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HomeMy WebLinkAboutNCS000048_Renewal Application_20220809EMOL COMPANY, INC. Mailing Address: Street Address: PO Box 16286 2300 Randolph Ave. Greensboro, NC 27406-6286 Greensboro, NC 27406 Date: 7/29/2022 Brianna Young NCDEQ Division of Energy, Mineral, and Land Resources (DEMLR) 1612 MSC Raleigh, NC 27699-1612 Brianna, Please find the hard copy of documents required for the renewal of individual storm water permit NCS000048 for Chemol Company Inc. Regards, (fit//-'�il.�--,�,✓ ' U �.� William Newlin EHS Manager 336-333-3050 environinental('a chenwl.com Enc. EPA Form I EPA Form 2F SPPP Certification Form Supplemental Information Form Multiple attachments RECER/ED DEM R.StormwaterProgram Sales:336-333-3056 Plant Office:336-333-3050 Fax: 336-273-4645 EPA Idenlificallon Number NPDES Permit Number Facility Name Form Approved 03N5119 NCS000048 Chemol Company inc. OMB No. 20400004 Form U.S. Environmental Protection Agency 1 ��EPA Application for NPDES Permit to Discharge Wastewater NPDES GENERAL INFORMATION SECTION• r 1.1 Applicants Not Required to Submit Form 1 1.1.1 Is the facility a new or existing publicly owned 1.1.2 Is the facility a new or existing treatment works treatment works? treating domestic sewage? If yes, STOP. Do NOT complete No If yes, STOP. Do NOT No Form 1. Complete Form 2A. complete Form 1. Complete Form 2S. 1.2 Applicants Required to Submit Form 1 1.2.1 Is the facility a concentrated animal feeding 1.2.2 Is the facility an existing manufacturing, operation or a concentrated aquatic animal commercial, mining, or silvicultural facility that is rL production facility? currently discharging process wastewater? Lu Yes 4 Complete Form 1 No Yes 4 Complete Form No o z and Form 2B. 1 and Form 2C. 1.2.3 Is the facility a new manufacturing, commercial, 1.2.4 Is the facility a new or existing manufacturing, = mining, or silvicultural facility that has not yet commercial, mining, or silvicultural facility that — commenced to discharge? discharges only nonprocess wastewater? 3 gEj Yes 4 Complete Form 1 ❑ No ❑ Yes 4 Complete Form No w N and Form 2D. 1 and Form 2E. 1.2.5 Is the facility a new or existing facility whose = discharge is composed entirely of stormwater a associated with industrial activity or whose RECEIVED discharge is composed of both stormwater and non-stormwater? Yes 4 Complete Form 1 No and Form 2F unless exempted by 40 CFR DEM! R-Storm Water Program 122.26(b)(14)(x) or b 15. SECTIONDD • • •t 2.1 Facility Name Chemol Company inc. 0 2.2 EPA Identification Number ea � NCS000048 2.3 Facility Contact N d Name (first and last) Title Phone number a William Newlin EHS Manager (336) 333-3061 Email address :R environmental@chemol.com 2.4 Facility Mailing Address E Street or P.O. box z PO Box 16286 City or town State ZIP code Greensboro NC 27416 EPA Form 3510-1 (revised 3-19) Page i EPA Identification Number NPDES Permit Number Facility Name Form Approved 03N6119 NCS000048 Chemol Company inc. OMB No. 2040-0004 H d 2.5 Facility Location v ` Street, route number, or other specific identifier v2300 Randolph Ave. o County name County code (if known) Guilford E o City or town State ZIP code z m Greensboro NC 27406 SECTION• NAICS CODES1 3.1 SIC Code(s) Description (optional) 2869 N W V O U rn U Z 3.2 NAICS Code(s) Description (optional) m 325199 U N 4.1 Name of Operator Chemol Company inc. 4.2 Is the name you listed in Item 4.1 also the owner? € ❑ Yes ❑✓ No 0 = `o 4.3 Operator Status A ❑ Public —federal ❑ Public —state ❑ Other public (specify)- 0 ❑✓ Private ❑ Other (specify) 4.4 Phone Number of Operator (336) 333-3050 4.5 Operator Address a' Street or P.O. Box m PO Box 16286 O 3 5 ` City or town State ZIP code o V m Greensboro NC 27416 o Email address of operator environmental@chemol.com SECTION• • •r W 5.1 Is the facility located on Indian Land? 5 ❑ Yes El No EPA Form 3510-1 (revised 3-19) Page 2 EPA IdenSficalion Number NPDES Permit Number Facility Name Form Approved 031D5119 NCS000048 Chemol Company inc. OMB No. 2040-0004 SECTION• I 6.1 Existing Environmental Permits (check all that apply and print or type the corresponding permit number for each) d m NPDES (discharges to surface ❑ RCRA (hazardous wastes) ❑ UIC (underground injection of c water) fluids) w NCS000048 w` a rn ❑ PSD (air emissions) ❑ Nonattainment program (CAA) ❑ NESHAPs (CAA) c ❑ Ocean dumping (MPRSA) ❑ Dredge or fill (CWA Section 404) ❑ Other (specify) SECTIONI 7.1 Have you attached a topographic map containing all required information to this application? (See instructions for a specific requirements.) ❑� Yes ❑ No ❑ CAFO—Not Applicable (See requirements in Form 2B.) SECTIONOF 1 8.1 Describe the nature of your business. Chemol Company Inc. uses naturally occuring raw materials aas animal fats and vegetable oils as the base raw mateials to make lubricants, coatings, etc. N C no O d m Z SECTION•• 1 Does your facility use cooling water? 9.1 v 0 Yes ❑ No 4 SKIP to Item 10.1, 9.2 Identify the source of cooling water. (Note that facilities that use a cooling water intake structure as described at o y 40 CFR 125, Subparts I and J may have additional application requirements at 40 CFR 122.21(r). Consult with your o NPDES permitting authority to determine what specific information needs to be submitted and when.) 0 City of Greensboro, NC water department. c SECTION 1 • 1 1 10.1 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)? (Check all that apply. Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) d ❑ Fundamentally different factors (CWA ❑ Water quality related effluent limitations (CWA Section Section 301(n)) 302(b)(2)) ❑ Non -conventional pollutants (CWA ❑ Thermal discharges (CWA-Section 316(a)) Section 301(c) and (g)) ❑✓ Not applicable EPA Form 3510-1 (revised 3-19) Page 3 .„ EPA Identification Number NPDES Permit Number Facility Name Farm Approved 03105119 NCS000048 Chemol Company inc. OMB No. 2040-0004 11. CHECKLIST CERTIFICATIONSECTION AND I In Column 1 below, mark the sections of Form 1 that you have completed and are submitting with your application. 11.1 For each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to provide attachments. Column 1 Column 2 ❑� Section 1: Activities Requiring an NPDES Permit ❑ w/ attachments ❑✓ Section 2: Name, Mailing Address, and Location ❑ w/ attachments ❑✓ Section 3: SIC Codes ❑ w/ attachments 0 Section 4: Operator Information ❑ w/ attachments ❑✓ Section 5: Indian Land ❑ w/ attachments c ❑� Section 6: Existing Environmental Permits ❑ w/ attachments m E ✓ Section 7: Map ❑ w/ topographic ❑✓ ❑ w/ additional attachments ma rn `o ❑� Section 8: Nature of Business ❑ w/ attachments c ❑� Section 9: Cooling Water Intake Structures ❑ w/ attachments r a ❑✓ Section 10: Variance Requests ❑ w/ attachments v c ❑� Section 11: Checklist and Certification Statement ❑ w/ attachments Y v 11.2 Certification Statement U 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name (print or type first and last name) Official title Fred Wellons President Signature Date signed EPA Form 3510-1 (revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCDO03213311 NCS000048 Chemol Company Inc. OMB No. 2040-0004 Form U.S Environmental Protection Agency 2F \rh EPA Application for NPDES Permit to Discharge Wastewater NPDES STORMWATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY SECTIONOUTFALL LOCATION.r 1.1 Provide information on each of the facils ouffalls in the table below Ou Number Receiving Water Name Latitude Longitude 1 Mile Run Creek 36" 2 37.45" N 79" 47• 5.64" W c 0 '� 2 Mile Run Creek 36' 2 36.62" N 79" 47' 10.7" W U O i O SECTION" • r 2.1 Are you presently required by any federal, state, or local authority to meet an implementation schedule for constructing, upgrading, or operating wastewater treatment equipment or practices or any other environmental programs that could affect the discharges described in this application? ❑ Yes ❑� No 4 SKIP to Section 3. 2.2 Briefly identify each applicable project in the table below. Brief Identification and Affected Outfalls Final Compliance Dates Description of Project gist outfall numbers) Source(s) of Discharge Required Projected N C E a a 0 E E 2.3 Have you attached sheets describing any additional water pollution control programs (or other environmental projects that may affect your discharges) that you now have underway or planned? (Optional Item) ❑ Yes ❑ No EPA Form 3510-2F (Revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 0305119 NCDO03213311 NCS0O0048 Chemol Company Inc. OMB No. 2040-0004 SECTION•R 1 3.1 Have you attached a site drainage map containing all required information to this application? (See instructions for specific guidance.) c ® Yes ❑ No SECTIOOLLUTANT SOURCESt 4.1 Provide information on the facility's pollutant sources in the table below. Ouffall Impervious Surface Area Total Surface Area Drained Number (within a mile radius of the facility) (within a mile radius of the facility) � spa* units spacw units 1 12000 ftsq 15000 ft sq specify units specify units 2 .5 acre 1 ac Specify units specify units specify units specify units specify units specify units specify units specify units 4.2 Provide a narrative description of the facility's significant material in the space below. (See instructions for content requirements.) w c, 0 N c A O a 4.3 Provide the location and a description of existing structural and non-structural control measures to reduce pollutants in stormwater runoff. See instructions forspecificguidance.) Stormwater Treatment Codes Outfall from Number Control Measures and Treatment Exhibit 2F-1 list 1 Plant Operations, Storage and bulk shipping is performed within secondary containment 2 Rail car and storage tanks 1&2 All water from secondary containment is process by grease trap and discharge to POTW. EPA Form 3510-2F (Revised 3-19) Page 2 EPA Identification Numher NPDES Permit Number Facility Name Form Approved 03/05/19 NCD003213311 NCS000048 Chemol Company Inc. OMB No. 2040-0004 SECTION•N STORMWATER 1 I 5.1 1 certify under penalty of law that the outfall(s) covered by this application have been tested or evaluated for the presence of nonstormwater discharges. Moreover, 1 certify that the outfalls identified as having non-stormwater discharges are described in either an accompanying NPDES Form 2C, 2D, or 2E application. Name (print or type first and last name) Official title Fred Wellons President Signature Date signed na m 5.2 Provide the testing information requested in the table below. N OuHall Onsite Dr9inage Points o Number Description of Testing Method Used Date(s) of Testing Directly Observed `m During Test m E1&2 Grab samples as permit outlines. o c O Z SECTIONOR 1 1 6.1 Describe any significant leaks or spills of toxic or hazardous pollutants in the last three years. N = .a NA N O M Y A N J C A U C CO SECTIONDISCHARGE INFORMATION4 See the instructions to determine the pollutants and parameters you are required to monitor and, in turn, the tables you must `o com lete. Not all applicants need to complete each table. 