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HomeMy WebLinkAboutWQ0003487_Final Permit_20220823 August 23, 2022 C HARLES D. S HAPIRO S ENIOR D IRECTOR N OVOZYMES N ORTH A MERICA, I NC. 77P ERRYS C HAPEL C HURCH R OAD F RANKLINTON, N ORTH C AROLINA 27525 Subject: Permit No. WQ0003487 Novozymes Class A Residuals Program Distribution of Class A Residuals Franklin County Dear Mr. Shapiro: In accordance with your permit minor modification request received February 14, 2022, and subsequent additional information received June 15, 2022, we are forwarding herewith Permit No. WQ0003487 dated August 23, 2022, to Novozymes North America, Inc. for the construction and operation of the modified facilities, as well as the continued operation of the subject residuals management program. Modifications to the subject permit are as follows: Replacement of the 20 horsepower (hp) blade agitation mixers in the existing storage tanks (i.e., Tanks A, B, and C) with recirculating pump and eductor agitation systems. This permit shall be effective from the date of issuance through March 31, 2028, shall replace Permit No. WQ0003487 issued October 28, 2021, and shall be subject to the conditions and limitations as specified therein. The Permittee shall submit a renewal application no later than October 3, 2027. Please pay particular attention to the monitoring requirements listed in Attachment A for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information shall result in future compliance problems. If any parts, requirements, or limitations contained in this permit are unacceptable, the Permittee has the right to request an adjudicatory hearing upon written request within 30 days following receipt of this permit. This request shall be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings at 6714 Mail Service Center, Raleigh, NC 27699-6714. Otherwise, this permit shall be final and binding. Mr. Charles D. Shapiro August 23, 2022 Page 2 of 2 One set of approved plans and specifications is being forwarded to you. If you need additional information concerning this permit, please contact Erick Saunders at (919) 707-3659 or erickson.saunders@ncdenr.gov. Sincerely, Richard E. Rogers, Jr., Director Division of Water Resources cc: Franklin County Health Department (Electronic Copy) Raleigh Regional Office, Water Quality Regional Operations Section (Electronic Copy) Chris Stahl, PE, S&ME, Inc. (Electronic Copy) Laserfiche File (Electronic Copy) Digital Permit Archive (Electronic Copy) NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH DISTRIBUTION OF CLASS A RESIDUALS PERMIT _____________________________________________________________________________________ In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Novozymes North America, Inc. Franklin County FOR THE operation of a residuals management program for Novozymes North America, Inc. and consisting of the distribution of Class A residuals generated by the approved facilities listed in Attachment A and consisting of the following systems: continued operation of an up to 3,280 dry ton per year (DT/yr) Waste Activated Sludge (WAS) residuals dewatering system serving the WAS residuals generated under Permit No. WQ0002806, designed to achieve a solids content of approximately 10% in the cake stream at a feed rate of 100 gallons per minute (GPM) and consisting of: a sludge feed pump; a decanter centrifuge; a cake pump; and system components to either discharge dewatered cake to roll-off containers for transport to composting facilities or pump dewatered cake to the lime stabilization facilities where they mixed with up to 37,720 DT/yr of Spent Biomass (SBM) (including industrial process waste SBM, primary clarifier residuals generated under Permit No. WQ0002806, residuals generated from the reverse osmosis process in Permit No. NC0089621. and lime for stabilization); and the continued operation of two lime stabilization facilities (FFI and FHG) consisting of: FFI: a 10,000 gallon buffer tank; a 1,000 gallon reactor tank with a 2 horsepower (hp) mixer; a 79 GPM mixing pump; a 150 GPM transfer pump which transfers to the FHG407A 72,270 gallon holding tank; a 33 2,070 cubic foot (ft) (i.e., 15,500 gallon) Lime Silo; and a 60 ft per hour volumetric feeder; and FHG: a 10,000 gallon buffer tank; a 1,000 gallon reactor tank with a 2 horsepower (hp) mixer; a 200 GPM 3 transfer pump which transfers to the FHG407B 72,270 gallon holding tank; a 2,236 ft (i.e., 16,700 gallon) 3 lime storage tank; and a 60 ft per hour volumetric feeder; and a Class A residuals storage facility consisting of: the continued operation of a 