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HomeMy WebLinkAboutWQ0041136_Regional Office Physical File Scan Up To 9/13/2022State of North Carolina Department of Environmental Quality Division of Water,Resources WATER QUALITY REGIONAL OPERATIONS SECTION ` Division of Water Resources NON -DISCHARGE APPLICATION REVIEW REQUEST FORM August 26,. 2019 To: FAO=WQROS:_,andon_Davidson.% Zan Price? From: Tessa Monday, Water Quality Permitting Section - Non -Discharge Branch Permit Number: WQ00 Applicant: Cervini Farms, Inc. Owner Type: Organization Facility Name: Cervini Farms. WWTP Signature Authority: Chris Cervini Address: PO Box 32660, Detroit, MI 48232 Fee Category: Non -Discharge Minor Comments/Other Information: Permit Type:. Reclaimed Water DProject Type: New Project AUG 292019 Owner in BIMS? No Water Quality Regional Operations Asheville Regional Office Facility in BUNTS? No Title: President County: Henderson Fee Amount: $810 - New Project Attached, you will find all information submitted in support of the above -referenced application for your review, comment, and/or action. Within 45 calendar days, please take the following actions: ® Return this form completed. ® Return a completed staff report. ❑ Attach an Attachment B for Certification. ❑ Issue an Attachment B Certification. When you receive this request form, please write your name and dates in the spaces below, make a copy of this sheet, and return it to the appropriate Central Office Water Quality Permitting Section contact person listed above. RO-WQROS Reviewer: Date: o ct r FORM: WQROSNDARR 09-15 Page 1 of 1 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director CHRIS CERVINI —PRESIDENT CERVINI FARMS, INC. PO Box 32660 DETROIT, MI 48232 Dear Mr. Cervini: NORTH CAROLINA Environmental Quality August 28, 2019 Subject: Acknowledgement of Application No. WQ0041136 Cervini Farms WWTP Reclaimed Water System Henderson County The Water Quality Permitting Section acknowledges receipt of your )permit application and supporting documentation received on August 22, 2019. Your application package has been assigned the number listed above, and the primary reviewer is Tessa Monday. Central and Regional Office staff will perform a detailed review of the provided application, and may contact you with a request for additional information. To ensure maximum efficiency in processing permit applications, the Division of Water Resources requests your assistance in providing a timely and complete response to any additional information requests. Please note that processing standard review permit applications may take as long as 60 to 90 days after receipt of a complete application. If you have any questions, please contact Tessa Monday at (919) 707-3660 or tessa.monday@ncdenr.gov. Sincerely, Nathaniel D. Thornburg, Supervisor Division of Water Resources cc: AS-1-ye—ilk le Regional 0"ffice.�WateLQuality_Regional Operation's Section_ Permit File WQ0041136 AUG0 29 2019 D Water Quality Regional Operations Asheville Regional Office EQ �; North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 1 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 NORTH CMOLINA pdrocmo'En-ou"m"'w'illy 919.707.9000 BROOKS ENGINEERING ASSOCIATES August 16, 2019 NC Department of Environmental Quality Planning & Project Management / Civil Engineering Surveying / Environmental Engineering & Services 17 Arlington Street I Asheville NC 28801 r m 828-232-4700 D � AUG 2 9 2019 Division of Water Quality Water Quality Regional Operations Non -Discharge Permitting Section Asheville Regional Office 1617 Mail Service Center Raleigh, NC 27699-1617 Attention: Permit Reviewer -ECEIEID Regarding: Reclaimed Wastewater System Application NCDQ�D��?R Lakeside Produce Greenhouse Facility 2 2 AUG 20-19 Application Cover Letter Dear Reviewer: N0n-D1sch8rg7e permittin Uait Brooks Engineering Associates (BEA), on behalf of Cervini Farms, Inc., appreciates the Divis of Water Resource's acceptance and review of this application for a reclaimed wastewater system permit. This letter is provided to accompany three separate applications: 1) Reclaimed Water Systems Application (form RWG 06-16); b) Reclaimed Water Systems —Non- Conjunctive utilization (form RWNC 06-16); and c) Reclaimed Water Systems — Project Information (form RWPI 06-16). Engineering another design submittals are prepared in accordance with NCAC Title 15A .02U. One original and two copies of all submittals are provided. These applications and accompanying submittals are for a wastewater treatment system to serve the Lakeside Produce greenhouse facility in Henderson County North Carolina. The facility will consist of 30.85 acres of greenhouse, a packing house, and work cabins. The proposed Design Flow is 7,010 gpd. The following are items requested on the various permit applications. The supporting information is provided as indicated. A. Cover Letter. This document is to serve as the Cover Letter. B. Application Fee. The new facility fee of $810 is enclosed. C. Form RWG 06-16. The original and two copies are enclosed. D. Form RWNC 06-16. The original and two copies are enclosed E. Property Ownership Documentation. A copy of.the report from the. Henderson County GIS is attached. F. Soil Evaluation. Not provided as the reclaimed water is to be used in hydroponic greenhouse operations.- No indigenous soils is utilized. G. Agronomist Evaluation. No complete evaluation is provided. The nutrient requirements for the greenhouse relative to the calculated nutrients produced by the proposed wastewater system are provided in the calculations. H. Hydrogeologic Report. No evaluation is provided. I. Water Balance. No complete evaluation is provided. Calculations for the water requirements for the greenhouse relative to the reclaimed water produced by the proposed wastewater system are provided in the Calculations. J. Engineering Plans. Enclosed. K. Specifications. Enclosed. L. Engineering Calculations. Enclosed. M. Site Map. Site Map is included as Sheet N-1.1. N. USGS Map. Attached. O. Residuals Management Plan. Provided in Specifications. P. Distribution System Monitoring Plan. Not provided. Irrigation system is by others.. Q. Education Program. Provided in Specifications. R. NC Incorporation. Attached is the report from the filing document with the Secretary of State for the Cervini Farms incorporation. S. Other Permits. Attached is a copy of the Floodplain Development Permit from Henderson County for portions of the site that exist in the floodplain, but well above base flood elevation, requested in Form RWPI. As this project was deemed agricultural, no erosion control or stormwater permitting was required. Again, we appreciate your timely review of this material. If there are any questions or issues that can be resolved with an explanation, please feel free to contact me at (828) 232-4700. Sincerely, Brooks Engineering Associates, PA Mark C. Brooks, P.E. Attachments: Proof of Registration with Sec. of State GIS Report indicating property Ownership USGS Map Henderson County Floodplain Development Permit Enclosed Submittals: Application Forms RMNC,:RWG, RWPI 06-16 Application Fee Check Engineering Plans Engineering Specifications Engineering Calculations State of North Carolina Department of the Secretary of State APPLICATION FOR CERTIFICATE OF AUTHORITY SOSID: 1820392 Date Filed: 3/19/2019 4:10:00 PM Elaine F. Marshall North Carolina Secretary of State C2019 072 06318 Pursuant to §55-15-03 of the General Statutes of North Carolina, the undersigned corporation hereby applies for a Certificate of Authority to transact business in the State of North Carolina, and for that purpose submits the following: 1. The name of the corporation is Cervini Farms North Carolina, Inc. and if the corporate name is unavailable for use in the State of North Carolina, the name the corporation wishes to use is: 2. The state or country under whose laws thecorporationwas organized is: Delaware 3. The date of incorporation was March 5, 2019 4. Its period of duration is: W1 perpetual or a date certain (mm/dd/yyyy) 5. Principal office information: (.W- vet eithera or h ) a. ❑The corporation. has it principal office. The street address and county of the principal office of the corporation is: Number and Street City, State, Zip Code County The mailing address, if dlfferedtfrum the street address, of the principal office of the corporation is: Number and Street City, State, Zip Code County b.❑The corporation does not have a principal office. 6. The.street address and county of the registered office in the State of North Carolina is: Number and Street 160 Mine Lake Court Suite 200 City: Raleigh _ State NC, zip code: 27615 count Wake y: 7. The mailing address, ff gVferent from the street address, of the registered office in the State of North Carolina is: Number and Street City: _ State NC'., zip Code: County: 8. The name of the registered agent in the:State ofNorth.Carolina is: C T Corporation System BUSINESS.RSGISTR.ATION DIVISION P. O. BOX 29622 RALEIGH, NC 27626,0622 9. The -names, titles, and usual business addresses of the current officers of the corporation are (attach if necessary): Name Title Business Address Christopher Cervini President 132 Elliott Street Leamington, Ontario Canada N8H 1A4 10, Attached is a. Certificate of Existence (or document of similar import) duly authenticated by the Secretary of State or other official having custody of corporate records in the state or country of incorporation. The Certificate of Existence must be an original and less than six rn6ntlts old. 11. If the corporation is required to use a fictitious name in order to transact business in this State, a copy of the resolution of its board or directors, cenif ed by its secretary, adopting the fictitious name is attached. 12. this application will be -effective upon filing, unless a delayed date and;or time is specified:_ _ This is the I day of MarC�1 20 19 -- -rvl Farms 6rth . arolina, Inc. i& OF ORPOR T10N Christopher Cervini, PresMent Type or I rint Name and Title NOTES: /. Filing fee 10.256.. This document mast be filed with the Secretary of State. BUSINESS REGISTRATION DIVISION P. O. BOX 29622 RALEIGH, NC 27626-0622 (Revised Jul), 20i 7) (1 'ornr 13-09) ienderson County, NC Tax Parcel Report Friday. August 16. 2015 arse n oimaCfon REID: 10003355 Pin: 9640289092 Listed to: CERVINI FARMS (1993) INC Neighborhood: MILLS RIVER R/30 Mailing Address: PO BOX 32660 Township: Mills River Mailing City, State, Zip: DETROIT, MI 48232 Municipality: Physical Address: 648 LADSON RD Tax District: MILLS RIVER FIRE Deed: 003219/00404 Plat: 2018 112898 Date Recorded: 2018-07-03 00:00:00.0 Elementary School District: MILLS RIVER Revenue Stamps: 0 Middle School District: RUGBY MIDDLE County Zoning: R2 High School District: WEST HIGH Property Description: PLAT OF SURVEY 116.8 + 4.5 ACRES Soil: BM2018-112898 Map Sheet: 9640.00 Voting Precinct: Mills River South Assessed Acreage: 121.14000000 Commissioner District 3 Building Value: $0.00 Agricultural District None Found Land Value: $1,232,900.00 North Carolina House District 117 Value To Be Billed: $1,232,900.00 U.S. House District 11 Zone X, Not Shaded (Areas outside of the floodplain),Zone North Carolina Senate District 48 Flood Zone: AE, 1 % (100 Year Flood plain),Floodway Areas in Zone AE,Zone X, Shaded, 0.2% (500 Year Floodplain) THIS IS NOT A SURVEY. Henderson County Geographic Information Systems (GIS) All information or data provided, whether subscribed, purchased or otherwise distributed, whether in hard copy or digital 200 North Grove Street Hendersonville, NC 28792 media, shall be at the userAET s own risk. Henderson County makes no warranties or guarantees, including the warranties of merchantability or of fitness for a particular purpose. Map data is not appropriate for, and is not to be used as, a geodetic, _ P: (828) 6985124 F: (828) 698-5122 legal, or engineering base system. The data is not intended as a substitute for surveyed locations such as can be determined by a registered Public Land Surveyor, and does not meet the minimum accuracy standards of a Land Information System/Geographic Information.System Survey in North Carolina (21 NCAC 56.1608). No. 20181007 PROJECT MANAGEMENT DEPARTMENT FLOOD DAMAGE PREVENTION 100 NORTH KING STREET HENDERSONVILLE, NC 28792 Telephone: (828) 694-6521 FLOODPLAIN DEVELOPMENT PERMIT FOR: Lakeside Produce Greenhouse Facility — South Property New Construction and fill placement Specify for what purpose the permit is issued — (New construction, alterations, fill, excavation, other) ISSUED TO: PROJECT ADDRESS: Cervini Farms (1993) INC 0 Ladson Road (if different from above address) ISSUED BY: � (Floodplain Management Administrator) DATE ISSUED: October 29, 2018 THIS PERMIT MUST BE POSTED ON THE PREMISES IN A CONSPICUOUS PLACE SO AS TO BE SEEN FROM THE STREET OF ROAD ON WHICH THE STRUCTURE FACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..... DivisloT:Vt State of North Carolina Department of Environmental Quality Division of Water Resources I SA NCAC 02U — RECLAIMED WATER SYSTEMS —PROJECT INFORMATION INSTRUCTIONS FOR FORM: RWPI 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application, For »yore information, visit the lVater Qualh), Permitting Section Non -Discharge Permitting Unit website. General —This form is required for all projects involving the generation, utilization, and or distribution of reclaimed water. At least one of the following forms must also be included in the application package. However, multiple forms may be applicable. Unless otherwise noted, the Applicant shall submit one original and two conies of the application and supporting documentation. Please check the boxes below as appropriate to indicate which additional forms are included in the application package: ® Reclaimed Water Generation (FORM: RWG) — for wastewater treatment facilities producing reclaimed water, ® Non -Conjunctive Utilization (FORM: RWNC)—for reclaimed water utilization activities, when the reclaimed water utilization activity is required in order to meet the wastewater disposal needs of the facility. ❑ Conjunctive Utilization (FORM: RWCU) — for reclaimed water utilization activities, when the reclaimed water option is not necessary to meet the wastewater disposal needs of the facility and other wastewater utilization/disposal methods are available. ❑ Bulk Distribution (FORM: RWBD) — for distribution of reclaimed water in a bulk planner. ❑ Distribution Lines (FORM: RWDL)—for construction of reclaimed water distribution lines. ❑ Wetland Augmentation (FORM: RWWA) — for projects seeking to utilize reclaimed water for the purpose of wetland augmentation. ❑ Local Program Approval (FORM: RWLPA) — for projects seeking permitting delegation for reclaimed water users. A. Cover Letter (All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. B. Application Fee (All New and Major Modification Application Packages): ® Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ) according to the following fee schedules: ❑ STANDARD REVIEW — Submit the appropriate fee for all new and major modification applications as listed in the table below. Facility Classification [New Permit Major Modification I Major Generator/User (ADF>_ 10,000 gallons per day) $1,310 $395 Minor Generator/User (ADF < 10,000 gallons per day) $8I0 $245 �`� Reclaimed Water Distribution Litres $480 N/A I A major modification shall be defined as any permit modification that: increases the generating facility's average daily flow (ADF); increases the utilization area acreage; adds additional utilization areas not previously approved; or includes the addition of new treatment units/processes not previously permitted. There is no fee for minor permit modifications. D NEW NCDEQiD' AUG ,� 9 2019 F1 2 2 AUG 2010 Water Quallty fit iongl � �,vlll .@01ongl 0#Ige OPGrations Non -Discharge pelrmitti®g unit INSTRUCTIONS FOR FORM: RWPI 06-16 & SUPPORTING DOCUMENTATION Page I of 2 C. Reclaimed Water Project Information Form (FORM: RWPI 06-16) (All application packages): ® Submit the completed and appropriately executed Reclaimed Water Project Information (FORM: RWPI 06-16) form. Please do not make any unauthorized content changes to this form. ® The applicant name in Item I.1. shalt be consistent with the applicant name on the plans, specifications, agreements, etc. ® The Applicant's Certification on Page 3 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). The application must be signed by a principal executive officer of at least the level of vice-president or his authorized representative for a corporation; by a general partner for a partnership or limited partnership; by the proprietor for a sole proprietorship; and by either an executive officer, an elected official in the highest level of elected office, or other authorized employee for a municipal, state, or other public entity. An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in I SA NCAC 02T .0I06(b). ❑ If this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR) application. There is no fee for permit renewal without modification. D. Existing Permit: (All Modification Packages): ❑ Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., compliance schedules, permit description, monitoring, permit conditions, etc.). ONE. ORIGIANL AND TWO COPIES OF THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6464 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: RWPI 06-16 & SUPPORTING DOCUMENTATION Page 2 of 2 0 State of North Carolina Department of Environmental Quality Division of Water Resources [vision of Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — PROJECT INFORMATION FORM: RWPI 06-16 L GENERAL INFORMATION: 1. Applicant's name: Cervini Farms, Inc. Mailing address: P.O, Box 32660 City: Detroit State: MI Zip: 48232- Telephone number: (519) 322-1959 Email Address: saleeshn0lakesideproduce.com 2. Signature authority's name: Chris Cervini (per 15A NCAC 2U .0106) Title: President 3. Applicant type (check all that apply): ❑ Government ❑ Federal ❑ State ❑ Municipal ❑ County ❑ Individual ® Corporation ✓ For new permits, submit documentation that the company is registered for business with the NC Secretary of State. ❑ General Partnership ✓ For new permits, submit a copy of the certificate filed with the Register of Deeds in the county of business. ❑ Privately Owned Public Utility ✓ For new permits, submit a Certificate of Public Convenience and Necessity from the NC Utilities Commission, or a letter from the NC Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that fi-annchise approval is expected. ❑ Home Owners Association ✓ For new permits, submit a properly executed Operational Agreement (FORM: HOA); and proposed or approved Articles of Incorporation, Declarations and By-laws. ❑ Developer (where residential lots are to be sold) ✓ For new permits, submit a properly executed Operational Agreement (FORM: DEV) 4. Demonstration of historical consideration for permit approval: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.613? ❑ Yes or ® No b, Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement a Yes o ® No e. Has unpaid annual fees in accordance with 15A NCAC 02T.Oldnesm s r o NCDV' 1DY 1 � A116 2011 ®�amI�a �� ��Jnit permitt FORM: RWPI 06-16 Page 1 of 3 11. PROJECT INFORMATION 1. Application type: Select (See Instruction B) Fee SubmittedS810.00 (See Instruction B) 2. For modifications, provide the existing permit number: WQOO and most recent issuance date: 3. Provide a brief description of the activities proposed for permitting: Wastewater reuse for crop irrigation 4. What is the status of the following associated permits and/or certifications ?(if not applicable, please mark as N/A) Permit/Certification Date Submitted Date Approved Perm it/Certification No. Agency Reviewer Collection System (Q>.. 200,000 C,PD) Dam Safety Erosion & Sedimentation Control Plan Nationwide 12 / Section 404 Ilretreatment Sewer System StorInwater ]Management Plan Other: ✓ For any of the permits and certifications listed above that will directly impact the construction of the proposed reclaimed water project, please provide documentation of permit approval or final certification. Note: This application may be considered incomplete, or the resulting permit may be issued conditionally if a pending issuance of any of the related permits/certifications directly impacts the proposed facility. 5. Documentation of the presence or absence of threatened or endangered aquatic species at the project site utilizing information provided by the Department's Natural Heritage Program is required for construction of all new WWTP projects and/or non - conjunctive utilization sites, and for any project involving expansion of a WWTP and/or non -conjunctive utilization site in accordance with 15A NCAC 02T .0105(c)(UO . Provide the location in application package where this documentation is located: ; or explain why this item is N/A. No public fluids utilized, ail private property 6. Does this project utilize public monies or lands? ❑ Yes or ® No ✓ If yes, was an Environmental Assessment required under 15A NCAC OIC? ❑ Yes ❑ No Include one of the following final environmental documents with this submittal: ❑ Finding of No Significant Impact, or ❑ Record of Decision Describe any mitigating factors from the Environmental Assessment that impact the design and/or construction of the reclaimed water project: 7. Is any portion of the proposed project (reclaimed water treatment units, storage units, distribution lines, or utilization areas) located within the 100 year flood plain? ® Yes or ❑ No ✓ If yes, specify which portion(s) of the project are affected? Portions of the Upset Pond ✓ If yes, has the Applicant submitted written documentation of compliance with § 143 Article 21 Part 6? ® Yes or ❑ No Documentation should consist of a letter from the local authority (i.e., county/municipality) stating that the project complies with any local floodplain ordinance that may apply. FORM: RWPI 06-16 Page 3 of 3 Applicant's Certification (signing authority must he in compliance with 15A NCAC 02U ,0106): I, �UKJS CCRUIM 1 J�ESt1JE1T)', (signing authority name — PLEASE PRINT) (title) attest that this application for ( _ E R\J IN I M Iz (facility name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and a c ments are not included, this application package will be returned to me as incomplete. I fruther certify that the applicant or any list has not been convicted of an environmental crime, has not abandoned a wastewater facility without prope 10 sure does not have an utstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any a tiv co pliance &edule, iid do not have airy overdue annual fees under Rule 15A NCAC 02U .0105. Note: In accordance with C G ne 1 Statut s 143-215. A and 143-215.613, any person who knowingly makes any false statement, representation, or c rtific io in any pplication ackage shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as }ell as ci it penal es up to $2 00 per violation. Signature: ��_ Date: tG A2 t<'A FORM: RWPI 06-16 Page 3 of 3 Z "�4 11LO) AW 19 2019 State of NortI>< Carolina Department of Environmental Quality !�! Division of Water Resources ater Quality Regional Opera ttio�nn v aI AN�AC OZU — RECLAIMED WATER SYSTEMS -- GENERATION Re ion�P 'Division of Water Resources I TR S FOR FORM: RWG 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. For more information, visit the U ater Quality Permitting Section's Non -Discharge Permitting Unit website. General — This application shall be used for projects involving the generation of reclaimed water that is to be utilized in either a conjunctive or non -conjunctive mamner. Non -conjunctive use means that the reclaimed water utilization activity is required to meet the wastewater disposal needs of the generating facility. Conjunctive use means that the proposed utilization option is not required to meet the wastewater disposal needs of the generating facility, and that other permitted utilization/disposal alternatives are also available. Unless otherwise noted, the Applicant shall submit one original and two conies of the application and supporting documentation. Do not submit this application without an associated Reclaimed Water Project Information form (FORM: RWPI). A. Reclaimed Water Generation Application (FORM: RWG 06-16) (All application packages): ® Submit the completed and appropriately executed Reclaimed Water Generation (FORM: RWG 06-16) application. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ❑ The facility name in Item II. I. shall be consistent with the facility name on the plans, specifications, agreements, etc. ❑ The Professional Engineer's Certification on Page 9 of this form shall be signed, sealed and dated by a North Carolina licensed Professional Engineer. ❑ The Applicant's Certification on Page 9 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). The application must be signed by a principal executive officer of at least the level of vice-president or his authorized representative for a corporation; by a general partner for a partnership or limited partnership; by the proprietor for a sole proprietorship; and by either an executive officer, ail elected official in the highest level of elected office, or other authorized employee for a municipal, state, or other public entity. An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ if this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR) application. B. Property Ownership Documentation (All Application Packages involving new or expanding generation systems): ❑ Per 15A NCAC 02U .0201(e) or 15A NCAC 02U .0202(f) the Applicant shall provide written documentation of ownership for all property containing the reclaimed water generation equipment, reclaimed water storage units, and 5-day upset units. Documentation shall consist of one (or more) of the following: ❑ Legal documentation of ownership (i.e., GIS, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ An easement running with the land specifically indicating the intended use of the property and meeting the requirements of 15A NCAC 021.0107(f), or ❑ A written notarized lease agreement signed by both parties, indicating the intended use of the property, as well as a plat or survey map. C. Wastewater Chemical Analysis (For new or expanding generation systems treating Industrial Waste): ❑ Per 15A NCAC 02U .0201(g) or .02020A provide a complete Division certified laboratory chemical analysis of the effluent to be irrigated for the following parameters (For new facilities, an analysts from a similar facility's effluent is acceptable): ❑ Ammonia Nitrogen (NHS-N) ❑ Calcium ❑ Chemical Oxygen Demand (COD) ❑ Chloride ❑ Coliphage (Type 2 reclaimed water only) ❑ Clostridium perfringens (Type 2 reclaimed water) ❑ Fecal Coliform or E. coli ❑ 5-day BOD (BODs) ❑ Total Dissolved Solids ❑ Magnesium 1 mtroge (TKN) ❑ Nitrate Nitrog n (NO3-I10 t i Carbon ElpH "Ota ggi�pp onus El Phenol NCDhQW iRhlomethanes ❑ Sodium ❑ Total Volatile Organic 3ompot ❑ Sodium Adsoi I ption Ratio (S JJ P @x�ojq'est Par mete Non. -Discharge INSTRUCTIONS FOR FORM: RWG 06-16 & SUPPORTING DOCUMENTATIO �erlt�ll]$$hing UIl}1llt I of D. Engineering Plans (All Application Packages): ® Per 15A NCAC 02U .0201(c) or .0202(c), submit standard size and 11 x 17-inch plan sets that have been signed, sealed and dated by a North Carolina licensed Professional Engineer. ® The engineering plans shall include the following items: ® Table of contents with each sheet numbered. ® A general location map with at least two geographic references, a vicinity map, fencing around treatment and storage facilities. ® A process flow diagram showing all flow, recycle/return, aeration, chemical, and wasting paths. (For conjunctive facilities, include only those treatment units, in addition to existing units, that are needed to produce reclaimed water.) ® Plan and profile views of all treatment and storage units, including their piping, valves, and equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), as well as their dimensions and elevations. (For coniunctive facilities, include only those treatment units, in addition to existing units, that are needed to produce reclaimed water. ® Auxiliary power supply. (Non -conjunctive systems only.) ® A hydraulic profile from the treatment plant headworks to the point where reclaimed water is released to the distribution system. (Non-coniunctive systems only.) ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the plans may be labeled with the phrase: FINAL DESIGN -NOT RELEASED FOR CONSTRUCTION. E. Specifications (All Application Packages): ® Per I SA NCAC 02U .0201(c) or .0202 c , submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional Engineer. ® At a minimum, the specifications shall include the following items: ® Table of contents with each section/page numbered. ® Detailed specifications for each treatment and storage unit, as well as all piping, valves, equipment (i.e., pumps, blowers, mixers, diffiusers, flow meters, etc.), audible/visual high water alarms, liner material, etc. (For conjunctive facilities, include only those treatment units, in addition to existing units, that are needed in order to produce reclaimed water.) ® Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ® Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ® Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ® Means for ensuring quality and integrity of the finished product, including leakage, pressure and liner testing. ® Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. F. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02U .0201(c) or .0202 c submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Engineer. ® At a minimum, the engineering calculations shall include the following items: ® Hydraulic and pollutant loading calculations for each treatment unit demonstrating how the designed effluent concentrations hi Application Item V.I. were determined (NOTE: "black box" calculations are unacceptable). (For coniunctive facilities, include only those treatment units, in addition to existing units, that are needed to produce reclaimed water.) ® Sizing criteria for each treatment unit and associated equipment (i.e., blowers, mixers, flow meters, pumps, etc.). (For conjunctive facilities, include only those treatment units, in addition to existing units, that are needed in order to produce reclaimed water.) ® Total and effective storage calculations for each storage unit. ® Friction/total dynamic head calculations and system curve analysis for each pump used. ® Manufacturer's information for all treatment units, pumps, blowers, mixers, diffusers, flow meters, etc. ® Flotation calculations for all treatment and storage units constructed partially or entirely below grade. INSTRUCTIONS FOR FORM: RWG 06-16 & SUPPORTING DOCUMENTATION Page 2 of 4 G. Water Balance (For Non -Conjunctive application packages that include new or modified reclaimed water storage units to be located on the property of the reclaimed water generator): ❑ Per 15A NCAC 02U .0202(k), submit a water balance that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ The water balance should be nun over at least a two year iteration, should consider precipitation into and evaporation from all open atmosphere storage impoundments, and should use variable number of days per month and include: ❑ Precipitation based on the 8014 percentile and a minimum of 30 years of observed data. ❑ Potential Evapotranspiration (PET) using the Thornthwaite method, or another approved methodology, using a minimum of 30 years of observed temperature data. ❑ Soil drainage based on the geometric mean of the in -situ KsAT tests in the most restrictive horizon and a drainage coefficient ranging from 4 to 10% (unless otherwise technically documented). ❑ Other factors that may restrict the hydraulic loading rate when determining a water balance include: ❑ Depth to the SHWT and lateral groundwater movement. ❑ Nutrient limitations and seasonal application times to ensure reclaimed water is applied at appropriate agronomic rates. ❑ Note: Guidance on completing a water balance for non -conjunctive systems is available in the Water Balance Calculation mlic—N-1. H. Residuals Management Plan (Ail Application Packages with new, expanding or replacement wastewater treatment systems): ® Per 15A NCAC 02U .0802, submit a Residuals Management Plan that shall include, at a minimum: ® A detailed explanation of how generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. NOTE: Per 15A NCAC 02U .0402(n), a minimum of 30 days of residual storage shall be provided for non -conjunctive reclaimed water systems. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposallutilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. NOTE: Per 15A NCAC 02U .0202(i), a written commitment is not required at the time of this application; however, it shall be provided prior to operation of any permitted facilities herein. ® If oil/grease removal and collection are a designed unit process, submit an oil/grease disposal plan detailing how the oil/grease will be collected, handled, processed, stored and disposed. NOTE: If an on -site restaurant or other business with food preparation is contributing wastewater to this system, an oil/grease disposal plan shall be submitted. Distribution System Monitoring Plan (All application packages): ❑ Include a distribution system monitoring plan for verifying that reclaimed water standards (15A NCAC 02U .0301) will be met at the utilization site(s). At a minimum, the following items shall be included: ❑ Specify the sampling locations within the distribution system that will provide data representative of the reclaimed water delivered to users. ❑ The number of sampling locations should be equivalent to approximately 25 percent of the service connections to the reclaimed water distribution system; or 5 locations, whichever is fewer. In no case shall fewer than two locations be sampled. ❑ Monitoring shall include samples of: fecal coliform, pH, and total residual chlorine. INSTRUCTIONS FOR FORM: RWG 06-16 &s SUPPORTING DOCUMENTATION Page 3 of Site Map (All Application Packages): ® Non -Conjunctive Systems ® Per 15A NCAC 02U .0202(d), submit standard size and 11 x 17-hnch site maps that have been signed, sealed and dated by a North Carolina licensed Professional F,nydneer and/or Professional Laud Surveyor. ❑ For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. ® At a minimum, the site map shall include the following: ® A scaled map of the site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing all facility -related strictures and fences within the wastewater treatment acid storage areas. ® The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of all treatment and storage sites. ® Setbacks as required by 15A NCAC 02U .0701(a) and (b). ® Site property boundaries within 500 feet of all treatment and storage units. ® All habitable residences or places of public assembly within 500 feet of all treatment and storage units. ❑ Conjunctive Systems ❑ Per I SA NCAC 02U .020 I (d), submit standard size and 11 x 17-hnch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Engineer and/or Professional Land Surveyor. ❑ For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. ❑ At a minimum, the site map shall include the following: ❑ A scaled map of the site showing all facility -related structures and fences within the wastewater treatment and storage areas. ❑ Location of features in 15A NCAC 02U .0701 (a) and (b), to the extent needed to determine compliance with setbacks. K. Education Program (All New Generators) ® Per I SA NCAC 02U .0501, provide documentation of a program of education and approval for all reclaimed water users. At a minimum this material shall include: ® Definition of reclaimed water. ® Information on the proper use of reclaimed water. ® Examples of improper uses of reclaimed water. ® Clarification that reclaimed water is not for drinking. ® Clarification that reclaimed water cannot be discharged to surface waters and should not be allowed to runoff from the utilization areas. ® Address any other environmental and/or public health protection measures. ® Methods to be used to provide employees educational material in a language they can understand. ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6464 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: RWG 06-16 & SUPPORTING DOCUMENTATION Page 4 of 4 State of North Carolina Department of Environmental Quality :< Division of Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — GENERATION Division of Water`Resoarces FORM: RWG 06-16 I. CONTACT INFORMATION: 1. Applicant's name: Cervini Farms, Inc 2. Signature authority's name: Chris Cervini (per 15A NCAC 02T .0106) Title: President 3. Applicant's mailing address: P.O. Box 32660 City: Detroit State: MI Zip: 48232- Telephone number: 519 322-1959 Email Address: chriscnns lakesideproduce.con� 4. Consulting Engineer's name: Mark Brooks License Number: 026539 Firm: C- 3125 Mailing address: 17 Arlington Street City: Asheville State: NC Zip: 28801- Telephone number: 8�) 2324700 Email Address: mbrooks a,brooksea.com 11. FACILITY INFORMATION 1. Reclaimed water generating facility name: Lakeside Produce Facility's physical address: 648 Ladson Road City: Mills River State: NC Zip: 28759- County: Henderson 2. Facility Coordinates: Latitude: 35° 22' 00" Longitude: -820 33' 0 1 " Datum: Unknown Level of Accuracy Unknown Method of Measurement Address matching 3. USGS Map Name: Horse SItoe NC 4. Information for nearest waterbody a: Stream Index No.: 6- 47.5 Stream Classification: W a To determine the waterbody stream index number and its associated classification, dowiiload the current classifications list at the following web address: https:/hicdenr.s3.aniazonaws.conl/s3fs- public/Water%200uality/Aquifer%20Protection/LAU/Agreements/WSCA%2008-13 Rdf. 5. Facility status: Proposed 6. Reclaimed water utilization will be: ® Non -Conjunctive —reclaimed water utilization is required to meet the wastewater disposal needs of the facility. Conjunctive — reclaimed water option is not necessary to meet the wastewater disposal needs of the facility and other wastewater utilization or disposal methods are available at all times (I5A NCAC 02U .0103(3)). For Conjunctive, what is the alternate wastewater disposal method? ❑ NPDES Permit No. ❑ Other (specify): FORM: RWG 06-16 Page l of 9 III. INFORMATION ON RECLAIMED WATER GENERATION: 1. What is the origin of the influent (i.e., school, residential, hospital, municipality, industry, etc.)? housing, commerical bathrooms 2. Reclaimed water generating capacity for this project: 7010 gallons per day (GPD) 3. What is the wastewater type? ® Domestic or D Industrial (See 15A NCAC 02T .0103(20) Is there a Pretreatment Program in effect? ❑ Yes or ❑ No Has a wastewater chemical analysis been submitted in accordance with Instruction C? ❑ Yes or ❑ No 4. How was the influent flow rate determined? ® 15A NCAC 02T .0114 or ❑ Representative Data 5. Has a flow reduction been approved under 15A NCAC 02T .0114(f)? ❑ Yes or ® No 6. Provide the required information in the table below to document design flow pursuant to 15A NCAC 02T .0114: Establishment Type Daily Design Flow a No. of Units Flow Work houses 60 gal/bed 96 5760 GPD greenhouse day workers 25 gaUworker J 25 1250 GPD gay GPD gall GPD gay GPD gall GPD Total 7010 GPD IV. TREATMENT AND STORAGE UNIT SETBACKS (15A NCAC 02U .0701) 1. Provide the actual minhnum distance in feet from the treatment units, storage units, and utilization areas to each item listed (distances greater than 500 feet may be marked N/A): Setback Parameter Treatment Units/ 5-dayU set Storage Final Effluent Storage Units Required Actual 7Required 17 Actual Any habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site 100 449 Any private or public water supply source 100 368 100 441 Surface waters (streams — intermittent and perennial, perennial waterbodies, and wetlands) 50 72 50 85 Any well with exception of monitoring wells 100 931 100 441 Any property line 50 165 50 365 2. Do the treatment and storage units comply with all setbacks found Lithe river basin rules (15A NCAC 213.0200)? ® Yes or ❑ No If no, list non -compliant setbacks: 3. Are any setback waivers required in order to comply with 15A NCAC 02U .0701? ❑ Yes or ®No ✓ If yes, have these waivers been written, notarized signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No ✓ If yes, has the required Non -Discharge Wastewater System Waiver (FORMI: NDWSVq been included with this application package? ❑ Yes or [] No FORM: RWG 06-16 Page 2 of 9 V. RECLAIMED WATER CHARACTERISTICS: 1. Complete the table below by filling in the estimated influent concentrations and design effluent characteristics (15A NCAC 2U .0301): Design Effluent Estimated Design Effluent Geometric Mean Design Effluent Monthly Average Daily Maximum Parameter Influent Concentration Actual Required Actual Required Actual Required BODs 350m I 5 m I 10 mg/I (Type 1) ' t ,'' F .:` 10 mg/1 15 mg/1(Type l) 5 mg/l e 2) ` 10 m (Type 2) TSS 250 mg/l 5 mg/I 5 mg/l (Type 1) 7 -� 10 mg/1 10 mg/i (Type 1) 5 mg/1(T e 2) 4 . _ 10 m (Type 2) 4 mg/I (Type 1) r 3 6 mg/1(Type 1) NH3-N 60 mg/l 1 mg/l 1 m e 2) ` r .. 2 MVI 2 m (Type 2 NO3 N 0 mg/I 8 mg/l ti 4 y Yx Y i Y j x NOZ-N Omg/I 1 mg/l t.�'�.•x'i {•r ` r � `T `� -1•� - "' �.- '-�. : r a t.. � Total Nitrogen 50 mg/1 9.5 mg/l 4 mg/l (wetland} augmentation only) I mg/I (wetland g ; Total Phosphorus 5 mg/1 5 mgjl augmentation only) TKNc xxr 1m a t ' g zvs Y 7u' ' .,... fit' "c�' gn K ' 4j 4.1 ;ct, �� s..... .., .. ...-..: 1 .•.,I. - _� », �ti: # d h 4 � x� } Turbidity r" z " � a ti 5 NTU 1O NTU (Type 1)- e 5 NTU (Type 2 Fecal Coliformc ® OR 1000000/100 3 L 3 I4/100 ml (Type l) 25/100 m4 (Type 1) E. Cali ❑ nil c { 3/100 ml 31100 ml (Type 2) 25/] 00 nil 25/100 mI (T)Te 2) (choose one)_.=.X Coliphage - (Type 2 only) 1000000/100 ' s 5/100 mI 51100 nil (Type 2) 25/100 all 25/100 ml ('Type 2) , 5. Clostridium perfmgen - (Type 2 only) 1000000/100 x .' 51100 ml 51100 ml (Type 2) 25/100 m1 25/100 ml (Type 2) nilfi 2. Have calculations or historical data been provided to justify the design effluent values shown in Item V.I. above? (See Application Instruction F)? ® Yes ❑ No If No, please explain: FORM: RMIG 06-16 Page 4 of 9 VI. RECLAIMED WATER SYSTEM DESIGN CRITERIA (15A NCAC 02U .0401 or .0402) 1. Plan sheet number where instrumentation for continuous monitoring/recording for turbidity/particle count is shown: N-4.2 2. Plan sheet number where instrumentation for continuous flow recording is shown: N-4.2 3. What is the method of preventing public access to the treatment facility and five day upset basin? fence ✓ Plan sheet number where restricted access method is shown: N4.2 4. Is there an automatically activated standby power supply onsite? ® Yes ❑ No ✓ If Yes, plan sheet number where standby power supply is shown: Not shown, plantwide backup Dower provided with ATS ✓ If No, what other means will be used to prevent improperly treated wastewater from entering the storage, distribution, or utilization system? 5. Will a certified operator of a grade equal or greater than the facility classification be on call 24 hrs/day? ® Yes or ❑ No 6. What classification of reclaimed water does the generator intend to provide per (I 5A NCAC 02U .0301)? ❑ Type I — 15A NCAC 02U .0301(b); or rype 2 - 15A NCAC 02U .0301(a) - (Note: Type 2 required for indirect contact irrigation of food chain crops where the food product will not be peeled, skinned, cooked or thermally processed prior to human consumption.) Are the following design criteria met for Type 27 ✓ Dual disinfection systems containing both LTV disinfection and chlorination (or equivalent dual disinfection processes) provided pursuant to 15A NCAC 02U .0401(h) or .0402 ? ® Yes ❑ No ✓ Has documentation been provided to show that the combined treatment and disinfection processes are capable of the following pathogen reductions pursuant to I SA NCAC 02U .04010) or .0402 r ? ➢ log 6 or greater reduction of E. coli ® Yes ❑ No ➢ log 5 or greater reduction of Coliphage ® Yes ❑ No log 4 or greater reduction of Clostridium perfringens ® Yes ❑ No ❑ Other — I SA NCAC 02U .0301(c) — reclaimed water will be produced by an industrial facility, will be used at the facility in the industry's process, use area has no public access, and the use will not result in employee exposure. Items V1.7.—VI.15. are for NON CONJUNCTIVE SYSTEMS — If you checked "Conjunetive" in Item I7.6., skip to Section VII: 7. Is aerated flow equalization provided with a capacity of at least 25% of daily system design flow? ❑ Yes or ® No ✓ If no, how does the Applicant intend on complying with 15A NCAC 02U .0402(b)? Equalization is not aerated. Influent is anaerobic. Does provide for 25% storage of DDF ) 8. Are dual facilities provided for all essential treatment units? ® Yes or ❑ No Note: This refers to any unit process whose loss would likely render the facility incapable of meeting require performance criteria including aeration, clarification, filtration, disinfection, pumps, blowers, etc. (See 15A NCAC 02T .01030 6)) ✓ If no, how does the Applicant intend on complying with _I5A NCAC 02U .0402(c)? 9. Is automatic flow diversion to a 5-day upset pond provided in the event of plant upset? ® Yes or ❑ No 10. Does the treatment facility include any bypass or overflow lines? ❑ Yes or ® No If yes, describe what treatment units are bypassed, why this is necessary, and where the bypass discharges: 11. Are multiple pumps provided wherever pumps are used? ® Yes or ❑ No ✓ If no, how does the Applicant intend on complying with 1 SA NCAC 02U .0402(k)? FORM: RWG 06-16 Page 5 of 9 VI. RECLAIMED WATER SYSTEM DESIGN CRITERIA (Continued) 12. Are any treatment or storage units located within the 100-year flood plain? ® Yes or ❑ No ✓ If Yes, which units are affected? None - site is filled 14' above BFE (Note that water tight seals or a minimum of two feet protection from the 100-year floodplain is required.) ✓ If No, then provide the distance to the nearest flood zone: (feet); and provide the typical elevation at the edge of the flood zone: (feet) 13. How many days of residuals storage are provided? N/A (Note: 30 days required per 15A NCAC 02U .0402(11)) 14. If an influent pump station is part of the proposed facility (i.e., within the wastewater treatment plant boundary), does the influent pump station meet the design criteria in 15A NCAC 02T .0305(h)? ❑ Yes, ® No, ❑ N/A — To be permitted separately, or ❑ N/A — Gravity fed VII. DESIGN INFORMATION FOR NEW OR MODIFIED PORTIONS OF THE TREATMENT FACILITY 1. Type of treatment system (extended aeration, MBR, SBR, etc): anoxic pretreatment with recirculating fixed media filtration, and tertiary disc filtration. 2. Provide the requested treatment unit and mechanical equipment information (For conjunctive facilities, include only those treatment units, in addition to existing units, that are needed to produce reclaimed water): a. PRELIMINARY/PRIMARY TREATMENT: ❑ New Units, ❑ Modified Units ® N/A Treatment Unit Number of Units Manufacturer or Material Dimensions (it) / S acin s in Volume (gallons) Plan Sheet Number Specification I Pa a Number Select Select Select Select Select Select b. SECONDARY / TERTIARY TREATMENT ® New Units, ❑ Modified Units ❑ N/A Treatment Unit Number of Units Manufacturer or Material Dimensions (it) Volume (gallons) Plan Sheet Number Specification Pa a Number Anoxic Basin 2 precast septic tanks 22x10x6 8000 N-5.1 13 Post Flow Equalization 1 precast tank 20x10x4.5 6500 N-5.1 14 Tertiary Filters 4 EZ Treat 16.lx7.5x3.2 2865 N-5.2 15 Tertiary Filters 2 disc filters 1.5" NA N-5.3 19 Select Select Select FORM: RWG 06-16 Page 6 of 9 VH. DESIGN INFORMATION FOR NEW OR MODIFIED PORTIONS OF THE TREATMENT FACILITY (Continued) C. DISINFECTION ❑ New Units, ❑ Modified Units ❑ N/A Treatment Unit Number of Units Manufacturer or Material Dimensions (ft) Volume (gallons) Plan Sheet Number Specification Page Number Ultraviolet 8 EZ Set 3011 1.5 N-5.4 19 Select Select Select ➢ If chlorination is the proposed method of disinfection, specify detention time provided: minutes (NOTE: 30 minutes minimum required), and indicate at what treatment unit chlorine contact occurs: ➢ If ultraviolet (UV) light is the proposed method of disinfection, specify the number of banks: 8, number of lamps per bank: 1 and maximum disinfection capacity: 70.4 GPM. d. RESIDUALS TREATMENT ❑ New Units, ❑ Modified Units ® N/A Treatment Unit Number of Units Manufacturer or Material Dimensions (ft) Yolume (allons Plan Sheet Number Specification Page Number Select Select Select C. PUMPS ® New Units, ® Modified Units ❑ N/A Location Number Purpose Manufacturer/ Capacity Plan Sheet Specification GPM TDH of Pumps Type Number Page Number EQ 2 Equalization Zoeller 30 12 N-5.1 14 Recirc Tank 1 4 recirculation Sta-Rite 42 68 N-5.2 17 Recirc Tank 2 4 recirct ation Sta-Rite 42 68 N-5.2 17 Recirc Tank 2 1 Alkalinity feed Sta-rite 20 110 N-5.2 20 Post media disc recirculation 2 filtration Sta-rite 15 130 N-5.3 18 feed BLOWERS ❑ New Units, ❑ Modified Units ® N/ACr PA /10H Location No, of Units Serve) Manufacturer / T e Capacity Plan Sheet Number Specification I Pa a Number Post Turbidity Meter 2 final pump to irrigation tank/upset pond Sta-Rite 28/108 N-5.3 21 FORM: RWG 06-16 Page 7 of 9 VII. DESIGN INFORMATION FOR NEW OR MODIFIED PORTIONS OF THE TREATMENT FACILITY (Continued) g. MIXERS ❑ New Units, ❑ Modified Units ® N/A Location No. of Mixers Units Served Manufacturer / Type Power h) Plan Sheet Number Specification Page Number h. FLOW METERS, OTHER RECORDING DEVICES & RELIABILITY ® New Units, ❑ Modified Units ❑ N/A Number Maximum Plan Specification Device of Units Capacity Manufacturer Location Sheet Page Number Number Effluent Flow Measuring Device 1 120 gpm BadgerMetcr afterrtdose N-4.2 21 tak Select Select Select Select Select DISTRIBUION PUMP / DOSING TANK (IF APPLICABLE): ® New Units, ❑ Modified Units ❑ N/A Plan Sheet Specification Reference Reference Internal dimensions (L x W x H or cp x H) 10.5 ft 1 5.33 ft 5 ft N-5.3 21 Total volume 280 W 2094 gallons N-5.3 talcs Dosing volume 9g ft3 733 gallons N-5.3 talcs Audible &visual alarms t • _ f s N-5.3 21 44 Equipment to prevent irrigation during rain events Y FORM: RWG 06-16 Page 8 of 9 VIII. DESIGN INFORMATION FOR EARTHEN STORAGE IMPOUNDMENTS: 15A NCAC 02U .0402 IF MORE THAN ONE IMPOUNDMENT PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. Are there any earthen reclaimed water storage impoundments located at the generator site? ® Yes or ❑ No ✓ If no, then strip the remaining items in Section VIII. 2. What is the storage impoundmenttype? Select 3. Storage Impoundment Coordinates (degrees, minutes, seconds): Latitude: _° _' _" Longitude: Datum: Select Level of accuracy: Select Method of measurement: Select 4. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ❑ No ✓ If Yes, has the required NPDES penmit been obtained to authorize the discharge of reclaimed water? ❑ Yes or ❑ No ➢ Provide the NPDES permit number : or the date when NPDES application was submitted: 5. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? [] Yes or ❑ No 6. Is the impoundment designed to receive surface runoff? ❑ Yes or ❑ No ✓ If yes, what is the drainage area? 112, and was this runoff incorporated into the water balance? ❑ Yes or ❑ No 7. Will the reclaimed water be placed directly into or in contact with GA classified groundwater? ❑ Yes or ❑ No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No 8. What is the depth to bedrock from the earthen impoundment bottom elevation? ft ✓ If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than I x 10-7 cm/s? ❑ Yes, ❑ No or ❑ N/A Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No ✓ If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ N/A 9. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? 10, if applicable, provide the specification page references for the liner installation and testing requirements: 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No or ❑N/A 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: ❑ Clay Synthetic Top of embankment elevation: 2081 ft ❑ Other ❑ Unlined Liner hydraulic conductivity: 0 cm/s Freeboard elevation: 2079 ft Hazard class: Medium Toe of slope elevation: 2079 ft Designed freeboard: 2 ft Impoundment bottom elevation: 2075 ft Total volume: 9792 ft3 73249 gallons Mean seasonal high water table depth: 2056 ft Effective volume: 4789.3 ft3 35826.7 gallons Embankment slope: 3 : 1 Effective storage time: 5 days Top of darn water surface area: 2978 ft2 Plan Sheet Reference: N-4.3 Freeboard elevation water surface area: 2020 ft2 Specification Section: 3.5 Bottom of impoundment surface area: 453 ft2 FORM: RWG 06-16 Page 9 of 9 Professional Engineer's Certification: I, %' attest that this application for has been reviewed by me and is accurate, complete and consistent with the information supplied hi the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: In accordance with NC General Statutes 143 215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: ....... Applicant's Certification (signing authority must be in compliance with 1.5A NCAC 021' .0106): (signing authority name --- PLEASE ISISIOGNT (title) attest that this application for _ CER U I N ( W f ` I J (facility name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result h; an immediate enforcement action that may include civil penalties, injunctive relief, and/or crinimal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the applicant or any affiliate has ngrge n convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstandicivil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule,, d do not h e any o erdue amival fees wider Rule 15A NCAC 02T .0105. Note: In accordance with NC General Statutes 143-215.6A�u 1 3-21 .6B, any person who knowingly makes any false statement, representation, or certification in any application package hal b gui y of a Cla s 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per A ati 111 f Signature: 1 / I�� 1 / Date: FORM: RWG 06-16 Page 10 of 9 State of North Carolina Department of Environmental Quality Division of Water Resources '' = <.-•:- = =: ° ` ' 15A NCAC 02U — RECLAIMED WATER SYSTEMS — NON -CONJUNCTIVE UTILIZATION Division of Water Resources INSTRUCTIONS FOR FORM: RWNC 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these Instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. For more information, visit the Water Quali(y Permitting Section's Non -Discharge Permitting Unit wehsite. General — This application is for projects involving the non -conjunctive use of reclaimed water. Non -conjunctive use means that reclaimed water utilization is required to meet the wastewater disposal needs of the facility (the reclaimed water utilization is not optional). Unless otherwise noted, the Applicant shall submit one original and two conies of the application and supporting documentation. Do not submit this application without an associated Reclaimed Water Project Information (FORM: RWPI) form. Note that use of reclaimed water for the purpose of wetland augmentation requires submittal of FORM: RWWA. A. Non -Conjunctive Use of Reclaimed Water (FORM: RWNC 06-16) Application (All application packages): ® Submit the completed and appropriately executed Non -Conjunctive Use of Reclaimed Water (FORM: RWNC 06-16) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® The user name in Item II.1. shall be consistent with the user name on die plans, specifications, agreements, etc. ® The Professional Engineer's Certification on Page 8 of this form shall be signed, sealed and dated by a North Carolina licensed Professional Engineer. ® The Applicant's Certification on Page 8 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). The application must be signed by a principal executive officer of at least the level of vice-president or his authorized representative for a corporation; by a general partner for a partnership or limited partnership; by the proprietor for a sole proprietorship; and by either an executive officer, an elected official in the highest level of elected office, or other authorized employee for a municipal, state, or other public entity. An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a renewal without modification, use the Non -Discharge System Renewal (FORM: NDSR) application. B. Property Ownership Documentation (All Application Packages involving new or expanding uses of reclaimed water): ® Per 15A NCAC 02U .0202(f), the Applicant shall provide property ownership documentation for all reclaimed water utilization sites. Property ownership documentation shall consist of one (or more) of the following: ® Legal documentation of ownership (i.e., GIS, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ Ali easement running with the land specifically indicating the intended use of the property and meeting the requirements of 15A NCAC 021, .0107(f), or ❑ A written notarized lease agreement signed by both parties, indicating the intended use of the property, as well as a plat or survey map. 0.3 AUG z9zo,9 D Water Quality Regional Operations Asheville Regional Offie© Dr, L.0 NCDEQ,D WR 2 2 AUG 2019 Non -'Discharge Permitting Unit INSTRUCTIONS FOR FORM: RWNC 06-16 & SUPPORTING DOCUMENTATION Page] of4 C. Soil Evaluation for Non -Conjunctive Irrigation Systems (For application packages including new irrigation areas not previously approved) ❑ Per _l5A NCAC 02U .0202(b), submit a soil evaluation of the irrigation site(s) that has been signed, sealed and dated by a North Carolina Licensed Soil Scientist and includes at a minimum: ❑ The report shall identify all the proposed irrigation sites with project name, location, and include a statement that the areas were reconunended for the proposed reclaimed water utilization activity. ❑ A field description of soil profile, based on examinations of excavation pits and auger borings, within seven feet of the land surface or to bedrock describing the following parameters by individual diagnostic horizons: ❑ Thickness of horizon ❑ Texture ❑ Color and other diagnostic features ❑ Structure ❑ Internal drainage ❑ Depth, thickness, and type of restrictive horizon(s) Presence or absence and depth of evidence of seasonal high water table (SHWT) ❑ Provide all soil boring logs performed at the site. ❑ Annual hydraulic loading rates shall be based on in -situ measurements of saturated hydraulic conductivity in the most restrictive horizon for each soil mapping unit. ❑ Maximum reclaimed water application rate for each irrigation area. ❑ A representative soils analysis (Standard Soil Fertility Analysis) conducted on each irrigation site. The Standard Soil Fertility Analysis shall include the following items: ❑ Acidity ❑ Exchangeable sodium percentage (by calculation) ❑ Phosphorus ❑ Base saturation (by calculation) ❑ Magnesium ❑ Potassium ❑ Calcium ❑ Manganese ❑ Sodium ❑ Cation exchange capacity ❑ Percent humic matter ❑ Zinc ❑ Copper ❑ pH ❑ A soil reap delineating soil mapping units within each utilization site and showing all physical features, location of pits and auger borings, legends, scale, and north arrow. ❑ Guidance on completing soil evaluations for non -conjunctive reclaimed water systems is provided in the Soil Scientist Evaluation Policy. D. Agronomist Evaluation (For application packages that include new irrigation areas not previously approved): ❑ Per i SA NCAC 02U .0201(h) or .0202 i submit an agronomist evaluation that has been signed, sealed and dated by a qualified professional and includes at a minimuun: ❑ Proposed nutrient uptake values for each cover crop based upon each field's dominant soil series and percent slope. ❑ Plant available nitrogen calculations for each cover crop using the expected effluent concentrations and appropriate mineralization and volatilization rates. ❑ Historical site consideration, soil binding and plant uptake of phosphorus. ❑ Seasonal irrigation restrictions, if appropriate. ❑ Management plan for all specified crops. E. Hydrogeologic Report (For systems treating industrial waste or having a design flow over 25,000 GPD): ❑ Per 15A NCAC 02U .0202(e), submit a detailed hydrogeologic investigation that has been signed, sealed and dated by a North Carolina Licensed Geologist a North Carolina Licensed Soil Scientist or a North Carolina licensed Professional Engineer and includes at a minimum: ❑ A description of the regional and local geology and hydrogeology based on research of literature for the area; ❑ A description, based on field observations of the site, topographic setting, streams, springs, and other groundwater discharge features, drainage features, existing and abandoned wells, rock outcrops, and other features that may affect the movement of treated wastewater; ❑ Changes in lithology underlying the site; ❑ Depth to bedrock and occurrence of any rock outcrops; ❑ They hydraulic conductivity and transmissivity of the affected aquifer(s); ❑ Depth to the seasonal high water table; ❑ A discussion of the relationship between the affected aquifers of the site to local and regional geologic/hydrogeologic features; ❑ A discussion of the groundwater flow regime of the site prior to operation of the proposed facility and post operation of the proposed facility focusing on the relationnship of the system to groundwater receptors, grotmdwater discharge features, and groundwater flow media; ❑ A mounding analysis to predict the level of the seasonal high water table after reclaimed water augmentation. ❑ A mounding analysis to predict the level of the seasonal high water table after reclaimed water augmentation. ❑ Note: Guidance on completing Hydrogeologic Evaluations is provided in the Hydrogeologic Investigation and Reporting Policy, the Groundwater Modeling Policy, and the Performance and Analysis of Aquifer Slug Tests and Pumping Tests Policy. INSTRUCTIONS FOR FORM: RWNC 06-16 & SUPPORTING DOCUMENTATION Page 2 of 4 F. Water Balance (For all application packages that include wet -weather storage located at the non -conjunctive user site, changes in flow, or changes in storage): ❑ Per I SA NCAC 02U .0202(k), submit a water balance that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ The water balance should be run over at least a two year iteration, should consider precipitation into and evaporation from all open atmosphere storage impoundments, and should use variable number of days per month and include: ❑ Precipitation based on the 801 percentile and a minimum of 30 years of observed data. ❑ Potential Evapotranspiration (PET) using the Thornthwaite method, or another approved methodology, using a minimum of 30 years of observed temperature data. ❑ Soil drainage based on the geometric mean of the in -situ KsAT tests in the most restrictive horizon and a drainage coefficient ranging from 4 to 10% (unless otherwise technically documented). ❑ Other factors that may restrict the hydraulic loading rate when determining a water balance include: ❑ Depth to the SHWT and lateral groundwater movement. ❑ Nutrient limitations and seasonal application times to ensure reclaimed water is applied at appropriate agronomic rates. ❑ Note: Guidance on completing a water balance for non -conjunctive systems is available in the Water Balance Calculation PRE C—Y . G. Engineering Plans (All Application Packages): ® Per 15A NCAC 02U .0202(c)(1), submit standard size and I I x 17-inch plan sets that have been signed, sealed and dated by a North Carolina licensed Professional EnOneen ® Table of contents with each sheet numbered. ® A general location map with at least two geographic references and a vicinity map. ® Location and details of all distribution piping, valves, flow meters, etc. ® Plan and profile views of all onsite storage units including inlet and outlet (if applicable) structures. ❑ The irrigation area with an overlay of the suitable irrigation areas depicted in the Soil Evaluation. ❑ Each nozzle/emitter and their welted area influence, and each irrigation zone labeled as it will be operated. ❑ Locations within the irrigation system of air releases, drains, control valves, highest irrigation nozzle/emitter, etc. ® For irrigation of food chain crops, plans shall clearly show the method of irrigation (i.e. direct or indirect). ❑ For automated irrigation systems, provide the location and details of the precipitation/soil moisture sensor. ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, tine plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. H. Specifications (All Application Packages): ® Per 15A NCAC 02U .0202(c), submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional En>hE neer. ® At a minimum, the specifications shall include the following items: ® Table of contents with each section/page numbered. ® Detailed specifications for tine proposed reclaimed water utilization system, including all piping, valves, pumps, flow meters, high water alarms, cross connection controls, etc. For irrigation systems, include details for spray heads mid/or drip emitters. ® Detailed specifications for any onsite storage units, including dimensions, storage volume, liner requirements, etc. ® Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilfing, compacting, fencing, seeding, etc.) ® Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ® Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ® Means for ensuring quality and integrity of the finished product, including leakage, pressure and liner testing. ® Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. 1. Engineering Calculations (All Application Packages): ® Per I SA NCAC 02U .0202(c), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional En ig neer. ® At a minimum, the engineering calculations shall include the following items: ® Total and effective storage calculations for each storage unit; ® Friction/total dynamic head calculations and system curve analysis for each pump used; ® Manufacturer's inforniation for all pumps, flow meters, spray heads/emitters, etc; ® Flotation calculations any storage units constructed partially or entirely below grade; ® For irrigation systems, demonstrate the designed maximum, precipitation and annual loading rates do not exceed the recommended rates; ❑ For non -irrigation uses, demonstrate how reclaimed water usage was determined. INSTRUCTIONS FOR FORM: RWNC 06-16 & SUPPORTING DOCUMENTATION Page 3 of J. Site Map (All Application Packages): ® Per 1 SA NCAC 02U .0202(d), submit standard size and 11 s 17-inch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Engineer and/or Professional Land Surveyor. ❑ For clarity, multiple site maps of the facility with cut sheet annotations may be submitted. ® At a minimum, the site map shall include the following: ® A scaled map of the utilization site with topographic contour intervals not exceeding 10 feet or 25 percent of total site relief and showing all facility -related structures and fences within the reclaimed water storage and utilization areas. ❑ Soil mapping units shown on all irrigation sites. ® The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of all reclaimed water storage and utilization sites. ® Setbacks as required by 15A NCAC 021J .0701. ® Site property boundaries within 500 feet of all reclaimed water storage and utilization sites. ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Special Delivery: 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: RWNC 06-16 & SUPPORTING DOCUMENTATION Page 4 of 4 State of North Carolina Department of En«romnentaI Quality DiAsion of Water Resources blvislon of 'Water Resources 15A NCAC 02U — RECLAIMED WATER SYSTEMS — NON -CONJUNCTIVE UTILIZATION FORM: RWNC 06-16 I. CONTACT INFORMATION: 1, Applicant's name: Cervnni Fanns, Inc. Mailing address: P.O. Box 32660 City: Detroit State: M1 Zip: 48232- Telephone number: 519 322-1959 Email Address: saieeshn e,lakesideproduce.com 2. Signature authority's name: Chris Cervini (per I SA NCAC 02T .0106) Title: President 3. Consulting Engineer's name: Mark Brooks License Number: NCO26539 Associates, P.A. Mailing address: 17 Arlinaton Street City: Asheville State: NC Zip: 28801- Telephone number: (828 232-4700 Email Address: mbrooks@brooksea.com 4. Consulting Soil Scientist's name: N/A License Number: Firm: Mailing address: City: State: Zip: - Telephone number: (_) _- Email Address: 5. Consulting Geologist's name: N/A License Number: Finn: Mailing address: City: State: Zip: Telephone number: (--) _- Email Address: 6, Consulting Agronomist's name: N/A Firm: Mailing address: City: State: Zip: -` Telephone number: (_) = Email Address: 1:1. USER INFORMATION 1. Reclaimed water user name(s): Same as applicant City: Mills River State: NC Zip: 28759-_ Firm: Brooks Engineering User facility physical address: 648 Ladson Road County: Henderson FORM: RWNC 06-16 Page 1 of 9 2. Facility status: Proposed 3. What is tite proposed beneficial use(s) of the reclaimed water in accordance with 15A NCAC 02U .0101(a) ? (Check all that apply) ❑ Irrigation (non food crop) ® Irrigation (food chain crops) ❑ Industrial process water make up ❑ Cooling towers ❑ Chiller/Boiler makeup ❑ Urinal/Toilet flushing (non-residential) ❑ Fire protection (non-residential) ❑ Other (specify): 4. Amount of reclaimed water to be used: 7010 gallons per day 5. Does the reclaimed water source facility already have a permit for generation of reclaimed water? ❑ Yes or ® No ✓ If Yes, list permit number: ✓ IfNo, then the Reclaimed Water Generation application (FORM: RWG) must also be included in this package. IL USER INFORMATION (Continued) 6. Explanation of how usage volume was calculated: NCACO2T .0114 - 96 people in work camp and 50 employ 7. In accordance with 15A NCAC 02U .0501(a)(2) and (b)(2), how will the public and/or employees be notified about the use of reclaimed water? signs on irrigation water tankage 8. Specify the location within the application package where examples of notification materials can be found: Sheet N-1 III. UTILIZATION AREA SETBACKS (15A NCAC 02U .0701) 1. Provide the actual mininnum distance in feet from the storage twits and utilization areas to each item listed (distances greater than 500 feet may be marked NIA): Final Effluent Storage Setback Parameter Utilization Areas Units Required Actual Required Actual Any private or public water supply sourceRN ' tt=t ` 100 441 Any property line --r-4y w `, } OEM - F -. 50 365 s Any well with exception of monitoring wells 100 >500 100 441 Surface waters (streams — intermittent and perennial, 100 NA 50 NA perennial waterbodies, and wetlands) classified as SA Surface waters (streams -- intermittent and perennial, 25 >150 50 125 perennial waterbodies, and wetlands) not classified as SA 2. Do the utilization areas and storage units comply with all setbacks found in the river basin rules 0 5A NCAC 2B .0200)? ® Yes or ❑ No ✓ If no, list non -compliant setbacks: 3. Are any setback waivers required ht order to comply with 15A NCAC 02U .0701? ❑ Yes or ®No ✓ If yes, have these waivers been written, notarized signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No ✓ if yes, has a Non -Discharge Wastewater System Waiver (FORM: NDWSW) been included with this application package? El Yes or❑No FORM: RWNC 06-16 Page 2 of 9 IV. DESIGN CRITERIA FOR UTILIZATION AND DISTRIBUTION SYSTEMS (15A NCAC 02U .0402 and .0403) 1. Fill in the table below to indicate the location in the plans and specifications where the following items can be located: Distribution System Design Element Plan Sheet Specification Page Number Number Labeling of valves, storage facilities, and outlets to inform the public or employees that reclaimed water is not untended for drinking in N-3.1 21 accordance with 15A NCAC 02U .0403(b) Identification of piping, valves, and outlets as reclaimed water (i.e., color coding purple, labeling, taping, etc.) in. accordance with 15A N-3.1 7 NCAC 02U .04031c) a Method of securing valves and outlets the permits operation by N-3.1 21 authorized personnel only in accordance with 15A NCAC 02U .0403fd) Hose bibs locked for use by authorized personnel in accordance with 15A NCAC 02LJ .0403fe) N-5.4 NA a. Identification of existing unndergrotutd distributions systems shall be incorporated within 10 feet of crossing any water line or sanitary sewer line. 2. Will potable water be used to supplement the reclaimed water system? ® Yes or ❑ No ✓ If yes, what cross connection control measures will be taken in accordance with 15A NCAC 021J .0403(fl? Effluent pumped to tank contianing only recycled water, not potable water. Plan Sheet Number Specification Page Number ✓ If yes, is documentation that the proposed cross -connection control measures have been approved by the Division of Environmental Health's Public Water Supply Section included in this application package? ❑ Yes or ® No 3. What is the method to provide power reliability? Facility wide backup generator with ATS on main panel 4. Will a certified operator of a grade equal or greater than the facility classification be on call 24 inrs/day? ® Yes or ❑ No 5. Will each utilization area be equipped with a flow meter to measure the volume of reclaimed water used? ® Yes or ❑ No FORM: RWNC 06-16 Page 3 of 9 V. DESIGN INFORMATION FOR EARTHEN STORAGE E%IPOUNDMENTS: 15A NCAC 02U .0401 IF MORE THAN ONE IMPOUNDMENT, PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. Are there any earthen reclaimed water storage impoundments located at the utilization site(s)? ® Yes or ❑ No ✓ If no, then skip the remaining items in Section V. and proceed to Section VI. 2. What is the storage impoundment type? Operational Storage only ✓ For required wet weather storage, does the amount of storage provided meet or exceed the amount of required storage calculated in the Water Balance (Instruction F)? ❑ Yes or ® No 3. Storage Impoundment Coordinates (Decimal Degrees): Latitude: ° Longitude: - ° 4. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ® No ✓ if Yes, has the required NPDES permit been obtained to authorize the discharge of reclaimed water? ❑ Yes or ❑ No ➢ Provide the NPDES permit number : or the date when NPDES application was submitted: 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ® No If yes, what is the drainage area? ft2 6. is a liner provided with a hydraulic conductivity no greater than 1 X 10 ' cm/s? ® Yes or ❑ No If No, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No 7. What is the depth to bedrock from the earthen impoundment bottom elevation? >15' ft ✓ If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than I x 10a cm/s? ❑ Yes, ❑ No or ® N/A Y If Yes, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No ✓ If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ® N/A 8. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? Impouundment all in fill 9. If applicable, provide the specification page references for the Iiner installation and testing requirements: 20 10. if the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ® Yes or ❑ No 11. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Luier type: ❑ Clay ®Synthetic Top of embankment elevation: 2081 ft ❑ Other I ❑ Unlined Liner hydraulic conductivity: 0 cm/s Freeboard elevation: 2079 ft Hazard class: Medium Toe of slope elevation: 2079 ft Designed freeboard: 2 ft Impoundment bottom elevation: 2075 ft Total volume: 9792 V 73249 gallons Mean seasonal high water table depth: 2056 ft Effective volume: 4789.3 ft' 35826.7 gallons Embankment slope: 3 : I Effective storage time: 5 days Top of dam water surface area: 2978 ft' Plan Sheet Reference: N-4.3 Freeboard elevation water surface area: 2020 ftZ Specification Section: 3.5 Bottom of impoundment surface area: 453 ft2 FORM: RWNC 06-16 Page 4 of 9 r VI. DESIGN INFORMATION FOR NON -CONJUNCTIVE IRRIGATION SYSTEMS 1. Will reclaimed water be used for irrigation? ® Yes or ❑ No ✓ If no, then skip the remaining items in Section VI., and proceed to Section VII. 2. The irrigation system is: ❑ existing ® proposed 3.. The irrigation system is: D, rip 4. Does the irrigation area contain any subsurface drainage structures? ❑ Yes or ® No ✓ If yes, where does the drainage system discharge? 5. Provide the minimum depth to the seasonal high water table within the irrigation area: NA NOTE: The vertical separation between the seasonal high water table and the ground surface shall be at least one foot. 6. Provide the equipment information below for spray and/or drip systems: Spray Utilization Design Element Plan Sheet Number Specification Page Number Wetted diameter of nozzles ft Wetted area of nozzles ft'- Nozzle capacity gpm Nozzle manufacturer / model / Drip Utilization Design Element Plan Sheet Number Specification I Page Number Wetted area of emitters R, Distance between laterals ft Distance between emitters ft Emitter capacity gpm Emitter manufacturer / model / 7. If applicable, provide the location of each design element in the specifications and engineering plans for irrigation dosing systems: Utilization Pump Tank Plan Sheet Specification Number Page Number internal dimensions (L x W x H or (p x H) ft ft ft Total volume ft, gallons Dosing volume ft3 gallons Audible & visual alarms Equipment to prevent utilization during rain events FORM: RNVNC 06-16 Page 5 of VI, DESIGN INFORMATION FOR NON -CONJUNCTIVE IRRIGATION SYSTEMS (Continued) S. Provide the following information for each irrigation zone within the system: Zone Latitude' Longitude • Area (fe, Recommended Loading Rate b (ialbr) Recommended Loading Rate b (In/yr) Design Precipitation Rate b(inlhr) Design Annual Loading Rate b (in/yr) Soil Series Crop Type Waterbody Stream Index No, e Clamiftealion ' Level oraccuracy? Select Method ofineasurement?Select Datum? Selec b. For seasonal loading rates, list appropriate months. Instructions for determining the svaterbody stream index number and its associated classification can he found hen: h11n.;/huJenrs],antatonatts.comis3h•nuhliclR'aicm°o2ftUoalih/Aooiter°e201'rotcctionml AlArlemmcnts/1VSCA°'�OOR•Il mpd1' FORM: RWNC 06-16 Page 6 of 9 VI. DESIGN INFORMATION FOR NON -CONJUNCTIVE IRRIGATION SYSTEMS (Continued) 9. Provide the following cover crop information to demonstrate the reclaimed water will be applied at or below agronomic rates: Cover Crop Soil Series %Slope Nitrogen Uptake Rate r Phosphorus UptakeIbs/ac• Rate bs/ac•yr Tomatos NA 0 a. Specify where the nitrogen and phosphorus uptake rates for each cover crop were obtained: Grower b. Proposed nitrogen mineralization rate: c. Proposed nitrogen volatilization rate: d. Minimum irrigation area from the Agronomist Evaluation's nitrogen balance: ft2 e. Minimum irrigation area from the Agronomist Evaluation's phosphors balance: ft2 f. Minimum irrigation area fiom the water balance: ft2 VII. LOCATION INFORMATION FOR NON -CONJUNCTIVE UTILIZATION AREAS (other than irrigation) 1. Will reclaimed water be utilized for purposes other than irrigation? ❑ Yes or ® No If No, slip this Section. 2. Provide the following information for all other reclaimed water utilization sites (non -irrigation): Site ID Latitude' Longitude e AlIowable Use Waterbody Stream Index No. b Classification b 0 1 11 _ 0 1 11 0 1 11 _ 0 1 11 0 1 it - 0 1 it 0 1 11 - 0 1 11 0 1 It - 0 r u 0 I 11 - 0 1 11 0 1 r1 - 0 1 rr 0 1 11 - 0 1 r1 0 1 rr - 0 1 11 0 1 If - 0 r It o r 11 a r n a Level of accuracy? Select Method of measurement? Select Datum? Select b. Instructions for determining the waterbody stream index number and its associated classification: littus://ncdenr.s3.amazonaws.com/s3fs-ixiblic/Water%2OOuality/Aquifer%2OProlection/I AU/Aerecments/WSCA%2008 13 udf FORM: RWNC 06-16 Page 7 of 9 VIII. IRRIGATION OF FOOD CHAIN CROPS 1. Will the system be used to irrigate food chain crops? ® Yes or ❑ No 2. If Yes, please complete the flowchart below by checking the appropriate yes/no responses. If No, skip this Section. Will the portion of the crop intended for human consumption be peeled, skinned, cooked, or thermally processed prior to human consumption? Yes Type 1 reclaimed water allowed pursuant to (I M NCAC 02t.J .0301(b)), for direct or indirect contact irrigation. No Will the irrigation activity result in the direct contact of reclaimed water on the portion of the crop intended for human consumption (direct contact irrigation)? Yes This activity is not allowed without further shidy pursuant to 15A NCAC 02U .1401(a)(5). No Type 2 reclaimed water allowed pursuant to 15A NCAC 02U .0301(a), for indirect contact irrigation. 3. What type of notification will be provided at the irrigation site(s) to inform the public about the use of reclaimed water in. accordance with 15A NCAC 02U .14019 yes, FORM: RWNC 06-16 Page 8 of 9 Professional Engineer's Certification: 1, YeAZ& attest that this application for has been reviewed by me and is accurate, complete and consistent with the information supplied in the engineering plans, calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions as well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this submittal package, inclusion of these materials tinder my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. Note: Ill accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: Applicant's Certification (signing authority must be in compliance with 15A NCAC 02T .0106): nERVINI ?16S I DQ\j 7- (signing authority name —PLEASE PRINT) y (title) attest that this application for ` 1g U (facility name) has been reviewed by me and is accurate and complete to the best of uny knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachna ,e not included, this application package will be returned to me as incomplete. I further certify that the applicant or ny affiliate ha not b en convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, d es of have an o no' g civil penalty where all appeals have been exhausted or abandoned, are compliant with any active complian a scl edu e, and o not ha a any overdue annual fees under Rule 15A NCAC 02T .0105. Note: In accordance with NC General Statute 143- 15 6A an 143-215. B, any person who knowingly makes any false statement, representation, or certification in any application packs a hall b guilty of Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to 25,00 r vio tion. Signature: Date: �l9 11 C L 01 Q3 FORM: RWNC 06-16 Page 9 of 9 I Planning & Project Management / Civil Engineering Surveying / Environmental Engineering & Services ROODS 17 Arlington Street / Asheville NC 28801 ENGINEERING ASSOCIATES www.brool(sea.com / 828-232-4700 LAKESIDE PRODUCE GREENHOUSE FACILITY HENDERSON COUNTY NORTH CAROLINA RHCLAIME® WASTEWATHR Sy TEM SPEC/F/CAT/®RJS PREPARED FOR: LAKESIDE PRODUCE 1 32 ELLI❑T ST. LEAMINGTON, ❑NTARIO, NSH 1 A4 CANADA FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION yt tt1tx0t11 11[pill, _ DE Q/�$� ERCvIVED T AUG 2019ar itting Unit ORIGINAL: AUGUST IS, 201 9 SROOKS ENGINEERING ASSOCIATES PROJECT NO.: 474S 1 8 _ TABLE OF CONTENTS 1.0 System Summary & Project Information.....................................................................1 1.1 Summary & Design Parameters......................................................................... 1 1.2 Contacts............................................................................................................ 4 1.3 Scope & Qualifiers............................................................................................. 4 2.0 Piping & Collection System.........................................................................................6 2.1 Location of Sanitary Sewage Systems ............................ 2.2 Sizing & Material................................................................................................. 6 2.3 Burial..................................................................................................................................7 2.4 Steep Slope Installation 2.5 Trenching & Installation 8 2.6 Testing..................................................................................................................9 2.7 Grease Traps.......................................................................................................11 2.8 Grinder Pumps...................................................................................................12 2.9 Valvin 3.0 Treatment System..........................................................................................................13 3.1 Treatment System Overview..............................................................................13 3.2 Equalization System..........................................................................................14 3.3 Aerobic Treatment System................................................................................15 3.4 Backup Generator..............................................................................................20 3.5 5-day Upset Storage..........................................................................................20 3.6 Final Dosing Tank...............................................................................................21 3.7 Final Storage Tank.............................................................................................22 3.8 Security...............................................................................................................22 4.0 Site Preparation.................................................................................................22 4.1 Clearing & Grubbing 4.2 Seeding & Mulching...........................................................................................23 4.3 Erosion Control..................................................................................................22 5.0 Inspection And Monitoring Proceedings.........................................................24 5.1 Pre -Construction Meeting..................................................................................24 5.2 Intermediate Inspection of the System...............................................................24 -' 5.3 Final Inspection & Start-Up................................................................................24 5.4 Operation & Maintenance...................................................................................25 5.5 Residuals Management Plan..............................................................................25 5.6 Education Program 6.0 Product Information Sheet 6.1 Flow Diagram for Hydroponic Irrigation System 6.2 Submittal Sheets for Precast Tanks & Effluent Filters 6.3 Submittal Sheets for EZ Treat & UV System 6.4 Submittal Sheets for Pumps ii I 11 1.0 SYSTEM SUMMARY & PROJECT INFORMATION 1.1 Summary & Design Parameters These specifications and accompanying engineering plans are for a reclaimed wastewater treatment system to serve the Lakeside Produce greenhouse facility located in Henderson County North Carolina. The facility is to be built in two phases with Phase 1 consisting of 18.98 acres of greenhouse and Phase 2 consisting of 11.87 acres of greenhouse. As part of the facility two work camp bunk houses are to be built each housing 48 seasonal workers. These Specifications and Engineering Plans are for both Phases of construction. The treated wastewater is to be utilized in the hydroponic irrigation system in the greenhouses. 1 The hydroponic system utilizes a flowing tray system to grow tomatoes. No irrigation water is sprayed on the fruit. Irrigation water continuously flows in a tray system through the soil media and root system for the plants. Only the plant roots come in to contact with the irrigation water. I The irrigation water is a closed loop whereby flowing water that has been through the hydroponic tray system is collected, filtered, disinfected, and replenished with the growth formula (nutrients, etc). Refer to Section 6.1 for a flow diagram of the hydroponic system. The J greenhouses need on average 10 liters/mvday (0.24542 gal/sf/day) of greenhouse for "make-up water" (water taken up by plants or last through evapotranspiration) daily. The make-up water is to be supplied by a combination of well water, the public water system supplied by the City of Hendersonville, and reclaimed wastewater. The water requirements for each phase are identified below. Add9 No. Flow/Unit Irrigation % by Water Requirements Units Units gal Water pd Reuse Phase 1 Irrigation system Make-up Water ft2 829818 0.24542 203,657 3.4% Phase 2 Irrigations stem Make-up Water ft3 514879 0.24542 126,364 2.1 % The proposed Design Flow is 7,010 based on the flow rates as depicted below from NCAC 02T .0114. iii PHASE 1 USE Units No. Units Flow/ Unit Design Flow d Work Camps with toilets beds 96 60 5760 Non -camp Greenhouse Workers - Daily per 50 25 1250 Total 7010 The design effluent parameters are based upon NCAC O2U Type 2 standards as follows. EFFLUENT — Type 2 Average Daily Max. BOD5 (mg/1) 5 10 TSS (mg/1) 5 10 NHs (mg/1) 1 2 Fecal Coliform (col/100 mL) 3 25 Coliphage (col/100 ml-) 5 25 Clostridium (col/100 mL) 5 25 Turbidity NTU) 5 5 I The wastewater treatment facility (WWTF) consists of anoxic septic tank treatment, an EZ TreatTm recirculating fixed media aerobic treatment system, disc filtration, and UV disinfection. The treatment system design provides for duplicity of all major components to allow for operation during maintenance of major components. 1.2 Contacts Engineer — Mark Brooks, PE, Brooks Engineering Associates (828) 232-4700 Owner Contact — Sajeesh Nambiar, Lakeside Produce (519) 322-1959 EZ Treat — Mike Stidham (703) 408-2916 1.3 Scope & Qualifiers This specifications manual is intended only for the use of permitting and construction of the intended wastewater treatment facility. Any changes to these plans and specifications shall be approved by the Project Engineer. Any changes in layout of equipment not approved shall release the Engineer of any potential liability associated with the system. The maintenance and operation of the system are to be in accordance with the Operation & Maintenance Plan provided as a separate document. Monitoring requirements and discharge 4 J J limitations are detailed in the NCDEQ Non -discharge Permit. Operational Agreement shall be in accordance with 15A NCAC 02T .0115. Notify Engineer in sufficient time to permit inspection of underground work before backfilling is initiated. A final inspection shall be required with the Owner, Engineer, NCDEQ representative, and Contractor. Only the set of engineering plans with revision labeled "RELEASED FOR CONSTRUCTION" shall be utilized for construction. All specifications are subject to North Carolina Laws and Rules for Waste Not Discharged to Surface Waters 15A NCAC O2U — Reclaimed Water regulations and North Carolina State Plumbing Code and North Carolina State Electrical Code, where applicable. Specific component manufacturers are specified on the engineering plans and herein. The specific component manufacturers are identified only to set a standard for performance and quality. "Or Equal" substitutions are allowed but only as approved as such by the project engineer. In the event that the Owner or Contractor or another supplier proposes an alternate component to the specified manufacturer or component type, certain procedures must be followed. If proposing an alternate, the Contractor (supplier) must submit, no less than 15 business days in advance of the bid date (if during the bid review period) or 15 days prior to the need for installation. If needed, the contractor must provided a system hydraulic analysis based on the proposed component (including pipe sizes, flows, velocities, retention times, etc.), a list of exceptions to the governing specifications herein and/or demonstration of compliance to of these specifications. This information must be submitted to the Engineer for pre -approval of the alternate equipment being proposed and determination of compliance with these Contract Documents. If the equipment differs materially or differs from the dimensions given on the Drawings, the Contractor (supplier) shall submit complete drawings showing elevations, dimensions, or any necessary changes to the Contract Documents for the proposed equipment and its installation. Pre:approval, if granted, will be provided in writing by the Engineer to the Contractor (supplier) at least five business days in advance of the bid or installation date. If the Engineer's approval is obtained for Alternate Equipment, the Contractor (supplier) must make any needed changes in the structures, system design, piping or electrical systems necessary to accommodate the proposed equipment at the expense of the Contractor (supplier). 5 2.0 PIPING & COLLECTION The collections system consists of the tankage and pump systems located at the bunkhouses and forcemain to convey the raw wastewater to the treatment facility. Plumbing for the packing house and offices is to be conveyed to the initial WWTF manhole under a gravity flow system but the service line location is unknown at this juncture. 2.1 Location Of Sanitary Sewage Systems The setbacks for wastewater treatment and storage facility are per 15A NCAC 02U .0700 and summarized below: TREATMENT & STORAGE• SETBACKS (feet), Any private or public water supply source 100 Surface Waters 50 Wells, with the exception of monitoring wells 100 Property Line 1 0 _. These setbacks are depicted on the Engineering Plans and shall be maintained in construction. J 2.2 Sizing & Material Gravity flow pipe and fittings shall be SDR 35 Schedule 40 PVC with solvent -cemented or gasketed joints (ASTM D3034) for all gravity lines. Gravity lines shall maintain a minimum slope of 1/8-inch fall per lineal foot. No public gravity sewer main conveying wastewater shall be less than 8 inches in diameter. No private gravity sewer main conveying wastewater shall be less than 6 inches in diameter. Individual residential gravity sewer main lines shall not be less than 4 inches in diameter. Building sewers shall be in accordance with the state plumbing code and J approved by the local building inspector. Pressure sewer lines shall be Schedule 40 SDR 21 PVC with gasketed joints (ASTM D-2241) of a size as specified on the Engineering Plans. Line sizes will vary depending upon flow and shall be sized to insure a fluid velocity of greater than 2 feet per second but no greater than 8 feet per second unless provisions are made for securing pipes (anchors and thrust blocks). Line materials shall be based upon calculated line pressures not exceeding the specified working pressure for a specified pipe material. C JPiping from the final dose tank to the Return irrigation water tank (reclaimed water distribution piping and valves) shall be colored purple (Pantone 522 or equivalent) and embossed, or integrally stamped "CAUTION: RECLAIMED WATER — DO NOT DRINK". The warning shall be on offsite sides of the pipe and repeated every three feet or less. Identification shall be at least - three inches wide with white or black lettering. 2.3 Burial Bedding and installation shall be consistent with ASTM Standard F 667. These specifications do not cover interior or initial building connections. The following are general location and separation guidelines: ♦ Typically a 3-foot minimum cover shall be maintained on all sewer lines. ♦ Sewer transfer lines from top -feed manifolds down to drip lateral lines may be buried less than 3 feet as all lines shall be installed to drain to the drip irrigation laterals and will de -pressurize between doses. ♦ Sewer lines may cross a water line if 18 inches clear separation is maintained, with the sewer line passing under the water line. The sewer line shall be constructed of _l ductile iron pipe and the water line shall be constructed of ferrous material equivalent to water main standards for at least 10 feet on either side of each crossing. J ♦ Sewer lines may cross a storm drain if at least 12 inches of clear separation is maintained or the sewer pipe is of ductile iron or encased in ductile iron pipe for at least 5 feet on either side of the crossing. ♦ Sewer lines may cross a stream if at least three feet of stable cover can be maintained with a horizontal boring or the sewer line is of ductile iron pipe or encased in ductile iron pipe for at least 10 feet on either side of the crossing and protect against the normal range of high and low water. Please refer stream impact permitting regulations and requirements before initiating any stream crossing. I ♦ A minimum separation of 100 ft from any well is required unless the sewer line is Jconstructed of pipe materials meeting water main standards. The minimum separation shall not be less than 25 ft from a private well or 50 ft from a public well. 2.4 Steep Slope Installation Sewers on 20 percent slopes or greater shall be anchored securely with concrete, or equal, with the anchors spaced as follows: a. Not greater than 50 feet center to center on grades 21 % to 35%; _I b. Not greater than 35 feet center to center on grades 35% to 50 %; and 7 Jc. Not greater than 25 feet center to center on grades 50% and over. Mechanical joint restraints (MegalugTM or equivalent) may be substituted for slope anchors. Mechanical joint restraints must be used on all pipe joints in steep slope conditions if substituted. 2.5 Trenching i J Trench excavation shall conform to the line, depth and dimensions shown on the engineer plan details. The trench shall be properly braced and shored so that workmen may work safely and efficiently. If unstable conditions are encountered, the Engineer shall be notified in order that proper bedding materials may be selected. Trench excavation or excavation for pipelines shall consist of excavation necessary for the construction of sewers, conduits and other pipelines and all appurtenant facilities thereof, pipe embedment materials, and pipe protection, insulating and i sleeving in ductile iron pipe, as called for on the plans. It shall include site preparation, _I backfilling and tamping of pipe trenches and around tanks and the disposal of waste materials, all of which shall conform to the applicable provisions of these specifications. When muck, quicksand, soft clay, swampy or other material unsuitable for foundations or subgrade are encountered which extend beyond the limits of the excavation, such material shall be removed and replaced with pipe foundation material as specified in the engineering drawings. Surface drainage shall not be allowed to enter excavated areas. Rock encountered in trench excavation shall be removed for the overall width of trench which shall be as shown on the plans. It shall be removed to a minimum depth of three (3) inches below the bottom of the pipe. Clean compacted backfill shall replace the excavated rock. The pipe material listed above shall be installed in accordance with the manufacturer's recommendations and the requirements of these specifications. All sewer lines shall be laid to jthe line and grade shown on the plans. No deviations from line and grade shall be made, unless they have been approved by the Engineer. The pipe interior shall be kept clean before and after laying by means approved by the Engineer. Pipe ends shall be plugged at the end of each work day or when work is temporarily stopped. The plugs shall be watertight so that water and debris will not enter the pipe. All backfilling shall be done in such manner as will not disturb or injure the pipe or structure over or against which it is being placed. Any pipe or structure injured, damaged or moved from its E3 proper line or grade during backfilling operations shall be opened up and repaired and then re- backfilled as herein specified. Typically backfilling shall be conducted in lifts of no greater than 3 inches and compacted to a minimum 95% Standard Proctor. The Contractor shall be responsible for insuring adequate testing is performed and demonstrate compliance with these specifications. Typically testing shall be performed approximately every 500 feet of piping. Any sections of piping demonstrating excessive trench settlement shall be excavated and re - compacted and backfilled. Excessive settlement is indicated by the grade above the piping trench being lower than the undisturbed adjacent natural grade. The Contractor shall replace all surface materials and shall restore paving, curbing, sidewalks, gutters, shrubbery, fences, sod, and other surfaces disturbed, to a condition equal to that before the work began, furnishing all labor and materials incidental thereto as provided elsewhere in these specifications. -1 2.6 Testing All gravity sewer lines shall be tested by Low Pressure Air Exfiltration Testing with the following steps. 