7.1 Is this a new source or new discharge? 12 ❑ Yes 4 See instructions regarding submission of O No 4 See instructions regarding submission of estimated data. actual data. Tables A,B, C, and D 7.2 Have you completed Table A for each outfall? c ❑ Yes 0 No EPA Form 3510-21' (Revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCDO03213311 NCS000048 Chemol Company Inc. OMB No. 2040-0004 7.3 Is the facility subject to an effluent limitation guideline (ELG) or effluent limitations in an NPDES permit for its process wastewater? ❑ Yes 0 No 4 SKIP to Item 7.5. 7.4 Have you completed Table B by providing quantitative data for those pollutants that are (1) limited either directly or indirectly in an ELG and/or (2) subject to effluent limitations in an NPDES permit for the facility's process wastewater? ❑ Yes ❑ No 7.5 Do you know or have reason to believe any pollutants in Exhibit 2F-2 are present in the discharge? ❑ Yes ❑ No 4 SKIP to Item 7.7. 7.6 Have you listed all pollutants in Exhibit 217-2 that you know or have reason to believe are present in the discharge and provided quantitative data or an explanation for those pollutants in Table C? 0 Yes ❑ No 7.7 Do you qualify for a small business exemption under the criteria specified in the Instructions? ❑ Yes 4SKIP to Item 7.18. ❑✓ No 7.8 Do you know or have reason to believe any pollutants in Exhibit 2F-3 are present in the discharge? ❑ Yes ❑✓ No 4 SKIP to Item 7.10. 7.9 Have you listed all pollutants in Exhibit 2F-3 that you know or have reason to believe are present in the discharge in c Table C? o 0 ❑ Yes ❑ No 0 7.10 Do you expect any of the pollutants in Exhibit 2F-3 to be discharged in concentrations of 10 ppb or greater? ca ❑ Yes 0 No 4 SKIP to Item 7.12. c 7.11 Have you provided quantitative data in Table C for those pollutants in Exhibit 217-3 that you expect to be discharged in concentrations of 10 ppb or greater? ❑ Yes ❑ No Mn 7.12 Do you expect acrolein, acrylonitrile, 2,4-dinitrophenol, or 2-methyl4,6-dinitrophenol to be discharged in concentrations of 100 ppb or greater? ❑ Yes 0 No 4 SKIP to Item 7.14. 7.13 Have you provided quantitative data in Table C for the pollutants identified in Item 7.12 that you expect to be discharged in concentrations of 100 ppb or greater? ❑ Yes ❑ No 7.14 Have you provided quantitative data or an explanation in Table C for pollutants you expect to be present in the discharge at concentrations less than 10 ppb (or less than 100 ppb for the pollutants identified in Item 7.12)? ❑✓ Yes ❑ No 7.15 Do you know or have reason to believe any pollutants in Exhibit 217-4 are present in the discharge? ❑ Yes 0 No 4 SKIP to Item 7.17. 7.16 Have you listed pollutants in Exhibit 2F4 that you know or believe to be present in the discharge and provided an explanation in Table C? ❑ Yes ❑ No 7.17 Have you provided information for the storm event(s) sampled in Table D? ❑ Yes ❑✓ No EPA Forth 3510-2F (Revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCDO03213311 NC5000048 Chemol Company Inc. OMB No. 2040-0004 o Used or Manufactured Toxics 7.18 Is any pollutant listed on Exhibits 2F-2 through 2F-4 a substance or a component of a substance used or manufactured as an intermediate or final product or byproduct? 0 C.' 0 Yes ❑ No 4 SKIP to Section 8. r= 0 .A 7.19 List the pollutants below, including TCDD if applicable. 0 5 1• Animal and vegetable fat 4. 7. m 2. 5. 8. rho L V 0 3. 6. 9. SECTION 8. BIOLOGICAL TOXICITY TESTING DATA (40 CFR 122.21 (g)(1 1)) 8.1 Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on is any of your discharges or on a receiving water in relation to your discharge within the last three years? 0 ❑ Yes No 4 SKIP to Section 9. 8.2 Identify the tests and their purposes below. x Test(s) Purpose of Test(s) Submitted to NPDES Permit 0n Authority? Date Submitted 0 ~ ❑ Yes ❑ No U o ❑ Yes ❑ No 0 m ❑ Yes ❑ No .SECTION• • • •r 9.1 Were any of the analyses reported in Section 7 (on Tables A through C) performed by a contract laboratory or consulting firm? ❑� Yes ❑ No 4 SKIP to Section 10. 9.2 Provide information for each contract laboratory or consulting firm below. Laboratory Number 1 Laboratory Number 2 Laboratory Number 3 Name of laboratory/firm Medtech Inc. Cert.