1.645 million gallon (MG) open top pre-tensioned concrete tank (i.e., Tank C); two 700,000 gallon tanks (i.e., Tanks A and B)to store residuals until distribution at the loading station with a 600 GPM pump and loading bay with spillage collection returning to the wastewater system; a 283,000 gallon glass-lined metal tank for emergency storage with a 60 GPM pump and mixer combination; and all associated piping, valves, controls, and appurtenances; and the WQ0003487 Version 4.1 Shell Version 200201 Page 1 of 13 the continued operation and subsequent abandonment of the three 20-hp mixers in Tank C; the three 20-hp mixers in each of Tanks A and B (six in total); and all associated piping, valves, controls, and appurtenances; and the construction and operation of an additional 1.645 million gallon (MG) open top pre-stressed concrete tank (i.e., Tank D) with a 1,450 GPM centrifugal pump with ten in-tank eductors to provide agitation and a 925 GPM submersible loadout pump; a 984 GPM centrifugal pump with eight in-tank eductors to provide agitation in Tank A; a 984 GPM centrifugal pump with eight in-tank eductors to provide agitation in Tank B; a 1,380 GPM centrifugal pump with 10 in-tank eductors to provide agitation in Tank C; and all associated piping, valves, controls, and appurtenances to serve the Novozymes Class A Residuals Program, with no discharge of wastes to surface waters, pursuant to the application received February 14, 2022, subsequent additional information received June 15, 2022, and in conformity with the Division-approved plans and specifications, and other supporting data subsequently filed and approved by the Department of Environmental Quality and considered a part of this permit. The disposal of residuals is regulated under Title 40 Code of Federal Regulations Part 257. This permit does not exempt the Permittee from complying with Federal Regulation 40 CFR Part 257. Please note that Alternative Design Criteria has been approved for this facility in accordance with 15A NCAC 02T .0105(n). The following administrative codes have been approved for alternative design criteria. 15A NCAC 02T .0108(b)(1)(A) and 15A NCAC 02T .0505 All open-atmosphere treatment lagoons and ponds and open-atmosphere storage units shall have at least two feet of freeboard. This permit shall be effective from the date of issuance through March 31, 2028, shall replace Permit No. WQ0003487 issued October 8, 2021, and shall be subject to the following conditions and limitations: I. SCHEDULES 1. Upon completion of construction and prior to operation of the permitted modifications, the Permittee shall submit an engineering certification from a North Carolina licensed Professional Engineer certifying that the permitted facility has been constructed in accordance with G.S. 143-215.1, Administrative Code Title 15A Subchapter 02T, this permit, and the Division-approved plans and specifications. For phased and partially certified facilities, the Permittee shall retain the responsibility to track further construction approved under this permit, and shall provide a final engineering certification upon project completion. Mail the Engineering Certification to the Division of Water Resources, Non-Discharge Branch, 1617 Mail Service Center, Raleigh, NC 27699-1617, or Non- Discharge.Reports@ncdenr.gov. \[15A NCAC 02T .0116(a)\] 2. The Permittee shall notify the Raleigh Regional Office, telephone number (919) 791-4200, at least two business days in advance of initial operation of the constructed facilities so that the Division can conduct a startup inspection. \[15A NCAC 02T .0108(b)(1)(B)\] 3. The Permittee shall request renewal of this permit on Division-approved forms no later than October 3, 2027. \[15A NCAC 02T .0105(b), 02T .0109\] WQ0003487 Version 4.1 Shell Version 200201 Page 2 of 13 II. PERFORMANCE STANDARDS 1. The Permittee shall maintain and operate the subject residuals management program so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the residuals management program fails to perform satisfactorily, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall immediately cease distributing residuals, take immediate corrective actions, and contact the Raleigh Regional Office supervisor. \[15A NCAC 02T .0108(b)(1)(A)\] 2. This permit shall not relieve the Permittee of their responsibility for damages to groundwater or surface water resulting from the operation of this residuals management program. \[15A NCAC 02T .0108(b)(1)(A)\] 3. Only residuals generated by the facilities listed in Attachment A are approved for distribution in accordance with this permit. \[15A NCAC 