1. All branch fittings and ends of lateral stubs shall be securely plugged at each manhole. All stoppers shall be adequately braced when required. 2. Air shall be slowly supplied into the plugged pipe line until the internal air pressure reaches 4.0 pounds per square inch or 4.0 pounds per square inch greater than the - average back pressure of any ground water that may submerge the pipe. At least two minutes shall be allowed for temperature stabilization before proceeding further. 3. Calculate the pressure drop as the number of minutes for the air pressure within the pipeline to drop from a stabilized pressure of 3.5 to 2.5 psig. 4. The time allowed for mixed pipe sizes of varying lengths should be calculated as described in ASTM C828-76T. 5. The following times are for one pipe size only: Pipe Size (inches) Time, T sec/100 ft Allowable Air Loss, Q. ft3/min 6 42 2.0 8 72 2.0 10 90 2.5 12 108 3.0 15 126 4.0 18 144 5.0 21 180 5.5 24 216 6.0 N ---] 1 27 252 6.5 -_ 30 288 7 7.0 6. The pipe line shall be considered acceptable if the time interval for the 1.0 psi pressure drop is not less than the holding time listed in the following table. -I 7. If the test fails, the Contractor will be required to locate the cause of the failure, make necessary repairs, and repeat all testing of the line until the test.is passed. For pressure sewer lines the following Hydrostatic Testing Procedure shall be utilized.' J 1. As a minimum, all sewer force mains shall be tested in accordance with the i Hydrostatic Testing Requirements of AWWA C600. J 2. After pipe has been laid and backfilled, all newly laid pipe or any valve section thereof shall be subject to a hydrostatic pressure of not less than 150 psi or 1-1/2 times the working pressure, whichever is greater. The duration of the pressure test shall be two hours. Each valve section of the pipe shall be slowly filled with water. All air shall be expelled from the pipe while the pipe is being filled and before the J application of the specified test pressure. Taps may be required at points of, highest elevation. These taps are to be tightly plugged after completion of the test. 3. The test pressure shall be applied by means of a pump connected to the pipe in a manner satisfactory to the Project Engineer. The pump, pump connections, gauges, J and all necessary apparatus and labor shall be furnished by the Contractor. The 1 Contractor shall calibrate the gauges in the presence of the Design Engineer. 4. A test shall be made only after a part or all of the backfilling has been completed and at least 36 hours after the last concrete thrust block has been cast with high -early J strength cement or at least seven (7) days after the last thrust block has been cast using standard cement. 5. Any cracked or defective pipes, fittings, or valves discovered during hydrostatic pressure tests shall be removed and replaced with sound material and the test i repeated until satisfactory to the Design Engineer. No payment shall be made for the removal and replacement of defective pipes and appurtenances. 6. Leakage shall be defined as the quantity of water that must be supplied into the newly laid pipe, or any valved section thereof, to maintain pressure within 5 psi of the specified test pressure. Leakage shall not be measured by a drop in pressure in a _. test section over a period of time. 7. Allowable leakage shall not exceed the following U.S. gallons per hour reported in Table 1: Table 1. Allowable leakage per 1000 ft of pipeline (gph) 10 Avg. Test Pressure (psi) NOMINAL PIPE DIAMETER (INCHES) _ 3 4 6_ 8 10 12 260 0.36 0.47 0.71 0.95 1.19 1.42 225 0.34 0.45 0.68 0.90 1.13 1.35 200. 0.32 0.43 0.64 0.85 1.06 1.28 175 0.30 0.40 0.59 0.80 0.99 1.19 160 0.28 0.37 0.55 0.74 0.92 1.10 126 0.25 0.34 0.50 0.67 0.84 1.01 1 100 0.23 0.30 0.45 0.60 0.75 0.90 Ji If the pipeline under test contains sections of various diameters, the allowable leakage will be J the sum of the computed leakage for each size. Alternatively, no pipe installation will be accepted if the leakage is greater than that determined by the following formula: In inch -pound units, L _ SDJ J 133,200 Where: L = allowable leakage, in gallons per hour S = length of pipe tested, in feet D = nominal diameter of the pipe, in inches P = average test pressure during the leakage test, in pounds per square inch j (gauge) 1 The Contractor shall notify the Project Engineer when the work is ready for testing, and all testing shall be done in the presence of a representative of Brooks Engineering. All labor, equipment, water, and materials, including meters and gauges, shall be furnished by the Contractor at his own expense. Low pressure pneumatic testing of pressure sewer lines in incremental stages of construction is recommended to insure leaks are not occurring. Final testing shall be in accordance with the hydrostatic testing described above. 2.7 Grease Traps Grease traps are to be installed at each bunkhouse and connected to the waste plumbing line for the kitchen only. No sanitary sewage is to to be tied to the grease traps. Both grease traps are to be 1500 gallon precast tanks meeting specifications outlined in Section 3.1. A sanitary tee is to be installed as shown in the engineering plans. 11 I2.8 Grinder Pumps Pre -assembled grinder pump systems are to be utilized to pump the grease trap effluent and sanitary waste to the WWTF. Duplex systems are specified. System are required to have minimum 1.5 HP motors providing a minimum of 34 gpm at 48 feet TDH. Refer to Section 6.4 -� for specified systems. 2.9 Valving IValving shall be consistent with material types and sizes of piping as shown on the Engineering Plans. All high points in pressure distribution lines should have air release valves and low points ("bellies") should have pressure cleanouts. Sufficient isolation should be incorporated to allow for line maintenance without having to shut down the entire distribution system. Air release valves must be mechanical lever air/vacuum relief valves (not flapper type). Specific ARV sizes and types are indicated in the Engineering Plans. All valves in traffic areas shall be placed in traffic -rated vaults with steel lids. Non -traffic rate valve vaults may be utilized in irrigation and non -traffic areas. 12 3.0 TREATMENT SYSTEM The wastewater treatment system consists of septic tanks for initial anoxic treatment and solids removal, equalization, EZ Treat recirculating fixed media treatment systems, disc filtration, and UV disinfection. 3.1 Solids Settling and Anoxic Treatment Design The influent raw wastewater is pumped to a series of septic tanks for the initial solids removal and anoxic treatment. A total of 16,000 gallons of tankage is provided with two 8,000 gallon septic tanks in series, each with an effluent filter. The first filter will remove solids up to 1/16 inch and the second will remove solids up to 1/32 inch. JTankage All septic tanks are precast concrete. All tanks shall conform to criteria in 15A NCAC 18A .1952-.1954. All tanks should be installed on a 8-inch minimum layer of No. 57 washed stone aggregate to protect against any differential settlement. Place bell ends of pre -cast sections or l the groove end of the concrete facing down. In preparation for making joints, all surfaces of the J portion of the section to be jointed and the factory -made jointing materials shall be clean and dry. Each joint, seam, and pipe penetration inside and outside of joints shall receive liberal Japplications of non -shrink grout as well as liberal amounts of bitumastic waterproof sealant. Lifting holes and other penetrations of the pre -cast structure wall shall be sealed with non - shrinking grout. Grout connections as necessary to make smooth and uniform surfaces on the J inside of the structure. Before placing any tank into operation, remove any dropped grout, sand or other imperfections and obstructions from the interior of the structure. Specifically, the inside walls of the tank shall be smooth and uniform. Smooth -finish inverts so that wastewater flow is 1 confined and directed through the inlet and outlet pipes with easy transition. Tanks shall be JI backfilled in accordance with the applicable specifications herein before described. All pipe J penetrations shall be through Press -Seal Cast -A -Seal 402 or approved equal. All joints (mid - seam, top -seam) shall be sealed using Concrete Sealants butyl sealant #CS-102 meeting ASTM C-990. Contractor and supplier shall note the bottom connection locations and cast -in - place rubber boot requirement on all bottom tank interconnections. All service access openings will be a minimum of 24 inches unless otherwise noted in the Engineering Plans. 13 1 A 24-hour static water test, in accordance with ASTM standards, shall be performed on all J precast tanks in order to insure they are water tight. J a. The testing shall be performed in the presence of the local health department. b. Each tank shall be filled with water and the initial water level shall be measured. JC. At the end of the 24-hour period, the level of the water shall be measured again. d. The LHD shall pass the tank if the water level did not drop more than 0.5 inches or if the total volume of the displaced water is less than 1 percent of the total effective liquid capacity of the tank. e. Tanks may also be leak -tested by applying a vacuum of 5-inches of Hg with riser l assemblies in place. J f. Each failed tank shall be tested again. In the event that the tank does not pass the second test, the Contractor shall remove and replace the tank at no additional cost to the owner. 3.2 Equalization System Design The equalization system is designed to store peak flow periods (two hours) and equalize the flow dose to the tertiary treatment system over an approximate 12 hour time frame. Tankage A 6,500 gallon precast concrete equalization tank is specified. A Refer to tankage specifications in Section 3.1. Tank sizing based on providing the required float switch placement with dedicated floats providing functions as described below. RED. OFF: Placed to allow for minimum pump submergence TIMER ON: Placed to provide a minimum of 25% of the DDF for EQ storage. LAG ON: Placed for sufficient separation from TIMER ON float. Starts both pumps simultaneously. ALARM: Placed for sufficient separation from LAG ON float and to allow for required emergency storage. Auto -dialer used so required storage is 4 hours of Daily Design Flow. Pumps The EQ Tank utilizes a duplex submersible pump system will dose the tertiary treatment. The pumps are duplex submersible centrifugal effluent pumps, Zoeller Mighty -Mate 1/3 HP single 14 Iphase 230 volt model (refer to the Calculations & Submittals for pump specification sheets) or - equal. The flow rate from the EQ pump is calculated to be 30 gpm. If the flow rate is measured to exceed 30 gpm, the pump should be throttled with the valving. Control Panel The duplex panel must alternate pumps each cycle. The timer settings are the same for each pump. The flow rate must be adjusted to the specified 30 gpm by throttling the gate valve on the pump discharge system. The timer settings are based on delivering the 7,010 gallon DDF to the pretreatment system over 24 cycles in a 24 hour period and a total of 12 hours/day. The duplex control system shall meet the requirements set forth in NCAC .1952(D). The panel shall be NEMA 4X stainless steel watertight enclosure and shall be a 4 float time dosing system with run/rest times as specified on the Engineering Plans. The controller shall alternately actuate the duplex pumps and both pumps shall activate with a high level (LAG) condition. Audible visible alarm required. The panel shall be equipped to send a signal on an alarm condition to a centralized cellular auto -dialer (RTU) located in the irrigation pump building that will call the operator in a high level condition. The auto -dialer must be proven to work with the local cellular service and shall be J made for interior control panel mounting applications and shall be equipped with a backup battery. The unit shall be capable of data logging for pump events Refer to Section 6.6 for the recommended auto -dialer submittal sheets. Float Switches Floats are to be set at the levels specified in the engineering plans prior to the final inspection. Sealed mercury control floats or similar devices designed for detecting liquid levels in pump tank -i effluent shall be provided to control pump cycles. A separate level sensing device is provided to activate the high-water alarm. Float switch placement is to be set accurately consistent with the levels depicted in the engineering drawings. 3.3 Aerobic Treatment System Design The proposed aerobic pretreatment system is a series of EZ Treat 4L Big EZ system model recir culating fixed media filters. The model 1200 system is NSF/ANSI Certified for Standards 40 (30/30 standard), 245 (50% nitrogen reduction) and 350 (reuse level treatment). The 4L model 15 Iwas reviewed by NSF and certified for "proportionality scale -up" of the 1200 model for the 4L model as NSF does not certify units over 1,000 gpd. Note: NSF certifications are provided in ISection 6.3. I The 4L units are designed to treat for 3200 gpd of domestic strength influent for NSF 245/350 effluent quality. The sizing of components is based on the calculated organic loading and conservatively estimated removal rates. Refer to the calculations process design calculations Idesign parameters supporting the sizing of pod/filter requirements. EZ Treat System The system consists of four (4) EZ Treat model 4L media pods for the entire project. The EZ Treat fixed media system is based on the principals of a recirculating sand filter but with media that allows for more surface area. The media also protects against compaction and loss of surface area as the media is buoyant. The system is designed with 1 and 1/3 of 2 pods recirculating back to the recirculation tank and 2/3 pod with forward flow through the bypass valve (allows for 100% recirculation during no flow conditions) from recirculation tanks. Process calculations are provided in the Calculations & Submittals submittal. The E-Z Treat treatment system consists of a pump/recirculation tank (sized by E-Z Set Company standards) and four (4) E-Z Treat Model 4L media pod(s). The effluent entering the JRecirculation Chamber is dosed to the media pod by the duplex recirculation pumps. Each duplex pump system is connected to a pod that are dosed alternately. The pump doses at a rate of 40.5 gpm (27 nozzles at 1.5 gpm/nozzle).for 4 minutes and rests for 25 minutes. This cycle is continuous for each pump. The forward flow consists of 18 nozzles (27 gpm) every other pod dose cycle. During low flow periods when no flow is entering the recirculation tank, the bypass valve opens and the recirculation is 100%. J Ji EZ Treat Model 4L Media Pod The recirculating tank influent and recirculated effluent is sprayed over the media mattress using a spray manifold with 27 evenly spaced wide-angle spray nozzles. The nozzles are J manufactured of brass with a free passage of 0,0625 diameter. The run rest times are variable based on the system performance. The resulting spray will deliver approximately 41 gpm through each media pod for a total dose of 164 gallons. The Recirculation Pump doses at a schedule of 4 minutes on, 25 minutes off with a 5:1 recirculation ratio. Each pod is dosed individually with the same dose/rest schedule. 16 The media mattress measures 112 feet square by 2 feet thick. The mattress is fabricated from a non -biodegradable, chemically resistant, loose -weave polypropylene material. The openings in the weave allows for effluent and air flow while containing the media. The media inside the mattress is a uniform styrene material. The lightweight, non -biodegradable material spheres have a specific gravity of approximately 0.02. The biological contact surface area of the media - filled mattress is 65,000+ square feet. The specific gravity of this material is (1) light enough to prevent compaction which results in a loss of effective surface area, and (2) provides a reduction in channeling across the media (short-circuiting). Effluent passes through the media and enters the channeled bottom of the pod. The effluent gravity feeds back to the Recirculation Tank through a 4-inch pipe and in to a bypass/splitter valve. The splitter valve direct the pod leachate back to the recirculation tank in a low water condition and to the final dose tank in a high water condition. The daily recirculation ratio is based on the run/rest settings for the recirculation pumps and can be adjusted as needed. The E-Z Treat units shall be installed in accordance with the manufacturer's recommendations and as shown on the contract drawings. Tankage Refer to tankage specifications in Section 3.1. Tank sizing based on the manufacturer's recommendation at least 1 x daily flow rate in total for recirculation. Recirculation Pumps The E-Z Treat recirculation pumps shall be Stay-RiteTm brand submersible vertical turbine STEP 50 Series Pumps (1.0 HP, 3 stage) for operation at 41 gallons per minute with the E-Z set spray nozzle head requirements, or equivalent. Float Switches Floats are to be set at the levels specified in the engineering plans prior to the final inspection. Sealed mercury control floats or similar devices designed for detecting liquid levels in pump tank effluent shall be provided to control pump cycles. A separate level sensing device is provided to activate the high-water alarm. Float switches shall providing the required float switch placement with dedicated floats providing functions as described below. TIMER OFF/ON: Placed to allow for minimum pump submergence. ALARM: Placed above the bypass line. 17 IControl S stem The Control Panel for the E-Z Treat System will consist of: (1) high/low water alarm and (2) monitoring system. The control panel shall be an E-Z Treat No. 2, RCS1220B Duplex panel. I The panel shall have a low level on/off timer and a high/low water alarm. The control panel shall be in a NEMA 4X enclosure, installed in accordance with the manufacturer's recommendations, and within 10 feet of the E-Z Treat unit. The NEMA IV rated enclosure, fabricated of heavy gauge steel, and provided with a rigid door designed for locking. All switches shall be clearly identified, and all internal wiring shall be factory installed. All wire and conduit required between the treatment plant electrical control enclosure and the electrical power service shall be furnished by the purchaser. Wiring and conduit between the plant control panel Iand the blowers, mixers and pumps, and between the plant panel and special accessory equipment, when required, also shall be furnished and installed by the owner. No splices may be placed in the pump tank or riser. All splices shall be made above ground in a NEMA 4X junction box. Control and alarm circuits shall be on separate circuits. The audible/visual alarms shall be external to any structure. The panel shall be equipped to send a signal on an alarm condition to a centralized cellular Iauto -dialer (RTU) located in the irrigation pump building that will call the operator in a high level condition. The auto -dialer must be proven to work with the local cellular service and shall be ' ( made for interior control panel mounting applications and shall be equipped with a backup battery. The unit shall be capable of data logging for pump events Refer to Section 6.6 for the 1 recommended auto -dialer specification sheets. The auto -dialer shall be provided by EZ Treat. _I Effluent Bypass Valve The effluent bypass valve shall be by E-Z Set and shall be installed in accordance with the manufacturer's recommendations and as shown on the contract drawings. Interconnectinq Piping All interconnecting supply and return piping and cleanouts are to be schedule 40 PVC sized as indicated on the engineering plans. EZ Treat does not supply the piping so this shall be the responsibility of the installation contractor. All supply piping shall be thoroughly flushed prior to connection to the distributing valves and/or EZ Treat pods and PVC shavings and debris will cause the system to malfunction. 18 Disc Filtration ' The disc filtration shall be dual units, each housed in an E-Z Treat headworks unit. The filter shall be a 1.5" BioDisc unit with automatic backwashing based on pump cycles. The disc Ifiltration shall run on a 4 minutes on and 10 minutes off cycle. The flush valve will open, and dose valve will close, for 15 seconds at the end of each dose cycle. The panel shall be capable ' of also be capable of controlling the two solenoids after the turbidity meter from a signal reading off of the turbidity meter panel. This is a custom panel to be provided by EZ Treat. The disc filtration system must be feed by a separate pump tank. The tank shall meet the specifications outlined in Section 3.1. The float switches shall have a single low level off ' switch/time dose activate switch. The controls shall be in a NEMA 4X UL certified control panel for a duplex pumping system. The pump shall be duplex Sta-Rite 0.5 HP 20 GPM STEP model Npumps as specified in the engineering drawings. The pump rate will need to throttled to 15 gpm (use the weir in the turbidity vault to evaluate). Refer to the cut -sheets for product recommendation. Stilling well & Turbidity Monitor The disc filtration system effluent shall flow in to a stilling well with a 30 degree V-notch weir. A continuous reading turbidity meter shall be mounted in the well vault sending readings to a ! remote reading panel that can transmit an electrical signal based on a set meter reading. At turbidity readings of greater than 5 NTU the panel shall send a signal to the control panel for the two solenoid valves provided as part of the control panel for the disc filtration system. This is a custom panel to be provided by EZ Treat. The valve controlling flow to the final dose tanks shall close and the valve controlling flow to the upset pond dose tank shall open in a turbid/upset event. Refer to Section 6.3 for submittals on the turbidity meter. U. V. Disinfection The U.V. disinfection system for each treatment plant shall be an EZ-Set 80 gallon per minute disinfection system (Model 800) with eight (8) chambers of 30" SanitronTM germicidal bulbs (model GPH793T5L) with UV-C light. Each lamp shall have a UV output of 254 nanometers at J100 hours and a nominal intensity of 3,700 mW-sec/cm2. Each chamber is rated for 8.8 gpm to provide a 5 log disinfection. The eight bulb system has 100% redundancy as 4 bulbs will provide 6 log reduction for the 15 gpm for which the system is being fed. 19 Chemical Feed For this application a calcite feed system is proposed as an additional application to be utilized if alkalinity is found to be limiting in the nitrification process. The calcite feed system consists of a dedicated 0.5 HP vertical turbine 20 gpm dose pump dosing a EZ treat model 600 unit filled with calcite. The pump is on its own timed dose panel that is to be adjusted based on the alkalinity needs of the system. 3.4 Backup Generator The Lakeside Produce facility has the entire operations on a backup generator as grow lamps are powered by electrical feed. The WWTF shall be provided an automatic transfer switch that shall provide the necessary backup power for all components. The calculated backup power requirements is 41 M. 3.5 5-day Upset Storage Pond Any effluent not meeting the 5 NTU turbidity limit shall be directed from the final dose tank via automated solenoid valves to a lined storage pond with 5 days of daily design flow storage capacity plus two feet of freeboard. The pond is to be lined with a 60 mil reinforced polyethylene (RPE) liner and shall be constructed such that no stormwater runoff is received in the pond. Effluent stored during upset conditions should be visually monitored. Release of effluent back into the WWTP should be facilitated only upon restoration of the WWTP back to normal operating conditions. The release of effluent back in to the WWTP should be controlled -I by manual operation of the outlet valve to the initial septic tank. The valve has been sized such that the system will not be inundated with water even if the valve is fully opened. The 1/2" line draining the pond is sized to allow only 15 gpm to drain back into the pump tank (at pond full level), prohibiting a high water condition in the tank. Drainage should be monitored by the plant operator to insure a high water condition is not experienced. The RPE liner shall have seams thermo-fusion sealed be anchored and sealed to internal structures in accordance with manufacturer specifications and ASTM D 6497-02. The liner shall be tested in accordance with manufacturer specifications and ASTM D 6392-08. 