# 165 c 0 .W 0 Laboratory address • 642 Tamco Rd. Reidsville, NC 27320 m c Q U A o Phone number 336-342-4748 U Pollutant(s) analyzed TSS; Oil and Grease; BOD COD; TN; TP; pH EPA Form 3510-21F (Revised 3-19) Page 5 EPA Identification Number NPOES Permit Number Facility Name Form Approved 03105119 NCDO03213311 NCS000045 Chemol Company Inc. OMB No. 2040-0004 SECTIONr CHECKLIST AND CERTIFICATION STATEMENT (40 10.1 In Column 1 below, mark the sections of Form 2F that you have completed and are submitting with your application. For each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to complete all sections or provide attachments. Column 1 Column 2 0 Section 1 ❑ wl attachments (e.g., responses for additional outfalls) M Section 2 ❑ w/ attachments ❑� Section 3 ❑✓ wt site drainage map ❑✓ Section 4 ❑ w/ attachments ❑✓ Section 5 0 w/ attachments 0 Section 6 ❑ wl attachments d ❑✓ Section 7 Table A ❑ w/ small business exemption request A oM Table B w/ analytical results as an attachment r ❑� Table C Table D r m � ❑� Section 8 ❑ wlattachments a c ❑� Section 9 ❑ w/attachments (e.g., responses for additional contact laboratories or firms) Y r ❑✓ Section 10 ❑ 10.2 Certification Statement I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am. aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name (print or type first and last name) Official title Fred Wellons President Signature ��// j�L 6(/, Oveir Date signed / /ZZ- EPA Farm 3510-2F (Revised 3-19) Page 6 9 ldenbllCebon Number NPUE5 Permit Number Facility Name Outrall Number Form Approved MOM NCDO03213311 NC5000048 Chemol Company Inc. 1&2 1 OMB No. 2040-0004 You must provide the results of at least one anal sis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details and re uirements. Pollutant or Parameter Maximum Daily Discharge (specify units) Average Daily Discharge (specify units) Number of Storm Events Sampled Source of Information newsource/new dischargers only, use codes in mstnrctions) Grab Sample Taken During First 30 Minutes Flow -Weighted Composite Grab Sample Taken During First 30 Minutes Flow -Weighted Composite 1. Oil and grease 2. Biochemical oxygen demand (BOD5) see attached forms 3. Chemical oxygen demand (COD) 4. Total suspended solids (TSS) 5. Total phosphorus 6. Total Kjeldahl nitrogen (TKN) 7. Total nitrogen (as N) 6. pH (minimum) pH (maximum) t Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F (Revised 3-19) Page 7 This page intentionally left blank. q menuncauon Numoer Nruta rermrr Numoer NCD003213311. I NCS000048 rarity Name Chemol Company Inc. Uuoan Numoer 1&2 Form Approved 0305/19 OMB No. 2040-0004 • • • • • • r 1 List each pollutant that is limited in an effluent limitation guideline (ELG) that the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater (if the facility is operating under an existing NPDES permit). Complete one table for each outfall. Seethe instructions for additional details and requirements. Pollutant and CAS Number (if available) Maximum Daily Discharge (Sp ed units Average Daily Discharge (sped units Number of Storm Events Sampled Source of Information (new source/new dischargers only, use codes in instructions) Grab Sample Taken During First 30 Minutes Flow -Weighted Composite Grab Sample Taken During First 30 Minutes Flow -Weighted - Composite NA No ELG t Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter 1, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Fomr 3510-2F (Revised 3-19) Page 9 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03105119 NCD003213311. NCS000048 Chemol Company Inc. 1&2 1 OMB No. 2040-0004 TABLE C. TOXIC POLLUTANTS, CERTAIN HAZARDOUS SUBSTANCES, AND ASBESTOS (40 CFR 122.26(c)(1)(i)(E)(4) and 40 CFR 122.21(g)(7)(vi)(B) and (vii))' List each pollutant shown in Exhibits 2F-2, 2F 3, and 2F-4 that you know or have reason to believe is present. Complete one table for each outfall. See the instructions for additional details and requirements. Pollutant and CAS Number (if available) Maximum Daily Discharge s ' units Average Daily Discharge s e units Number of Storm Events Sampled Source of Information ' (new source/new dischargers only, use codes in instructions Grab Sample Taken During First 30 Minutes Flow -Weighted ed Composite Grab Sample Taken During First 30 Minutes Flow -Weighted Composite Nitrogen, Total organic (as N) 30 mg/L Bench Mark Oil and Grease 30 mg/L Bench Mark Phosphorous (as P), Total 2 mg/L Bench Mark Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F (Revised 3-19) Page 11 This page .intentionally left blank. EPA Idenfificafion Number NPDES Permit Number Facility name outlet Number Form Approved 03/05/19 NCD003213311 . NCS000048 Chemol Company Inc. 1&2 OMB No. 2040-0004 STORMTABLE D. • • •r Provide data for the storm event(s) that resulted in the maximum daily discharges for the flow -weighted composite sample. Number of Hours Between Duration of Storm Event Total Rainfall During Beginning of Storm Measured and Maximum flow Rate Total Flow from Rain Event Date of Storm Event (in hours) Storm Event End of Previous Measurable Rain During Rain Event (in gallons or spedty units) (in inches) us Me (n gpm or specily units) Event NA Operating on Benchmark Provide a description of the method of flow measurement or estimate. EPA Form 3510-2F (Revised 3-19) Pa]u 13 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: Initials (Do not submit the site Stormwater Pollution Prevention Plan) 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. 3. A summary of the Visual Monitoring results. Do not submit individual monitoring .