02T .1101\] 4. Pollutant concentrations in distributed residuals shall not exceed the following Ceiling Concentrations or Monthly Average Concentrations, on a dry weight basis: Monthly Average Ceiling Concentration Concentration Parameter (mg/kg) (mg/kg) 41 Arsenic 75 Cadmium 85 39 Copper 4,300 1,500 Lead 840 300 Mercury 57 17 Molybdenum 75 N/A Nickel 420 420 Selenium 100 100 Zinc 7,500 2,800 \[15A NCAC 02T .1105(a), 02T .1105(c)\] 5. Class A biological residuals shall meet the pathogen reduction requirements in 15A NCAC 02T .1106(a). Exemptions to this requirement shall be specified in Attachment A. \[15A NCAC 02T .1106(a), 02T .1106(d)\] 6. Class A biological residuals shall meet one of the vector attraction reduction alternatives in 15A NCAC 02T .1107(a). Exemptions to this requirement shall be specified in Attachment A. \[15A NCAC 02T .1107(a), 02T .1107(c)\] WQ0003487 Version 4.1 Shell Version 200201 Page 3 of 13 7. The facilities and sites herein were permitted per the following setbacks: a. Setbacks for Class A land application sites are as follows (all distances in feet): Liquid Cake 1 Residuals Residuals i. Each private or public water supply source: 100 100 ii. Surface waters such as intermittent and perennial streams, perennial 100 25 waterbodies, and wetlands: iii. Surface water diversions such as ephemeral streams, waterways, and 25 0 ditches: iv. Groundwater lowering ditches where the bottom of the ditch 25 0 intersects the SHWT: v. Each well with exception of monitoring wells: 100 100 vi. Bedrock outcrops: 25 0 1 solids by weight and can be stacked without flowing, as well as can be handled, transported and spread as a solid (e.g., using a backhoe, front end loader, slinger spreader, broadcast spreader or other equipment designed for handling solid materials) without leaving any significant liquid fraction behind. \[15A NCAC 02T .1108(b)\] b. The setbacks for the residuals storage and treatment units serving the dewatered WAS residuals from Permit No. WQ0002806 were originally permitted or modified from September 1, 2006 to August 31, 2018, and are as follows (all distances in feet): 1 i. Each habitable residence or place of assembly under separate ownership: 100 ii. Any private or public water supply source: 100 iii. Surface waters: 50 iv. Each well with exception of monitoring wells: 100 2 v. Each property line: 50 1 Habitable residences or places of assembly under separate ownership constructed after the facilities herein were originally permitted or subsequently modified are exempt from this setback. 2 Setbacks to property lines are not applicable when the Permittee, or the entity from which the Permittee is leasing, owns both parcels separated by the property line \[15A NCAC 02T .1108(a)\] c. The setbacks for the residual storage and treatment units serving the SBM residuals were originally permitted or modified on or after September 1, 2018, and are as follows (all distances in feet): 1 i. Each habitable residence or place of assembly under separate ownership: 100 ii. Each private or public water supply source: 100 iii. Surface waters such as intermittent and perennial streams, perennial waterbodies, 50 and wetlands: iv. Each well with exception of monitoring wells: 100 2 v. Each property line: 50 1 Habitable residences or places of assembly under separate ownership constructed after the facilities herein were originally permitted or subsequently modified are exempt from this setback. WQ0003487 Version 4.1 Shell Version 200201 Page 4 of 13 2 Setbacks to property lines are not applicable when the Permittee, or the entity from which the Permittee is leasing, owns both parcels separated by the property line. \[15A NCAC 02T .1108(a), 02T .1108(f), 02T .1108(g)\] 8. Residuals and other sources of Plant Available Nitrogen (PAN) shall not be applied in exceedance of agronomic rates. Appropriate agronomic rates shall be calculated using expected nitrogen requirements based on the determined Realistic Yield Expectations (RYE) using any of the following methods: a. re-approved site specific historical data for specific crop or soil types by calculating the mean of the best three yields of the last five consecutive crop harvests for each field. b. North Carolina Historical Data for specific crop and soil types as provided by North Carolina State University Department of Soil Science (http://nutrients.soil.ncsu.edu/yields/index.php). A copy shall be kept on file and reprinted every five years in accordance with Condition IV.6. c. If the RYE cannot be determined using methods (a) or (b) above, the Permittee may use the RYE and appropriate