20 3.6 Final Dosing Tank Properly treated effluent shall be pumped to the hydroponic irrigation system recyc e tank where it is further treated and primed as irrigation water. The line for the make-up water that comes in to this tank has an air gap such that no recycled irrigation water or treated wastewater can cross -connect or back siphon in to the potable water system. - Refer to tankage specifications in Section 3.1 for the final dose tank. The pump shall be duplex Sta-Rite 1.5 HP 50 GPM STEP model pumps as specified in the engineering drawings. Tank sizing is based on providing the required float switch placement with dedicated floats providing functions as described below. Refer to Section 3.2 for control panel requirements. RED. OFF: Placed to allow for minimum pump submergence. PUMP ON: Activates pump cycle until float switch drops down. LAG ON: Activates the second duplex pump to run continuously until the float drops down. ALARM: Placed for sufficient separation from LAG ON float and to allow for required emergency storage. Auto -dialer used so required storage is 4 hours of Daily Design Flow. 3.7 Final Storage Tank for Hydroponic Irrigation All fully treated effluent shall be transferred to the Final irrigation Water storage tanks. The tanks are provided as part of the hydroponic irrigation system for the greenhouse facility. The tanks shall be clearly labeled in English and Spanish as such: WARNING: TREATED WASTEWATER. NONPOTABLE. DO NOT DRINK! A totalizing flow meter shall be placed in a separate vault on the 2" line to the final storage tank, after the solenoid valves for the upset condition. 3.8 Security The entire treatment system area, including the 5-day upset pond, shall be secured by 6' privacy fencing with locking gate and signage indicating "Entry by Authorized Personnel Only". 21 I 4.0 SITE PREPARATION 1 4.1 Clearing & Grubbing As the site is placed entirely on fill, no grubbing or clearing is necessary. 4.2 Final Cover Final cover inside the fenced area is to be a clean stone gravel. I4.3 Erosion Control These specification and accompanying engineering plans shall not be construed as engineering Iplans for erosion control or for erosion control permitting. However, during the construction of the project, the Contractor shall be required to take the necessary steps to minimize soil erosion Iand siltation of rivers, streams, lakes and property. The Contractor shall comply with the applicable regulations of the appropriate governmental agencies in regard to soil erosion control and sedimentation prevention. I Temporary and permanent erosion control measures shall be accomplished at the earliest practicable time. Temporary erosion control measures shall be coordinated with permanent measures to insure economical effective and continuous erosion control during the life of the project. Temporary erosion control measures shall include, but are not be limited to the use of temporary berms, dams, dikes, drainage ditches, silt ditches, silt fences, vegetation, mulches, mats, netting or any other methods or devices that are necessary. Erosion control measures installed by the Contractor shall be suitably maintained by the Contractor, until the site is fully stabilized. Where excavation is adjacent to streams, lakes or other surface waters, the Contractor shall not place excavated materials between the excavation and the surface waters. Where live streams are crossed by the project, the Contractor shall exercise particular care to minimize siltation of the stream. Temporary erosion control measures shall be constructed. These may include but not be limited to use of coffer dam in the stream, dikes, diversion ditches and/or temporary sediment traps at the top of the banks, and silt fences on all creek banks. All temporary erosion control measures shall be acceptably maintained until permanent erosion control measures are established. 22 Where runoff on natural ground may cause erosion of the trench or erosion of the backfill in the trench, the Contractor shall construct temporary erosion control measures. These may include but not be limited to diversion ditches, check dams and silt basins or other suitable erosion control measures. Permanent seeding of disturbed areas shall be accomplished at the earliest practicable time. 23 5.0 INSPECTION AND MONITORING PROCEDINGS 5.1 Pre -Construction Meeting A pre -construction meeting shall be scheduled which shall include the contractor, the NCDEQ DWQ representative, the engineer or his representative, the system(s) manufacturer representative and the certified operator. Scheduling this meeting shall be the responsibility of the installation contractor and all parties shall receive a minimum of one week's notice prior to the meeting date scheduled. Any changes to the plans requested by the contractor or DWQ representative will be discussed at this meeting and responded to within 3 working days by the engineer. 5.2 Intermediate Inspection of the System During Construction The engineer or an employee of the engineer's firm under direct supervision by the engineer shall periodically inspect the system installation to verify if the installation is in accordance with the approved plans. The engineer will not be available to observe the entire installation of all components but shall inspect the installation with sufficient frequency to reasonably insure that the quality and methodology of construction was of sufficient consistency to infer the quality and accuracy of construction of all components. The contractor shall be responsible for keeping the engineering informed as to the construction schedule for installation of all major system components. It is the contractor's responsibility to submit to the engineer evidence of purchase and installation of all specified components. Submittal of critical components such as pumps and tanks are required. j 5.3 Final Inspection & System Start -Up The engineer must receive all Submittals at least one week prior to final start up and inspection. _I Submittals must include cut -sheets for all product specific components, tanks, and piping installed. The contractor shall be responsible for scheduling the final inspection and start-up with BEA, NCDEQ and an owner's representative. No wastewater shall be introduced in to the system prior to final start-up and inspection. 24 EZ Treat Start-up Procedures Start-up testing shall be required for all electrical and pressurized components of the WWTP. IStart-up procedures in the EZ Treat O&M Manual shall be followed. Potable water shall be utilized for all start-up procedures. All system components shall be started and run in "automatic" mode. Testing of all alarm components to insure operation in accordance with intended function shall be checked and recorded. The potable water shall be run through the system until influent has run through the system from the EQ Tank through the WWTP Idischarge, through all monitoring and disinfection and in to the dose tank. Functionality of all components shall be checked. 5.4 Operation & Maintenance Operational monitoring and inspection requirements shall be provided in a separate O&M document. Regulatory monitoring and inspection shall be outlined in the Permit to Operation. 5.5 Residuals Management As part of routine O&M procedures, sludge levels are to be checked in the septic tanks and Recirculation Tanks. As sludge levels approach 1/3 of the tank volume sludge is to be removed by a vacuum truck and hauled to a permitted POTW facility. The designated facility is the City of Hendersonville wastewater treatment facility. This facility is an approved residual disposal/utilization site that provides sludge stabilization in accordance with EPA requirements 40 CRF 503 and 40 CFR Part 257 Appendix II. The facility has sufficient excess capacity and routinely accepts hauled waste from septage transporters. 5.6 Education Program The facility ownership shall provide the necessary education to protect workers from direct J contact with the reclaimed water. The education program shall include at a minimum: 0 Definition of reclaimed water and locations on site where reclaimed water is found. • Information on the property use of reclaimed water and examples of improper use of reclaimed water. • Clarification that reclaimed water is not for drinking. • Clarification that reclaimed water can not be discharge to surface waters and should not be allowed to runoff from the utilization area. All education shall be provided in mandatory safety meeting and in printed material. Classes and material shall be provided in English and Spanish. 25 I 6.0 PRODUCT INFORMATION SHEETS 6.1 Flow Diagram for Hydroponic Irrigation System 6.2 Submittal Sheets for Precast Tanks & Effluent Filters 6.3 Submittal Sheets for EZ Treat & UV System 6.4 Submittal Sheets for Pumps 6.1 Flow Diagram for Hydroponic Irrigation System 0-100% i ' WASTE WATER SILO 302M3 (09.IOx4,64ril i LOCAL SEWER FLOOR DRAINAGE OVERFLOWPIT 0-100% CITY 'WATER SILO WATER SUPPLY (BY CLIENT) L.35M3 (010,92%4,6LM) OVERFLOW' 0-100% z a F DIRTY DRAIN SILO TOMATO 302M3 (09,IOx4,64M) - OVERFLOW - - IN z E 0-100 % DIRTY RAIN SILO CUCUMBER ? 302M3 (09,10A,64M) rh I WELL PATER Sit WATER SUPPLY L35M3 (010,92XL, (BY CLIENT) , OVERFLOW CLEAN DRAIN SILO T 302M3 (e4,i0xc,! UV DISINFECTION UNIT FLUSH CLEAN DRAIN SILO CU 302M3 (09,10XILJ UV DISINFECTION. UNIT I FLUSH OVERFLOW FRESH WATER DIRTY DRAIN WATER CLEAN DRAIN WATER FLUSH WATER 1 Subject: Irrigation - Flowchart Project Lakeside NC Stolze Agro Int'I B.V. South Essex Bandil'kweg 22,2676 W Maasdijk NIL Mils River P.O. Box 22, 2676 ZG Maasdijk NL North Caroline 3779 Tel : +31174-518235 USA Fax +31174-518235 STOdde'LZE Drawing no: 19PAG0003 WOO E-mail tekenkamer@stolze.nl Website: www.stolze.nl Drawn by: Cgg iPaper slza: A2 Status ❑X Offef QDBAw1NGB AND DESIGNS Bywtue of the copyright. laitl tlown in Dale : 25/07/2019 i Modified : 7/25/2019 Carmengarciagil In PfegresS Intematianal treaties, these drawings and calculations we the excWslw Scale . — Pent M : 11/72015 Carmen Goals Gl As Built property of Slolze Agra Intl B.V. - HoDard. Without our definite pennission II my noway used. mIIIt» usepietl or passed to fparties or eompatdors. 6.2 Submittal Sheets for Precast Tanks & Effluent Filters PL-625 Test Results: Testing on the performance of the Polylok PL-625 Effluent Filter took place at a 140,000 square foot facility located at 3 Fairfield Blvd. Wallingford, CT. The facility tested, is a light manufacturing and sales facility with two cafeterias and over 70 employee's. Testing was performed over a six month period which began in November 2009 and ran through April 2010. The test sample was taken at Test Tank #1, (1 of 2 Test Septic Tanks.) Testing was started when all effluent was diverted thru a valve to the Test Tank #1. Because of the amount of employees at this facility this test tank was loaded at approximately 10 times the capacity of a standard residential 4 bedroom home. Results of testing are as follows: PL-625 Features: • Rated for 10,000 GPD (gallons per day). 7- • 625 linear feet of 1/32" filtration. • Accepts 4" and 6" SCHD 40 pipe. • Built in gas deflector. • Automatic shut-off ball when filter is removed. • Alarm accessibility.w • Accepts PVC extension handle.t f' I\L IAl1Y11YV VLII V PREVENT FILTER FROM FLOATING PL-525 -625 FILTER HOUSING PART NO. - 30142-525 30142-625 2.00 [5.1 cm] OUTSIDE DIAMETER ACCEPTS 4" SCHD 40 SOCKET 11 [29., OPTIONAL BUSHING (FOR 4" THIN WALL PIPE) PART NO.30142-R OR (FOR 110 MM. PIPE) PART NO.30142-EUR OUTLET BUSHING ACCEPTS 4" SCHD 40 & 6" SCHD 40 CEPTS 6" HD 40 PIPE R INLET TENSION BALL CHECK L26.7 cmJ 34 3 FABRRELD BLVD. cm ] mawmaFow, GT. aN@2 5.23 113.3 cm] LEVEL 33.02 [83.9 cm] 18.31 [46.5 cm] MODEL EL HOO . pL-025 A 625 EFFLMEHY FILVER PART No GaQDC Oa um mz 7M..6,®89.�Ef® %@I k� LABEL ILLUSTRATION --- PDLYL7lC 0 E�FFLJE�N- FILT E�h" Series W1 S Access Door STANDARD FEATURES: • AUTO —LOCK T-316 STAINLESS STEEL HOLD OPEN ARM WITH RELEASE HANDLE • T-316 STAINLESS STEEL HINGES AND ATTACHING HARDWARE • T-316 STAINLESS STEEL SLAM LOCK WITH REMOVABLE KEY • STAINLESS STEEL COMPRESSION SPRING ASSIST +BUILT—IN NEOPRENE GASKET TO LIMIT THE TRANSMISSION OF ODORS • NON —OZONE DEPLETING BITUMINOUS COATING *SINGLE LEAF CONSTRUCTION • 300 LBS. PER SQ. FT. LOAD RATING (1464 KG. PER SQ. METER LOAD RATING) *EXTRUDED ALUMINUM CHANNEL FRAME • RECESSED LIFTING HANDLE • LIFETIME GUARANTEE SLAM LOCK LA LIFTING HANDLE n II II I I I II0 x x I� i 1 T J A OPENING 3 3/4" (95 MM) OVERALL TYP. 1 1 /2" (38 MM) 1 /4" (7 MM) THICK DIAMOND ALUMINUM PATTERN ALUM. COVER PLATE COUPLING BITUMINOUS COATING A OPENING SECTION A —A (SEE WEBSITE FOR AVAILABLE STAINLESS STEEL ACCESS DOOR MODELS AND SIZES.) STANDARD SIZES QTY. OD MODEL M A DIM. INCHES (MM) C DIM. INCHES (MM) UNIT WT. LBS. (KG.) W1 S2424 24 (610) 24 (610) 46 (20) W1S2430 24 (61o) 30 (762) 51 (23) W1S2436 24 (610) 36 (914) 61 (28) W1S2442 24 (610) 42 (1067) 77 (35) W1S2448 24 (610) 48 (1219) 85 (39) W1S3030 30 (762) 30 (762) 62 (28) W1S3036 30 (762) 36 (914) 69 (31) W1S3042 30 (762) 42 (1067) 77 (35) W1S3048 30 (762) 48 (1219) 85 (39) W1S3054 30 (762) 54 (1372) 99 (45) W1S3060 30 (762) 60 (1524) 102 (46) W1S3636 36 (914) 36 (914) 78 (35) W1S3642 36 (914) 42 (1067) 89 (40) W1S3648 36 (914) 48 (1219) 97 (44) W1S3654 36 (914) 54 (1372) 107 (49) W1S3660 36 (914) 60 (1524) 116 (53) W1S3666 36 (914) 66 (1676) 126 (57) W1S3672 36 (914) 72 (1829) 135 (61) W1S4242 42 (1067) 42 (1067) 108 (49) DETAIL S.STL. & ALUM. POSITIVE LOCKING HOLD OPEN ARM WITH S.ST. SPRING ASSIST T-316 STAINLESS STEEL HINGES WITH TAMPER PROOF FASTENERS (COVER SHOWN IN OPEN POSITION) www.HallidayProducts.com • Phone:800-298-1027 • Fax:407-298-4534 • Sales@ Hal IidayProducts.com 4 Series W2S Access Door STANDARD FEATURES: • AUTO —LOCK T-316 STAINLESS STEEL HOLD OPEN ARM WITH RELEASE HANDLE •T-316 STAINLESS STEEL HINGES AND ATTACHING HARDWARE • T-316 STAINLESS STEEL SLAM LOCK WITH REMOVABLE KEY *STAINLESS STEEL COMPRESSION SPRING ASSIST *BUILT—IN NEOPRENE CUSHION/GASKET • NON —OZONE DEPLETING BITUMINOUS COATING • DOUBLE LEAF CONSTRUCTION • 300 LBS. PER SQ. FT. LOAD RATING (1464 KG. PER SQ. METER LOAD RATING) -EXTRUDED ALUMINUM CHANNEL FRAME • RECESSED LIFTING HANDLE *LIFETIME GUARANTEE A LIFTING HANDLE SLAM LOCK rr-x-x= F___ II _x x x�l � �i �11 x II A �1 � I 11==_=1 II II II II �1 II II �� 11 x x x II A OPENING OVERALL A U J Z J W th O IL O U 3 3/4" (95 MM) TYP. 1 1 /2" (38 MM) 1 /4" (7 MM) THICK DIAMOND ALUMINUM PATTERN ALUM. COVER PLATE COUPLING BITUMINOUS DRIP COATING CHANNEL WELDED TO L.H. DOOR A OPENING SECTION A —A (SEE WEBSITE FOR AVAILABLE STAINLESS STEEL ACCESS DOOR MODELS AND SIZES.) STANDARD SIZES OTY. M MODEL OD A DIM. INCHES (MM) C DIM. INCHES (MM) UNIT WT. LBS. (KG.) W2S4242 42 (1067) 42 (1067) 108 (48) W2S4842 48 (1219) 42 (1067) 115 (52) W2S4848 48 (1219) 48 (1219) 126 (57) W2S5442 54 (1372) 1 42 (1067) 124 (56) W2S5448 54 (1372) 48 (1219) 136 (62) W2S5454 54 (1372) 54 (1372) 149 (68) W2S6030 60 (1524) 30 (762) 102 (46) W2S6036 60 (1524) 36 (914) 116 (53) W2S6042 60 (1524) 42 (1067) 132 (60) W2S6048 60 (1524) 1 48 (1219) 148 (67) W2S6054 60 (1524) 54 (1372) 162 (73) W2S6060 60 (1524) 60 (1524) 177 (80) W2S6636 66 (1676) 36 (914) 126 (57) W2S6648 66 (1676) 48 (1219) 160 (73) W2S7236 72 (1829) 36 (914) 135 (61) W2S7242 72 (1829) 42 (1067) 154 (70) W2S7248 72 (1829) 48 (1219) 171 (78) W2S7254 72 (1829) 1 54 (1372) 188 (85) W2S7260 72 (1829) 60 (1524) 203 (92) DETAIL S.STL. & ALUM. POSITIVE LOCKING HOLD OPEN ARM WITH S.ST. SPRING ASSIST T-316 STAINLESS STEEL HINGES WITH TAMPER PROOF FASTENERS (COVER SHOWN IN OPEN POSITION) www.HallidayProducts.com • Phone:800-298-1027 • Fax:407-298-4534 • Sales@ Hal lidayProducts.com 5 I 6.3 Submittal Sheets for EZ Treat & UV System J E Z Val. —TREAT PO Box 176 Haymarket, Virginia 20168 Re -Circulating Synthetic Sand/Gravel Filter Reuse Independent Testing BOD-2.6/TSS-1.8/Turbidity-2/Ph-7/Nitrogen Reduction 66% NSF Cnttl}led to NSF/ANSI Standard 40 Class I E-Z Treat Re -Circulating Synthetic Sand Filter System Overview 17 EPA Design Guidelines PR Figure 1. Typical Recirculating sand filter system Outflow INF Concreto or liner enclosure, Distribution lines Septic tank 000PumP Open sand filter V —Purnp RecIrculation1d.osing tank E-Z TREAT RECIRCULATION SAND/MEDIA FILTERS DiSTRIBUTION LINES ,SEPTIC TANK IRCULATION PUMP DISCHARGE -­ - --PUMP RECIRCULATION/DOSING TANK 1 E-Z Treat System Technology --' As the U.S. EPA document "Technology Assessment of Intermittent Sand Filters" states: "Intermittent sand filter filtration of wastewater is not new technology" the concept was employed in the U.S. in the mid-1800's. "Intermittent sand filters are ideally suited to rural community clusters, small cluster homes, individual homes and business establishments. They can achieve 1 advanced secondary or even tertiary levels of treatment consistently with a minimum of attention." (Anderson, et al, 1985) The EPA points out that sand filters operate reliably in a trouble free manner and the technology is very "fail safe" in that it is inherently stable. The biology of the system is quite diverse, typically including many trophic levels of microorganisms, and some macro organisms. (Calaw et al, 1952, Calaway, 1957) These characteristics render the process inherently resistant to upset and also allow it to readily accommodate sanitations where loading is highly non -uniform. Design Many types of media are used in packed -bed filters. Washed, graded sand was the most common. Other granular media used include crushed glass, garnet, anthracite, plastic, expanded clay, expanded shale, open -cell foam, extruded polystyrene, and bottom ash from coal-fired power plants. Media characteristics can limit the number of doses possible. Media re -aeration must occur between doses. As the effective size of the media decreases, the time for drainage and re - aeration of the media increases. The BOD5loading should decrease with decreasing effective size of the sand. Recirculation tank sizing For single-family home systems, the recirculation tank is typically sized to be equal to .75 to 1 times the design peak daily flow. Recirculating filter performance dSingle-family home filters. media: es = 4.0 mm; uc = <2/5. Design hydraulic loading (forward flow)= 25 gpd/ft2. Recirculation ratio = 5:1. Doses per day = 48. Open surface, winter operation. RSFs are extremely reliable treatment devices and are quite resistant to flow variations. In general, gravel RSF systems are far less prone to odor production than RSFs. Increased recycle ratios should help minimize such problems. However, power outages will stop the process from treating the wastewater, and prolonged outages would be likely to generate some odors. Operating Costs Power costs for pumping at 3 to 4 kWh/day are in the range of $90 to $120 2 J The E-Z Treat System incorporates technology resulting from years of independent research in re- circulation sand bio filtration. Our system applies each area of this technology in a pre -packaged system, insuring consistent in the field performance reducing BOD, TSS and Total Nitrogen. E-Z Treat System addresses media size and composition, drainage and ventilation, optimum dosing cycles per hour, depth of filter media, pre-treatment of effluent, pre -filtering of effluent to insure particle size, even distribution of effluent over the media and piping design that optimize treatment within the system. E-Z Treat Loading Rates In accordance with the EPA Design Guidelines and field testing of the E-Z Treat re -circulating sand/media Filter Model # 600 can be continuously loaded at 750 GPD and 2 lb BOD Model# 1200 can be continuously loaded at 1400 GPD and 4 Lb BOD. EPA research and testing has proven that system designs, such as the E-Z Treat System, will produce a high quality effluent at loading rates in excess 25 gal/ft2/day. System Overview Prior to entering the re -circulating pump tank the effluent will be treated in an anaerobic chamber fitted with an effluent filter; this filter should remove any solids greater than 1/16 inch. The second chamber will be a re -circulation chamber fitted with a float ball by-pass valve and re -circulation pump. The float ball by- pass valve connects, inside the re -circulation tank, to the 4 inch return line from the sand filter. The float by-pass valve maintains a constant liquid volume in the re -circulation tank. The float by-pass valve allows the effluent to be constantly re -circulated through the sand/media filter discharging only the daily forward flow volume after it has passed through the filter. In designs using an external splitter box the float by- pass valve would be eliminated from the re -circulation chamber. The following are recommended System & Re -Circulation Chamber sizes and Timer Settings for year round residential properties. Min. Number Timer Timer Design Septic Re-Circ of Number of Setting Setting Flow Tank Tank Units Units Mod.#600 Mod.#600 Mod.#1200 Mod.#1200 Min. GPD Sizing Gal. Mod.#600 Mod.#1200 Min./On Min./Off Min./On Min./Off 300 750 300 1 1 2.5 24 2.5 39 400 750 400 1 1 2.5 20 2.5 28 500 900 500 1 1 2.5 16 2.5 22 600 900 600 1 1 2.5 14 2.5 18 700 1000 700 1 1 2.5 21 2.5 15 800 1000 800 2 1 2.5 18 2.5 13 900 1500 900 2 1 2.5 15 2.5 11 1000 1500 1000 2 1 2.5 13 2.5 9 1100 1500 1100 2 1 2.5 12 2.5 8 1200 2000 1200 2 1 2.5 10 2.5 7.5 1300 2000 1300 2 1 2.5 9 2.5 7 1400 2000 1400 2 1 2.5 8 2.5 6 Note: Tank sizing are not exact and may vary (+ or - 10%) based on availability of locally produced tanks. 3 Spray Manifold System To maximize the effectiveness of every cubic inch of the media material, the E-Z Treat Model #600 employs a spray manifold with 8 evenly spaced wide-angle spray nozzles and the Model#1200 employs 12 nozzles. The nozzles are brass construction with a free passage of .0625" in diameter; this large free passage helps prevent nozzle clogging while maintaining a consistent misting spray. The manifold is assembled with a pressure gauge and valves allowing for flow rate adjustments. Filter Media Mattress Material E-Z Treat synthetic sand filter employs a manufactured synthetic media which is encapsulated in a mattress like container. The mattress is fabricated from a non -biodegradable; chemically resistant, loose weave polypropylene material with a weave pattern at 90 degree intersections creating .078 square openings allowing effluent and air to flow freely while containing the media material. Polypropylene Mattress Material Styrene Media M 1� 1 1 1/2' SUPPLY ' Y"'� I. Lsi9140rlJ:110opi.,•, PROPRIETARY AMDI CONFDIOM TIE INFORMATION CONTAINED IN THIS DRAWN IS THE SOLE PROPERTY OF E-Z TREAT It- ANY REPR=TI N IN PART OR AS A WHALE WITHOUT THE WRITTEN PERMISSION OF E-Z TREAT DWG IS PROHIBITED, NEXT ASSY I USED DN APPLICATION DIMENSIONS ARE IN INCHES DRAWN TOLERANCES, FRACTIONAL i CHECKED ANGULAR' MACH t DOM f ENG APPR TWO PLACE DECIMAL t THREE PLACE DECIMAL t MFG APPR. INTERPRET GEOMETRIC GA' TOLERANCING PER, COMMENTS - DO NOT SCALE DRAWING 1 1/2' MANIFOLD I THE BIG EZ 4L SIZE DWG, NO, REV SCALE' 160 EIGHT; SHEET 1 OF 1 J `t 3 1 I This media is very uniform and provides ample surface area for biological growth. The media also has enough voids to accommodate good air and liquid flow; these void spaces also allow the passage of very small solids that would clog many filters. The media is very lightweight making it resistant to compaction which can lead to poor air and liquid flows, a problem that plagues many media filters. The media consists of lightweight, non -biodegradable plastic spheres. Model # E-Z Treat 600 3.25 —� QI 1 AD PIPE CDz.DD PIPE 87,50 �ensson�=?qs��� �.......... _MODEL - 600 1 .. .. .00 NO. REV m �' u • f _..__f _ _ __ . , _. T A!. Z TPEAT MODEL- 60D _. ASSEM3LY.