� �' g g reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 1 (N 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. &/'%-�6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) STORMWATER POLLUTION PREVENTION - PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION..' North Carolina Division of Energy, Mineral, and Land. Resources' Stormwater Program Facility Name: Chemol Company Inc. Permit Number: NCs00048 Location Address: 2300 Randolph Ave, Greensboro, NC 27406 County: Guilford "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Fred Wellons Print or type name of person signing above Date er3r2022 President Title SPPP Certification 10/13 0 FIEMOL COMPANY, INC. Mailing Address: Street Address: PO Box 16286 2300 Randolph Ave. Greensboro, NC 27406-6286 Greensboro, NC 27406 Date: 2/ 15/2022 NO. 5: Evaluation of Industrial Activities at Chemol Company Inc. Chemol Company Inc. uses renewable animal fats, vegetable oils and their derivatives as the base raw materials for the production of various chemicals. No significant changes in processes have occurred over the last 5 years. Chemol Company's volume is increasing and equipment as tanks and rectors are being replaced and added. All operations are within secondary containment or monitored at the railroad. Sales: 336-333-3056 Plant Office: 336-333-3050 Fax: 336-273-4645 Best Management Practices A. SECONDARY CONTAINMENT SYSTEMS All of the processing areas, above ground storage tanks, loading/unloading areas, and the Flammable Drum Storage sheds have secondary containment. The specifics of each containment area are addressed below: A.1. Main Plant Area All of the above ground storage tanks in the main plant are located in a common secondary containment area with the exception of Tank S-28. The secondary containment for the main plant is created through the use of concrete walls/curbs, concrete floors and asphalt/concrete aprons sloped toward the interior of the main plant. These walls/curbs and sloped aprons provide containment for the entire, main plant. Based on an instrument survey of the main plant, the containment volume is estimated to be approximately 113,800 gallons. Note the largest single tank capacity in the main plant is 30,000 gallons (Tank S-31). Normally, any spilled liquid is collected in the trench drains located throughout the main plant and conveyed by gravity to the sewer lift station located in the southeast quadrant of the main plant's containment area. Rainwater that enters the secondary containment area is also collected in the trench drains, and conveyed to the sewer lift station and the pretreatment system before entering the sanitary sewer system. The majority of the rainwater that falls on the main plant is captured by roof drains and discharged outside of the secondary containment area. The only tank in the main plat area that is not contained in the common secondary containment area is S-28, which is a 5,000-gallon acid tank. Tank S-28 has a separate concrete secondary containment area. This containment area is adequately sized to contain a release of the full contents of tank S-28 (plus 10%), plus precipitation. Storm water is released from this area via pumping into the main plant's process sewer system. A.2. Main Tank Farm Area All of the tanks in the tank farm area are located in a common secondary containment area. The secondary containment area is constructed of concrete floors and walls. This containment area is adequately sized to contain a release of the full contents of the largest tank (Plus 10%), plus precipitation. No drains are located in this secondary containment area. The secondary containment area for these tanks is equipped with a sump and pump to remove rainwater and spilled materials. All spilled material or rainwater is pumped to the Main Plant's process sewer system. BMP's section revised 10'12/11 Updated: February 2022 tDOCUMENI TITLE] j Document subtitle } �... A.3. Ester Tank Farm A11 the tanks in the Ester Tank Farm are located in a common secondary containment area. The secondary containment area is constructed of concrete floors and walls. This containment area is adequately sized to contain a release of the largest tank (plus 10%), plus precipitation. The transfer pump for the tanks in this area is located within the secondary containment structure. No drains are located in the secondary containment structure. Rainwater and spilled materials are removed via a sump pump that discharges into the Main Plant's process sewer system. A.4. Rail Car Loading/Unloading Area The rail car tank transfer station (next to the Main Tank Farm) is designed with a secondary containment system to prevent leaks and drips from the rail cars from entering the environment, However, the containment area is unable to control a major release that could occur from a faulty valve or full tank car failure nor hold the contents of the largest capacity rail car (29,000 gallons maximum) that services the area. The secondary containment pads, located partly beneath the rail tank car being loaded or unloaded, is one concrete and the second is plastic with both sloping toward a sumps located adjacent to the tracks. The transfer connection (valves) on the railcar is centered over the concrete pad during transfer operations so that should a spill occur at the valve, it would drain to the sump. The sump is provided with a pump to transfer the spilled material into the Main Plant's process sewer system. A.5. Alcohol Tank Farm All the tanks in the Alcohol Tank Farm are located in a common secondary containment area. The secondary containment area is constructed of concrete floors and walls. The containment area is sufficiently sized to contain the required 110 percent of the largest tank located within it plus precipitation. The transfer pumps for the tanks in this area are located within the