin. Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous 0 Intermittent If intermittent, describe discharge schedule. END OF PARTF. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 19 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro VWVTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River SUPPLEMENTAL APPLICATION INFORMATION PART G. COMBINED SEWER SYSTEMS If the treatment works has a combined sewer system, complete Part G. G.1. System Map. Provide a map indicating the following: (may be included with Basic Application Information) a. All CSO discharge points. b. Sensitive use areas potentially affected by CSOs (e.g., beaches, drinking water supplies, shellfish beds, sensitive aquatic ecosystems, and outstanding natural resource waters). c. Waters that support threatened and endangered species potentially affected by CSOs. G.2. System Diagram. Provide a diagram, either in the map provided in G.1 or on a separate drawing, of the combined sewer collection system that includes the following information. a. Location of major sewer trunk lines, both combined and separate sanitary. b. Locations of points where separate sanitary sewers feed into the combined sewer system. c. Locations of in -line and off-line storage structures. d. Locations of flow -regulating devices. e. Locations of pump stations. CSO OUTFALLS: Complete questions G.3 through G.6 once for each CSO discharge point. G.3. Description of Outfall. a. Outfall number b. Location (City or town, if applicable) (Zip Code) (County) (State) (Latitude) (Longitude) c. Distance from shore (if applicable) ft. d. Depth below surface (if applicable) ft. e. Which of the following were monitored during the last year for this ❑ Rainfall ❑ CSO pollutant concentrations ❑ CSO flow volume 0 Receiving water quality f. How many storm events were monitored during the last year? G.4. CSO Events. a. Give the number of CSO events in the last year. events (0 actual or 0 approx.) CSO? 0 CSO frequency b. Give the average duration per CSO event. hours (0 actual or 0 approx.) EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 20 of 22 FACILITY NAME AND PERMIT NUMBER: Oakboro WWTP, NC0043532 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Rocky River G.5. G.6. c. Give the average volume per CSO event. million gallons (0 actual or ❑ approx.) d. Give the minimum rainfall that caused a CSO event in the last year Inches of rainfall Description of Receiving Waters. a. Name of receiving water: b. Name of watershed/river/stream system: United State Soil Conservation Service 14-digit watershed code c. Name of State Management/River Basin: (if known): United States Geological Survey 8-digit hydrologic cataloging unit CSO Operations. Describe any known water quality impacts on the receiving water caused intermittent shell fish bed closings, fish kills, fish advisories, other recreational code (if known): by this CSO (e.g., permanent or intermittent beach closings, permanent or loss, or violation of any applicable State water quality standard). END OF PART G. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE. EPA Form 3510-2A (Rev. 1-99). Replaces EPA forms 7550-6 & 7550-22. Page 21 of 22 • t 1747 • -• , • •-• wee • k Rik V • • • !••• • 41. ••-•?,%-•:• • • • R' ":••;•.:•••••••1-.".• 1 1 *,.1„. ;7'4* : • • • •••=::i• „ - • • . . ' • • . . "'• . •• • , • OAKBORO yityVTp.: • , , • • • • • • • • • • • W.:1-V:: • \-1; •• • ' • • '••••:: •• • •••:•*, ..., • f..,•: i .