__ SChe 1:24AEIGHT SHEET IOF E-Z Treat Model# 1200 to pray tg 5yste�s Co." M Experts in Spray Technology - 4 1�rtikf� p2'Uj gSjySt6IItSC0: 1N #JS>E2tAto-SPi3A PRODUCTS ReQuesfaFREEPrintedCopy! k{nme Experts in Spray Technology Catalog 70 U9 7.SOQ 9�.SPRAY or dick liefe Catalog 70 USSection 13135 Email this Dace Previous PageNext Page B5 - FullJet® Spray Nozzles, Standard Spray Performance Data *At the stated pressure in psi. Nozzle Type Capacity Spray Inlet Standard Wall Orific Max. Free (gallons per minute)* Angle Con Type Mounted Angle city Pass ity Da, n' (in.) Size Nom. age Dia. G G (in.) (in.) G G H H D D G GA G 5 7 10 20 30 40 60 80 100 150 7 20 80 D A • 1 .031 .025 .07 .08 .10 .14 .17 .19 .23 .26 .29 .35 - 58 53 • 1.5 .047 .025 .11 .13 .15 .21 .25 .28 .34 .39 .43 .52 52 65 59 • 2 .047 .040 .15 .17 .20 .28 .33 .38 .46 .52 .58 .70 .43.50.46 • 3 .063 .040 .22 .25 .30 .41 .50 .57 .68 .78 .87 1.0 52 65 1 59 1/8 • 3.5 .063 .050 .25 .30 .35 .48 .58 .66 .80 .91 1.0 1.2 43 50 46 • 3.9 .078 .040 .28 .33 .39 .54 .65 .74 .89 1.0 1.1 1.4 77 84 1.79 • • • • 5 .078 .050 .36 .42 .50 .69 .83 .95 1.1 1.3 1.4 1.7 52 65 59 • 6.1 .094 .050 .44 .52 .61 .84 1.0 1.2 1.4 1.6 1.8 2.1 69 7468 • • 6.5 .094 .063 .47 .55 .65 .89 1.1 1.2 1.5 1.7 1.9 2.3 45 50 46 • 10 .109 .063 .73 .85 1.0 1.4 1.7 1.9 2.3 2.6 2.9 3.5 58 67 61 1/4 • 125 125 _063 91 1.1 1:3 1.7 21 24 2.9 3.3 3.6 4.3. 69 r74 68 • 9.5 .109 .094 .69 .81 .95 1.3 1.6 1.8 2.2 2.5 2.7 3.3 45 50 46 • 15 .141 .094 1.1 1.3 1.5 2.1 2.5 2.8 3.4 3.9 4.3 5.2 64 67 61 3/8 • 20 .156 .109 1.5 1.7 2.0 2.8 3.3 3.6 4.6 5.2 5.8 7.0 76 80 73 • 22 .188 .109 1.6 1.9 2.2 3.0 3.6 4.2 5.0 5.7 6.3 7.6 87 90 82 • 16 .141 .125 1.2 1.4 1.6 2.2 2.7 3.0 3.6 4.2 4.6 5.6 48 50 46 • 25 .188 .125 1.8 2.1 2.5 3.4 4.1 4.7 5.7 6.5 7.2 8.7 64 67 61 • 32 .203 .141 2.3 2.7 3.2 4.4 5.3 6.1 7.3 8.3 9.2 11. 72 75 68 1/2 • 40 .250 .141 2.9 3.4 4.0 5.5 6.6 7.6 9.1 140. 15. 193. 88 91 83 • 50 .266 .156 3.6 4.2 5.0 6.9 8.3 9.5 11. 13. 14. 17. 91 94 86 4 0 4 4 • 2.5 .188 .172 2.1 2.5 2.9 4.1 4.9 5.6 6.7 7.7 8.5 10. 48 50 46 3/4 4.0 .250 .172 3.4 4.0 4.7 6.5 7.8 8.9 10. 12. 13. 16. 67 70 63 7 3 6 4 Spin -Clean Filters Description The filters are placed between the pump and dripfield to screen out any debris. The Spin -Clean type filter is most commonly used with E-Z Set Drip systems. (Other filters are available). Body — Two-piece threaded housing with O-ring seal. Molded from chemical resistant glass reinforced plastic. Screen - Sintered stainless steel. Sintering is a process in which three pieces of stainless steel mesh are transformed into one; a perforated plate, 30m then 150 mesh. Screen collars molded from vinyl for long life and durability. Spin Plate - Directional spin plate is molded of PVC or fiberglass. Vortex Spin Action - Incoming water is forced through a directional nozzle plate onto the inside of the stainless steel screen. A centrifugal motion starts inside the screen chamber, throwing particles outward against the screen. Gravity, moves the debris down the screen wall to the 3/4" flush outlet at the base of the filter. To stay clean, the filter flush valve must be partially to fully open allowing debris to flush away. This can be done with continuous or automatic flushing. Item Number Size (MPT) Max. Flow (GPM) Max. Pressure Width Height Size of flush port Area of filtration (sq. inches) AP4E-1 1" 15gpm 150 psi 6" 7" 3/" MPT 23.4 AP4E-1.5 1.5" 45gpm 150 psi 12" 15.5" 3/" MPT 60.8 AP4E-2 2.0" 70gpm 150 psi 12" 16" 3/" MPT 60.8 Note: Filters can be used in parallel to deliver higher flow rates and/or decrease pressure loss through the filters. Specifications: 1" Filter: The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 1 inch male pipe thread (MIPT) inlet and outlet. The two piece body shall be capable of being serviced by untwisting and shall include an O-ring seal. An additional 3/4 inch MIPT outlet shall be capable of periodic flushing. The 150 mesh filter screen is all stainless steel, providing a 28.4 square inch filtration area. The screen collar shall be molded from vinyl. The 1" filter shall be E-Z Set Drip Spin -Clean filter model number AP4E-1. December 2008 r 1.5" Filter: r The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 1.5 inch male pipe thread (MIPT) inlet and outlet. The two piece body shall be capable of being serviced by unscrewing and shall include an O-ring seal. An additional r 3/4" MIPT outlet shall be capable of periodic flushing. The 150 mesh filter screen is all stainless, providing a 60.8 square inch filtration area. The outer support shell shall be woven stainless steel wire, and the inner screen shall be made of stainless steel cloth. The inner and outer screens shall be soldered together. The screen collar shall be I molded from vinyl. The 1 Y2" filter shall be E-Z Set Drip Spin -Clean filter model number ANE-1.5. 2" Filter: The Y filter body shall be molded from glass reinforced engineering grade black plastic with a 2 inch male pipe thread (MIPT) inlet and outlet. The two piece body shall be ' capable of being serviced by unscrewing and shall include an O-ring seal. An additional 3/4" MIPT outlet shall be capable of periodic flushing. The 150 mesh filter screen is all stainless, providing a 60.8 square inch filtration area. The outer support shell shall be r woven stainless steel wire, and the inner screen shall be made of stainless steel cloth. The inner and outer screens shall be soldered together. The screen collar shall be molded from vinyl. The 2" filter shall be E-Z Set Drip Spin -Clean filter model number ANE-2. I IDecember 2008 8 Vo 2 3 4 5 G 7 8 9 10 11 Flow- GPM 1 Vortex Filter Flow- GPM 1.5" Vortex Filter 10 20 30 40 5 0 Flow- GPM 2" Vortex Filter 8n NOMWEEN- ME 0 Flow - GPM Pressure loss charts for Spin -Clean filters December 2008 Solenoid Valves Standard products: SLV-100-NC 1" Normally Closed Valve SLV-100-NO 1" Normally Open Valve SLV-150-NC 1.5" Normally Closed Valve -� SLV-150-NO 1.5" Normally Open Valve SLV-200-NC 2" Normaly Closed Valve SLV 200 NO 2" Normally Open Valve (Other valves are also available). Solenoid valve specification: A. The Solenoid Valve is electrically operated and used as zone valves, to flush the dripfield and Vortex filter and to "quick fill" the drip system. When used for zones and flushing it is normally closed and when used for "quick fill" it is normally open. B. The valve shall have a dual ported diaphragm. In operation, the diaphragm ports constantly flex, inhibiting sand, silt and debris from blocking the valve action. C. The porting design permits equal pressure on both sides of the diaphragm wall, ^' regardless of line pressure when valve is not operating, and nearly equal pressure across the wall when operating. This feature prevents diaphragm "stretching", a common cause of valve failure in valves that are ported through the seat. 1 D. The DW Valve diaphragm shall be made of nylon fabric reinforced Buna-N rubber; a grooved rib interlocks with cover and body to prevent leakage. E. Nylon exhaust orifice shall be non -corrosive and have an opening sized larger than the diaphragm ports so that any pieces of sand or silt passing through the diaphragm will not be trapped beneath the solenoid actuator. -� F. The solenoid shall be constructed of molded epoxy resin having no carbon steel components exposed thereby eliminating possible external corrosion and deterioration. The solenoid shall be completely waterproof, with an 0-ring seal, and comply with NEC Class II circuit requirements for 24VAC operation. G. The actuator shall be Teflon coated stainless steel and brass with a molded -in place rubber exhaust port seal; a stainless steel spring assures positive seating. H. The valve shall have a high strength plastic glass -filled body and cover designed to operate in heavy duty commercial applications. The valve shall have stainless steel cover bolts or screws for service access. I. There shall be a shock cone on diaphragm seat to eliminate water hammer in all except extreme cases. J. The valve shall have a flow control stem for throttling the valve from full open to close positions. K. The valve shall have an easy -to use, hand operated manual bleed lever control that bleeds valve to downstream; has stops for open and closed positions. L. The solenoid valves shall be model number SLV-_ _ _ - _ _ by E-Z Set Drip. December 2008 Electrical data: Wiring requires a single lead from the controller to each solenoid valve, plus a common neutral to all solenoids. (Type OF wire, UL listed, is typically used). Standard 24V ACV (50-601-1z) Current Holding 0.24A 5.76 VA Current Inrush 0.46A 11.04VA Maximum allowable loss 4.8 Volts for the 24V AC system. WIRE GAUGE RESISTANCE (OHM/1000') MAXIMUM LENGTH WIRE 18 6.39 800' 16 4.02 1,275' 14 2.58 2,000' 12 1.62 3,200' 10 1.02 5,100' 8 0.641 8,000' 6 0.403 12,750' 4 0.253 20,500' 2 0.158 32,500' 14 12 10 U) a O 8 w c U3 LU w 6 c a Solenoid valve Flow vs pressure Chart 20 40 60 80 100 200 400 FLOW RATE - GPM December 2008 600 800 Model No. Size FPT) Length Height Width Weight PSI Range SLV-100 ill4.3" 4.5" 3.0" 12.5 oz 10-150 SLV-150 1.5" 6.3" 7.2" 5.0" 2.2lbs. 10-150 SLV-200 2" 9.0" 7.4" 5.4" 2.97lbs. 7-140 FPT Pressure rating ANSI: Class 125 ISO: PN 10 Max Temperature 180 degrees F December 2008 4"I N LET Lr%lvl r PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF RP MANUFACTURING LLC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF RP MANUFACTURING LLC IS PROHIBITED. NEXTASSY I USED ON APPLICATION 61.40 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL± ANGULAR: MACH± BEND ± TWO PLACE DECIMAL ± THREE PLACE DECIMAL ± DRAWN CHECKED ENG APPR. MFG APPR. INTERPRET GEOMETRIC:��..ATOLERANCING PER: DO NOT SCALE DRAWING NAME I DATE UTLET TITLE: UV-808 TOP VIEW SIZE DWG. NO. REV A SCALE: 1:50 WEIGHT: SHEET 1 OF 1 J 'i J 61.50 4" INLET " OUTLET UNLESS OTHERWISE SPECIFIED: NAME DATE DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL± ANGULAR: MACH± BEND ± DECIMAL ± TWOTHREE PLACE DECIMAL THREE PLACE DECIMAL DRAWN CHECKED TITLE: U V - 808 SIDE VIEW -1 ENG APPR. MFG APPR. PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF RP MANUFACTURING U.C. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF RP MANUFACTURING LLC IS PROHIBITED. INTERPRET GEOMETRIC TOLERANCING PER: Q.A. COMMENTS: MATERIAL SIZE A A DWG. NO. REV ' NEXT ASSY USED ON FINISH APPLICATION DO NOT SCALE DRAWING SCALE: 1:50 WEIGHT: SHEET 1 OF 1 0 4 3 6.4 Submittal Sheets for Pumps Your Peace of Mind is Our Top Priority® �ZOELLER Product information presented here reflects conditions at time of publication. Consult factory PUMP COMPANY regarding discrepancies or inconsistencies. Zoeller Family of Water Solutions - TECHNICAL DATA SHEET MIGHTY -MATE SERIES Cast Iron Models 53,57 and Bronze Models 55,59 Submersible Effluent/Dewatering Pumps PRODUCT SPECIFICATIONS COC G Horse Power 3/10 Voltage 115 or 230 Phase 1 Ph Hertz 60 Hz RPM 1550 Type Shaded pole Insulation Class B Amps 4.8 - 9.7 a a Operation Automatic or nonautomatic Auto On/Off Points 7-1/4" (18.4 cm) / 3" (7.6 cm) Discharge Size 1-1/2" NPT Solids Handling 1/2" (12 mm) spherical solids Cord Length 9' (3 m) automatic, 15' (5 m) nonautomatic Cord Type UL listed, 3-wire, grounded plug Max. Head 19.25' (5.9 m) Max. Flow Rate 43 GPM (163 LPM) Max. OperatingTemp. 130o F (54° C) Cooling Oil filled Motor Protection Auto reset thermal overload J a LiJ CImpellerType c Cap Cast iron or bronze Motor Housing Cast iron or bronze Pump Housing Cast iron or bronze Base Cast iron, bronze or engineered thermoplastic Upper Bearing Sleeve bearing Lower Bearing Sleeve bearing Mechanical Seals Carbon and ceramic Non -clogging vortex Impeller Plastic, cast iron or bronze Hardware Stainless steel Motor Shaft AISI 1215 cold rolled steel Gasket Neoprene NOTE: See model comparison chart for specific details. GO:, U SSPN� ou CtoS8adTested fo Standard UL778 and TOUGHCertified to CSA Standard C22.2 No. 108 64 101/16, (25 mm) SECTION: 2.15.020 FM2778 0515 Supersedes 0315 111T NPT 3 718' (98 m) 4' (104 mm) 5 i SK858 © Copyright 2015 Zoeller® Co. All rights reserved. 502-778-2731 1 800-928-7867 1 3649 Cane Run Road I Louisville, KY 40211-1961 www.zoeller.com TOTAL DYNAMIC HEAD FLOW PER MINUTE MODEL 53/55/57/59 Feet Meters Gal. Liters 5 1.5 43 163 10 3.0 34 129 15 4.6 19 72 Shut-off Head: 19.25 ft.(5.9m) uj uj W W PUMP PERFORMANCE CURVE Lu 6 I 20 0 4� MODELS 53/55/57/59 10 20 30 40 50 LITERS 0 80 160 FLOW PER MINUTE 009897 Model MODEL COMPARISON Seal Mode ; Volts Ph Amps, HP Hz Lbs Kg Simplex Duplex M53/M55 Single Auto 115 1 9.7 3/10 60 23 10 1 --- N53/N55 Single Non 115 1 9.7 3/10 60 23 10 2 3&4 * BN53 Single Auto 115 1 9.7 3110 60 25 11 * BE53/BE57 Single Auto 230 1 4.8 3/10 60 24 / 30 11/13 * — D53 Single Auto 230 1 4.8 3110 60 23 1 10 1 -- E53/E55 Single Non 230 1 4.8 3/10 60 22 10 2 3 & 4 M57/M59 Single Auto 115 1 9.7 3/10 60 29/33 13/15 1 -- N57/N59 Single Non 115 1 9.7 3110 60 28 / 29 12 / 13 2 3 & 4 * BN57 Single Auto 115 1 9.7 3/10 60 30 13 * -- D57/D59 Single Auto 230 1 4.8 3/10 60 30 / 33 13/15 1 — E57/E59 Single Non 230 1 4.8 3/10 60 28 / 29 12 / 13 2 3 & 4 E59 Single Non 230 1 4.8 3/10 60 29 13 2 3 & 4 arrrgre prygyudcK SwrTCa rncruoea. SPECIAL MODEL FEATURES Additional cord lengths are available in 15' (5 m), 25' (8 m) and 35' (11 m). 50' (15 m) cord lengths available for 230 V units only. BE and BN models include a piggyback variable level pump switch. Model 53: cast iron switch case, motor and pump housing, a plastic impeller and base. Model 57: all cast iron construction with a cast iron impeller. Model 55: bronze switch case, motor and pump housing, a plastic impeller and base. Model 59: bronze construction with a bronze impeller. Optional pump stand (P/N 10-2421). SELECTION GUIDE 1. Integral float -operated mechanical switch, no external control required. 2. Single piggyback variable level float switch or double piggyback variable level float switch. Refer to FM0477. 3. See FM0712 for correct model of Electrical Alternator. 4. Variable level control switch 10-0743 used as a control activator with electrical alternator (3) or (4) float system. OPTIONAL PUMP STAND P/N 10-2421 • Reduces potential clogging by debris • Replaces rocks or bricks under the pump • Made of durable, noncorrosive ABS • Raises pump 2" (5 cm) off bottom of basin • Provides the ability to raise intake by adding sections of 1'/2" or 2" (DN40 or DN50) PVC piping • Attaches securely to pump • Accommodates sump, dewatering and effluent applications NOTE: Make sure float is free from obstruction. isy assembly" np & discharge pipe not included.) A CAUTION All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). © Copyright 2015 Zoeller® Co. All rights reserved. 502-778-2731 1 800-928-7867 1 3649 Cane Run Road I Louisville, KY 4N11-1961 1 www.zoeller.com STA-RITE® caus The STEP Plus® 4" submersible filtered effluent pumps in 10, 20, 30 and 50 GPM models offer dependable performance and value for high pressure filtered effluent applications. These STEP Plus pumps will handle "dry run" conditions where other manufacturers fail. The 10, 20, 30 and 50 GPM are industry standard 3-314" in diameter. APPLICATIONS ■ Filtered Effluent... for residential, commercial, and agricultural use. 'SPECIFICATIONS Shell — Stainless steel Discharge — 10, 20 and 30 GPM models: fiberglass -reinforced thermoplastic; 50 GPM models: stainless steel Discharge Bearing — Nylatron® Impellers — Delrin® Diffusers — Polycarbonate Suction Caps — Polycarbonate with stainless steel wear ring Thrust Pads — Proprietary spec. Shaft and coupling — Stainless steel 300 grade Intake — Fiberglass -reinforced thermoplastic Intake Screen — Polypropylene Jacketed Cord — 300 Volt "SOOV jacketed 10' leads (2-wire with ground); optional 20', 30', 50' and 100' lengths available Delrin® is a registered trademark of E.I. DuPont de Nemours and Co. Nylatron® is a registered trademark of Polymer Corp. ST.E.P. Plus® is a registered trademark of Pentair Water. In order to provide the best products possible, specifications are subject to change. STEPPl�° SIA-RITE ,EFFLUENT PUMP FEATURES Proven "Floating Impeller" Staging System — Incorporates 1st -in -class performance, sand handling and thrust management staging system with the industry exclusive "dry -run" design element. Reinforced engineered composites and stainless steel, offering high resistance to corrosion and abrasion. Discharge — Tested -tough, fiberglass - reinforced thermoplastic, with proven internal check valve. Large wrench flats and rope hole. Shell — 300-grade stainless steel pump shell offers high corrosion resistance. Shaft — Hexagonal 3/8", 300-grade stainless steel pump shaft; offers generous impeller drive surfaces. Shaft Bearing — Exclusive self- lubricating Nylatron bearing resists wear surface from sand. Motor Bracket — Tested -tough, fiberglass -reinforced thermoplastic; incorporates an integral suction screen. Customer Service: (888) 782-7483 0 Fax Orders: (800) 426-9446 0 www.pumps.com 0 Pentair Water ■ Delavan, WI 53115 USA 0 55594SFS I STA—RITE® L ORDERING INFORMATION Catalog Number HP Stages Max. Load Amps Volts Phase/ Cycles Cord Length STEP10 T/2 6 10.5 115 1/60 10' STEP20 1/2 5 10.5 115 1/60 10' STEP30-05121 112 3 9.5 115 1/60 10' STEP30X20FF05121 1/2 3 9.5 115 1/60 20' TEP30X30FT05121 1/2 3 9.5 115 1/60 30' 0-05221 1/2 3 4.7 230 1/60 10' STEP30X20FP05221 1/2 3 4.7 230 1/60 20' STEP30X30FT 05221 1/2 3 4.7 230 1/60 30' TEP30-10221 1 5 9.1 230 1/60 10' OX20FT10221 1 5 9.1 230 1/60 20' STEP30X30FT-10221 1 5 9.1 230 1/60 30' TEP30-15221 1-1/2 6 11.0 230 1/60 10' TEP30X20F F--15221 1-1/21 6 11.0 1 230 1/60 20' S EP30X30FT--15221 1-1/2 6 11.0 230 1/60 30' S P50-10221 1 3 9.1 230 1/60 10' 1jfTk50X20FT-10221 1 3 9.1 230 1/60 20' STE 50X30FT--10221 1 3 9.1 230 1/60 30' STEP 0-15221 1-1/2 4 11.0 230 1/60 10' STEPS X20FT--15221 1-1/2 4 11.0 230 1/60 20' STEPS 30FT-15221 1-1/2 4 11.0 230 1/60 30' Final Dose Pump Pod Recirc Pumps Pod Recirc Pump for Alkalinity 8t Disc Filters & Upset' Pond PUMP PERFORMANCE Catalog Number Gallons/Liters per Minute Head (Feet/Meters) PSI STEP 10 0/0 255/78 110 5/19 228/69 99 10/38 170/52 74 12.5/47 120/37 52 STEP20 0/0 180/55 78 7.5/28 160/49 69 15/57 135/41 58 20/76 115/35 50 25/95 75/23 32 STEP30.05221& STEP30.05121 0/0 102/31 44 8/30 100/30 43 16/61 97/30 42 24/91 84/26 36 30/114 68/21 29 36/136 47/14 20 STEP30-10221 0/0 171/52 74 8/30 166/51 72 16/61 162/49 70 24/91 140/43 61 30/114 114/35 49 36/136 78/24 34 STEP30.15221 0/0 206/63 89 8/30 203/62 88 16/61 199/61 86 24/91 176/54 76 30/114 146/45 63 36/136 101/31 44 STEP50-10221 0/0 90/27 39 10/38 86/26 37 20/76 83/25 36 30/114 79/24 34 40/152 71/22 31 50/190 62/19 27 60/227 49/15 21 70/265 27/8 12 STEP50-15221 0/0 120/37 52 10/38 115/35 50 20/76 110/34 48 30/114 104/32 45 40/152 95/29 41 50/190 82/25 35 60/227 65/20 28 70/265 36/11 16 Customer Service: (888) 782.7483 ■ Fax Orders: (800) 426-9446 ■ www.pumps.com ■ Pentair Water ■ Delavan, WI 53115 USA ■ S5594SFS 2 STA-RITE® PERFORMANCEPUMP PERFORMANCE CAPACITY LITERS PER MINUTE CAPACITY LITERS PER MINUTE 0 25 50 75 100 0 25 50 75 100 I I I 300 300 , 250 F 200 W W LL Z Q 150 W S J H O- 100 50 I 80 w s� �A 60 w W Z 40 = tiA J F O Disc Filter: Operating Point 0 250 10200 W LL Z Q 150 W J 2 L- 0- 100 50 80 10 0 10 20 30 0 10 20 30 CAPACITY GALLONS PER MINUTE Alkalinity Pod: PACrrY GALLONS PER MINUTE Operating Point PERFORMANCEPUMP PERFORMANCE CAPACITY LITERS PER MINUTE CAPACITY LITERS PER MINUTE 0 25 50 75 100 125 150 175 0 50 100 150 200 250 300 200 175 F. 150 W LU ? 125 In W = 100 J F 75 50 25 LmmmIMMIEM M m oMmmm' - oGEM 10 20 30 40 CAPACITY GALLONS PER MINUTE MOM 10 —50 -25 801 lu nnn. ►.; n-20 ®■■nllir.. ■■ - ., nn_n�i■■■ IN Final..--v�■Iloilomilk .. Tank 20- �■► T10■■nn■■■■n■■PIN i 0 20 30 T 40 50 60 70 80 CAPACITY GALLONS PER MINUTE Customer Service: (888) 782-7483 ■ Fax Orders: (800) 426-9446 ■ www.pumps.com ■ Pentair Water ■ Delavan, WI 53115 USA ■ S5594SES 3 STA-RITE° 'OUTLINE• 1-1/4" NPT DISCHARGE 2" NPT DISCHARGE (50 GPM ONLY) A 0 0 Jacketed Cord 10, (Standard) 20', 30', 50', 100' (Optional) 10 GPM,1/2 HP=12-1/2" 20 GPM,1/2 HP =13-1/4" 30 GPM,1/2 HP=11-1/2" 30 GPM,1 HP =14" 30 GPM, 1-1/2 HP=15-1/4" 50 GPM,1 HP=13-1/4" 50 GPM, 1-1/2 HP=15-1/4" 3-7/8" 0000 ®0 000 000 ffh ff:hlV 10 GPM,1/2 HP = 21-1/2" 20 GPM,1/2 HP = 22-1/4" 30 GPM,1/2 HP = 22-1/2" 30 GPM,1 HP = 27-1/2" 30 GPM, 1-1/2 HP = 30-1/4" 50 GPM,1 HP = 26-3/4" 50 GPM, 1-1/2 HP = 30-1/4" Dimensions (in inches) are for estimating purposes only. TI Pentair Customer Service: (888) 782-7483 ■ Fax Orders: (800) 426-9446 ■ www.pumps.com ■ Pentair Water ■ Delavan WI 53115 USA ■ S5594SES 12 7 Water 4 Trusted. Tested. Tough' SECTION:2.25.050 OELFM2798 Product information presented ® 0119 here reflects conditions at time of publication. Consult factory Supersedes regarding discrepancies or PUMP COMPANY 0118 inconsistencies. U.S. Patent No. THE 8,562,287 TECHNICAL DATA SHEET SHARK GRINDER SHARK, Model 818/819IB20 Single Seal Grinder Pumps PRODUCT SPECIFICATIONS ' lOe Horse Power 1.0 - 2.0 Voltage 115* / 200 - 575 Phase 1 or 3 Ph Hertz 60 Hz RPM 3450 Type Capacitor start / capacitor run or 3 Ph Insulation Class B Amps 6.5-15.5 d-! d Operation Automatic** or nonautomatic Auto On / Off Variable level float switch, customer sets Discharge Size 1-1/4" NPT vertical discharge Cord Length 20' (6 m) standard Cord Type SOW or SCOW multi -wire neoprene Max. Head 107' (32.6 m) Max. Flow Rate 46 GPM (174 LPM) Max. Operating Temp. 130 °F (54 "C) Cooling Oil filled Motor Protection Auto reset thermal overload (1 Phase) `W H CCQ IG ' _ Cap Cast iron Motor Housing Cast iron Adapter Cast iron Pump Housing Cast iron Upper Bearing Ball bearing Lower Bearing Ball bearing Mechanical Seals Carbon/ceramic Impeller Type Vortex Impeller Engineered plastic with stainless steel insert Hardware 304 Stainless steel Motor Shaft 416 Stainless steel Gasket & Square Ring Neoprene Cutter Type 440C stainless steel hardened to Rockwell C55-60 NOTE: See model comparison chart for specific details. *115 Volt is for model 818 only ** Single phase units only ° Al c @U` uwm— `. Sp GN moo_ �Op'i Tested to UL778 and cCSAus 22.2108 Standards. t 4" 7-5/8" 1102 mm] 1 194 mml - [165 mm] 4" [102 mm] .J 4" [10z1 m] `1-1/4"NPT n] SK1621 TYPICAL Z-RAIL® MOUNTED SYSTEM S.S. LIFTING BAIL 3/4" S.S. OR (NOT INCLUDED GALV. STL. PIPE. PM 10-0789) GUIDE RAIL 2" (5 cm) I UNICHECK 26-3/16" (59 cm) WEEPHOLE I 5-13/16" (15 cm) SK2977 © Copyright 2019 Zoeller® Co. All rights reserved. 502-778-2731 1 800-928-7867 1 3649 Cane Run Road I Louisville, KY 40211-1961 1 zoeller.com TOTAL DYNAMIC HEAD FLOW PER MINUTE MODEL 818 819 820 Feet Meters Gal. Liters Gal. Liters Gal. Liters 5 1.5 43 163 43 163 46 174 10 3.0 42 159 43 163 46 174 15 4.6 40 151 43 163 46 174 20 6.1 1 37 140 1 43 163 1 46 174 25 7.6 33 125 43 163 46 174 30 9.1 28 106 42 159 46 174 35 10.7 22 83 41 155 46 174 40 12.2 16.5 62 39 148 46 174 50 15.2 32 121 46 174 60 18.3 22 83 43 1 163 70 21.3 12 45 1 36 136 80 24.4 - - 27 102 90 27.4 16.7 63 100 30.5 7 26 Shut-off Head: 53 ft. (16.2m) 81 ft. (24.7m) 107 it. (32.6m) 154108 MODEL 818/819/820 GRINDER PUMPS, 1.0/1.5/2.0 HP, 1.25" NPT VERTICAL DISCHARGE, 20' CORDS Model MODEL COMPARISON P/N Mode Ph -.`: Amps `:-HPHz Lbs- Kg WM818 818-0006 Auto 115 1 13.6 1.0 60 89 40.3 N818 818-0002 Non 115 1 13.6 1.0 60 88 39.9 WH818 818-0008 Auto 200-208 1 7.7 1.0 60 89 40.3 I818 818-0005 Non 200-208 1 7.7 1.0 60 88 39.9 WD818 818-0007 Auto 230 1 6.5 1.0 60 89 40.3 E818 818-0004 Non 230 1 6.5 1.0 60 88 39.9 F818 818-0018 Non 230 3 6.9 1.0 60 91 / 99 41.0/44.0 J818 818-0017 Non 200 3 7.5 1.0 60 91 / 99 41.0/44.0 G818 818-0020 Non 460 3 3.7 1.0 60 91 / 99 41.0/44.0 BA818 818-0021 Non 575 3 2.7 1.0 60 91 41.0 WH819 819-0007 Auto 200-208 1 12.0 1.5 60 89 40.3 I819 819-0005 Non 200-208 1 12.0 1.5 60 88 39.9 WD819 819-0006 Auto 230 1 10.8 1.5 60 89 40.3 E819 819-0004 Non 230 1 10.8 1.5 60 88 39.9 F819 819-0014 Non 230 3 8.2 1.5 60 91 /99 41.0/44.0 J819 819-0013 Non 200 3 9.2 1.5 60 91 / 99 41.0/44.0 G819 819-0016 Non 460 1 3 4.2 1.5 60 91 / 99 41.0/44.0 BA819 819-0017 Non 575 3 3.2 1.5 60 91 41.0 WH820 820-0005 Auto 200-208 1 15.5 2.0 60 89 40.3 I820 820-0006 Non 200-208 1 15.5 2.0 60 88 39.9 WD820 820-0011 Auto 230 1 13.7 2.0 60 89 40.3 E820 820-0004 Non 230 1 13.7 2.0 60 88 39.9 F820 820-0008 Non 230 3 9.9 2.0 60 91 / 99 41.0/44.0 J820 820-0007 Non 200 3 11.0 2.0 60 91 /99 41.0/44.0 G820 820-0009 Non 460 3 5.0 2.0 60 91 / 99 41.0/44.0 BA820 820-0010 Non 1 575 3 3.9 2.0 60 91 41.0 A CAUTION All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). . ©Copyright 2019 Zoeller° Co. All rights reserved. 