secondary containment structure. The secondary containment area is equipped with a sump and pump to remove rainwater and spilled materials. No drains are located in the secondary containment area for the tanks. All spilled material or rainwater is pumped to the Main Plant's process sewer system. A.b. Flammable Drum Storage Area The Flammable Drum Storage is in outdoor storage containers that hold 4 drums each with secondary containment capacity to hold over 1 drums if a leak occurs. The storage containers can be transported by forklift to the plant if need arises. The drums are transferred to the plant as needed. Flammable drums can also be stored in the lab storage area and the plant area. Both areas have secondary containment sufficient to handle the capacity of the largest container. A.7 N Tank Farm All the tanks in the N Tank Farm are located within a common and concrete secondary containment area that should prevent a release to the environment from a spill in this area. The containment is constructed of concrete floors and walls with an area sufficiently sized to contain the required 110 percent of the largest tank located within it plus precipitation. Storm water or spills from inside this secondary containment area flow to a sump and are pumped to the Main Plant's process sewer system. BMF's section revised 04/21116 Updated: February 2022 `jDOi.'UNAE i -rITL EJ 1 !)oclimer;t: �ubtiit#Ear A.B. Inspection of Secondary Containment Systems The facility's secondary containment systems are formally inspected weekly. The inspection includes examination of the containment structure's integrity. Any potential failure points in the containment structures are repaired. The Environmental Manager or designee maintains completed forms. B. BULK STORAGE TANK INSPECTION AND INVENTORY CONTROL Inventory levels of bulk tanks are generally taken three times per week. Personnel performing the inventory examine the tanks and report any suspected leaks. Further, the inventory is compared with the previous inventory and any abnormal changes are investigated. C. FACILITY TRANSFER OPERATIONS, PUMPING, AND IN -PLANT PROCESS All in -plant transfers are manned operations. All transfer pumps in the main plant are visible and are monitored during transfer operations. The transfer pumps for the Main Tank Farm, Alcohol Tank Farm, and Ester Tank Farm are located within the secondary containment area for the respective tank farm, to determine if liquids can be transferred between tanks, personnel measure the receiving tank and verify the transferred material will fit. All transfer piping at the facility is either exposed (above ground) for visual inspection or is contained in a steel plate fabricated pipe trench (top of trench is parallel with existing grade). Normal vehicular traffic does not pose a direct threat to above ground piping. D. FACILITY TANK CAR AND TANK TRUCK LOADINGIUNLOADING Transfers of materials to and from outside sources (tank wagons and railcars) occur at two locations at the Chemol facility; 1) Tank trucks load and unload to the west of the main plant and 2) Rail cars park in the rail car unloading area located west of the main tank farm. D.1. Railcar Unloading The rail car unloading area has a single connection point for unloading operations, which precludes the opportunity for confusion in piping. The rail car unloading area services tanks in the tank farm area (TF - I through TF-12), which are equipped with local audible high-level alarms. The rail unloading area is designed with a secondary containment system to prevent leaks and drips from the rail cars from entering the environment; however, the containment area is unable to control a major release occurring from a faulty valve or full tank car failure. Currently, railcars are only used to receive nonhazardous raw materials that are typicaly solid at ambient temperatures. They are only heated when the railcar is positioned over the containment structure. This precludes the; possibility material could leak from a railcar not positioned over the containment structure. See Section A.4 for additional information on the secondary containment at this location. BMF's section revised 09121121 Updated: February 2022 [UOCUMiwfVl-TITtEJ 1 ;Documert subtidel D.2. Tank Truck Loading and Unloading The tank truck loading/unloading area is located west of the main plant within the secondary containment of the main plant. Like the tanks in the main plant, all of the leaks, drips and spills are collected in the trench drains and processed within the wastewater pretreatment system. Piping locations for loading and unloading operations in this area are labeled to indicate their respective discharge locations. The surface of the tank truck loading/unloading area is concrete. This surface is periodically washed to minimize the tracking of chemicals outside of the containment structure by tank wagons or forklift tires. D.3. Monitoring of Transfer Operations and Equipment All transfer operations are monitored by personnel throughout the transfer. Further, plant personnel inspect any hoses, connection fittings, piping and pumps prior to starting the transfer and during the transfer. E. SECURITY Security is controlled by plant personnel being on -site 24 hours a day when the plant is operating. When the plant is not