nutrient application rates reported in any of the following documents: i. Crop management plan as outlined by the local Cooperative Extension Office, the North Carolina Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, or other agronomist. ii. Waste Utilization Plan as outlined by the Senate Bill 1217 Interagency Group - Guidance Document: Chapter 1 (http://www.ncagr.gov/SWC/tech/documents/9th_Guidance_Doc_100109.pdf). iii. Certified Nutrient Management Plan as outlined by the Natural Resources Conservation Services (NRCS). These plans must meet the USDA-NRCS 590 Nutrient Management Standards (ftp://ftp-fc.sc.egov.usda.gov/NHQ/practice-standards/standards/590.pdf). d. If the RYE and appropriate nutrient application rates cannot be determined, the Permittee shall contact the Division to determine necessary action. \[15A NCAC 02T .1109(a)(1)(K)\] 9. Prior to distributing Class A residuals that have a sodium adsorption ratio (SAR) of 10 or higher, the Permittee shall obtain and implement recommendations from at least one of the following: the local Cooperative Extension Office; the Department of Agriculture and Consumer Services; the Natural Resource Conservation Service; a North Carolina Licensed Soil Scientist; or an agronomist. The recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site integrity and conditions conducive to crop growth. The Permittee shall maintain written records of these recommendations and details of their implementation. The Permittee shall notify third-party entities of the effects of a high SAR content residuals on their receiving sites. \[15A NCAC 02T .0108(b)(1)(A)\] WQ0003487 Version 4.1 Shell Version 200201 Page 5 of 13 III. OPERATION AND MAINTENANCE REQUIREMENTS 1. The Permittee shall operate and maintain the residuals management program as a non-discharge system. \[15A NCAC 02T .1100\] 2. The Permittee shall maintain a Division-approved Operation and Maintenance Plan that shall include: a. Description of the program, and associated facilities and equipment, in sufficient detail to show what operations are necessary for the program to function and by whom the functions are to be conducted; b. Description of anticipated maintenance of facilities and equipment associated with the program; c. Include provisions for safety measures, including restriction of access to sites and equipment; d. Spill control provisions: i. Response to upsets and bypasses including control, containment, and remediation; and ii. Contact information for plant personnel, emergency responders, and regulatory agencies; e. Detailed inspection procedures: i. Names or titles of personnel responsible for conducting inspections; ii. Frequency and location of inspections, and procedures to assure that the selected locations and inspection frequency are representative of the residuals management program; and iii. Description of record keeping and actions to be taken by the inspector in the event that noncompliance is observed; f. Detailed sampling and monitoring procedures: i. Names or titles of personnel responsible for conducting sampling and monitoring; ii. Description of monitoring procedures including parameters to be monitored; and iii. Sampling frequency and procedures to assure that representative samples are collected. Fluctuation in temperature, flow, and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet pathogen and vector attraction reduction requirements. \[15A NCAC 02T .1110(a)\] 3. classification of the residuals management program, the Permittee shall designate and employ a certified operator in responsible charge (ORC), and one or more certified operators as back-up ORCs. The ORC or their back-up shall visit the facilities in accordance with 15A NCAC 08G 0204 and shall comply with all other requirement in 15A NCAC 08G 0204. \[15A NCAC 02T .0117, 08G .0204\] 4. The Permittee shall ensure that a copy of this permit and the Division-approved Operation and Maintenance Plan is available when land applying bulk Class A residuals. \[15A NCAC 02T .1110(b)\] 5. The Permittee shall ensure that spill control provisions are available when transporting or land applying bulk Class A residuals. \[15A NCAC 02T .1110(a)(4)\] 6. Class A residuals may be staged at the land application site for up to 30 days for biological residuals and 60 days for non-biological residuals. Class A residuals shall be stored or staged in a manner to prevent runoff of leachate and other wastewaters generated. \[15A NCAC 02T .1110(c), 02T .1110(d)\] 7. Adequate measures shall be taken to prevent wind erosion and runoff from the bulk Class A residual land application