•'4'•':t.4c.: . rfa:('Iiiii4 ' ••••••, .. N':- • •,- . : ;,-00c,c,-, • vis, k'' tr4 ,..,,,....-0,s2,... , -.......• ...:,....-1 . t 4'.• . , \ •>: ' '',.(' ' • ' l'' - - ' • • . 7- • ••••:*.''',. • • .,* • tr.• ,1„..4t. • t • • • , • ••• • . "r•:,"`' ';'.741\ • • •"••• • - ••• \ z:•••• /-f;:•.,--4'vb- • ODDER HOLLAR RD t•40- ••• , IP% f ..11;,,,,, • 1.....E Ne `1..• -• riS • •,1 !,. .6k .. •LV •• ,r, > . f• \ 'W- iwi . , . • i. . : •,t,, fr.-,;.: • •6‘..,-..r i x , Q3 ;.' ' k...-1•T -.ft* .' -7 • ' 1-' ---• ,' ..- ' . 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',.. •••• ...3' ' .. - ' .... , . : 7 1 : :. ...".;:1r • • •, -- . -• ,... , .. . - - (:,;:-.;•-.k __. .. . • -r•fr. - ..t t .:.: •::::. — • ^• -- •-• ••.: 4.- ; ;::-••• 4---•-• i ., ..2•.: ' t',..," ....z.f..:c.."'s...,.._ j ' • 1 14),RAWN BY: AGD Scale: 1" = 2000• TE: 7108 DWG. NO.: OVft TTOfj 0akor -.•;(•:•43,2", 1011 APPROVED BY: Oalthoro Waste Water Treatment Plant 1 Vicinity Map 1 1 of i • `...1 . • • / ------/ Town of Oakboro - NC0043532 ./.: Discharge Point (001) J1.4 \\_± Existing: Latitude: 35°14'08" Longitude: 80°16°00" Proposed Latitude: 35°12'41" Longtude: 80°15'16" . t L. ROAD CLASSIFICATION PRIMARY HIGHWAY HARD SURFACE 111111111111111111 SECONDARY HIGHWAY HARD SURFACE =MC= UGHT•DUTY ROAD. HARD OR IMPROVED SURFACE UNIMPROVED ROAD = = = Latitude 35°12'41" Longitude 80°15'16" Map 4LGERE___ Sub -basin 03-07-13 Stream Class C Discharge Class Industrial/Domestic Receiving Stream Rocky River Design 0 0.9 MGD Permit expires 11/30/99 SCALE 1:24 000 1 MILE 7000 FEET 1 0 1 KILOMETER • CONTOUR INTERVAL 10 FEET Town of Oakboro WWTP NC0043532 Stanly County ` lit[ ! ick i .i f (}kbc�tit ti Emergency Outfall 001 139 St Martin' Town of Oakboro WWTP - NC0043532 SGS Quad Name: Oakboro Receiving Stream: Rocky River; Long Creek Stream Class: C Subbasin: Yadkin — 03-07-14; 03-07-13 002 [Rocky River] Latitude: 35°12'41" Longitude: 80°15'16" 001 [Long Creek] Latitude: 35°14'08" Longitude: 80°16'00" Facility Location • North Not to SCALE 3bwn Of 0cik6oro 109-A N. Main St. — PO Box 610 Oakboro, NC 28129 704-485-3351/ 704-485-2439 (fax) www.oakboro.com Sludge Management The Town of Oakboro WWTP utilizes a 400,000 gallon aerobic digester with two (2) floating aerators. Synagro Inc. is the Town's contractor operator, which handles permitting, reporting and land application. At present we have approximately 143.8 acres of permitted land. If further information is needed see permit WQ0005387 or contact this office. James J. Amaral Phone: 704-485-8322 Email: Jamaral@Oakboro.com e Pace Analytical Services, Inc. Pace Analytical Services, Inc. Pace Analytical Services, Inc. aceAncal 205 East Meadow Road - Suite A 2225 Riverside Dr. 9800 Kincey Ave. Suite 100 Eden, NC 27288 Asheville, NC 28804 Huntersville, NC 28078 (336)623-8921 (828)254-7176 (704)875-9092 wwwwpacelebs:Coat Project: Oakboro EFF PPA Pace Project No.: 92157948 CERTIFICATIONS Charlotte Certification IDs 9800 Kinney Ave. Ste 100, Huntersville, NC 28078 North Carolina Drinking Water Certification #: 37706 North Carolina Field Services Certification #: 5342 North Carolina Wastewater Certification #: 12 South Carolina Certification #: 99006001 Florida/NELAP Certification #: E87627 Kentucky UST Certification #: 84 West Virginia Certification #: 357 VirginiaNELAP Certification #: 460221 Asheville Certification IDs 2225 Riverside Dr., Asheville, NC 28804 Florida/NELAP Certification #: E87648 Massachusetts Certification #: M-NC030 North Carolina