operating, security personnel are on -site. Security personnel make rounds on a continuous basis to ensure frequent visits to all tank storage areas. Part of the security personnel's responsibilities includes at least bihourly visits to each of the monitoring panels. Monitoring panels are located at each tank farm area and at multiple locations within the main plant. Lighting is sufficient throughout the facility to allow detection of a spill at night. BMP's section revised 10112111 Updated: February 2022 [DOC'UMEN"( 71"FLE1 13Doc:ttment 'SUbtit-fel F. SPILL PREVENTION AND MITIGATION PROCEDURES F.I. Spills Outside of Containment Structures Employees are required to immediately clean up any spill or leaks outside of containment structures. Any spill that occurs outside of a containment structure that cannot be controlled is immediately reported to emergency agencies by dialing 911. Further, Chemol will contract the services of Shamrock Environmental or other approved company to provide emergency remediation and response. F.2. Spills Inside of Containment Structures Spill of material inside of containment structures are either recovered for reuse or placed into the plant's process sewer system. The actions taken are appropriate for the amount of material spilled and its hazard level. F.3. Training All employees who work in the processing area are trained in the operation of equipment to prevent discharges of process chemical into storm water. This training is held in conjunction with Spill Prevention, Control and Countermeasure (SPCC) Training and includes a discussion of material transfer and acceptance procedures, and applicable laws, rules and regulations. A knowledgeable person provides this training with experience in spill response, containment and control. Training is conducted at least once per year for these personnel. During the training session, a briefing is held to assure adequate understanding of the SPCC Plan and Stormwater Pollution Prevention (SPP) Plan. These briefings also highlight recent spill events, failures, and precautionary measures. Records of employee training sessions are maintained with the SPCC Plan and are kept for at least three years. Additional annual training on uncontrolled spills occurs as part of the Emergency Action Plan Training Program. Records of this training are maintained. G. Waste Streams and Handling G.1. Plant Process Sewer Liquid Waste All rainwater and residual chemicals collected in any of the tank farms or production areas enter the plant's sewer system. The materials are acidified to separate any oil layer from the water layer. The water layer is separated, neutralized and discharged to the City of Greensboro's Sanitary Sewer System. The grease layer is sold as a non -hazardous by-product stream. BMP's section revised 1011211 Updated: February 2022 DCX.Uilv1EN.1_._F.i..�_LLE; DUiUtlli�ill y�lbl:C�'� G.2. Solid Waste from Production, Warehouse, Maintenance, Laboratory and Office Operations Chemol's operations generate non -hazardous solid wastes that are sent to a licensed landfill. The solid wastes are placed in one of two "rolloff containers. One of these containers is within the plant's containment structure. Any runoff of rainwater from this container would go into the main plant's containment structure. The second solid waste dumpster is placed over a collection sump which collects any rainwater runoff. Any runoff is then pumped into the main plant's process sewer. G.3. Laboratory Hazardous 'Waste Chemol's laboratory operations generate small quantities of hazardous waste. This waste is removed by licensed hazardous waste haulers and for documented disposal. Records of waste generated and its associated disposal are maintained. H. Preventive Maintenance Chemol has a preventive maintenance program involving scheduled maintenance on all equipment. This program is currently being updated to enhance its effectiveness and formal documentation. Further, Chemol has a work order system to repair any unplanned equipment failures. Any maintenance activity required to address potential or actual stormwater contamination is considered a high priority relative to other maintenance activities. I. Pallet Storage Chemol stores a variety of wooden pallets in uncontained areas. The large majority of these pallets are new and do not pose a potential to contaminate stormwater. A small number of pallets (averaging below 50) have been used in the production area and could be contaminated with small quantities of non -hazardous materials. Runoff from these pallets could potentially contaminate stormwater. Currently, all used pallets are removed from the site by a pallet recycler. Chemol currently purchases heat treated pallets which are clean or new. BMP's section revised 10/12/1 l : U datedFebruary 2022 P rY ;DOCUMENT TITLE) 11 'Document Wb-dtlel CHEMOL Co., Inc. Pen -nit No. NCS000048 Supplemental Information Visual Monitoring Results Outfall #1 . Stormwater Discharge 11/12/2020 3/16/2021 6/23/2021 9/8/2021 11312022 00/00/22 00/00/00 00/00/00 Characteristics Clarity Clear Clear Clear Clear Clear Color None None None None None Foam None None None None None Odor None None None None None Oil Sheen None None None None None Other sign of None Few one None None specs. Pollution Rain Event Heavy Very. Medium Very Heavy None None