sites. \[15A NCAC 02T .0108(b)(1)(A)\] WQ0003487 Version 4.1 Shell Version 200201 Page 6 of 13 8. Bulk Class A residuals shall not be land applied under the following conditions: a. If the residuals are likely to adversely affect a threatened or endangered species listed under section 4 of the Endangered Species Act or its designated critical habitat; b. If the application causes nuisance conditions; c. If the land fails to assimilate the bulk residuals or the application causes the contravention of surface water or groundwater standards; d. If the land is flooded, frozen, or snow-covered, or is otherwise in a condition such that runoff of the residuals would occur; e. Within the 100-year flood elevation, unless the residuals are injected or incorporated within a 24- hour period following a residuals land application event; f. During precipitation events, or within 24 hours following a rainfall event of 0.5 inches or greater in a 24-hour period; g. If the slope of the land is greater than 10% when liquid residuals are surface applied, or if the slope of the land is greater than 18% when liquid residuals are injected or incorporated; h. If the land does not have an established vegetative cover crop unless the land is a Division-approved no-till site, or the residuals are injected, or incorporated within a 24-hour period following the application of residuals; i. If the vertical separation of the seasonal high water table and the depth of residuals application is less than one foot; j. If the vertical separation of the depth to bedrock and the depth of residuals application is less than one foot; k. If the application exceeds agronomic rates; or l. If the land application sites are located within a WS-I watershed pursuant to 15A NCAC 02B .0212 or within the Critical Area of a WS-II pursuant to Sub-Item (4)(g) of Rule 15A NCAC 02B .0212, or within the Critical Area of a WS-III or WS-IV watershed pursuant to Sub-Item (4)(h) of Rules 15A NCAC 02B .0215, and .0216. \[15A NCAC 02T .1109(a)(1), 02T .1109(b)\] 9. The Permittee shall notify all third-party entities receiving bulk Class A residuals that land application activities occurring on the third- .1108(b) and 02T .1109(a)(1) (i.e., Conditions II.7.a. and III.8., respectively). \[15A NCAC 02T .1103(a)(4), 02T .1103(a)(5)\] 10. Bagged or other container Class A residuals shall have an affixed label or an information sheet provided to the person receiving the Class A residuals. The label or information sheet shall contain the following: a. The name and address of the person who prepared the residuals; b. A statement that residual land application is prohibited except in accordance with the instructions on the label or information sheet; c. A statement that the residuals shall be applied at agronomic rates and recommended rates for its intended use. \[15A NCAC 02T .1109(c)\] 11. The Permittee shall not distribute bulk Class A residuals to any person or entity known to be applying residuals contrary to the conditions of this permit. The Permittee shall report to the Raleigh Regional Office any person or entity known to be applying residuals contrary to the conditions of this permit. \[15A NCAC 02T .0108(b)(1)(A)\] 12. Freeboard in the two 1.645 million gallon above ground storage tanks shall not be less than one foot at any time. \[15A NCAC 02T .0108(b)(1)(A)\] WQ0003487 Version 4.1 Shell Version 200201 Page 7 of 13 13. Gauges to monitor waste levels in the two 1.645 million gallon above ground storage tanks shall be provided. These gauges shall have readily visible permanent markings, at inch or tenth of a foot increments, indicating the following elevations: maximum liquid level at the top of the temporary liquid storage volume; minimum liquid level at the bottom of the temporary liquid storage volume; and the lowest point on top of the dam. \[15A NCAC 02T .0108(b)(1)(A)\] IV. MONITORING AND REPORTING REQUIREMENTS 1. The Permittee shall conduct and report any Division required monitoring necessary to evaluate this groundwater and surface water. \[15A NCAC 02T .0108(c)\] 2. The residuals from each source generating facility shall be analyzed to demonstrate they are non- hazardous under the Resource Conservation and Recovery Act (RCRA). Residuals that test or are classified as a hazardous or toxic waste under 40 CFR Part 261 shall not be land applied. The analyses (i.e., corrosivity, ignitability, reactivity, and toxicity characteristic leaching procedure (TCLP)) shall be performed at the frequency specified in Attachment A, and the Permittee shall maintain these results for five years. Any exemptions from