Drinking Water Certification #: 37712 North Carolina Wastewater Certification #: 40 South Carolina Certification #: 99030001 West Virginia Certification #: 356 VirginiaNELAP Certification #: 460222 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, Inc.. Page 2 of 22 i Amok, 'aceAnalytical www.pacelabs.cem Project: Oakboro EFF PPA Pace Project No.: 92157948 Pace Analytical Services, Inc. Pace Analytical Services, Inc. Pace Analytical Services, Inc. 205 East Meadow Road - Suite A 2225 Riverside Dr. 9800 Kincey Ave. Suite 100 Eden, NC 27288 Asheville, NC 28804 Huntersville, NC 28078 (336)623-8921 (828)254-7176 (704)875-9092 ANALYTICAL RESULTS Sample: Oakboro WWfP #4-6 Lab ID: 92157948002 Collected: 05/14/13 08:18 Received: 05/14/13 16:00 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual 625 MSSV Analytical Method: EPA 625 Preparation Method: EPA625 Dimethylphthalate ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 131-11-3 Di-n-butylphthalate ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 84-74-2 4,6-Dinitro-2-methylphenol ND ug/L 20.0 1 05/15/13 08:30 05/17/13 00:36 534-52-1 2,4-Dinitrophenol ND ug/L 50.0 1 05/15/13 08:30 05/17/13 00:36 51-28-5 2,4-Dinitrotoluene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 121-14-2 2,6-Dinitrotoluene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 606-20-2 Di-n-octylphthalate ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 117-84-0 1,2-Diphenylhydrazine ND ug/L 50 1 05/15/13 08:30 05/17/13 00:36 122-66-7 bis(2-Ethylhexyl)phthalate 7.4 ug/L F,PA - )4 k f 1.15 5..0 1 05/15/13 08:30 05/17/13 00:36 117-81-7 Fluoranthene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 206-44-0 Fluorene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 86-73-7 Hexachloro-1,3-butadiene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 87-68-3 Hexachlorobenzene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 118-74-1 Hexachlorocyclopentadiene ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 77-47-4 Hexachloroethane ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 67-72-1 Indeno(1,2,3-cd)pyrene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 193-39-5 Isophorone ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 78-59-1 3&4-Methylphenol(m&p Cresol) ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 Naphthalene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 91-20-3 Nitrobenzene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 98-95-3 2-Nitrophenol ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 88-75-5 4-Nitrophenol ND ug/L 50.0 1 05/15/13 08:30 05/17/13 00:36 100-02-7 N-Nitrosodimethylamine ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 62-75-9 N-Nitroso-di-n-propylamine ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 621-64-7 N-Nitrosodiphenylamine ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 86-30-6 Pentachlorophenol ND ug/L 25.0 1 05/15/13 08:30 05/17/13 00:36 87-86-5 Phenanthrene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 85-01-8 Phenol ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 108-95-2 Pyrene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 129-00-0 1,2,4-Trichlorobenzene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 120-82-1 2,4,6-Trichlorophenol ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 88-06-2 Surrogates Nitrobenzene-d5 (S) 46 % 10-120 1 05/15/13 08:30 05/17/13 00:36 4165-60-0 2-Fluorobiphenyl (S) 44 % 15-120 1 05/15/13 08:30 05/17/13 00:36 321-60-8 Terphenyl-d14 (S) 46 % 11-131 1 05/15/13 08:30 05/17/13 00:36 1718-51-0 Phenol-d6 (S) 19 % 10-120 1 05/15/13 08:30 05/17/13 00:36 13127-88-3 2-Fluorophenol (S) 29 % 10-120 1 05/15/13 08:30 05/17/13 00:36 367-12-4 2,4,6-Tribromophenol (S) 63 % 10-137 1 05/15/13 08:30 05/17/13 00:36 118-79-6 Date: 05/30/2013 05:11 PM REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, Inc.. Page 6 of 22 7J.ceAnaIj4icaI° wrsupeariebs.com Project: Oakboro EFF PPA Pace Project No.: 92157948 Pace Analytical Services, Inc. Pace Analytical Services, Inc. Pace Analytical Services, Inc. 205 East Meadow Road - SuiteA 2225 Riverside Dr. 9800 KinceyAve. Suite 100 Eden, NC 27288 Asheville, NC 28804 Huntersviile, NC 28078 (336)623-8921 (828)254-7176 (704)875-9092 ANALYTICAL RESULTS Sample: Oakboro WWTP #1-3 Lab ID: 92167948001 Collected: 05/14/13 07:46 Received: 05/14/13 16:00 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual 624 Volatile Organics Analytical Method: EPA 624 Acrolein Acrylonitrile Benzene Bromodichloromethane Bromoform Bromomethane Carbon tetrachloride Chlorobenzene Chloroethane 2-Chloroethylvinyl ether Chloroform Chloromethane Dibromochloromethane 1,1-Dichloroethane 1,2-Dichloroethane 1,1-Dichloroethene trans-1,2-Dichloroethene 1,2-Dichloropropane cis-1,3-Dichloropropene trans-1,3-Dichloropropene Ethylbenzene Methylene Chloride 1,1,2,2-Tetrachloroethane Tetrachloroethene Toluene 1,1,1 Trichloroethane 1,1,2-Trichloroethane Trichloroethene Vinyl chloride Surrogates Dibromofluoromethane (S) 4-Bromofluorobenzene (S) Toluene-d8 (S) 1,2-Dichloroethane-d4 (S) ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L ND ug/L 102 % 100 % 99 % 102 % 420.4 Phenolics, Total Analytical Method: EPA 420.4 Phenol 0.0085 mg/L 4500CNE Cyanide, Total Analytical Method: SM 4500-CN-E Cyanide 0.0075 mg/L Date: 05/30/2013 05:11 PM 100 1 50.0 1 5.0 1 5.0 1 5.0 1 10.0 1 5.0 1 5.0 1 10.0 1 10.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 5.0 1 70-130 1 70-130 1 70-130 1 70-130 1 0.0050 1 0.0050 1 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, Inc.. 05/16/13 12:33 107-02-8 05/16/13 12:33 107-13-1 05/16/13 12:33 71-43-2 05/16/13 12:33 75-27-4 05/16/13 12:33 75-25-2 05/16/13 12:33 74-83-9 05/16/13 12:33 56-23-5 05/16/13 12:33 108-90-7 05/16/13 12:33 75-00-3 05/16/13 12:33 110-75-8 05/16/13 12:33 67-66-3 05/16/13 12:33 74-87-3 05/16/13 12:33 124-48-1 05/16/13 12:33 75-34-3 05/16/13 12:33 107-06-2 05/16/13 12:33 75-35-4 05/16/13 12:33 156-60-5 05/16/13 12:33 78-87-5 05/16/13 12:33 10061-01-5 05/16/13 12:33 10061-02-6 05/16/13 12:33 100-41-4 05/16/13 12:33 75-09-2 05/16/13 12:33 79-34-5 05/16/13 12:33 127-18-4 05/16/13 12:33 108-88-3 05/16/13 12:33 71-55-6 05/16/13 12:33 79-00-5 05/16/13 12:33 79-01-6 05/16/13 12:33 75-01-4 05/16/13 12:33 1868-53-7 05/16/13 12:33 460-00-4 05/16/13 12:33 2037-26-5 05/16/13 12:33 17060-07-0 05/30/13 15:36 108-95-2 05/21 /1316:02 57-12-5 Page 4 of 22 "\ / aceAnalytical wwwpecelabs.com Project: Oakboro EFF PPA Pace Project No.: 92157948 Pace Analytical Services, Inc. 205 East Meadow Road - Suite A Eden, NC 27288 (336)623-8921 Pace Analytical Services, Inc. 2225 Riverside Dr. Asheville, NC 28804 (828)254-7176 ANALYTICAL RESULTS Pace Analytical Services, Inc. 9800 KinceyAve. Suite 100 Huntersville, NC 28078 (704)875-9092 Sample: Oakboro WWTP #4-5 Lab ID: 92157948002 Collected: 05/14/13 08:18 Received: 05/14/13 16:00 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual 200.7 MET ICP Analytical Method: EPA 200.7 Preparation Method: EPA 200.7 Antimony ND ug/L 5.0 1 05/16/13 17:35 05/19/13 17:28 7440-36-0 Arsenic ND ug/L 10.0 1 05/16/13 17:35 05/17/13 18:50 7440-38-2 Beryllium ND ug/L 1.0 1 05/16/13 17:35 05/17/13 18:50 7440-41-7 Cadmium ND ug/L 1.0 1 05/16/13 17:35 05/17/13 18:50 7440-43-9 Calcium 24300 ug/L ' 100 1 05/16/13 17:35 05/17/13 18:50 7440-70-2 Chromium ND ug/L 5.0 1 05/16/13 17:35 05/17/13 18:50 7440-47-3 Copper 16.3 ug/L �� - FM) 5.0 1 05/16/13 17:35 05/17/13 18:50 7440-50-8 Lead ND ug/L 5.0 1 05/16/13 17:35 05/17/13 18:50 7439-92-1 Magnesium 5160 ug/L f 100 1 05/16/13 17:35 05/17/13 18:50 7439-95-4 Nickel ND ug/L 5.0 1 05/16/13 17:35 05/17/13 18:50 7440-02-0 Selenium ND ug/L 10.0 1 05/16/13 17:35 05/17/13 18:50 7782-49-2 Silver ND ug/L 5.0 1 05/16/13 17:35 05/17/13 18:50 7440-22-4 Thallium ND ug/L 10.0 1 05/16/13 17:35 05/17/13 18:50 7440-28-0 Total Hardness 81900 ug/L W S- RYA- 662 1 05/16/13 17:35 05/17/13 18:50 Zinc 110 ug/L JZf4 - r(.) 10.0 1 05/16/13 17:35 05/17/13 18:50 7440-66-6 245.1 Mercury Analytical Method: EPA 245.1 Preparation Method: EPA 245.1 Mercury ND ug/L 0.20 1 05/15/13 17:25 05/16/13 15:46 7439-97-6 625 MSSV Analytical Method: EPA 625 Preparation Method: EPA 625 Acenaphthene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 83-32-9 Acenaphthylene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 208-96-8 Anthracene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 120-12-7 Benzidine ND ug/L 50.0 1 05/15/13 08:30 05/17/13 00:36 92-87-5 Benzo(a)anthracene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 56-55-3 Benzo(a)pyrene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 50-32-8 Benzo(b)fluoranthene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 205-99-2 Benzo(g,h,i)perylene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 191-24-2 Benzo(k)fluoranthene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 207-08-9 4-Bromophenylphenyl ether ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 101-55-3 Butylbenzylphthalate ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 85-68-7 bis(2-Chloroethoxy)methane ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 111-91-1 bis(2-Chloroethyl) ether ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 111-44-4 bis(2-Chloroisopropyl) ether ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 108-60-1 2-Chloronaphthalene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 91-58-7 2-Chlorophenol ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 95-57-8 4-Chlorophenylphenyl ether ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 7005-72-3 Chrysene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 218-01-9 Dibenz(a,h)anthracene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 53-70-3 1,2-Dichlorobenzene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 95-50-1 1,3-Dichlorobenzene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 541-73-1 1,4-Dichlorobenzene ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 106-46-7 3,3'-Dichlorobenzidine ND ug/L 25.0 1 05/15/13 08:30 05/17/13 00:36 91-94-1 2,4-Dichlorophenol ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 120-83-2 Diethylphthalate ND ug/L 5.0 1 05/15/13 08:30 05/17/13 00:36 84-66-2 2,4-Dimethylphenol ND ug/L 10.0 1 05/15/13 08:30 05/17/13 00:36 105-67-9 Date: 05/30/2013 05:11 PM REPORT OF LABORATORY ANALYSIS This report shall not be reproduced, except in full, without the written consent of Pace Analytical Services, Inc.. 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