None Light Rain Light Rain Rain Rain *No stormwater discharge was noted. Yet, no stain, discoloration or odor was noted at discharge point where Chemol property meets City Street. Visual Monitoring Results Outfall #2 . Stormwater Discharge 11/12/2020 3/18/2021 6/23/2021 9/21/2021 1/3/2022 00100122 00/00/00 00/00/00 Characteristics Clarity Clear dingy Clear Clear Clear Light Light Slight Color None Beige None beige Yellow Foam None None None None None Odor None None None None None Oil Sheen None None None None None Other sign of None None None None None Pollution Rain Event Heavy Light Light Light Heavy one None None Rain Rain Rain Rain Rain *No stormwater discharge was noted. Yet, no stain, discoloration or odor was noted at discharge point where Chemol property meets railroad track Updated: February 2022 �:�D�iJMENT T1`LEI i [DOCLIment subtil-101 STORMWATER DISCHARGE OUTFALL (SDO) MONITORING REPORT Permit Number NCS 000048 SAMPLES COLLECTED DURING CALENDAR YEAR: (This monitoring report shall be received by the Division no later than 30 days from the date the facility receives the sampling results from the laboratory.) FACILITY NAME: Chemol Company Inc. COUNTY: Guilford PERSON COLLECTING SAMPLE(S) William Newlin PHONE NO.: (336)333- 3050 CERTIFIED LABORATORY(S) _Meritech Labs, Inc. Lab # 165 Lab # SIGNATURE OF PERMITTEE OR DESIGNEE REQUIRED ON PAGE 2. Part A: Specific Monitoring Requirements Outfall Date 50050 No. Sample Collected Total Flow (if app.) Total Rainfall Oil & Grease pH TSS COD BOD-5 Total Phosph orous Tot al Nitr oge n. mo/dd/yr MG inches Mg/I Std unit s Mg/1 Mg/I Mg/I Mg/I Mg/ I 1 3/16/2021 0.2 <5 6 98 375 35.9 0.195 0.96 2 3/18/2021 1.1 <5 6 141 118 10.5 0.944 2.48 1 6/22/2021 1.5 <5 6 13 52 15.2 0.091 1.09 2 6/22/2021 1.5 <5 6.3 12 21 4.6 0.725 1.81 1 9/8/2021 0.4 <5 6 6 69 20.6 0.268 1.2 2 9/21/2022 1.2 <5 6.7 37 30 31 1.33 2.32 1 1/3/2022 2.4 <5 6 8 <15 3.7 0.029 0.43 2 1/3/2022 2.4 <5 6.3 11 15 3.4 0.626 1.26 Does this facility perform Vehicle Maintenance Activities using more than 55 gallons of new motor oil per month? _ yes x no (if yes, complete Part B) Part B: Vehicle Maintenance Activity Monitoring Requirements Outfall I Date 150050 1 1 0556 1 1 1 00530 00400 Updated: February 2022 DOCUMENTTFTt_Ej � [DOCtlt3 enLsucbtit-fel Y No. _ Sample Total Total Oil & Grease Non -polar TSS pH New Motor Oi i Collected Flow Rainfall (if appl.) O&G/TPH Usage (if (Method applicabl 1664 SGT- e) HEM), if appl. mo/dd/yr MG inches mg/I mg/I unit gal/m 0 STORM EVENT CHARACTERISTICS: Division of Water Quality Mail Original and one copy to: Attn: Central Files Date _ 1617 Mail Service Center Total Event Precipitation (inches): Raleigh, North Carolina 27699- 1617 Event Duration (hours): (only if applicable — see permit.) (if more than one storm event was sampled) Date Total Event Precipitation (inches): Event Duration (hours): (only if applicable —see permit.) "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." (Signature of Permittee) (Date) Updated: February 2022 'IDO(^UIVI NT TITI.11 1 "DOCUrnent subtitle) v- ' V CH ST. _ E T LUCE �04 E V C MN OR q CE j D Ay `� w OTC N R r (n � d a I Q A ST GLOVE � S I CRgIG S7• AS]' F Q�E� �SI(!Aj$ y k. 0Rr04 S?'�'� T FRRE -+ no Fr ST. � � •• J � a c.gyyhEN CE ``' Wa P£NNSYL NIA m 4 o- R 3 T w +- �a J Q BU G CONC p T a CON''0 Site LoCBtIOII z _ V o sw T. PA 1 y ti ° Q' � ON VILLAG GREE DR • ( L" EISEWH WER 4V 1. % Pp WEST MEADQWVEAS IEW R q" pv 4p Ro. La w � � a pST GAR�ERET 0 L x RppD =G � OUGHEITYRIE ES Cp ECA 2 Z gLY°C o w TINE pRE�p� oft- J.J. DRIVE m X, aEEK cc y Cr ATWELL 4 w J DR ri I AVE. d ,� Figure 2 Spill Prevention, Control Street Map - Chemol Facility and Countermeasure Plan Source: Greensboro, NC Guilford County Road Map September 1998 HSMM Environmental Division - Roanoke, VA �Chemlol Company, Inc. Greensboro, North Carolina ID(L)CUIVIk N i 'I I I1_%J ; IDOCument subtitiel ST. L ' � s >r— RAIL CAR LOADING/UNLOADING rr�r CREEK `� I T14 iMCNT AREA _ r 1NITH SUMP STLTRlJWAT£R DRAINAGE OUTF LL 00 _---�--- --{-- -{ 1---I—----- -- i PLUGCUEED - f NOT -USED _ _ ��- _ CONCRETE ACCESS ROADoo x / DIKE 00 ' DRAIN PIPE - CONC WALL ; SLDG � EARTH DIKE OO - � TANK FARM i O 1 RA f � SECONDARY CUNTAINMEN T DIKE AREA 92,000 GAL VEG OIL TANK;_ 000 .. — - ALCOHOL TANK FARM RECYCLE DUMPSTER '� - ' ' O O LEGEND SECONDARY APARKING '` := ::: BV-iAST ON ADJACENT CDP CONTAINMENT RESOURCES PROPERTY llfRIDGE - :.� PROPERTY BOUNDARY LOT - f SHE E:T =:� -- PALLET FLOµ{ f STORAGE AREA CONCRETE WAIL WASTE DUMPS CONCRETE W ..: r: r ;-: DRUM AND TOTE ..... .; : SECONDARY STORAGE AREA - i �•�� GR�4Y€:' j .::::::: - : CONTAINMENT PALLET -` :: ::::TRENCH DRAIN 5. STORAGE � � DIKE WAREHOUSE AREA T44KER TRUCK UNLOADING f UNLOADING LOADING/ �,,� �f ` _ 00CK OUTFALL DRAINAGE ' K t=lseH UNLOADING 1 DRUM ' . :: AREA '> DOCK --- CANOPY DIKE' 7 CANOPY STORAGE - - - - - - DRAINAGE BOUNDARY MAIN PLANT UNLOADING . -� � DOCK _ :4 GRAVEL TRENCH OUTFALL INLET DRAIN 001 =: y • GRASS • 0 RAINAGE �= z ca GR vEt: Q WATER METER O AREA Y OFFICES :GRAVEL' VAULT :: a a MP a 'BEET. Fliaw .......... COOLING ~`- - : r- RANDOLPH AVENUE TOWER ------ �. PLANT MAIN TO STORM DRAIN ENTRANCE SCAii-- CHEMOL SPCC PLAN INLET OUTFALL 001 DATE GREENSBORO. NC - JUNE 1999 COMM NO. SITE MAP 60012 50' 0 loo, HSMM ENVIRONMENTAL DIVISION i R R I �--i ROANOKE. VIRGINIA