the requirements in this condition shall be specified in Attachment A. The TCLP analysis shall include the following parameters, and the Federal regulatory level (mg/L) is in parentheses: Arsenic (5.0) 1,4-Dichlorobenzene (7.5) Nitrobenzene (2.0) Barium (100.0) 1,2-Dichloroethane (0.5) Pentachlorophenol (100.0) Benzene (0.5) 1,1-Dichloroethylene (0.7) Pyridine (5.0) Cadmium (1.0) 2,4-Dinitrotoluene (0.13) Selenium (1.0) Carbon tetrachloride (0.5) Endrin (0.02) Silver (5.0) Heptachlor (and its epoxide) Chlordane (0.03) Tetrachloroethylene (0.7) (0.008) Chlorobenzene (100.0) Hexachlorobenzene (0.13) Toxaphene (0.5) Chloroform (6.0) Hexachlorobutadiene (0.5) Trichloroethylene (0.5) Chromium (5.0) Hexachloroethane (3.0) 2,4,5-Trichlorophenol (400.0) m-Cresol (200.0) Lead (5.0) 2,4,6-Trichlorophenol (2.0) o-Cresol (200.0) Lindane (0.4) 2,4,5-TP (Silvex) (1.0) p-Cresol (200.0) Mercury (0.2) Vinyl chloride (0.2) Cresol (200.0) Methoxychlor (10.0) 2,4-D (10.0) Methyl ethyl ketone (200.0) \[15A NCAC 13A .0102(b), 02T .1101, 02T .1105\] WQ0003487 Version 4.1 Shell Version 200201 Page 8 of 13 3. The residuals from each source generating facility shall be analyzed at the frequency specified in Attachment A, and the Permittee shall maintain the results for a minimum of five years. Each analysis shall include the following parameters: Aluminum Mercury Potassium Ammonia-Nitrogen Molybdenum Selenium Arsenic Nickel Sodium Sodium Adsorption Ratio Cadmium Nitrate-Nitrite Nitrogen (SAR) Calcium Percent Total Solids TKN Copper pH Zinc Lead Phosphorus Plant Available Nitrogen Magnesium (by calculation) \[15A NCAC 02T .1101\] 4. Residuals shall be monitored for compliance with pathogen and vector attraction reduction requirements at the frequency specified in Attachment A. The monitoring results shall specify the stabilization process utilized, and demonstrate compliance with the Class A pathogen reduction requirements in 15A NCAC 02T .1106(a), and one vector attraction reduction requirement in 15A NCAC 02T .1107(a) shall be met. Any exemptions from the requirements in this condition shall be specified in Attachment A. \[15A NCAC 02T .1106(a), 02T .1107(a), 02T .1111(c)\] 5. Representative samples of residuals that are prepared for distribution shall be collected and analyzed. \[15A NCAC 02T .1111(a)\] 6. The Permittee shall maintain records for all bulk Class A residual distribution events. These records shall include the following: a. Residuals source (as listed in Attachment A); b. Date of distribution; c. Name and address of residuals recipient; d. Volume of residuals distributed to each recipient; and e. Intended use of residuals. \[15A NCAC 02T .0108(c)\] st 7. One hard copy and one electronic copy of an annual report shall be submitted on or before March 1. The annual report shall meet the requirements described in the Instructions for Residuals Application Annual Reporting Forms. Instructions for reporting and annual report forms are available at http://deq.nc.gov/about/divisions/water-resources/water-resources-permits/wastewater-branch/non- discharge-permitting-unit/reporting-forms, or can be obtained by contacting the Non-Discharge Branch directly. The annual report shall be submitted to the following address: Division of Water Resources Information Processing Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 \[15A NCAC 02T .1111(d)\] WQ0003487 Version 4.1 Shell Version 200201 Page 9 of 13 8. Noncompliance Notification The Permittee shall report to the Raleigh Regional Office, telephone number (919) 791-4200, within 24 hours offirst knowledge of the: a. Any process unit failure (e.g., mechanical, electrical, etc.) rendering the facility incapable of adequate residual treatment. b. Any failure resulting in a discharge to surface waters. c. Any time self-monitoring indicates the program has gone out of compliance with its permit limitations. d. Distribution of residuals abnormal in quantity or characteristic. e. Any discharge from a vehicle or piping system transporting residuals. Response personnel at telephone number (800) 662-7956, (800) 858-0368, or (919) 733-3300. All noncompliance notifications shall file a written report to the Raleigh Regional Office within five days of first knowledge of the occurrence, and this report shall outline the actions proposed or taken to ensure the problem does not recur. \[15A NCAC 02T .0108(b)(1)(A)\] 9. Freeboard (i.e., waste level to the lowest embankment elevation) in the two 1.645 million gallon above ground storage tanks shall be measured to the nearest inch or tenth of a foot, and recorded weekly. Weekly freeboard