502-778-2731 1 800-928-7867 1 3649 Cane Run Road I Louisville, KY 40211-1961 1 zoeller.com PUMP SYSTEM COMPONENTS (A) GRINDER PUMP STANDARD FEATURES: • Tri-slice° two -bladed, high -torque cutter • Scissor -style cutting action cuts solids down to 7/32" and smaller • 1-1/4" NPT vertical discharge • Carbon/ceramic seal • Thermal overload protection • Engineered, glass -filled plastic impeller with stainless steel insert • Stainless steel cutter and plate • Stainless steel motor shaft • Stainless steel hardware • 20' (6 m) power cord Options: ❑ Extra length cords 25' _ 35' 50' (B) CONTROL PANELS & ALARM SYSTEMS STANDARD PANEL FEATURES: • NEMA 4x • Hand -Off -Automatic (H.O.A.) selector switch • Lockable hasp • Audible and visual high water alarm switch with silent switch • Dry contacts • Test switch for alarm and light • UL listed SIMPLEX PANELS: (For use with non -automatic pumps) ' ❑P/N 10-4463 1 Ph, 0-7.0 Amps ❑ P/N 10-4465 1 Ph, 7.0-15.0 Amps ❑ P/N 10-1078 3 Ph, 2.5-4.0 Amps, 200-460 V ❑ P/N 10-1080 3 Ph, 4.0-6.3 Amps, 200-460 V ❑ P/N 10-1082 3 Ph, 6.0-10.0 Amps, 200-460 V ❑ P/N 10-1083 3 Ph, 9.0-14.0 Amps, 200-460 V ❑ P/N 10-1134 3 Ph, 2.5-4.0 Amps, 575 V DUPLEX PANELS: (For use with non -automatic pumps) ❑P/N 10-4462 1 Ph, 0-7.0 Amps ❑ P/N 10-4464 1 Ph, 7.0-15.0 Amps ❑ P/N 10-1106 3 Ph, 2.5-4.0 Amps, 200-460 V ❑ P/N 10-1108 3 Ph, 4.0-6.3 Amps, 200-460 V ❑ P/N 10-1110 3 Ph, 6.0-10.0 Amps, 200-460 V ❑ P/N 10-1111 3 Ph, 9.0-14.0 Amps, 200-460 V - ❑ P/N 10-1156 3 Ph, 2.5-4.0 Amps, 575 V HIGH WATER ALARMS: (For use with automatic pumps) All alarms come with 15' variable level float switch. ❑ P/N 10-0412 indoor only ❑ P/N 10-0623 indoor/outdoor ❑ WN 10-0126 indoor/outdoor w/ dry alarm contacts (C) FLOAT SWITCHES • 3 float switches required for simplex applications • 3 or 4 float switches required for duplex applications • Weight optional for high water alarms ❑ P/N 10-0744 Float switch w/ 20' cord ❑ P/N 10-1878 Float switch w/ 35' cord I ❑ P/N 10-1879 Float switch w/ 50' cord ❑ P/N 10-0689 Weight only (D) JUNCTION BOXES (optional) SIMPLEX SYSTEM: ❑ P/N 10-0579 Qwik Box, 115 Volt, 15 Amp Max. ❑ P/N 10-0580 Qwik Box, 230 Volt, 20 Amp Max. ❑ P/N 10-0647 For 3-float outdoor package DUPLEX SYSTEM: ❑ P/N 10-0648 For 3-float systems ❑ P/N 10-0649 For 4-float systems (E) PREPACKAGED INDOOR SYSTEM STANDARD EQUIPMENT • Fiberglass basin w/ fiberglass anti -flotation ring • Rust -resistant steel cover (epoxy coated) • Inspection plate • Pump access cover (2) for duplex • (1) 3" Adaptaflex vent seal • (1) 1-1/4" Adaptaflex discharge pipe seal • Cord seal • (1) 4" Adaptaflex inlet pipe seal (field -installed) • Pump support hardware • 1-1/4" NPT cast iron check valve (2) for duplex • 1-1/4" PVC Ball valve (2) for duplex SIMPLEX SYSTEM: ❑ P/N 32-0011 Automatic models 24" x 36" Fiberglass w/ inspection plate DUPLEX SYSTEM: ❑ P/N 32-0009 30" x 36" Fiberglass w/ 3 float inspection plate ❑ P/N 32-0010 30" x 36" Inspection plate basin w/ 4 float inspection plate TYPICAL SIMPLEX INDOOR SYSTEM OPTIONAL HIGH WATERALARM (FIELD INSTALLED) 1-114" PVC SLIP X SLIP TO ALARM PANEL BALL VALVE (FIELD INSTALLED) 0 - • 1-114" FEMALE NPT CAST IRON CHECK VALVE (FIELD INSTALLED) PUMP SUPPORT I �1-1/4' GROMMET SEAL HARDWARE 4"RUBBERINLET PIPE SEAL (FIELD INSTALLED) GALVANIZED PIPE 36" 1 —1-114" GALVANIZED PIPE ALARM ON _ OFF GRINDER PUMP 24"24" NOMINAL 69:f[li PREPACKAGED AND JOB READY SYSTEMS -'INDOOR REG. Grinder (auto or nonauto) P/N (A) Control Panel or alarm P/N (B) Floats and weights P/N (C) Junction Box (optional) P/N (D) Basin, cover and hardware P/N (E) © Copyright 2019 Zoeller® Co. All rights reserved. 502-778-2731 1 800-928-7867 1 3649 Cane Run Road I Louisville, KY 40211-1961 1 zoeller.com (F) PREPACKAGED OUTDOOR SYSTEM WITH Z-RAIL° TECHNOLOGY • Fiberglass basin with fiberglass anti -flotation ring • 2" Schedule 80 PVC discharge piping • 1-1/4" x 2" Z-Rail° disconnect system, epoxy coated ductile iron • 3/4" Galvanized rail pipes • Stainless steel lifting cable and bail • 2" PVC ball valve (installed) • 2" cast iron check valve (installed) • Pre -wired PVC float tree • (1) 4" rubber inlet pipe seal (field install) • (1) 2" pipe seal (field install) for electrical conduit • Solid fiberglass cover with Zoeller imprint SIMPLEX ❑ 24" x 48" (61 x 122 cm) P/N 33-2054 ❑ 24" x 60" (61 x 152 cm) P/N 33-2057 ❑ 24" x 72" (61 x 183 cm) P/N 33-2060 ❑ 24" x 84" (61 x 213 cm) P/N 33-2063 ❑ 24" x 96" (61 x 244 cm) P/N 33-2069 ❑ 24" x 108" (61 x 274 cm) P/N 33-2075 ❑ 24" x 120" (61 x 305 cm) P/N 33-2078 30" x 48" (76 x 122 cm) P/N 33-2081 ❑ 30" x 60" (76 x 152 cm) P/N 33-2084 ❑ 30" x 72" (76 x 183 cm) P/N 33-2087 ❑ 30" x 84" (76 x 213 cm) P/N 33-2090 ❑ 30" x 96" (76 x 244 cm) P/N 33-2096 ❑ 30" x 108" (76 x 274 cm) P/N 33-2102 ❑ 30" x 120" (76 x 305 cm) P/N 33-2105 DUPLEX ❑ 36" x 48" (91 x 122 cm) P/N 33-2108 ❑ 36" x 60" (91 x 152 cm) P/N 33-2111 ❑ 36" x 72" (91 x 183 cm) P/N 33-2114 ❑ 36" x 84" (91 x 213 cm) P/N 33-2117 ❑ 36" x 96" (91 x 244 cm) P/N 33-2123 ❑ 36" x 108" (91 x 274 cm) P/N 33-2129 ❑ 36" x 120" (91 x 305 cm) P/N 33-2132 ❑ 48" x 48" (122 x 122 cm) P/N 33-2135 ❑ 48" x 60" (122 x 152 cm) P/N 33-2138 ❑ 48" x 72" (122 x 183 cm) P/N 33-2141 ❑ 48" x 84" (122 x 213 cm) P/N 33-2144 ❑ 48" x 96" (122 x 244 cm) P/N 33-2150 ❑ 48" x 108" (122 x 274 cm) P/N 33-2156 ❑ 48" x 120" (122 x 305 cm) P/N 33-2159 FIELD -ASSEMBLED SYSTEM COMPONENTS Z-Rail° Disconnect System for 1-1/411 pump discharges (Rail System discharge is 2" NPT male thread) Ductile iron construction ❑ P/N 39-0134 WGT. 43 Ib (19.5 kg) With stainless steel upper rail support ❑ P/N 39-0135 WGT. 43 Ib (19.5 kg) Stainless Steel Lifting Bail ❑ P/N 10-0789 Required Intermediate Stabilizer Bracket for every 121 (3.7 m) of depth Stainless steel construction ❑ P/N 39-0139 WGT. 6 lb (2.7 kg) Check Valves 1-1/4" Cast iron NPT female ❑ P/N 30-0163 WGT. 7.5 Ib (3.4 kg) 2" Cast iron NPT female ❑ P/N 30-0152 WGT. 10 Ib (4.5 kg) Ball Valves 1-1/4" Slip to slip ❑ P/N 30-0165 WGT. 2 lb (0.9 kg) 2" Slip to slip ❑ P/N 30-0167 WGT. 2.5 Ib (1.1 kg) Stainless Steel Lifting Cable 8' (2.4 m) ❑ P/N 39-0031 WGT. 1 lb (0.5 kg) 12' (3.7 m) ❑ P/N 39-0032 WGT. 1 lb (0.5 kg) TYPICAL SIMPLEX OUTDOOR SYSTEM 0 0 HIGH WATERALARM OR SIMPLEX CONTROL PANEL (FIELD INSTALLED) 0 0 SOLID FIBERGLASS COVER OPTIONS • Steel hatch cover *Aluminum hatch cover FLOAT TREEASSEMBLY • Special sizes and configurations (consult factory) -PREPACKAGED AND JOB READY SYSTEMS. OUTDOOR REQ. Grinder (auto or nonauto) P/N (A) Control panel/alarm system P/N (B) Floats and weights P/N (C) Junction Box (optional) P/N (D) Basin, cover and rail system t P/N (F) 2" FLEX BOOT FITTING (LOCATION VARIES WITH BASIN DEPTH) 2" SCH. 80 BALLVALVE 2" PVC SCH. 80 PLBG. 314" GUIDE RAILS 7' CAST IRON CHECK VALVE 1.25.2' Z-WUL FIBERGLASS AFD 2" PIPE SEAL (FIELD INSTALLED) 4" PIPE SEAL (FIELD INSTALLED) ALARM ON DFF 'HP GRINDER PUMP 24" MIN. SK3110 © Copyright 2019 Zoeller' Co. All rights reserved. 502-778-2731 800-928-7867 1 3649 Cane Run Road I Louisville, KY 40211-1961 1 zoeller.com Planning & Project Management / Civil Engineering Surveying / Environmental Engineering & Services 11 Arlington Street /Asheville NC 28801 BROOKS ENGINEERING ASSOCIATES www.brooksea.com / 828-232-4700 LAKESIDE PRODUCE GREENHOUSE FACILITY HENDERSON COUNTY NORTH CAROLINA RECLAIMED WASTEWATER SYSTEM CALCULATIONS PREPARED FOR: ch LAKESIDE PRODUCE. Gt 1 32 ELLIOT ST. am.. LEAMINGTON, ONTARIO, NBH :1 A40 e LIP CANADA cam p rs 00 cv 0 N FINAL DESIGN — NOT RELEASED FOR CONSTRUCTION im 11l11 lilt � ORIGINAL: AUGUST 16, 201 SR01.3KS ENGINEERING_ ASSOCIATES PROJECT NEM 4745113 I J 1 " TABLE OF CONTENTS ,I _, 1.0 Calculations J 1.1 Water and Nutrient Balance 1.2 TDH Calculations - EQ To Recirc Tank - Recirc to EZ Treat Pod - Disc Filter Dosing - Final Dose Tank to irrigation Tank - Upset Condition Dose to Upset Pond - Grinder Pump to WWTF 1.3 i Tank Size and Float Settings 1.4 WWTF Process Calculations - Treatment system effluent parameters - UV System 1.5 Buoyancy - 8,000 gallon septic tank - 5,000 gallon pump tank -1500 gallon pump tank - 6500 gallon pump tank - EZ Treat Pod i i 1.0 CALCULATIONS 1 1.1 Water and Nutrient Balance WATER & NUTRIENT BALANCE WATER BALANCE Water Requirements Units No. Units Flow/Unit al Add'I Irrigation Water d % by Reuse Phase 1 Irrigation system Make-up Water ft2 829818 0.245424 203,657 3.4% Phase 2 Irrigation system Make-up Water 1 W 1 514879 1 0.245424 1 126,364 1 2.1 % Make water Requirement (10L/m2) NUTRIENT BALANCE 0.245424 al/sf Nutrient Requirements For Irrigation System Units No. Units Acres Lbs./day % by Reuse Phase 1 Total Nitrogen lb/acre 11 19.05 210 0.70% Phase 1 Total Phosphorus lb/acre 4 19.05 84 0.56% Phase 2 Total Nitrogen lb/acre 11 11.82 1 130 0.43% Phase 2 Total Phosphorus lb/acre 4 11.82 1 52 0.34% Nutrients Added to Irrigation System by OSWW Units No. Units m /I Lbs./da Phase 1 & 2 Total Nitrogen gpd 7010 25 1.46 Phase 1 & 2 Total Phosphorus gpd 7010 8.00 0.47 1.2 TDH Calculations - EQ To Recirc Tank - Recirc to EZ Treat Pod - Disc Filter Dosing - Final Dose Tank to irrigation Tank - Upset Condition Dose to Upset Pond - Grinder Pump to WWTF EQ Tank to Recirc Tanks TDH CALCULATIONS TDH =AH+h,,, where: AH = elevation head hR, = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings h,,, _ (4.727 U d4.87) (Q/C)l.85 where: Q in cfs, L in feet, d in ft. no user input user input req'd Piping: Diameter = OEM inches (nominal) equals 2.047 inches (ID) 0.1705833 ft. NODE: INPUTS Elevation Head Loss Major Losses Equiv. Length Sum No. inputs Fittings Details Initial Elev. Final Elev. L "C.. (FT) Eq. Length 1 Pipe 26.0 90 DEG ELL 7 42.00 45 DEG ELL 4 24.00 90 DEG TEE 10 0.00 COUPLING 2 2.50 GATE VALVE 1.3 3.90 GLOBE VALVE 55 0.00 ANGLE VALVE 28 0.00 CHECK VALVE 19 19.00 117.36� Q (gpm) hm (feet) TDH PSI Velocity 10 7.00 0.25 7.26 3.1 1.02 20 7.00 0.90 7.90 3.4 2.04 30 7.00 1.90 8.90 3.9 3.07 40 7.00 3.23 10.23 4.4 4.09 50 7.00 4.89 11.89 5.1 5.11 60 7.00 6.85 13.85 6.0 6.13 70 7.00 9.12 16.12 7.0 7.15 80 7.00 11.68 18.68 8.1 8.17 90 7.00 14.52 21.52 9.3 9.20 100 7.001 17.65 1 24.65 10.7 10.22 110 7.001 21.06 1 28.06 12.1 11:24 Recirc Tank to Pod TDH CALCULATIONS TDH =AH+hm where: AH = elevation head hR, = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings hn, _ (4.727 U d4.87) (Q/C)1.85 where: Q in cfs, L in feet, d in ft. no user input user input req'd Piping: Diameter = inches (nominal) equals 2.047 inches (ID) 0.1705833 ft. INPUTS Elevation Head Loss Major Losses Equiv. Length Sum Details Initial Elev. Final Elev. L ..C"(FT) Eq. Length 32.7 L 7 42.00 L Ji 4 24.00 rDEG E 10 0.00 2 3.00 E, ANGLE VALVE 1.3 2.60 40 1080.00 28 0.00 CHECK VALVE 19 19.00 1203.30] Q (gpm) hm (feet) TDH PSI Velocity 10 13.00 2.54 15.54 6.7 1.02 20 13.00 9.19 22.19 9.6 2.04 30 13.00 19.47 32.47 14.1 3.07 40 13.00 33.16 46.16 20.0 4.09 50 13.00 50.13 63.13 27.3 5.11 60 13.00 70.27 83.27 36.0 6.13 70 13.00 93.49 106.49 46.1 7.15 80 13.00 119.72 132.72 57.5 8.17 90 13.00 148.90 161.90 70.1 9.20 100 13.001 180.99 1 193.991 84.0 1 10.22 110 13.001 215.93 228.931 99.1 1 11.24 Pump Tank To Disc TDH CALCULATIONS TDH =OH+hm where: AH = elevation head hm = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings hm = (4.727 U d'-") (Q/C)1.85 where: Q in cfs, L in feet, d in ft. ^�- no user input - user input req'd Piping: Diameter= EEEJMinche=s(nc minal) equals 1.59 inches (ID) 0.1325 ft. NODE: INPUTS Elevation Head Loss Major Losses Equiv. Length Sum No. inputs Fittings Details Initial Elev. Final Elev. L "c., (FT) Eq. Length 1 Pie 23.3 90 DEG ELL _ 5 30.00 45 DEG ELL 3 18.00' 90 DEG TEE 7 0.00 COUPLING 1.5 1.50 GATE VALVE 1 3.00 Disc Filter 100 100.00 ANGLE VALVE 22 0.00; CHECK VALVE 14 14.00 _ 189.821 Q (gpm) hm (feet) TDH PSI Velocity 10 12.00 1.37 13.37 5.8 1.82 20 12.00 4.96 16.96 7.3 3.63 30 12.00 10.51 22.51 9.7 5.45 40 12.00 17.91 29.91 12.9 7.27 50 12.00 27.07 39.07 16.9 9.08 60 12.00 37.94 49.94 21.6 10.90 70 12.00 50.48 62.48 27.0 12.72 80 12.00 64.64 76.64 33.2 14.53 90 12.00 80.39 92.39 40.0 16.35 100 12.001 97.72 1 109.72 47.5 18.16 110 12.00 116.58. 128.58 55.7 19.98 Final Dose Tank to Irrigation Tank TDH CALCULATIONS TDH =AH+hm where: OH = elevation head hm = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings hm = (4.727 U d4.87) (Q/C)1.85 where: Q in cfs, L in feet, d in ft. no user input 6-mm� user input req'd Piping: Diameter = inches (nominal) NODE: equals 2.047 inches (ID) 0.1705833 ft. INPUTS Elevation Head Loss Major Losses Equiv. Length Sum No. inputs Fittings Details Initial Elev. Final Elev. L "C" (FT) Eq. Length 1 Pie _ 6547 90 DEG ELL 7 42.00 4,5 DEG ELL_ 4. 24:00 90 DEG TEE 10 0.00 COUPLING, 2 65'.00 GATE'VALVE 1.3 2:60 Nozzles 40 1080A0 ANGLE VALVE `- 28 0.00 CHECK VALVE 19 19.60 [ 188726[ Q (gpm) 11H I hm (feet) TDH PSI Velocity 10 78.00 3.99 81.99 35.5 1.02 20 78.00 14.41 92.41 40.0 2.04 30 78.00 30.53 108.53 47.0 3.07 40 78.00 52.01 130.01 56.3 4.09 50 78.00 78.63 156.63 67.8 5.11 60 78.00 110.22 188.22 81.5 6.13 70 78.00 146.63 224.63 97.2 7.15 80 78.00 187.77 265.77 115.1 8.17 90 78.00 233.54 311.54 134.9 9.20 100 78.001 283.86 361.861 156.7 10.22 110 78.00. 338.66 416.661 180.4 1 11.24 Upset Tank to pond TDH CALCULATIONS TDH =AH+h,„ where: AH = elevation head hn, = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings h,,, _ (4.727 U d4.87) (Q/C)1.85 where: Q in cfs, L in feet, d in ft. no user input user input req'd Piping: Diameter = MEN inches (nominal) NODE: equals 2.047 inches (ID) 0.1705833 ft. INPUTS Elevation Head Loss Major Losses Equiv. Length Sum No. inputs Fittings Details Initial Elev. Final Elev. L loci. (FT) Eq. Length 1 Pie 90 DEG ELL =' 52.3 7 42.00 45 DEG ELL 4 24.00 90 DEG TEE 10 0.00 COUPLING 2 5.20 GATE VALVE 1.3 3.90 GLOBE VALVE 55 0.00 ANGLE VALVE 28 0.00 CHECK VALVE 19 19.00 146.45) Q (gpm) hm (feet) TDH PSI Velocity 10 6.00 0.31 6.31 2.7 1.02 20 6.00 1.12 7.12 3.1 2.04 30 6.00 2.37 8.37 3.6 3.07 40 6.00 4.04 10.04 4.3 4.09 50 6.00 6.10 12.10 5.2 5.11 60 6.00 8.55 14.55 6.3 6.13 70 6.00 11.38 17.38 7.5 7.15 80 6.00 14.57 20.57 8.9 8.17 90 6.00 18.12 24.12 10.4 9.20 100 6.00 22.03 1 28.031 12.1 10.22 110 6.00 26.28 1 32.281 14.0 11.24 Grinder Pump TDH CALCULATIONS TDH =OH+hm where: AH = elevation head hn, = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings hm = (4.727 L/ d4.87) (Q/C)1.85 where: Q in cfs, L in feet, d in ft. no user input -user input req'd Piping: Diameter = inches (nominal) NODE: equals 2.047 inches (ID) 0.1705833 ft. INPUTS Elevation Head Loss Major Losses Equiv. Length Sum No. inputs Fittings Details Initial Elev. Final Elev. L "C., (FT) Eq. Length 1 Pi a 2023.0' 90 DEG ELL 7 42.00, 45 DEG ELL '` 4 24:00 90 DEG TEE 10 0.00 COUPLING- 2 �� 202.30 GATE VALVE 1.3 1.30 GLOBE, VALVE 55 0.00 ANGLE VALVE . 28 0.00 dHECKVALVE 19 1900. , 2311:60] Q (gpm) hm (feet) TDH PSI Velocity 10 -1.00 4.89 3.89 1.7 1.02 20 -1.00 17.65 16.65 7.2 2.04 30 -1.00 37.40 36.40 15.8 3.07 40 -1.00 63.71 62.71 27.1 4.09 50 =1.00 96.31 95.31 41.3 5.11 60 -1.00 135.00 134.00 58.0 6.13 70 -1.00 179.60 178.60 77.3 7.15 80 -1.00 229.99 228.99 99.1 8.17 90 -1.00 286.05 285.05 123.4 9.20 100 -1.001 347.69 1 346.691 150.1 10.22 110 -1.001 414.81 1 413.811 179.1 11.24 1.3 Tank Size and Float Settings 4 EQ Pump Tank 6500 gallon Pump Tank Selected Req'd. EQ Storage (gal) 1752.5 gal Total Tank Height 54 inches Storage (gal/ft) 1496.16 Storage (gal/in) 124.68 Pump Off Level 18 inches Pump Drawdown on Cycle Dose 2.3 inches Req'd. EQ Storage (in) 14.06 inches 4 Hour Emergency Storage (gal) 1752.50 gal Req'd. Emergency Storage (in) 14.06 inches **Req'd EQ Storage = 2 hours peak flow - 2 hours period of pump cycles Actual Settings Top Depth from Top Interior 8.OI997.4 inches/gal. Total Depth (in.) �.o Total Depth (in.) 14.0 6.01748.1 inches/gal. Alarm Enable Total Depth (in.) 3 .0 18.012244.2 inches/gal. Dose Enable Level Total Depth (in.) 3�.0 I 4.001498.7 inches/gal. AGE Total Depth (in.) 5�.0 1812244 inches/gal. Tank bottom level Brooks Engineering Associates, PA p.1 of 1 8/16/2019 Final Dose Tank to Irrigation Tank TDH CALCULATIONS TDH = AH + hn, where: AH = elevation head h,, = major pipe losses, utilize Hazen Williams equation with equivalent lengths for fittings hm = (4.727 U d4'87) (Q/C)1.85 where: Q in cfs, L in feet, d in ft. no user input - user input req'd Piping: Diameter = inches (nominal) NODE: equals 2.047 inches (ID) 0.1705833 ft. INPUTS Elevation Head Loss Major Losses Equiv. Length Sum ings Details Initial Elev. Final Elev. L "C"(FT) Eq. Length e 654.7 DEG ELL 7 42.00 JJ45'DEG ELL 4 24.00 DEG TEE 10 0.00 UPLING 2 65.00 TE VALVE 1.3zles 40 1080.00 11MANGLE VALVE 28 0.00 CHECK VALVE 19 19.00 1 9887.26) Q (gpm) hm (feet) TDH PSI Velocity 10 78.00 3.99 81.99 35.5 1.02 20 78.00 14.41 92.41 40.0 2.04 30 78.00 30.53 108.53 47.0 3.07 40 78.00 52.01 130.01 56.3 4.09 50 78.00 78.63 156.63 67.8 5.11 60 78.00 110.22 188.22 81.5 6.13 70 78.00 146.63 224.63 97.2 7.15 80 78.00 187.77 265.77 115.1 8.17 90 78.00 233.54 311.54 134.9 9.20 100 78.001 283.86 361.86 156.7 10.22 110 78.001 338.66 1 416.66 180.4 11.24 TANK SIZING CALCULATIONS Disc Filter Dose Pump Tank 1500 gallon Pump Tank Selected Design Flow 7010 gpd Total Tank Height 60 inches Storage (gal/ft) 418.92 Storage (gal/in) 34.91 Pump Off Level 18 inches Gallons per cycle 160.0 gal. Pump Drawdown on Cycle Dose 4.6 inches Estimated Volume to Pressurize 350.0 gal Pump Drawdown on 3 Cycle Dosing 43.8 inches Req'd. Emergency Storage 4 hours of recycle doses 224.00 gal . Req'd. Emergency Storage (in) 6.42 inches Actual Settings Top Depth from Top Interior 6.0 1 209.5 inches/gal. Total Depth (in.) 6.0 Peak Enable Level 8.01279.3 inches/gal. Total Depth (in.) 14.0 Alarm Enable 24.01837.8 inches/gal. Total Depth (in.) 38.0 Dose Enable Level 41139.6 inches/gal. Total Depth (in.) 42.0 Off level 181628 inches/gal. Total Depth (in.) 60.0 Tank bottom level Brooks Engineering Associates, PA p.1 of 1 8/14/2019 1.4 VWI/TF Process Calculations - Treatment system effluent parameters - UV System r SUMMARY OF PROPOSED TREATMENT SYSTEM CONTAMINANT REDUCTION Parameter Septic Tanks Influent* Effluent EZ Treat Influent Effluent UV Influent Effluent Sources** Calculations? BOD5 350 170.6 171 7.7 NA NA 1, 2, 4 Provided TSS 250 50 50 0.68 NA NA 1, 2, 4 Provided NH3-N 60 60 60 0.9 NA NA 3 Provided NO3-N 0 0 0 8.1 NA NA 3 Non -empirical, reduction % from source NO2-N 0 0 0 0.5 NA NA 3 Non -empirical, reduction % from source TKN 80 70 70 0.9 NA NA 3 Non -empirical, reduction % from source TN 50 50 50 9.5 NA NA 1 Provided Total P 10 5 5 5 NA NA 5 Non -empirical, reduction % from source Fecal 1.00E+06 10 6 Provided *All units are in mg/I **Sources 1 Calculations based on NSF 345 and 245 Certifications for EZ Treat System 2 Engineering Review., Alternative Onsite Wastewater Systems, Brooks 1996 3 USEPA Onsite Wastewater Treatment Systems Technology Fact Sheet 11 (EPA 625/R-00/008) 4 USEPA Onsite Wastewater Treatment and Disposal Systems Design Manual (EPA 625/1-80-012) 5. Wastewater Engineering Treatment/Disposal/Reuse, Metcalf & Eddy 6 Manufacturer assisted calculations PROCESS DESIGN CALCULATIONS Lakeside Produce WWTF Process Calculations Design Flow Rate 1st 1Q Septic Tank Influent BOD5 2nd 1Q Septic Tank Influent BODS EZ Treat Recirc Tank Influent BODs 1st 1Q Septic Tank Influent TSS 2nd 1Q Septic Tank Influent TSS EZ Treat Recirc Tank Influent TSS 7010 gpd 350 mg/1 (35% reduction) 227.5 mg/1 (25% reduction) 170.625 mg/I 300 mg/l (70% reduction) 90.0 mg/1 (50% reduction) 45 mg/I 4L Pods 2 1Q Septic 1Q Septic - Recirc Tank 8000 8000 8000 4L Pods 2 "Ell - Dose Tank > Recirc Tank 8,000 16,400 2 Pod 2 Pod 2 Pod BODs Process Reduction Influent Influent Pod Loading Effluent Effluent % BOD BOD (mg/1) BOD (lb) Rate (Ib/pod) BOD (lb) BOD (mg/1) Reduction First Recirculation 170.6 10 5.0 1.5 25.6 85.0% Second Recirculation 25.6 1 0.7 0.4 7.68 70.0% total 95.5% Criteria: 1) Septic Tanks will provide total BOD reduction of 51.3% 2) Typical Organic Loading for Pod 200 mg/1 Hydraulic Loading for Pod 3200 gpd with 112 s.f. of media 28.57 gpd/sf Resulting Loading Rate (lb BOD per s.f.) 0.08896 Resulting Loading Rate (lb/pod) 5.3 3) Per NSF 350 Certification 90+% Effluent Removal at typical loading rates. Expressed above assumes 85% of the influent BOD is removed with first recirculation and 70% removed with second recirculation PROCESS DESIGN CALCULATIONS 2 Pod 2 Pod 2 Pod TN Process Reduction Influent Influent Pod Loading Effluent Effluent % TN TN (mg/1) TN (lb) Rate (lb/pod) TN (lb) TN (mg/1) Reduction First Recirculation 50 3 2.0 0.92 15.8 68.4% Second Recirculation 15.8 1 0.5 1 9.5 40.0% Resulting NH3 (10% TN) 0.9 Criteria: 1) Septic Tankage will convert all TKN to NH4 2) Typical TN Loading for Pod 50 mg/1 Hydraulic Loading for Pod 3200 gpd with 112 s.f. of media 28.57 gpd/sf Resulting Loading. Rate (lb BOD per s.f.). 0.02224 Resulting Loading Rate (lb/pod) 3.6 3) Per NSF 245 Certification data demonstrates >50% TN removal Effluent Removal expressed above assumes 50% of the influent TN is removed with first recirculation and 40% based on the second recirculation 4) >80% of TN will be nitrates, with less than 10% NH3 2 Pod 2 Pod 2 Pod TSS Process Reduction Influent Influent Pod Loading Effluent Effluent % TSS TSS (mg/1) TSS (lb) Rate (Ib/pod) TSS (lb) TSS (mg/1) Reduction First Recirculation 45 3 1.3 1 13.5 70.0% Second Recirculation 13.5 1 0.4 0 6.8 50.0% Disc Filtration 6.8 0.4 0.68 Criteria: 1) Septic Tankage removal rates above 2) Typical TSS Loading for Pod 70 mg/1 Hydraulic Loading for Pod 3200 gpd with 112 s.f. of media 28.57 gpd/sf Resulting Loading Rate (lb TSS per s.f.) 0.031136 Resulting Loading Rate (lb/pod) 5.0 3) Effluent Removal expressed above assumes 70% of the influent TSS is removed with first recirculation and 50% based on the second recirculation based on manufacturer's and NSF data 4) Disc filtration provides >90% removal UV Intensity Calculations Round Housing Lamp Model: GPH620T5U4 Length, of Lamp = 30 inches Diameter. of Lamp = 3/4 inches Nominal Intensity = 3,700 mW-sec/cm2 (at < 3" from lamp centerline) Arc Length = 27 7/8 inches (length of lamp less 2 1/8") Effective Intensity = 2,294 mW-sec/cm2 (62% of nominal intensity for wastewater) Design Dosage = 24,000 mW/cm2 (gives >log-5 reduction for E. coli, log-3 reduction for Rotavirus, Polio) (treats 1,000,000 MPN/100 mL Total Coliform to 10 MPN/100 mL) Chamber Diameter = 4 inches Chamber Volume = 1.516 gallons Lamp Volume = 0.053 gallons Net Fluid Volume = 1.463 gallons Req'd Retention Time = 10.5 seconds Number of Lamps 8 Max Flow Rate = 8.4 gpm / chamber Max Flow. Rate for all lamps = 67.14 gpm for 100 MPN/mL effluent Max Flow Rate from system = 30.00 gpm Retention Time at Max Flow = 23.42 seconds for 14 MPU/100 mL 1.5 Buoyancy - 8,000 gallon septic tank - 5,000 gallon pump tank -1500 gallon pump tank - 6500 gallon pump tank - EZ Treat Pod IFor Tank: 6500 gal EQ Tank Soil Depth = 4 ft Tank Width 11.33 ft Tank Height 5.83 ft Tank Length 21.33 ft Volume of Tank 1410.37 Cubic Feet Tank Weight (dry) 55,806 Ibs Up Force from Displaced Water: (assumes water to tank top) 87,866.1 Lbs Minimum Tank Water Volume F- 0 gal Weight of Water Permanently in Tank 0.0 lbs Volume of Soil above tank 967.11 Cubic Feet Soil Density 90 lb/c.f. Soil Weight 87040 lb Down Force From Tank, Water and Soil: 142,846.0 Lbs Factor of Safety: 1.625724 -Factory of Safety OK Predicted Height of Water at Tank for Bouyancy 9.48 ft BOUYANCY CALCULATIONS For Tank: 8000 gal Septic Tank Soil Depth = 4 ft Tank Width 11.00 ft Tank Height 7.50 ft Tank Length 23.00 ft Volume of Tank 1897.50 Cubic Feet Tank Weight (dry) 69,260 Ibs Up Force from Displaced Water: (assumes water to tank top) 1.18,214.3 Lbs Minimum Tank Water Volume gal Weight of Water Permanently in Tank 0.0 Ibs Volume of Soil above tank 1012.00 Cubic Feet Soil Density 90 lb/c.f. Soil Weight 91080 lb Down Force From Tank, Water and Soil: 160,340.0 Lbs Factor of Safety: 1.356351 -Factory of Safety OK Predicted Height of Water at Tank for Bouyancy 10.17 ft BOUYANCY CALCULATIONS For Tank: 6000 gal Tank Soil Depth = 4 ft Tank Width ft Tank Height aft ft Tank Length Volume of Tank 934.93 Cubic Feet Tank Weight (dry) 51,338 Ibs Up Force from Displaced Water: (assumes water to tank top) 58,246.1 Lbs Minimum Tank Water Volume gal Weight of Water Permanently in Tank 0.0 Ibs Volume of Soil above tank 361.92 Cubic Feet Soil Density 90 lb/c.f. Soil Weight 32573 lb Down Force From Tank, Water and Soil: 83,910.8 Lbs Factor of Safety: 1.440624 -Factory of Safety OK Predicted Height of Water at Tank for Bouyancy 14.89 ft BOUYANCY CALCULATIONS For Tank: 1500 gal Pump Tank Soil Depth = 4 ft Tank Width ft Tank Height [:aft ft Tank Length Volume of Tank 436.77 Cubic Feet Tank Weight (dry) 25,502 Ibs Up Force from Displaced Water: (assumes water to tank top) 27,210.8 Lbs Minimum Tank Water Volume gal Weight of Water Permanently in Tank 0.0 Ibs Volume of Soil above tank 291.18 Cubic Feet Soil Density 90 lb/c.f. Soil Weight 26206 lb Down Force From Tank, Water and Soil: 51,708.2 Lbs Factor of Safety: 1.900284 -Factory of Safety OK Predicted Height of Water at Tank for Bouyancy 11.40 ft BOUYANCY CALCULATIONS For Tank: EZ Treat pods TANK Soil Depth = 3 ft 3 feet Anti-bouyancy collars Tank Width 7.50 ft Tank Height 3.17 ft Tank Length 16.13 ft Volume of Tank 383.01 Cubic Feet Tank Weight (dry) 1,250 Ibs Up Force from Displaced Water: (assumes water to tank top) 23,861.5 Lbs Minimum Tank Water Volume DO gal Weight of Water Permanently in Tank 0.0 Ibs Volume of Soil above Anti-bouyancy collars 290.25 Cubic Feet Soil Density 115 lb/c.f. Soil Weight 33379 lb Down Force From Tank, Water and Soil: 34,628.8 Lbs Factor of Safety: 1.451242 -Factory of Safety OK Predicted Height of Water at Tank for Bouyancy 4.60 ft