records shall be maintained for five years, and shall be made available to the Division upon request. \[15A NCAC 02T .0108(c)\] V. INSPECTIONS 1. The Permittee shall perform inspections and maintenance to ensure proper operation of the storage and distribution facilities. \[15A NCAC 02T .1110(f)\] 2. The Permittee shall inspect the residuals processing, storage, and transport facilities to prevent malfunctions, facility deterioration, and operator errors that may result in discharges of wastes to the environment, threats to human health, or public nuisances. The Permittee shall maintain an inspection log that includes the date and time of inspection, observations made, and maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for a period of five years from the date of inspection, and this log shall be made available to the Division upon request. \[15A NCAC 02T .0108(b)(1)(A), 02T .1110(f)\] 3. Division authorized representatives may, upon presentation of credentials, enter and inspect any property, premises, or place related to the distribution sites or facilities permitted herein at any reasonable time for determining compliance with this permit. Division authorized representatives may inspect or copy records maintained under the terms and conditions of this permit, and may collect groundwater, surface water, or leachate samples. \[G.S. 143-215.3(a)(2)\] WQ0003487 Version 4.1 Shell Version 200201 Page 10 of 13 VI. GENERAL CONDITIONS 1. Failure to comply with the conditions and limitations contained herein may subject the Permittee to a Division enforcement action. \[G.S. 143-215.6A, 143-215.6B, 143-215.6C\] 2. This permit is effective only with respect to the nature and volume of wastes described in the permit application, and Division-approved plans and specifications. \[G.S. 143-215.1(d)\] 3. Unless specifically requested and approved in this permit, there are no variances to administrative codes or general statutes governing the construction or operation of the facilities permitted herein. \[15A NCAC 02T .0105(n)\] 4. The issuance of this permit does not exempt the Permittee from complying with all statutes, rules, regulations, or ordinances that other jurisdictional government agencies (e.g., local, state, and federal) may require. \[15A NCAC 02T .0105(c)(6)\] 5. If the permitted residuals program change ownership, or the Permittee changes their name, the Permittee shall submit a permit modification request on Division-approved forms. The Permittee shall comply with all terms and conditions of this permit until the permit is transferred to the successor- owner. \[G.S. 143-215.1(d3)\] 6. The Permittee shall retain a set of Division-approved plans and specifications for the life of the facilities permitted herein. \[15A NCAC 02T .0105(o)\] 7. The Permittee shall maintain this permit until the proper closure of all facilities permitted herein, or until the facilities permitted herein are permitted by another authority. \[15A NCAC 02T .0105(j)\] 8. This permit is subject to revocation or modification upon 60-day notice from the Division Director, in whole or part for: a. violation of any terms or conditions of this permit or Administrative Code Title 15A Subchapter 02T; b. obtaining a permit by misrepresentation or failure to disclose all relevant facts; c. i. to be kept; ii. to have access to any permit required documents and records; iii. to inspect any monitoring equipment or method as required in this permit; or iv. to sample any pollutants; d. e. a Division determination that the conditions of this permit are in conflict with North Carolina Administrative Code or General Statutes. \[15A NCAC 02T .0110\] WQ0003487 Version 4.1 Shell Version 200201 Page 11 of 13 9. Unless the Division Director grants a variance, expansion of the facilities permitted herein shall not occur if any of the following apply: a.The Permittee or any parent, subsidiary, or other affiliate of the Permittee has been convicted of environmental crimes under G.S. 143-215.6B, or under Federal law that would otherwise be prosecuted under G.S. 143-215.6B, and all appeals of this conviction have been abandoned or exhausted. b. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has previously abandoned a wastewater treatment facility without properly closing the facility. c. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid a civil penalty, and all appeals of this penalty have been abandoned or exhausted. d. The Permittee or any parent, subsidiary, or other affiliate of the Permittee is currently not compliant with any compliance schedule in a permit, settlement agreement, or order. e. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid an annual fee. \[15A NCAC 02T .0120(b), 02T .0120(d)\] 10. This permit shall not be renewed if the Permittee or any affiliation has not paid the required annual fee. \[15A NCAC 02T .0120(c)\] rd Permit issued this the 23 day of August 2022 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION ____________________________________________ Richard E. Rogers, Jr., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0003487 WQ0003487 Version 4.1 Shell Version 200201 Page 12 of 13 Permit No. WQ0003487 Distribution of Class A Residuals Novozymes North America, Inc. August 23, 2022 Novozymes Class A Residuals ProgramFranklinCounty E NGINEERING C ERTIFICATION Partial Final I, , as a duly licensed North Carolina Professional Engineer, having periodically / fully observed the construction of the permitted facilities, do hereby state to the best of my abilities that the facility was constructed in compliance with G.S. 143-215.1, Administrative Code Title 15A Subchapter 02T, this permit, and the Division-approved plans and specifications. Documentation of any variation to this permit, and the Division-approved plans and specifications, is in the attached as-built drawings. Description of variations: Firm Name Firm No. Address City State Zip Code Telephone Email Seal, Signature, and Date THE COMPLETED ENGINEERING CERTIFICATION, INCLUDING ALL SUPPORTING DOCUMENTATION, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES NON-DISCHARGE BRANCH By U.S. Postal Service By Courier/Special Delivery 1617 MAIL SERVICE CENTER 512 N. SALISBURY ST. RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 WQ0003487 Version 4.1 Shell Version 200201 Page 13 of 13 THIS PAGE BLANK 1 2 2 4.1 of 0 2 1 data is , 3 0.3 2 Rate Page Approved United States Version: Mineralization August no sampling 4, 5 & ** then , 03487 Vector Below See Table biological) and reverse osmosis Attraction - Monitoring Pathogen Reductions Frequency for 3, 5 the annual report to ** . and 2 Monitoring frequency for pathogen reduction Certification Date: Below . See Table . for Metals Frequency Monitoring Nutrients 2 EJ9) Permit Number: WQ00 required to submit - cycle hazardous G - the table below Monitoring Frequency for NonCharacteristics Once per permit Those 1. . 3,280 37,720 er Year 41,000 * Dry Tons pEPA for additional information Maximum ) US as stipulated under permit Condition IV. ear) ear) biological residuals per year in accordance with the table below - x Year x Y No x Y Yes ) Residuals Biological (12 (c) ontact the ays (6 d permitted facility. C . uarter (4 . 4 60 .1111 each WAS Residual Attachment A from Monitoring Frequency DescriptionOnce per year (Annually) Once per q Once per month Spent BiomassOnce per (40 CFR 503 and 15A NCAC 02T biological), which are combined with lesser amounts of primary clarifier sludge (non - no land application occur during an entire year when annual monitoring is required) , and , . lude an explanation for missing sampling data 3 AS) mixed and land applied with nonland application WQ0003487 WQ0002806, Permit Number NC0089621 er year) 16,500 < 319 County Franklin Dry Tons Applied (short tons p hazardous (i.e., TCLP, ignitability, reactivity, and corrosivity) - reductions as stipulated under permit Condition IV. may be required to make up the missed sampling required sampling period (e.g. The annual report shall inc . North America, as stipulated under permit Condition IV. is the amount of residuals approved for vector attraction Facility Name PPROVED RESIDUAL SOURCES gency (US EPA) Franklin County Facility A A 4.1 Novozymes primarily of enzyme fermentation spent biomass solids (non Inc. < 290 rotection biological) and waste activated sludge (WAS) (biological).P - Version ring frequency for metals and nutrient testing shall be based on the total dry tonnage generated per year in accordance with uring the period of inactivity Total Dry Tons Applied (metric tons) 03487 Owner Residuals consist waste (nonMonitotesting shall be based on the dry tonnage of waste activated sludge (WMaximum Dry Tons per Year Analyses to demonstrate that residuals are nonTesting of metals and nutrients Analyses of pathogen and Monitoring frequencies are based on the actual dry tons applied per year using the table below, unless specified aboveNo residuals shall be applied to Franklin County FSA Farm 10155 Tract 1754, Field 13 (known by Novozymes personnel as Field E America, Inc. Novozymes North nvironmental ATTACHMENT A Novozymes North America, Inc.*** 1.2.3.4.5.6.If no land application events occur during a required dE WQ00